EP2918817B1 - Fuel injection system - Google Patents
Fuel injection system Download PDFInfo
- Publication number
- EP2918817B1 EP2918817B1 EP15150240.8A EP15150240A EP2918817B1 EP 2918817 B1 EP2918817 B1 EP 2918817B1 EP 15150240 A EP15150240 A EP 15150240A EP 2918817 B1 EP2918817 B1 EP 2918817B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sensor
- injection system
- pressure
- fuel injection
- fuel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000446 fuel Substances 0.000 title claims description 111
- 238000002347 injection Methods 0.000 title claims description 69
- 239000007924 injection Substances 0.000 title claims description 69
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- 230000001133 acceleration Effects 0.000 description 5
- 238000013461 design Methods 0.000 description 4
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- 229910000679 solder Inorganic materials 0.000 description 3
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- 230000002411 adverse Effects 0.000 description 2
- 238000010292 electrical insulation Methods 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 230000035882 stress Effects 0.000 description 2
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- 241000209035 Ilex Species 0.000 description 1
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M57/00—Fuel-injectors combined or associated with other devices
- F02M57/005—Fuel-injectors combined or associated with other devices the devices being sensors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M51/00—Fuel-injection apparatus characterised by being operated electrically
- F02M51/005—Arrangement of electrical wires and connections, e.g. wire harness, sockets, plugs; Arrangement of electronic control circuits in or on fuel injection apparatus
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M55/00—Fuel-injection apparatus characterised by their fuel conduits or their venting means; Arrangements of conduits between fuel tank and pump F02M37/00
- F02M55/004—Joints; Sealings
- F02M55/005—Joints; Sealings for high pressure conduits, e.g. connected to pump outlet or to injector inlet
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M65/00—Testing fuel-injection apparatus, e.g. testing injection timing ; Cleaning of fuel-injection apparatus
- F02M65/003—Measuring variation of fuel pressure in high pressure line
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/24—Fuel-injection apparatus with sensors
- F02M2200/247—Pressure sensors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/24—Fuel-injection apparatus with sensors
- F02M2200/248—Temperature sensors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/80—Fuel injection apparatus manufacture, repair or assembly
- F02M2200/8038—Fuel injection apparatus manufacture, repair or assembly the assembly involving use of adhesives, glue or the like
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/80—Fuel injection apparatus manufacture, repair or assembly
- F02M2200/8061—Fuel injection apparatus manufacture, repair or assembly involving press-fit, i.e. interference or friction fit
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/80—Fuel injection apparatus manufacture, repair or assembly
- F02M2200/8084—Fuel injection apparatus manufacture, repair or assembly involving welding or soldering
Definitions
- the invention relates to a fuel injection system with a sensor arrangement for measuring physical quantities in the fuel injection system.
- a fuel injector of a fuel injection system for injecting fuel into the combustion chamber of an internal combustion engine comprising an injector body or a housing in which a high-pressure bore or a pressure chamber is formed with a longitudinally displaceably arranged nozzle needle, which cooperates with a nozzle needle seat of the housing. Due to the interaction of the nozzle needle with the nozzle needle seat, a fuel flow to at least one injection opening is opened or interrupted.
- the known fuel injector of a fuel injection system has a control valve for controlling the pressure in a control chamber, whereby the longitudinal movement of the nozzle needle is controlled.
- the fuel injector For detecting the pressure in the control chamber, the fuel injector has a sensor system or a sensor arrangement which is arranged completely within the fuel injector in a depression, on whose rear side a puncture channel ends at the control chamber.
- the wall between the puncture channel and depression thereby forms a kind of membrane whose deformation is detected by the sensor arrangement.
- the sensor arrangement of the known fuel injector measures the deformation of the pressurized wall between the depression and the puncture channel and thus only indirectly the pressure in the control chamber.
- the design of the puncture channel and in particular the membrane-like wall between recess and puncture channel is critical to strength. Measurement accuracy and life of this sensor arrangement are limited.
- the sensor arrangement is limited to the measurement of the pressure in the control room.
- a fuel injection system according to the preamble of claim 1 is also known from EP 2 105 607 A2 known.
- the sensor arrangement of this fuel injection system detects the pressure in the pressure chamber.
- the fuel injection system according to the invention for injecting fuel into the combustion chamber of an internal combustion engine does not have these disadvantages:
- the service life is not reduced due to the design and arrangement of the sensor arrangement.
- the sensor arrangement is generally suitable for high pressure areas, that is not limited to the control space of a fuel injector, and measures the physical quantities in the high pressure areas directly.
- the sensor arrangement is particularly suitable for the pressure chamber of a fuel injector, the control chamber of a fuel injector, the storage space of a rail and the rail connection bore of a high-pressure pump.
- the invention is not limited to these ranges, but is applicable to all high pressure areas of a fuel injection system, which are preferably separated by a housing wall from a low pressure area and in which physical quantities are to be measured by means of a sensor.
- the fuel injection system has a sensor bore formed in a housing, through which a sensor arrangement protrudes into a high pressure area formed in the housing, wherein the sensor arrangement forms the sensor bore closes liquid-tight.
- the sensor arrangement comprises a sensor arranged in the high-pressure region and two contact wires cast in an electrically non-conductive sheath.
- the physical quantity is measured directly in the high-pressure region.
- a strength-critical wall or membrane is not formed.
- the sensor arrangement is pressed into the sensor bore.
- the high-pressure area is thereby sealed liquid-tight in an easy-to-manufacture design.
- the sensor arrangement further comprises an outer sleeve, in which the sheath is cast or pressed.
- the outer sleeve can be made of a comparatively very strong material, so that a very firm connection between the sensor arrangement and the sensor bore is shown.
- the sensor bore and the outer sleeve are conically shaped in the same way, so that a conical compression bandage is formed between them.
- high axial forces can be transmitted in the axial direction between the sensor arrangement and the sensor bore or housing.
- the conical shape of sensor bore and outer sleeve tapers away from the high-pressure region.
- the sensor assembly is pressed into the sensor bore due to the pressure in the high pressure region; a further fixation of the sensor arrangement is not necessary.
- the outer sleeve consists of a metallic material.
- the outer sleeve is made very strong; the interference fit to the housing can thus be performed with high surface pressures, so that the connection of the sensor assembly to the housing is particularly liquid-tight.
- the sheath consists of a glass. Glass combines the properties of very low electrical conductivity (quasi insulator), high pressure resistance and high chemical resistance and is thus particularly well suited for the sheathing.
- the materials of first contact wire, second contact wire, sheath and outer sleeve have similar coefficients of thermal expansion, and preferably the coefficients of thermal expansion of two materials in contact with one another do not differ by more than 25%.
- the heat transfer coefficient of the outer sleeve differs from that of the housing by not more than 25%.
- the high-pressure region is a pressure chamber formed in a fuel injector, in which a nozzle needle is arranged so as to be longitudinally displaceable, wherein the nozzle needle cooperates by its longitudinal movement with a nozzle needle seat and thereby opens and closes at least one injection opening.
- the sensor is arranged directly in the pressure space and can there a physical size of the injected fuel into the combustion chamber, e.g. determine the pressure, and forward a signal from which the pressure or the pressure profile can be determined to a control unit.
- the injection characteristic of the fuel injector can be significantly improved detected by a controller and the injection can be controlled accordingly, which increases the efficiency of the entire fuel injection system.
- the fuel injection system comprises a fuel injector in which a pressure chamber is formed, wherein a nozzle needle is arranged to be longitudinally displaceable in the pressure chamber.
- the nozzle needle cooperates by its longitudinal movement with a nozzle needle seat and thereby opens and closes at least one injection opening.
- the nozzle needle limits at its end opposite the nozzle needle seat a control chamber and the longitudinal movement of the nozzle needle is controlled by the pressure in the control chamber.
- the control room is the high pressure area.
- the fuel injection system comprises a rail, in which a storage space for fuel under high pressure is formed, wherein the rail has a first connection to a high-pressure pump and at least one second connection to at least one fuel injector.
- the storage space is the high pressure area.
- the temperature and / or pressure in the storage space can be measured and recorded by a controller. The values thus recorded or their changes allow conclusions to be drawn as to the fuel injection system's efficiency or its change over the service life.
- the fuel injection system comprises a high-pressure pump with a cylinder head, which comprises the housing.
- a compression space for compressing fuel is formed in the housing.
- a rail connection bore formed in the housing branches off and opens at least indirectly into a rail.
- the rail connection bore is the high pressure area.
- Physical quantities, e.g. Pressure, temperature and acceleration can be measured with the sensor of this design and processed in a control unit.
- a kind of shaking load resulting from vibrations, can be determined for the cylinder head via the measurement of the acceleration.
- Such shaking loads can adversely affect the operation of the high pressure pump and thus adversely affect the efficiency of the fuel injection system.
- diagnostic purposes recording the shaking loads may be beneficial.
- first contact wire and the second contact wire are electrically insulated from each other embedded in the sheath and protrude high pressure area side only with their respective contact wire ends of the sheath out. This minimizes electrical energy losses.
- the senor is electrically connected to the first contact wire end by a first solder contact and to the second contact wire end by a second solder contact.
- the electrical connections of the sensor to the contact wires are thereby carried out in a simple yet reliable form.
- the sensor is connected to the first contact wire end and the second contact wire end via welding contacts, electrically conductive adhesive bonds or mechanical crimp connections.
- the senor is a pressure sensor.
- the pressure in the fuel injector is the most important evaluation variable for many applications. For example, can be calculated well over the injection duration and the pressure in the pressure chamber of a fuel injector, the injected fuel amount. This makes it possible to adapt the actual fuel quantity to the desired fuel quantity by changing the injection duration; thus, a more robust fuel injector injection characteristic is achieved, and the entire fuel injection system is more reliable and efficient over the life of the fuel injector.
- the pressure sensor supplies a signal to the control unit, by means of which a pressure profile in the rail can be recorded over a long time.
- a pressure profile in the rail can be recorded over a long time.
- This pressure curve can be determined, for example, how a maximum pressure in the rail changes over the life of the fuel injection system. Such a change in the maximum pressure may e.g. resulting from the wear of a pressure relief valve of the rail, or even from the change in the spring stiffness of the pressure relief valve. With this knowledge countermeasures can be taken in time.
- the senor is a temperature sensor.
- the temperature is another important physical quantity to represent the injection characteristic of a fuel injector of the fuel injection system.
- the senor is both a pressure and a temperature sensor.
- the signals of two particularly important physical variables of a high-pressure region can be sent to a control unit for evaluation and further processing.
- other variables such as inclination, movement and acceleration are also measured with the same sensor.
- a low-pressure region is formed on the side of the sensor bore opposite the high-pressure region.
- Fig.1 shows a longitudinal section of a fuel injector 101 for a fuel injection system 100, wherein only the essential parts for the present invention are shown.
- the fuel injector 101 serves to inject high-pressure fuel, which can be supplied for example from a so-called common rail or rail or from an internal high-pressure accumulator of the fuel injector 101, into a combustion chamber of an internal combustion engine.
- the fuel is compressed in a high-pressure pump and fed from the latter to the rail.
- the fuel injector 101 has a pressure chamber 21 formed in a housing 20, in which a nozzle needle 22 is arranged to be longitudinally displaceable.
- the pressure chamber 21 is connected by a high-pressure passage, not shown, with the high-pressure accumulator or with the rail and thereby filled with fuel.
- the nozzle needle 22 cooperates with a nozzle needle seat 23 formed on the housing 20 and thereby opens and closes at least one injection opening 24 formed in the housing 20 for injecting fuel under high pressure into the combustion chamber of an internal combustion engine.
- a pressure shoulder 22a is formed, at which, due to the high pressure in the pressure space 21, a hydraulically opening, i. force directed away from the nozzle needle seat 23 acts.
- the housing 20 is clamped at the nozzle needle seat end remote from a valve plate 29 by a clamping device, not shown, so that the valve plate 29 limits the pressure chamber 21.
- a control chamber 25 is formed, which is connected by a formed in the sleeve 28 inlet throttle 28a to the pressure chamber 21.
- the sleeve 28 is pressed by a nozzle needle 22 surrounding the nozzle spring 31 against the valve plate 29. At the same time exercises the nozzle spring 31 a closing force on the nozzle needle 22, since it is supported on a shoulder 22b of the nozzle needle 22 under compressive prestress.
- the pressure in the control chamber 25, which also exerts a closing force on the nozzle needle 22, is controlled by a control valve, not shown, which opens and closes an outlet throttle 29a formed in the valve plate 29, so that the outlet throttle 29a the control chamber 25 with a not shown Low pressure space connects or the connection is interrupted.
- a sensor arrangement 10 is pressed into a sensor bore 11, which is formed in the housing 20 and extends radially outward, such that a sensor 3 of the sensor arrangement 10 is arranged in the pressure chamber 21.
- the sensor assembly 10 comprises in addition to the sensor 3, two contact wires 1 and 2, which are cast in an electrically non-conductive sheath 7, and an outer sleeve 8, in which the sheath 7 is cast or pressed.
- the two contact wires 1 and 2 are electrically conductively connected to the sensor 3, for example via solder contacts, but are electrically isolated from each other by the sheath 7.
- the sensor arrangement 10 completely fills the sensor bore 11 and seals it in a liquid-tight manner, so that the pressure chamber 21 is sealed off from the end of the sensor arrangement 11 opposite the pressure chamber 21, against which low pressure or atmospheric pressure is applied.
- the two contact wires 1 and 2 can be cast in the low-pressure region with plastic in order to continue the electrical insulation of the contact wires from each other outside the sensor arrangement 10.
- the senor 3 can provide a signal from which, for example, pressure and / or temperature of the fuel in the pressure chamber 21 can be determined.
- the acceleration by the sensor 3 in order to determine a shaking load therefrom.
- This data can be processed in a control unit. For example, based on the pressure curve in the pressure chamber 21, the injection characteristic of the fuel injector 101 can be changed for subsequent injections by the control valve of Control unit is controlled accordingly changed, whereby the entire fuel injection system 100 is more efficient.
- Fig.2 shows schematically a further embodiment of a fuel injector 101 of the fuel injection system 100 according to the invention in longitudinal section, wherein also only the essential areas are shown.
- Fig.1 also shows the embodiment of the fuel injector 101 of Fig.2 formed in the housing 20 pressure chamber 21, in which the nozzle needle 22 is longitudinally displaceable and cooperates with the housing 20 formed on the nozzle needle seat 23 and thereby at least one housing 20 formed in the injection port 24 for injecting fuel under high pressure in the combustion chamber of an internal combustion engine opens and close.
- the pressure chamber 21 is connected by a high-pressure passage 35 leading through the housing 20 to the high-pressure accumulator or to the rail.
- a pressure shoulder 22a is formed, on which acts due to the high pressure in the pressure chamber 21, a hydraulically opening, ie away from the nozzle needle seat 23 force.
- the inlet throttle 28a and the outlet throttle 29a for controlling the pressure in the control chamber 25 are arranged.
- the inlet throttle 28a is permanently connected to the high-pressure accumulator or rail and the Outflow throttle 29a connected via a control valve, not shown, switchable with a low pressure chamber, not shown.
- the sensor arrangement 10 is arranged so that the sensor 3 projects into the control space 25. Due to the recess 20a, the sensor bore 11 in this embodiment can be obliquely passed through the housing 20 on the valve plate 29 so that it exits at the end face 20b. A contacting of the two contact wires 1 and 2 of the sensor assembly 10 for the continuation of the electrical conduction is effected in the region of the end face 20b and not radially outside of the housing 20 as in the embodiment of Fig.1 ,
- the sensor bore 11 may also extend radially outward. The contacting of the two contact wires 1 and 2, however, then takes place radially outside the housing 20 and not on the end face 20b.
- Figure 3 1 schematically shows an embodiment of a rail 102 of the fuel injection system 100 according to the invention in longitudinal section, the sensor arrangement 10 being arranged in the rail 102 of the fuel injection system 100.
- the rail 102 comprises a housing 20 in which a storage space 41 for storing high-pressure fuel is formed.
- the housing 20 has a first port 45, via which the storage space 41 is at least indirectly connected to a high-pressure pump, not shown, and is thus filled with the fuel pumped by the high-pressure pump.
- the housing 20 at least a second port 46, via which the storage space 41 is at least indirectly connected to at least one fuel injector, and via which the rail 102 feeds the at least one fuel injector with fuel under high pressure.
- a pressure limiting valve 48 is arranged in the housing 20 of the rail 102, which connects when exceeding the maximum pressure in the storage space 41 with a low pressure region, not shown, and closes this connection again when the pressure in the storage space 41 falls below the maximum pressure.
- the sensor arrangement 10 is arranged in a sensor bore 11 formed in the housing 20 so that the sensor 3 projects into the storage space 41.
- the sensor arrangement 10 itself is analogous to the preceding embodiments, with two contact wires 1 and 2, which are cast in the electrically non-conductive sheath 7, and with the outer sleeve 8, in which the sheath 7 is cast or pressed.
- the two contact wires 1 and 2 are electrically connected to the sensor 3.
- Figure 4 shows an embodiment of a cylinder head 104 of a high-pressure pump 103 of a fuel injection system 100 according to the invention in longitudinal section, wherein also here only the essential areas are shown.
- the cylinder head 104 includes a housing 20 in which a compression space 62 is formed.
- the compression chamber 62 is filled via a suction valve, not shown, which is arranged in a formed on the housing 20 Saugventilan gleich 64, with low-pressure fuel.
- a likewise formed in the housing 20 piston bore 61 opens into the compression chamber 62.
- an unillustrated pump piston is guided, which changes the volume of the compression chamber 62 by its upward and downward movement and thereby compresses the fuel therein.
- Rail connection bore 60 leads away from the compression space 62 and opens at least indirectly in a not shown rail.
- a rail connection 63 is formed on the housing 20, to which a high-pressure connection (not shown) is attached.
- a non-illustrated check valve is arranged, which connects the compression chamber 62 with the rail when a limit pressure in the compression space 62 is exceeded, and then flow the compressed fuel to the rail; this happens when the pump piston is on its way to its top dead center.
- the check valve closes the connection to the rail when the limit pressure in the compression chamber 62 is exceeded; this happens when the pump piston moves away from its top dead center.
- the sensor arrangement 10 is arranged in a sensor bore 11 formed in the housing 20 so that the sensor 3 projects into the rail connection bore 60. In other embodiments, the sensor 3 protrudes into the compression space 62.
- the sensor arrangement 10 itself is again designed analogous to the preceding embodiments, with two contact wires 1 and 2, which are cast in the electrically non-conductive sheath 7, and with the outer sleeve 8, in the sheath 7 is poured or pressed. The two contact wires 1 and 2 are electrically connected to the sensor 3.
- Figure 5 shows in cross-section an embodiment of the sensor arrangement 10 of a further fuel injection system 100 according to the invention and can be used as an alternative to all embodiments presented above.
- the sensor assembly 10 is in the radially outwardly or obliquely extending sensor bore 11 which is formed in the housing 20, pressed: the press connection is a conical interference fit in which both the outer sleeve 8 and the sensor bore 11 are conically shaped in the same way, namely to rejuvenate to the outside.
- the sensor 3 is arranged in the high-pressure region, for example pressure chamber, control chamber, storage chamber, compression chamber or rail connection bore; As a result, a force directed outwardly from the high-pressure region acts on the entire sensor arrangement 10 and thus presses the sensor arrangement 10 on the outer sleeve 8 into the "conical seat". the conical sensor bore 11.
- the assembly of the sensor assembly 10 is carried out in this embodiment by the high-pressure region inside the housing 20.
- the cone angle of the sensor bore 11 and outer sleeve 8 are the same size.
- the two contact wire ends 1a and 2a of the two contact wires 1 and 2 open out of the casing 7 and are electrically conductively connected to the sensor 3 via a respective soldering contact 4 or 5.
- Alternatively, other electrically conductive connection types can be selected.
- the sheath 7 is enclosed in the outer sleeve 8 having a greater strength.
- the outer sleeve 8 of electrically conductive material, e.g. Be made steel, since the two contact wires within the sensor assembly 10 are electrically insulated by the sheath 7.
- the two contact wires 1 and 2 are outside the sensor assembly 10 with a potting compound 35, preferably made of plastic, fixed to the electrical insulation of the contact wires 1 and 2 from each other outside the sensor assembly 10.
- the materials of the sensor assembly 10 and the housing 20 are preferably selected such that the thermal expansion coefficients of two mutually contacting materials do not differ by more than 25%, not too large to generate thermal stresses. Otherwise, on the one hand there is the risk of excessive component stresses, on the other hand, however, the tightness, both within the sensor assembly 10 and between the sensor assembly 10 and housing 20, can be reduced if the temperatures occurring reduce the contact pressures between two components.
- the sensors 3 of the illustrated embodiments may be sensors for different physical quantities, but preferably sensors for temperature and especially pressure. There are also sensors 3 used, the capture multiple physical quantities simultaneously, such as pressure and temperature. Furthermore, sensors for acceleration, movement and inclination can be used, especially if they can measure temperature and / or pressure at the same time. Of these variables, especially the pressure curve in the pressure chamber 21 can be used well to describe the characteristics of the fuel injection system 100, for example for the injection characteristic of the fuel injector 101 or for the pressure pulsations in the rail 102 and in the high-pressure pump 103.
- the two contact wires 1 and 2 are at least indirectly connected to a control unit, not shown, so that the course of the physical quantity, e.g. the pressure can be sufficiently recorded and processed.
- the injection characteristic of the fuel injector 101 can thus be detected, but also changed on the basis of the measured course, e.g. by a change in the control of the control valve to directly influence the pressure profile in the control chamber 25 and thus also, for example. the amount of fuel injected into the combustion chamber of the internal combustion engine.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Analytical Chemistry (AREA)
- Fuel-Injection Apparatus (AREA)
Description
Die Erfindung betrifft ein Kraftstoffeinspritzsystem mit einer Sensoranordnung zur Messung physikalischer Größen im Kraftstoffeinspritzsystem.The invention relates to a fuel injection system with a sensor arrangement for measuring physical quantities in the fuel injection system.
Aus der Offenlegungsschrift
Die Sensoranordnung des bekannten Kraftstoffinjektors misst die Verformung der druckbeaufschlagten Wand zwischen Vertiefung und Stichkanal und damit nur mittelbar den Druck im Steuerraum. Zudem ist die Gestaltung des Stichkanals und insbesondere der membranartigen Wand zwischen Vertiefung und Stichkanal festigkeitskritisch. Messgenauigkeit und Lebensdauer dieser Sensoranordnung sind dadurch eingeschränkt. Weiterhin ist die Sensoranordnung auf die Messung des Drucks im Steuerraum beschränkt.The sensor arrangement of the known fuel injector measures the deformation of the pressurized wall between the depression and the puncture channel and thus only indirectly the pressure in the control chamber. In addition, the design of the puncture channel and in particular the membrane-like wall between recess and puncture channel is critical to strength. Measurement accuracy and life of this sensor arrangement are limited. Furthermore, the sensor arrangement is limited to the measurement of the pressure in the control room.
Ein Kraftstoffeinspritzsystem nach dem Oberbegriff des Anspruchs 1 ist außerdem aus derA fuel injection system according to the preamble of claim 1 is also known from
Das erfindungsgemäße Kraftstoffeinspritzsystem zum Einspritzen von Kraftstoff in den Brennraum einer Brennkraftmaschine weist diese Nachteile nicht auf: Beim erfindungsgemäßen Kraftstoffeinspritzsystem wird die Lebensdauer aufgrund der Ausführung und Anordnung der Sensoranordnung nicht verringert. Weiterhin ist die Sensoranordnung generell für Hochdruckbereiche geeignet, also nicht auf den Steuerraum eines Kraftstoffinjektors beschränkt, und misst die physikalischen Größen in den Hochdruckbereichen unmittelbar. In den Ausführungsbeispielen wird gezeigt, dass die Sensoranordnung besonders geeignet ist für den Druckraum eines Kraftstoffinjektors, den Steuerraum eines Kraftstoffinjektors, den Speicherraum eines Rails und die Railanschlussbohrung einer Hochdruckpumpe. Die Erfindung ist jedoch nicht auf diese Bereiche beschränkt, sondern ist für alle Hochdruckbereiche eines Kraftstoffeinspritzsystems verwendbar, die vorzugsweise durch eine Gehäusewand von einem Niederdruckbereich getrennt sind und in denen physikalische Größen mit Hilfe eines Sensors gemessen werden sollen.The fuel injection system according to the invention for injecting fuel into the combustion chamber of an internal combustion engine does not have these disadvantages: In the fuel injection system according to the invention, the service life is not reduced due to the design and arrangement of the sensor arrangement. Furthermore, the sensor arrangement is generally suitable for high pressure areas, that is not limited to the control space of a fuel injector, and measures the physical quantities in the high pressure areas directly. In the exemplary embodiments, it is shown that the sensor arrangement is particularly suitable for the pressure chamber of a fuel injector, the control chamber of a fuel injector, the storage space of a rail and the rail connection bore of a high-pressure pump. However, the invention is not limited to these ranges, but is applicable to all high pressure areas of a fuel injection system, which are preferably separated by a housing wall from a low pressure area and in which physical quantities are to be measured by means of a sensor.
Dazu weist das Kraftstoffeinspritzsystem eine in einem Gehäuse ausgebildete Sensorbohrung auf, durch die eine Sensoranordnung in einen im Gehäuse ausgebildeten Hochdruckbereich ragt, wobei die Sensoranordnung die Sensorbohrung flüssigkeitsdicht verschließt. Die Sensoranordnung umfasst einen im Hochdruckbereich angeordneten Sensor und zwei in eine elektrisch nicht leitende Ummantelung eingegossene Kontaktdrähte.For this purpose, the fuel injection system has a sensor bore formed in a housing, through which a sensor arrangement protrudes into a high pressure area formed in the housing, wherein the sensor arrangement forms the sensor bore closes liquid-tight. The sensor arrangement comprises a sensor arranged in the high-pressure region and two contact wires cast in an electrically non-conductive sheath.
Dadurch erfolgt die Messung der physikalischen Größe unmittelbar im Hochdruckbereich. Eine festigkeitskritische Wand bzw. Membran ist nicht ausgebildet.As a result, the physical quantity is measured directly in the high-pressure region. A strength-critical wall or membrane is not formed.
In einer vorteilhaften Ausführung ist die Sensoranordnung in die Sensorbohrung eingepresst. Der Hochdruckbereich ist dadurch in einer einfach zu fertigenden Ausführung flüssigkeitsdicht verschlossen.In an advantageous embodiment, the sensor arrangement is pressed into the sensor bore. The high-pressure area is thereby sealed liquid-tight in an easy-to-manufacture design.
In einer weiteren vorteilhaften Ausführung umfasst die Sensoranordnung weiterhin eine Außenhülse, in die die Ummantelung eingegossen oder eingepresst ist. Die Außenhülse kann aus einem vergleichsweise sehr festen Material sein, so dass eine sehr feste Verbindung zwischen Sensoranordnung und Sensorbohrung dargestellt wird.In a further advantageous embodiment, the sensor arrangement further comprises an outer sleeve, in which the sheath is cast or pressed. The outer sleeve can be made of a comparatively very strong material, so that a very firm connection between the sensor arrangement and the sensor bore is shown.
Vorteilhafterweise sind die Sensorbohrung und die Außenhülse in gleicher Weise konisch ausgebildet, so dass sich zwischen ihnen ein Kegelpressverband ausbildet. Dadurch können in axialer Richtung zwischen Sensoranordnung und Sensorbohrung bzw. Gehäuse hohe axiale Kräfte übertragen werden.Advantageously, the sensor bore and the outer sleeve are conically shaped in the same way, so that a conical compression bandage is formed between them. As a result, high axial forces can be transmitted in the axial direction between the sensor arrangement and the sensor bore or housing.
Vorteilhafterweise verjüngt sich die konische Form von Sensorbohrung und Außenhülse vom Hochdruckbereich weg. Somit wird die Sensoranordnung aufgrund des Drucks im Hochdruckbereich in die Sensorbohrung gepresst; eine weitere Fixierung der Sensoranordnung ist nicht notwendig.Advantageously, the conical shape of sensor bore and outer sleeve tapers away from the high-pressure region. Thus, the sensor assembly is pressed into the sensor bore due to the pressure in the high pressure region; a further fixation of the sensor arrangement is not necessary.
In vorteilhaften Ausführungen besteht die Außenhülse aus einem metallischen Werkstoff. Dadurch ist die Außenhülse sehr fest ausgeführt; der Pressverband zum Gehäuse kann somit mit hohen Flächenpressungen ausgeführt werden, so dass die Verbindung von Sensoranordnung zum Gehäuse besonders flüssigkeitsdicht ist. Erfindungsgemäß besteht die Ummantelung aus einem Glas. Glas vereinigt die Eigenschaften sehr niedriger elektrischer Leitfähigkeit (quasi Isolator), hoher Druckfestigkeit und hoher Chemikalienbeständigkeit und ist dadurch besonders gut für die Ummantelung geeignet.In advantageous embodiments, the outer sleeve consists of a metallic material. As a result, the outer sleeve is made very strong; the interference fit to the housing can thus be performed with high surface pressures, so that the connection of the sensor assembly to the housing is particularly liquid-tight. According to the invention, the sheath consists of a glass. Glass combines the properties of very low electrical conductivity (quasi insulator), high pressure resistance and high chemical resistance and is thus particularly well suited for the sheathing.
Vorteilhafterweise besitzen die Materialien von erstem Kontaktdraht, zweitem Kontaktdraht, Ummantelung und Außenhülse ähnliche Wärmeausdehnungskoeffizienten, wobei vorzugsweise die Wärmeausdehnungskoeffizienten von zwei in Kontakt miteinander stehenden Materialien um nicht mehr als 25% voneinander abweichen. Je geringer die Abweichung zweier in Kontakt stehender Materialien bzw. Bauteile, desto geringer sind auch die aus Temperaturbelastungen resultierenden Wärmespannungen bzw. Änderungen vorhandener Spannungen. Andernfalls kann es sowohl zu einem Festigkeitsproblem als auch zu einem Dichtheitsproblem kommen. In einer vorteilhaften Ausführung weicht auch der Wärmeübergangskoeffizient der Außenhülse von dem des Gehäuses um nicht mehr als 25% ab.Advantageously, the materials of first contact wire, second contact wire, sheath and outer sleeve have similar coefficients of thermal expansion, and preferably the coefficients of thermal expansion of two materials in contact with one another do not differ by more than 25%. The smaller the deviation of two materials or components in contact, the lower are the thermal stresses resulting from thermal stresses or changes in existing stresses. Otherwise, both a strength problem and a leak problem may occur. In an advantageous embodiment, the heat transfer coefficient of the outer sleeve differs from that of the housing by not more than 25%.
In einer weiteren vorteilhaften Ausführung ist der Hochdruckbereich ein in einem Kraftstoffinjektor ausgebildeter Druckraum, in dem eine Düsennadel längsverschiebbar angeordnet ist, wobei die Düsennadel durch ihre Längsbewegung mit einem Düsennadelsitz zusammenwirkt und dadurch wenigstens eine Einspritzöffnung öffnet und schließt. Dadurch ist der Sensor direkt im Druckraum angeordnet und kann dort eine physikalische Größe des in den Brennraum eingespritzten Kraftstoffs, z.B. den Druck, ermitteln und ein Signal, aus dem der Druck bzw. der Druckverlauf bestimmt werden kann, an ein Steuergerät weiterleiten. Somit kann die Einspritzcharakteristik des Kraftstoffinjektors deutlich verbessert von einem Steuergerät erfasst und die Einspritzung entsprechend gesteuert werden, was die Effizienz des gesamten Kraftstoffeinspritzsystems steigert.In a further advantageous embodiment, the high-pressure region is a pressure chamber formed in a fuel injector, in which a nozzle needle is arranged so as to be longitudinally displaceable, wherein the nozzle needle cooperates by its longitudinal movement with a nozzle needle seat and thereby opens and closes at least one injection opening. Thereby, the sensor is arranged directly in the pressure space and can there a physical size of the injected fuel into the combustion chamber, e.g. determine the pressure, and forward a signal from which the pressure or the pressure profile can be determined to a control unit. Thus, the injection characteristic of the fuel injector can be significantly improved detected by a controller and the injection can be controlled accordingly, which increases the efficiency of the entire fuel injection system.
In einer anderen vorteilhaften Ausführung umfasst das Kraftstoffeinspritzsystem einen Kraftstoffinjektor, in dem ein Druckraum ausgebildet ist, wobei eine Düsennadel in dem Druckraum längsverschiebbar angeordnet ist. Die Düsennadel wirkt durch ihre Längsbewegung mit einem Düsennadelsitz zusammen und öffnet und schließt dadurch wenigstens eine Einspritzöffnung. Die Düsennadel begrenzt an ihrem dem Düsennadelsitz gegenüberliegenden Ende einen Steuerraum und die Längsbewegung der Düsennadel wird durch den Druck im Steuerraum gesteuert. In dieser Ausführung ist der Steuerraum der Hochdruckbereich. Über die Ermittlung einer physikalischen Größe im Steuerraum, z.B. des Drucks, wird die Charakteristik eines Steuerventils, über das der Kraftstoff im Steuerraum abgesteuert wird, durch ein Steuergerät ermittelt und kann zur Steuerung des Einspritzvorgangs verwendet werden.In another advantageous embodiment, the fuel injection system comprises a fuel injector in which a pressure chamber is formed, wherein a nozzle needle is arranged to be longitudinally displaceable in the pressure chamber. The nozzle needle cooperates by its longitudinal movement with a nozzle needle seat and thereby opens and closes at least one injection opening. The nozzle needle limits at its end opposite the nozzle needle seat a control chamber and the longitudinal movement of the nozzle needle is controlled by the pressure in the control chamber. In this embodiment, the control room is the high pressure area. About the determination of a physical quantity in the Control space, such as the pressure, the characteristic of a control valve, via which the fuel is controlled in the control room, determined by a control unit and can be used to control the injection process.
In einer weiteren vorteilhaften Ausführung umfasst das Kraftstoffeinspritzsystem ein Rail, in dem ein Speicherraum für unter Hochdruck stehenden Kraftstoff ausgebildet ist, wobei das Rail einen ersten Anschluss zu einer Hochdruckpumpe und mindestens einen zweiten Anschluss zu mindestens einem Kraftstoffinjektor aufweist. In dieser Ausführung ist der Speicherraum der Hochdruckbereich. Beispielsweise können in dieser Ausführung die Temperatur und/oder der Druck im Speicherraum gemessen und von einem Steuergerät aufgezeichnet werden. Die so aufgezeichneten Werte bzw. deren Änderungen erlauben Rückschlüsse auf die Effizienz des Kraftstoffeinspritzsystems bzw. dessen Veränderung über die Lebensdauer.In a further advantageous embodiment, the fuel injection system comprises a rail, in which a storage space for fuel under high pressure is formed, wherein the rail has a first connection to a high-pressure pump and at least one second connection to at least one fuel injector. In this embodiment, the storage space is the high pressure area. For example, in this embodiment, the temperature and / or pressure in the storage space can be measured and recorded by a controller. The values thus recorded or their changes allow conclusions to be drawn as to the fuel injection system's efficiency or its change over the service life.
In einer anderen vorteilhaften Ausführung umfasst das Kraftstoffeinspritzsystem eine Hochdruckpumpe mit einem Zylinderkopf, der das Gehäuse umfasst. Im Gehäuse ist ein Verdichtungsraum zum Verdichten von Kraftstoff ausgebildet. Vom Verdichtungsraum zweigt eine im Gehäuse ausgebildete Railanschlussbohrung ab und mündet zumindest mittelbar in ein Rail. In dieser Ausführung ist die Railanschlussbohrung der Hochdruckbereich. Physikalische Größen, wie z.B. Druck, Temperatur und Beschleunigung, können mit dem Sensor dieser Ausführung gemessen und in einem Steuergerät verarbeitet werden. Beispielsweise kann über die Messung der Beschleunigung eine Art Schüttelbelastung, resultierend aus Schwingungen, für den Zylinderkopf ermittelt werden. Solche Schüttelbelastungen können sich nachteilig auf die Funktionsweise der Hochdruckpumpe und damit auch nachteilig auf die Effizienz des Kraftstoffeinspritzsystems auswirken. Vor allem für Diagnosezwecke kann die Aufzeichnung der Schüttelbelastungen von Vorteil sein.In another advantageous embodiment, the fuel injection system comprises a high-pressure pump with a cylinder head, which comprises the housing. In the housing, a compression space for compressing fuel is formed. From the compression space, a rail connection bore formed in the housing branches off and opens at least indirectly into a rail. In this embodiment, the rail connection bore is the high pressure area. Physical quantities, e.g. Pressure, temperature and acceleration can be measured with the sensor of this design and processed in a control unit. For example, a kind of shaking load, resulting from vibrations, can be determined for the cylinder head via the measurement of the acceleration. Such shaking loads can adversely affect the operation of the high pressure pump and thus adversely affect the efficiency of the fuel injection system. Especially for diagnostic purposes recording the shaking loads may be beneficial.
In einer weiteren vorteilhaften Ausführung sind der erste Kontaktdraht und der zweite Kontaktdraht elektrisch voneinander isoliert in die Ummantelung eingebettet und ragen hochdruckbereichseitig nur mit ihren jeweiligen Kontaktdrahtenden aus der Ummantelung heraus. Dadurch werden elektrische Energieverluste minimiert.In a further advantageous embodiment, the first contact wire and the second contact wire are electrically insulated from each other embedded in the sheath and protrude high pressure area side only with their respective contact wire ends of the sheath out. This minimizes electrical energy losses.
Vorteilhafterweise ist der Sensor durch einen ersten Lötkontakt zum ersten Kontaktdrahtende und durch einen zweiten Lötkontakt zum zweiten Kontaktdrahtende elektrisch verbunden. Die elektrischen Anschlüsse des Sensors zu den Kontaktdrähten sind dadurch in einfacher und zugleich zuverlässiger Form ausgeführt. In alternativen Ausführungen ist der Sensor über Schweißkontakte, elektrisch leitende Klebverbindungen oder mechanische Crimpverbindungen mit dem ersten Kontaktdrahtende und dem zweiten Kontaktdrahtende verbunden.Advantageously, the sensor is electrically connected to the first contact wire end by a first solder contact and to the second contact wire end by a second solder contact. The electrical connections of the sensor to the contact wires are thereby carried out in a simple yet reliable form. In alternative embodiments, the sensor is connected to the first contact wire end and the second contact wire end via welding contacts, electrically conductive adhesive bonds or mechanical crimp connections.
In vorteilhaften Ausführungen ist der Sensor ein Drucksensor. Der Druck im Kraftstoffinjektor ist die für viele Anwendungen wichtigste Auswertegröße. Z.B. kann über die Einspritzdauer und den Druck im Druckraum eines Kraftstoffinjektors sehr gut die eingespritzte Kraftstoffmenge berechnet werden. Damit ist eine Anpassung der Ist-Kraftstoffmenge an die Soll-Kraftstoffmenge durch Veränderung der Einspritzdauer möglich; somit wird eine robustere Einspritzcharakteristik des Kraftstoffinjektors erreicht und das gesamte Kraftstoffeinspritzsystem funktioniert über die Lebensdauer zuverlässiger und effizienter.In advantageous embodiments, the sensor is a pressure sensor. The pressure in the fuel injector is the most important evaluation variable for many applications. For example, can be calculated well over the injection duration and the pressure in the pressure chamber of a fuel injector, the injected fuel amount. This makes it possible to adapt the actual fuel quantity to the desired fuel quantity by changing the injection duration; thus, a more robust fuel injector injection characteristic is achieved, and the entire fuel injection system is more reliable and efficient over the life of the fuel injector.
Eine weitere Anwendung ist ein Drucksensor für das Rail. Der Drucksensor liefert ein Signal an das Steuergerät, anhand dessen ein Druckverlauf im Rail über eine lange Zeit aufgezeichnet werden kann. Mit Hilfe dieses Druckverlaufs kann beispielsweise ermittelt werden, wie sich ein maximaler Druck im Rail über die Lebensdauer des Kraftstoffeinspritzsystems verändert. Eine derartige Veränderung des maximalen Drucks kann z.B. aus dem Verschleiß eines Druckbegrenzungsventils des Rails resultieren, oder aber auch aus der Änderung der Federsteifigkeit des Druckbegrenzungsventils. Mit dieser Kenntnis können Gegenmaßnahmen rechtzeitig ergriffen werden.Another application is a pressure sensor for the rail. The pressure sensor supplies a signal to the control unit, by means of which a pressure profile in the rail can be recorded over a long time. By means of this pressure curve can be determined, for example, how a maximum pressure in the rail changes over the life of the fuel injection system. Such a change in the maximum pressure may e.g. resulting from the wear of a pressure relief valve of the rail, or even from the change in the spring stiffness of the pressure relief valve. With this knowledge countermeasures can be taken in time.
In anderen vorteilhaften Ausführungen ist der Sensor ein Temperatursensor. Die Temperatur ist eine weitere wichtige physikalische Größe, um die Einspritzcharakteristik eines Kraftstoffinjektors des Kraftstoffeinspritzsystems darzustellen.In other advantageous embodiments, the sensor is a temperature sensor. The temperature is another important physical quantity to represent the injection characteristic of a fuel injector of the fuel injection system.
In einer besonders vorteilhaften Ausführung ist der Sensor sowohl ein Druck- als auch ein Temperatursensor. Dadurch können die Signale von zwei besonders wichtigen physikalischen Größen eines Hochdruckbereichs zur Auswertung und Weiterverarbeitung an ein Steuergerät gesendet werden. In anderen vorteilhaften Ausführungen werden weitere Größen, wie Neigung, Bewegung und Beschleunigung ebenfalls mit demselben Sensor gemessen.In a particularly advantageous embodiment, the sensor is both a pressure and a temperature sensor. As a result, the signals of two particularly important physical variables of a high-pressure region can be sent to a control unit for evaluation and further processing. In other advantageous embodiments, other variables such as inclination, movement and acceleration are also measured with the same sensor.
In vorteilhaften Ausführungen ist auf der dem Hochdruckbereich entgegengesetzten Seite der Sensorbohrung ein Niederdruckbereich ausgebildet. Dadurch ist das Volumen des Hochdruckbereichs beschränkt und wird kaum durch die Fertigungstoleranzen der Sensoranordnung beeinflusst. Außerdem ist die weitere Kontaktierung der beiden Kontaktdrähte bis zum Steuergerät einfacher auszuführen.In advantageous embodiments, a low-pressure region is formed on the side of the sensor bore opposite the high-pressure region. As a result, the volume of the high-pressure region is limited and is hardly influenced by the manufacturing tolerances of the sensor arrangement. In addition, the further contacting of the two contact wires to run the controller easier.
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Fig.1 zeigt schematisch einen Kraftstoffinjektor eines erfindungsgemäßen Kraftstoffeinspritzsystems im Längsschnitt, wobei nur die wesentlichen Bereiche dargestellt sind.Fig.1 shows schematically a fuel injector of a fuel injection system according to the invention in longitudinal section, wherein only the essential areas are shown. -
Fig.2 zeigt schematisch ein weiteres Ausführungsbeispiel eines Kraftstoffinjektors des erfindungsgemäßen Kraftstoffeinspritzsystems im Längsschnitt, wobei auch hier nur die wesentlichen Bereiche dargestellt sind.Fig.2 schematically shows a further embodiment of a fuel injector of the fuel injection system according to the invention in longitudinal section, wherein also here only the essential areas are shown. -
Fig.3 zeigt schematisch ein Ausführungsbeispiel eines Rails des erfindungsgemäßen Kraftstoffeinspritzsystems im Längsschnitt, wobei auch hier nur die wesentlichen Bereiche dargestellt sind.Figure 3 shows schematically an embodiment of a rail of the fuel injection system according to the invention in longitudinal section, wherein also here only the essential areas are shown. -
Fig.4 zeigt schematisch ein Ausführungsbeispiel einer Hochdruckpumpe des erfindungsgemäßen Kraftstoffeinspritzsystems im Längsschnitt, wobei auch hier nur die wesentlichen Bereiche dargestellt sind.Figure 4 shows schematically an embodiment of a high-pressure pump of the fuel injection system according to the invention in longitudinal section, wherein also here only the essential areas are shown. -
Fig.5 zeigt im Querschnitt eine weitere Ausführungsform einer Sensoranordnung des erfindungsgemäßen Kraftstoffinjektors.Figure 5 shows in cross section a further embodiment of a sensor arrangement of the fuel injector according to the invention.
Der Kraftstoffinjektor 101 weist einen in einem Gehäuse 20 ausgebildeten Druckraum 21 auf, in dem eine Düsennadel 22 längsverschiebbar angeordnet ist. Der Druckraum 21 ist durch einen nicht dargestellten Hochdruckkanal mit dem Hochdruckspeicher bzw. mit dem Rail verbunden und dadurch mit Kraftstoff gefüllt. Durch ihre Längsbewegung wirkt die Düsennadel 22 mit einem am Gehäuse 20 ausgebildeten Düsennadelsitz 23 zusammen und öffnet und schließt dadurch zumindest eine im Gehäuse 20 ausgebildete Einspritzöffnung 24 zur Einspritzung von Kraftstoff unter hohem Druck in den Brennraum einer Brennkraftmaschine. An der Düsennadel 22 ist eine Druckschulter 22a ausgebildet, an der aufgrund des Hochdrucks im Druckraum 21 eine hydraulisch öffnende, d.h. vom Düsennadelsitz 23 weggerichtete Kraft wirkt.The
Das Gehäuse 20 ist am düsennadelsitzabgewandten Ende mit einer Ventilplatte 29 durch eine nicht dargestellte Spannvorrichtung verspannt, so dass die Ventilplatte 29 den Druckraum 21 begrenzt. Zwischen der Düsennadel 22, der Ventilplatte 29 und einer Hülse 28, in der das düsennadelsitzabgewandte Ende der Düsennadel 22 längsbeweglich geführt ist, ist ein Steuerraum 25 ausgebildet, der durch eine in der Hülse 28 ausgebildete Zulaufdrossel 28a mit dem Druckraum 21 verbunden ist. Die Hülse 28 wird von einer die Düsennadel 22 umgebenden Düsenfeder 31 gegen die Ventilplatte 29 gedrückt. Gleichzeitig übt die Düsenfeder 31 eine schließende Kraft auf die Düsennadel 22 aus, da sie sich an einem Absatz 22b der Düsennadel 22 unter Druckvorspannung abstützt.The
Der Druck im Steuerraum 25, der ebenfalls eine schließende Kraft auf die Düsennadel 22 ausübt, wird von einem nicht dargestellten Steuerventil gesteuert, das eine in der Ventilplatte 29 ausgebildete Ablaufdrossel 29a öffnet und schließt, so dass die Ablaufdrossel 29a den Steuerraum 25 mit einem nicht dargestellten Niederdruckraum verbindet bzw. die Verbindung unterbrochen wird.The pressure in the
Eine Sensoranordnung 10 ist in eine im Gehäuse 20 ausgebildete und radial nach außen verlaufende Sensorbohrung 11 so eingepresst, dass ein Sensor 3 der Sensoranordnung 10 im Druckraum 21 angeordnet ist. Die Sensoranordnung 10 umfasst neben dem Sensor 3 zwei Kontaktdrähte 1 und 2, die in eine elektrisch nicht leitende Ummantelung 7 eingegossen sind, und eine Außenhülse 8, in die die Ummantelung 7 eingegossen oder eingepresst ist. Die beiden Kontaktdrähte 1 und 2 sind mit dem Sensor 3 elektrisch leitend verbunden, beispielsweise über Lötkontakte, werden jedoch durch die Ummantelung 7 elektrisch voneinander isoliert geführt.A
Die Sensoranordnung 10 füllt die Sensorbohrung 11 vollständig aus und verschließt diese flüssigkeitsdicht, so dass der Druckraum 21 gegenüber dem dem Druckraum 21 entgegengesetzten Ende der Sensoranordnung 11, an dem Niederdruck bzw. Atmosphärendruck anliegt, abgedichtet ist. Die beiden Kontaktdrähte 1 und 2 können im Niederdruckbereich mit Kunststoff vergossen werden, um die elektrische Isolation der Kontaktdrähte voneinander auch außerhalb der Sensoranordnung 10 fortzuführen.The
Je nach Ausführungsform kann der Sensor 3 ein Signal liefern, aus dem sich beispielsweise Druck und/oder Temperatur des Kraftstoffs im Druckraum 21 bestimmen lassen. Zusätzlich ist es auch denkbar beispielsweise die Beschleunigung durch den Sensor 3 zu bestimmen, um daraus eine Schüttelbelastung zu ermitteln. In einem Steuergerät können diese Daten verarbeitet werden. Beispielsweise kann anhand des Druckverlaufs im Druckraum 21 die Einspritzcharakteristik des Kraftstoffinjektors 101 für nachfolgende Einspritzungen verändert werden, indem das Steuerventil vom Steuergerät entsprechend verändert angesteuert wird, wodurch das gesamte Kraftstoffeinspritzsystem 100 effizienter wird.Depending on the embodiment, the
Wie in der
Die Anordnung der folgenden Merkmale der
- Die auf die
Düsennadel 22 schließend wirkende Düsenfeder 31ist im Steuerraum 25 angeordnet und dieDüsennadel 22ist im Gehäuse 20 eng geführt. Dadurch entfällt in diesem Ausführungsbeispiel die Hülse des Ausführungsbeispiels derFig.1 . Auf einer demBrennraum abgewandten Stirnseite 20b des Gehäuses 20ist eine Ausnehmung 20a ausgebildet, die sich anden Steuerraum 25 anschließt.Die Ventilplatte 29 ist indie Ausnehmung 20a eingepresst bzw. eingelegt und mit einer nicht dargestellten Spannvorrichtungmit dem Gehäuse 20 flüssigkeitsdicht verspannt.
- The closing of the
nozzle needle 22 actingnozzle spring 31 is disposed in thecontrol chamber 25 and thenozzle needle 22 is tightly guided in thehousing 20. This eliminates in this embodiment, the sleeve of the embodiment ofFig.1 , On a side facing away from thecombustion chamber 20b of thehousing 20, arecess 20a is formed, which adjoins thecontrol chamber 25. Thevalve plate 29 is pressed or inserted into therecess 20a and clamped liquid-tight manner with a clamping device, not shown, with thehousing 20.
In der Ventilplatte 29 sind die Zulaufdrossel 28a und die Ablaufdrossel 29a zur Steuerung des Drucks im Steuerraum 25 angeordnet. Die Zulaufdrossel 28a ist dabei permanent mit dem Hochdruckspeicher bzw. Rail verbunden und die Ablaufdrossel 29a über ein nicht dargestelltes Steuerventil schaltbar mit einem nicht dargestellten Niederdruckraum verbindbar.In the
Die Sensoranordnung 10 ist so angeordnet, dass der Sensor 3 in den Steuerraum 25 ragt. Aufgrund der Ausnehmung 20a kann die Sensorbohrung 11 in diesem Ausführungsbeispiel schräg durch das Gehäuse 20 an der Ventilplatte 29 vorbeigeführt werden, so dass sie an der Stirnseite 20b austritt. Eine Kontaktierung der beiden Kontaktdrähte 1 und 2 der Sensoranordnung 10 zur Weiterführung der elektrischen Leitung erfolgt dadurch im Bereich der Stirnseite 20b und nicht radial außerhalb des Gehäuses 20 wie im Ausführungsbeispiel der
In anderen Ausführungsformen kann die Sensorbohrung 11 selbstverständlich auch radial nach außen verlaufen. Die Kontaktierung der beiden Kontaktdrähte 1 und 2 erfolgt dann allerdings radial außerhalb des Gehäuses 20 und nicht an dessen Stirnseite 20b.Of course, in other embodiments, the sensor bore 11 may also extend radially outward. The contacting of the two
Die Sensoranordnung 10 selbst ist im Ausführungsbeispiel der
Die Sensoranordnung 10 umfasst nebendem Sensor 3 die beiden Kontaktdrähte 1 und 2, die in die elektrisch nicht leitende Ummantelung 7 aus Glas eingegossen sind, und dieAußenhülse 8, vorzugsweise aus Metall, indie die Ummantelung 7 eingegossen oder eingepresst ist. Die beiden Kontaktdrähte 1 und 2 sindmit dem Sensor 3 elektrisch leitend verbunden.
- The
sensor assembly 10 comprises in addition to thesensor 3, the twocontact wires 1 and 2, which are cast in the electricallynon-conductive jacket 7 made of glass, and theouter sleeve 8, preferably made of metal, in which thesheath 7 is cast or pressed. The twocontact wires 1 and 2 are electrically connected to thesensor 3.
Um einen maximalen Druck im Speicherraum 41 nicht zu überschreiten, ist im Gehäuse 20 des Rails 102 ein Druckbegrenzungsventil 48 angeordnet, das bei Überschreitung des maximalen Drucks im Speicherraum 41 diesen mit einem nicht dargestellten Niederdruckbereich verbindet und diese Verbindung wieder schließt, wenn der Druck im Speicherraum 41 unter den maximalen Druck fällt.In order not to exceed a maximum pressure in the
Die Sensoranordnung 10 ist in einer im Gehäuse 20 ausgebildeten Sensorbohrung 11 so angeordnet, dass der Sensor 3 in den Speicherraum 41 ragt. Die Sensoranordnung 10 selbst ist analog zu den vorangegangenen Ausführungsbeispielen ausgeführt, mit zwei Kontaktdrähten 1 und 2, die in die elektrisch nicht leitende Ummantelung 7 eingegossen sind, und mit der Außenhülse 8, in die die Ummantelung 7 eingegossen oder eingepresst ist. Die beiden Kontaktdrähte 1 und 2 sind mit dem Sensor 3 elektrisch leitend verbunden.The
Der Zylinderkopf 104 umfasst ein Gehäuse 20, in dem ein Verdichtungsraum 62 ausgebildet ist. Der Verdichtungsraum 62 wird über ein nicht dargestelltes Saugventil, das in einem am Gehäuse 20 ausgebildeten Saugventilanschluss 64 angeordnet ist, mit unter Niederdruck stehendem Kraftstoff befüllt. Eine ebenfalls im Gehäuse 20 ausgebildete Kolbenbohrung 61 mündet in den Verdichtungsraum 62. In der Kolbenbohrung 61 ist ein nichtdargestellter Pumpenkolben geführt, der durch seine Auf- und Abwärtsbewegung das Volumen des Verdichtungsraums 62 verändert und dadurch den darin befindlichen Kraftstoff verdichtet.The
Eine im Gehäuse 20 ausgebildete Railanschlussbohrung 60 führt vom Verdichtungsraum 62 weg und mündet zumindest mittelbar in ein nicht dargestelltes Rail. Dafür ist am Gehäuse 20 ein Railanschluss 63 ausgebildet, an den ein nichtdargestellter Hochdruckanschluss angebracht wird. In der Railanschlussbohrung 60 ist ein nicht dargestelltes Rückschlagventil angeordnet, das den Verdichtungsraum 62 mit dem Rail verbindet, wenn ein Grenzdruck im Verdichtungsraum 62 überschritten wird, und dann den verdichteten Kraftstoff zum Rail strömen lässt; dies geschieht, wenn sich der Pumpenkolben auf dem Weg in seinen oberen Totpunkt befindet. Das Rückschlagventil schließt die Verbindung zum Rail, wenn der Grenzdruck im Verdichtungsraum 62 unterschritten wird; dies geschieht, wenn sich der Pumpenkolben von seinem oberen Totpunkt entfernt.A trained in the
Die Sensoranordnung 10 ist in einer im Gehäuse 20 ausgebildeten Sensorbohrung 11 so angeordnet, dass der Sensor 3 in die Railanschlussbohrung 60 ragt. In anderen Ausführungen ragt der Sensor 3 in den Verdichtungsraum 62. Die Sensoranordnung 10 selbst ist wiederum analog zu den vorangegangenen Ausführungsbeispielen ausgeführt, mit zwei Kontaktdrähten 1 und 2, die in die elektrisch nicht leitende Ummantelung 7 eingegossen sind, und mit der Außenhülse 8, in die die Ummantelung 7 eingegossen oder eingepresst ist. Die beiden Kontaktdrähte 1 und 2 sind mit dem Sensor 3 elektrisch leitend verbunden.The
Im Hochdruckbereich münden die beiden Kontaktdrahtenden 1a und 2a der beiden Kontaktdrähte 1 und 2 aus der Ummantelung 7 und sind über jeweils einen Lötkontakt 4 bzw. 5 mit dem Sensor 3 elektrisch leitend verbunden. Alternativ können auch andere elektrisch leitende Verbindungsarten gewählt werden. Die Ummantelung 7 ist in die eine größere Festigkeit aufweisende Außenhülse 8 eingefasst. Dabei kann die Außenhülse 8 aus elektrisch leitendem Material, z.B. Stahl gefertigt sein, da die beiden Kontaktdrähte innerhalb der Sensoranordnung 10 durch die Ummantelung 7 elektrisch isoliert sind.In the high-pressure region, the two contact wire ends 1a and 2a of the two
Auf der Niederdruckseite der Sensorbohrung 11 sind die beiden Kontaktdrähte 1 und 2 außerhalb der Sensoranordnung 10 mit einer Vergussmasse 35, vorzugsweise aus Kunststoff, fixiert, um die elektrische Isolation der Kontaktdrähte 1 und 2 voneinander auch außerhalb der Sensoranordnung 10 sicherzustellen.On the low pressure side of the sensor bore 11, the two
Aufgrund der im Kraftstoffeinspritzsystem 100 über die Lebensdauer herrschenden Temperaturschwankungen sind die Materialien der Sensoranordnung 10 und des Gehäuses 20 vorzugsweise so gewählt, dass die Wärmeausdehnungskoeffizienten von zwei miteinander in Kontakt stehenden Materialien bzw. Bauteilen um nicht mehr als 25% voneinander abweichen, um keine zu großen thermischen Spannungen zu erzeugen. Andernfalls besteht zum einen das Risiko von zu hohen Bauteilbeanspruchungen, zum anderen kann aber auch die Dichtigkeit, sowohl innerhalb der Sensoranordnung 10 als auch zwischen Sensoranordnung 10 und Gehäuse 20, vermindert werden, wenn die auftretenden Temperaturen die Kontaktdrücke zwischen zwei Bauteilen verringern.Due to the temperature variations prevailing in the
Die Sensoren 3 der dargestellten Ausführungsformen können Sensoren für verschiedene physikalische Größen sein, vorzugsweise aber Sensoren für Temperatur und vor allem Druck. Es sind auch Sensoren 3 verwendbar, die mehrere physikalische Größen gleichzeitig erfassen, beispielsweise Druck und Temperatur. Weiterhin sind auch Sensoren für Beschleunigung, Bewegung und Neigung verwendbar, speziell wenn diese gleichzeitig Temperatur und/oder Druck messen können. Von diesen Größen kann vor allem der Druckverlauf im Druckraum 21 gut zur Beschreibung der Charakteristik des Kraftstoffeinspritzsystems 100 verwendet werden, beispielsweise für die Einspritzcharakteristik des Kraftstoffinjektors 101 oder für die Druckpulsationen in dem Rail 102 und in der Hochdruckpumpe 103.The
Die beiden Kontaktdrähte 1 und 2 sind mindestens mittelbar mit einem nicht dargestellten Steuergerät verbunden, so dass der Verlauf der physikalischen Größe, z.B. der Druck, hinreichend aufgezeichnet und verarbeitet werden kann. Beispielsweise kann die Einspritzcharakteristik des Kraftstoffinjektors 101 somit erfasst, aber auch aufgrund des gemessenen Verlaufs verändert werden, z.B. durch eine Änderung der Ansteuerung des Steuerventils, um den Druckverlauf im Steuerraum 25 direkt zu beeinflussen und damit auch z.B. die in den Brennraum der Brennkraftmaschine eingespritzte Kraftstoffmenge.The two
Claims (14)
- Fuel injection system (100) for injecting fuel into a combustion chamber of an internal combustion engine, having a housing (20) and having a sensor bore (11) formed in said housing, through which sensor bore a sensor arrangement (10) projects into a high-pressure region formed in the housing (20), wherein the sensor arrangement (10) closes off the sensor bore (11) in liquid-tight fashion, wherein the sensor arrangement (10) comprises a sensor (3) arranged in the high-pressure region and two contact wires (1, 2) cast into an electrically non-conductive encapsulation (7), characterized in that the encapsulation (7) is composed of a glass.
- Fuel injection system (100) according to Claim 1, characterized in that the sensor arrangement (10) is pressed into the sensor bore (11).
- Fuel injection system (100) according to Claim 1 or 2, characterized in that the sensor arrangement (10) furthermore comprises an outer sleeve (8) into which the encapsulation (7) is cast or pressed.
- Fuel injection system (100) according to Claim 3, characterized in that the sensor bore (11) and the outer sleeve (8) are of similar conical form such that a conical interference fit is formed between them.
- Fuel injection system (100) according to Claim 4, characterized in that the conical shape of sensor bore (11) and outer sleeve (8) tapers away from the high-pressure region.
- Fuel injection system (100) according to one of Claims 3 to 5, characterized in that the outer sleeve (8) is composed of a metallic material.
- Fuel injection system (100) according to one of Claims 3 to 6, characterized in that the materials of first contact wire (1), second contact wire (2), encapsulation (7) and outer sleeve (8) have similar coefficients of thermal expansion, wherein preferably, the coefficients of thermal expansion of two materials that are in contact with one another differ from one another by no more than 25%.
- Fuel injection system (100) according to one of the preceding claims, characterized in that the high-pressure region is a pressure chamber (21) which is formed in a fuel injector (101) and in which a nozzle needle (22) is arranged in longitudinally displaceable fashion, wherein the nozzle needle (22), by means of its longitudinal movement, interacts with a nozzle needle seat (23) and thereby opens and closes at least one injection opening (24).
- Fuel injection system (100) according to one of Claims 1 to 7, characterized in that the fuel injection system (100) comprises a fuel injector (101) in which a pressure chamber (21) is formed, wherein a nozzle needle (22) is arranged in longitudinally displaceable fashion in the pressure chamber (21), wherein the nozzle needle (22), by means of its longitudinal movement, interacts with a nozzle needle seat (23) and thereby opens and closes at least one injection opening (24), and the nozzle needle (22), at its end situated opposite the nozzle needle seat (23), delimits a control chamber (25), and the longitudinal movement of the nozzle needle (22) is controlled by the pressure in the control chamber (25), wherein the control chamber (25) is the high-pressure region.
- Fuel injection system (100) according to one of Claims 1 to 7, characterized in that the fuel injection system (100) comprises a rail (102) in which an accumulator chamber (41) for highly pressurized fuel is formed, wherein the rail (102) has a first connector (45) to a high-pressure pump (103) and has at least one second connector (46) to at least one fuel injector (101), wherein the accumulator chamber (41) is the high-pressure region.
- Fuel injection system (100) according to one of Claims 1 to 7, characterized in that the fuel injection system (100) comprises a high-pressure pump (103), having a cylinder head (104) which comprises the housing (20) and in which there is formed a pressurization chamber (62) for the pressurization of fuel, wherein a rail connector bore (60) formed in the housing (20) branches off from the pressurization chamber (62) and opens at least indirectly into a rail, wherein the high-pressure region is the rail connector bore (60).
- Fuel injection system (100) according to one of the preceding claims, characterized in that the first contact wire (1) and the second contact wire (2) are embedded in the encapsulation (7) so as to be electrically insulated with respect to one another and, at the high-pressure region side, project out of the encapsulation (7) only by means of their respective contact wire ends (1a and 2a), wherein the sensor (3) is electrically connected by means of a first soldered contact (4) to the first contact wire end (1a) and by means of a second soldered contact (5) to the second contact wire end (2a).
- Fuel injection system (100) according to one of the preceding claims, characterized in that the sensor (3) is a pressure sensor and/or a temperature sensor.
- Fuel injection system (100) according to one of the preceding claims, characterized in that a low-pressure region is formed on that side of the sensor bore (11) which is situated opposite the high-pressure region.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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DE102014202687.3A DE102014202687A1 (en) | 2014-02-14 | 2014-02-14 | Fuel injection system |
Publications (2)
Publication Number | Publication Date |
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EP2918817A1 EP2918817A1 (en) | 2015-09-16 |
EP2918817B1 true EP2918817B1 (en) | 2017-05-31 |
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Family Applications (1)
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EP15150240.8A Active EP2918817B1 (en) | 2014-02-14 | 2015-01-07 | Fuel injection system |
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EP (1) | EP2918817B1 (en) |
DE (1) | DE102014202687A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102017204298A1 (en) | 2017-03-15 | 2018-09-20 | Robert Bosch Gmbh | injector |
IT201900006428A1 (en) * | 2019-04-29 | 2020-10-29 | Omt Digital S R L | PROCEDURE FOR MONITORING A COMMON-RAIL INJECTOR FOR LARGE DIESEL AND DUAL-FUEL ENGINES AND INJECTOR CONFIGURED TO IMPLEMENT THIS PROCEDURE |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS60106345A (en) * | 1983-11-14 | 1985-06-11 | Hitachi Ltd | Energizing sealing terminal structure of rotary electric machine in liquid |
DE19945673B4 (en) * | 1999-09-24 | 2008-02-07 | Daimler Ag | Injection nozzle for internal combustion engines with a measuring element and a pressure-tight electrical feedthrough |
ATE371935T1 (en) * | 2002-06-06 | 2007-09-15 | Il Metronic Sensortechnik Gmbh | HIGH PRESSURE THROUGHOUTS ON INSULATING COMPONENTS OF PRESSURE VESSEL WALLS |
DE102005024194A1 (en) * | 2005-05-25 | 2006-11-30 | Siemens Ag | Fuel injector, for an internal combustion motor, has a pressure sensor at the high pressure feed for a control zone to set the valve and jet needle positions |
DE102005032086B4 (en) * | 2005-07-08 | 2014-03-27 | Continental Automotive Gmbh | Switching valve device and injection valve |
DE102006054843B4 (en) * | 2006-10-10 | 2015-02-12 | BC Tech Holding AG | Electrical implementation, and method for producing such an implementation |
JP5064341B2 (en) * | 2007-11-02 | 2012-10-31 | 株式会社デンソー | Fuel injection valve and fuel injection device |
JP5383132B2 (en) * | 2008-03-28 | 2014-01-08 | 株式会社デンソー | Fuel pressure sensor mounting structure, fuel pressure detection system, fuel injection device, pressure detection device and pressure accumulation fuel injection device system used therefor |
JP4894804B2 (en) * | 2008-03-28 | 2012-03-14 | 株式会社デンソー | Fuel injection valve |
DE102008034692A1 (en) * | 2008-07-25 | 2010-08-05 | Siemens Aktiengesellschaft | High pressure-tight piezo drive unit for piezo-injector, has cylindrical metal body that is positioned in hollow cylindrical holder adjacent to piezo-element and comprises boreholes for receiving piezo-pin |
JP5262933B2 (en) * | 2009-04-03 | 2013-08-14 | 株式会社デンソー | Fuel injection device |
DE102011051765A1 (en) | 2011-07-12 | 2013-01-17 | L'orange Gmbh | Fuel injection injector for injecting fuel to reciprocating piston internal combustion engine, has sensor system arranged to measure voltages and/or deformations at injector body resulting from control chamber pressure in control chamber |
-
2014
- 2014-02-14 DE DE102014202687.3A patent/DE102014202687A1/en not_active Withdrawn
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2015
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DE102014202687A1 (en) | 2015-08-20 |
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