EP2875962B1 - Procédé de fabrication d'une ligne de fabrication de livre - Google Patents

Procédé de fabrication d'une ligne de fabrication de livre Download PDF

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Publication number
EP2875962B1
EP2875962B1 EP14003416.6A EP14003416A EP2875962B1 EP 2875962 B1 EP2875962 B1 EP 2875962B1 EP 14003416 A EP14003416 A EP 14003416A EP 2875962 B1 EP2875962 B1 EP 2875962B1
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EP
European Patent Office
Prior art keywords
book
book block
production line
crosshead
threshold value
Prior art date
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Active
Application number
EP14003416.6A
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German (de)
English (en)
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EP2875962A1 (fr
Inventor
Axel Jäger
Torsten Meineke
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kolbus GmbH and Co KG
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Kolbus GmbH and Co KG
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Application filed by Kolbus GmbH and Co KG filed Critical Kolbus GmbH and Co KG
Publication of EP2875962A1 publication Critical patent/EP2875962A1/fr
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C5/00—Preparing the edges or backs of leaves or signatures for binding
    • B42C5/02—Preparing the edges or backs of leaves or signatures for binding by rounding or backing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C11/00—Casing-in
    • B42C11/04—Machines or equipment for casing-in or applying covers to books
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C19/00—Multi-step processes for making books

Definitions

  • the present invention relates to a method for setting a book production line with arranged along the material flow processing stations with actuators that adjust computer controlled in accordance with predetermined manipulated variables, on a book to be created.
  • the book blocks successively pass through a rounding and pressing station, one or more Adjustbeleim- andorganizhinterklebestationen and a station for hanging in a book cover and get in the course in a molding and pressing station.
  • functional elements in the processing stations are automatically moved with the aid of a control computer in terms of set-up time shortening by means of parameter inputs via motorized adjustment systems.
  • Out DE 199 03 162 A1 is a Abpressmaschine for pressing held clamped in the near-field area held rounded book block known that allows automated fine adjustment of the height adjustment of the press bar.
  • the pressing beam is mounted on a slide in the vertical direction freely displaceable and raised when placed on the book block back to rest on the carriage.
  • the concern of the press beam on the system of the carriage when lowering the carriage a detent switch is detuned, whereby the movement of the carriage is stopped and the pressing beam is clamped by means of pneumatic cylinders against the system of the carriage.
  • a method according to claim 1 is different from the disclosure of the document DE 198 59 331 A1 (1) the book production line comprises another device for processing rounded and back-pressed book blocks and means for transporting the book blocks between the book production line facilities; (2) the actual distance of the book block spine or its apex to a fixed reference plane within the device for pressing the rounded book block spine is transferred to a device for controlling at least a portion of the book production line, which processes this information and transmitted data derived therefrom to at least one other device of the book production line for adjusting to the book to be created.
  • the invention is thus based on the object of describing a method with which in a simple manner, in particular the time required for setting a book production line can be significantly reduced to a production order, without affecting the quality of the generated books.
  • This object is achieved by the actually generated by the rounding elevation of the book block back is transmitted to a control of the book production line, which derives therefrom parameters for setting stations of the book production line on this actual elevation of the book block back to be processed and processing stations of the book production line Setting provides.
  • the distance of the book block spine or rounded book blocks preferably its apex to a fixed reference plane of the book production line is automatically detected, being used as a measuring instrument a pressing bar for pressing rounded book blocks and means for positioning the press bar to the book block back.
  • processing stations of the book production line can be automatically adjusted to the actually generated elevation of the book block back, so waived without limiting the quality of the finished products produced on a manual correction by the operator can.
  • the time required for setting the book production line to the product to be produced is thus significantly reduced.
  • the press beam is lowered from a known home position spaced from the book block to the book block spine, the reaching of the book block spine being determined by achieving at least a threshold.
  • the achievement of the at least one threshold triggers the detection of the present in this moment position of the press beam, which is converted into an elevation of the book block back and processed for setting operations of processing stations of the book production line.
  • Modern book production lines have an electromotive adjustment of the position of the press bar, which include a donor system for returning the current position to a controller.
  • this encoder system is integrated in the motor.
  • this encoder system which is used for the position adjustment, is used for detecting the position of the press beam and thus the elevation of the book block back, so that no additional displacement measuring system is required for measuring the elevation.
  • the time for measuring the superelevation of the rounded book block spine is determined according to the invention by the achievement of one or more threshold values.
  • the equation of motion describing the pressing bar changes significantly.
  • this at least one threshold relates to the force applied to change the position of the press beam to the book block spine.
  • this threshold value can describe a defined force limit or a change in the force over time, ie a defined limit for one of its time derivatives.
  • Modern controls allow the determination of the instantaneous power consumption of an electric drive and thus of the momentarily applied by this electric drive torque or the momentarily applied by this electric drive force.
  • the motor itself is thus used as a force measuring system in the case of electromotive adjustment of the position of the press beam in order to achieve the achievement of the invention To detect threshold value, so that no additional encoder system is required for this function.
  • At least one of these threshold values refers to the change with time of the position of the press beam and thus to the speed with which the press beam moves.
  • the threshold may describe a fixed limit on the speed of movement of the press beam or one of its time derivatives.
  • the position of the press beam is at least during the measuring process for determining the elevation of the book block back in a close temporal sequence or preferably continuously detected by a donor system that transmits the measurements to a controller, which determines from these data, the temporal change in the position of the press bar.
  • a variable distance within the drive train of the adjusting device for positioning the pressing bar changes as a result of placing the pressing bar on the book block back, and the threshold value describes a defined value of this variable distance.
  • the threshold may refer to one of the time derivatives of this variable distance.
  • this variable distance is monitored by a proximity switch.
  • the variable distance is set within the drive train.
  • Modern book production lines have a tensioning device which connects the press beam to its further drive train and is controlled by a control of the book production line.
  • the pressing bar in the dissolved state, is spaced from the receiving plate and can be moved against a carriage, in the tensioned state it is against the carriage.
  • This concern is monitored by a proximity switch located in the carriage.
  • the actual position of the book block spine or its vertex is determined in dissolved tensioning device such that when placing of the press beam on the book block back of the press beams is moved against this carriage.
  • the achievement of the threshold value here a certain distance of the press beam to this slide, is detected by a suitable encoder system.
  • the existing monitoring of the tensioning device existing proximity switch so that no additional encoder system is required.
  • the determined elevation of the book block back actually generated by the rounding is displayed to the operating personnel.
  • the operator is thus provided with a way of assessing the lap result, which simplifies the control of the rounding process and the setting of the lap device.
  • the stationary reference plane used to determine the actual elevation of the book block spine advantageously coincides with the upper edges of the clamping elements holding the rounded book blocks on both sides, so that when setting up the book production line in connection with the initial commissioning or maintenance, the calibration of the measuring system with simple Means is possible.
  • Fig. 1 shows a section of two respectively in the back region near the two clamping elements (5) book blocks (1, 2) of the same compilation of layers L 1, L 2 to L n, with varying degrees of rounding of the book block back (3, 4), such as squeezing it to Will be provided.
  • different elevations (u 1 , u 2 ) occur at different distances (d 1 , d 2 ) of the vertex (A 1 , A 2 ) of the book block spine to a fixed reference plane (R) lead.
  • the fixed reference plane (R) and the upper edges of the clamping elements (5) coincide.
  • the distance actually generated during the rounding (d 1 , d 2 ) is detected within the rounding and pressing station (21) of the book production line (20) with the aid of the press bar (6) and as in Fig. 2 represented a control (S) of the book production line (20) transmitted. From this measured distance (d 1 , d 2 ) determines the controller (S) for setting various stations (22, 23, 24) on the product to be generated required manipulated variables (z K , z L , z F , z i ), which for setting the respective station (22, 23, 24) is transmitted to this.
  • the tensioning device (10) gives the lap and press station (21) the in the carriage (11) vertically guided pressing beam (6) free, so that it is held by a stop (not shown) in one of the carriage (11) spaced (a) lower end position, from which the pressing bar (6) along its guide in Direction of the carriage (11) is liftable.
  • the carriage (11) is located in a known starting position, wherein the pressing bar (6) in the direction of the surface normal (N 1 , N 2 ) of the book block back (3, 4) is spaced therefrom.
  • the proximity switch (13) in communication with the controller (S) changes its switching state, whereby the advancing movement of the positioning device (14) is stopped.
  • the value transmitted to the controller (S) at the time of switching the proximity switch (13) from the rotary encoder integrated in the positioning drive (15) of the positioning device (14) is a measure of the actual distance (d 1 , d 2 ) of the vertex (A 1 , A 2 ) of a book block back (3, 4) to the fixed reference plane (R) and for the actual elevation (u 1 , u 2 ) of the rounded book block back (3, 4).
  • the controller (S) determines from the data transmitted by the rotary encoder of the positioning drive (15) the elevation (u 1 , u 2 ) of the rounded book block spine (3, 4) which is available to the operating personnel an advertisement is visualized.
  • controller (S) determines from these data setpoints (z K , z L , z F ) for manipulated variables of other devices of the book production line (20), such as the book block transport system (22), the suspension mechanisms (23) and the book forming station (24), so that they are automatically optimally adjusted to the rounded book block (1, 2).

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Presses (AREA)

Claims (11)

  1. Procédé destiné au réglage d'une ligne de production de livres (20) en fonction d'un livre qui doit être produit, laquelle comprend au moins un système (21) muni d'une barre de pressage (6), pour presser des dos (3, 4) arrondis de blocs de livres, un système (23, 24) supplémentaire pour le traitement de blocs de livres arrondis et avec un dos pressé et un système (22) pour le transport des blocs de livres entre les systèmes (21, 23, 24) de la ligne de production de livres (20), l'écart (d1, d2) effectif entre le dos (3, 4) de bloc de livre ou son sommet (A1, A2) et un plan de référence (R) stationnaire au sein du système (21) pour presser les dos de livres arrondis étant automatiquement détecté et transmis à un système (S) pour la commande d'au moins une zone partielle de ladite ligne de production de livres (20), lequel traite ladite information et transmet des données (zK, zL, zF) qui en sont déduites à au moins un système (22, 23, 24) supplémentaire cité de la ligne de production de livres (20) pour le réglage du livre qui doit être produit, ledit écart (d1, d2) effectif du dos de bloc de livre (3, 4) ou de son sommet (A1, A2) par rapport au plan de référence (R) stationnaire d'un système (14) étant détecté pour le réglage de la position de la barre de pressage (6) sur un bloc de livre arrondi qui doit être pressé.
  2. Procédé selon la revendication 1, caractérisé en ce que pour la détection dudit écart (d1, d2) effectif entre le dos du bloc de livre (3, 4) ou son sommet (A1, A2) et un plan de référence (R), la barre de pressage (6) est abaissée à partir du dos de bloc de livre (3, 4) à partir d'une position initiale écartée de ce dernier, jusqu'à l'atteinte d'au moins une valeur seuil.
  3. Procédé selon la revendication 2, caractérisé en ce que l'au moins une valeur seuil se rapporte à un couple de rotation ou à une force que le système d'ajustage applique à la descente de la barre de pressage (6) ou à l'un de ses dérivés temporaires.
  4. Procédé selon l'une quelconque des revendications 2 ou 3, caractérisé en ce que l'au moins une valeur seuil se rapporte à la vitesse de déplacement de la barre de pressage (6), lors de la descente ou à l'un de ses dérivés temporaires.
  5. Procédé selon l'une quelconque des revendications 2 à 4, caractérisé en ce que l'au moins une valeur seuil se rapporte à un écart (a) variable au sein de la chaîne cinétique de la barre de pressage (6) ou à l'un de ses dérivés temporaires.
  6. Procédé selon la revendication 5, caractérisé en ce que l'atteinte de l'au moins une valeur seuil est détectée par un détecteur de proximité (7).
  7. Procédé selon la revendication 5 ou la revendication 6, caractérisé en ce qu'après la détection de l'atteinte de l'au moins une valeur seuil, l'écart (a) variable au sein de la chaîne cinématique de la barre de pressage (6) est fixé.
  8. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que l'ajustage de la position de la barre de pressage (6) s'effectue par moteur électrique.
  9. Procédé selon la revendication 8, caractérisé en ce que la détection de la position effective du dos de bloc de livre ou de son sommet s'effectue à l'aide du système codeur intégré dans le moteur (15) pour le réglage de la position de la barre de pressage (6).
  10. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce qu'à partir de l'écart (d1, d2) entre le dos de bloc de livre (3, 4) ou son sommet (A1, A2) et un plan de référence (R) stationnaire, la surélévation (u1, u2) effective du dos de bloc de livre est déterminée et affichée à l'attention de l'opérateur.
  11. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que le plan de référence (R) stationnaire est fixé par la position verticale des éléments de serrage (5).
EP14003416.6A 2013-11-22 2014-10-04 Procédé de fabrication d'une ligne de fabrication de livre Active EP2875962B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102013019559.4A DE102013019559A1 (de) 2013-11-22 2013-11-22 Verfahren zum Einstellen einer Buchfertigungsstraße

Publications (2)

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EP2875962A1 EP2875962A1 (fr) 2015-05-27
EP2875962B1 true EP2875962B1 (fr) 2016-07-20

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DE (1) DE102013019559A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110126504A (zh) * 2019-03-16 2019-08-16 广东绿之彩印刷科技股份有限公司 图书装订设备

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022087124A1 (fr) * 2020-10-20 2022-04-28 Revival Ai Inc. Système et procédé de production de livre

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2660069A1 (fr) 2012-04-30 2013-11-06 Müller Martini Holding AG Procédé de fonctionnement d'une machine pour former et presser des livres

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19741755A1 (de) * 1997-09-22 1999-06-24 Kolbus Gmbh & Co Kg Verfahren zum Einstellen einer Buchbindemaschine
DE19859331A1 (de) * 1998-12-22 2000-07-06 Kolbus Gmbh & Co Kg Vorrichtung zum Abpressen von Buchblocks
DE19903162B4 (de) 1999-01-27 2008-04-17 Kolbus Gmbh & Co. Kg Abpreßmaschine zum Abpressen von Buchblocks

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2660069A1 (fr) 2012-04-30 2013-11-06 Müller Martini Holding AG Procédé de fonctionnement d'une machine pour former et presser des livres

Non-Patent Citations (3)

* Cited by examiner, † Cited by third party
Title
"Diamant MC A 600", OPERATING MANUAL MASCHINENNUMMER 1860313, June 2012 (2012-06-01), pages 1 - 33, XP055376038
"Diamant RHE", ERSATZTEILKATALOG MASCHINENNUMMER 1860313, May 2012 (2012-05-01), pages 1 - 16, XP055376039
"RUNDER ROUNDER arrondisseuse", ERSATZTEILKATALOG MASCHINENNUMMER 1860313, July 2012 (2012-07-01), pages 1 - 75, XP055376036

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110126504A (zh) * 2019-03-16 2019-08-16 广东绿之彩印刷科技股份有限公司 图书装订设备

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DE102013019559A1 (de) 2015-05-28

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