EP2870388B1 - Actuator and a method and device for connecting housing elements of an actuator - Google Patents

Actuator and a method and device for connecting housing elements of an actuator Download PDF

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Publication number
EP2870388B1
EP2870388B1 EP13736826.2A EP13736826A EP2870388B1 EP 2870388 B1 EP2870388 B1 EP 2870388B1 EP 13736826 A EP13736826 A EP 13736826A EP 2870388 B1 EP2870388 B1 EP 2870388B1
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EP
European Patent Office
Prior art keywords
housing element
membrane
housing
symmetry
axis
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EP13736826.2A
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German (de)
French (fr)
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EP2870388A1 (en
Inventor
Florian Ruebsam
Jan VAHALIK
Jürgen Schrepfer
Franz Josef Brulin
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Woco Industrietechnik GmbH
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Woco Industrietechnik GmbH
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Publication of EP2870388A1 publication Critical patent/EP2870388A1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B15/00Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
    • F15B15/08Characterised by the construction of the motor unit
    • F15B15/10Characterised by the construction of the motor unit the motor being of diaphragm type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B19/00Testing; Calibrating; Fault detection or monitoring; Simulation or modelling of fluid-pressure systems or apparatus not otherwise provided for
    • F15B19/005Fault detection or monitoring

Definitions

  • the present invention relates to a pneumatic actuator according to the preamble of patent claim 1, and a method for connecting at least a first housing element and at least one second housing element of a control can of a pneumatic actuator.
  • FIG. 1a Fig. 3 is a cross-sectional view of such an actuator 1 known in the prior art.
  • a cover 3 of the actuator 1 is connected by means of a flange 5 with a housing 7.
  • FIG. 1b is an enlargement according to the detail A in FIG. 1a during a beading process while in the Figures 1c and 1d in each case a view according to the detail A of FIG. 1a is shown.
  • FIG. 1b is at a junction of the lid 3 with the housing 7 of the actuator 1, a membrane 9 at least partially disposed between the lid 3 and the housing 7.
  • a membrane 9 at least partially disposed between the lid 3 and the housing 7.
  • the lid 3 After inserting the membrane 9 in the housing 7, the lid 3 in the in FIG. 1b shown manner and then by means of a crimp ring 11 which is driven by a hydraulic press, not shown, formed on the housing 7 flanging tab 13 for producing the in the Figure 1c shown flanging 5 deformed.
  • a force between the crimp ring 11 and a crimping pad 15 is constructed and the Beading ring 11 as long as in the direction of the flare die 15 moves until the flaring ring 11 rests on an encompassed by the flanging end stop 17.
  • the known from the prior art actuator has the disadvantage that a defined Membranverpressung between the cover 3 and housing 7 is not possible, since this is determined unpredictable exclusively by the Umlege- or crimping process of the housing edge or the flanging tab 13.
  • the membrane compression in the flare composite is so undefined that, despite a defined flanged edge height or flanged flap height and defined travel of the flanged ring 11, it can not be determined exactly in advance and can not be reproduced sufficiently in the manufacturing process of the actuator. For example, it may lead to mispositioning of the membrane, as in Figure 1d is shown, come.
  • the membrane compressions vary, so that an ideal compression is not reproducible adjustable.
  • the membrane compression is different depending on the geometry of the flanging tab, the size of the material pairing cover / housing, the geometry of the flanging area or the respective material batches of the housing areas or the membrane.
  • identical elements are in particular process fluctuations.
  • the built-up forces and thus the final geometry of the actuator due to wear, for example, the crimping device, or varying frictional forces vary, for example, at different greasings of moving parts.
  • the housing for example, straight or oblique bearing surfaces, with depressions, radii, etc.
  • the lid for example, straight or oblique bearing surfaces, undercuts, depressions or radii, or for the membrane 9, in particular a Membranwulst 19, for example, a wedge shape or straight surfaces or to form grooves or different bead shapes. All these parameters strongly influence the compression of the Membrane through the bonding process, in particular a Umlege perspectives a housing edge during a flanging.
  • connection method known from the prior art does not make it possible to control or overgrow the correct position of the membrane, in particular of a membrane area, such as a circumferential thickening or bulge, before, during and after the connection process.
  • connection process known from the prior art necessitates the use of maintenance, work space and cost intensive and comparatively environmentally polluting hydraulic presses for driving the crimp ring, in order to build up sufficient forces for deformation of the crimping lug or for adequate membrane crimping.
  • a servomotor for the pneumatic actuation of actuators in motor vehicles known.
  • This servomotor has a cup-shaped housing part and a second housing part. These can be connected to each other via a snap hook.
  • a rubber membrane is placed and pressed between the housing parts.
  • a centering element is provided in the region of a depression for receiving a sealing bead of the rubber membrane.
  • this compound also has the disadvantage that it leads to excessive compression of the membrane and thus to a deterioration of the structure the membrane can come, which can lead to an immediate or a later cracking in the rubber membrane.
  • a linear sensor is used in particular in an adjusting device which has a pneumatic actuator. It is provided that a membrane covered by a pressure plate is held on the edge side in a housing. To achieve this holding of the membrane, it is provided that a housing is connected by means of a flanging to a further housing component, wherein the membrane is arranged in an intermediate region between the housing and the housing component. Also for this connection of the housing with the housing component, the use of very strong and costly presses is necessary due to the necessary large forces. Cost-benefit aspects usually require the use of hydraulic presses.
  • the US 2006/102232 A1 an anti-icing actuator assembly for a pneumatic valve.
  • the valve includes a first actuator coupled to the valve for causing the valve to move between an open and closed position in a first mode of operation and a second actuator coupled to the valve for opening the valve in a second mode of operation ,
  • the pump comprises a diaphragm which is clamped between housing elements.
  • the invention is thus based on the surprising finding that an abutment or abutment element for a first housing element is formed integrally in the actuator itself, in particular in a second housing element, this abutment element being arranged in a region of the second housing element is outside a range in which a connecting force is established by means of a connecting device, a defined membrane compression between the first housing element and the second housing element can be achieved.
  • the connecting portion does not cover the entire circumference of the first housing member, reliable monitoring of proper seating of the diaphragm or a diaphragm portion such as a diaphragm bead in the connecting portion can be achieved during the performance of a connection method or the second housing element so that a lower connection force must be constructed when using a connection by a flanging drive means in the form of pneumatic or electric motor drive means or presses are used.
  • a defined distance between these two housing elements is ensured, which in turn defines the compression of the membrane or of a region of the membrane, such as a membrane bead, in the clamping dressing or connection assembly. Due to the fact that the stop element is arranged outside the connection region, that is to say outside the region in which a connection force is built up directly via the connection device, impairment of the stop element, in particular deformation thereof, for example during the build-up of a force to achieve a bead, is achieved. avoided.
  • a stop element in the context of the invention is thus understood in particular an element by means of which the first housing element and the second housing element are in contact when the housing elements are connected together, so that after the connection, a direct adhesion between the housing elements by the direct contact this is achieved in the region of the stop element.
  • This construction of the actuator makes it possible in particular during a connection process in a first step in the second housing element, the membrane is arranged and then the first housing member is placed on the second housing member and the membrane that the first housing member at least partially with the membrane in Contact is coming. In a subsequent step, the first and the second housing element including the membrane are then compressed with a force-path monitored hold-down device until a fixed stop, that is a contact of the stop element of the second housing element with the first housing element.
  • a deviation of the position of the membrane, in particular a membrane region, such as a Membranwulst detected become.
  • the path characteristic is taken up from the point at which the membrane first comes into contact with the first housing element.
  • the force-displacement characteristic of the hold-down movement of the first and second housing element is recorded and evaluated. This evaluation is carried out in particular by a comparison with a, in particular an OK position of the membrane corresponding, desired characteristic.
  • the membrane or the membrane region is arranged at at least one location outside the predetermined position, for example if the membrane or membrane bead is displaced in a radial direction of an axis of symmetry of the first housing element or of the second housing element, then from the first Contact between the membrane and the first housing element recorded an early, but slower force increase, since corresponding elements of the first housing element, such as a clamping element, although earlier with come into contact with the membrane and so compared to a compression in a correct positioning of the membrane, which is referred to as the iO-layer, after a shorter distance during the movement process between the first housing member and the second housing member, the membrane is pressed.
  • This niO layer can also be detected in particular by the fact that a total path or a total distance increases up to a contact between the stop element and the first housing element.
  • connection force is not built up in the region of the stop element, since the stop element is arranged outside the connection region, a change in the position of the membrane or a distance between the first housing element and the second housing element after reaching the hold-down position is avoided and so the defined position of the diaphragm, the first housing member and the second housing member is ensured relative to each other.
  • both the hold-down device and the connecting device are driven by means of one and the same drive device, such as a pneumatic drive device or an electromotive drive device.
  • a pneumatic drive device or an electromotive drive device such as a pneumatic drive device or an electromotive drive device.
  • the hold-down process can then be ended and the actuator removed.
  • the inspection of the seat of the membrane thus takes place during the manufacturing process, so that the cycle times can be increased in comparison to additional quality inspection steps.
  • the second housing element has a "crown-like" profile of the outer periphery. This allows the recesses in the crown profile to form corresponding stop members, while the tips of the crown profile form the flanging tabs.
  • extensions formed on the outer circumference of the first housing element can then be received in order to achieve the defined position between the first housing element and the second housing element when holding down the first housing element, in particular to establish contact between the first housing element and the stop element ,
  • the flanged tabs which are arranged in the region between the extensions on the circumference of the first housing element, can then be folded to achieve the flanging, in particular be folded around a radially outwardly extending edge region of the first housing element.
  • the ratio of the width of the crown tips to the width of the stop elements is preferably less than 1: 1 in order to achieve the greatest possible reduction in the force necessary for the deformation or flanging.
  • the stop element is arranged on a peripheral edge of the second housing element, whereby the influence of the structure of the connecting force, in particular during a flanging, is reduced to the stop element, in particular in comparison to a radially further inward in the housing element arranged stop element.
  • this arrangement of the stop element reduces the space required for the connection space.
  • a larger holding period is to be provided.
  • the advantage of the inventive design of the actuator, the method and the device is, inter alia, that the risk that the membrane or a membrane region, such as a membrane bead, is not pressed correctly in a clamping area and thereby during operation of the Control can slip out, is minimized.
  • This makes it possible for the hitherto known connection method with a preceding pre-mastering and various queries and tests of the individual components to be converted into a fully automatic process.
  • queries and tests do not provide 100% security. They only deliver Indications that a niO situation could exist and not all niO layers can be detected.
  • the method according to the invention enables a 100% appointment of the niO layers.
  • a spring installation space of a spring of the actuator and a total stroke of the actuator can be better defined already in the design phase, since the more accurate compression of the membrane is known.
  • a better spring design and thus an improved characteristic calculation can be made possible.
  • the individual parts used in the method according to the invention, in particular the first housing element, the second housing element and the membrane can finally be used in comparison to known from the prior art actuators, apart from the formation of the stop elements and adjustment of the tools without significant structural adjustment ,
  • the actuator may be designed as a vacuum or overpressure actuator.
  • FIG. 2 an actuator 101 according to the invention or control box, which comprises a first housing element in the form of a cover 103 and a second housing element in the form of a housing 107, is shown.
  • the first housing element 103 has an axis of symmetry S 1 and the second housing element 107 has a second axis of symmetry S 2 .
  • Both the cover 103 and the housing 107 are rotationally symmetrical to the symmetry axis S 1 or symmetry axis S 2 is formed.
  • the lid 103 and the housing 107 are connected to each other via a connecting device in the form of a flanging 105.
  • FIG. 3 is a detailed view of the bead 105 according to the detail B in FIG. 2 shown.
  • 107 stop members 111 are formed in the region of the bead 105 on the second housing member.
  • the stop elements 111 are formed by depressions in a crown profile, wherein flanged tabs 113 are formed by the tips of the crown profile. Between the individual flanging tabs 113, extensions 115 of the first housing element 103 which are in direct contact with the stop elements 111 are arranged.
  • the stopper members 111 are disposed outside a connecting portion 114, that is, outside of a range in which a connecting force between the first housing member 103 and the second housing member 107 by the flanged tabs 113, in particular a deformation thereof, is constructed. This ensures that a defined distance between the first housing element 103 and the second housing element 107 is set, as described in more detail below.
  • FIG. 3 can further be found, extend the extensions 115 in a radial direction with respect to the axis of symmetry S 1 and symmetry axis S 2 while the flanged tabs 113 along an axial direction of the axis of symmetry S 1 and S 2 , in particular before a flanging extend.
  • FIG. 3 It can also be seen that the stop elements 111 and the extensions 115 have a width b 1 , while the flanged tabs 113 have a width b 2 .
  • the ratio b 2 : b 1 is preferably less than 1: 1, particularly preferably 1: 2.
  • the width b 1 may be 10 mm, while the width b 2 is 5 mm, for example, when the actuator 101 has a diameter of 100 mm.
  • This ratio offers the advantage that comparatively small forces have to be built up for a deformation of the flanging tabs 113 during a beading, but at the same time the flanged tabs 113 have sufficient stability so as not to be deformed by unwanted external influences.
  • the width b 2 is reduced to 2 to 3 mm and the width b 1 is increased to 17 to 18 mm.
  • FIG. 4 is a cross-sectional view of the section C of FIG. 2 from direction R of FIG. 3 shown.
  • a membrane 109 is clamped between the housing member 103 and the housing member 107.
  • solid lines is in FIG. 4 illustrated the actuator 101 in a state in which the membranes 109 has been inserted into the housing 107 and the housing element 103 of the in dashed lines in FIG. 4 shown position by means of a hold-down device, not shown in the direction of the housing 107 and the diaphragm 109 in the solid lines in FIG. 4 shown position has been moved until the extension 115 rests on the stop member 111.
  • the diaphragm 109 was clamped between the lid 103 and the housing 107, in particular between the housing 107 and a clamping member 117 which is formed on the lid 103.
  • the membrane 109 is clamped in a membrane region in the form of a membrane bead 119 between the cover 103 and the housing 107, more precisely in a region of a recess 121 which is formed in the form of an undercut in the cover 103 and the clamping element 117 and the Stop element 111 is limited.
  • FIG. 4 it can also be seen, is by the stop member 111 in this position of the lid 103 and the housing 107, the position and the geometry of the recess 121 exactly defined or defined while the distance of the lid 103 to the housing 107 in the region of the clamping element 117 defined. Due to this defined geometry in the clamping region of the membranes 109 or the membrane bead 119, a predefined membrane tension or membrane compression can be set by holding down the cover 103.
  • FIG. 4 moreover, shows that the abutment element 111 is arranged outside the region in which the flanging tabs 113 are arranged, so that essentially no change in the geometry in the region of the membrane 109 or membrane bead 119 in the region of the abutment element 111 takes place due to the folding over of the flanging tab 113 ,
  • the connection force is not built up in the region of the stop element 111, a relative movement between the stop member 111 and the extension 115 and a deformation of the stop member 111 and the extension 115 is avoided.
  • a defined Membranverpessung is achieved.
  • this construction of the actuator 101 or the method according to the invention also makes it possible to detect a malpositioning of the membranes 109, in particular of the membrane bead 119. This is made possible by the fact that a force-displacement curve is recorded during the hold-down movement.
  • the membrane 109 was inserted into the housing 107 and then the lid 103 is placed such that a contact between the lid 103 and the membrane bead 119 is as indicated by the dotted lines in FIG. 4 indicated. In this position, there is also a distance d between the stop element 111 and the extension 115.
  • This movement is limited by reaching a contact between the stop member 111 and the extension 115.
  • FIG. 5 is a force-displacement diagram for this hold-down movement shown.
  • Reference numeral 200 denotes a desired force-displacement characteristic. If the membrane 109 or the membrane bead 119 is located in a desired position or a predetermined position designated as an IO position, the force-displacement characteristic curve for the hold-down movement runs along an actual characteristic 202, which essentially corresponds to the desired characteristic curve 200, which just describes an OK position, corresponds. However, there is a displacement of the membranes 109, in particular the membrane bead 119, for example, in a direction to the right in FIG. 4 , then follows the movement of the actual force-displacement curve 204, which describes an exemplary niO position.
  • the absolute values can change, but the ratio of the different curves of the force-displacement characteristic remains unchanged. This makes it possible to differentiate the niO position from the iO position, even with different test series, ie test series of actuators with different geometries.
  • the path is extended when the bead 119 is arranged in the region between the housing 107 and the clamping element 117. If the membrane bead 119 is therefore located at a position outside the clamping region 121, an early increase in force is recorded, since the membrane bead 119, or a few millimeters earlier, is pinched by the clamping element 117 than under the correct position conditions of the diaphragm 109 with the recess 121 the case would be. In addition, a larger way to a contact between the stop member 111 and the extension 115 to cover.
  • the method according to the invention, the actuator according to the invention and the device according to the invention make it possible to achieve a defined membrane compression between two housing elements in an actuator and to reliably monitor a correct fit of the membrane, in particular a membrane bead, in a clamping area during a mounting process can be.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Actuator (AREA)

Description

Die vorliegende Erfindung betrifft einen pneumatischen Aktuator gemäß dem Oberbegriff des Patentanspruchs 1, sowie ein Verfahren zur Verbindung zumindest eines ersten Gehäuseelements und zumindest eines zweiten Gehäuseelements einer Steuerdose eines pneumatischen Aktuators.The present invention relates to a pneumatic actuator according to the preamble of patent claim 1, and a method for connecting at least a first housing element and at least one second housing element of a control can of a pneumatic actuator.

Aus dem Stand der Technik ist es bekannt, zwei Gehäuseelemente eines pneumatischen Aktuators, der oft auch als "Steuerdose" bezeichnet wird, insbesondere derartig zu verbinden, dass ein Bördelverbund zwischen einem Deckel und einem Gehäuse des Aktuators hergestellt wird.From the prior art it is known, two housing elements of a pneumatic actuator, which is often referred to as a "control box", in particular to connect such that a flare connection between a cover and a housing of the actuator is produced.

In Figur 1a ist eine Querschnittsansicht eines solchen aus dem Stand der Technik bekannten Aktuators 1 dargestellt. Ein Deckel 3 des Aktuators 1 ist mittels einer Umbördelung 5 mit einem Gehäuse 7 verbunden.In FIG. 1a Fig. 3 is a cross-sectional view of such an actuator 1 known in the prior art. A cover 3 of the actuator 1 is connected by means of a flange 5 with a housing 7.

In Figur 1b ist eine Vergrößerung gemäß dem Ausschnitt A in Figur 1a während eines Umbördelungvorganges dargestellt, während in den Figuren 1c und 1d jeweils eine Ansicht gemäß dem Ausschnitt A der Figur 1a dargestellt ist.In FIG. 1b is an enlargement according to the detail A in FIG FIG. 1a during a beading process while in the Figures 1c and 1d in each case a view according to the detail A of FIG. 1a is shown.

Wie Figur 1b zu entnehmen ist, ist bei einer Verbindung des Deckels 3 mit dem Gehäuse 7 des Aktuators 1 eine Membran 9 zumindest bereichsweise zwischen dem Deckel 3 und dem Gehäuse 7 angeordnet. Nach Einlegen der Membran 9 in das Gehäuse 7 wird der Deckel 3 in der in Figur 1b dargestellten Weise aufgesetzt und anschließend mittels eines Bördelrings 11, der über eine nicht dargestellte Hydraulikpresse angetrieben wird, eine an dem Gehäuse 7 ausgebildete Bördellasche 13 zur Herstellung der in der Figur 1c dargestellten Umbördelung 5 verformt. Dazu wird eine Kraft zwischen dem Bördelring 11 und einer Bördelmatritze 15 aufgebaut und der Bördelring 11 solange in Richtung der Bördelmatrize 15 bewegt, bis der Bördelring 11 auf einem von der Bördelvorrichtung umfassten Endanschlag 17 aufliegt.As FIG. 1b can be seen, is at a junction of the lid 3 with the housing 7 of the actuator 1, a membrane 9 at least partially disposed between the lid 3 and the housing 7. After inserting the membrane 9 in the housing 7, the lid 3 in the in FIG. 1b shown manner and then by means of a crimp ring 11 which is driven by a hydraulic press, not shown, formed on the housing 7 flanging tab 13 for producing the in the Figure 1c shown flanging 5 deformed. For this purpose, a force between the crimp ring 11 and a crimping pad 15 is constructed and the Beading ring 11 as long as in the direction of the flare die 15 moves until the flaring ring 11 rests on an encompassed by the flanging end stop 17.

Dadurch wird die in der Figur 1c detaillierter dargestellte Umbördelung 5 hergestellt.This will be in the Figure 1c Beading 5 shown in more detail.

Der aus dem Stand der Technik bekannte Aktuator weist jedoch den Nachteil auf, dass eine definierte Membranverpressung zwischen Deckel 3 und Gehäuse 7 nicht möglich ist, da diese ausschließlich durch den Umlege- bzw. Bördelprozess des Gehäuserandes bzw. der Bördellasche 13 unvorhersehbar bestimmt wird. So ist die Membranverpressung in dem Bördelverbund derartig undefiniert, dass sie trotz definierter Bördelrandhöhe bzw. Bördellaschenhöhe und definiertem Verfahrweg des Bördelrings 11 nicht exakt vorab bestimmbar ist und im Herstellungsprozess des Aktuators nicht in ausreichendem Maße reproduzierbar ist. So kann es beispielsweise zu einer Fehlpositionierung der Membran, wie sie in Figur 1d dargestellt ist, kommen.However, the known from the prior art actuator has the disadvantage that a defined Membranverpressung between the cover 3 and housing 7 is not possible, since this is determined unpredictable exclusively by the Umlege- or crimping process of the housing edge or the flanging tab 13. Thus, the membrane compression in the flare composite is so undefined that, despite a defined flanged edge height or flanged flap height and defined travel of the flanged ring 11, it can not be determined exactly in advance and can not be reproduced sufficiently in the manufacturing process of the actuator. For example, it may lead to mispositioning of the membrane, as in Figure 1d is shown, come.

Trotz gleichem äußerem Bördelmaß variieren die Membranverpressungen, so dass eine Idealverpressung nicht reproduzierbar einstellbar ist. So ist die Membranverpressung je nach Geometrie der Bördellasche, der Baugröße der Materialpaarung Deckel/Gehäuse, der Geometrie des Bördelbereichs oder der jeweiligen Materialchargen der Gehäusebereiche bzw. der Membran unterschiedlich. Bei grundsätzlich baugleichen Elementen bestehen insbesondere Prozessschwankungen. So kommt es auch ohne Veränderungen der Geometrie der Elemente zu Schwankungen. Beispielsweise variieren die aufgebauten Kräfte und damit die Endgeometrie des Aktuators aufgrund Verschleiß, beispielsweise der Bördelvorrichtung, oder variierenden Reibungskräfte beispielsweise bei unterschiedlichen Fettungen von beweglichen Teilen. Auch existieren neben Prozessschwankungen beispielsweise unterschiedliche geometrische Formen für das Gehäuse, beispielsweise gerade oder schräge Auflageflächen, mit Vertiefungen, Radien etc., und für den Deckel, beispielsweise gerade oder schräge Auflageflächen, Hinterschnitte, Vertiefungen bzw. Radien, oder für die Membran 9, insbesondere einer Membranwulst 19, beispielsweise eine Keilform oder gerade Flächen oder unter Ausbildung von Rillen oder verschiedene Wulstformen. Alle diese Parameter beeinflussen stark die Verpressung der Membran durch den Verbindungsprozess, insbesondere einen Umlegeprozess eines Gehäuserandes während einer Umbördelung.Despite the same outer flanging the membrane compressions vary, so that an ideal compression is not reproducible adjustable. Thus, depending on the geometry of the flanging tab, the size of the material pairing cover / housing, the geometry of the flanging area or the respective material batches of the housing areas or the membrane, the membrane compression is different. In principle, identical elements are in particular process fluctuations. Thus, without changes in the geometry of the elements to fluctuations. For example, the built-up forces and thus the final geometry of the actuator due to wear, for example, the crimping device, or varying frictional forces vary, for example, at different greasings of moving parts. Also, in addition to process variations, for example, different geometric shapes for the housing, for example, straight or oblique bearing surfaces, with depressions, radii, etc., and for the lid, for example, straight or oblique bearing surfaces, undercuts, depressions or radii, or for the membrane 9, in particular a Membranwulst 19, for example, a wedge shape or straight surfaces or to form grooves or different bead shapes. All these parameters strongly influence the compression of the Membrane through the bonding process, in particular a Umlegeprozess a housing edge during a flanging.

Dies kann dazu führen, dass es zu einer zu hohen Membranverpressung kommen kann, die zu einer sofortigen Rissbildung oder einer früheren Rissbildung über die Lebensdauer der Membran führen kann, was dann zu einem Ausfall des Aktuators führt. Hingegen kann es bei einer zu geringen Membranverpressung zu einem Herausrutschen der Membran, insbesondere der Membranwulst, aus dem Bereich zwischen dem Deckel und dem Gehäuse im Bereich der Umbördelung kommen, was ebenfalls zu einem Ausfall des Aktuators führt. Ein solches Herausrutschen ist in Figur 1d dargestellt. Eine solche Lage der Membran wird auch als niO-Lage bezeichnet.This can lead to too high a membrane compression, which can lead to an immediate cracking or cracking over the lifetime of the membrane, which then leads to failure of the actuator. On the other hand, if the membrane compression is too small, the membrane, in particular the membrane bead, may slip out of the area between the cover and the housing in the area of the bead, which likewise leads to failure of the actuator. Such slipping is in Figure 1d shown. Such a position of the membrane is also referred to as NiO layer.

Schließlich ermöglicht es das aus dem Stand der Technik bekannte Verbindungsverfahren nicht, die korrekte Lage der Membran, insbesondere eines Membranbereichs, wie einer umlaufenden Verdickung oder Wulst, vor, während und nach dem Verbindungsprozess zu kontrollieren bzw. zu überwachsen.Finally, the connection method known from the prior art does not make it possible to control or overgrow the correct position of the membrane, in particular of a membrane area, such as a circumferential thickening or bulge, before, during and after the connection process.

Bei dem bisher eingesetzten Verfahren zur Verbindung des Deckels und des Gehäuses werden zur Prozessvalidierung und Überwachung Einzelproben der Serienproduktion des Aktuators entnommen und in einer Schnittbildanalyse die Membranverpressungsparameter und die Lage der Membran stichprobenartig kontrolliert. Dies führt jedoch zu einem aufwändigen Herstellungs- und Überwachungsprozess, insbesondere zu Durchführung einer exakten Membranverpressungskontrolle.In the previously used method for connecting the cover and the housing, individual samples of the series production of the actuator are taken for process validation and monitoring, and the membrane compression parameters and the position of the membrane are randomly controlled in a sectional image analysis. However, this leads to a complex manufacturing and monitoring process, in particular to carry out an exact membrane compression control.

Auch wird versucht, durch die Überprüfung von Funktionsparametern, wie die Bewegungsparameter einer mit der Membran verbundenen Antriebstange bei Drehung der Antriebstange oder Dichtigkeitsparameter bei Vakuumverfahren, den produzierten Aktuator zu prüfen, was den Herstellungsprozess jedoch verzögert und keine absolute Ausfallsicherheit liefert.An attempt is also made to check the produced actuator by checking functional parameters, such as the movement parameters of a drive rod connected to the diaphragm during rotation of the drive rod or sealing parameters in vacuum processes, which delays the manufacturing process and does not provide absolute reliability.

Darüber hinaus macht der aus dem Stand der Technik bekannte Verbindungsprozess den Einsatz von wartungs-, arbeitsraum- und kostenintensiven und vergleichsweise umweltbelastenden hydraulischen Pressen zum Antrieb des Bördelrings notwendig, um ausreichende Kräfte für eine Verformung der Umbördelungslasche bzw. für eine ausreichende Membranverpressung aufzubauen.In addition, the connection process known from the prior art necessitates the use of maintenance, work space and cost intensive and comparatively environmentally polluting hydraulic presses for driving the crimp ring, in order to build up sufficient forces for deformation of the crimping lug or for adequate membrane crimping.

Aus der DE 2 312 921 ist darüber hinaus eine Anordnung zum Einspannen einer Membran bekannt. Die dort dargestellte Membran wird in einem Wasserschalter von wasserstromgesteuerten Gaswasserheizern oder in Druckausdehnungsgefäßen von Zentralheizungsanlagen eingesetzt. Es wird vorgeschlagen, dass zwei Teile, zwischen denen die Membran eingespannt wird, mit Sicken versehen sind, wobei die Sicke eines Teils sowohl die Membran als auch den zum Umfassen eines Membranrandes hochgestellten Randes des anderen Teils umgibt. Auch diese Anordnung weist jedoch den Nachteil auf, dass sehr hohe Kräfte für eine Umbördelung, die insbesondere lediglich mit sehr starken und damit kostenintensiven, zum Beispiel hydraulischen, Pressen aufgebaut werden können, zur Erreichung einer ausreichenden Membranverpressung notwendig sind. Auch ist für die Umbördelung ein großer Bauraum notwendig und aufgrund der Tatsache, dass eine große Anzahl von Einzelteilen vorhanden ist, sich die Schwankungen aufgrund der Einzeltoleranzen vergleichsweise groß. Schließlich wird keine Lageüberwachung der Membran, also eine Prüfung der korrekten Lage der Membran ermöglicht.From the DE 2 312 921 In addition, an arrangement for clamping a membrane is known. The membrane shown there is used in a water switch of water flow controlled gas water heaters or in pressure expansion vessels of central heating systems. It is proposed that two parts, between which the membrane is clamped, are provided with beads, wherein the bead of a part surrounds both the membrane and the raised to cover a membrane edge edge of the other part. However, this arrangement also has the disadvantage that very high forces for a bead, which can be constructed in particular only with very strong and therefore cost-intensive, for example hydraulic, presses, are necessary to achieve adequate membrane compression. Also, a large space is necessary for the flanging and due to the fact that a large number of individual parts is present, the fluctuations due to the individual tolerances comparatively large. Finally, it is not possible to monitor the position of the membrane, ie to check the correct position of the membrane.

Weiterhin ist aus dem Stand der Technik in Form der DE 31 02 382 C2 ein Servomotor zur pneumatischen Betätigung von Stellelementen in Kraftfahrzeugen bekannt. Dieser Servomotor weist ein topfförmiges Gehäuseteil und ein zweites Gehäuseteil auf. Diese können über einen Schnapphacken miteinander verbunden werden. Dabei wird zwischen den Gehäuseteilen eine Gummimembran angeordnet und verpresst. Zur Ausrichtung der Gehäuseteile aneinander ist im Bereich einer Vertiefung zur Aufnahme einer Dichtwulst der Gummimembran ein Zentrierelement vorgesehen. Auch diese Verbindung weist jedoch den Nachteil auf, dass es zu einer übermäßigen Verpressung der Membran und damit zu einer Beeinträchtigung der Struktur der Membran kommen kann, die zu einer sofortigen oder einer späteren Rissbildung in der Gummimembran führen kann.Furthermore, from the prior art in the form of DE 31 02 382 C2 a servomotor for the pneumatic actuation of actuators in motor vehicles known. This servomotor has a cup-shaped housing part and a second housing part. These can be connected to each other via a snap hook. Here, a rubber membrane is placed and pressed between the housing parts. For aligning the housing parts together, a centering element is provided in the region of a depression for receiving a sealing bead of the rubber membrane. However, this compound also has the disadvantage that it leads to excessive compression of the membrane and thus to a deterioration of the structure the membrane can come, which can lead to an immediate or a later cracking in the rubber membrane.

Darüber hinaus offenbart die DE 10 2006 048 084 A1 einen Linearsensor. Dieser Linearsensor wird insbesondere in einer Stelleinrichtung, die einen pneumatischen Aktuator aufweist, eingesetzt. Dabei ist vorgesehen, dass eine von einem Druckteller umfasste Membran randseitig in einem Gehäuse gehalten wird. Zur Erreichung dieses Haltens der Membran ist vorgesehen, dass ein Gehäuse mittels einer Umbördelung mit einer weiteren Gehäusekomponente verbunden wird, wobei die Membran in einem Zwischenbereich zwischen Gehäuse und der Gehäusekomponente angeordnet wird. Auch für diese Verbindung des Gehäuses mit der Gehäusekomponente ist aufgrund der notwendigen großen Kräfte der Einsatz von sehr starken und kostenintensiven Pressen notwendig. Unter Kosten-Nutzen-Gesichtpunkten ist zumeist der Einsatz von hydraulischen Pressen notwendig.In addition, the reveals DE 10 2006 048 084 A1 a linear sensor. This linear sensor is used in particular in an adjusting device which has a pneumatic actuator. It is provided that a membrane covered by a pressure plate is held on the edge side in a housing. To achieve this holding of the membrane, it is provided that a housing is connected by means of a flanging to a further housing component, wherein the membrane is arranged in an intermediate region between the housing and the housing component. Also for this connection of the housing with the housing component, the use of very strong and costly presses is necessary due to the necessary large forces. Cost-benefit aspects usually require the use of hydraulic presses.

Ferner offenbart die US 2006/102232 A1 eine Antivereisungsaktuatoranordnung für ein pneumatisches Ventil. Das Ventil umfasst einen ersten Aktuator der mit dem Ventil gekoppelt ist um eine Bewegung des Ventils in einem ersten Betriebsmodus zwischen einer geöffenten und geschlossenen Position herbeizuführen und einen zweiten Aktuator, der mit dem Ventil gekoppelt ist, um in einem zweiten Betriebsmodus eine Öffenung des Ventils herbeizuführen.Further, the US 2006/102232 A1 an anti-icing actuator assembly for a pneumatic valve. The valve includes a first actuator coupled to the valve for causing the valve to move between an open and closed position in a first mode of operation and a second actuator coupled to the valve for opening the valve in a second mode of operation ,

Aus der FR 1 121 507 A1 ist eine Kraftstoffpumpe bekannt. Die Pumpe umfasst eine Membran, die zwischen Gehäuseelementen eingespannt ist.From the FR 1 121 507 A1 is a fuel pump known. The pump comprises a diaphragm which is clamped between housing elements.

Schließlich offenbart die DE 38 83 921 T2 , die eine Vorrichtung mit Membrane offenbart, einen gattungsgemäßen pneumatischen Aktuators. Dieses Dokument beschreibt insbesondere Membranvorrichtungen, wie sie z. B. bei einem Unterdruckzündverstellmechanismus eines Verteilers für ein Verbrennungsmotor verwendet werden. Durch die in diesem Dokument beschriebene Vorrichtung sollen Verbesserungen bei der Befestigungs- und der Abdichtkonstruktion in solchen Vorrichtungen vorhandenen Membranen erreicht werden.Finally, the reveals DE 38 83 921 T2 , which discloses a device with membrane, a generic pneumatic actuator. This document describes in particular membrane devices, such as. B. be used in a Unterdruckzündverstellmechanismus a distributor for an internal combustion engine. The device described in this document is intended to achieve improvements in the attachment and sealing construction of membranes present in such devices.

Es ist daher Aufgabe der vorliegenden Erfindung, den aus dem Stand der Technik bekannten Aktuator, das aus dem Stand der Technik bekannte Verfahren zur Verbindung von Gehäuseelementen eines Aktuators sowie die Vorrichtung zur Verbindung der Gehäuseelemente eines Aktuators derartig weiter zu entwickeln, dass die Nachteile des Stands der Technik überwunden werden, insbesondere eine definierte Membranverpressung erreicht wird, ein geringer Bauraum für die Fixierung der Membran notwendig ist, eine automatische Erkennung einer Fehlpositionierung der Membran erreicht wird und der Einsatz von kostengünstigen pneumatischen oder elektromotorischen Pressen ermöglicht wird.It is therefore an object of the present invention, the known from the prior art actuator, the known from the prior art method for connecting housing elements of an actuator and the device for connecting the housing elements of an actuator to further develop such that the disadvantages of the state overcome the technology, in particular a defined membrane compression is achieved, a small space for the fixation of the membrane is necessary, an automatic detection of a malpositioning of the membrane is achieved and the use of inexpensive pneumatic or electromotive presses is made possible.

Die den Aktuator betreffende Aufgabe wird durch die kennzeichnenden Merkmale des Patentanspruchs 1 gelöst.The object relating to the actuator is achieved by the characterizing features of claim 1.

Die Unteransprüche 2 bis 11 beschreiben bevorzugte Weiterbildungen der Erfindung.The subclaims 2 to 11 describe preferred developments of the invention.

Die das Verfahren betreffende Aufgabe wird durch die Merkmale des Patentanspruchs 12 gelöst.The object relating to the method is solved by the features of claim 12.

Mit den Merkmalen der Patentansprüche 13 bis 15 werden vorteilhafte Weiterbildungen des erfinderischen Verfahrens beschrieben.With the features of claims 13 to 15 advantageous developments of the inventive method are described.

Der Erfindung liegt somit die überraschende Erkenntnis zugrunde, dass dadurch, dass in dem Aktuator selbst, insbesondere in einem zweiten Gehäuseelement, ein Anschlag bzw. Anschlagelement für ein erstes Gehäuseelement integral ausgebildet wird, wobei dieses Anschlagselement in einem Bereich des zweiten Gehäuseelements angeordnet ist, welcher außerhalb eines Bereichs liegt, in dem mittels einer Verbindungseinrichtung eine Verbindungskraft aufgebaut wird, eine definierte Membranverpressung zwischen dem ersten Gehäuseelement und dem zweiten Gehäuseelement erreicht werden kann. Gleichzeitig kann eine verlässliche Überwachung eines korrekten Sitzes der Membran bzw. eines Membranbereichs, wie einer Membranwulst, in dem Verbindungsbereich bzw. Einspannbereich während der Durchführung eines Verbindungsverfahrens erreicht werden und ferner können, aufgrund der Tatsache, dass der Verbindungsbereich nicht den gesamten Umfang des ersten Gehäuseelements bzw. des zweiten Gehäuseelements überdeckt, so dass eine geringere Verbindungskraft aufgebaut werden muss, bei Herstellung einer Verbindung durch eine Umbördelung Antriebseinrichtungen in Form von pneumatischen oder elektromotorischen Antriebseinrichtungen bzw. Pressen eingesetzt werden.The invention is thus based on the surprising finding that an abutment or abutment element for a first housing element is formed integrally in the actuator itself, in particular in a second housing element, this abutment element being arranged in a region of the second housing element is outside a range in which a connecting force is established by means of a connecting device, a defined membrane compression between the first housing element and the second housing element can be achieved. At the same time, due to the fact that the connecting portion does not cover the entire circumference of the first housing member, reliable monitoring of proper seating of the diaphragm or a diaphragm portion such as a diaphragm bead in the connecting portion can be achieved during the performance of a connection method or the second housing element so that a lower connection force must be constructed when using a connection by a flanging drive means in the form of pneumatic or electric motor drive means or presses are used.

Durch Ausbildung eines mechanischen Anschlags zwischen dem ersten Gehäuseelement und dem zweiten Gehäuseelement wird ein definierter Abstand zwischen diesen beiden Gehäuseelementen sichergestellt, der wiederum die Verpressung der Membran bzw. eines Bereichs der Membran, wie einer Membranwulst, im Einspannverband bzw. Verbindungsverband definiert. Dadurch, dass das Anschlagelement außerhalb des Verbindungsbereichs, also außerhalb des Bereichs, in dem über die Verbindungseinrichtung direkt eine Verbindungskraft aufgebaut wird, angeordnet ist, wird eine Beeinträchtigung des Anschlagelements, insbesondere eine Verformung desselben, beispielsweise während des Aufbaus einer Kraft zur Erreichung einer Umbördelung, vermieden. Dadurch wird es ermöglicht, dass durch eine gezielte konstruktive Auslegung, insbesondere des Anschlagelements, eine definierte Membranverpressung erzielt wird, so dass diese Membranverpressung nicht durch den Verbindungsprozess, wie beispielsweise einen Umbördelungsprozess des Gehäuserandes, unvorsehbar bestimmt wird. Ferner wird durch die Verwendung des Anschlagelements ein direkter Kraftfluss zwischen dem ersten und zweiten Gehäuseelement erreicht. Ein Kraftfluss ausschließlich durch die Membran wird vermieden.By forming a mechanical stop between the first housing element and the second housing element, a defined distance between these two housing elements is ensured, which in turn defines the compression of the membrane or of a region of the membrane, such as a membrane bead, in the clamping dressing or connection assembly. Due to the fact that the stop element is arranged outside the connection region, that is to say outside the region in which a connection force is built up directly via the connection device, impairment of the stop element, in particular deformation thereof, for example during the build-up of a force to achieve a bead, is achieved. avoided. This makes it possible that a defined membrane compression is achieved by a specific structural design, in particular of the stop element, so that this membrane compression is not unpredictably determined by the connection process, such as a beading process of the housing edge. Furthermore, a direct flow of force between the first and second housing element is achieved by the use of the stop element. A power flow exclusively through the membrane is avoided.

Unter einem Anschlagelement im Sinne der Erfindung wird insbesondere also ein Element verstanden, mittels dem das erste Gehäuseelement und das zweite Gehäuseelement in Kontakt stehen, wenn die Gehäuseelemente miteinander verbunden sind, so dass nach der Verbindung ein direkter Kraftschluss zwischen den Gehäuseelementen durch den direkten Kontakt dieser im Bereich des Anschlagelements erreicht wird.Under a stop element in the context of the invention is thus understood in particular an element by means of which the first housing element and the second housing element are in contact when the housing elements are connected together, so that after the connection, a direct adhesion between the housing elements by the direct contact this is achieved in the region of the stop element.

So ist insbesondere bei den aus dem Stand der Technik bekannten Aktuatoren, bei denen der Bördelverband den gesamten Umfang der Gehäuseelemente abdeckt, also der Verbindungsbereich über den gesamten Umfang der Gehäuseelemente verläuft, eine derartig definierte Membranverpressung nicht möglich und darüber hinaus der Aufbau sehr hoher Druckkräfte notwendig.Thus, in particular in the case of the actuators known from the prior art, in which the flanging dressing covers the entire circumference of the housing elements, that is to say the connecting area extends over the entire circumference of the housing elements, this is the case Defined Membranverpressung not possible and beyond the construction of very high pressure forces necessary.

Dieser Aufbau des Aktuators ermöglicht es insbesondere, dass während eines Verbindungsprozesses in einem ersten Schritt in dem zweiten Gehäuseelement die Membran angeordnet wird und dann das erste Gehäuseelement so auf das zweite Gehäuseelement und die Membran aufgesetzt wird, dass das erste Gehäuseelement zumindest bereichsweise mit der Membran in Kontakt kommt. In einem nachfolgenden Schritt werden dann das erste und das zweite Gehäuseelement inklusive der Membran mit einer Kraft-Weg überwachten Niederhalteeinrichtung bis zu einem Festanschlag, dass heißt einem Kontakt des Anschlagelements des zweiten Gehäuseelements mit dem ersten Gehäuseelement, zusammengedrückt.This construction of the actuator makes it possible in particular during a connection process in a first step in the second housing element, the membrane is arranged and then the first housing member is placed on the second housing member and the membrane that the first housing member at least partially with the membrane in Contact is coming. In a subsequent step, the first and the second housing element including the membrane are then compressed with a force-path monitored hold-down device until a fixed stop, that is a contact of the stop element of the second housing element with the first housing element.

Durch die Verwendung eines Kraft-Weg überwachten Niederhaltesystems während dieser Bewegung des ersten Gehäuseelements in Richtung des zweiten Gehäuseelements für das Zusammenfügen des ersten Gehäuseelements, des zweiten Gehäuseelements und der Membran kann eine Abweichung der Lage der Membran, insbesondere eines Membranbereichs, wie eine Membranwulst, detektiert werden. Dazu wird insbesondere die Weg-Kennlinie ab dem Punkt, an dem die Membran erstmals mit dem ersten Gehäuseelement in Kontakt kommt, aufgenommen.By using a force-path monitored hold-down system during this movement of the first housing member in the direction of the second housing member for the assembly of the first housing member, the second housing member and the membrane, a deviation of the position of the membrane, in particular a membrane region, such as a Membranwulst detected become. For this purpose, in particular the path characteristic is taken up from the point at which the membrane first comes into contact with the first housing element.

Um eine derartige niO-Lage der Membran bzw. der Membranwulst zu detektieren, wird die Kraft-Weg-Kennlinie der Niederhaltebewegung des ersten und zweiten Gehäuseelements aufgenommen und ausgewertet. Diese Auswertung erfolgt insbesondere durch einen Vergleich mit einer, insbesondere einer iO-Lage der Membran entsprechenden, Soll-Kennlinie. Ist die Membran bzw. der Membranbereich an zumindest einer Stelle außerhalb der vorbestimmten Lage angeordnet, beispielsweise wenn die Membran bzw. Membranwulst in eine radiale Richtung einer Symmetrieachse des ersten Gehäuseelements bzw. des zweiten Gehäuseelements verschoben ist, wird im Vergleich zu einer Sollkurve ab dem ersten Kontakt zwischen Membran und erstem Gehäuseelement ein frühzeitiger, aber langsamerer Kraftanstieg aufgezeichnet, da entsprechende Elemente des ersten Gehäuseelements, wie ein Einspannelement, zwar früher mit der Membran in Kontakt kommen und so im Vergleich zu einer Verpressung bei einer korrekten Positionierung der Membran, die als die iO-Lage bezeichnet wird, nach einer kürzeren Wegstrecke während des Bewegungsprozesses zwischen dem ersten Gehäuseelement und dem zweiten Gehäuseelement die Membran verpresst wird. Diese niO-Lage kann insbesondere auch dadurch detektiert werden, dass sich ein Gesamtweg bzw. eine Gesamtstrecke bis zu einem Kontakt zwischen dem Anschlagelement und dem ersten Gehäuseelement vergrößert.In order to detect such a NiO position of the membrane or the membrane bead, the force-displacement characteristic of the hold-down movement of the first and second housing element is recorded and evaluated. This evaluation is carried out in particular by a comparison with a, in particular an OK position of the membrane corresponding, desired characteristic. If the membrane or the membrane region is arranged at at least one location outside the predetermined position, for example if the membrane or membrane bead is displaced in a radial direction of an axis of symmetry of the first housing element or of the second housing element, then from the first Contact between the membrane and the first housing element recorded an early, but slower force increase, since corresponding elements of the first housing element, such as a clamping element, although earlier with come into contact with the membrane and so compared to a compression in a correct positioning of the membrane, which is referred to as the iO-layer, after a shorter distance during the movement process between the first housing member and the second housing member, the membrane is pressed. This niO layer can also be detected in particular by the fact that a total path or a total distance increases up to a contact between the stop element and the first housing element.

Daraus resultieren unterschiedliche Kraft-Weg-Steigungen zwischen der der niO-Lage entsprechenden Ist-Kraft-Weg-Kennlinie und der der iO-Lage entsprechenden Soll-Kraft-Weg-Kennlinie zu Beginn des Niederhaltevorganges und eine längere Strecke bis zu einem mechanischen Anschlag zwischen dem Anschlagelement und dem ersten Gehäuseelement. Nach Erreichen des Kontakts zwischen Anschlagelement und erstem Gehäuseelement steigt die Kraft-Weg-Kennlinie mit einer vorbestimmten Steigung an, so dass dieser Kontakt eindeutig in der Kraft-Weg-Kennlinie erkennbar ist.This results in different force-displacement slopes between the niO position corresponding actual force-displacement curve and the iO position corresponding desired force-displacement curve at the beginning of the hold-down and a longer distance to a mechanical stop between the stopper member and the first housing member. After reaching the contact between the stop element and the first housing element increases the force-displacement curve with a predetermined slope, so that this contact is clearly recognizable in the force-displacement curve.

Ergibt diese Auswertung der Kraft-Weg-Kennlinie, dass eine iO-Lage der Membran bzw. des Membranbereichs vorliegt, kann in einem weiteren Schritt eine Verbindung des ersten und zweiten Gehäuseelements durchgeführt werden. Wird eine niO-Lage erkannt, kann die Niederhalteeinrichtung zurückgefahren werden, das erste Gehäuseelement abgehoben und die Lage der Membran korrigiert werden. So wird der Produktionsausschuss deutlich reduziert, da, wenn überhaupt, lediglich die Membran ausgetauscht werden muss.If this evaluation of the force-displacement characteristic curve shows that there is an iO-position of the membrane or of the membrane region, a connection of the first and second housing element can be carried out in a further step. If a NOK position detected, the hold-down device can be moved back, the first housing element lifted and corrected the position of the membrane. Thus, the production scrap is significantly reduced because, if at all, only the membrane needs to be replaced.

Aufgrund der Tatsache, dass die Verbindungskraft nicht im Bereich des Anschlagelements aufgebaut wird, da das Anschlagelement außerhalb des Verbindungsbereichs angeordnet ist, wird eine Veränderung der Lage der Membran bzw. eines Abstandes zwischen dem ersten Gehäuseelement und dem zweiten Gehäuseelement nach Erreichen der Niederhalteposition vermieden und so die definierte Lage der Membran, des ersten Gehäuseelements und des zweiten Gehäuseelements relativ zueinander sichergestellt.Due to the fact that the connection force is not built up in the region of the stop element, since the stop element is arranged outside the connection region, a change in the position of the membrane or a distance between the first housing element and the second housing element after reaching the hold-down position is avoided and so the defined position of the diaphragm, the first housing member and the second housing member is ensured relative to each other.

Dadurch, dass der Bereich, in dem das Anschlagelement angeordnet ist, als Verbindungsbereich ausgespart wird, müssen ferner lediglich geringere Verbindungskräfte aufgebaut werden.In that the area in which the stop element is arranged is recessed as the connection area, only lower connection forces must be built up.

Insbesondere in dem Fall, in dem die Verbindung durch eine Umbördelung erreicht wird, ist damit der zu verformende Bereich des zweiten Gehäuseelements geringer, so dass für eine derartige Umbördelung anstelle von sehr starken und damit kostenintensiven Pressen, zum Beispiel hydraulischen Pressen, auch kostengünstigere, insbesondere pneumatische oder elektromotorische, Pressen eingesetzt werden können.In particular, in the case in which the connection is achieved by a bead, thus the area of the second housing element to be deformed is lower, so that for such beading instead of very strong and thus costly presses, for example hydraulic presses, also less expensive, in particular pneumatic or electromotive, presses can be used.

Für die Vorrichtung zur Verbindung der Gehäuseelemente des Aktuators ist es besonders bevorzugt, dass sowohl die Niederhalteeinrichtung als auch die Verbindungsvorrichtung mittels ein- und derselben Antriebseinrichtung, wie einer pneumatischen Antriebseinrichtung oder einer elektromotorischen Antriebseinrichtung, angetrieben werden. Dies bietet den Vorteil, dass zur Aufnahme der Kraft-Weg-Kennlinie in solchen pneumatischen bzw. elektromotorischen Pressen oft bereits vorhandene Sensoren bzw. Positionsdetektoren eingesetzt werden können.For the device for connecting the housing elements of the actuator, it is particularly preferred that both the hold-down device and the connecting device are driven by means of one and the same drive device, such as a pneumatic drive device or an electromotive drive device. This offers the advantage that often already existing sensors or position detectors can be used to accommodate the force-displacement curve in such pneumatic or electromotive presses.

Nach Abschluss der Verbindung der Gehäuseelemente kann dann der Niederhalteprozess beendet werden und der Aktuator entnommen werden. Die Überprüfung des Sitz der Membran erfolgt also während des Herstellungsprozesses, so dass die Taktzeiten im Vergleich zu zusätzlichen Qualitätsüberprüfungsschritten erhöht werden können.After completion of the connection of the housing elements, the hold-down process can then be ended and the actuator removed. The inspection of the seat of the membrane thus takes place during the manufacturing process, so that the cycle times can be increased in comparison to additional quality inspection steps.

Insbesondere bei einer Verbindung der Gehäuseelement mittels einer Umbördelung ist es vorteilhaft, wenn das zweite Gehäuseelement ein "kronenartiges" Profil des Außenumfangs aufweist. Dies ermöglicht es, dass die Vertiefungen in dem Kronenprofil entsprechende Anschlagelemente bilden, während die Spitzen des Kronenprofils die Bördellaschen bilden.In particular, in a connection of the housing element by means of a bead, it is advantageous if the second housing element has a "crown-like" profile of the outer periphery. This allows the recesses in the crown profile to form corresponding stop members, while the tips of the crown profile form the flanging tabs.

In dem Vertiefungsbereich des Kronenprofils können dann an dem Außenumfang des ersten Gehäuseelements ausgebildete Erweiterungen aufgenommen werden, um bei dem Niederhalten des ersten Gehäuseelements die definierte Lage zwischen dem ersten Gehäuseelement und dem zweiten Gehäuseelement zu erreichen, insbesondere einen Kontakt zwischen dem ersten Gehäuseelement und dem Anschlagelement herzustellen. Die Bördellaschen, die in dem Bereich zwischen den Erweiterungen am Umfang des ersten Gehäuseelements angeordnet sind, können dann zur Erreichung der Umbördelung umgelegt werden, insbesondere um einen sich radial nach außen erstreckenden Randbereich des ersten Gehäuseelements umgelegt werden.In the recessed area of the crown profile, extensions formed on the outer circumference of the first housing element can then be received in order to achieve the defined position between the first housing element and the second housing element when holding down the first housing element, in particular to establish contact between the first housing element and the stop element , The flanged tabs, which are arranged in the region between the extensions on the circumference of the first housing element, can then be folded to achieve the flanging, in particular be folded around a radially outwardly extending edge region of the first housing element.

Da durch dieses Kronenprofil ausschließlich das Umlegen einzelner Bördellaschen und nicht des gesamten Randes des zweiten Gehäuseelements notwendig ist, kann die benötige Bördelkraft reduziert werden, was den Einsatz von pneumatischen Pressen bzw. elektromotorischen Pressen für den Bördelprozess ermöglicht.Since only the folding of individual flanged tabs and not the entire edge of the second housing element is necessary by this crown profile, the required flaring force can be reduced, which allows the use of pneumatic presses or electromotive presses for the crimping process.

Das Verhältnis der Breite der Kronenspitzen zur Breite der Anschlagelemente ist vorzugsweise geringer als 1:1, um eine größtmögliche Reduzierung der für die Verformung bzw. Umbördelung notwendigen Kraft zu erreichen. Durch die Ausbildung dieses Kronenprofils wird außerdem erreicht, dass das Anschlagelement an einen Umfangsrand des zweiten Gehäuseelements angeordnet ist, wodurch der Einfluss des Aufbaus der Verbindungskraft, insbesondere während einer Umbördelung, auf das Anschlagelement reduziert wird, insbesondere im Vergleich zu einem radial weiter nach innen in dem Gehäuseelement angeordneten Anschlagelement.The ratio of the width of the crown tips to the width of the stop elements is preferably less than 1: 1 in order to achieve the greatest possible reduction in the force necessary for the deformation or flanging. By the formation of this crown profile is also achieved that the stop element is arranged on a peripheral edge of the second housing element, whereby the influence of the structure of the connecting force, in particular during a flanging, is reduced to the stop element, in particular in comparison to a radially further inward in the housing element arranged stop element.

Auch wird durch diese Anordnung des Anschlagelements der für die Verbindung notwendige Bauraum reduziert. So ist bei einer radial inneren Anordnung ein größerer Halteberich vorzusehen.Also, this arrangement of the stop element reduces the space required for the connection space. Thus, with a radially inner arrangement, a larger holding period is to be provided.

Also wird durch diese Anordnung des Anschlagelement am radialen Umfangsrand erreicht, dass ein geringerer Bauraumbedarf, verglichen mit alternativen mechanischen Anschlagslösungen, vorliegt.So is achieved by this arrangement of the stop element at the radial peripheral edge, that a smaller space requirement, compared with alternative mechanical stop solutions, is present.

Wie erwähnt, liegt der Vorteil der erfindungsgemäßen Ausgestaltung des Aktuators, des Verfahrens und der Vorrichtung unter anderem darin, dass die Gefahr, dass die Membran bzw. ein Membranbereich, wie eine Membranwulst, nicht korrekt in einem Einspannbereich verpresst ist und dadurch während des Betriebes der Steuerdose herausrutschen kann, minimiert ist. Insbesondere kann zur Kontrolle auf aufwendige Abfragen eines korrekten Sitzes der Membran, beispielsweise durch eine Einzelteilprüfung, verzichtet werden. Dies ermöglicht es, dass das bisher bekannte Verbindungsverfahren mit einem vorgeschalteten Vorverstämmen und diversen Abfragen und Prüfungen der Einzelbauteile in einen vollautomatischen Prozess überführt werden kann. Hierbei ist hervorzuheben, dass derartige aus dem Stand der Technik bekannte Verstemmschritte, Abfragen und Prüfungen keine 100%ige Sicherheit bieten. Sie liefern nur Indizien, dass eine niO-Lage vorliegen könnte und es können nicht alle niO-Lagen erkannt werden. Das erfindungsgemäße Verfahren ermöglicht hingegen eine 100%ige Ernennung der niO-Lagen.As mentioned, the advantage of the inventive design of the actuator, the method and the device is, inter alia, that the risk that the membrane or a membrane region, such as a membrane bead, is not pressed correctly in a clamping area and thereby during operation of the Control can slip out, is minimized. In particular, can be dispensed with control to elaborate queries of a correct fit of the membrane, for example by an item test. This makes it possible for the hitherto known connection method with a preceding pre-mastering and various queries and tests of the individual components to be converted into a fully automatic process. It should be emphasized that such known from the prior art Verstemmschritte, queries and tests do not provide 100% security. They only deliver Indications that a niO situation could exist and not all niO layers can be detected. On the other hand, the method according to the invention enables a 100% appointment of the niO layers.

Darüber hinaus kann ein Federeinbauraum einer Feder des Aktuators und ein Gesamthub des Aktuators bereits in der Konstruktionsphase besser definiert werden, da die genauere Verpressung der Membran bekannt ist. Dadurch kann eine bessere Federauslegung und somit eine verbesserte Kennlinienberechnung ermöglicht werden. Die in dem erfindungsgemäßen Verfahren eingesetzten Einzelteile, insbesondere das erste Gehäuseelement, das zweite Gehäuseelement und die Membran, können schließlich im Vergleich zu aus dem Stand der Technik bekannten Aktuatoren, abgesehen von der Ausbildung der Anschlagelemente und Anpassung der Werkzeuge, ohne wesentliche konstruktive Anpassung verwendet werden.In addition, a spring installation space of a spring of the actuator and a total stroke of the actuator can be better defined already in the design phase, since the more accurate compression of the membrane is known. As a result, a better spring design and thus an improved characteristic calculation can be made possible. The individual parts used in the method according to the invention, in particular the first housing element, the second housing element and the membrane can finally be used in comparison to known from the prior art actuators, apart from the formation of the stop elements and adjustment of the tools without significant structural adjustment ,

Der Aktuator kann als Unterdruck- oder Überdruckaktuator ausgebildet sein.The actuator may be designed as a vacuum or overpressure actuator.

Weitere Merkmale und Vorteile der Erfindung ergeben sich aus der nachfolgenden Beschreibung, in der bevorzugte Ausführungsformen der Erfindung anhand von Zeichnungen beispielhaft erläutert sind.Further features and advantages of the invention will become apparent from the following description in which preferred embodiments of the invention with reference to drawings are exemplified.

Dabei zeigt:

Figur 1a bis 1d
Ansichten eines aus dem Stand der Technik bekannten Aktuators,
Figur 2
eine Aufsicht auf einen erfindungsgemäßen Aktuator;
Figur 3
eine Detailansicht des Aktuators der Figur 2 gemäß dem Ausschnitt B;
Figur 4
eine Querschnittsansicht des Ausschnitts C der Figur 2; und
Figur 5
eine Kraftwegdiagramm, in dem entsprechende Soll- und Ist-Kraft-Weg-Kennlinien eingezeichnet sind.
Showing:
FIGS. 1a to 1d
Views of an actuator known from the prior art,
FIG. 2
a plan view of an actuator according to the invention;
FIG. 3
a detailed view of the actuator of FIG. 2 according to the section B;
FIG. 4
a cross-sectional view of the section C of FIG. 2 ; and
FIG. 5
a Kraftwegdiagramm, in which corresponding desired and actual force-displacement curves are located.

In Figur 2 ist ein erfindungsgemäßer Aktuator 101 bzw. Steuerdose, der ein erstes Gehäuseelement in Form eines Deckels 103 und ein zweites Gehäuseelement in Form eines Gehäuses 107 umfasst, dargestellt. Das erste Gehäuseelement 103 weist eine Symmetrieachse S1 und das zweite Gehäuseelement 107 weist eine zweite Symmetrieachse S2 auf. Sowohl der Deckel 103 als auch das Gehäuse 107 sind rotationssymmetrisch zu der Symmetrieachse S1 bzw. Symmetrieachse S2 ausgebildet. Der Deckel 103 und das Gehäuse 107 sind über eine Verbindungseinrichtung in Form einer Umbördelung 105 miteinander verbunden.In FIG. 2 an actuator 101 according to the invention or control box, which comprises a first housing element in the form of a cover 103 and a second housing element in the form of a housing 107, is shown. The first housing element 103 has an axis of symmetry S 1 and the second housing element 107 has a second axis of symmetry S 2 . Both the cover 103 and the housing 107 are rotationally symmetrical to the symmetry axis S 1 or symmetry axis S 2 is formed. The lid 103 and the housing 107 are connected to each other via a connecting device in the form of a flanging 105.

In Figur 3 ist eine Detailansicht der Umbördelung 105 gemäß dem Ausschnitt B in Figur 2 dargestellt. Wie in Figur 3 zu entnehmen ist, sind im Bereich der Umbördelung 105 am zweiten Gehäuseelement 107 Anschlagelemente 111 ausgebildet. Die Anschlagelemente 111 sind durch Vertiefungen in einem Kronenprofil gebildet, wobei durch die Spitzen des Kronenprofils Bördellaschen 113 gebildet werden. Zwischen den einzelnen Bördellaschen 113 sind mit den Anschlagelementen 111 in direktem Kontakt stehende Erweiterungen 115 des ersten Gehäuseelements 103 angeordnet. Nach einer erfolgten Verbindung des ersten Gehäuseelements 103 mit dem zweiten Gehäuseelement 107 mittels der durch die Umbördelung, insbesondere die Bördellaschen 113, gebildeten Verbindungseinrichtung existiert ein mechanischer Kontakt zwischen den Erweiterungen 115 und den Anschlagelementen 111. Wie Figur 3 insbesondere zu entnehmen ist, sind die Anschlagelemente 111 außerhalb eine Verbindungsbereiches 114 angeordnet, dass heißt außerhalb eines Bereiches, in dem eine Verbindungskraft zwischen dem ersten Gehäuseelement 103 und dem zweiten Gehäuseelement 107 durch die Bördellaschen 113, insbesondere eine Verformung derselben, aufgebaut wird. Dadurch wird sichergestellt, dass ein definierter Abstand zwischen dem ersten Gehäuseelement 103 und dem zweiten Gehäuseelement 107 eingestellt wird, wie nachfolgend ausführlicher beschrieben ist.In FIG. 3 is a detailed view of the bead 105 according to the detail B in FIG. 2 shown. As in FIG. 3 can be seen, 107 stop members 111 are formed in the region of the bead 105 on the second housing member. The stop elements 111 are formed by depressions in a crown profile, wherein flanged tabs 113 are formed by the tips of the crown profile. Between the individual flanging tabs 113, extensions 115 of the first housing element 103 which are in direct contact with the stop elements 111 are arranged. After a successful connection of the first housing element 103 with the second housing element 107 by means of the connecting device formed by the bead, in particular the flanged tabs 113, there is a mechanical contact between the extensions 115 and the stop elements 111 FIG. 3 In particular, it can be seen, the stopper members 111 are disposed outside a connecting portion 114, that is, outside of a range in which a connecting force between the first housing member 103 and the second housing member 107 by the flanged tabs 113, in particular a deformation thereof, is constructed. This ensures that a defined distance between the first housing element 103 and the second housing element 107 is set, as described in more detail below.

Wie Figur 3 weiter zu entnehmen ist, erstrecken sich die Erweiterungen 115 in eine radiale Richtung bezüglich der Symmetrieachse S1 bzw. Symmetrieachse S2 während die Bördellaschen 113 sich entlang einer axialen Richtung der Symmetrieachse S1 und S2, insbesondere vor einer Umbördelung, erstrecken.As FIG. 3 can further be found, extend the extensions 115 in a radial direction with respect to the axis of symmetry S 1 and symmetry axis S 2 while the flanged tabs 113 along an axial direction of the axis of symmetry S 1 and S 2 , in particular before a flanging extend.

Figur 3 ist ferner zu entnehmen, dass die Anschlagelemente 111 bzw. die Erweiterungen 115 eine Breite b1 aufweisen, während die Bördellaschen 113 eine Breite b2 aufweisen. Bevorzugt ist das Verhältnis b2:b1 kleiner als 1:1, besonders bevorzugt 1:2. So kann die Breite b1 beispielsweise 10 mm betragen, während die Breite b2 5 mm beträgt, wenn der Aktuator 101 beispielsweise einen Durchmesser von 100 mm aufweist. Dieses Verhältnis bietet den Vorteil, dass vergleichsweise geringe Kräfte für eine Verformung der Bördellaschen 113 während einer Umbördelung aufgebaut werden müssen, jedoch gleichzeitig die Bördellaschen 113 eine ausreichende Stabilität aufweisen, um durch ungewollte externe Einflüsse nicht verformt zu werden. Vorstellbar ist auch, dass die Breite b2 auf 2 bis 3mm reduziert wird und die Breite b1 auf 17 bis 18 mm erhöht wird. FIG. 3 It can also be seen that the stop elements 111 and the extensions 115 have a width b 1 , while the flanged tabs 113 have a width b 2 . The ratio b 2 : b 1 is preferably less than 1: 1, particularly preferably 1: 2. For example, the width b 1 may be 10 mm, while the width b 2 is 5 mm, for example, when the actuator 101 has a diameter of 100 mm. This ratio offers the advantage that comparatively small forces have to be built up for a deformation of the flanging tabs 113 during a beading, but at the same time the flanged tabs 113 have sufficient stability so as not to be deformed by unwanted external influences. It is also conceivable that the width b 2 is reduced to 2 to 3 mm and the width b 1 is increased to 17 to 18 mm.

In Figur 4 ist eine Querschnittsansicht des Ausschnitts C der Figur 2 aus Richtung R der Figur 3 dargestellt. Wie Figur 4 zu entnehmen ist, ist zwischen dem Gehäuseelement 103 und dem Gehäuseelement 107 eine Membran 109 eingespannt. In durchgezogenen Linien ist in Figur 4 der Aktuator 101 in einem Zustand dargestellt, in dem die Membranen 109 in das Gehäuse 107 eingelegt wurde und das Gehäuseelement 103 von der in gestrichelten Linien in Figur 4 dargestellten Position mittels einer nicht dargestellten Niederhalteeinrichtung in Richtung des Gehäuses 107 bzw. der Membran 109 in die in durchgezogenen Linien in Figur 4 dargestellte Position bewegt wurde, bis die Erweiterung 115 auf dem Anschlagelement 111 aufliegt.In FIG. 4 is a cross-sectional view of the section C of FIG. 2 from direction R of FIG. 3 shown. As FIG. 4 can be seen, a membrane 109 is clamped between the housing member 103 and the housing member 107. In solid lines is in FIG. 4 illustrated the actuator 101 in a state in which the membranes 109 has been inserted into the housing 107 and the housing element 103 of the in dashed lines in FIG. 4 shown position by means of a hold-down device, not shown in the direction of the housing 107 and the diaphragm 109 in the solid lines in FIG. 4 shown position has been moved until the extension 115 rests on the stop member 111.

Damit wurde die Membran 109 zwischen dem Deckel 103 und dem Gehäuse 107 eingespannt, insbesondere zwischen dem Gehäuse 107 und einem Einspannelement 117, welches an dem Deckel 103 ausgebildet ist.Thus, the diaphragm 109 was clamped between the lid 103 and the housing 107, in particular between the housing 107 and a clamping member 117 which is formed on the lid 103.

Darüber hinaus ist die Membran 109 in einem Membranbereich in Form einer Membranwulst 119 zwischen dem Deckel 103 und dem Gehäuse 107 eingespannt, genauer in einem Bereich einer Vertiefung 121, die in Form eines Hinterschnitts in dem Deckel 103 ausgebildet ist und von dem Einspannelement 117 und dem Anschlagelement 111 begrenzt ist.In addition, the membrane 109 is clamped in a membrane region in the form of a membrane bead 119 between the cover 103 and the housing 107, more precisely in a region of a recess 121 which is formed in the form of an undercut in the cover 103 and the clamping element 117 and the Stop element 111 is limited.

Wie Figur 4 ferner zu entnehmen ist, ist durch das Anschlagelement 111 in dieser Position des Deckels 103 und des Gehäuses 107 die Lage und die Geometrie der Vertiefung 121 genau festgelegt bzw. definiert und gleichzeitig auch der Abstand des Deckels 103 zum Gehäuse 107 im Bereich des Einspannelementes 117 definiert. Aufgrund dieser definierten Geometrie im Einspannbereich der Membranen 109 bzw. der Membranwulst 119 kann durch das Niederhalten des Deckels 103 eine vordefinierte Membranspannung bzw. Membranverpressung eingestellt werden.As FIG. 4 it can also be seen, is by the stop member 111 in this position of the lid 103 and the housing 107, the position and the geometry of the recess 121 exactly defined or defined while the distance of the lid 103 to the housing 107 in the region of the clamping element 117 defined. Due to this defined geometry in the clamping region of the membranes 109 or the membrane bead 119, a predefined membrane tension or membrane compression can be set by holding down the cover 103.

Figur 4 zeigt darüber hinaus, dass das Anschlagelement 111 außerhalb des Bereichs angeordnet, in dem die Bördellaschen 113 angeordnet sind, so dass durch das Umlegen der Bördellasche 113 im wesentlichen keine Veränderung der Geometrie im Bereich der Membran 109 bzw. Membranwulst 119 im Bereich des Anschlagelements 111 erfolgt. Insbesondere dadurch, dass die Verbindungskraft nicht im Bereich des Anschlagelements 111 aufgebaut wird, wird eine Relativbewegung zwischen dem Anschlagelement 111 und der Erweiterung 115 als auch eine Verformung des Anschlagelements 111 und der Erweiterung 115 vermieden. Somit wird eine definierte Membranverpessung erreicht. FIG. 4 moreover, shows that the abutment element 111 is arranged outside the region in which the flanging tabs 113 are arranged, so that essentially no change in the geometry in the region of the membrane 109 or membrane bead 119 in the region of the abutment element 111 takes place due to the folding over of the flanging tab 113 , In particular, the fact that the connection force is not built up in the region of the stop element 111, a relative movement between the stop member 111 and the extension 115 and a deformation of the stop member 111 and the extension 115 is avoided. Thus, a defined Membranverpessung is achieved.

Darüber hinaus ermöglicht es auch dieser Aufbau des Aktuators 101 bzw. das erfindungsgemäße Verfahren, dass eine Fehlpositionierung der Membranen 109, insbesondere der Membranwulst 119, erkannt werden kann. Dies wird dadurch ermöglicht, dass eine Kraft-Weg-Kennlinie während der Niederhaltebewegung aufgenommen wird.In addition, this construction of the actuator 101 or the method according to the invention also makes it possible to detect a malpositioning of the membranes 109, in particular of the membrane bead 119. This is made possible by the fact that a force-displacement curve is recorded during the hold-down movement.

Vor Erreichen der in Figur 4 dargestellten Position zwischen dem Deckel 103 und dem Gehäuse 107 wurde die Membran 109 in das Gehäuse 107 eingesetzt und anschließend der Deckel 103 derartig aufgesetzt, dass ein Kontakt zwischen dem Deckel 103 und dem Membranenwulst 119 besteht, wie durch die strichpunktierten Linien in Figur 4 angedeutet. In dieser Position besteht ebenfalls ein Abstand d zwischen dem Anschlagelement 111 und der Erweiterung 115.Before reaching the in FIG. 4 shown position between the lid 103 and the housing 107, the membrane 109 was inserted into the housing 107 and then the lid 103 is placed such that a contact between the lid 103 and the membrane bead 119 is as indicated by the dotted lines in FIG. 4 indicated. In this position, there is also a distance d between the stop element 111 and the extension 115.

Durch eine Niederhaltebewegung wird dann der Deckel 103 in Richtung des Gehäuses 107 bewegt, insbesondere so, dass eine Verpressung der Membranwulst 119 im Bereich zwischen dem Gehäuse 107 und der Erweiterung 115, also der Vertiefung 121, entsteht.By a hold-down movement of the lid 103 is then moved in the direction of the housing 107, in particular so that a compression of the membrane bead 119 in the region between the housing 107 and the extension 115, ie the recess 121, is formed.

Diese Bewegung wird durch das Erreichen eines Kontakts zwischen dem Anschlagelement 111 und der Erweiterung 115 begrenzt.This movement is limited by reaching a contact between the stop member 111 and the extension 115.

In Figur 5 ist ein Kraft-Weg-Diagramm für diese Niederhaltebewegung dargestellt. Mit dem Bezugszeichen 200 ist eine Soll-Kraft-Weg-Kennlinie bezeichnet. Befindet sich die Membran 109 bzw. die Membranwulst 119 in einer gewünschten Position bzw. einer vorbestimmten, als iO-Lage bezeichneten Lage, verläuft die Kraft-Weg-Kennlinie für die Niederhaltebewegung entlang einer Ist-Kennlinie 202, die im wesentlichen der Soll-Kennlinie 200, die gerade eine iO-Lage beschreibt, entspricht. Liegt jedoch eine Verschiebung der Membranen 109, insbesondere der Membranenwulst 119, vor, beispielsweise in eine Richtung nach rechts in Figur 4, so folgt die Bewegung der Ist-Kraft-Weg-Kennlinie 204, die eine beispielhafte niO-Lage beschreibt. Innerhalb einer Prüfreihe können sich die Absolutwerte ändern, jedoch bleibt das Verhältnis der unterschiedlichen Verläufe der Kraft-Weg-Kennlinie erhalten. Damit lässt sich aus den Verhältnissen die niO-Lage von der iO-Lage unterscheiden, auch bei unterschiedlichen Prüfreihen, also Prüfreihen von Aktuatoren mit unterschiedlichen Geometrien.In FIG. 5 is a force-displacement diagram for this hold-down movement shown. Reference numeral 200 denotes a desired force-displacement characteristic. If the membrane 109 or the membrane bead 119 is located in a desired position or a predetermined position designated as an IO position, the force-displacement characteristic curve for the hold-down movement runs along an actual characteristic 202, which essentially corresponds to the desired characteristic curve 200, which just describes an OK position, corresponds. However, there is a displacement of the membranes 109, in particular the membrane bead 119, for example, in a direction to the right in FIG. 4 , then follows the movement of the actual force-displacement curve 204, which describes an exemplary niO position. Within a test series, the absolute values can change, but the ratio of the different curves of the force-displacement characteristic remains unchanged. This makes it possible to differentiate the niO position from the iO position, even with different test series, ie test series of actuators with different geometries.

Wie sich aus einem Vergleich der Ist-Kennlinie bzw. niO-Membranlagen-Kennlinie 204 mit der Soll-Kennlinie bzw. niO-Membranlagen-Kennlinie 200 ergibt, wird zunächst ein größerer Weg zurückgelegt, bis es zu einem Kontakt zwischen dem Anschlagelement 111 und der Erweiterung 115 kommt. Dieser Kontakt zeigt sich durch den Anstieg 206 der Ist-Kennlinie 204. Der Anstieg 206 beschreibt gerade den Verlauf der Kraft-Weg-Kennlinie nach Anfahren des Anschlags.As can be seen from a comparison of the actual characteristic curve or niO membrane layer characteristic curve 204 with the desired characteristic curve or niO membrane layer characteristic curve 200, initially a larger path is covered until there is contact between the abutment element 111 and the Extension 115 is coming. This contact is indicated by the increase 206 of the actual characteristic curve 204. The increase 206 describes just the course of the force-displacement curve after approaching the stop.

So verlängert sich insbesondere der Weg, wenn die Wulst 119 im Bereich zwischen dem Gehäuse 107 und dem Einspannelement 117 angeordnet ist. Ist die Membranwulst 119 also an einer Stelle außerhalb des Einspannbereichs 121 angeordnet, so wird ein frühzeitiger Kraftanstieg aufgezeichnet, da der Membranwulst 119, überhaupt bzw. einige Milimeter früher von dem Einspannelement 117 eingequetscht wird als es unter korrekten Positionsbedingungen der Membran 109 mit der Vertiefung 121 der Fall wäre. Darüber hinaus ist ein größerer Weg bis zu einem Kontakt zwischen dem Anschlagelement 111 und der Erweiterung 115 zurückzulegen.In particular, the path is extended when the bead 119 is arranged in the region between the housing 107 and the clamping element 117. If the membrane bead 119 is therefore located at a position outside the clamping region 121, an early increase in force is recorded, since the membrane bead 119, or a few millimeters earlier, is pinched by the clamping element 117 than under the correct position conditions of the diaphragm 109 with the recess 121 the case would be. In addition, a larger way to a contact between the stop member 111 and the extension 115 to cover.

Somit ermöglicht es das erfindungsgemäße Verfahren, den erfindungsgemäßen Aktuator als auch die erfindungsgemäße Vorrichtung, dass in einem Aktuator eine definierte Membranverpressung zwischen zwei Gehäuseelementen erreicht werden kann und eine verlässliche Überwachung eines korrekten Sitzes der Membran, insbesondere einer Membranwulst, in einem Einspannbereich während eines Montageprozesses erreicht werden kann.Thus, the method according to the invention, the actuator according to the invention and the device according to the invention make it possible to achieve a defined membrane compression between two housing elements in an actuator and to reliably monitor a correct fit of the membrane, in particular a membrane bead, in a clamping area during a mounting process can be.

Die in der vorstehenden Beschreibung, in den Ansprüchen und in den Zeichnungen offenbarten Merkmale können sowohl einzeln als auch in beliebiger Kombination wesentlich für die Erfindung in ihren verschiedenen Ausführungsformen sein.The features disclosed in the foregoing description, in the claims and in the drawings may, both individually and in any combination, be essential to the invention in its various embodiments.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

11
Aktuatoractuator
33
Deckelcover
55
Umbördelungbeading
77
Gehäusecasing
99
Membranmembrane
1111
BördelringCrimped
1313
BördellascheBördellasche
1515
BördelmatritzeBördelmatritze
1717
Endanschlagend stop
1919
Wulstbead
101101
Aktuatoractuator
103103
Deckelcover
105105
Umbördelungbeading
107107
Gehäusecasing
109109
Membranmembrane
111111
Anschlagelementstop element
113113
BördellascheBördellasche
114114
Verbindungsbereichconnecting area
115115
Erweiterungextension
116116
Seitenflächeside surface
117117
Einspannelementclamping
119119
Membranwulstdiaphragm bead
121121
Vertiefungdeepening
200200
Soll-KennlinieTarget curve
202202
Ist-KennlinieIs characteristic
204204
Ist-KennlinieIs characteristic
206206
Anstiegrise
S1, S2 S 1 , S 2
Symmetrieachseaxis of symmetry
A, B, CA, B, C
Ausschnittneckline
dd
Abstanddistance
RR
Richtungdirection
b1, b2 b 1 , b 2
Breitewidth

Claims (15)

  1. A pneumatic actuator (101) comprising at least one first housing element (103) and at least one second housing element (107) which can be connected to the first housing element (103) by means of at least one connecting device (113), wherein a connecting force can be built up between the first housing element (103) and the second housing element (107) in at least one connecting region (114) by means of the connecting device (113), at least one membrane (109, 119) can be clamped at least in some sections between the first housing element (103) and the second housing element (107), and the second housing element (107) comprises at least one stop element (111) which limits a movement of the first housing element (103) in the direction of the membrane (109) and of the second housing element (107) and which comes into direct contact with the first housing element (103) when the first housing element (103) is connected to the second housing element (107), wherein furthermore the stop element (111) is arranged outside the connecting region (114) at least in some sections and the membrane (109) having a thickening (119) in an edge region at least in some sections, which can be arranged in at least one cavity (121) of the first housing element (103) and/or of the second housing element (107), characterized in that the first housing element (103) and/or the second housing element (107) comprise(s) at least one clamping element (117) and/or at least one first contact region, wherein a clamping force can be exerted onto the membrane (109) between the first housing element (103) and the second housing element (107) by means of the clamping element (117) and/or of the first contact region, and the cavity (121) is limited at least in some sections by the stop element (111), on the one hand, and the first contact region and/or the clamping element (117), on the other hand.
  2. The pneumatic actuator according to Claim 1, characterized in that the stop element (111) is in direct contact with the first housing element (103) after the first housing element (103) is connected to the second housing element (107) and/or a direct force fit is provided between the first housing element (103) and the second housing element (107) by means of the stop element (111) when the first housing element (103) is connected to the second housing element (107).
  3. The pneumatic actuator according to Claim 1 or 2, characterized in that the first housing element comprises a housing of the actuator and the second housing element comprises a lid of the actuator or the first housing element comprises a lid (103) of the actuator (101) and the second housing element comprises a housing (107) of the actuator (101), wherein in particular the lid (103) limits a control region of the actuator at least in some sections and/or the housing (107) limits a driving region of the actuator at least in some sections and/or at least one driving device, at least one position detecting device and/or at least one return element, such as a spring, is/are arranged inside the lid (103).
  4. The pneumatic actuator according to any one of the preceding claims,
    characterized in that
    after the first housing element (103) and the second housing element (107) are connected, the thickening (119) is arranged in the cavity (121) and/or the cavity (121) is configured in the form of an undercut in the first housing element (103) and/or the second housing element (107) at least in some sections.
  5. The pneumatic actuator according to any one of the preceding claims,
    characterized in that
    the first housing element (103) having at least one first axis of symmetry (S1) and the second housing element (107) having at least one second axis of symmetry (S2),
    wherein preferably one membrane surface spanned by the membrane (109) extends essentially vertically to the first axis of symmetry (S1) and/or the second axis of symmetry (S2) and/or the first axis of symmetry (S1) extends parallel to the second axis of symmetry (S2) and/or coincides with the second axis of symmetry (S2) when the first housing element (103) is connected to the second housing element (107).
  6. The pneumatic actuator according to any one of the preceding claims,
    characterized in that
    the stop element (111) is located on a radially outer side of the thickening (119) with respect to the first axis of symmetry (S1) and/or the second axis of symmetry (S2), and/or the clamping element (117) and/or the first contact region is/are located on a radially inner side of the thickening (119) with respect to the first axis of symmetry (S1) and/or the second axis of symmetry (S2).
  7. The pneumatic actuator according to any one of the preceding claims,
    characterized in that
    the stop element (111) extends essentially parallel to the second axis of symmetry (S2) and the stop element (111) comes into contact with the first housing element (103) in the first contact region of the first housing element (103) when the first housing element (103) is connected, wherein the first contact region is preferably formed by at least one enlargement (115) extending radially outwards with respect to the first axis of symmetry (S1) in particular outside the connecting region (114).
  8. The pneumatic actuator according to any one of the preceding claims,
    characterized in that
    the connecting region (114) only partially covers a circumferential region, in particular a circumference with respect to the first axis of symmetry (S1) and/or the second axis of symmetry (S2), of the first housing element (103) and/or of the second housing element (107), and/or the connecting device comprises at least one flange (113), at least one clip element, at least one clamping element and/or at least one crimping element, wherein the flange preferably having at least one flange tongue (113) preferably comprised by the second housing element (107), wherein the flange tongue (113) extends parallel to the first axis of symmetry (S1) and/or the second axis of symmetry (S2) at least in some sections.
  9. The pneumatic actuator according to any one of the preceding claims,
    characterized in that
    a plurality of stop elements (111), connecting devices (113), connecting regions (114), first contact regions and/or enlargements (115) is provided, wherein preferably at least one flange tongue (113), preferably a plurality of flange tongues (113), in particular all of the flange tongues (113), of the connecting devices respectively is/are arranged between two enlargements (115) at least in some sections.
  10. The pneumatic actuator according to any one of Claims 7 to 9, characterized in that the flange tongue (113) having a side surface (116) extending at an inclination to the first axis of symmetry (S1) and/or the second axis of symmetry (S2) and/or a rounded-off outer edge at least in some sections, in particular for configuring an insertion aid and/or an insertion inclined portion for the enlargements (115) of the first housing element (103).
  11. The pneumatic actuator according to any one of the preceding claims,
    characterized in that
    the connecting region (114) of all of the connecting devices covers less than 50%, more preferably 50% to 40%, even more preferably 40% to 35%, still more preferably 35% to 30% and most preferably less than 30% of the circumference of the first housing element (103) and/or of the second housing element (107) in a plane vertical to the first axis of symmetry (S1) and/or the second axis of symmetry (S2), preferably the ratio between an extension of the connecting region (b2), in particular of the flange tongue (113), and an extension (b1) of the enlargement (115) in a plane vertical to the first axis of symmetry (S1) and/or the second axis of symmetry (S2) is essentially 1:1, more preferably 1:1 to 1:1.5, even more preferably 1:1.5 to 1:1.6, still more preferably 1:1.6 to 1:1.7 and most preferably less than 1:2.
  12. A method for connecting at least one first housing element (103) and at least one second housing element (107) of a pneumatic actuator (101) according to any one of the preceding claims by clamping at least one membrane (109) between the first housing element (103) and the second housing element (107) at least in some sections, comprising the arrangement of the membrane (109) in the second housing element (107), the mounting of the first housing element (103) on the second housing element (107) until a contact of the first housing element (103) with at least one region of the membrane (109) is created, the moving of the first housing element (103) in the direction of the second housing element (107) and/or of the membrane (109), under recording a current force-displacement characteristic (202, 204) for the movement until a stop element (111) of the second housing element (107) establishes contact with the first housing element (103), and the evaluation of the current force-displacement characteristic (202, 204) in order to detect a predetermined position of the membrane (109) with respect to the first housing element (103) and/or the second housing element (107).
  13. The method according to Claim 12, characterized in that the first housing element (103) is moved by means of at least one holding-down device and/or characterized in that the force being applied for the movement of the first housing element (103) in the direction of the second housing element (107) and/or of the membrane (109) is acquired as the current force-displacement characteristic (202, 204) as a function of the displacement of this movement.
  14. The method according to Claim 12 or 13, characterized in that the evaluation of the current force-displacement characteristic (202, 204) comprises a comparison of the current force-displacement characteristic (202, 204) with at least one desired force-displacement characteristic (200) and/or by means of the evaluation the detection of a predetermined position of a region of the membrane (109), such as of a thickening (119), is achieved, in particular a detection is conducted, that the region (119) of the membrane (109) is arranged at least partially outside a desired region, in particular of a cavity (121) which is preferably limited by the first housing element (103) and/or the second housing element (107) at least in some sections, and/or between at least one clamping element (117) and/or at least one first contact region, on the one hand, and the first housing element (103) and/or the second housing element (107), on the other hand, wherein it is identified in particular by means of the evaluation, in particular in order to identify a deviation of the predetermined position of the membrane (109), that compared with the desired force-displacement characteristic (200) an increase in force is detected for a shorter distance of the movement and/or at an earlier point in time of the movement, and/or following the start of the increase in force a greater displacement until such time as the first housing element (103) makes contact with the stop element (111) is detected.
  15. The method according to any one of Claims 12 to 14, characterized in that when the predetermined position of the membrane (109) and/or of the membrane region (119) is detected, a connection of the first housing element (103) with the second housing element (107) is established by means of at least one connecting device (113), preferably by means of the establishment of a flange, in particular by mean of the deformation of at least one flange tongue (113), preferably by means of at least one flange device, preferably at least one flange ring of the flange device acting for example in an axial direction, and/or by means of at least one caulking device, for example by means of a radially acting slider.
EP13736826.2A 2012-07-03 2013-07-02 Actuator and a method and device for connecting housing elements of an actuator Not-in-force EP2870388B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102012105928.4A DE102012105928A1 (en) 2012-07-03 2012-07-03 Actuator and method and apparatus for connecting housing elements of an actuator
PCT/EP2013/063939 WO2014006046A1 (en) 2012-07-03 2013-07-02 Actuator and a method and device for connecting housing elements of an actuator

Publications (2)

Publication Number Publication Date
EP2870388A1 EP2870388A1 (en) 2015-05-13
EP2870388B1 true EP2870388B1 (en) 2016-04-27

Family

ID=48790382

Family Applications (1)

Application Number Title Priority Date Filing Date
EP13736826.2A Not-in-force EP2870388B1 (en) 2012-07-03 2013-07-02 Actuator and a method and device for connecting housing elements of an actuator

Country Status (3)

Country Link
EP (1) EP2870388B1 (en)
DE (1) DE102012105928A1 (en)
WO (1) WO2014006046A1 (en)

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1121507A (en) * 1952-10-29 1956-08-20 Carter Carburetor Corp Fuel pump
DE2312921B2 (en) 1973-03-10 1976-06-10 Joh. Vaillant Kg, 5630 Remscheid PRESSURE EXPANSION VESSEL FOR A CENTRAL HEATING SYSTEM
DE3102382A1 (en) * 1981-01-24 1982-09-02 Westfälische Metall Industrie KG Hueck & Co, 4780 Lippstadt Servomotor for the pneumatic actuation of actuating elements in motor vehicles
KR930002779B1 (en) * 1987-11-09 1993-04-10 미쓰비시전기주식회사 Diaphragm Device
DE10254692A1 (en) * 2002-11-23 2004-06-09 Daimlerchrysler Ag Assembling, adjusting parts clamped relative to each other, e.g. in gearboxes, involves fixing parts point between new gradient increase, plastic deformation of plastically deformable clamping element
US7306195B2 (en) * 2004-11-17 2007-12-11 Honeywell International, Inc. Anti-icing actuator assembly for pneumatic valve
DE102006048084A1 (en) 2006-10-11 2008-04-17 Gustav Wahler Gmbh U. Co. Kg Linear sensor for e.g. exhaust gas recycling valve, has magnet arrangement with magnets arranged at distance from one another and parallel to one another, where hall sensor is arranged in center in gap between magnets
DE202008003005U1 (en) * 2008-03-03 2008-05-08 Borgwarner Inc., Auburn Hills Pneumatic control box of an exhaust gas turbocharger
DE102010032871B4 (en) * 2010-07-30 2018-09-13 Daimler Ag Method for determining a position and / or positional orientation of a component or a component arrangement

Also Published As

Publication number Publication date
DE102012105928A1 (en) 2014-01-09
WO2014006046A1 (en) 2014-01-09
EP2870388A1 (en) 2015-05-13

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