EP2920798B1 - Planar transformer - Google Patents

Planar transformer Download PDF

Info

Publication number
EP2920798B1
EP2920798B1 EP13791791.0A EP13791791A EP2920798B1 EP 2920798 B1 EP2920798 B1 EP 2920798B1 EP 13791791 A EP13791791 A EP 13791791A EP 2920798 B1 EP2920798 B1 EP 2920798B1
Authority
EP
European Patent Office
Prior art keywords
winding
separation distance
ring
conductor substrate
coupling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP13791791.0A
Other languages
German (de)
French (fr)
Other versions
EP2920798A1 (en
Inventor
Jörg BLANKE
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Phoenix Contact GmbH and Co KG
Original Assignee
Phoenix Contact GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Phoenix Contact GmbH and Co KG filed Critical Phoenix Contact GmbH and Co KG
Publication of EP2920798A1 publication Critical patent/EP2920798A1/en
Application granted granted Critical
Publication of EP2920798B1 publication Critical patent/EP2920798B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/2804Printed windings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/2895Windings disposed upon ring cores
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/2804Printed windings
    • H01F2027/2809Printed windings on stacked layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/2804Printed windings
    • H01F2027/2819Planar transformers with printed windings, e.g. surrounded by two cores and to be mounted on printed circuit

Definitions

  • the invention relates to a planar transformer with a primary winding, with a secondary winding, with a coupling winding and with a conductor substrate which is the carrier of one or more magnetic core rings.
  • the U.S. 8,022,802 B2 relates to a sensor for measuring electrical parameters in a high-voltage environment and includes isolation transformers in several embodiments, including an embodiment with a single main circuit board for a plurality of windings arranged side by side, which are magnetically linked via magnetic core rings, and another embodiment with a main circuit board, a Sub circuit board and two magnetic core rings passing through openings of the main and sub circuit boards.
  • the primary winding and the secondary winding are located in and on the main circuit board, while the coupling winding for coupling the two magnetic core rings is arranged on the secondary circuit board.
  • There is some clearance between the two circuit boards and the coupling winding on the slave circuit board is also spaced from the respective edge of the openings in the magnetic core rings. In this way, relatively large toroid openings are required in the magnetic core rings.
  • the ferromagnetic cores are wound to form coils, with the windings of the coils on different ferromagnetic cores are attached in order to comply with the required insulation distances.
  • the ferromagnetic cores are magnetically coupled to each other via an additional winding embedded in a printed circuit board. Because of the necessary winding of the ferromagnetic cores, a transformer constructed in this way can only be manufactured at high cost.
  • U.S. 2011/0095620 A1 describes a planar transmitter for miniaturized applications, the coil windings of which are arranged on opposite sides of an insulating substrate.
  • the device works on the basis of induction, without ferromagnetic cores.
  • a planar transformer that contains a multi-layer circuit board, the high dielectric strength of the circuit board layers with each other, between the primary and the secondary windings, guaranteed.
  • the transformer can be controlled potential-free with opposing signals.
  • a signal to be transmitted in the positive direction of magnetic flux of a common primary winding or of a single primary winding immediately generates a positive control signal in a first secondary winding in the same coupling direction.
  • a signal in the negative magnetic flux direction of a second or the same winding immediately generates a positive control signal in a second secondary winding in the opposite coupling direction to the first secondary winding, or a negative control signal in the first secondary winding, and if no further signal is to be transmitted, this takes place automatic or digitally controlled demagnetization of the transformer by circuit elements by one or two windings controlled as a short circuit immediately at the end of a previously transmitted signal.
  • DE 10 2009 037 340 A1 shows a transformer in which wound, ring-shaped cores are connected via a short-circuit winding.
  • the short-circuit winding is connected, for example by soldering, to corresponding contacts on a printed circuit board.
  • the invention is based on the object of specifying a planar transformer which is easy to manufacture and which enables potential separation for two or more potential groups in the smallest of spaces.
  • the object is solved in each case by the subject matter of independent claims 1 and 2.
  • the new planar transmitter has at least two ferromagnetic cores and one provided with yoke legs single, plate-shaped conductor substrate for forming a primary winding and at least one secondary winding, which are coupled to one another by at least one coupling winding.
  • the conductor substrate forms a plate-shaped carrier for the ferromagnetic cores, which are divided to form yoke core halves that can be assembled and have at least two yoke legs that reach through, which can be inserted through recesses in the conductor substrate in order to form a magnetic core ring by closing the yoke core halves.
  • the magnetic core rings In order to achieve a potential separation between the primary winding and the secondary winding in the smallest of spaces, one has to accept that the magnetic core rings only maintain small separation distances from the plate-shaped conductor substrate, which closes parts of the primary winding in the area of a first ring core opening and parts of the secondary winding in the area of a second ring core opening the surface of the conductor substrate receives.
  • the relevant magnetic core ring is thus added to the adjacent primary winding or secondary winding, although of course an insulating layer known as functional insulation separates the relevant winding from the ferromagnetic material of the at least two magnetic core rings, which are arranged at a distance and are electromagnetically linked to one another via the coupling winding, but at different potentials (the Primary winding or the secondary winding) lie.
  • the coupling winding must maintain a sufficient insulation separation distance to adjacent inner sides of the toroidal openings and to adjacent turns of the primary winding and secondary winding, so that the Potentials can be separated from each other by an overall isolation distance. This total insulation separation distance can be divided among the respective separation distances between the coupling winding and the ring core opening or adjacent turn of the primary winding or secondary winding, although a respective minimum separation distance must be observed.
  • one leg of the magnetic core ring accommodates the primary winding, while the other leg is wrapped by a first portion of the coupling winding, which also wraps with a second portion of the leg of an adjacent toroidal core, the other leg of which accommodates the secondary winding.
  • Multiple secondary magnetic core rings provided with secondary windings can be coupled to a single primary magnetic core ring.
  • a first leg of the two magnetic core rings is wrapped by two windings in different layer levels of the conductor substrate, with the coupling winding connecting the two magnetic core rings and the primary winding being assigned to one magnetic core ring, while the secondary winding is assigned to the other magnetic core ring.
  • an auxiliary winding can be arranged there, for example for control purposes. But it is also possible that Primary winding or the secondary winding continue with a section on the free leg.
  • the magnetic core rings are designed as two-part yoke cores and the windings, including the coupling winding, are designed as integral parts of the plate-shaped conductor substrate, the manufacture of the planar transformer is simplified, since the legs of the yoke cores only need to be inserted through cutouts in the plate-shaped conductor substrate and each need to be completed to form a magnetic core ring. At the same time, this design enables good space utilization of the ring core opening with simultaneous electrical isolation between adjacent magnetic core rings.
  • Figures 1 and 2 represent a first embodiment of a transformer according to the invention in planar construction.
  • the main parts of the transformer are a primary winding 1, a secondary winding 2, a coupling winding 3, a first two-part magnetic core ring 4, a second two-part magnetic core ring 5 and a single plate-shaped conductor substrate 6.
  • the magnetic core rings 4, 5 each comprise two yoke core halves 41, 51 and 42, 52, which close to form the ring 4 with the first ring core opening 43 or the ring 5 with the second ring core opening 53.
  • the magnetic core rings 4, 5 each have reach-through legs 44, 45 or 54, 55 and connecting legs between the reach-through legs.
  • the leg 44 or 54 can belong to one or the other core half 41, 42 or 51, 52, or can also be divided, as in 9 shown.
  • the plate-shaped conductor substrate 6 has two pairs of recesses 61, 62 and 63, 64, which form openings for the reach-through legs 44, 45 and 54, 55 of the magnetic core rings 4, 5.
  • the pairs 61, 62 and 63, 64 of the recesses are separated from one another by an insulating gap and accommodate the reach-through legs 44, 45 or 54, 55 of the magnetic core rings 4, 5.
  • the primary winding 1 surrounds the recess 61 in several Layer levels of the conductor substrate 6, of which four layer levels 11, 12, 13, 14 are indicated here and which extend on the surface of the conductor substrate, or near the surface, and in the conductor substrate interior.
  • the conductor substrate 6 almost fills the toroidal openings 43 and 53, respectively.
  • the primary winding 1 assumes a spiral course in each layer plane.
  • the four spiral forms are interconnected to form the primary winding 1.
  • spiral forms of the secondary winding are present in four layer planes 21, 22, 23, 24 and surround the recess 64.
  • the coupling winding 3 wraps around the reach-through limb 45 with its partial area 34 and the reach-through limb 55 with its partial area 35 and is self-contained in the sense of a short-circuit winding, i. H. forms a ring of wires.
  • the coupling winding can be arranged in two layer planes 31, 32 and is surrounded on all sides by an insulating layer with a thickness that results in a partial insulating separation distance of L/2.
  • L means the overall insulation separation distance, which is calculated from the plate thickness of the conductor substrate 6 minus the distance between the layer planes 31, 32 from one another.
  • the layer levels 12, 13 and 22, 23 are separated from one another by an insulating layer which is referred to as "functional insulation".
  • the magnetic core rings 4 and 5 with their core halves 41, 42 or 51, 52 surround the respective ring opening 43 or 53.
  • the core halves can be the same or different and can be composed of different geometric shapes.
  • the cross sections can be rectangular, rounded, round or oval. Air gaps can be provided between the core halves, but it is also possible to largely close the air gaps if the core halves are assembled by gluing or clamping. Specifically, the core halves can take U, I, and E shapes.
  • the layers of the primary winding 1 occupy approximately half of the cross-sectional area of the ring opening 43, while the layers 31, 32 of the coupling winding 3 occupy the other half of the cross-sectional area of the ring opening 43. Partial insulation separation distances of L/2 both to the yoke legs and to the primary winding 1 are maintained.
  • the layers of the secondary winding 2 take up approximately half of the cross-sectional area of the annular opening and the coupling winding 3 has partial insulation separation distances of L/2 from the edge of the opening or from the layers of the secondary winding.
  • the coupling winding 3 has partial insulation separation distances of L/2 from the edge of the opening or from the layers of the secondary winding.
  • there is a potential separation between the primary winding 1 and the secondary winding 2 with a total isolation distance 2 ⁇ L/2 L, which is chosen at least as large as required by the standard EN 60079-11, i.e. the minimum total isolation distance, or more.
  • the coupling winding 3 is constructed isolated from all other potentials.
  • the isolation distance L can be built up in two partial isolation distances.
  • the total isolation distance L can also be divided in a different way to the division L/2+L/2.
  • the smaller partial isolation distance must be greater than L/3.
  • no large insulation distances need to be maintained from the primary winding 1 or secondary winding 2 to the associated magnetic core ring 4 or 5.
  • the functional insulation mentioned is often sufficient, so that the individual turns of the windings are not bridged by the adjacent connecting legs.
  • the magnetic core rings can therefore be assigned the same electrical potential as the windings.
  • the insulating separation distance between the adjacent magnetic core rings 4 and 5 is selected to be sufficiently large so that the magnetic core rings maintain their respective different potentials during operation of the transformer. If the primary and secondary windings do not maintain large insulating distances from the associated magnetic core rings, this means that a large part of the cross-sectional area of the ring opening 43 or 53 can be used for the turns of windings 1 or 2, and this space gain means a larger number of turns on the same Surface and thus the achievement of a higher inductance compared to the case where the windings are not allowed to reach the edge of the ring openings.
  • the new planar transmitter is therefore suitable for miniaturization.
  • the Figures 3, 4 show a variant of the transformer Figures 1, 2 ,
  • the inner layer of the plate-shaped conductor substrate 6 being used only for the coupling winding 3, which is also separated from all other potentials by half the insulating separation distance L/2.
  • the primary winding 1 and the secondary winding 2 are on the top and bottom of the conductor substrate 6, or close to the surface in overlapping with the portions 34 and 35 of the coupling winding 3.
  • the ring opening 43, 53 can be smaller compared to the embodiment Figures 1, 2 be carried out, but at the expense of the number of turns of primary and secondary winding.
  • Figures 5 and 6 show a variant of the transformer with two secondary windings. Accordingly, there are two secondary magnetic core rings 5a, 5b and two secondary windings 2a and 2b as well as a coupling winding 3 with two "ears" or branches 36, 37.
  • the legs of the magnetic core rings penetrate the conductor substrate 6 at the openings 61, 62, 63a, 63b, 64a, 64b. Otherwise the details correspond to those of the transformer Figures 1 and 2 . But it can also be the details of how to Figures 3 and 4 described, applied.
  • the outputs of the secondary windings 2a, 2b are independent of each other. The respective output voltage depends on the transformation ratio of the primary winding to the respective secondary winding, ie the outputs are connected in parallel. If an output is not used, current can still be drawn from the other output.
  • FIG. 7 shows another variant of the transformer with two secondary windings 2a, 2b.
  • three magnetic core rings 4, 5a, 5b and a coupling winding 3 are used, which links all three magnetic core rings 4, 5a, 5b together.
  • the legs of the magnetic core rings penetrate the conductor substrate 6 at the openings 61, 62, 63a, 63b, 64a, 64b.
  • the outputs of the two secondary windings are not independent of each other in terms of function, since they are in series in the equivalent circuit diagram. This means that in the ideal case, a current can only flow at both outputs at the same time.
  • Figures 8 and 9 show a design of the transformer in which each of the magnetic core rings 4, 5 has a leg 44 or 54 wrapped around by two windings.
  • the primary winding 1 and the portion 34 of the coupling winding 3 wrap around the leg 44
  • the secondary winding 2 and the portion 35 of the coupling winding 3 wrap around the leg 54 .
  • Leg 45 parallel to leg 44 and leg 55 parallel to leg 54 are thus free and can, for example, carry an auxiliary winding which can be used for control purposes.
  • the primary winding 1 and the secondary winding 2 are on the top and bottom of the conductor substrate 6, or close to the surface and partially overlapping with the partial areas 34, 35 of the coupling winding 3, which can be arranged in two layers 31, 32.
  • the legs 44, 45 and 54, 55 of the two magnetic core rings 4 and 5 are each covered with spiral winding sections 15, 16, 17, 18 and 25, 26, 27, 28, respectively.
  • the winding section 15 forms left-handed spiral turns on the upper side of the conductor substrate 6 and pierces the conductor substrate in a via in order to again form left-handed spiral turns on the underside of the conductor substrate 6, which are largely covered by the winding section 15 in the drawing and are therefore in the drawing can only be seen in traces.
  • the winding section 16 is conductively connected on the underside to the winding section 17, specifically to the outer wire turn of the winding section 17.
  • the line is routed to the upper side of the conductor substrate 6 by means of a via, where the clockwise spiral windings continue up to the line terminal on the outer edge of the conductor substrate 6 .
  • the shapes of the secondary winding 2 are mirror images of the shape of the primary winding 1.
  • the coupling winding 3 extends in a layer plane inside the conductor substrate 6, corresponding to the illustration in FIG 9 .
  • the 11 and 12 show an embodiment of the transformer in which the coupling winding 3 is on the top and bottom of the conductor substrate 6 and thus has the same potential as the magnetic core rings 4, 5. An isolation distance between the magnetic core rings is not necessary.
  • the primary winding 1 and the Secondary winding 2 runs in the inner layers of the conductor substrate, each with half an insulating separation distance from the magnetic core rings 4, 5 and from the coupling winding 3.
  • the core halves 41, 42 and 51, 52 are designed, for example, in a U-shape.
  • the magnetic core rings can be assembled in other ways than shown, and each half can consist of more than one piece. For example, four leg rods can be joined together to form a magnetic core ring.
  • the 13, 14 show an embodiment of the transformer with E-shaped core halves 41, 42, which form a central web corresponding to the leg 44 when combined, which extends through the opening 61 in the conductor substrate 6.
  • the other magnetic core ring 6 also has such a central web to form the leg 54 .
  • the leg 44 is surrounded by the primary winding 1 and the leg 54 by the secondary winding 2 spirally in two layer planes 11, 14, similar to that in FIG 9 is shown.
  • the coupling winding 3 with its sections 34, 35 forms a closed loop around the two middle webs of the magnetic core rings. This can take place in two layer levels 31, 32 within the conductor substrate 6.
  • the plate-shaped conductor substrate 6 in all of the embodiments is preferably produced as an electronic circuit board. However, production as a sprayed substrate is also possible.
  • the transformer can be produced both as an individual component with a separate printed circuit board, in which case this component then has to be assembled on a main printed circuit board, and integrated directly into a main printed circuit board.
  • the transformer is made as follows: Two-piece yoke-leg ferromagnetic cores are provided as described and illustrated.
  • the ferromagnetic cores contain two halves 41, 42 or 51, 52, which can be assembled to form a closed ring structure, the magnetic core rings 4, 4a, 4b, 5, 5a, 5b, and do not necessarily consist of only two parts.
  • a conductor substrate 6 provided with at least two pairs of cutouts 61, 62, 63, 64 as yoke leg openings, specifically for each magnet core ring its own pair of cutouts, separate from other pairs.
  • At least one of the two recesses of the first pair namely the opening 61, has been made surrounded by the primary winding 1, as has the second recess 64 of the second pair with regard to the secondary winding 2.
  • the other recess 62 of the first pair is connected via the coupling winding 3 to the Linked recess 63 of the adjacent pair of recesses.
  • the yoke core halves 41, 42 and 51, 52 are assembled to form the magnetic core rings 4, 5 in that the yoke legs are pushed through the associated cutouts in the conductor substrate 6 and the yoke core halves are closed to form a magnetic circuit each.
  • the primary winding 1 is electromagnetically linked to the coupling winding 3 and, via this, to the secondary winding 2 .
  • the transformer according to the invention is easy to manufacture.
  • a potential separation can be achieved between the primary side and the secondary side, as is required, for example, for potentially explosive areas according to the EN 60079-11 standard.
  • Only small spaces are required within the ring structure of the magnetic core rings, since a relatively high packing density of the windings on the primary side and the secondary side is possible without having to resort to the conventional winding of the yoke legs. Therefore, the economical production of the new Transformer possible, even with a miniaturized design of the transformer.

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Coils Or Transformers For Communication (AREA)
  • Coils Of Transformers For General Uses (AREA)

Description

Die Erfindung bezieht sich auf einen Planarübertrager mit einer Primärwicklung, mit einer Sekundärwicklung, mit einer Koppelwicklung und mit einem Leitersubstrat, das Träger eines oder mehrerer Magnetkernringe ist.The invention relates to a planar transformer with a primary winding, with a secondary winding, with a coupling winding and with a conductor substrate which is the carrier of one or more magnetic core rings.

Die US 8,022,802 B2 betrifft einen Sensor zur Messung elektrischer Parameter in einer Hochspannungsumgebung und umfasst Trenntransformatoren in mehreren Ausführungsformen, darunter eine Ausführungsform mit einer einzigen Haupt-Schaltungsplatine für mehrere nebeneinander angeordnete Wicklungen, die über Magnetkernringe magnetisch verkettet sind, und eine weitere Ausführungsform mit einer Haupt-Schaltungsplatine, einer Neben-Schaltungsplatine und zwei Magnetkernringen, die durch Öffnungen der Haupt- und Neben-Schaltungsplatinen hindurchreichen. In und auf der Haupt-Schaltungsplatine befinden sich die Primärwicklung und die Sekundärwicklung, während auf der Neben-Schaltungsplatine die Koppelwicklung zur Kopplung der beiden Magnetkernringe angeordnet ist. Zwischen den beiden Schaltungsplatinen befindet sich einiger Zwischenraum, und die Koppelwicklung auf der Neben-Schaltungsplatine weist ebenfalls einen Abstand zu dem jeweiligen Rand der Öffnungen in den Magnetkernringen auf. Auf diese Weise werden relativ große Ringkernöffnungen in den Magnetkernringen benötigt.the U.S. 8,022,802 B2 relates to a sensor for measuring electrical parameters in a high-voltage environment and includes isolation transformers in several embodiments, including an embodiment with a single main circuit board for a plurality of windings arranged side by side, which are magnetically linked via magnetic core rings, and another embodiment with a main circuit board, a Sub circuit board and two magnetic core rings passing through openings of the main and sub circuit boards. The primary winding and the secondary winding are located in and on the main circuit board, while the coupling winding for coupling the two magnetic core rings is arranged on the secondary circuit board. There is some clearance between the two circuit boards and the coupling winding on the slave circuit board is also spaced from the respective edge of the openings in the magnetic core rings. In this way, relatively large toroid openings are required in the magnetic core rings.

Bei einem weiteren Übertrager ( DE 10 2005 041 131 A1 ) sind die ferromagnetischen Kerne zur Bildung von Spulen gewickelt, wobei die Wicklungen der Spulen auf verschiedenen ferromagnetischer Kernen angebracht sind, um geforderte Isolationsabstände einzuhalten. Die ferromagnetischen Kerne sind über eine zusätzliche, in eine Leiterplatte eingelassene Windung magnetisch miteinander gekoppelt. Wegen der notwendigen Bewicklung der ferromagnetischen Kerne ist ein so gebauter Übertrager nur mit hohen Kosten zu fertigen.With another transmitter ( DE 10 2005 041 131 A1 ) the ferromagnetic cores are wound to form coils, with the windings of the coils on different ferromagnetic cores are attached in order to comply with the required insulation distances. The ferromagnetic cores are magnetically coupled to each other via an additional winding embedded in a printed circuit board. Because of the necessary winding of the ferromagnetic cores, a transformer constructed in this way can only be manufactured at high cost.

Aus US 2011/0140824 A1 ist ein Übertrager bekannt, bei dem potentialmäßig zu trennende Wicklungen asymmetrisch auf verschiedenen Leiterplatten angebracht sind, die übereinander gestapelt mit einem zweiteiligen ferromagnetischen Kern zu dem Übertrager verbunden sind.Out of U.S. 2011/0140824 A1 a transformer is known in which windings which are to be separated in terms of potential are mounted asymmetrically on different printed circuit boards which are stacked one on top of the other and connected to the transformer with a two-part ferromagnetic core.

In US 2011/0095620 A1 wird ein Planarübertrager für miniaturisierte Anwendungen beschrieben, dessen Spulenwindungen auf entgegenliegenden Seiten eines isolierenden Substrats angeordnet sind. Das Gerät arbeitet aufgrund von Induktion, ohne ferromagnetische Kerne.In U.S. 2011/0095620 A1 describes a planar transmitter for miniaturized applications, the coil windings of which are arranged on opposite sides of an insulating substrate. The device works on the basis of induction, without ferromagnetic cores.

Aus EP 0 715 322 A1 ist ein in Planartechnik gefertigter Übertrager bekannt, bei dem Leiterbahnen in Schichtlagen in einer Leiterplatte untergebracht sind und so Transformatorwicklungen bilden. Ein ferromagnetischer Kern umgibt die Transformatorwicklungen mit ringförmigen Schenkeln außen, und mit einem zylindrischen Schenkel innen.Out of EP 0 715 322 A1 a transducer manufactured using planar technology is known, in which conductor tracks are accommodated in layered layers in a printed circuit board and thus form transformer windings. A ferromagnetic core surrounds the transformer windings with annular legs on the outside and a cylindrical leg on the inside.

Aus DE 20 2009 002 383 U1 ist ein Planartransformator bekannt, der eine mehrlagige Platine enthält, die hohe Spannungsfestigkeit der Leiterplattenlagen untereinander, zwischen den primären zu den sekundären Wicklungen, gewährleistet. Der Übertrager kann mit entgegengerichteten Signalen potentialfrei angesteuert werden. Ein zu übertragendes Signal in positiver magnetischer Flussrichtung einer gemeinsamen primären Wicklung, oder einer einzelnen primären Wicklung erzeugt unmittelbar ein positives Steuersignal in einer ersten sekundären Wicklung in gleicher Koppelrichtung. Ein Signal in negativer magnetischer Flussrichtung einer zweiten oder der gleichen Wicklung erzeugt unmittelbar in einer zweiten sekundären Wicklung in entgegengesetzter Koppelrichtung zur ersten sekundären Wicklung ein ebenfalls positives Steuersignal oder in der ersten sekundären Wicklung ein negatives Steuersignal, und wenn kein weiteres Signal übertragen werden soll, erfolgt eine durch Schaltungselemente automatische oder digital gesteuerte Entmagnetisierung des Übertragers durch eine oder zwei als Kurzschluss angesteuerte Wicklungen unmittelbar am Ende eines zuvor übertragenen Signals.Out of DE 20 2009 002 383 U1 a planar transformer is known that contains a multi-layer circuit board, the high dielectric strength of the circuit board layers with each other, between the primary and the secondary windings, guaranteed. The transformer can be controlled potential-free with opposing signals. A signal to be transmitted in the positive direction of magnetic flux of a common primary winding or of a single primary winding immediately generates a positive control signal in a first secondary winding in the same coupling direction. A signal in the negative magnetic flux direction of a second or the same winding immediately generates a positive control signal in a second secondary winding in the opposite coupling direction to the first secondary winding, or a negative control signal in the first secondary winding, and if no further signal is to be transmitted, this takes place automatic or digitally controlled demagnetization of the transformer by circuit elements by one or two windings controlled as a short circuit immediately at the end of a previously transmitted signal.

DE 10 2009 037 340 A1 zeigt einen Übertrager, bei dem bewickelte, ringförmige Kerne über eine Kurzschlusswicklung verbunden sind. Die Kurzschlusswicklung wird bspw. durch Löten mit entsprechenden Kontakten einer Leiterplatte verbunden. DE 10 2009 037 340 A1 shows a transformer in which wound, ring-shaped cores are connected via a short-circuit winding. The short-circuit winding is connected, for example by soldering, to corresponding contacts on a printed circuit board.

Der Erfindung liegt die Aufgabe zugrunde, einen Planarübertrager anzugeben, der einfach zu fertigen ist und auf kleinstem Raum eine Potentialtrennung für zwei oder mehrere Potentialgruppen ermöglicht. Die Aufgabe wird jeweils gelöst durch den Gegenstand der unabhängigen Ansprüche 1 und 2.The invention is based on the object of specifying a planar transformer which is easy to manufacture and which enables potential separation for two or more potential groups in the smallest of spaces. The object is solved in each case by the subject matter of independent claims 1 and 2.

Der neue Planarübertrager weist mindestens zwei mit Jochschenkeln versehene ferromagnetische Kerne und ein einziges, plattenförmiges Leitersubstrat zur Bildung einer Primärwicklung und mindestens einer Sekundärwicklung auf, die durch mindestens eine Koppelwicklung miteinander gekoppelt sind. Das Leitersubstrat bildet einen plattenförmigen Träger für die ferromagnetischen Kerne, welche unter Bildung von zusammenbaubaren Jochkernhälften geteilt sind und dabei mindestens zwei hindurchgreifende Jochschenkel aufweisen, die durch Aussparungen im Leitersubstrat gesteckt werden können, um durch Schließen der Jochkernhälften jeweils einen Magnetkernring zu bilden.The new planar transmitter has at least two ferromagnetic cores and one provided with yoke legs single, plate-shaped conductor substrate for forming a primary winding and at least one secondary winding, which are coupled to one another by at least one coupling winding. The conductor substrate forms a plate-shaped carrier for the ferromagnetic cores, which are divided to form yoke core halves that can be assembled and have at least two yoke legs that reach through, which can be inserted through recesses in the conductor substrate in order to form a magnetic core ring by closing the yoke core halves.

Um auf kleinstem Raum eine Potentialtrennung zwischen Primärwicklung und Sekundärwicklung zu erzielen, muss man in Kauf nehmen, dass die Magnetkernringe nur geringe Trennabstände zu dem plattenförmigen Leitersubstrat einhalten, das im Bereich einer ersten Ringkernöffnung Teile der Primärwicklung und im Bereich einer zweiten Ringkernöffnung Teile der Sekundärwicklung nahe der Oberfläche des Leitersubstrates aufnimmt. Damit wird der betreffende Magnetkernring potentialmäßig der benachbarten Primärwicklung beziehungsweise Sekundärwicklung zugeschlagen, obzwar natürlich eine als Funktionsisolierung bezeichnete Isolationsschicht die betreffende Wicklung von dem ferromagnetischen Material der mindesten zwei Magnetkernringe trennt, die beabstandet angeordnet über die Koppelwicklung elektromagnetisch miteinander verkettet sind, jedoch auf unterschiedlichen Potentialen (der Primärwicklung beziehungsweise der Sekundärwicklung) liegen. Damit muss die Koppelwicklung einen ausreichenden Isolationstrennabstand zu benachbarten Innenseiten der Ringkernöffnungen und zu benachbarten Windungen von Primärwicklung und Sekundärwicklung einhalten, damit die Potentiale durch einen Gesamt-Isolationstrennabstand voneinander geschieden werden können. Dieser Gesamt-Isolationstrennabstand kann auf die jeweiligen Trennabstände zwischen Koppelwicklung und Ringkernöffnung beziehungsweise benachbarter Windung von Primärwicklung oder Sekundärwicklung aufgeteilt werden, wobei jedoch ein jeweiliges Mindestmaß an Trennabstand eingehalten werden muss.In order to achieve a potential separation between the primary winding and the secondary winding in the smallest of spaces, one has to accept that the magnetic core rings only maintain small separation distances from the plate-shaped conductor substrate, which closes parts of the primary winding in the area of a first ring core opening and parts of the secondary winding in the area of a second ring core opening the surface of the conductor substrate receives. In terms of potential, the relevant magnetic core ring is thus added to the adjacent primary winding or secondary winding, although of course an insulating layer known as functional insulation separates the relevant winding from the ferromagnetic material of the at least two magnetic core rings, which are arranged at a distance and are electromagnetically linked to one another via the coupling winding, but at different potentials (the Primary winding or the secondary winding) lie. Thus, the coupling winding must maintain a sufficient insulation separation distance to adjacent inner sides of the toroidal openings and to adjacent turns of the primary winding and secondary winding, so that the Potentials can be separated from each other by an overall isolation distance. This total insulation separation distance can be divided among the respective separation distances between the coupling winding and the ring core opening or adjacent turn of the primary winding or secondary winding, although a respective minimum separation distance must be observed.

Bei einer ersten Bauweise nimmt der eine Schenkel des Magnetkernringes die Primärwicklung auf, während der andere Schenkel von einem ersten Teilbereich der Koppelwicklung umschlungen ist, die mit einem zweiten Teilbereich auch den Schenkel eines benachbarten Ringkernes umschlingt, dessen anderer Schenkel die Sekundärwicklung aufnimmt. Es können mehrere mit Sekundärwicklungen versehene Sekundärmagnetkernringe mit einem einzelnen Primärmagnetkernring gekoppelt werden.In a first design, one leg of the magnetic core ring accommodates the primary winding, while the other leg is wrapped by a first portion of the coupling winding, which also wraps with a second portion of the leg of an adjacent toroidal core, the other leg of which accommodates the secondary winding. Multiple secondary magnetic core rings provided with secondary windings can be coupled to a single primary magnetic core ring.

Bei einer zweiten Bauweise wird jeweils ein erster Schenkel der beiden Magnetkernringe von zwei Wicklungen in unterschiedlichen Schichtebenen des Leitersubstrates umschlungen, wobei die Koppelwicklung die beiden Magnetkernringe verbindet und die Primärwicklung dem einen Magnetkernring zugeordnet ist, während die Sekundärwicklung dem anderen Magnetkernring zugeordnet ist. Soweit ein jeweils zweiter Schenkel der beiden Magnetkernringe in einer der unterschiedlichen Schichtebenen des Leitersubstrates frei von den erwähnten Wicklungen ist, kann dort eine Hilfswicklung, etwa zu Kontrollzwecken, angeordnet werden. Es ist aber auch möglich, die Primärwicklung oder die Sekundärwicklung mit einem Abschnitt auf dem freien Schenkel fortzusetzen.In a second design, a first leg of the two magnetic core rings is wrapped by two windings in different layer levels of the conductor substrate, with the coupling winding connecting the two magnetic core rings and the primary winding being assigned to one magnetic core ring, while the secondary winding is assigned to the other magnetic core ring. If a respective second leg of the two magnetic core rings in one of the different layer planes of the conductor substrate is free of the windings mentioned, an auxiliary winding can be arranged there, for example for control purposes. But it is also possible that Primary winding or the secondary winding continue with a section on the free leg.

Indem die Magnetkernringe als zweigeteilte Jochkerne und die Wicklungen einschließlich der Koppelwicklung als integrale Teile des plattenförmigen Leitersubstrats ausgebildet werden, ist die Herstellung des Planarübertragers vereinfacht, da die Schenkel der Jochkerne nur durch Aussparungen in dem plattenförmigen Leitersubstrat gesteckt und zu jeweils einem Magnetkernring komplettiert werden brauchen. Gleichzeitig ermöglicht diese Ausbildung eine gute Raumausnutzung der Ringkernöffnung bei gleichzeitiger Potentialtrennung zwischen benachbarten Magnetkernringen.Because the magnetic core rings are designed as two-part yoke cores and the windings, including the coupling winding, are designed as integral parts of the plate-shaped conductor substrate, the manufacture of the planar transformer is simplified, since the legs of the yoke cores only need to be inserted through cutouts in the plate-shaped conductor substrate and each need to be completed to form a magnetic core ring. At the same time, this design enables good space utilization of the ring core opening with simultaneous electrical isolation between adjacent magnetic core rings.

Ausführungsbeispiele der Erfindung werden anhand der Zeichnungen beschrieben. Dabei zeigen:

Fig. 1
eine erste Bauform eines Übertragers in Planarbauweise in schematischer Draufsicht,
Fig. 2
den Übertrager von Fig. 1 gemäß Schnitt A-B,
Fig. 3
eine zweite Bauform eines Übertragers in Draufsicht und
Fig. 4
gemäß Schnitt C-D,
Fig. 5
einen Übertrager mit zwei Sekundärwicklungen in Draufsicht und
Fig. 6
gemäß Schnitt E-F,
Fig. 7
einen weiteren Übertrager mit zwei Sekundärwicklungen in Draufsicht,
Fig. 8
einen weiteren Übertrager in schematischer Draufsicht und
Fig. 9
gemäß Schnitt G-H,
Fig. 10
eine Variante des weiteren Übertragers nach Fig. 8, 9 in schematischer Draufsicht,
Fig. 11
einen weiteren Übertrager mit Koppelwicklung oberflächennah in schematischer Draufsicht und
Fig. 12
gemäß Schnitt I-J,
Fig. 13
einen weiteren Übertrager mit E-förmigen Kernhälften in schematischer Draufsicht und
Fig. 14
gemäß Schnitt K-L.
Embodiments of the invention are described with reference to the drawings. show:
1
a first design of a transformer in a planar design in a schematic top view,
2
the transmitter of 1 according to section AB,
3
a second design of a transformer in top view and
4
according to cut CD,
figure 5
a transformer with two secondary windings in top view and
6
according to section EF,
7
another transformer with two secondary windings in top view,
8
another transformer in a schematic top view and
9
according to section GH,
10
a variant of the further transformer Figures 8, 9 in schematic top view,
11
another transformer with coupling winding close to the surface in a schematic plan view and
12
according to section IJ,
13
another transformer with E-shaped core halves in a schematic plan view and
14
according to section KL.

Fig. 1 und 2 stellen eine erste Ausführungsform eines erfindungsgemäßen Übertragers in Planarbauweise dar. Die Hauptteile des Übertragers sind eine Primärwicklung 1, eine Sekundärwicklung 2, eine Koppelwicklung 3, ein erster zweiteiliger Magnetkernring 4, ein zweiter zweiteiliger Magnetkernring 5 und ein einziges plattenförmiges Leitersubstrat 6. Die Magnetkernringe 4, 5 umfassen jeweils zwei Jochkernhälften 41, 51 und 42, 52, die sich zu dem Ring 4 mit der ersten Ringkernöffnung 43 beziehungsweise dem Ring 5 mit der zweiten Ringkernöffnung 53 schließen. Die Magnetkernringe 4, 5 weisen jeweils Durchgriffsschenkel 44, 45 bzw. 54, 55 und Verbindungsschenkel zwischen den Durchgriffsschenkeln auf. Der Schenkel 44 bzw. 54 kann der einen oder der anderen Kernhälfte 41, 42 bzw. 51, 52 angehören, oder auch geteilt sein, wie in Fig. 9 dargestellt. Das plattenförmige Leitersubstrat 6 weist zwei Paare von Aussparungen 61, 62 und 63, 64 auf, die Durchbrechungen für die Durchgriffsschenkel 44, 45 bzw. 54, 55 der Magnetkernringe 4, 5 bilden. Die Paare 61, 62 und 63, 64 der Aussparungen sind über eine Isolationsstrecke voneinander getrennt und nehmen die Durchgriffsschenkel 44, 45 bzw. 54, 55 der Magnetkernringe 4, 5 auf. Die Primärwicklung 1 umgibt die Aussparung 61 in mehreren Schichtebenen des Leitersubstrates 6, von denen hier vier Schichtebenen 11, 12, 13, 14 angedeutet sind und die sich auf der Oberfläche des Leitersubstrats, oder oberflächennah, und in dem Leitersubstratinneren erstrecken. Das Leitersubstrat 6 füllt die Ringkernöffnungen 43 beziehungsweise 53 beinahe aus. Figures 1 and 2 represent a first embodiment of a transformer according to the invention in planar construction. The main parts of the transformer are a primary winding 1, a secondary winding 2, a coupling winding 3, a first two-part magnetic core ring 4, a second two-part magnetic core ring 5 and a single plate-shaped conductor substrate 6. The magnetic core rings 4, 5 each comprise two yoke core halves 41, 51 and 42, 52, which close to form the ring 4 with the first ring core opening 43 or the ring 5 with the second ring core opening 53. The magnetic core rings 4, 5 each have reach-through legs 44, 45 or 54, 55 and connecting legs between the reach-through legs. The leg 44 or 54 can belong to one or the other core half 41, 42 or 51, 52, or can also be divided, as in 9 shown. The plate-shaped conductor substrate 6 has two pairs of recesses 61, 62 and 63, 64, which form openings for the reach-through legs 44, 45 and 54, 55 of the magnetic core rings 4, 5. The pairs 61, 62 and 63, 64 of the recesses are separated from one another by an insulating gap and accommodate the reach-through legs 44, 45 or 54, 55 of the magnetic core rings 4, 5. The primary winding 1 surrounds the recess 61 in several Layer levels of the conductor substrate 6, of which four layer levels 11, 12, 13, 14 are indicated here and which extend on the surface of the conductor substrate, or near the surface, and in the conductor substrate interior. The conductor substrate 6 almost fills the toroidal openings 43 and 53, respectively.

Wie in Fig. 1 angedeutet, nimmt die Primärwicklung 1 in jeder Schichtebene einen spiralförmigen Verlauf ein. Die vier Spiralformen sind untereinander verbunden, um die Primärwicklung 1 zu ergeben. In ähnlicher Weise sind Spiralformen der Sekundärwicklung in vier Schichtebenen 21, 22, 23, 24 vorhanden und umgeben die Aussparung 64.As in 1 indicated, the primary winding 1 assumes a spiral course in each layer plane. The four spiral forms are interconnected to form the primary winding 1. Similarly, spiral forms of the secondary winding are present in four layer planes 21, 22, 23, 24 and surround the recess 64.

Die Koppelwicklung 3 umschlingt mit ihrem Teilbereich 34 den Durchgriffsschenkel 45 und mit ihrem Teilbereich 35 den Durchgriffsschenkel 55 und ist im Sinne einer Kurzschlusswicklung in sich geschlossen, d. h. bildet einen Leitungsring. Die Koppelwicklung kann in zwei Schichtebenen 31, 32 angeordnet sein und ist von allen Seiten von einer Isolationsschicht mit einer Dicke umgeben, die einen Teil-Isolationstrennabstand von L/2 ergibt. Dabei bedeutet "L" den Gesamt-Isolationstrennabstand, der sich aus der Plattendicke des Leitersubstrates 6 minus dem Abstand der Schichtebenen 31, 32 voneinander errechnet. Die Schichtebenen 12, 13 und 22, 23 sind durch eine Isolierschicht voneinander getrennt, die als "Funktionsisolierung" bezeichnet wird.The coupling winding 3 wraps around the reach-through limb 45 with its partial area 34 and the reach-through limb 55 with its partial area 35 and is self-contained in the sense of a short-circuit winding, i. H. forms a ring of wires. The coupling winding can be arranged in two layer planes 31, 32 and is surrounded on all sides by an insulating layer with a thickness that results in a partial insulating separation distance of L/2. In this case, "L" means the overall insulation separation distance, which is calculated from the plate thickness of the conductor substrate 6 minus the distance between the layer planes 31, 32 from one another. The layer levels 12, 13 and 22, 23 are separated from one another by an insulating layer which is referred to as "functional insulation".

Durch Vermittlung der Magnetkernringe 4, 5 und der Koppelwicklung 3 sind die Primärwicklung 1 und die Sekundärwicklung 2 bei galvanischer Trennung im Gesamt-Isolationstrennabstand L miteinander gekoppelt.Through the mediation of the magnetic core rings 4, 5 and the coupling winding 3, the primary winding 1 and the Secondary winding 2 coupled to each other with galvanic isolation in the total isolation distance L.

Die Magnetkernringe 4 und 5 mit ihren Kernhälften 41, 42 bzw. 51, 52 umgeben die jeweilige Ringöffnung 43, bzw. 53. Die Kernhälften können gleich oder ungleich sein, und können aus unterschiedlichen geometrischen Formen zusammengesetzt sein. Die Querschnitte können rechteckig, abgerundet, rund oder oval sein. Zwischen den Kernhälften können Luftspalte vorgesehen sein, es ist aber auch möglich, die Luftspalte weitgehend zu schließen, wenn die Kernhälften durch Aufeinanderkleben oder Klammern zusammenmontiert werden. Im Einzelnen können die Kernhälften U-, I- und E-Formen annehmen.The magnetic core rings 4 and 5 with their core halves 41, 42 or 51, 52 surround the respective ring opening 43 or 53. The core halves can be the same or different and can be composed of different geometric shapes. The cross sections can be rectangular, rounded, round or oval. Air gaps can be provided between the core halves, but it is also possible to largely close the air gaps if the core halves are assembled by gluing or clamping. Specifically, the core halves can take U, I, and E shapes.

Wie in Fig. 1 dargestellt, nehmen die Lagen der Primärwicklung 1 in etwa die Hälfte der Querschnittsfläche der Ringöffnung 43 ein, während die Lagen 31, 32 der Koppelwicklung 3 die andere Querschnittsflächenhälfte der Ringöffnung 43 einnehmen. Dabei werden Teil-Isolationstrennabstände von L/2 sowohl zu den Jochschenkeln, als auch zu der Primärwicklung 1 eingehalten.As in 1 shown, the layers of the primary winding 1 occupy approximately half of the cross-sectional area of the ring opening 43, while the layers 31, 32 of the coupling winding 3 occupy the other half of the cross-sectional area of the ring opening 43. Partial insulation separation distances of L/2 both to the yoke legs and to the primary winding 1 are maintained.

Die gleiche Situation findet sich hinsichtlich der Sekundärseite wieder. Auch hier nehmen die Lagen der Sekundärwicklung 2 in etwa die Hälfte der Querschnittsfläche der Ringöffnung ein und die Koppelwicklung 3 weist Teil-Isolationstrennabstände von L/2 zum Öffnungsrand bzw. zu den Lagen der Sekundärwicklung auf. Auf diese Weise gibt es eine Potentialtrennung zwischen der Primärwicklung 1 und der Sekundärwicklung 2 mit einem Gesamt-Isolationstrennabstand 2·L/2 = L, der mindestens so groß gewählt wird, wie von der Norm EN 60079-11 gefordert, dass heißt den minimalen Gesamt-Isolationstrennabstand, oder mehr, ergibt.The same situation is found with regard to the secondary side. Here, too, the layers of the secondary winding 2 take up approximately half of the cross-sectional area of the annular opening and the coupling winding 3 has partial insulation separation distances of L/2 from the edge of the opening or from the layers of the secondary winding. In this way there is a potential separation between the primary winding 1 and the secondary winding 2 with a total isolation distance 2·L/2 = L, which is chosen at least as large as required by the standard EN 60079-11, i.e. the minimum total isolation distance, or more.

Die Koppelwicklung 3 ist zu allen anderen Potentialen isoliert aufgebaut. Dadurch kann der Isolationstrennabstand L in zwei Teil-Isolationstrennabständen aufgebaut werden. Die Aufteilung des Gesamt-Isolationstrennabstandes L kann abweichend von der Aufteilung L/2 + L/2 auch in anderer Weise erfolgen. Zur Erfüllung der Anforderungen aus der EN 60079-11 muss der kleinere Teil-Isolationstrennabstand größer L/3 sein. Wie auch aus den zeichnerischen Darstellungen ersichtlich, brauchen von der Primärwicklung 1 bzw. Sekundärwicklung 2 zu dem zugehörigen Magnetkernring 4 bzw. 5 keine großen Isolationsabstände eingehalten werden. Es genügt häufig die erwähnte Funktionsisolierung, so dass die einzelnen Windungen der Wicklungen nicht durch die benachbarten Verbindungsschenkel überbrückt werden. Man kann deshalb den Magnetkernringen das gleiche elektrische Potential zuordnen wie den Wicklungen.The coupling winding 3 is constructed isolated from all other potentials. As a result, the isolation distance L can be built up in two partial isolation distances. The total isolation distance L can also be divided in a different way to the division L/2+L/2. To meet the requirements of EN 60079-11, the smaller partial isolation distance must be greater than L/3. As can also be seen from the drawings, no large insulation distances need to be maintained from the primary winding 1 or secondary winding 2 to the associated magnetic core ring 4 or 5. The functional insulation mentioned is often sufficient, so that the individual turns of the windings are not bridged by the adjacent connecting legs. The magnetic core rings can therefore be assigned the same electrical potential as the windings.

Der Isolationstrennabstand zwischen den benachbarten Magnetkernringen 4 und 5 wird ausreichend groß gewählt, damit die Magnetkernringe ihre jeweiligen unterschiedlichen Potentiale im Betrieb des Übertragers halten. Wenn die Primär- und Sekundärwicklungen zu den zugehörigen Magnetkernringen keine großen Isolierabstände einhalten, bedeutet dies, dass sehr viel von der Querschnittsfläche der Ringöffnung 43 oder 53 für die Windungen der Wicklungen 1 bzw. 2 genutzt werden kann und dieser Platzgewinn bedeutet eine größere Windungsanzahl auf gleicher Fläche und damit die Erzielung einer höheren Induktivität, verglichen mit dem Fall, dass die Wicklungen nicht an dem Rand der Ringöffnungen heranreichen dürfen. Der neue Planarübertrager eignet sich deshalb zur Miniaturisierung.The insulating separation distance between the adjacent magnetic core rings 4 and 5 is selected to be sufficiently large so that the magnetic core rings maintain their respective different potentials during operation of the transformer. If the primary and secondary windings do not maintain large insulating distances from the associated magnetic core rings, this means that a large part of the cross-sectional area of the ring opening 43 or 53 can be used for the turns of windings 1 or 2, and this space gain means a larger number of turns on the same Surface and thus the achievement of a higher inductance compared to the case where the windings are not allowed to reach the edge of the ring openings. The new planar transmitter is therefore suitable for miniaturization.

Die Fig. 3, 4 zeigen eine Variante des Übertragers nach Fig. 1, 2, wobei die Innenlage des plattenförmigen Leitersubstrats 6 nur für die Koppelwicklung 3 benutzt wird, die auch hier mit jeweils dem halben Isolationstrennabstand L/2 von allen anderen Potentialen getrennt ist. Die Primärwicklung 1 und die Sekundärwicklung 2 liegen auf der Ober- und Unterseite des Leitersubstrats 6, oder oberflächennah in Überdeckung mit den Teilbereichen 34 bzw. 35 der Koppelwicklung 3. Gegenüber der Ausführungsform nach Fig. 1, 2 kann die Ringöffnung 43, 53 kleiner gegenüber der Ausführungsform nach Fig. 1, 2 ausgeführt werden, allerdings auf Kosten der Anzahl der Windungen von Primär- und Sekundärwicklung.the Figures 3, 4 show a variant of the transformer Figures 1, 2 , The inner layer of the plate-shaped conductor substrate 6 being used only for the coupling winding 3, which is also separated from all other potentials by half the insulating separation distance L/2. The primary winding 1 and the secondary winding 2 are on the top and bottom of the conductor substrate 6, or close to the surface in overlapping with the portions 34 and 35 of the coupling winding 3. Compared to the embodiment Figures 1, 2 the ring opening 43, 53 can be smaller compared to the embodiment Figures 1, 2 be carried out, but at the expense of the number of turns of primary and secondary winding.

Fig. 5 und 6 zeigen eine Variante des Übertragers mit zwei Sekundärwicklungen. Demgemäß gibt es zwei Sekundärmagnetkernringe 5a, 5b und zwei Sekundärwicklungen 2a und 2b sowie eine Koppelwicklung 3 mit zwei "Ohren" oder Zweigen 36, 37. Die Schenkel der Magnetkernringe durchdringen das Leitersubstrat 6 an den Öffnungen 61, 62, 63a, 63b, 64a, 64b. Ansonsten entsprechen die Einzelheiten dem des Übertragers nach Fig. 1 und 2. Es können aber auch die Einzelheiten, wie zu Fig. 3 und 4 beschrieben, angewendet werden. Bei dem Aufbau des Übertragers nach Fig. 5, 6 sind die Ausgänge der Sekundärwicklungen 2a, 2b voneinander unabhängig. Die jeweilige Ausgangsspannung hängt vom Übersetzungsverhältnis der Primärwicklung zur jeweiligen Sekundärwicklung ab, d. h. die Ausgänge sind parallel geschaltet. Wird ein Ausgang nicht benutzt, kann am anderen Ausgang trotzdem ein Strom abgenommen werden. Figures 5 and 6 show a variant of the transformer with two secondary windings. Accordingly, there are two secondary magnetic core rings 5a, 5b and two secondary windings 2a and 2b as well as a coupling winding 3 with two "ears" or branches 36, 37. The legs of the magnetic core rings penetrate the conductor substrate 6 at the openings 61, 62, 63a, 63b, 64a, 64b. Otherwise the details correspond to those of the transformer Figures 1 and 2 . But it can also be the details of how to Figures 3 and 4 described, applied. When building the transformer Figures 5, 6 the outputs of the secondary windings 2a, 2b are independent of each other. The respective output voltage depends on the transformation ratio of the primary winding to the respective secondary winding, ie the outputs are connected in parallel. If an output is not used, current can still be drawn from the other output.

Fig. 7 zeigt eine weitere Variante des Übertragers mit zwei Sekundärwicklungen 2a, 2b. Für diese Variante werden drei Magnetkernringe 4, 5a, 5b und eine Koppelwicklung 3 verwendet, die alle drei Magnetkernringe 4, 5a, 5b miteinander verkettet. Die Schenkel der Magnetkernringe durchdringen das Leitersubstrat 6 an den Öffnungen 61, 62, 63a, 63b, 64a, 64b. Die Ausgänge der beiden Sekundärwicklungen sind funktionsmäßig nicht unabhängig voneinander, da sie im Ersatzschaltbild in Reihe liegen. Dies bedeutet, dass im Idealfall nur an beiden Ausgängen gleichzeitig jeweils ein Strom fließen kann. 7 shows another variant of the transformer with two secondary windings 2a, 2b. For this variant, three magnetic core rings 4, 5a, 5b and a coupling winding 3 are used, which links all three magnetic core rings 4, 5a, 5b together. The legs of the magnetic core rings penetrate the conductor substrate 6 at the openings 61, 62, 63a, 63b, 64a, 64b. The outputs of the two secondary windings are not independent of each other in terms of function, since they are in series in the equivalent circuit diagram. This means that in the ideal case, a current can only flow at both outputs at the same time.

Fig. 8 und 9 zeigen eine Bauweise des Übertragers, bei dem jeder der Magnetkernringe 4, 5 einen von zwei Wicklungen umschlungenen Schenkel 44 bzw. 54 aufweist. Der Schenkel 44 wird von der Primärwicklung 1 und von dem Teilbereich 34 der Koppelwicklung 3 umschlungen, während der Schenkel 54 von der Sekundärwicklung 2 und von dem Teilbereich 35 der Koppelwicklung 3 umschlungen wird. Der zum Schenkel 44 parallele Schenkel 45 und der zum Schenkel 54 parallele Schenkel 55 sind somit frei und können beispielsweise eine Hilfswicklung tragen, die zu Kontrollzwecken benutzbar ist. Wie aus Fig. 9 ersichtlich, liegen die Primärwicklung 1 und die Sekundärwicklung 2 auf der Ober- und Unterseite des Leitersubstrates 6, oder oberflächennah und in teilweiser Überdeckung mit den Teilbereichen 34, 35 der Koppelwicklung 3, die in zwei Schichtlagen 31, 32 angeordnet sein kann. Figures 8 and 9 show a design of the transformer in which each of the magnetic core rings 4, 5 has a leg 44 or 54 wrapped around by two windings. The primary winding 1 and the portion 34 of the coupling winding 3 wrap around the leg 44 , while the secondary winding 2 and the portion 35 of the coupling winding 3 wrap around the leg 54 . Leg 45 parallel to leg 44 and leg 55 parallel to leg 54 are thus free and can, for example, carry an auxiliary winding which can be used for control purposes. How out 9 As can be seen, the primary winding 1 and the secondary winding 2 are on the top and bottom of the conductor substrate 6, or close to the surface and partially overlapping with the partial areas 34, 35 of the coupling winding 3, which can be arranged in two layers 31, 32.

Fig. 10 zeigt eine Variante zur Ausführungsform nach Fig. 8, 9. Die Schenkel 44, 45 bzw. 54, 55, der beiden Magnetkernringe 4 und 5 sind jeweils mit spiralförmigen Wicklungsabschnitten 15, 16, 17, 18 bzw. 25, 26, 27, 28 belegt. Der Wicklungsabschnitt 15 bildet linksdrehende spiralförmige Windungen auf der Oberseite des Leitersubstrates 6 und durchstößt das Leitersubstrat in einem Via, um auf der Unterseite des Leitersubstrates 6 nochmals linksdrehende spiralförmige Windungen zu bilden, die in der Zeichnung weitgehend von dem Wicklungsabschnitt 15 überdeckt werden und deshalb in der Zeichnung nur in Spuren zu sehen sind. Der Wicklungsabschnitt 16 ist auf der Unterseite mit dem Wicklungsabschnitt 17 leitend verbunden, und zwar mit der äußeren Leitungswindung des Wicklungsabschnittes 17. Von dort werden rechtsdrehende spiralförmige Windungen durchlaufen, die wiederum teilweise von dem Wicklungsabschnitt 18 überdeckt werden. Mittels einer Via wird die Leitung auf die Oberseite des Leitersubstrates 6 geführt, wo sich die rechtsdrehenden spiralförmigen Windungen bis zur Leitungsklemme am äußeren Rand des Leitersubstrates 6 fortsetzen. Die Formen der Sekundärwicklung 2 sind spiegelbildlich zu der Form der Primärwicklung 1. Der Koppelwicklung 3 erstreckt sich in einer Schichtebene im Inneren des Leitersubstrates 6 korrespondierend zur Darstellung in Fig. 9. 10 shows a variant of the embodiment Figures 8, 9 . The legs 44, 45 and 54, 55 of the two magnetic core rings 4 and 5 are each covered with spiral winding sections 15, 16, 17, 18 and 25, 26, 27, 28, respectively. The winding section 15 forms left-handed spiral turns on the upper side of the conductor substrate 6 and pierces the conductor substrate in a via in order to again form left-handed spiral turns on the underside of the conductor substrate 6, which are largely covered by the winding section 15 in the drawing and are therefore in the drawing can only be seen in traces. The winding section 16 is conductively connected on the underside to the winding section 17, specifically to the outer wire turn of the winding section 17. The line is routed to the upper side of the conductor substrate 6 by means of a via, where the clockwise spiral windings continue up to the line terminal on the outer edge of the conductor substrate 6 . The shapes of the secondary winding 2 are mirror images of the shape of the primary winding 1. The coupling winding 3 extends in a layer plane inside the conductor substrate 6, corresponding to the illustration in FIG 9 .

Die Fig. 11 und 12 zeigen eine Ausführungsform des Übertragers, bei der die Koppelwicklung 3 auf der Ober- und Unterseite des Leitersubstrates 6 liegt und somit das gleiche Potential wie die Magnetkernringe 4, 5 hat. Ein Isolationstrennabstand zwischen den Magnetkernringen ist nicht erforderlich. Die Primärwicklung 1 sowie die Sekundärwicklung 2 verläuft in den Innenlagen des Leitersubstrates mit je einem halben Isolationstrennabstand zu den Magnetkernringen 4, 5 und zur Koppelwicklung 3. Die Kernhälften 41, 42 bzw. 51, 52 sind beispielsweise U-förmig gestaltet. Hier, wie in den anderen Ausführungsformen, können die Magnetkernringe auch in anderer Weise als dargestellt zusammengebaut werden, wobei die Hälften jeweils aus mehr als einem Teil bestehen können. So kann man beispielsweise vier Schenkelstäbe zu einem Magnetkernring zusammenfügen.the 11 and 12 show an embodiment of the transformer in which the coupling winding 3 is on the top and bottom of the conductor substrate 6 and thus has the same potential as the magnetic core rings 4, 5. An isolation distance between the magnetic core rings is not necessary. The primary winding 1 and the Secondary winding 2 runs in the inner layers of the conductor substrate, each with half an insulating separation distance from the magnetic core rings 4, 5 and from the coupling winding 3. The core halves 41, 42 and 51, 52 are designed, for example, in a U-shape. Here, as in the other embodiments, the magnetic core rings can be assembled in other ways than shown, and each half can consist of more than one piece. For example, four leg rods can be joined together to form a magnetic core ring.

Die Fig. 13, 14 zeigen eine Ausführungsform des Übertragers mit E-förmigen Kernhälften 41, 42, die beim Zusammenschluss einen mittleren Steg korrespondierend zu dem Schenkel 44 bilden, der durch die Öffnung 61 im Leitersubstrat 6 hindurch reicht. Auch der andere Magnetkernring 6 weist einen solchen mittleren Steg zur Bildung des Schenkels 54 auf. Der Schenkel 44 wird von der Primärwicklung 1 und der Schenkel 54 von der Sekundärwicklung 2 spiralförmig in zwei Schichtebenen 11, 14 umrundet, ähnlich wie dies in Fig. 9 dargestellt ist. Die Koppelwicklung 3 mit ihren Teilbereichen 34, 35 bildet eine geschlossene Schleife um die beiden mittleren Stege der Magnetkernringe. Es kann dies in zwei Schichtebenen 31, 32 innerhalb des Leitersubstrates 6 erfolgen.the 13, 14 show an embodiment of the transformer with E-shaped core halves 41, 42, which form a central web corresponding to the leg 44 when combined, which extends through the opening 61 in the conductor substrate 6. The other magnetic core ring 6 also has such a central web to form the leg 54 . The leg 44 is surrounded by the primary winding 1 and the leg 54 by the secondary winding 2 spirally in two layer planes 11, 14, similar to that in FIG 9 is shown. The coupling winding 3 with its sections 34, 35 forms a closed loop around the two middle webs of the magnetic core rings. This can take place in two layer levels 31, 32 within the conductor substrate 6. FIG.

Wegen der E-Form der Kernhälften 41, 42 bzw. 51, 52 werden jeweils drei Öffnungen 61, 62a, 62b bzw. 64, 63a, 63b in dem Leitersubstrat 6 benötigt. Je zwei dieser Öffnungen werden als Paare im Sinne der nachfolgenden Patentansprüche angesehen. Die Ausführungsform nach Fig. 13, 14 entspricht funktionell der Ausführungsform nach Fig. 8, 9. Es kann aber auch eine Bauweise gemäß Fig. 10 angewendet werden, wobei der dritte Schenkel 46 bzw. 56 noch für eine Hilfswicklung zur Verfügung steht. Auch könnte man für die Jochschenkel 44, 45 und 54, 55 die Bauweise nach Fig. 1, 2 bei freien Schenkeln 46, 56 zu Ersatzzwecken anwenden. Schließlich könnte man auch zwei oder drei Primärwicklungen und entsprechende Sekundärwicklungen miteinander, z. B. zwecks Ausfallersatzes, kombinieren.Because of the E-shape of the core halves 41, 42 or 51, 52, three openings 61, 62a, 62b or 64, 63a, 63b are required in the conductor substrate 6 in each case. Any two of these openings are regarded as pairs within the meaning of the following patent claims. The embodiment after 13, 14 corresponds functionally to the embodiment Figures 8, 9 . It can but also a construction according to 10 be used, with the third leg 46 or 56 still being available for an auxiliary winding. Also you could for the yoke legs 44, 45 and 54, 55 according to the construction Figures 1, 2 use with free legs 46, 56 for replacement purposes. Finally, one could also connect two or three primary windings and corresponding secondary windings, e.g. B. for the purpose of failure replacement, combine.

Das plattenförmige Leitersubstrat 6 in allen Ausführungsformen wird vorzugsweise als Elektronik-Leiterplatte hergestellt. Die Herstellung als gespritztes Substrat ist jedoch auch möglich. Der Übertrager lässt sich sowohl als einzelnes Bauteil mit separater Leiterplatte herstellen, wobei dann dieses Bauteil auf einer Hauptleiterplatte bestückt werden muss, als auch direkt in eine Hauptleiterplatte integrieren.The plate-shaped conductor substrate 6 in all of the embodiments is preferably produced as an electronic circuit board. However, production as a sprayed substrate is also possible. The transformer can be produced both as an individual component with a separate printed circuit board, in which case this component then has to be assembled on a main printed circuit board, and integrated directly into a main printed circuit board.

Zu den beschriebenen Varianten können weitere Varianten hinzutreten. Beispielsweise ist es möglich, die Primärwicklung und/oder die Sekundärwicklung mit einer oder mehreren Mittenanzapfungen zu versehen.Further variants can be added to the variants described. For example, it is possible to provide the primary winding and/or the secondary winding with one or more center taps.

Der Übertrager wird wie folgt hergestellt:
Es werden zweiteilige, Jochschenkel aufweisende ferromagnetische Kerne, wie beschrieben und dargestellt, bereitgestellt. Die ferromagnetischen Kerne enthalten zwei Hälften 41, 42, bzw. 51, 52, die zu einer geschlossenen Ringstruktur, den Magnetkernringen 4, 4a, 4b, 5, 5a, 5b, zusammengebaut werden können und nicht unbedingt aus nur zwei Teilen bestehen. Außerdem wird ein Leitersubstrat 6 mit wenigstens zwei Paaren von Aussparungen 61, 62, 63, 64 als Jochschenkel-Durchbrechungen bereitgestellt, und zwar für jeden Magnetkernring ein eigenes, von anderen Paaren getrenntes Paar von Aussparungen. Mindestens eine der beiden Aussparungen des ersten Paares, nämlich die Durchbrechung 61, ist von der Primärwicklung 1 umgeben hergestellt worden, ebenso die zweite Aussparung 64 des zweiten Paares hinsichtlich der Sekundärwicklung 2. Die andere Aussparung 62 des ersten Paares ist über die Koppelwicklung 3 mit der Aussparung 63 des benachbarten Paares von Aussparungen verknüpft.
The transformer is made as follows:
Two-piece yoke-leg ferromagnetic cores are provided as described and illustrated. The ferromagnetic cores contain two halves 41, 42 or 51, 52, which can be assembled to form a closed ring structure, the magnetic core rings 4, 4a, 4b, 5, 5a, 5b, and do not necessarily consist of only two parts. In addition, a conductor substrate 6 provided with at least two pairs of cutouts 61, 62, 63, 64 as yoke leg openings, specifically for each magnet core ring its own pair of cutouts, separate from other pairs. At least one of the two recesses of the first pair, namely the opening 61, has been made surrounded by the primary winding 1, as has the second recess 64 of the second pair with regard to the secondary winding 2. The other recess 62 of the first pair is connected via the coupling winding 3 to the Linked recess 63 of the adjacent pair of recesses.

Die Jochkernhälften 41, 42 bzw. 51, 52 werden dadurch zu den Magnetkernringen 4, 5 montiert, dass die Jochschenkel durch die zugehörigen Aussparungen des Leitersubstrates 6 durchgesteckt werden und die Joch-Kernhälften zur Bildung je eines magnetischen Kreises geschlossen werden. Dadurch wird die Primärwicklung 1 mit der Koppelwicklung 3 und über diese mit der Sekundärwicklung 2 elektromagnetisch verkettet.The yoke core halves 41, 42 and 51, 52 are assembled to form the magnetic core rings 4, 5 in that the yoke legs are pushed through the associated cutouts in the conductor substrate 6 and the yoke core halves are closed to form a magnetic circuit each. As a result, the primary winding 1 is electromagnetically linked to the coupling winding 3 and, via this, to the secondary winding 2 .

Aus Vorstehendem ist ersichtlich, dass der erfindungsgemäße Übertrager einfach zu fertigen ist. Zwischen der Primärseite und der Sekundärseite kann eine Potentialtrennung erreicht werden, wie sie beispielsweise für explosionsgefährdete Bereiche nach der Norm EN 60079-11 gefordert wird. Dabei werden nur kleine Räume innerhalb der Ringstruktur der Magnetkernringe benötigt, da eine relativ große Packungsdichte der Wicklungen auf der Primärseite und der Sekundärseite möglich ist, ohne dass man auf die konventionelle Bewicklung der Jochschenkel zurückgreifen muss. Deshalb ist die wirtschaftliche Fertigung der neuen Übertrager möglich, auch bei miniaturisierter Bauweise der Übertrager.It can be seen from the above that the transformer according to the invention is easy to manufacture. A potential separation can be achieved between the primary side and the secondary side, as is required, for example, for potentially explosive areas according to the EN 60079-11 standard. Only small spaces are required within the ring structure of the magnetic core rings, since a relatively high packing density of the windings on the primary side and the secondary side is possible without having to resort to the conventional winding of the yoke legs. Therefore, the economical production of the new Transformer possible, even with a miniaturized design of the transformer.

Claims (2)

  1. A planar transformer, comprising:
    - a primary winding (1);
    - at least one secondary winding (2);
    - at least one coupling winding (3);
    - a first magnetic core ring (4) consisting of a ferromagnetic core and having yoke legs (44, 45), comprising two yoke core halves (41, 42) which surround a first ring core opening (43);
    - a second magnetic core ring (5) consisting of a ferromagnetic core and having yoke legs (54, 55), comprising two yoke core halves (51, 52) which surround a second ring core opening (53); and
    - a single plate-shaped conductor substrate (6) which nearly fills the first ring core opening (43) and the second ring core opening (53) and which has at least two pairs of cutouts (61, 62; 63, 64) which define openings for accommodating the yoke legs (44, 45; 54, 55) of the ferromagnetic cores;
    - wherein at least one (61) of the two cutouts of the first pair is surrounded by the primary winding (1) and this cutout (61) or the other cutout (62) of the first pair is looped by a first portion (34) of the coupling winding (3);
    - wherein furthermore at least one (64) of the two cutouts of the second pair is surrounded by the secondary winding (2) and this cutout (64) or the other cutout (63) is looped by a second portion (35) of the coupling winding (3);
    - wherein the primary winding (1), the secondary winding (2) and the coupling winding (3) are formed as integral portions of the single plate-shaped conductor substrate;
    - wherein, for potential separation purposes, at least a total isolation separation distance of a length L is kept between the primary winding (1) and the secondary winding (2);
    - wherein the primary winding (1) extends along a spiral path in two or more layer planes (11, 12, 13, 14) of the single plate-shaped conductor substrate (6);
    - wherein the at least one secondary winding (2) extends along a spiral path in two or more layer planes (21, 22, 23, 24) of the single plate-shaped conductor substrate (6);
    - wherein the coupling winding (3) extends in layer planes (31, 32) inside the plate-shaped conductor substrate (6), wherein layer planes (11, 14) of the primary winding (1) and layer planes (21, 24) of the secondary winding (2) extend on the surface or close to the surface of the conductor substrate (6), wherein the coupling winding (3) maintains a first partial insulation separation distance to adjacent layers of the primary winding (1) as well as to the first magnetic core ring (4), wherein the coupling winding (3) maintains a second partial insulation separation distance to adjacent layers of the secondary winding (2) as well as to the second magnetic core ring (5);
    and wherein the total isolation separation distance is made up of the sum of the first partial isolation separation distance and the second partial isolation separation distance, with the first partial isolation separation distance ranging from 1/3 to 1/2 of the total isolation separation distance, while the second partial isolation separation distance ranges from 2/3 to 1/2 of the total isolation separation distance, or vice versa.
  2. A planar transformer, comprising:
    - a primary winding (1);
    - at least one secondary winding (2);
    - at least one coupling winding (3);
    - a first magnetic core ring (4) consisting of a ferromagnetic core and having yoke legs (44, 45), comprising two yoke core halves (41, 42) which surround a first ring core opening (43);
    - a second magnetic core ring (5) consisting of a ferromagnetic core and having yoke legs (54, 55), comprising two yoke core halves (51, 52) which surround a second ring core opening (53); and
    - a single plate-shaped conductor substrate (6) which nearly fills the first ring core opening (43) and the second ring core opening (53) and which has at least two pairs of cutouts (61, 62; 63, 64) which define openings for accommodating the yoke legs (44, 45; 54, 55) of the ferromagnetic cores;
    - wherein at least one (61) of the two cutouts of the first pair is surrounded by the primary winding (1) and this cutout (61) or the other cutout (62) of the first pair is looped by a first portion (34) of the coupling winding (3);
    - wherein furthermore at least one (64) of the two cutouts of the second pair is surrounded by the secondary winding (2) and this cutout (64) or the other cutout (63) is looped by a second portion (35) of the coupling winding (3);
    - wherein the primary winding (1), the secondary winding (2), and the coupling winding (3) are formed as integral portions of the single plate-shaped conductor substrate;
    - wherein, for potential separation purposes, at least a total isolation separation distance of a length L is kept between the primary winding (1) and the secondary winding (2);
    - wherein the primary winding (1) extends along a spiral path in two or more layer planes (12, 13) of the single plate-shaped conductor substrate (6);
    - wherein the at least one secondary winding (2) extends along a spiral path in two or more layer planes (22, 23) of the single plate-shaped conductor substrate (6);
    - wherein the coupling winding (3) extends in layer planes (31, 32) in the plate-shaped conductor substrate (6);
    wherein the layer planes (12, 13) of the primary winding (1) and the layer planes (22, 23) of the secondary winding (2) extend only inside the conductor substrate (6), wherein the coupling winding (3) extends on the surface or close to the surface of the conductor substrate (6); wherein the layers of the primary winding (1) maintain a first partial insulation separation distance to the coupling winding (3) as well as to the first magnetic core ring (4), wherein the layers of the secondary winding (2) maintain a second partial insulation separation distance to the coupling winding (3) as well as to the second magnetic core ring (5);
    and wherein the total isolation separation distance is made up of the sum of the first partial isolation separation distance and the second partial isolation separation distance, with the first partial isolation separation distance ranging from 1/3 to 1/2 of the total isolation separation distance, while the second partial isolation separation distance ranges from 2/3 to 1/2 of the total isolation separation distance, or vice versa.
EP13791791.0A 2012-11-16 2013-11-12 Planar transformer Active EP2920798B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102012111069.7A DE102012111069A1 (en) 2012-11-16 2012-11-16 planar transformers
PCT/EP2013/073594 WO2014076067A1 (en) 2012-11-16 2013-11-12 Planar transformer

Publications (2)

Publication Number Publication Date
EP2920798A1 EP2920798A1 (en) 2015-09-23
EP2920798B1 true EP2920798B1 (en) 2022-09-14

Family

ID=49584721

Family Applications (1)

Application Number Title Priority Date Filing Date
EP13791791.0A Active EP2920798B1 (en) 2012-11-16 2013-11-12 Planar transformer

Country Status (5)

Country Link
US (1) US9711271B2 (en)
EP (1) EP2920798B1 (en)
CN (1) CN104838458B (en)
DE (1) DE102012111069A1 (en)
WO (1) WO2014076067A1 (en)

Families Citing this family (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6227446B2 (en) * 2014-03-12 2017-11-08 日立オートモティブシステムズ株式会社 Transformer and power converter using the same
US10361023B2 (en) * 2014-08-07 2019-07-23 Nvidia Corporation Magnetic power coupling to an integrated circuit module
JP2017199800A (en) * 2016-04-27 2017-11-02 Tdk株式会社 Coil component and power circuit unit
JP6690386B2 (en) * 2016-04-27 2020-04-28 Tdk株式会社 Coil parts and power circuit unit
GB201612032D0 (en) * 2016-07-11 2016-08-24 High Speed Trans Solutions Ltd Isolating transformer
US10252618B2 (en) * 2016-09-06 2019-04-09 Ford Global Technologies, Llc Backup electrical supply for main capacitor discharge
JP6572871B2 (en) 2016-11-22 2019-09-11 トヨタ自動車株式会社 Transformer device and assembly method thereof
JP6938911B2 (en) * 2016-12-28 2021-09-22 富士電機株式会社 Device
CN106971829B (en) * 2017-04-28 2019-03-01 华为技术有限公司 Flat surface transformer
CN109712785A (en) * 2017-10-26 2019-05-03 通用电气公司 Potential device, switch driving circuit and pulse power system is isolated
DE102018201488A1 (en) 2018-01-31 2019-08-01 Siemens Aktiengesellschaft Electrical device with pressing plates for clamping a magnetizable core
JP6948757B2 (en) * 2018-06-01 2021-10-13 株式会社タムラ製作所 Electronic components
US11044022B2 (en) * 2018-08-29 2021-06-22 Analog Devices Global Unlimited Company Back-to-back isolation circuit
CN109215994A (en) * 2018-10-09 2019-01-15 苏州康开电气有限公司 Dry-type isolation transformer
US11791079B2 (en) * 2019-03-22 2023-10-17 Cyntec Co., Ltd. Coil assembly
US11450469B2 (en) 2019-08-28 2022-09-20 Analog Devices Global Unlimited Company Insulation jacket for top coil of an isolated transformer
US11387316B2 (en) 2019-12-02 2022-07-12 Analog Devices International Unlimited Company Monolithic back-to-back isolation elements with floating top plate
DE102019219726A1 (en) * 2019-12-16 2021-06-17 Robert Bosch Gmbh Inductive assembly, and method of making the inductive assembly
US11682515B2 (en) * 2020-04-15 2023-06-20 Monolithic Power Systems, Inc. Inductors with magnetic core parts of different materials
US20240186054A1 (en) * 2022-10-25 2024-06-06 Delta Electronics, Inc. Isolated power supply for gate driver

Family Cites Families (28)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1743318A (en) * 1927-08-09 1930-01-14 Western Electric Co Method of and apparatus for testing electrical conductors
US2788486A (en) * 1952-06-14 1957-04-09 Gen Motors Corp Electrical testing apparatus
DE2529296A1 (en) * 1975-07-01 1977-01-20 Ferranti Ltd Isolating transformer used as pulse transformer - is for use with high speed pulses and has two annular cores covered in windings
US4201965A (en) * 1978-06-29 1980-05-06 Rca Corporation Inductance fabricated on a metal base printed circuit board
NO175394C (en) * 1991-07-01 1994-10-05 Abb En As Device for measuring current
JP3141562B2 (en) * 1992-05-27 2001-03-05 富士電機株式会社 Thin film transformer device
GB9424349D0 (en) 1994-12-02 1995-01-18 Measurement Tech Ltd Transformers
DE19515494A1 (en) * 1995-04-27 1996-10-31 Vacuumschmelze Gmbh Current-compensated radio interference suppression choke with increased leakage inductance
GB2307795A (en) 1995-12-01 1997-06-04 Metron Designs Ltd Isolation transformer with plural magnetic circuits coupled by a winding
DE19637733C1 (en) * 1996-09-16 1998-01-22 Vacuumschmelze Gmbh Current-compensated noise suppression choke
US7187263B2 (en) * 2003-11-26 2007-03-06 Vlt, Inc. Printed circuit transformer
DE102005041131B4 (en) 2005-08-30 2008-01-31 Phoenix Contact Gmbh & Co. Kg exchangers
JP4312188B2 (en) 2005-09-30 2009-08-12 Tdk株式会社 Inductor element
US9019057B2 (en) 2006-08-28 2015-04-28 Avago Technologies General Ip (Singapore) Pte. Ltd. Galvanic isolators and coil transducers
US20080278275A1 (en) * 2007-05-10 2008-11-13 Fouquet Julie E Miniature Transformers Adapted for use in Galvanic Isolators and the Like
JP5098572B2 (en) * 2006-11-02 2012-12-12 日立化成工業株式会社 Metal foil-clad laminate and multilayer printed wiring board
JP2009218392A (en) * 2008-03-11 2009-09-24 Furukawa Electric Co Ltd:The Metal core multilayer printed wiring board
JP2010016190A (en) * 2008-07-03 2010-01-21 Fuji Electric Systems Co Ltd Transformer
EP2144070B1 (en) * 2008-07-11 2012-03-21 Liaisons Electroniques-Mecaniques Lem S.A. Sensor for high voltage environment
US7859382B2 (en) * 2008-09-26 2010-12-28 Lincoln Global, Inc. Planar transformer
DE202009002383U1 (en) 2009-02-20 2009-04-23 Nucon GbR: Gert G. Niggemeyer & Jörg Niggemeyer (vertretungsberechtigter Gesellschafter: Herr Jörg Niggemeyer, 21244 Buchholz) Circuit for potential-free control with opposing signals by means of a transformer
DE102009037430A1 (en) * 2009-08-13 2011-03-24 Frimo Group Gmbh Method for laminating molded part that is utilized as inner wall lining in motor vehicle, involves applying adhesive layer on lower side of resistive coating, and activating adhesive layer parallel to thermal softening of resistive coating
DE102009037340A1 (en) 2009-08-14 2011-08-04 Phoenix Contact GmbH & Co. KG, 32825 exchangers
DE102009057788A1 (en) 2009-12-11 2011-06-22 Krohne Messtechnik GmbH, 47058 Planar
JP2011154581A (en) 2010-01-28 2011-08-11 Konica Minolta Business Technologies Inc Exhibition visiting support system and information display device
JP2011181889A (en) 2010-02-04 2011-09-15 Mitsubishi Electric Corp Power supply device, and power module
GB201011085D0 (en) 2010-07-01 2010-08-18 Micromass Ltd Improvements in planar transformers particularly for use in ion guides
DE102010049668A1 (en) * 2010-10-26 2012-04-26 Minebea Co., Ltd. transformer

Also Published As

Publication number Publication date
CN104838458B (en) 2018-02-13
WO2014076067A1 (en) 2014-05-22
US20150332838A1 (en) 2015-11-19
EP2920798A1 (en) 2015-09-23
DE102012111069A1 (en) 2014-05-22
CN104838458A (en) 2015-08-12
US9711271B2 (en) 2017-07-18

Similar Documents

Publication Publication Date Title
EP2920798B1 (en) Planar transformer
DE19519594C2 (en) transformer
DE3834076C2 (en)
DE69601460T2 (en) Flat magnetic arrangement for electronic circuits
EP2818031B1 (en) Planar transceiver
DE69107633T2 (en) Electrical molded article with a stacked multilayer structure.
DE2428942A1 (en) PRINTED CIRCUIT
DE10260246A1 (en) Coil arrangement with variable inductance
DE102008037893B4 (en) Inductive conductivity sensor
DE10112460A1 (en) Multi-layer inductor for choke coil or LC filter has core component wound with successive thin-film coils wound in opposing directions in alternation and electrically connected in series
DE4337053A1 (en) Kitchen sink
WO2018095757A1 (en) Transformer device, transformer, and process for manufacturing a transformer device
DE102010014281A1 (en) Inductive electronic module useful in current divider device, comprises a core element having an inner limb and two lateral limbs, where the core element is provided with windings for forming a transformer
DE9114783U1 (en) Flat form planar transformer for use in offline switching power supplies
DE1297217B (en) Tube winding for transformers
DE102008049756A1 (en) Multi-layered circuit carrier, has multi-layered transformer completely arranged in interior, where transformer includes central core volume between two cover layers and carrier is produced from multiple layers
EP0134950B1 (en) High frequency directional coupler comprising a tubular core with printed coils
EP1557849B1 (en) Ignition coil for an internal combustion engine
DE3108161A1 (en) WINDING FOR A STATIC INDUCTION DEVICE
DE102004008961B4 (en) Coil body for closed magnetic core, has guiding units arranged outside supporting surface, winding space defined between units and under windings, and separating units designed as flat ledges
DE102014117551A1 (en) Multiple choke and power converter with a multiple choke
DE1638885A1 (en) High voltage winding
DE3913558A1 (en) Transformer with ferrite windings - has core with primary and secondary coils arranged on common sections in alternate manner
WO1988007257A1 (en) High-frequency component
EP4305650A1 (en) Transmitter with non-closed magnet core

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

17P Request for examination filed

Effective date: 20150616

AK Designated contracting states

Kind code of ref document: A1

Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR

AX Request for extension of the european patent

Extension state: BA ME

DAX Request for extension of the european patent (deleted)
STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: EXAMINATION IS IN PROGRESS

17Q First examination report despatched

Effective date: 20181017

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: EXAMINATION IS IN PROGRESS

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: EXAMINATION IS IN PROGRESS

GRAP Despatch of communication of intention to grant a patent

Free format text: ORIGINAL CODE: EPIDOSNIGR1

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: GRANT OF PATENT IS INTENDED

INTG Intention to grant announced

Effective date: 20220511

GRAS Grant fee paid

Free format text: ORIGINAL CODE: EPIDOSNIGR3

GRAA (expected) grant

Free format text: ORIGINAL CODE: 0009210

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: THE PATENT HAS BEEN GRANTED

AK Designated contracting states

Kind code of ref document: B1

Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR

REG Reference to a national code

Ref country code: GB

Ref legal event code: FG4D

Free format text: NOT ENGLISH

REG Reference to a national code

Ref country code: CH

Ref legal event code: EP

REG Reference to a national code

Ref country code: DE

Ref legal event code: R096

Ref document number: 502013016239

Country of ref document: DE

REG Reference to a national code

Ref country code: IE

Ref legal event code: FG4D

Free format text: LANGUAGE OF EP DOCUMENT: GERMAN

REG Reference to a national code

Ref country code: AT

Ref legal event code: REF

Ref document number: 1519224

Country of ref document: AT

Kind code of ref document: T

Effective date: 20221015

REG Reference to a national code

Ref country code: LT

Ref legal event code: MG9D

REG Reference to a national code

Ref country code: NL

Ref legal event code: MP

Effective date: 20220914

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: SE

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20220914

Ref country code: RS

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20220914

Ref country code: NO

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20221214

Ref country code: LV

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20220914

Ref country code: LT

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20220914

Ref country code: FI

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20220914

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: HR

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20220914

Ref country code: GR

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20221215

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: SM

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20220914

Ref country code: RO

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20220914

Ref country code: PT

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20230116

Ref country code: ES

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20220914

Ref country code: CZ

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20220914

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: SK

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20220914

Ref country code: PL

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20220914

Ref country code: IS

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20230114

Ref country code: EE

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20220914

P01 Opt-out of the competence of the unified patent court (upc) registered

Effective date: 20230424

REG Reference to a national code

Ref country code: DE

Ref legal event code: R097

Ref document number: 502013016239

Country of ref document: DE

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: NL

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20220914

Ref country code: MC

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20220914

Ref country code: AL

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20220914

REG Reference to a national code

Ref country code: CH

Ref legal event code: PL

PLBE No opposition filed within time limit

Free format text: ORIGINAL CODE: 0009261

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT

REG Reference to a national code

Ref country code: BE

Ref legal event code: MM

Effective date: 20221130

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: LI

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20221130

Ref country code: DK

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20220914

Ref country code: CH

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20221130

26N No opposition filed

Effective date: 20230615

GBPC Gb: european patent ceased through non-payment of renewal fee

Effective date: 20221214

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: SI

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20220914

Ref country code: LU

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20221112

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: IE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20221112

Ref country code: GB

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20221214

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: FR

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20221114

Ref country code: BE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20221130

REG Reference to a national code

Ref country code: AT

Ref legal event code: MM01

Ref document number: 1519224

Country of ref document: AT

Kind code of ref document: T

Effective date: 20221112

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: AT

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20221112

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: IT

Payment date: 20231124

Year of fee payment: 11

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: HU

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT; INVALID AB INITIO

Effective date: 20131112

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: CY

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20220914

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: DE

Payment date: 20240129

Year of fee payment: 11

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: MK

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20220914

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: TR

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20220914

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: BG

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20220914

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: MT

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20220914