EP2942288B1 - Machine de remplissage, en particulier du type remplissage de pesage, destinée à des récipients, tels que par exemple des fûts, des bouteilles, des boîtes et/ou similaire, et procédé de remplissage relatif - Google Patents

Machine de remplissage, en particulier du type remplissage de pesage, destinée à des récipients, tels que par exemple des fûts, des bouteilles, des boîtes et/ou similaire, et procédé de remplissage relatif Download PDF

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Publication number
EP2942288B1
EP2942288B1 EP15166531.2A EP15166531A EP2942288B1 EP 2942288 B1 EP2942288 B1 EP 2942288B1 EP 15166531 A EP15166531 A EP 15166531A EP 2942288 B1 EP2942288 B1 EP 2942288B1
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EP
European Patent Office
Prior art keywords
filling
feeding
dispensing nozzle
collecting
filling machine
Prior art date
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EP15166531.2A
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German (de)
English (en)
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EP2942288A1 (fr
Inventor
Emanuele Gatteschi
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OCME SRL
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OCME SRL
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B3/26Methods or devices for controlling the quantity of the material fed or filled
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B3/26Methods or devices for controlling the quantity of the material fed or filled
    • B65B3/28Methods or devices for controlling the quantity of the material fed or filled by weighing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B3/26Methods or devices for controlling the quantity of the material fed or filled
    • B65B3/30Methods or devices for controlling the quantity of the material fed or filled by volumetric measurement

Definitions

  • the present invention concerns a filling machine, in particular of the weigh filling type, for filling containers, such as for example bottles, cans and/or the like, with at least one filling liquid.
  • Another object of the present invention is a method for filling containers, such as for example bottles, cans and/or the like, with at least one filling liquid.
  • the object of the present invention is particularly used in the field of packing barrels, bottles, cans and/or similar containers which involves a series of machines and/or similar equipment for filling containers, bottles, cans and/or the like, with liquids of different nature.
  • containers are typically filled through filling machines and/or similar devices that exploit different detection means to verify the filling status.
  • the dispensing is definitively interrupted so as to allow the filled -1-container to be removed and a new empty container to be positioned in order to be filled.
  • the dispensing of liquid is made possible by a valve that is connected to a proper feeding pipeline.
  • the valve is controlled by a central control unit that manages the advance closure time of the latter during the final filling step.
  • the advance time is established based on the data detected during the previous filling step.
  • the combination of these factors lead to disturbance to the feeding process of the filling liquid to the dispensing nozzles during the filling step.
  • the dispensing nozzles receive the filling liquid under different conditions from the previous filling thus not managing to ensure the same desired weight value and/or the same desired value of dispensed volume.
  • each valve associated with the respective dispensing nozzle closes the respective piping completely and in a rapid manner generating, upstream thereof, the undesired phenomenon of water hammer that causes a substantial increase in pressure along the piping with the risk of producing considerable damage to the whole feeding system of the filling liquid.
  • the main purpose of the present invention is to propose a filling machine, in particular of the weigh filling type, for filling containers, such as for example barrels, bottles, cans and/or the like, with at least one filling liquid, and a filling method, which are capable of solving the problems found in the prior art.
  • One purpose of the present invention is to ensure that the filling conditions are repeated during each filling cycle.
  • a further purpose of the present invention is to eliminate and/or drastically reduce water hammer due to the sudden closing of the valves of the dispensing nozzles.
  • a filling machine in particular of the weigh filling type, for filling containers, such as for example barrels, bottles, cans and/or the like, with at least one filling liquid, and a relative filling method, according to what is described and claimed in the rest of the description.
  • the description will be carried out in the rest of the description with reference to the attached drawings, provided purely as an indication and therefore not for limiting purposes, in which:
  • reference numeral 1 wholly indicates a filling machine, in particular of the weigh filling type, for filling containers C, such as for example barrels, bottles, cans and/or the like, with at least one filling liquid 2, in accordance with the present invention.
  • the filling machine 1 comprises at least one feeding source 1a (schematically illustrated in figures 6 to 10 ) or a feeding joint (not illustrated), which is hydraulically connectable to a feeding source that does not form part of the filling machine 1, for feeding a filling liquid 2.
  • the filling machine 1 comprises at least one dispensing nozzle 3 (schematically represented with an arrow in figures 6 to 10 ), generally a plurality of dispensing nozzles 3, each in fluid communication with the feeding source 1a or the feeding joint for feeding the filling machine 1.
  • the filling machine 1 comprises for each dispensing nozzle 3, at least one main connection duct 4 extending between the latter and the feeding source 1a or the feeding joint of the same.
  • the filling machine 1 comprises, preferably for each dispensing nozzle 3 or for a group of dispensing nozzles 3, at least one control unit 5, optionally a valve element, like for example a solenoid valve or the like, operatively arranged along the respective main connection duct 4 between the feeding source 1a or the feeding joint for feeding the filling machine 1 and the respective dispensing nozzle 3.
  • a valve element like for example a solenoid valve or the like
  • Each control unit 5 is switchable between a closing condition (represented with the symbol 0 in figures 6, 9 and 10 ), wherein the respective dispensing nozzle 3 is not in fluid communication with the feeding source 1a or the feeding joint for feeding the filling machine 1, and an opening condition (represented with the symbol 1 in figures 7 and 8 ), in which the respective dispensing nozzle 3 is in fluid communication with the feeding source 1a or the feeding joint for feeding the filling machine 1 to dispense the filling liquid 2 being fed.
  • a closing condition represented with the symbol 0 in figures 6, 9 and 10
  • an opening condition represented with the symbol 1 in figures 7 and 8
  • the switching of the closing unit 5 from the opening condition to the closing condition is carried out slowly, according to a programmable closing time that prevents the undesired occurrence of water hammer.
  • Every dispensing nozzle 3 is advantageously operatively associated with respective detection means (for detecting the weight or volume) 3a (schematically illustrated in figures 6 to 10 ) for detecting the filling status of the containers C ( figures 6 to 10 ) being fed.
  • the detection means 3a comprise at least one weight sensor, like for example a scale, and/or a detection device for detecting the dispensed flow, so that the filling status is detected based on the increase in weight of the container C and/or of the amount of dispensed filling liquid 2.
  • the detection means 3a are operatively connected to the respective control unit 5 for switching the latter from the opening condition to the closing condition once a predetermined filling level has been achieved.
  • the filling machine 1 comprises at least one collecting device 6 that is interposed between each dispensing nozzle 3 and the control unit 5.
  • Each collecting device 6 is suitable for advantageously collecting a predetermined volume of filling liquid 2 coming from the feeding source 1a or from the feeding joint for feeding the filling machine 1 to supply at least one part of such a volume to the respective dispensing nozzle 3 after the switching of the respective control unit 5 from the opening condition ( figures 7 and 8 ) to the closing condition ( figure 9 ), according to a programmable closing time.
  • Each control mechanism 7 is switchable between a closing condition (indicated with the symbol 0 in figures 6 and 10 ), in which it is not in fluid communication with the respective dispensing nozzle 3, and an opening condition (indicated with the symbol 1 in figures from 7 to 9), in which it is in fluid communication with the respective dispensing nozzle 3.
  • each collecting device 6 comprises at least one collecting compartment 8 for collecting the filling liquid 2 that comes from the feeding source 1a or from the feeding joint for feeding the filling machine 1.
  • the collecting compartment 8 is in fluid communication with the respective main connection duct 4 being, consequently, hydraulically arranged in series between the respective control unit 5 and the respective dispensing nozzle 3.
  • each collecting device 6 can also be in fluid communication with an auxiliary connection duct (not illustrated) which extends in parallel to at least one portion of the respective main connection duct 4 between the feeding source 1a or the feeding joint for feeding the filling machine 1 and the respective control mechanism 7.
  • each collecting device 6 comprises pushing means 9 operatively associated with the respective collecting compartment 8 to send the filling liquid 2 therein contained to the respective dispensing nozzle 3 when the respective control mechanism 7 is in the opening condition ( figure 9 ) and the respective control member 5 is in the closing condition ( figure 9 ).
  • each collecting device 6 comprises at least one cylinder 10 that defines in its inside, the respective collecting compartment 8.
  • each collecting device 6 also comprises at least one piston 11, forming part of the pushing means 9, which is operatively arranged inside the respective cylinder 10.
  • the piston 11 is movable between a first position ( figures 3 , 8 and 9 ), in which the respective collecting compartment 8 has a maximum volume value for collecting the filling liquid 2, and a second position ( figures 4 , 6, 7 and 10 ), in which the respective collecting compartment 8 has a minimum volume value.
  • the pushing means 9 further comprise at least one actuator 12, optionally an electric motor, and at least one transmission member 13, optionally a recirculation ball screw, operatively interposed between the respective actuator 12 and the respective piston 11 to direct the latter at least from the first position ( figures 3 , 8 and 9 ) to the second position ( figures 4 , 6, 7 and 10 ), preferably between the first and the second position.
  • at least one actuator 12 optionally an electric motor
  • at least one transmission member 13 optionally a recirculation ball screw
  • the compartment 8 is delimited inside a tank 13, whereas the pushing means 9 comprise at least one pressurized gas source 14 connected to the relative collecting compartment 8 by means of respective pipes and at least one control device 15, optionally a valve element, operatively interposed between the gas source 14 and the collecting compartment 8.
  • the control device 15 is switchable between a closing condition, in which the gas source 14 and the collecting compartment are not in fluid communication, and an opening condition, in which the gas source 14 and the collecting compartment 8 are in fluid communication, so that the gas coming from the source 14 flows into the collecting compartment 8 sending the filling liquid 2 therein contained towards the respective dispensing nozzle 3.
  • Another object of the present invention is a method for filling containers C, such as for example barrels, bottles, cans and/or the like, which comprises a feeding step for feeding at least one dispensing nozzle 3 with a filling liquid 2.
  • Such a method also comprises a step of continuously detecting the filling status of the container C arranged at the nozzle 3 fed with the filling liquid 2.
  • the filling status is advantageously detected by detecting the weight increase of the container C being filled and/or the amount of the dispensed filling liquid 2 by the respective dispensing nozzle 3.
  • the method advantageously provides at least one collecting step for collecting a predetermined volume of filling liquid 2 and a feeding step for feeding at least one part of such a volume to the respective dispensing nozzle 3.
  • the collecting step for collecting filling liquid 2 is carried out during the feeding of the same to the respective dispensing nozzle 3, whereas the feeding step for feeding the filling liquid 2 accumulated during the filling step for filling the container C is carried out before reaching a final level of filling of the same and once the main feeding has been interrupted.
  • Each filling cycle for filling a container C begins ( figure 6 ) with the respective control unit 5 and the respective control mechanism 5 under the closing condition, so that the filling liquid 2 coming from the respective feeding source 1a cannot flow along the respective main connection duct 4 so as to reach the respective dispensing nozzle 3.
  • the piston 11 of the respective collecting device 6 is in the second position and the respective dispensing nozzle 3 does not dispense the filling liquid 2 so that the detection means 3a detect the presence of an empty container C.
  • the pushing means 9 are actuated so as to lead the piston 11 of the respective collecting device 6 from the second position ( figures 6 and 7 ) to the first position ( figures 8 and 9 ) and to suck the filling liquid 2 being fed into the respective collecting compartment 8.
  • the filling of the container C continues simultaneously with the filling of the collecting compartment 8 of the respective collecting device 6.
  • the piston 11 of the pushing means 9 of the respective collecting device 6 is in the first position, with the collecting compartment 8 that is completely filled in with the filling liquid 2.
  • the filling liquid 2 continues flowing through the respective dispensing nozzle 3 filling the respective container C until a third relevant filling level is detected ( figure 9 ) by the detection means 5, preferably corresponding to 95% of the overall volume of the container itself.
  • the control unit 5 is switched from the opening condition to the closing condition, preferably slowly, namely, according to a programmable time period that prevents water hammer.
  • the pushing means 9 of the relative collecting device 6 are actuated so as to bring the piston 11 from the first to the second position and to send the filling liquid 2 previously collected towards the respective dispensing nozzle 3.
  • the container C is filled in up to a quarter of the relevant filling value ( figure 10 ), corresponding to around 100% of the overall volume of the same, and the piston 11 returns to the second position ready to start a new filling cycle.
  • the aforementioned filling cycle can be carried out in the same way also using the collecting device 6 illustrated in figure 5 .
  • the tank 13 device 5 requires pressurised gas to be introduced into the collecting compartment 8 so as to determine the push of the filling liquid 2 previously collected during feeding towards the respective dispensing nozzle 3 once the respective control unit 5 has been closed.
  • the object of the present invention solves the drawbacks found in the prior art and achieves important advantages.
  • the presence of the collecting device between the feeding source for feeding the filling liquid and the respective dispensing nozzle allows the control unit to be closed according to a programmable time that prevents the undesired phenomenon of water hammer.
  • the presence of the collecting device upstream of each dispensing nozzle permits a controlled feeding of the final filling step for filling the containers, ensuring the same filling conditions during each cycle.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
  • Basic Packing Technique (AREA)

Claims (10)

  1. Machine de remplissage (1), en particulier du type de remplissage pondéral, pour le remplissage de contenants (C) tels que par exemple des barils, bouteilles, boîtes et/ou similaire, avec au moins un liquide de remplissage (2), ladite machine de remplissage (1) comprenant :
    au moins une source d'alimentation (1a) ou un joint d'alimentation qui est reliable hydrauliquement à une source d'alimentation, ne formant pas partie de ladite machine de remplissage (1) pour l'alimentation d'un liquide de remplissage (2) ;
    au moins une buse de distribution (3) pour la distribution dudit liquide de remplissage (2) reliée à la source d'alimentation (1a) ou audit joint d'alimentation pour l'alimentation de ladite machine de remplissage (1),
    au moins une conduite de connexion principale (4) s'étendant entre ladite source d'alimentation (1a) ou ledit joint d'alimentation pour l'alimentation de ladite machine de remplissage (1) et de ladite buse de distribution (3) ;
    au moins une unité de commande (5), en option un élément de valve, agencé en fonctionnement le long de ladite conduite de connexion principale (4) entre ladite source d'alimentation (1a) ou ledit joint d'alimentation pour l'alimentation de ladite machine de remplissage (1) et ladite buse de distribution (3), ladite unité de commande (5) étant commutable entre une condition de fermeture, dans laquelle ladite buse de distribution (3) n'a pas une communication fluide avec ladite source d'alimentation (1a) ou ledit joint d'alimentation pour l'alimentation de ladite machine de remplissage (1), et une condition d'ouverture, dans laquelle ladite buse de distribution (3) a une communication fluide avec ladite source d'alimentation (1a) ou ledit joint d'alimentation pour l'alimentation de ladite machine de remplissage (1) afin de distribuer ledit liquide de remplissage (2) qui est alimenté ;
    des moyens de détection (3a) associés en fonctionnement avec ladite buse de distribution (3) pour détecter le statut de remplissage dudit contenant (C), lesdits moyens de détection (3a) étant reliés en fonctionnement à ladite unité de commande (5) pour commuter cette dernière de la condition d'ouverture à la condition de fermeture une fois qu'un niveau de remplissage prédéterminé a été atteint ;
    caractérisée en ce qu'elle comprend au moins un dispositif de collecte (6) interposé entre ladite buse de distribution (3) et ladite unité de commande (5), en option ledit dispositif de collecte (6) collectant un volume prédéterminé dudit liquide de remplissage (2) venant de ladite source d'alimentation (1a) ou dudit joint d'alimentation pour l'alimentation de ladite machine de remplissage (1) pour fournir au moins une partie dudit volume à ladite buse de distribution (3) après que l'unité de commande (5) a commuté de la condition d'ouverture à la condition de fermeture selon un temps de fermeture programmable.
  2. Machine de remplissage (1) selon la revendication 1, comprenant en outre au moins un mécanisme de commande (7), en option un élément de valve, interposé en fonctionnement entre ledit dispositif de collecte (6) et ladite buse de distribution (3), ledit mécanisme de commande (7) étant commutable entre une condition de fermeture, dans laquelle ladite buse de distribution (3) n'a pas une communication fluide avec ledit dispositif de collecte (6), et une condition d'ouverture, dans laquelle ladite buse de distribution (3) a une communication fluide avec ledit dispositif de collecte (6).
  3. Machine de remplissage (1) selon la revendication 2, dans laquelle ledit dispositif de collecte (6) comprend au moins un compartiment de collecte (8) pour la collecte dudit liquide de remplissage (2) venant de ladite source d'alimentation (1a) ou dudit joint d'alimentation pour l'alimentation de la machine de remplissage (1).
  4. Machine de remplissage (1) selon la revendication 3, dans laquelle ledit compartiment de collecte (8) a une communication fluide avec ladite conduite de connexion principale (4), ledit compartiment de collecte (8) étant agencé hydrauliquement en série entre ladite unité de commande (5) et ladite buse de distribution (3).
  5. Machine de remplissage (1) selon la revendication 3, dans laquelle ledit compartiment de collecte (8) dudit dispositif de collecte (6) a une communication fluide avec une conduite de connexion auxiliaire (4) s'étendant en parallèle d'au moins une partie de ladite conduite de connexion principale (4) entre ladite source d'alimentation (1a) ou ledit joint d'alimentation pour l'alimentation de ladite machine de remplissage (1) et dudit mécanisme de commande (7).
  6. Machine de remplissage (1) selon l'une quelconque des revendications 3 à 5, dans laquelle ledit dispositif de collecte (6) comprend des moyens de poussée (9) associés en fonctionnement audit compartiment de collecte (8) dudit dispositif de collecte (6) pour envoyer ledit liquide de remplissage contenu dedans à ladite buse de distribution (3) lorsque ledit mécanisme de commande (7) est dans la condition d'ouverture et ladite unité de commande (5) est dans la condition de fermeture.
  7. Machine de remplissage (1) selon la revendication 6, dans laquelle ledit dispositif de collecte (6) comprend :
    au moins un cylindre (10) délimitant en interne ledit compartiment de collecte (8) ;
    au moins un piston (11) formant une partie desdits moyens de poussée (9) et agencés en fonctionnement dans ledit cylindre (10), ledit piston (11) étant mobile entre une première position, dans laquelle ledit compartiment de collecte (8) a une valeur de volume maximum pour ledit liquide de remplissage (2), et une seconde position, dans laquelle ledit compartiment de collecte (8) a une valeur de volume minimum pour ledit liquide de remplissage (2).
  8. Machine de remplissage (1) selon la revendication 7, lorsqu'elle dépend de la revendication 6, dans laquelle lesdits moyens de poussée (9) comprennent :
    au moins un actionneur (12), en option un moteur électrique ;
    au moins un élément de transmission (13), en option une vis à recirculation de billes, interposé en fonctionnement entre ledit actionneur (12) et ledit piston (11) pour diriger ce dernier au moins de la première à la seconde position, de préférence entre la première et la seconde position.
  9. Machine de remplissage (1) selon l'une quelconque des revendications 6 à 8, dans laquelle lesdits moyens de poussée (9) comprennent :
    au moins une source de gaz sous pression (13) ayant une communication fluide avec ledit compartiment de collecte (8) ;
    au moins un dispositif de commande (15), en option un élément de valve, interposé en fonctionnement entre ladite source de gaz (13) et ledit compartiment de collecte (8), ledit dispositif de commande (15) étant commutable entre une condition de fermeture, dans laquelle ladite source de gaz (13) et ledit compartiment de collecte (8) n'ont pas une communication fluide, et une condition d'ouverture, dans laquelle ladite source de gaz (13) et ledit compartiment de collecte (8) ont une communication fluide de sorte que ledit gaz s'écoule dans ledit compartiment de collecte (8) envoyant le liquide de remplissage (2) contenu dedans vers ladite buse de distribution (3).
  10. Procédé de remplissage de contenants, en particulier de barils, bouteilles, boîtes et/ou similaires, avec un liquide de remplissage (2), ledit procédé étant caractérisé en ce qu'il est exécuté par une machine de remplissage (1) selon l'une ou plusieurs des revendications 1 à 9 et comprenant les étapes de :
    alimentation d'au moins un liquide de remplissage (2) à au moins une buse de distribution (3) pour le remplissage d'au moins un contenant (C) correspondant à celle-ci ;
    détection du statut de remplissage dudit contenant, en option par la détection de l'augmentation de poids de celui-ci et/ou de la quantité du liquide de remplissage distribué (2) jusqu'à la détection du niveau de remplissage prédéterminé, de préférence correspondant au remplissage total du contenant relatif (C),
    collecte d'un volume prédéterminé du liquide de remplissage (2), en option pendant l'étape d'alimentation de celui-ci à ladite buse de distribution (3) ;
    alimentation d'au moins une partie du volume du liquide de remplissage collecté à ladite buse de distribution (3), de préférence tout en atteignant presque le niveau de remplissage prédéterminé suite à la fermeture de l'alimentation principale du liquide de remplissage (2) selon un temps de fermeture programmable.
EP15166531.2A 2014-05-07 2015-05-06 Machine de remplissage, en particulier du type remplissage de pesage, destinée à des récipients, tels que par exemple des fûts, des bouteilles, des boîtes et/ou similaire, et procédé de remplissage relatif Active EP2942288B1 (fr)

Applications Claiming Priority (1)

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ITMI20140836 2014-05-07

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EP2942288B1 true EP2942288B1 (fr) 2017-01-25

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Publication number Priority date Publication date Assignee Title
US10435288B2 (en) 2016-04-18 2019-10-08 Guangzhou Xaircraft Technology Co., Ltd. Liquid volume transfer system, liquid infusion device, unmanned aerial vehicle and liquid container
CN111348229A (zh) * 2018-12-23 2020-06-30 邯郸市复兴区宏昌科技有限公司 一种能消除水锤效应的液体分装装置

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Publication number Priority date Publication date Assignee Title
DE3337352C2 (de) * 1983-10-14 1985-12-12 Gerhard 2000 Hamburg Grosskreuz Vorrichtung zum gleichzeitigen Abfüllen eines flüssigen oder festen, fließfähigen Mediums in mehrere Gebinde, wie Behälter, Fässer, Packungen o.dgl.
JPS6367295A (ja) * 1986-09-08 1988-03-26 三菱重工業株式会社 液体充填方法及び装置
DE10209435C1 (de) * 2002-03-05 2003-08-14 Feige Abfuelltechnik Vorrichtung zum gleichzeitigen Befüllen mehrerer Behälter

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