EP2851455A1 - Electroplated wear-resistant coating and method for the same - Google Patents

Electroplated wear-resistant coating and method for the same Download PDF

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Publication number
EP2851455A1
EP2851455A1 EP14179103.8A EP14179103A EP2851455A1 EP 2851455 A1 EP2851455 A1 EP 2851455A1 EP 14179103 A EP14179103 A EP 14179103A EP 2851455 A1 EP2851455 A1 EP 2851455A1
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EP
European Patent Office
Prior art keywords
particles
weight
electrolyte
component
hard material
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Granted
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EP14179103.8A
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German (de)
French (fr)
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EP2851455B1 (en
Inventor
André Werner
Josef Linska
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MTU Aero Engines AG
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MTU Aero Engines AG
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D15/00Electrolytic or electrophoretic production of coatings containing embedded materials, e.g. particles, whiskers, wires
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/09Mixtures of metallic powders
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C19/00Alloys based on nickel or cobalt
    • C22C19/03Alloys based on nickel or cobalt based on nickel
    • C22C19/05Alloys based on nickel or cobalt based on nickel with chromium
    • C22C19/058Alloys based on nickel or cobalt based on nickel with chromium without Mo and W
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C19/00Alloys based on nickel or cobalt
    • C22C19/07Alloys based on nickel or cobalt based on cobalt
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C27/00Alloys based on rhenium or a refractory metal not mentioned in groups C22C14/00 or C22C16/00
    • C22C27/06Alloys based on chromium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C30/00Alloys containing less than 50% by weight of each constituent
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/12Electroplating: Baths therefor from solutions of nickel or cobalt
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/56Electroplating: Baths therefor from solutions of alloys
    • C25D3/562Electroplating: Baths therefor from solutions of alloys containing more than 50% by weight of iron or nickel or cobalt
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/48After-treatment of electroplated surfaces
    • C25D5/50After-treatment of electroplated surfaces by heat-treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2301/00Metallic composition of the powder or its coating
    • B22F2301/05Light metals
    • B22F2301/052Aluminium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2301/00Metallic composition of the powder or its coating
    • B22F2301/15Nickel or cobalt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2301/00Metallic composition of the powder or its coating
    • B22F2301/20Refractory metals
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12014All metal or with adjacent metals having metal particles
    • Y10T428/12028Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, etc.]
    • Y10T428/12049Nonmetal component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12014All metal or with adjacent metals having metal particles
    • Y10T428/12028Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, etc.]
    • Y10T428/12049Nonmetal component
    • Y10T428/12056Entirely inorganic

Definitions

  • the present invention relates to a galvanically produced wear protection coating and to a corresponding process for its production.
  • turbomachines such as stationary gas turbines or aircraft engines
  • certain components are exposed to high temperatures and aggressive media, which require appropriate protection of the components, for example by coatings.
  • coatings for example, it is known to provide components in turbomachinery with various coatings serving different purposes, such as hot gas corrosion protection coatings, wear protection coatings, and the like.
  • High-temperature wear protection layers usually include hard materials that can withstand wear.
  • Such high-temperature wear protection layers are applied according to the state of the art by build-up welding or thermal spraying.
  • thermal spraying or build-up welding not all component areas of a component for the application of a corresponding high-temperature wear protective layer accessible and by locally different thermal loads on the component during thermal spraying or build-up welding may lead to undesirable inhomogeneities in the wear protection layers or the underlying base material.
  • the corresponding method should enable a homogeneous wear protection coating with good adhesion to the component to be coated and be as simple and effective as possible.
  • the invention is based on the idea that a wear protection coating, which comprises hard material particles and / or lubricant particles, can be produced by a galvanic production method, wherein the hard material particles and / or lubricant particles can be dispersed in a corresponding electrolyte bath.
  • the invention builds on the fact that it is already known to deposit hot gas corrosion layers galvanically, as for example in the documents EP 0 424 863 A1 . DE 38 15 976 A1 and the US 4,895,625 A is described. Accordingly, a wear protection coating with an MCrAl matrix in which M stands for Co and / or Ni is proposed, in which hard material particles and / or lubricant particles are embedded in the matrix.
  • the hard material particles and / or lubricant particles may be contained together in a proportion of 5% by volume to 40% by volume, in particular 10% by volume to 30% by volume, in the wear protection coating and the matrix of the wear protection coating may be 15% by weight to 50% % By weight, in particular 20% by weight to 40% by weight cobalt and / or 15% by weight to 50% by weight, in particular 20% by weight to 40% by weight nickel, 10% by weight to 30% by weight, in particular from 10% by weight to 25% by weight of chromium and from 1% by weight to 10% by weight, in particular from 2% by weight to 8% by weight, of aluminum.
  • composition is of course always 100 wt.% Results, wherein the ingredients are to be selected within the specified ranges and possibly additional alloying ingredients must be added. If, for example, both cobalt and nickel are provided in the matrix of the anti-wear coating, then the maximum values of the specified ranges, ie in each case 50% by weight, can not be realized since at least 10% by weight of chromium and 1% by weight of aluminum must continue to be present , However, if, for example, only cobalt is contained in the matrix, then the cobalt content can be selected in the entire specified range, since in addition to the other specified constituents chromium and aluminum, additional alloying constituents may be present.
  • the following components can be used in suitable concentrations or amounts in the process for producing a wear-resistant coating described below.
  • an electrolyte which contains cobalt and / or nickel.
  • first particles are dispersed, wherein the first particles comprise hard material particles and / or Gleitstoffp
  • second particles are dispersed in the electrolyte, the second particles comprising metal alloy particles in which the metal alloy comprises chromium and aluminum.
  • the first particles serve to introduce the hard material particles and / or lubricant particles provided in the wear protection coating to be produced, while the second particles in the form of the metal alloy particles serve to form the MCrAl matrix together with the electrolytes containing cobalt and / or nickel.
  • a suitably prepared electrolyte, in which the first and second particles are dispersed, is used for the electrodeposition of a layer on a component to be coated.
  • the electrodeposited layer thus comprises a matrix of cobalt and / or nickel corresponding to the composition of the electrolyte as well as embedded first and second particles.
  • the electrodeposited coating can be subjected to a heat treatment in which the embedded metal alloy particles are dissolved and together with the deposited matrix of cobalt and / or nickel form a corresponding MCrAl matrix in which M is formed by cobalt and / or nickel.
  • the heat treatment may be carried out at a temperature of 950 ° C to 1200 ° C, in particular 1000 ° C to 1150 ° C for 2 to 20 hours, in particular between 5 and 15 hours.
  • the heat treatment can be carried out under vacuum, whereby the component and the electrodeposited layer can be homogeneously exposed together to the corresponding temperature.
  • a local heating of the electrodeposited layer by a surface heating can be made.
  • the cobalt and / or nickel-containing electrolyte for electrodeposition may include nickel sulfate and / or cobalt sulfate. Further, sodium chloride and / or boric acid may be present in the electrolyte.
  • the metal alloy of the metal alloy particles may be formed by CrAl, CrAlY, CrAlHf, CrAlYHf, CrAlTa, CrAlYTa, CrAlSi, MoCrSiAl, CrCoAl, CrNiAl, and alloys of chromium and aluminum containing at least one or more elements selected from yttrium, hafnium, tantalum, silicon , Molybdenum, nickel and cobalt.
  • the first and second particles, ie the hard material and / or lubricant particles, and the metal alloy particles may each be provided in the electrolyte in a proportion of 50 g / l to 300 g / l, preferably a total amount of particles in the range 300 g / l up to 400 g / l should not be exceeded.
  • the first particles may have a maximum or average particle size of less than or equal to 10 .mu.m, in particular between 1 .mu.m and 5 .mu.m, while the second particles may have a maximum or average particle size of less than or equal to 15 .mu.m, in particular between 1 .mu.m and 5 .mu.m.
  • the first particles in the form of hard material particles and / or lubricant particles may have a metallic shell, in particular a shell which comprises or is formed from nickel and / or cobalt, in order to introduce the hard material particles and / or lubricant particles in the galvanic process with dispersed electrolyte improve.
  • the first particles may include lubricant particles in the form of solid lubricants, particularly in the form of hexagonal boron nitride, to reduce wear through improved sliding movement of the coating with the wear components.
  • the first particles in the form of hard material particles can be formed by oxides, in particular chromium oxide or zirconium oxide, which protect the underlying component by its hardness and thus resistance to the wear partners.
  • the invention provides the possibility of creating a wear protection coating suitable for turbomachines with an MCrAl matrix with incorporated hard material particles and / or lubricant particles, which can be applied uniformly to a component even in hard-to-reach areas without undue, in particular inhomogeneous temperature loads.
  • the Fig. 1 shows an electrolyte 3 in an electrolyte bath in which first particles 1 and second particles 2 are dispersed.
  • the electrolyte is a mixture of cobalt sulfate, nickel sulfate, boric acid and sodium chloride, for example 240 g / l cobalt sulphate, 240 g / l nickel sulphate, 35 g / l boric acid and 20 g / l sodium chloride.
  • the ph value of the electrolyte is set between 4.5 and 4.7.
  • the first particles 1, which are dispersed in the electrolyte 3, are hard material particles and / or lubricant particles.
  • the hard material particles may be formed by oxides and in the present preferred embodiment, the hard material particles are formed by chromium oxide or zirconium oxide, which are added in the form of particles having average particle sizes of 5 microns in an amount of 100 g / l to the electrolyte.
  • the first particles are formed by lubricant particles formed by a solid lubricant such as hexagonal boron nitride. The lubricant particles are also dispersed in the electrolyte with an average particle size of 5 ⁇ m at a concentration of 100 g / l.
  • the second particles 2 contained in the electrolyte 3 are metal alloy particles containing at least chromium and aluminum, especially predominantly chromium and aluminum. Predominantly, this means that the sum of the proportions of chromium and aluminum form the largest alloying constituent of the metal alloy particles, in particular make up more than 50% by weight of the metal alloy of the metal alloy particles.
  • the second particles 2 can also be dispersed in the electrolyte 3 with an average particle size of 5 microns in an amount of 200 g / l.
  • the electrolyte is brought to a temperature of 30 ° C to 70 ° C and kept in motion by suitable stirrers or the like, so that the dispersed first and second particles 1, 2 are uniformly distributed in the electrolyte 3.
  • the Fig. 2 shows the electrolyte bath Fig. 1 in a galvanic deposition of a wear protection coating according to the invention on a component 4.
  • the component is connected as a cathode to a power supply 6, while an additional anode 5 is arranged in the electrolyte bath.
  • the Fig. 3 shows the component 4 with the deposited layer 7, which has a NiCo matrix with embedded first particles 1 and second particles 2.
  • the current density in the electrodeposition may be in the range of 1 to 10 A / dm 2 .
  • the deposited layer 7 is heat-treated together with the component 4 in a temperature range of 1000 to 1150 ° C. for 5 to 15 hours under vacuum, so that the second particles 2 are made of a CrAl alloy together with the CoNi matrix of the deposited ones Layer form a CoNiCrAl matrix in which hard material particles 9a of chromium and / or zirconium oxide and lubricant particles 9b of hexagonal boron nitride are present in the CoNiCrAl matrix in order to form the wear protection coating 10 on the component 4.
  • a CrAlY alloy is used for the second particles 2, then a CoNiCrAlY matrix 8 of the wear protection coating 10 is formed.
  • the first particles 1 are provided with a metal shell of nickel and / or cobalt, which in the heat treatment step between the 3 and 4 dissolves in the matrix 8, so that the hard material particles 9a and the Gleitstoffpelle 9b are present without surrounding casing in the wear-resistant coating 10.

Abstract

Die vorliegende Erfindung betrifft ein Verfahren zur Herstellung einer Verschleißschutzbeschichtung auf einem Bauteil, insbesondere einem Bauteil einer Strömungsmaschine, wobei das Verfahren die folgenden Schritte umfasst: Bereitstellen eines Elektrolyten (3), der Co und/oder Ni enthält,
Dispergieren von ersten Partikeln (1) in den Elektrolyten, wobei die ersten Partikel Hartstoffpartikel und/oder Gleitstoffpartikel umfassen,
Dispergieren von zweiten Partikeln (2) in den Elektrolyten, wobei die zweiten Partikel Metalllegierungspartikel umfassen, bei denen die Metalllegierung Chrom und Aluminium aufweist,
Bereitstellen des zu beschichtenden Bauteils (4) in einem Bad des Elektrolyten, der mit ersten und zweiten Partikeln dispergiert ist, und
galvanisches Abscheiden einer Matrix aus Co und/oder Ni mit eingelagerten Metalllegierungspartikeln (2) und eingelagerten Hartstoffpartikeln und/oder Gleitstoffpartikeln (1) auf dem Bauteil.
Außerdem betrifft die Erfindung eine entsprechend hergestellte Verschleißschutzbeschichtung.

Figure imgaf001
The present invention relates to a method for producing a wear protection coating on a component, in particular a component of a turbomachine, the method comprising the following steps: providing an electrolyte (3) containing Co and / or Ni,
Dispersing first particles (1) in the electrolyte, wherein the first particles comprise hard material particles and / or lubricant particles,
Dispersing second particles (2) in the electrolyte, the second particles comprising metal alloy particles in which the metal alloy comprises chromium and aluminum,
Providing the component (4) to be coated in a bath of the electrolyte dispersed with first and second particles, and
galvanic deposition of a matrix of Co and / or Ni with embedded metal alloy particles (2) and embedded hard material particles and / or lubricant particles (1) on the component.
Moreover, the invention relates to a suitably produced wear protection coating.
Figure imgaf001

Description

HINTERGRUND DER ERFINDUNGBACKGROUND OF THE INVENTION GEBIET DER ERFINDUNGFIELD OF THE INVENTION

Die vorliegende Erfindung betrifft eine galvanisch hergestellte Verschleißschutzbeschichtung sowie ein entsprechendes Verfahren zu ihrer Herstellung.The present invention relates to a galvanically produced wear protection coating and to a corresponding process for its production.

STAND DER TECHNIKSTATE OF THE ART

In Strömungsmaschinen, wie stationären Gasturbinen oder Flugzeugtriebwerken, werden bestimmte Bauteile hohen Temperaturen und aggressiven Medien ausgesetzt, die einen entsprechenden Schutz der Bauteile beispielsweise durch Beschichtungen erfordern. Entsprechend ist es bekannt, Bauteile in Strömungsmaschinen mit verschiedenen Beschichtungen zu versehen, die unterschiedlichen Zwecken dienen, wie beispielsweise Heißgaskorosionsschutzschichten, Verschleißschutzbeschichtungen und dergleichen.In turbomachines, such as stationary gas turbines or aircraft engines, certain components are exposed to high temperatures and aggressive media, which require appropriate protection of the components, for example by coatings. Accordingly, it is known to provide components in turbomachinery with various coatings serving different purposes, such as hot gas corrosion protection coatings, wear protection coatings, and the like.

Bekannte Hochtemperaturverschleißschutzschichten umfassen üblicherweise harte Materialien, die dem Verschleiß widerstehen können. Derartige Hochtemperaturverschleißschutzschichten werden nach dem Stand der Techni durch Auftragsschweißen oder thermisches Spritzen aufgebracht. Allerdings sind durch thermisches Spritzen oder Auftragsschweißen nicht alle Bauteilbereiche eines Bauteils für die Aufbringung einer entsprechenden Hochtemperaturverschleißschutzschicht zugänglich und durch örtlich unterschiedliche thermische Belastungen des Bauteils während des thermischen Spritzens oder Auftragsschweißens kann es zu unerwünschten Inhomogenitäten im Bereich der Verschleißschutzschichten oder des darunter liegenden Grundwerkstoffs kommen.Known high-temperature wear protection layers usually include hard materials that can withstand wear. Such high-temperature wear protection layers are applied according to the state of the art by build-up welding or thermal spraying. However, by thermal spraying or build-up welding not all component areas of a component for the application of a corresponding high-temperature wear protective layer accessible and by locally different thermal loads on the component during thermal spraying or build-up welding may lead to undesirable inhomogeneities in the wear protection layers or the underlying base material.

OFFENBARUNG DER ERFINDUNGDISCLOSURE OF THE INVENTION AUFGABE DER ERFINDUNGOBJECT OF THE INVENTION

Es ist deshalb Aufgabe der vorliegenden Erfindung, ein Verfahren zur Herstellung einer Hochtemperaturverschleißschutzschicht, insbesondere für Bauteile von Strömungsmaschinen, sowie entsprechende Verschleißschutzschichten bereitzustellen, bei denen keine inhomogenen thermischen Belastungen des zu beschichtenden Bauteils erzeugt werden und insbesondere auch eine Beschichtung des Bauteils an schwer zugänglichen Bereichen ermöglicht wird. Darüber hinaus soll das entsprechende Verfahren eine homogene Verschleißschutzbeschichtung mit einer guten Haftfestigkeit am zu beschichtenden Bauteil ermöglichen und möglichst einfach und effektiv durchführbar sein.It is therefore an object of the present invention to provide a method for producing a high-temperature wear protection layer, in particular for components of turbomachines, as well as corresponding wear protection layers, in which no inhomogeneous thermal stresses of the component to be coated are produced and in particular allows a coating of the component in hard to reach areas becomes. In addition, the corresponding method should enable a homogeneous wear protection coating with good adhesion to the component to be coated and be as simple and effective as possible.

TECHNISCHE LÖSUNGTECHNICAL SOLUTION

Diese Aufgabe wird gelöst durch ein Verfahren mit den Merkmalen des Anspruchs 1 sowie eine Verschleißschutzbeschichtung mit den Merkmalen des Anspruchs 14. Vorteilhafte Ausgestaltungen sind Gegenstand der abhängigen Ansprüche.This object is achieved by a method having the features of claim 1 and a wear protection coating having the features of claim 14. Advantageous embodiments are the subject of the dependent claims.

Die Erfindung geht aus von der Idee, dass eine Verschleißschutzbeschichtung, welche Hartstoffpartikel und/oder Gleitstoffpartikel umfasst, durch ein galvanisches Herstellungsverfahren erzeugt werden kann, wobei die Hartstoffpartikel und/oder Gleitstoffpartikel in einem entsprechenden Elektrolytbad dispergiert sein können. Die Erfindung baut hierbei darauf auf, dass es bereits bekannt ist, Heißgaskorrosionsschichten galvanisch abzuscheiden, wie dies beispielsweise in den Dokumenten EP 0 424 863 A1 , DE 38 15 976 A1 und der US 4,895,625 A beschrieben ist. Entsprechend wird eine Verschleißschutzbeschichtung mit einer MCrAl - Matrix, bei der M für Co und/oder Ni steht, vorgeschlagen, bei welcher in der Matrix Hartstoffpartikel und/oder Gleitstoffpartikel eingelagert sind.The invention is based on the idea that a wear protection coating, which comprises hard material particles and / or lubricant particles, can be produced by a galvanic production method, wherein the hard material particles and / or lubricant particles can be dispersed in a corresponding electrolyte bath. The invention builds on the fact that it is already known to deposit hot gas corrosion layers galvanically, as for example in the documents EP 0 424 863 A1 . DE 38 15 976 A1 and the US 4,895,625 A is described. Accordingly, a wear protection coating with an MCrAl matrix in which M stands for Co and / or Ni is proposed, in which hard material particles and / or lubricant particles are embedded in the matrix.

Die Hartstoffpartikel und/oder Gleitstoffpartikel können zusammen in einem Anteil von 5 Vol.% bis 40 Vol.%, insbesondere 10 Vol.% bis 30 Vol.%, in der Verschleißschutzbeschichtung enthalten sein und die Matrix der Verschleißschutzbeschichtung kann 15 Gew.% bis 50 Gew.%, insbesondere 20 Gew.% bis 40 Gew.% Kobalt und/oder 15 Gew.% bis 50 Gew.%, insbesondere 20 Gew.% bis 40 Gew.% Nickel, 10 Gew.% bis 30 Gew.%, insbesondere 10 Gew.% bis 25 Gew.% Chrom und 1 Gew.% bis 10 Gew.%, insbesondere 2 Gew.% bis 8 Gew.% Aluminium beinhalten. Die Angaben für die Zusammensetzung sind hierbei so zu verstehen, dass die Zusammensetzung selbstverständlich immer 100 Gew.% ergibt, wobei die Bestandteile innerhalb der angegeben Bereiche zu wählen sind und eventuell weitere Legierungsbestandteile zugegeben werden müssen. Ist beispielsweise in der Matrix der Verschleißschutzbeschichtung sowohl Kobalt als auch Nickel vorgesehen, so können die Maximalwerte der angegebenen Bereiche, also jeweils 50 Gew.%, nicht verwirklicht werden, da weiterhin mindestens 10 Gew.% Chrom und 1 Gew.% Aluminium enthalten sein müssen. Ist jedoch beispielsweise lediglich Kobalt in der Matrix enthalten, so kann der Kobaltgehalt im gesamten angegebenen Bereich gewählt werden, da neben den weiteren angegebenen Bestandteilen Chrom und Aluminium zusätzliche Legierungsbestandteile enthalten sein können.The hard material particles and / or lubricant particles may be contained together in a proportion of 5% by volume to 40% by volume, in particular 10% by volume to 30% by volume, in the wear protection coating and the matrix of the wear protection coating may be 15% by weight to 50% % By weight, in particular 20% by weight to 40% by weight cobalt and / or 15% by weight to 50% by weight, in particular 20% by weight to 40% by weight nickel, 10% by weight to 30% by weight, in particular from 10% by weight to 25% by weight of chromium and from 1% by weight to 10% by weight, in particular from 2% by weight to 8% by weight, of aluminum. The data for the composition are to be understood in this case that the composition is of course always 100 wt.% Results, wherein the ingredients are to be selected within the specified ranges and possibly additional alloying ingredients must be added. If, for example, both cobalt and nickel are provided in the matrix of the anti-wear coating, then the maximum values of the specified ranges, ie in each case 50% by weight, can not be realized since at least 10% by weight of chromium and 1% by weight of aluminum must continue to be present , However, if, for example, only cobalt is contained in the matrix, then the cobalt content can be selected in the entire specified range, since in addition to the other specified constituents chromium and aluminum, additional alloying constituents may be present.

Um die jeweiligen Bestandteile der Verschleißschutzbeschichtung entsprechend zu erzielen, können bei dem nachfolgend angegebenen Verfahren zur Herstellung einer Verschleißschutzbeschichtung die entsprechenden Komponenten in geeigneten Konzentrationen oder Mengen eingesetzt werden.In order to achieve the respective constituents of the wear-resistant coating, the following components can be used in suitable concentrations or amounts in the process for producing a wear-resistant coating described below.

Um die MCrAl - Matrix der gewünschten Verschleißschutzbeschichtung herzustellen, wird erfindungsgemäß ein Elektrolyt bereitgestellt, der Kobalt und/oder Nickel enthält. In diesem Elektrolyten werden erste Partikel dispergiert, wobei die ersten Partikel Hartstoffpartikel und/oder Gleitstoffpartikel umfassen. Darüber hinaus werden zweite Partikel in den Elektrolyten dispergiert, wobei die zweiten Partikel Metalllegierungspartikel umfassen, bei denen die Metalllegierung Chrom und Aluminium aufweist. Die ersten Partikel dienen zur Einbringung der in der zu erzeugenden Verschleißschutzbeschichtung vorgesehenen Hartstoffpartikel und/oder Gleitstoffpartikel, während die zweiten Partikel in Form der Metalllegierungspartikel zur Ausbildung der MCrAl-Matrix zusammen mit den Kobalt und/oder Nickel enthaltenden Elektrolyten dienen.In order to produce the MCrAl matrix of the desired wear protection coating, according to the invention an electrolyte is provided which contains cobalt and / or nickel. In this electrolyte first particles are dispersed, wherein the first particles comprise hard material particles and / or Gleitstoffpartikel. In addition, second particles are dispersed in the electrolyte, the second particles comprising metal alloy particles in which the metal alloy comprises chromium and aluminum. The first particles serve to introduce the hard material particles and / or lubricant particles provided in the wear protection coating to be produced, while the second particles in the form of the metal alloy particles serve to form the MCrAl matrix together with the electrolytes containing cobalt and / or nickel.

Ein entsprechend vorbereiteter Elektrolyt, in dem die ersten und zweiten Partikel dispergiert sind, wird zur galvanischen Abscheidung einer Schicht an einem zu beschichtenden Bauteil verwendet. Die galvanisch abgeschiedene Schicht umfasst folglich eine Matrix aus Kobalt und/oder Nickel entsprechend der Zusammensetzung des Elektrolyten sowie eingelagerte erste und zweite Partikel.A suitably prepared electrolyte, in which the first and second particles are dispersed, is used for the electrodeposition of a layer on a component to be coated. The electrodeposited layer thus comprises a matrix of cobalt and / or nickel corresponding to the composition of the electrolyte as well as embedded first and second particles.

Die galvanisch abgeschiedene Beschichtung kann einer Wärmebehandlung unterzogen werden, bei der die eingelagerten Metalllegierungspartikel aufgelöst werden und zusammen mit der abgeschiedenen Matrix aus Kobalt und/oder Nickel eine entsprechende MCrAl - Matrix bilden, bei der M durch Kobalt und/oder Nickel gebildet ist.The electrodeposited coating can be subjected to a heat treatment in which the embedded metal alloy particles are dissolved and together with the deposited matrix of cobalt and / or nickel form a corresponding MCrAl matrix in which M is formed by cobalt and / or nickel.

Die Wärmebehandlung kann bei einer Temperatur von 950°C bis 1200°C, insbesondere 1000°C bis 1150°C für 2 bis 20 Stunden, insbesondere zwischen 5 und 15 Stunden, durchgeführt werden.The heat treatment may be carried out at a temperature of 950 ° C to 1200 ° C, in particular 1000 ° C to 1150 ° C for 2 to 20 hours, in particular between 5 and 15 hours.

Die Wärmebehandlung kann unter Vakuum erfolgen, wobei Bauteil und galvanisch abgeschiedene Schicht zusammen homogen der entsprechenden Temperatur ausgesetzt werden können. Alternativ kann auch eine lokale Erwärmung der galvanisch abgeschiedenen Schicht durch eine Oberflächenerwärmung vorgenommen werden.The heat treatment can be carried out under vacuum, whereby the component and the electrodeposited layer can be homogeneously exposed together to the corresponding temperature. Alternatively, a local heating of the electrodeposited layer by a surface heating can be made.

Der Kobalt und/oder Nickel enthaltende Elektrolyt für die galvanische Abscheidung kann Nickelsulfat und/oder Kobaltsulfat umfassen. Ferner kann in dem Elektrolyt Natriumchlorid und/oder Borsäure vorhanden sein.The cobalt and / or nickel-containing electrolyte for electrodeposition may include nickel sulfate and / or cobalt sulfate. Further, sodium chloride and / or boric acid may be present in the electrolyte.

Die Metalllegierung der Metalllegierungspartikel kann durch CrAl, CrAlY, CrAlHf, CrAlYHf, CrAlTa, CrAlYTa, CrAlSi, MoCrSiAl, CrCoAl, CrNiAl und durch Legierungen mit Chrom und Aluminium gebildet sein, die mindestens ein oder mehrere Elemente ausgewählt aus Yttrium, Hafnium, Tantal, Silizium, Molybdän, Nickel und Kobalt umfassen.The metal alloy of the metal alloy particles may be formed by CrAl, CrAlY, CrAlHf, CrAlYHf, CrAlTa, CrAlYTa, CrAlSi, MoCrSiAl, CrCoAl, CrNiAl, and alloys of chromium and aluminum containing at least one or more elements selected from yttrium, hafnium, tantalum, silicon , Molybdenum, nickel and cobalt.

Die ersten und zweiten Partikel, also die Hartstoff- und/oder Gleitstoffpartikel, sowie die Metalllegierungspartikel können jeweils mit einem Anteil von 50 g/l bis 300 g/l im Elektrolyt vorgesehen sein, wobei bevorzugt eine Gesamtmenge von Partikeln im Bereich 300 g/l bis 400 g/l nicht überschritten werden soll.The first and second particles, ie the hard material and / or lubricant particles, and the metal alloy particles may each be provided in the electrolyte in a proportion of 50 g / l to 300 g / l, preferably a total amount of particles in the range 300 g / l up to 400 g / l should not be exceeded.

Die ersten Partikel können eine maximale oder durchschnittliche Partikelgröße kleiner oder gleich 10 µm, insbesondere zwischen 1 µm und 5 µm aufweisen, während die zweiten Partikel eine maximale oder durchschnittliche Partikelgröße kleiner oder gleich 15 µm, insbesondere zwischen 1 µm und 5 µm, aufweisen können.The first particles may have a maximum or average particle size of less than or equal to 10 .mu.m, in particular between 1 .mu.m and 5 .mu.m, while the second particles may have a maximum or average particle size of less than or equal to 15 .mu.m, in particular between 1 .mu.m and 5 .mu.m.

Die ersten Partikel in Form von Hartstoffpartikeln und/oder Gleitstoffpartikeln können eine metallische Hülle aufweisen, insbesondere eine Hülle, die Nickel und/oder Kobalt umfasst oder aus diesen gebildet ist, um die Einbringung der Hartstoffpartikel und/oder Gleitstoffpartikel im galvanischen Prozess mit dispergiertem Elektrolyten zu verbessern.The first particles in the form of hard material particles and / or lubricant particles may have a metallic shell, in particular a shell which comprises or is formed from nickel and / or cobalt, in order to introduce the hard material particles and / or lubricant particles in the galvanic process with dispersed electrolyte improve.

Die ersten Partikel können Gleitstoffpartikel in Form von Festschmiermitteln, insbesondere in Form von hexagonalem Bornitrid, umfassen, um durch eine verbesserte gleitende Bewegung der Beschichtung mit den Verschleißpartnern den Verschleiß zu verringern.The first particles may include lubricant particles in the form of solid lubricants, particularly in the form of hexagonal boron nitride, to reduce wear through improved sliding movement of the coating with the wear components.

Die ersten Partikel in Form von Hartstoffpartikeln können durch Oxide, insbesondere Chromoxid oder Zirkonoxid, gebildet sein, welche das darunter liegende Bauteil durch ihre Härte und damit Widerstandsfähigkeit gegenüber den Verschleißpartnern schützen.The first particles in the form of hard material particles can be formed by oxides, in particular chromium oxide or zirconium oxide, which protect the underlying component by its hardness and thus resistance to the wear partners.

Insgesamt ergibt sich durch die Erfindung die Möglichkeit eine insbesondere für Strömungsmaschinen geeignete Verschleißschutzbeschichtung mit einer MCrAl - Matrix mit eingelagerten Hartstoffpartikeln und/oder Gleitstoffpartikeln zu schaffen, die ohne unzulässige, insbesondere inhomogene Temperaturbelastungen gleichmäßig an einem Bauteil auch an schwer zugänglichen Stellen aufgebracht werden kann.Overall, the invention provides the possibility of creating a wear protection coating suitable for turbomachines with an MCrAl matrix with incorporated hard material particles and / or lubricant particles, which can be applied uniformly to a component even in hard-to-reach areas without undue, in particular inhomogeneous temperature loads.

KURZBESCHREIBUNG DER FIGURENBRIEF DESCRIPTION OF THE FIGURES

Die beigefügten Zeichnungen zeigen in rein schematischer Weise in

  • Fig. 1 eine Querschnittansicht eines erfindungsgemäß dispergierten Elektrolytbades;
  • Fig. 2 eine Querschnittansicht eines erfindungsgemäß dispergierten Elektrolytbades bei der galvanischen Abscheidung einer Schicht auf einem zu beschichtenden Bauteil;
  • Fig. 3 einen Querschnitt durch ein Bauteil mit einer erfindungsgemäß abgeschiedenen Schicht; und in
  • Fig. 4 einen Querschnitt durch ein Bauteil mit einer erfindungsgemäß abgeschiedenen Verschleißschutzbeschichtung nach einer Wärmebehandlung.
The accompanying drawings show in a purely schematic manner in FIG
  • Fig. 1 a cross-sectional view of an inventively dispersed electrolyte bath;
  • Fig. 2 a cross-sectional view of an inventively dispersed electrolyte bath in the electrodeposition of a layer on a component to be coated;
  • Fig. 3 a cross section through a component with a deposited according to the invention layer; and in
  • Fig. 4 a cross section through a component with a deposited according to the invention wear protection coating after a heat treatment.

AUSFÜHRUNGSBEISPIELEmbodiment

Weitere Vorteile, Kennzeichen und Merkmale der vorliegenden Erfindung werden bei der nachfolgenden detaillierten Beschreibung eines Ausführungsbeispiels deutlich. Allerdings ist die Erfindung nicht auf dieses Ausführungsbeispiel beschränkt.Further advantages, characteristics and features of the present invention will become apparent in the following detailed description of an embodiment. However, the invention is not limited to this embodiment.

Die Fig. 1 zeigt einen Elektrolyten 3 in einem Elektrolytbad, in welchem erste Partikel 1 und zweite Partikel 2 dispergiert sind.The Fig. 1 shows an electrolyte 3 in an electrolyte bath in which first particles 1 and second particles 2 are dispersed.

Bei dem Elektrolyten handelt es sich um ein Gemisch aus Kobaltsulfat, Nickelsulfat, Borsäure und Natriumchlorid, wobei beispielsweise 240 g/l Kobaltsulfat, 240 g/l Nickelsulfat, 35 g/l Borsäure und 20 g/l Natriumchlorid eingesetzt werden können. Der ph - Wert des Elektrolyten wird zwischen 4,5 und 4,7 eingestellt.The electrolyte is a mixture of cobalt sulfate, nickel sulfate, boric acid and sodium chloride, for example 240 g / l cobalt sulphate, 240 g / l nickel sulphate, 35 g / l boric acid and 20 g / l sodium chloride. The ph value of the electrolyte is set between 4.5 and 4.7.

Die ersten Partikel 1, die in den Elektrolyten 3 dispergiert sind, sind Hartstoffpartikel und/oder Gleitstoffpartikel. Die Hartstoffpartikel können durch Oxide gebildet sein und bei dem vorliegenden bevorzugten Ausführungsbeispiel werden die Hartstoffpartikel durch Chromoxid oder Zirkonoxid gebildet, welche in Form von Partikel mit durchschnittlichen Partikelgrößen von 5 µm in einer Menge von 100 g/l dem Elektrolyten beigefügt werden. Darüber hinaus werden die ersten Partikel durch Gleitstoffpartikel gebildet, die durch einen Festschmierstoff, wie beispielsweise hexagonales Bornitrid gebildet sind. Die Gleitstoffpartikel werden ebenfalls mit einer durchschnittlichen Partikelgröße von 5 µm mit einer Konzentration von 100 g/l in dem Elektrolyten dispergiert.The first particles 1, which are dispersed in the electrolyte 3, are hard material particles and / or lubricant particles. The hard material particles may be formed by oxides and in the present preferred embodiment, the hard material particles are formed by chromium oxide or zirconium oxide, which are added in the form of particles having average particle sizes of 5 microns in an amount of 100 g / l to the electrolyte. Moreover, the first particles are formed by lubricant particles formed by a solid lubricant such as hexagonal boron nitride. The lubricant particles are also dispersed in the electrolyte with an average particle size of 5 μm at a concentration of 100 g / l.

Die zweiten Partikel 2, die in dem Elektrolyten 3 enthalten sind, sind Metalllegierungspartikel, die zumindest Chrom und Aluminium, insbesondere überwiegend Chrom und Aluminium enthalten. Überwiegend bedeutet hierbei, dass die Summe der Anteile an Chrom und Aluminium den größten Legierungsbestandteil der Metalllegierungspartikel bilden, insbesondere mehr als 50 Gew.% der Metalllegierung der Metalllegierungspartikel ausmachen.The second particles 2 contained in the electrolyte 3 are metal alloy particles containing at least chromium and aluminum, especially predominantly chromium and aluminum. Predominantly, this means that the sum of the proportions of chromium and aluminum form the largest alloying constituent of the metal alloy particles, in particular make up more than 50% by weight of the metal alloy of the metal alloy particles.

Die zweiten Partikel 2 können ebenfalls mit einer durchschnittlichen Partikelgröße von 5 µm in einer Menge von 200 g/l in den Elektrolyten 3 dispergiert werden.The second particles 2 can also be dispersed in the electrolyte 3 with an average particle size of 5 microns in an amount of 200 g / l.

Der Elektrolyt wird auf eine Temperatur von 30°C bis 70°C gebracht und durch geeignete Rührgeräte oder dergleichen in Bewegung gehalten, sodass die dispergierten ersten und zweiten Partikel 1, 2 gleichmäßig verteilt im Elektrolyten 3 vorliegen.The electrolyte is brought to a temperature of 30 ° C to 70 ° C and kept in motion by suitable stirrers or the like, so that the dispersed first and second particles 1, 2 are uniformly distributed in the electrolyte 3.

Die Fig. 2 zeigt das Elektrolytbad aus Fig. 1 bei einer galvanischen Abscheidung einer erfindungsgemäßen Verschleißschutzbeschichtung auf einem Bauteil 4. Hierbei wird das Bauteil als Kathode an eine Stromversorgung 6 angeschlossen, während eine zusätzliche Anode 5 im Elektrolytbad angeordnet wird.The Fig. 2 shows the electrolyte bath Fig. 1 in a galvanic deposition of a wear protection coating according to the invention on a component 4. In this case, the component is connected as a cathode to a power supply 6, while an additional anode 5 is arranged in the electrolyte bath.

Die Fig. 3 zeigt das Bauteil 4 mit der abgeschiedenen Schicht 7, welche eine NiCo - Matrix mit eingelagertem ersten Partikeln 1 und zweiten Partikeln 2 aufweist. Die Stromdichte bei der galvanischen Abscheidung kann im Bereich von 1 bis 10 A/dm2 liegen.The Fig. 3 shows the component 4 with the deposited layer 7, which has a NiCo matrix with embedded first particles 1 and second particles 2. The current density in the electrodeposition may be in the range of 1 to 10 A / dm 2 .

Die abgeschiedene Schicht 7 wird zusammen mit dem Bauteil 4 einer Wärmebehandlung unterzogen und zwar in einem Temperaturbereich von 1000 bis 1150°C für 5 bis 15 Stunden unter Vakuum, sodass die zweiten Partikel 2 aus einer CrAl - Legierung zusammen mit der CoNi - Matrix der abgeschiedenen Schicht eine CoNiCrAl - Matrix bilden, in der Hartstoffpartikel 9a aus Chrom - und/oder Zirkonoxid und Gleitstoffpartikel 9b aus hexagonalem Bornitrid in der CoNiCrAl - Matrix vorliegen, um die Verschleißschutzbeschichtung 10 auf dem Bauteil 4 zu bilden.The deposited layer 7 is heat-treated together with the component 4 in a temperature range of 1000 to 1150 ° C. for 5 to 15 hours under vacuum, so that the second particles 2 are made of a CrAl alloy together with the CoNi matrix of the deposited ones Layer form a CoNiCrAl matrix in which hard material particles 9a of chromium and / or zirconium oxide and lubricant particles 9b of hexagonal boron nitride are present in the CoNiCrAl matrix in order to form the wear protection coating 10 on the component 4.

Wird beispielsweise für die zweiten Partikel 2 eine CrAlY - Legierung eingesetzt, so bildet sich eine CoNiCrAlY - Matrix 8 der Verschleißschutzbeschichtung 10 aus.If, for example, a CrAlY alloy is used for the second particles 2, then a CoNiCrAlY matrix 8 of the wear protection coating 10 is formed.

Bei dem gezeigten Ausführungsbeispiel der Fig. 1 bis 4 sind die ersten Partikel 1 mit einer Metallhülle aus Nickel und/oder Kobalt versehen, welche sich beim Wärmebehandlungsschritt zwischen den Fig. 3 und 4 in der Matrix 8 auflöst, sodass die Hartstoffpartikel 9a und die Gleitstoffpartikel 9b ohne umgebende Hülle in der Verschleißschutzbeschichtung 10 vorliegen.In the embodiment shown the Fig. 1 to 4 For example, the first particles 1 are provided with a metal shell of nickel and / or cobalt, which in the heat treatment step between the 3 and 4 dissolves in the matrix 8, so that the hard material particles 9a and the Gleitstoffpartikel 9b are present without surrounding casing in the wear-resistant coating 10.

Obwohl die vorliegende Erfindung anhand des Ausführungsbeispiels detailliert beschrieben worden ist, insbesondere bezüglich der eingesetzten Werkstoffe und der Verfahrensparameter, ist es für den Fachmann selbstverständlich, dass die Erfindung nicht auf diese Werkstoffe und Verfahrensparameter bzw. allgemein die Angaben im Ausführungsbeispiel beschränkt ist, sondern dass vielmehr Abwandlungen in der Weise möglich sind, dass andere Werkstoffe eingesetzt und unterschiedliche Verfahrensparameter verwendet werden können, ohne dass der Schutzbereich der beigefügten Ansprüche verlassen wird. Insbesondere ist es möglich einzelne vorgestellte Merkmale wegzulassen oder andersartige Kombinationen von Merkmalen vorzunehmen ohne den Schutzbereich der beigefügten Ansprüche zu verlassen. Die Offenbarung der vorliegenden Anmeldung schließt sämtliche Kombinationen der vorgestellten Einzelmerkmale mit ein.Although the present invention has been described in detail with reference to the exemplary embodiment, in particular with regard to the materials used and the process parameters, it is obvious to the person skilled in the art that the invention is not limited to these materials and process parameters or in general the information in the exemplary embodiment. but that rather modifications are possible in the way that other materials can be used and different process parameters can be used without departing from the scope of the appended claims. In particular, it is possible to omit individual introduced features or to make other types of combinations of features without departing from the scope of the appended claims. The disclosure of the present application includes all combinations of the featured individual features.

Claims (16)

Verfahren zur Herstellung einer Verschleißschutzbeschichtung (10) auf einem Bauteil, insbesondere einem Bauteil einer Strömungsmaschine, wobei das Verfahren die folgenden Schritte umfasst: Bereitstellen eines Elektrolyten (3), der Co und/oder Ni enthält, Dispergieren von ersten Partikeln (1) in den Elektrolyten, wobei die ersten Partikel Hartstoffpartikel und/oder Gleitstoffpartikel umfassen, Dispergieren von zweiten Partikeln (2) in den Elektrolyten, wobei die zweiten Partikel Metalllegierungspartikel umfassen, bei denen die Metalllegierung Chrom und Aluminium aufweist, Bereitstellen des zu beschichtenden Bauteils (4) in einem Bad des Elektrolyten, der mit ersten und zweiten Partikeln dispergiert ist, und galvanisches Abscheiden einer Matrix aus Co und/oder Ni mit eingelagerten Metalllegierungspartikeln (2) und eingelagerten Hartstoffpartikeln und/oder Gleitstoffpartikeln (1) auf dem Bauteil. Method for producing a wear protection coating (10) on a component, in particular a component of a turbomachine, the method comprising the following steps: Providing an electrolyte (3) containing Co and / or Ni, Dispersing first particles (1) in the electrolyte, wherein the first particles comprise hard material particles and / or lubricant particles, Dispersing second particles (2) in the electrolyte, the second particles comprising metal alloy particles in which the metal alloy comprises chromium and aluminum, Providing the component (4) to be coated in a bath of the electrolyte dispersed with first and second particles, and galvanic deposition of a matrix of Co and / or Ni with embedded metal alloy particles (2) and embedded hard material particles and / or lubricant particles (1) on the component. Verfahren nach Anspruch 1,
dadurch gekennzeichnet, dass
nach dem galvanischen Abscheiden einer Matrix aus Co und/oder Ni mit eingelagerten Metalllegierungspartikeln und eingelagerten Hartstoffpartikeln und/oder Gleitstoffpartikeln auf dem Bauteil das Bauteil einer Wärmebehandlung unterzogen wird.
Method according to claim 1,
characterized in that
after the galvanic deposition of a matrix of Co and / or Ni with embedded metal alloy particles and embedded hard material particles and / or lubricant particles on the component, the component is subjected to a heat treatment.
Verfahren nach Anspruch 2,
dadurch gekennzeichnet, dass
die Wärmebehandlung bei einer Temperatur von 950°C bis 1200°C, insbesondere 1000°C bis 1150°C für 2 bis 20 h, insbesondere zwischen 5 und 15 h erfolgt.
Method according to claim 2,
characterized in that
the heat treatment at a temperature of 950 ° C to 1200 ° C, in particular 1000 ° C to 1150 ° C for 2 to 20 h, in particular between 5 and 15 h.
Verfahren nach Anspruch 2 oder 3,
dadurch gekennzeichnet, dass
die Wärmebehandlung unter Vakuum erfolgt.
Method according to claim 2 or 3,
characterized in that
the heat treatment is carried out under vacuum.
Verfahren nach einem der vorhergehenden Ansprüche,
dadurch gekennzeichnet, dass
der Elektrolyt (3) NiSO4 und/oder CoSO4 umfasst.
Method according to one of the preceding claims,
characterized in that
the electrolyte (3) comprises NiSO 4 and / or CoSO 4 .
Verfahren nach einem der vorhergehenden Ansprüche,
dadurch gekennzeichnet, dass
der Elektrolyt (3) NaCl und/oder H3BO3 umfasst.
Method according to one of the preceding claims,
characterized in that
the electrolyte (3) comprises NaCl and / or H 3 BO 3 .
Verfahren nach einem der vorhergehenden Ansprüche,
dadurch gekennzeichnet, dass
die Metalllegierung der Metalllegierungspartikel (2) eine Zusammensetzung aufweist, die ausgewählt ist aus der Gruppe, die CrAl, CrAlY, CrAlHf, CrAlYHf, CrAlTa, CrAlYTa, CrAlSi, MoCrSiAl, CrCoAl, CrNiAl und Legierungen mit Cr und Al umfasst, die mindestens ein oder mehrere Elemente ausgewählt aus Y, Hf, Ta, Si, Mo, Ni und Co umfassen.
Method according to one of the preceding claims,
characterized in that
the metal alloy of the metal alloy particles (2) has a composition selected from the group consisting of CrAl, CrAlY, CrAlHf, CrAlYHf, CrAlTa, CrAlYTa, CrAlSi, MoCrSiAl, CrCoAl, CrNiAl, and alloys of Cr and Al having at least one or more several elements selected from Y, Hf, Ta, Si, Mo, Ni and Co include.
Verfahren nach einem der vorhergehenden Ansprüche,
dadurch gekennzeichnet, dass
die ersten und zweiten Partikel (1, 2) jeweils mit einem Anteil von 50 g/l bis 300 g/l im Elektrolyt vorgesehen sind.
Method according to one of the preceding claims,
characterized in that
the first and second particles (1, 2) are each provided with a proportion of 50 g / l to 300 g / l in the electrolyte.
Verfahren nach einem der vorhergehenden Ansprüche,
dadurch gekennzeichnet, dass
die ersten Partikel (1) eine maximale oder durchschnittliche Partikelgröße kleiner oder gleich 10 µm, insbesondere zwischen 1 µm und 5 µm aufweisen.
Method according to one of the preceding claims,
characterized in that
the first particles (1) have a maximum or average particle size of less than or equal to 10 μm, in particular between 1 μm and 5 μm.
Verfahren nach einem der vorhergehenden Ansprüche,
dadurch gekennzeichnet, dass
die zweiten Partikel (2) eine maximale oder durchschnittliche Partikelgröße kleiner oder gleich 15 µm, insbesondere zwischen 1 µm und 5 µm aufweisen.
Method according to one of the preceding claims,
characterized in that
the second particles (2) have a maximum or average particle size of less than or equal to 15 μm, in particular between 1 μm and 5 μm.
Verfahren nach einem der vorhergehenden Ansprüche,
dadurch gekennzeichnet, dass
die ersten Partikel (1) eine metallische Hülle aufweisen, insbesondere eine Hülle, die Ni und/oder Co umfasst oder aus diesen gebildet ist.
Method according to one of the preceding claims,
characterized in that
the first particles (1) have a metallic shell, in particular a shell which comprises or is formed from Ni and / or Co.
Verfahren nach einem der vorhergehenden Ansprüche,
dadurch gekennzeichnet, dass
die Gleitstoffpartikel (1) Feststoffschmiermittel, insbesondere hexagonales Bornitrid umfassen.
Method according to one of the preceding claims,
characterized in that
the lubricant particles (1) comprise solid lubricant, in particular hexagonal boron nitride.
Verfahren nach einem der vorhergehenden Ansprüche,
dadurch gekennzeichnet, dass
die Hartstoffpartikel (1) Oxide, insbesondere Chromoxid oder Zirkonoxid umfassen.
Method according to one of the preceding claims,
characterized in that
the hard material particles (1) comprise oxides, in particular chromium oxide or zirconium oxide.
Verschleißschutzbeschichtung mit einer Matrix, die Co und/oder Ni sowie Cr und Al umfasst und in welche Hartstoffpartikel (9a) und/oder Gleitstoffparikel (9b) eingelagert sind, wobei die Verschleißschutzbeschichtung nach einem Verfahren nach einem der vorhergehenden Ansprüche hergestellt worden ist.Wear-resistant coating with a matrix comprising Co and / or Ni and Cr and Al and in which hard material particles (9a) and / or Gleitstoffparikel (9b) are embedded, wherein the anti-wear coating has been prepared by a method according to any one of the preceding claims. Verschleißschutzbeschichtung nach Anspruch 14,
dadurch gekennzeichnet, dass
die Hartstoffpartikel (9a) und/oder Gleitstoffpartikel (9b) mit einem Anteil von 5 Vol.% bis 40 Vol.%, insbesondere 10 Vol.% bis 30 Vol.% in der Verschleißschutzbeschichtung enthalten sind.
Wear protection coating according to claim 14,
characterized in that
the hard material particles (9a) and / or lubricant particles (9b) are contained in the wear protection coating in a proportion of 5% by volume to 40% by volume, in particular 10% by volume to 30% by volume.
Verschleißschutzbeschichtung nach Anspruch 14 oder 15,
dadurch gekennzeichnet, dass
die Matrix (8) 15 Gew.% bis 50 Gew.%, insbesondere 20 Gew.% bis 40 Gew.% Co und/oder 15 Gew.% bis 50 Gew.%, insbesondere 20 Gew.% bis 40 Gew.% Ni, 10 Gew.% bis 30 Gew.%, insbesondere 10 Gew.% bis 25 Gew.% Cr und 1 Gew.% bis 10 Gew.%, insbesondere 2 Gew.% bis 8 Gew.% Al beinhaltet.
Wear protection coating according to claim 14 or 15,
characterized in that
the matrix (8) 15% by weight to 50% by weight, in particular 20% by weight to 40% by weight of Co and / or 15% by weight to 50% by weight, in particular 20% by weight to 40% by weight Ni , 10% by weight to 30% by weight, in particular 10% by weight to 25% by weight of Cr and 1% by weight to 10% by weight, in particular 2% by weight to 8% by weight of Al.
EP14179103.8A 2013-09-18 2014-07-30 Method of electroplating wear-resistant coating Active EP2851455B1 (en)

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DE102013218687.8A DE102013218687A1 (en) 2013-09-18 2013-09-18 Galvanized wear protection coating and method therefor

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US20150075327A1 (en) 2015-03-19
US10428437B2 (en) 2019-10-01
EP2851455B1 (en) 2019-03-13

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