EP2970214A1 - Improved process for the manufacture of moxonidine - Google Patents

Improved process for the manufacture of moxonidine

Info

Publication number
EP2970214A1
EP2970214A1 EP14709300.9A EP14709300A EP2970214A1 EP 2970214 A1 EP2970214 A1 EP 2970214A1 EP 14709300 A EP14709300 A EP 14709300A EP 2970214 A1 EP2970214 A1 EP 2970214A1
Authority
EP
European Patent Office
Prior art keywords
less
moxonidine
preparation
minutes
dmaia
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP14709300.9A
Other languages
German (de)
French (fr)
Inventor
Jan Novotny
Pavel Hradil
Lubomir Kvapil
Martin Grepl
Petr Slezar
Radek Melnicky
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Farmak AS
Original Assignee
Farmak AS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Farmak AS filed Critical Farmak AS
Priority to EP14709300.9A priority Critical patent/EP2970214A1/en
Publication of EP2970214A1 publication Critical patent/EP2970214A1/en
Withdrawn legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D403/00Heterocyclic compounds containing two or more hetero rings, having nitrogen atoms as the only ring hetero atoms, not provided for by group C07D401/00
    • C07D403/02Heterocyclic compounds containing two or more hetero rings, having nitrogen atoms as the only ring hetero atoms, not provided for by group C07D401/00 containing two hetero rings
    • C07D403/12Heterocyclic compounds containing two or more hetero rings, having nitrogen atoms as the only ring hetero atoms, not provided for by group C07D401/00 containing two hetero rings linked by a chain containing hetero atoms as chain links

Definitions

  • the present Invention relates to a novel process for the preparation of Moxonidlne.
  • Moxonidlne may be prepared from the key intermediate 4,e-dichloro-2-meth i-5-(1-acetyl-2- !mIdazoIin-2-yl)-amInopyrimIdIne (hereinafter DMAIA) of structural formula (II):
  • U.S. patent No. 4,323,570 discloses a method of preparing Moxonldlne (I) by reacting the compound of formula (II) with sodium methoxkie. in CZ294649, a method of preparing Moxonldlne from DMAIA by a reaction using alkali metal carbonates in methanol Is disclosed.
  • EP 1 873 151 suggests the use of bases like sodium hydroxide and potassium hydroxide for ft ⁇ reaction with DMAIA,
  • Impurity A 4,6 ⁇ lchloro-N-(lmWazolldln-2-yllder»)-2-methylpyrimldlfr5-amfrie
  • Impurity C 5-[(imWazoldIn»2-yldene)amsno
  • Impurities A Not more than 0.3%
  • Impurity B Not more than 0.3%
  • impurity C & D Not more than 0.1%
  • the reaction cascade from DMAIA to Moxonidine was believed to include a first deacetylation step resulting in the formation of "impurity A'.
  • a first substitution step the first of trie two chlorine atoms Is then substituted by a methoxy-f roup deriving from the solvent methanol, leading to Moxinidirte.
  • a consecutive substitution step also the other chlorine subetltuent Is replaced by another methoxy group, directly leading to Impurity B. From Figure 1 is immediately clear that Impurity A is somewhat "underreacted” compared to Moxonidine, since only the acyl group has been removed from DMAIA, but both C!-afoms still remain.
  • Impurity B Is somewhat "overreacted” compared to Moxonidine, since not only one Cl-substituent has been replaced by methox - subslituent as in Moxonidine, but both.
  • the present Invention provides a process for the commercial production of Moxonidine without the need of an additional crystallization step comprising the following steps.
  • Suitable weak bases can be selected from, but are not limited to, potassium carbonate, sodium bicarbonate, sodium carbonate, potassium bicarbonate, lithium carbonate, caesium carbonate, lithium bicarbonate, caesium bicarbonate or mixtures thereof Since strong bases as alkali methoxkfes or alkali hydroxides accelerate the conversion from
  • Potassium and/or sodium carbonate are the preferred bases since they do not produce water which may lead to increased amounts of the Impurities C and D.
  • the most preferred base is potassium carbonate. i
  • the molar ratio of the weak base and DMAIA te within the range of 1.85 to 2.05 equivalents of weak base with respect to DMAIA.
  • the use of a less excess of base than 1.95 as suggested In EP 1 873 151 results In a reduced capacity to neutralize the hydrochloric add that Is produced upon substitution of the chlorine atom from DMAIA and leads to an Increase of reaction time needed for completion of the reaction and to Increased amounts of the 'overreacted 8 Impurity B.
  • the use of an excess > 2.05 of base with respect to DMAIA results In the formation of higher amounts of inorganic salts that unnecessarily complicate the workup.
  • Methanol Is preferably used in a 100- to 120-fold molar excess with respect to DMAIA, ⁇ preferably in a 110- to 120-fold molar excess. It Is important to realize that the adjustment of the methanol content In relation to the content of DMAIA and base is not a simple single parameter optimization, because methanol is not only used as a solvent, but also functions as a reagent at the same time, in addition, DMAIA and the carbonate base are only partly soluble In methanol so that the reaction does not occur in solution, but represents a suspension reaction in heterogeneous phases with complicated equilibriums.
  • the reaction temperature Is preferably kept near the boiling point of methanol, i.e. In a range between 60*C and 85'C DMAIA can optionally be added to the suspension of a suitable weak base In methanol at the reaction temperature in 2 to 20 portions, preferably In 5 to 15 portions, even more preferably in 8 to 10 portions.
  • a suitable weak base In methanol at the reaction temperature in 2 to 20 portions, preferably In 5 to 15 portions, even more preferably in 8 to 10 portions.
  • the reaction of DMAIA is exothermic and takes place In suspension, the technical effect of consecutive addition of portions of DMAIA Is to maintain the reaction temperature constant and to avoid the creation of lumps.
  • the mixture Is preferably kept at the reaction temperature less than 30 minutes, even more preferably between 5 and 20 minutes and most preferably between 7 and 12 minutes to complete the conversion from DMAIA to Moxonidine, but avoid overreaction.
  • the reaction mixture In order to stop the reaction faster and more efficiently, the reaction mixture to then cooled down to below 30 e C within less than 30 minutes, more preferably cooled down to below 2S*C within less than 30 minutes, and even more preferably cooled down to below 25"C within less than 20 minutes.
  • the reaction mixture Is additionally transferred Into a second, pre-cooied reactor within 5 minutes or less, preferably within 3 minutes or less, even more preferably within less than 1 minute.
  • the coding process is further enforced by means of inserting ice water and/ or Ice cubes, liquid nitrogen, dry ice and the like into the vessel
  • the levels of impurities are reduced to far below 0,3% and total impurities are reduced to far below 0.5%, thus meeting the requirements of PhEur without the need of an additional, time and energy consuming crystallization step, as appears from table 1
  • the pH-vaiue is adjusted to pH s 7 with acetic add.
  • the reaction mixture is optionally filtered by means of activated charcoal.
  • the pH of the filtrate Is then adjusted with ammonia water solution to pH ⁇ 8 and the Moxonldine is isolated, washed with water and methanol and dried.
  • impurities are determined via the HPLC-Method established therein, the contents in % being determined via comparison of the peak areas of the respective impurity with the peak of the reference standard solution.

Abstract

The present invention describes a novel process for the preparation of Moxonidine (Formula (I)).

Description

TITLE
Improved process for the manufacture of Moxonldln*
FIELD OF THE INVENTION The present Invention relates to a novel process for the preparation of Moxonidlne.
BACKGROUND OF THE INVENTION
4-CWoro-N-(lmid82»iidlrv2-yM^ has the international non-proprietary name (INN) Moxonldine and is used as an antihypertensive drug. It has the structural formula (I):
Moxonidlne may be prepared from the key intermediate 4,e-dichloro-2-meth i-5-(1-acetyl-2- !mIdazoIin-2-yl)-amInopyrimIdIne (hereinafter DMAIA) of structural formula (II):
U.S. patent No. 4,323,570 discloses a method of preparing Moxonldlne (I) by reacting the compound of formula (II) with sodium methoxkie. in CZ294649, a method of preparing Moxonldlne from DMAIA by a reaction using alkali metal carbonates in methanol Is disclosed. EP 1 873 151 suggests the use of bases like sodium hydroxide and potassium hydroxide for ft© reaction with DMAIA,
The major chaHenga in the reaction of DMAIA to Moxonldlne Is the occurrence of several byproducts. Ph. Eur. lists the following major Impurities:
Impurity A: 4,6^lchloro-N-(lmWazolldln-2-yllder»)-2-methylpyrimldlfr5-amfrie
(β-chloromoxonidine):
N-(imldazolldin-2-ylldBne)-4,8-dimethoxy-2-methylpyrimldln-5-aminB
(4-Methoxy-moxonidine):
Impurity C: 5-[(imWazoldIn»2-yldene)amsno|-8^ethoxy-2-melli^pyrlmWln-4-ol
(4-hydroxymoxonidlne):
6-ditoro.5^(!mfdazolidln-2-ylWene)amfnol-2-rnethyIpyrim!dlne- -ol (6-desmethyimoxonidine)
The limits for Impurities are set up by the PrtEur 7.0 as follows. Impurity A: Not more than 0.3% Impurity B: Not more than 0.3% impurity C & D: Not more than 0.1% Total impurities: Not more than 0.5%
it appears from the processes disclosed In the prior art that, in order to meat the requirements of PhEur with respect to impurities A and B, an additional recrysta!l!zat!on step Is mandatory. For example, out of the total 38 working examples in EP 1 873 151, only Moxonidine obtained according to examples 34 and 36, both including a re-crystaf!izatlon step, meets the limits for Impurity A and B.
The reason why ft is so difficult to obtain low levels of impurities A and B at the same time is clear from the following scheme:
Impurity B Miwanidims
The reaction cascade from DMAIA to Moxonidine was believed to include a first deacetylation step resulting in the formation of "impurity A'. In a first substitution step, the first of trie two chlorine atoms Is then substituted by a methoxy-f roup deriving from the solvent methanol, leading to Moxinidirte. in a consecutive substitution step, also the other chlorine subetltuent Is replaced by another methoxy group, directly leading to Impurity B. From Figure 1 is immediately clear that Impurity A is somewhat "underreacted" compared to Moxonidine, since only the acyl group has been removed from DMAIA, but both C!-afoms still remain. On the other hand, It can be said that Impurity B Is somewhat "overreacted" compared to Moxonidine, since not only one Cl-substituent has been replaced by methox - subslituent as in Moxonidine, but both.
As appears from the prior art, It is practically impossible to produce Moxonidine with both low amounts of Impurity A and Impurity B. If the reaction time was short, there was a lot of underreacted Impurity A remaining. On the other hand, a prolonged reaction time unavoidably resulted in a high amount of "overreacted" Impurity B. Provided that the decrease of Impurity A was Inseparably linked to the Increase of formation of Impurity B, an additional crystallization step had to be applied in order to meet the requirements of PhEur as set out above. With respect to Impurities C and D, the prior art remains silent However, it Is aseumed that at least from EP 1 873 151 employing hydroxide bases like NaOH and KOH a significant formation of hydrox Mmpurities C & D can be expected.
In addition, none of the prior art references discloses a process for the synthesis of Moxonfd!ne on a commercial scale. The prior art discloses batch sizes of several grams only.
Therefore, there Is a need to produce Moxonidine on a commercial scale and In a good quality.
For the reasons set out above, K was very surprising when the inventors of the present application found a robust process for the synthesis of Moxonidine on a kg-seafe in high yield and In a purity that meets the requirements of PhEur without an additional reoyntBlilzafion step fscrt asn of tne Invention
The present Invention provides a process for the commercial production of Moxonidine without the need of an additional crystallization step comprising the following steps.
- Providing a suspension of a weak base in methanol at a temperature between 50"C and 65*C
- Adding DMAIA to the suspension In several portions
- Keeping the mixture at the reaction temperature for less than one additional hour after the addition of DMAIA is completed
- Cooing the reaction mixture down to below 30"C within lees than 30 minutes
Suitable weak bases can be selected from, but are not limited to, potassium carbonate, sodium bicarbonate, sodium carbonate, potassium bicarbonate, lithium carbonate, caesium carbonate, lithium bicarbonate, caesium bicarbonate or mixtures thereof Since strong bases as alkali methoxkfes or alkali hydroxides accelerate the conversion from
DMAIA Into its substitution products very much, the present process cannot be applied to a reaction with such strong bases.
Potassium and/or sodium carbonate are the preferred bases since they do not produce water which may lead to increased amounts of the Impurities C and D. The most preferred base is potassium carbonate. i
Preferably the molar ratio of the weak base and DMAIA te within the range of 1.85 to 2.05 equivalents of weak base with respect to DMAIA. The use of a less excess of base than 1.95 as suggested In EP 1 873 151 results In a reduced capacity to neutralize the hydrochloric add that Is produced upon substitution of the chlorine atom from DMAIA and leads to an Increase of reaction time needed for completion of the reaction and to Increased amounts of the 'overreacted8 Impurity B. On the other hand, the use of an excess > 2.05 of base with respect to DMAIA results In the formation of higher amounts of inorganic salts that unnecessarily complicate the workup. Methanol Is preferably used in a 100- to 120-fold molar excess with respect to DMAIA, preferably in a 110- to 120-fold molar excess. It Is important to realize that the adjustment of the methanol content In relation to the content of DMAIA and base is not a simple single parameter optimization, because methanol is not only used as a solvent, but also functions as a reagent at the same time, in addition, DMAIA and the carbonate base are only partly soluble In methanol so that the reaction does not occur in solution, but represents a suspension reaction in heterogeneous phases with complicated equilibriums.
In order to speed up the conversion from DMAIA to Moxonidine as much as possible, the reaction temperature Is preferably kept near the boiling point of methanol, i.e. In a range between 60*C and 85'C DMAIA can optionally be added to the suspension of a suitable weak base In methanol at the reaction temperature in 2 to 20 portions, preferably In 5 to 15 portions, even more preferably in 8 to 10 portions. Keeping in mind that the reaction of DMAIA is exothermic and takes place In suspension, the technical effect of consecutive addition of portions of DMAIA Is to maintain the reaction temperature constant and to avoid the creation of lumps. After the addition of DMAIA the mixture Is preferably kept at the reaction temperature less than 30 minutes, even more preferably between 5 and 20 minutes and most preferably between 7 and 12 minutes to complete the conversion from DMAIA to Moxonidine, but avoid overreaction.
In order to stop the reaction faster and more efficiently, the reaction mixture to then cooled down to below 30eC within less than 30 minutes, more preferably cooled down to below 2S*C within less than 30 minutes, and even more preferably cooled down to below 25"C within less than 20 minutes. Optionally, the reaction mixture Is additionally transferred Into a second, pre-cooied reactor within 5 minutes or less, preferably within 3 minutes or less, even more preferably within less than 1 minute.
Optionally, the coding process is further enforced by means of inserting ice water and/ or Ice cubes, liquid nitrogen, dry ice and the like into the vessel
The precipitation and further workup of Moxonldlne may be performed as described In the prior art.
As a result of the total process, several advantages occur:
- The total reaction time is reduced drastically from several hours and days to only a few minutes
- Most Importantly, the levels of impurities, especially the levels of impurity A and N- (imldazolWin-2-ylfderw)^6<Um^ {Impurity B), are reduced to far below 0,3% and total impurities are reduced to far below 0.5%, thus meeting the requirements of PhEur without the need of an additional, time and energy consuming crystallization step, as appears from table 1
Finally, the process described above Is suitable also for production on commercial scales, i.e. for batches involving 1 kg or more of DMAIA In high yields.
re ara ve exam les, 1 ft 9 - PrWfflrfttJon of M9» mam
102 kg {128 L, 3014.4 moi) of methanol and 7.7 kg (65.6 mo!) of potassium carbonate are charged into a reactor, the mixture is intensively stirred and heated up to 85*C. 8 kg DMAIA (27,8 moi} are added in 8 portions within 20 minutes. The content of the reactor is kept at 65'C for an additional 7 - 12 minutes under stirring. The reaction is stopped by transferring the whole reaction mixture Into a separate pre-coeled reactor within less than 1 minute and further cooling the reaction mixture down to below 25'C within 20 minutes. tttabiK
The pH-vaiue is adjusted to pH s 7 with acetic add. the reaction mixture is optionally filtered by means of activated charcoal. The pH of the filtrate Is then adjusted with ammonia water solution to pH≥ 8 and the Moxonldine is isolated, washed with water and methanol and dried.
Yield : S2,0 % of theory
Tgpje 1; xonldjrte impurities determined according to ΡηξνΤ 7-0:
in PhEur 7.0, impurities are determined via the HPLC-Method established therein, the contents in % being determined via comparison of the peak areas of the respective impurity with the peak of the reference standard solution.

Claims

e CLAIMS
1. A process for the preparation of Moxonidine. comprising the steps of
- Providing a suspension of a weak base in methanol at a temperature between SOX and 65*C
- Adding DMAIA to the suspension In several portions
- Keeping the mixture at the reaction temperature for less than one additional hour after the addition of DMAIA is completed
- Cooling the reaction mixture down to below 30*G within less than 30 minutes.
2. The process for the preparation of Moxonidine according to claim 1, wherein the weak base is present In a molar ratio of between 1.95 and 2.05 with respect to DMAIA.
3. The process for the preparation of Moxonidlne according to claim 1 or claim 2, wherein the weak base is selected from one of potassium carbonate, sodium bicarbonate, sodium carbonate, potassium bicarbonate, lithium carbonate, caesium carbonate, lithium bicarbonate, caesium bicarbonate or mixtures thereof.
4. The process for the preparation of Moxonidine according to claim 3, wherein the weak base Is selected from one of potassium carbonate, sodium carbonate or mixtures thereof.
5. The process for the preparation of Moxonidine according to any one of the preceding claims, wherein DMAIA Is added In 2 to 20 portions within less than 1 hour, preferably in 5 to 15 portions within less than 30 minutes, most preferably in B to 10 portions within less than 20 minutes.
6. The process for the preparation of Moxonidlne according to any one of the preceding claims, wherein methanol is present in a 80- to 150-fold molar excess with respect to DMAIA, preferably In a 100- to 130-fold molar excess with respect to DMAIA, most preferably in a 110- to 120-fold molar excess with respect to DMAIA.
7. The process for the preparation of Moxonidine according to any one of the preceding claims, wherein the reaction temperature is kept between 60eC and 65X.
8. The proceM for the preparation of Moxonldlne according to any one of the preceding claims, wherein the mixture is kept at the reaction temperature for less than 30 minutes, preferably between 5 and 20 minutes, most preferably between 7 and 12 minutes after the addition of O A1A is completed.
Θ. The process for the preparation of Moxonldlne according to any one of the preceding claims, wherein the reaction mixture is cooled down to below 25"C within less than 30 minutes, and preferably cooled down to below 25'C within less than 20 minutes.
10. The process for the preparation of Moxonidine according to any one of the preceding claims, wherein the cooling process Is enforced by means of Inserting Ice water and/ or fee cubes, liquid nitrogen or dry ice into the vessel.
11. The process for the preparation of Moxonidine according to any one of the preceding claims, wherein the reaction mixture is transferred Into a separate pre-cooted reactor within 5 minutes or less, preferably within 3 minutes or less, more preferably within less than 1 minute.
12. The process for the preparation of Moxonidine according to any one of the preceding claims on a commercial scale, wherein the amount of DMAIA is 5 kg or more.
13. The process for the preparation of Moxonidine according to any one of the preceding claims, wherein the Moxonidine obtained comprises less man 0.05% 4,6-dichloro-N-
(lroWa2oWln-2-y«dene)-2-methylpyrimIdin-5-amlrie (Impurity A) and 0.18% or less of N-(imlda2oIidir^2.ylldeneH,e^methoxy-2-methylpyrlmWin-6-amirie (Impurity B), the total impurities being 0.28% or less, when determined according to PhEur 7.0.
14. Moxonldlne obtained according to one of the preceding claims without further recrystaMzation, wherein the Moxonidine comprises less than 0.3% 4,6-dlchtoro-N- (Emidazoiidin-2'yfidene)-2-methylpyrimidlrt-5-amine (Impurity A) and less than 0.3% of
N-(imidazo!Idin-2iflkSen^^ (Impurity B), when determined according to PhEur 7.0.
15. Moxonidine obtained according to one of the preceding claims without further rt crystallization, wherein the Moxonidine comprises tern than 0.05% 4,ikitehloro-N-
(imldflzoiidin-2-ylidene)-2-methyipyrlmldln-5^ m!ne (Impurity A) and 0.18% or less of r^miidazo!id?n-2-y!ktene)^6-tf^ (Impurity B) the total Impurities being 0.28% or less, when determined according to PhEur 7.0.
EP14709300.9A 2013-03-14 2014-03-11 Improved process for the manufacture of moxonidine Withdrawn EP2970214A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP14709300.9A EP2970214A1 (en) 2013-03-14 2014-03-11 Improved process for the manufacture of moxonidine

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
EP13001305 2013-03-14
PCT/EP2014/054735 WO2014140034A1 (en) 2013-03-14 2014-03-11 Improved process for the manufacture of moxonidine
EP14709300.9A EP2970214A1 (en) 2013-03-14 2014-03-11 Improved process for the manufacture of moxonidine

Publications (1)

Publication Number Publication Date
EP2970214A1 true EP2970214A1 (en) 2016-01-20

Family

ID=47900474

Family Applications (1)

Application Number Title Priority Date Filing Date
EP14709300.9A Withdrawn EP2970214A1 (en) 2013-03-14 2014-03-11 Improved process for the manufacture of moxonidine

Country Status (4)

Country Link
EP (1) EP2970214A1 (en)
CN (1) CN105121431A (en)
IL (1) IL240819A0 (en)
WO (1) WO2014140034A1 (en)

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4323570A (en) * 1978-11-15 1982-04-06 Beiersdorf Aktiengesellschaft Substituted aminopyrimidines
CZ294649B6 (en) * 2004-02-10 2005-02-16 Farmak, A. S. Process for preparing 4-chloro-N-(4,5-dihydro-1-H-imidazol-2-yl)-6-methoxy-2-methyl-5-pyrimidinamine
ATE407931T1 (en) * 2006-06-26 2008-09-15 Chemagis Ltd IMPROVED METHOD FOR PRODUCING MOXONIDINE

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
None *
See also references of WO2014140034A1 *

Also Published As

Publication number Publication date
IL240819A0 (en) 2015-10-29
CN105121431A (en) 2015-12-02
WO2014140034A1 (en) 2014-09-18

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