EP2956671A1 - Method for controlling a compressor of a refrigeration system, said compressor having a motor, and compressor of a refrigeration system - Google Patents
Method for controlling a compressor of a refrigeration system, said compressor having a motor, and compressor of a refrigeration systemInfo
- Publication number
- EP2956671A1 EP2956671A1 EP14703391.4A EP14703391A EP2956671A1 EP 2956671 A1 EP2956671 A1 EP 2956671A1 EP 14703391 A EP14703391 A EP 14703391A EP 2956671 A1 EP2956671 A1 EP 2956671A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- valve
- compressor
- percentage
- time
- time interval
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B49/00—Arrangement or mounting of control or safety devices
- F25B49/02—Arrangement or mounting of control or safety devices for compression type machines, plants or systems
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/02—Stopping, starting, unloading or idling control
- F04B49/03—Stopping, starting, unloading or idling control by means of valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/06—Control using electricity
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/06—Control using electricity
- F04B49/065—Control using electricity and making use of computers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/22—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00 by means of valves
- F04B49/225—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00 by means of valves with throttling valves or valves varying the pump inlet opening or the outlet opening
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B13/00—Compression machines, plants or systems, with reversible cycle
Definitions
- the invention relates to a method for controlling a compressor having a motor of a refrigeration system, wherein a controller controls the flow of refrigerant through the compressor via at least one valve. Furthermore, the invention relates to a compressor of a refrigeration system.
- a controller for determining the current refrigeration demand of a refrigeration point is provided next to the compressor. If the controller detects an increased need for cooling, the compressor is controlled by the controller in the sense of an increase in output.
- a method for controlling the performance of a refrigeration compressor comprising a pneumatic or hydraulic servo device for the intermittent interruption of the supply of refrigerant to a suction chamber. Furthermore, the compressor has a regulator, by which a pulse-width-modulated switching signal for the pneumatic or hydraulic servo device can be generated for controlling the intermittent interruption of the refrigerant supply.
- the duty-pause ratio for controlling the pneumatic or hydraulic servo device can be adapted to the needs of the cooling point.
- the valve for influencing the refrigerant flow is controlled by a pulse width modulated switching signal, wherein the valve is fully opened in one phase of a time interval and completely closed in the other phase.
- the ratio of the two phases reflects the currently required cooling demand of the cooling point.
- the power of the compressor can be adjusted from 0 to 100%.
- a cycle time of 10 s on the one hand, it is possible to react very quickly to changes in the refrigeration demand of the refrigeration unit, and, on the other hand, the maintenance frequency of the valve is reduced to an acceptable level limited. Although a shorter cycle time would shorten the reaction time to changed conditions of the cooling point, but also the life of the valves used would shorten accordingly.
- the invention is based on the object to improve the method for controlling a compressor having a motor of a refrigeration system or the compressor of a refrigeration system to the effect that still gives a quick response to changes in refrigeration demand of the refrigeration and the number of switching operations of the valve is significantly reduced from the opening to the closed position and vice versa.
- the refrigerant flow is controlled by the compressor via at least one valve, wherein the valve is driven in time with successive and equal time intervals either in terms of opening or in the sense of closure, so the valve is either fully closed or fully open during a time interval, where a. a percentage of the compressor power corresponding to the current refrigeration demand of a refrigeration point is determined, b. the percentage opening time of the valve is determined over a number of time intervals comprising the current time interval and subsequent preceding time intervals, c. the valve is opened for the following time interval when the ratio of the compressor's refrigeration requirement percentage power is greater than the historical percentage opening time of the valve; and d. the valve is closed for the following time interval when the ratio of the compressor's percentage duty to refrigeration demand is less than the percent opening time of the valve determined for the past.
- the compressor of a refrigeration system consists essentially of a motor for compressing a refrigerant flow, at least one valve for influencing the amount of refrigerant flow through the compressor of a control device for controlling the valve, wherein the valve in time with successive and equal time intervals either in the sense an opening or in the sense of a closure is controlled, so that the valve during a time interval is either completely closed or fully open, at least one sensor unit for determining the instantaneous cooling demand of a cooling point corresponding percentage power of the compressor, an evaluation unit for determining the percentage opening time of the Valve over a number of time intervals, which include the current time interval and adjoining previous time intervals, the control device with the evaluation in dacaun g, and is configured to open the valve for the following time interval when the ratio of the compressor's demand corresponding to the refrigeration demand is greater than the historical percentage opening time of the valve, and the valve for the subsequent time interval is closed when the ratio of the compressor corresponding to the refrigeration demand, percentage of power of the compressor is smaller than the determined
- valve While in EP 0 982 497 B1 the valve is once opened and closed once in each time interval / cycle, the valve remains in a state over the entire time interval according to the regulation according to the invention.
- the valve is thus not driven by a pulse width modulated signal, but it is the percent opening time over a number of time intervals, which includes the current time interval and adjoining previous time intervals determined and compared with the just required percentage of power of the compressor. This may also have the result that the valve remains closed or opened in succession over several time intervals.
- the length of the time interval is chosen to be similar to that in EP 0 982 497 B1 and is preferably in the range from 2 to 20 s. If the measurement of the refrigeration demand of the refrigeration point takes place in comparably short time intervals, it is thus possible to react to a possibly changed refrigeration requirement at the next time interval. However, the switching frequency of the valve required for the realization of the method is significantly reduced. After valves for a certain S ehalt frequency are designed, the valves can be used according to the method according to the invention correspondingly longer.
- the proportional to the current cooling demand of a cooling point, proportional power of the compressor is determined in time with the time interval. Furthermore, the ratio of the proportional refrigerant compressor power corresponding to the refrigeration demand can be compared with the determined for the past percentage opening time for each cycle of the valve. Furthermore, it has proven to be expedient if at least two and at most 7, preferably 3 to 5, past time intervals are used for determining the percentage opening time of the valve. A smaller number leads to too high a frequency of the switching intervals and a consideration of more than 7 time intervals results in a correspondingly slower adaptation to changed conditions of the cooling point. Furthermore, it can be provided that the duration of the time interval is adjustable. Thus, while keeping temperature within a more limited range, a refrigeration point requires a faster response and thus shorter time intervals than a refrigeration point, where less critical demands are made.
- Fig. 1 is a schematic diagram of a refrigeration system
- Fig. 2 is an illustration of the valve position as a function of the refrigeration demand of
- the refrigeration plant shown schematically in Fig. 1 consists essentially of a compressor 1, a condenser 2, a collector 3, an expansion valve 4 and an evaporator 5.
- the compressor 1 which is for example designed as a reciprocating compressor, vapor refrigerant is sucked and compressed.
- the refrigerant is condensed and passes through the collector 3 to the expansion valve 4, where it is relaxed.
- the refrigerant pressure decreases, causing the refrigerant to cool and partially evaporate.
- the evaporator 5 which is arranged in the region of a cooling point 6, the refrigerant absorbs the heat of the cooling point by evaporation.
- the refrigerant flow is controlled by means of at least one valve 7 arranged on or in the compressor as a function of the refrigeration requirement of the refrigerating point 6.
- the valve 7 is in the illustrated embodiment on the suction side of the compressor 1, that is arranged between the evaporator 5 and compressor 1. In this case, an opening of the valve 7 leads to an increase of the refrigerant flow and a closing to a reduction of the refrigerant flow.
- valve 7 could also be arranged in a bypass line 8 to the compressor 1 (variant shown in dashed lines).
- the refrigerant flow through the compressor 1 would be increased by closing the valve and reduced by opening.
- a sensor unit 9 is provided, via which a percentage of the compressor 1 corresponding to the instantaneous cooling requirement of the cooling point 6 is determined. Furthermore, an evaluation unit 10 which is in communication with the sensor unit 9 is provided, which determines the percentage opening time F of the valve 7 over a number of time intervals I, the time intervals comprising the current time interval I n and preceding time intervals following thereon.
- a controller 11 connected to the evaluation unit is provided, which is designed in such a way that the valve 7 is opened for the following time interval I n + 1 when the ratio of the refrigeration requirement corresponding to the percentage power S of the compressor 1 is greater than that is the percentage opening time F of the valve determined for the past, and the valve is closed for the following time interval I n + 1 when the ratio of the refrigeration demand percentage power S of the compressor is less than the historical opening percentage F of the valve is.
- the length of a time interval I in this embodiment is 10 s and for the determination of the percentage opening time F of the valve 7 five time intervals, ie the current time interval I n and the preceding four time intervals (I n-1 , I n-2 , I n _3, I n- 4) formed.
- the percentage opening time F of the valve 7 is indicated by a solid line and the percent cooling capacity S of the compressor corresponding to the current refrigeration demand is shown in dashed line.
- the proportional power S of the compressor corresponding to the refrigeration requirement in the first five time intervals L to I 5 0%.
- the power S 89% and then drops first to 30% and later to 10%, before it rises again.
- the evaluation unit 10 determines the percentage opening time F of the valve 7 over five time intervals with the formula given below:
- the following table shows the refrigeration demand as a percentage power S of the compressor 1, the percentage opening time F of the valve 7 and the valve state V during the first 27 time intervals of the example shown in FIG.
- the valve state of five time intervals is considered, which includes the current time interval and the four past time intervals. After each time interval, the time window shifts down by one interval. Two such time windows are shown by way of example in the following table.
- the valve After 89% is significantly larger than F, the valve remains open in the 7th time interval.
- the valve is closed only for the 11th time interval since the valve has been open for five time intervals (namely from the 6th to 10th time intervals) and thus the percentage opening time F of the valve over the five time intervals is 100% and thus S less than F is.
- the refrigeration demand S is only 30%.
- the valve is therefore closed again from the 21st time interval. Accordingly, the value F for the percentage opening time of the valve steadily decreases over the following time intervals.
- the time intervals 20 to 24 are evaluated (see second time window in the table), wherein in these time intervals the valve was open only in a time interval, namely the 20th time interval. This results in a percentage opening time of only 20%> which is thus below the refrigeration requirement S of 30%>. Accordingly, the valve is opened again in the 25th time interval.
- the new cooling demand is satisfied correspondingly slower, since the valve is driven with exactly the same opening and closing times, the ratio of which corresponds to the new refrigeration demand.
- the great advantage of the above method lies in the significantly reduced switching frequency of the valve.
- the S ehalt frequency of the valve can be reduced by up to 75% and more. This in turn ensures a correspondingly longer life of the valve.
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102013101418.6A DE102013101418B4 (en) | 2013-02-13 | 2013-02-13 | Method for controlling a compressor having a motor of a refrigeration system and a compressor of a refrigeration system |
PCT/EP2014/052542 WO2014124898A1 (en) | 2013-02-13 | 2014-02-10 | Method for controlling a compressor of a refrigeration system, said compressor having a motor, and compressor of a refrigeration system |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2956671A1 true EP2956671A1 (en) | 2015-12-23 |
EP2956671B1 EP2956671B1 (en) | 2017-03-29 |
Family
ID=50070586
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14703391.4A Not-in-force EP2956671B1 (en) | 2013-02-13 | 2014-02-10 | Method for controlling the compressor wit a motor of a refrigeration system and a compressor of a refrigeration system |
Country Status (5)
Country | Link |
---|---|
US (1) | US9982928B2 (en) |
EP (1) | EP2956671B1 (en) |
CN (1) | CN105026759B (en) |
DE (1) | DE102013101418B4 (en) |
WO (1) | WO2014124898A1 (en) |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6206652B1 (en) | 1998-08-25 | 2001-03-27 | Copeland Corporation | Compressor capacity modulation |
US6047556A (en) * | 1997-12-08 | 2000-04-11 | Carrier Corporation | Pulsed flow for capacity control |
DE102004048940A1 (en) | 2004-10-07 | 2006-04-13 | TEKO Gesellschaft für Kältetechnik mbH | Method for controlling the operation of a chiller system has the suction chamber of the piston type compressor periodically isolated by a pulse width modulated control signal |
DE102005016433A1 (en) * | 2005-04-05 | 2006-10-12 | Bitzer Kühlmaschinenbau Gmbh | Refrigerant compressor |
US7584625B2 (en) * | 2005-10-21 | 2009-09-08 | Emerson Climate Technologies, Inc. | Compressor capacity modulation system and method |
WO2008018862A1 (en) * | 2006-08-08 | 2008-02-14 | Carrier Corporation | Suction valve pulse width modulation control based on compressor temperature |
JP4861900B2 (en) * | 2007-02-09 | 2012-01-25 | サンデン株式会社 | Capacity control system for variable capacity compressor |
US8151583B2 (en) | 2007-08-01 | 2012-04-10 | Trane International Inc. | Expansion valve control system and method for air conditioning apparatus |
JP2009041547A (en) * | 2007-08-10 | 2009-02-26 | Tgk Co Ltd | Refrigeration cycle and control valve for variable displacement compressor |
-
2013
- 2013-02-13 DE DE102013101418.6A patent/DE102013101418B4/en not_active Expired - Fee Related
-
2014
- 2014-02-10 WO PCT/EP2014/052542 patent/WO2014124898A1/en active Application Filing
- 2014-02-10 CN CN201480008547.4A patent/CN105026759B/en not_active Expired - Fee Related
- 2014-02-10 US US14/761,977 patent/US9982928B2/en not_active Expired - Fee Related
- 2014-02-10 EP EP14703391.4A patent/EP2956671B1/en not_active Not-in-force
Non-Patent Citations (2)
Title |
---|
None * |
See also references of WO2014124898A1 * |
Also Published As
Publication number | Publication date |
---|---|
WO2014124898A1 (en) | 2014-08-21 |
DE102013101418A1 (en) | 2014-08-14 |
CN105026759B (en) | 2017-03-29 |
DE102013101418B4 (en) | 2015-09-10 |
US20150316304A1 (en) | 2015-11-05 |
CN105026759A (en) | 2015-11-04 |
EP2956671B1 (en) | 2017-03-29 |
US9982928B2 (en) | 2018-05-29 |
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