EP2938493A1 - Insulating paper for oil-immersed motors - Google Patents
Insulating paper for oil-immersed motorsInfo
- Publication number
- EP2938493A1 EP2938493A1 EP12818941.2A EP12818941A EP2938493A1 EP 2938493 A1 EP2938493 A1 EP 2938493A1 EP 12818941 A EP12818941 A EP 12818941A EP 2938493 A1 EP2938493 A1 EP 2938493A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- oil
- acrylic adhesive
- weight
- parts
- insulating paper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000003522 acrylic cement Substances 0.000 claims abstract description 75
- 229920001485 poly(butyl acrylate) polymer Polymers 0.000 claims abstract description 46
- 229920006267 polyester film Polymers 0.000 claims abstract description 45
- 229920001228 polyisocyanate Polymers 0.000 claims abstract description 22
- 239000005056 polyisocyanate Substances 0.000 claims abstract description 22
- 239000004760 aramid Substances 0.000 claims abstract description 13
- 229920003235 aromatic polyamide Polymers 0.000 claims abstract description 13
- 238000001816 cooling Methods 0.000 claims abstract description 10
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 22
- 150000003505 terpenes Chemical class 0.000 claims description 22
- 235000007586 terpenes Nutrition 0.000 claims description 22
- 230000001070 adhesive effect Effects 0.000 description 40
- 239000000853 adhesive Substances 0.000 description 39
- 230000000052 comparative effect Effects 0.000 description 15
- 238000010030 laminating Methods 0.000 description 15
- 230000014759 maintenance of location Effects 0.000 description 12
- 229920000139 polyethylene terephthalate Polymers 0.000 description 12
- 239000005020 polyethylene terephthalate Substances 0.000 description 12
- 238000004804 winding Methods 0.000 description 12
- -1 polyethylene terephthalate Polymers 0.000 description 11
- 239000004952 Polyamide Substances 0.000 description 10
- 229920001577 copolymer Polymers 0.000 description 10
- 229920002647 polyamide Polymers 0.000 description 10
- 229920000784 Nomex Polymers 0.000 description 9
- 230000015556 catabolic process Effects 0.000 description 9
- 239000004763 nomex Substances 0.000 description 9
- 239000011810 insulating material Substances 0.000 description 8
- 238000011156 evaluation Methods 0.000 description 7
- 239000011347 resin Substances 0.000 description 7
- 229920005989 resin Polymers 0.000 description 7
- 239000011162 core material Substances 0.000 description 6
- 238000005227 gel permeation chromatography Methods 0.000 description 6
- 239000011112 polyethylene naphthalate Substances 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 5
- 229920001721 polyimide Polymers 0.000 description 5
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 4
- 239000004642 Polyimide Substances 0.000 description 4
- 238000004132 cross linking Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000007062 hydrolysis Effects 0.000 description 4
- 238000006460 hydrolysis reaction Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 229920002126 Acrylic acid copolymer Polymers 0.000 description 3
- 239000004793 Polystyrene Substances 0.000 description 3
- 229920001519 homopolymer Polymers 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 229920002223 polystyrene Polymers 0.000 description 3
- 229920002799 BoPET Polymers 0.000 description 2
- 239000004696 Poly ether ether ketone Substances 0.000 description 2
- 239000004734 Polyphenylene sulfide Substances 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 239000012948 isocyanate Substances 0.000 description 2
- 150000002513 isocyanates Chemical class 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 229920002530 polyetherether ketone Polymers 0.000 description 2
- 229920000069 polyphenylene sulfide Polymers 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- HZUFHXJTSDPZGB-UHFFFAOYSA-N 2-methylidene-5-phenylpent-4-enoic acid;prop-2-enoic acid Chemical compound OC(=O)C=C.OC(=O)C(=C)CC=CC1=CC=CC=C1 HZUFHXJTSDPZGB-UHFFFAOYSA-N 0.000 description 1
- KUDUQBURMYMBIJ-UHFFFAOYSA-N 2-prop-2-enoyloxyethyl prop-2-enoate Chemical compound C=CC(=O)OCCOC(=O)C=C KUDUQBURMYMBIJ-UHFFFAOYSA-N 0.000 description 1
- 229920002319 Poly(methyl acrylate) Polymers 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- ATMLPEJAVWINOF-UHFFFAOYSA-N acrylic acid acrylic acid Chemical compound OC(=O)C=C.OC(=O)C=C ATMLPEJAVWINOF-UHFFFAOYSA-N 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 239000003480 eluent Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- SNVLJLYUUXKWOJ-UHFFFAOYSA-N methylidenecarbene Chemical compound C=[C] SNVLJLYUUXKWOJ-UHFFFAOYSA-N 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 229920001490 poly(butyl methacrylate) polymer Polymers 0.000 description 1
- 229920001483 poly(ethyl methacrylate) polymer Polymers 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920000120 polyethyl acrylate Polymers 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/03—3 layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/24—All layers being polymeric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/40—Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/10—Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/26—Polymeric coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/304—Insulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/08—Cars
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/30—Windings characterised by the insulating material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
- Y10T428/2495—Thickness [relative or absolute]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31551—Of polyamidoester [polyurethane, polyisocyanate, polycarbamate, etc.]
- Y10T428/31562—Next to polyamide [nylon, etc.]
Definitions
- the present invention relates to insulating paper for oil-immersed motors used as an insulating material in oil-immersed motors.
- a motor generator which functions selectively as an electric motor and a generator is mounted in hybrid cars or electric vehicles.
- a motor generator comprises, for example, a cylindrical rotor fixed to an output shaft supported rotatably about the shaft center, a motor stator having an inner circumferential surface which is disposed with a predetermined gap to the outer circumferential surface of the rotor, and a motor housing for accommodating the motor stator.
- the motor generator Since the motor generator generates heat by the operation such as acceleration and deceleration of a motor vehicle to be heated to a high temperature of 100°C or more, it is required to be sufficiently cooled in order to maintain a predetermined performance.
- Patent Document l Publication of Japanese Patent Application No.
- the motor stator which constitutes the motor generator generally includes a core material and a winding, and insulating paper is used for insulating the core material from the winding or the winding from a winding having a different phase, ' and in the motor stator heated to a high temperature by the generation of heat, heat resistance is required also for the insulating paper.
- the insulating paper is also required to be excellent in oil resistance.
- the insulating paper of such a structure has high heat resistance by laminating the heat-resistant paper to the both sides and uses a urethane adhesive excellent in heat resistance. Therefore, even when the cooling oil heated to a high temperature has permeated the inner part of the insulating paper, the insulating paper is considered to be able to endure the temperature.
- the insulating paper for oil-immersed motors of this type is frequently used in a folded state and is required to prevent the protrusion of an adhesive even when it is strongly folded, but it is not in a state where such request is sufficiently satisfied.
- the object of the present invention is to provide insulating paper in which an adhesive is hard to protrude.
- insulating paper for oil-immersed motors used in an oil-immersed motor in a state where folding is applied to the paper, the motor operating in a state where it is immersed in a cooling oil
- the paper comprising a polyester film and heat resistant sheets made from aromatic polyamide laminated to both front and back surfaces of the polyester film, the polyester film and the heat resistant sheets being bonded with an acrylic adhesive, wherein the acrylic adhesive contains polyisocyanate and a polybutyl acrylate having a weight average molecular weight of 400,000 or more in a proportion of the polyisocyanate of more than 3 parts by weight and 20 parts by weight or less based on 100 parts by weight of the polybutyl acrylate.
- the present invention provides insulating paper for oil-immersed motors in which an adhesive is hard to protrude.
- FIG. 1 is a sectional view showing an embodiment of the insulating paper for oil-immersed motors of the present invention.
- FIG. 2 is a graph showing the change with time of the retention of tensile strength at 110°C.
- FIG. 3 is a graph showing the change with time of the retention of tensile strength at 130°C.
- FIG. 4 is a graph showing the change with time of the retention of elongation at 90°C.
- FIG. 5 is a graph showing the change with time of the retention of elongation at 110°C.
- FIG. 6 is a graph showing the change with time of the retention of dielectric breakdown voltage at 110°C.
- FIG. 7 is a graph showing the change with time of the retention of dielectric breakdown voltage at 130°C.
- FIG. 8 is a graph showing the change with time of the retention of dielectric breakdown voltage at 150°C.
- FIG. 9 is a schematic view showing the evaluation method of fouling characteristics.
- FIG. 10 is a graph showing the amount of an adhesive protruded from between a polyethylene terephthalate film and aramid paper when a stack of 10 sheets of the insulating paper for oil-immersed motors (50 mm square) of each Example and Comparative Example was pressurized for 1 minute at a given pressure (20 MPa, 100 MPa, 200 MPa, and 300 MPa).
- FIG. 11 is a graph showing the CTI value relative to the proportion of the thickness of the adhesive.
- FIG. 1 is a sectional view showing an embodiment of the insulating paper for oil-immersed motors of the present invention.
- the insulating paper 1 for oil-immersed motors of the present embodiment includes a polyester film 2 and heat resistant sheets 4, 4 disposed on both front and back surfaces of the polyester film 2, which are bonded via an acrylic adhesive 3.
- a resin film having a strength and breakdown voltage required as insulating paper can be widely used. Specifically, a resin film having a strength of 150 MPa or more and a breakdown voltage of 3 kV or more can be suitably used.
- polyester film 2 examples include polyethylene naphthalate (PEN) and polyethylene terephthalate (PET).
- PEN polyethylene naphthalate
- PET polyethylene terephthalate
- a low-oligomer type PET or PEN it is preferred to use a low-oligomer type PET or PEN, and the use of such a lowoligomer type resin is effective in that the hydrolysis resistance can be further improved to prevent degradation.
- the thickness of the polyester film 2 is not particularly limited, but a film having a thickness of 16 to 350 ⁇ can be suitably used.
- a film made from a resin having better heat resistance than the polyester film can be suitably used.
- the heat resistant sheet examples include a paper-like product or a film-like product made from polyimide (PI), polyamide, polyphenylene sulfide (PPS), polyether ether ketone (PEEK), a tetrafluoroethylene copolymer (ETFE) or the like.
- PI polyimide
- PPS polyphenylene sulfide
- PEEK polyether ether ketone
- ETFE tetrafluoroethylene copolymer
- the heat resistant sheet is a sheet made from polyamide
- the sheet will have good slipping properties, and as a result, such an effect can be obtained that the sheet is easily inserted between a core material and a winding of a motor stator in the oil-immersed motor, that is, between the slots provided in the core material.
- aromatic polyamide for example, Nomex,
- the thickness of the heat resistant sheet 4 is not particularly limited, but a sheet having a thickness of 16 to 125 ⁇ can be suitably used.
- the acrylic adhesive 3 contains polyisocyanate and polybutyl acrylate in a proportion of the polyisocyanate of more than 3 parts by weight and 20 parts by weight or less, and preferably in a proportion of 10 parts by weight or more and 20 parts by weight or less, based on 100 parts by weight of the polybutyl acrylate.
- the polybutyl acrylate As the polybutyl acrylate, a polybutyl acrylate having a weight average molecular weight of 400,000 or more is used.
- the polybutyl acrylate preferably has a weight average molecular weight of 1,000,000 or less; thereby, the adhesive is hard to protrude from the insulating paper.
- the polybutyl acrylate preferably has an Mw/Mn of 5 to 10, wherein Mw represents the weight average molecular weight, and Mn represents the number average molecular weight of the polybutyl acrylate! thereby, the adhesive is hard to protrude from the insulating paper.
- weight average molecular weight and the number average molecular weight mean the values which are measured by gel permeation chromatography (GPC) and expressed in terms of polystyrene.
- the weight average molecular weight and the number average molecular weight can be defined as the values in terms of polystyrene based on the calculation from the results of GPC measurement at a column temperature of 40°C and a flow rate of 0.5 ml/min using a GPC "HLC-8320GPC” manufactured by Tohsoh Corp. as an apparatus, wherein three columns in total are used in which a column "TSK guard column HHR (S)" manufactured by Tohsoh Corp., a column “TSK GMHHR-H (S)” manufactured by Tohsoh Corp., and a column “TSK GMHHR-H (S)” manufactured by Tohsoh Corp. are connected in series! "TSK gel SuperH-RC” is used as a reference column, ' and tetrahydrofuran is used as an eluent.
- an adhesive prepared by crosslinking polybutyl acrylate (PAB) with polyisocyanate can be suitably used as the acrylic adhesive.
- an adhesive prepared by crosslinking a mixture in which terpene phenol is added to the polybutyl acrylate (PAB) with polyisocyanate is preferably used as the acrylic adhesive! thereby, the adhesion to the heat-resistant paper made from polyamide is further improved in a state where it is immersed in a high-temperature water-containing oil of 120 to 180°C in the oil-immersed motor.
- the amount of terpene phenol added is preferably 1 to 30 parts by weight based on 100 parts by weight of polybutyl acrylate (PAB).
- the adhesion to the heat-resistant paper made from polyamide is further improved in a state where it is immersed in a high-temperature water-containing oil of 120 to 180°C in the oil-immersed motor.
- the amount of alkylphenol added is also preferably 1 to 30 parts by weight based on 100 parts by weight of polybutyl acrylate (PAB).
- the adhesive in order to bring polybutyl acrylate, or polybutyl acrylate to which an adhesion-improving agent such as alkylphenol and terpene phenol is added, in the acrylic adhesive into a state where it is crosslinked with polyisocyanate, for example, the adhesive may be heated during the bonding of the heat resistant sheets to the polyester film, using a polyisocyanate which has a low reactivity to polybutyl acrylate in normal temperature and a higher reactivity when it is heated, and using an acrylic adhesive containing such a polyisocyanate and polybutyl acrylate (and terpene phenol or alkylphenol).
- the crosslinking of polybutyl acrylate with polyisocyanate is suppressed until the acrylic adhesive is applied, for example, to either of the polyester film or the heat resistant sheets in normal temperature to laminate the heat resistant sheets to the polyester film to bring about a state where the acrylic adhesive is inserted between the polyester film and the heat resistant sheets; and then, the laminate can be subjected to pressurization and/or heating to bring the acrylic adhesive into a state where polybutyl acrylate is crosslinked with
- the terpene phenol and the alkylphenol also have the effect of softening the acrylic adhesive to impart a flexible texture to the insulating paper for oil-immersed motors and the effect of improving the heat resistance and hydrolysis resistance of the acrylic adhesive. Therefore, the terpene phenol or the
- the alkylphenol can improve the durability of the insulating paper for oil-immersed motors and can also improve the processability during the folding, and when the heat-resistant paper made from polyamide is used as described above, the terpene phenol or the alkylphenol is preferably added in an amount of 10 parts by weight or more, for example, 20 parts by weight based on 100 parts by weight of butyl acrylate (PAB).
- PAB butyl acrylate
- R 1 represents a hydrogen atom or a lower alkyl group, and R 2 represents an alkyl group having 1 to 12 carbon atoms
- a copolymer having a structural unit based on the monomer or a copolymer having a structural unit based on the monomer.
- homopolymer and copolymer include
- polyacrylates such as polymethyl acrylate and polyethyl acrylate
- polymethacrylates such as polymethyl methacrylate, polyethyl methacrylate, and polybutyl methacrylate
- copolymers such as an ethylene-acr late copolymer, an ethylene -acrylate -acrylic acid copolymer, a styrene-methacrylate-acrylic acid copolymer, an acrylate -vinyl chloride copolymer, an acrylate -acrylic acid copolymer, a methacrylate -vinyl chloride copolymer, a styrene-methacrylate-butadiene copolymer, and a methacrylate-acrylonitrile copolymer.
- the acrylic adhesive may contain any one of these homopolymers and copolymers alone or in combination of two or more thereof.
- the insulating paper for oil-immersed motors according to the present embodiment has a proportion of the total thickness of each acrylic adhesive in the total thickness of the polyester film, the heat resistant sheets laminated to both front and back surfaces of the polyester film, and each acrylic adhesive between the heat resistant sheets and the polyester film (hereinafter, also referred to as a "proportion of the thickness of the adhesive") of preferably 10% or more, more preferably 17 to 30%, further preferably 17 to 23%.
- the insulating paper for oil-immersed motors according to the present embodiment has the advantage of having excellent tracking resistance, when the proportion of the thickness of the adhesive is 10% or more. Further, the insulating paper for oil-immersed motors according to the present embodiment has the advantage of easy processing by cutting, when the proportion of the thickness of the adhesive is 30% or less.
- the thickness of the polyester film is preferably 25 to 250 ⁇ , more preferably 50 to 125 ⁇ .
- the thickness of the polyester film means a value obtained by measuring the thickness of 5 to 10 points of the polyester film with a micrometer and determining the arithmetic average of these measured values.
- each of the heat resistant sheets is preferably 37 to 125 ⁇ .
- the thickness of the heat resistant sheets means a value obtained by measuring the thickness of 5 to 10 points of each of the heat resistant sheets with a micrometer and determining the arithmetic average of these measured values.
- each of the acrylic adhesive in the insulating paper for oil-immersed motors is preferably 15 to 30 ⁇ .
- oil-immersed motors means a value obtained by removing the polyester film and the heat resistant sheets from the insulating paper for oil-immersed motors, measuring the thickness of 5 to 10 points of the acrylic adhesive with a micrometer, and determining the arithmetic average of these measured values.
- each sheet can be suitably selected according to the heat resistance required. Therefore, for example, when a heat resistance of 120°C is required, the insulating paper can be prepared by using a lowoligomer type polyester film (for example, Lumirror X10S, manufactured by Toray Industries, Inc.) and laminating PEN films to both front and back surfaces of the polyester film as heat resistant sheets via the acrylic adhesive.
- a lowoligomer type polyester film for example, Lumirror X10S, manufactured by Toray Industries, Inc.
- laminating PEN films to both front and back surfaces of the polyester film as heat resistant sheets via the acrylic adhesive.
- the insulating paper can be prepared by using a PEN film as a polyester film and laminating polyamide films to both front and back surfaces of the polyester film via the acrylic adhesive; or the insulating paper can be prepared by similarly using a PEN film as a polyester film and laminating polyimide (PI) films to both front and back surfaces of the polyester film via the acrylic adhesive.
- a PEN film as a polyester film and laminating polyamide films to both front and back surfaces of the polyester film via the acrylic adhesive
- PI polyimide
- the addition of terpene phenol and alkylphenol allows the acrylic adhesive to be flexible as described above, the addition of terpene phenol and alkylphenol not only soften the acrylic adhesive but increases the stickiness thereof.
- the acrylic adhesive may stick to or may be deposited on a place which contacts the end face of the insulating paper for oil-immersed motors, for example, a guide roll and the like of a processing machine when the insulating paper is subjected to folding or the like.
- the possibility that the acrylic adhesive is brought into contact with air and water can be reduced, as compared with the case of using, for example, heat-resistant paper made from polyamide, where it is used at high temperatures,' air and water are easily passed from the surface side to the acrylic adhesive side of the insulating paper for oil-immersed motors; and heat resistance and hydrolysis resistance are demanded in the acrylic adhesive itself.
- the sticking of the acrylic adhesive to a processing machine can be suppressed while improving the durability of the insulating paper for oil-immersed motors by using an excessive amount of polyisocyanate for crosslinking as compared with the amount generally used instead of using a method of adding terpene phenol and alkylphenol, in the same manner as in the case where heat-resistant paper sheets made from polyamide are laminated to both front and back surfaces of the polyester film via the acrylic adhesive in which terpene phenol or alkylphenol is added.
- the adhesive properties and adhesion of the acrylic adhesive can be improved in the same manner as in the case where terpene phenol or alkylphenol is added, by using an excessive amount of polyisocyanate in this way as compared with the amount generally used.
- insulating paper for oil-immersed motors having a five layer structure including an adhesive has been described in the present embodiment, the present invention is not limited to this embodiment, but the insulating paper can also have six or more layers by optionally laminating other films or adhesives to the inside or outside thereof.
- the insulating paper for oil-immersed motors of the present invention can also have an asymmetric structure in which the type of resin or thickness is different in the front and back.
- the insulating paper for oil-immersed motors of the present invention is used as an insulating material in an oil-immersed motor.
- Examples of the insulating material in a motor stator which constitutes an oil-immersed motor include an insulating material inserted between a core material and a winding in order to insulate them and an insulating material inserted between windings having different phases in order to insulate them. Further, examples of the insulating material in a rotor which constitutes an oil-immersed motor include an insulating material inserted between a core material and a winding in the same manner as in the motor stator. Furthermore, in addition to the above, the insulating paper can be used as an insulating material for the neutral point which is a binding part of different phases.
- the insulating paper for oil-immersed motors having a structure as described above it is possible to constitute an oil-immersed motor which prevents the insulating paper from easily deteriorating even if the constituent members thereof are immersed in oil in a high temperature state and exhibits stable performance even in a severe operating condition.
- the insulating paper for oil-immersed motors of Reference Example 1 was prepared by laminating heat resistant sheets (each having a thickness of 16 ⁇ , Teonex Q-51, manufactured by DuPont Teijin Ltd.) to both front and back surfaces of a low-oligomer PET film "Lumirror X-10S" (having a thickness of 188 ⁇ , manufactured by Toray Industries, Inc.), which is a polyester film, via a mixture of polybutyl acrylate and terpene phenol crosslinked with isocyanate, which is an acrylic adhesive.
- a low-oligomer PET film "Lumirror X-10S” having a thickness of 188 ⁇ , manufactured by Toray Industries, Inc.
- the insulating paper for oil-immersed motors of Reference Comparative Example 1 was prepared in the same manner as in Reference Example 1 except that a polyol crosslinked with isocyanate, which is a urethane adhesive, was used instead of the acrylic adhesive.
- the insulating paper for oil-immersed motors of Reference Example 2 was prepared by laminating a heat resistant sheet "Nomex 464" (having a thickness of 16 ⁇ , manufactured by DuPont Teijin Ltd.) to both front and back surfaces of "Teonex Q-51" (having a thickness of 16 ⁇ , manufactured by DuPont Teijin Ltd.) as a polyester film via the same acrylic adhesive as in Reference Example 1.
- the insulating paper for oil-immersed motors of Reference Comparative Example 2 was prepared in the same manner as in Reference Example 2 except that the same urethane adhesive as in Reference Comparative Example 1 was used instead of the acrylic adhesive.
- the insulating paper for oil-immersed motors of the above Reference Examples and Reference Comparative Examples were used to measure "tensile strength" and "elongation” in accordance with the test method specified in JIS C 2111-8 and "dielectric breakdown voltage” in accordance with the test method specified in JIS C2111-27.1. The results are shown in FIGS. 2 to 8 and Tables 1 and 2.
- the insulating paper for oil-immersed motors was prepared by laminating a heat resistant sheet (Teonex Q-51, having a thickness of 16 ⁇ , manufactured by DuPont Teijin Ltd.) to both front and back surfaces of a low-oligomer PET film "Lumirror X-IOS" (having a thickness of 188 ⁇ , manufactured by Toray
- the rotational speed of the winding reel at this time was adjusted so that the movement speed of the insulating paper for oil-immersed motors is to be 5 m/min. Further, this reel winding was repeated a plurality of times, and the side wall part of the gutter-shaped body was visually observed every time one reel winding is completed (l hour) to check the presence or absence of the accumulation of a stuck substance.
- the insulating paper for oil-immersed motors of Reference Examples 3 to 18 was folded in two, and the situation of the fold was observed visually. The results are shown in Table 4.
- insulating paper excellent also in processability is obtained when the amount of polyisocyanate added is set to 10 parts by weight or more to 20 parts by weight or less based on 100 parts by weight of polybutyl acrylate (PAB).
- PAB polybutyl acrylate
- the insulating paper for oil-immersed motors of Examples 1 to 3 and Comparative Example 1 was prepared by laminating aramid paper (having a thickness of 50 ⁇ , trade name "Nomex 464", manufactured by DuPont Teijin Ltd.) to both front and back surfaces of a polyethylene terephthalate film (having a thickness of 100 ⁇ , trade name "Lumirror S-10", manufactured by Toray
- the acrylic adhesive used here comprises polybutyl acrylate, alkylphenol, and polyisocyanate, wherein the alkylphenol and the polyisocyanate are contained in a proportion of 5 parts by weight and 10 parts by weight, respectively, based on 100 parts by weight of the polybutyl acrylate.
- Mmin, Mmax, Mw, and Mn show the minimum molecular weight, the maximum molecular weight, the weight average molecular weight, and the number average molecular weight, respectively.
- the minimum molecular weight, the maximum molecular weight, the weight average molecular weight, and the number average molecular weight were measured by gel permeation chromatography (GPC) and expressed in terms of polystyrene.
- outflow of the adhesive was determined by scraping off the protruded adhesive with a cutter and weighing the adhesive which was scraped off with the cutter.
- the insulating paper for oil-immersed motors of Examples 1 to 3 within the scope of the present invention provides a result in which the amount of adhesive protruded is smaller than that of Comparative Example 1 comprising a polybutyl acrylate having an Mw of 238100, and it is found that the present invention can suppress the occurrence of trouble caused by the protruded adhesive.
- the insulating paper for oil-immersed motors of Example 1 provides a result in which the amount of adhesive protruded is smaller than that of Example 2 comprising a polybutyl acrylate having an Mw/Mn of 2.45 and Example 3 comprising a polybutyl acrylate having an Mw/Mn of 2.84, and it is found that the Mw/Mn of polybutyl acrylate is preferably 5 or more.
- the insulating paper for oil-immersed motors was prepared by laminating aramid paper (having a thickness of 2.0 mils (50.8 ⁇ ), trade name "Nomex 464", manufactured by DuPont Teijin Ltd.) to both front and back surfaces of a polyethylene terephthalate film (having a thickness of 125 ⁇ , trade name "Q-51", manufactured by DuPont Teijin Ltd.) via an acrylic adhesive.
- the insulating paper for oil-immersed motors was prepared so that the thickness of each acrylic adhesive is to be 5 ⁇ .
- the proportion of the thickness of the adhesive in the insulating paper for oil-immersed motors is 4.2%.
- the insulating paper for oil-immersed motors was prepared by laminating aramid paper (having a thickness of 2.0 mils (50.8 ⁇ ), trade name "Nomex 464", manufactured by DuPont Teijin Ltd.) to both front and back surfaces of a polyethylene terephthalate film (having a thickness of 125 ⁇ , trade name "Q-51", manufactured by DuPont Teijin Ltd.) via an acrylic adhesive.
- the insulating paper for oil-immersed motors was prepared so that the thickness of each acrylic adhesive is to be 10 ⁇ .
- the proportion of the thickness of the adhesive in the insulating paper for oil-immersed motors is 8.1%.
- the insulating paper for oil-immersed motors was prepared by laminating aramid paper (having a thickness of 2.0 mils (50.8 ⁇ , trade name "Nomex 464", manufactured by DuPont Teijin Ltd.) to both front and back surfaces of a polyethylene terephthalate film (having a thickness of 125 ⁇ , trade name "Q-51", manufactured by DuPont Teijin Ltd.) via an acrylic adhesive.
- the insulating paper for oil-immersed motors was prepared so that the thickness of each acrylic adhesive is to be 15 ⁇ .
- the proportion of the thickness of the adhesive in the insulating paper for oil-immersed motors is 11.7%.
- the insulating paper for oil-immersed motors was prepared by laminating aramid paper (having a thickness of 1.5 mils (38.1 ⁇ ), trade name "Nomex 464", manufactured by DuPont Teijin Ltd.) to both front and back surfaces of a polyethylene terephthalate film (having a thickness of 50 ⁇ , trade name "Q-51", manufactured by DuPont Teijin Ltd.) via an acrylic adhesive.
- the insulating paper for oil-immersed motors was prepared so that the thickness of each acrylic adhesive is to be 10 ⁇ .
- the proportion of the thickness of the adhesive in the insulating paper for oil-immersed motors is 13.7%.
- the insulating paper for oiHmmersed motors was prepared by laminating aramid paper (having a thickness of 1.5 mils (38.1 ⁇ ), trade name "Nomex 464", manufactured by DuPont Teijin Ltd.) to both front and back surfaces of a polyethylene terephthalate film (having a thickness of 50 ⁇ , trade name "Q-51", manufactured by DuPont Teijin Ltd.) via an acrylic adhesive.
- the insulating paper for oil-immersed motors was prepared so that the thickness of each acrylic adhesive is to be 15 ⁇ .
- the proportion of the thickness of the adhesive in the insulating paper for oil-immersed motors is 19.2%.
- the insulating paper for oil-immersed motors was prepared by laminating aramid paper (having a thickness of 2.0 mils (50.8 ⁇ ), trade name "Nomex 464", manufactured by DuPont Teijin Ltd.) to both front and back surfaces of a polyethylene terephthalate film (having a thickness of 125 ⁇ , trade name "Q-51", manufactured by DuPont Teijin Ltd.) via an acrylic adhesive.
- the insulating paper for oil-immersed motors was prepared so that the thickness of each acrylic adhesive is to be 30 ⁇ .
- the proportion of the thickness of the adhesive in the insulating paper for oil-immersed motors is 20.9%.
- the CTI (Comparative Tracking Index) value in the insulating paper for oil-immersed motors was measured in accordance with JIS C2134: 2007.
Landscapes
- Laminated Bodies (AREA)
- Insulation, Fastening Of Motor, Generator Windings (AREA)
- Insulating Bodies (AREA)
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Organic Insulating Materials (AREA)
Abstract
Description
Claims
Applications Claiming Priority (1)
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PCT/JP2012/084319 WO2014103084A1 (en) | 2012-12-27 | 2012-12-27 | Insulating paper for oil-immersed motors |
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EP2938493A1 true EP2938493A1 (en) | 2015-11-04 |
EP2938493B1 EP2938493B1 (en) | 2019-11-20 |
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EP12818941.2A Active EP2938493B1 (en) | 2012-12-27 | 2012-12-27 | Insulating paper for oil-immersed motors |
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US (1) | US9931812B2 (en) |
EP (1) | EP2938493B1 (en) |
KR (1) | KR102038734B1 (en) |
CN (1) | CN104812580B (en) |
WO (1) | WO2014103084A1 (en) |
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CN110682615A (en) * | 2018-07-04 | 2020-01-14 | 康利源科技(天津)股份有限公司 | NMN insulating paper structure and production process thereof |
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JP7043294B2 (en) * | 2018-03-07 | 2022-03-29 | 本田技研工業株式会社 | Rotating electric machine |
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JP2511299B2 (en) | 1988-11-15 | 1996-06-26 | 株式会社 巴川製紙所 | Adhesive tape for electronic parts |
DE68922812T2 (en) | 1988-09-29 | 1995-12-07 | Tomoegawa Paper Mfg Co Ltd | Adhesive tapes. |
US5277972B1 (en) | 1988-09-29 | 1996-11-05 | Tomoegawa Paper Co Ltd | Adhesive tapes |
JPH0775274A (en) | 1993-09-07 | 1995-03-17 | Fuji Electric Co Ltd | Layer insulation sheet of laminated core of electric apparatus and manufacture thereof |
JPH10251614A (en) | 1997-03-14 | 1998-09-22 | Sekisui Chem Co Ltd | Curable pressure-sensitive adhesive composition |
JPH10304614A (en) | 1997-04-22 | 1998-11-13 | Hitachi Ltd | Rotating electric machine and insulation sheet for electrical apparatus |
JPH11116644A (en) | 1997-08-11 | 1999-04-27 | Nippon Shokubai Co Ltd | Block copolymer and its polymerization |
JP2001112210A (en) | 1999-10-08 | 2001-04-20 | Toyota Motor Corp | Motor for vehicle |
JP3741031B2 (en) | 2001-11-28 | 2006-02-01 | 日産自動車株式会社 | Electric motor stator structure |
US6870292B2 (en) | 2001-11-28 | 2005-03-22 | Nissan Motor Co., Ltd. | Stator for motor |
JP4746999B2 (en) * | 2005-02-17 | 2011-08-10 | 日東シンコー株式会社 | Insulation paper for oil immersion motor |
KR100784995B1 (en) * | 2005-09-05 | 2007-12-11 | 주식회사 엘지화학 | Acrylic Pressure-Sensitive Adhesive Composition for the Polarizing Film |
EP1931744B1 (en) * | 2005-09-05 | 2016-05-04 | LG Chem, Ltd. | Acrylic pressure-sensitive adhesive composition for polarizing film |
JP4697871B2 (en) * | 2005-10-20 | 2011-06-08 | 日東電工株式会社 | Laminated film |
DE102005058744A1 (en) * | 2005-12-08 | 2007-06-14 | Wacker Polymer Systems Gmbh & Co. Kg | Polyvinyl ester and poly (meth) acrylate solid resins with high polydispersity |
JP4933281B2 (en) * | 2007-01-17 | 2012-05-16 | 日東シンコー株式会社 | Insulation paper for motor |
JP5531190B2 (en) * | 2009-02-27 | 2014-06-25 | 綜研化学株式会社 | Acrylic adhesive, adhesive sheet for polarizing film and adhesive polarizing film using the same |
JP2012170248A (en) * | 2011-02-15 | 2012-09-06 | Nitto Shinko Kk | Interphase insulation sheet |
KR101292722B1 (en) * | 2011-02-24 | 2013-08-01 | 주식회사 영우 | Pressure-sensitive adhesive tape |
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2012
- 2012-12-27 US US14/430,965 patent/US9931812B2/en active Active
- 2012-12-27 EP EP12818941.2A patent/EP2938493B1/en active Active
- 2012-12-27 KR KR1020157016852A patent/KR102038734B1/en active IP Right Grant
- 2012-12-27 CN CN201280077345.6A patent/CN104812580B/en active Active
- 2012-12-27 WO PCT/JP2012/084319 patent/WO2014103084A1/en active Application Filing
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CN110682615A (en) * | 2018-07-04 | 2020-01-14 | 康利源科技(天津)股份有限公司 | NMN insulating paper structure and production process thereof |
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KR102038734B1 (en) | 2019-10-30 |
CN104812580B (en) | 2018-07-06 |
WO2014103084A1 (en) | 2014-07-03 |
CN104812580A (en) | 2015-07-29 |
KR20150103000A (en) | 2015-09-09 |
US20150352811A1 (en) | 2015-12-10 |
US9931812B2 (en) | 2018-04-03 |
EP2938493B1 (en) | 2019-11-20 |
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