EP2845662A1 - Pressing method, press, profile and vehicle - Google Patents
Pressing method, press, profile and vehicle Download PDFInfo
- Publication number
- EP2845662A1 EP2845662A1 EP20130182920 EP13182920A EP2845662A1 EP 2845662 A1 EP2845662 A1 EP 2845662A1 EP 20130182920 EP20130182920 EP 20130182920 EP 13182920 A EP13182920 A EP 13182920A EP 2845662 A1 EP2845662 A1 EP 2845662A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- profile
- upper die
- press
- workpiece
- bulge
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000003825 pressing Methods 0.000 title claims abstract description 36
- 238000005452 bending Methods 0.000 claims abstract description 7
- 238000011161 development Methods 0.000 description 7
- 230000018109 developmental process Effects 0.000 description 7
- 230000008901 benefit Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000007704 transition Effects 0.000 description 4
- 239000002184 metal Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/20—Deep-drawing
- B21D22/21—Deep-drawing without fixing the border of the blank
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D47/00—Making rigid structural elements or units, e.g. honeycomb structures
- B21D47/01—Making rigid structural elements or units, e.g. honeycomb structures beams or pillars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
Definitions
- the present invention relates to a pressing method for pressing a profile, a press for performing the pressing method, a profile and a vehicle including this profile.
- a pressing method for generating a profile with at least one web and one flange is provided.
- a workpiece is bended by a press comprising an upper die and a lower die.
- the workpiece is fixed by at least one bulge of the upper die while moving the upper die in a pressing direction. This measure prevents from a springback of the workpiece and allows generating a profile with smaller tolerances. Additional processes are not necessary for achieving the desired shape. Thus, costs can be reduced.
- the inventive pressing method after bending at a junction portion of the profile at least one impression is pressed in by the bulge.
- a deviance from a desired contour increases with the distance to the junction portion.
- the impression at the junction portion increases the hardness of the junction portion.
- the junction portion is less elastic.
- the impression is pressed in at an inner side of the profile.
- the impression can be generated by the at least one bulge of the upper die.
- the bulge has two functions. Additional means for fixing the workpiece are not necessary. Costs can be reduced.
- U-profile including one web and two flanges is formed from the workpiece.
- a U-profile can be produced by the inventive method.
- U-profiles are used in many products, for example in the frame of vehicles.
- a press is provided.
- the press includes an upper die and a lower die.
- the upper die comprises at least one bulge at a front section.
- the at least one bulge is convexly formed.
- the convex contour prevents from increasing tensions inside the profile and from the formation of cracks.
- the at least one bulge is arranged at an edge of the upper die.
- a profile is provided.
- the profile includes at least one web and at least one flange, wherein the flange is substantially arranged transversal to the web.
- the profile comprises at least one impression accommodated at a junction portion.
- the profile is U-shaped.
- a vehicle is provided.
- the inventive vehicle includes at least one inventive profile, in particular as a side member.
- the benefits of the inventive profile will benefit the vehicle.
- FIG. 1 shows an inventive press 10 while performing an inventive pressing method 40.
- the inventive press 10 includes an upper die 11 and a lower die 12. Between the upper die 11 and the lower die 12 a workpiece 13 is provided for performing the inventive pressing method 40.
- the workpiece 13 is a thick sheet metal.
- For closing the press 10 the upper die 11 is moved in a pressing direction 41.
- For treating the workpiece 13 the upper die 11 is moved in the pressing direction 41.
- the workpiece 13 is forced to change its shape according to the shape of the upper die 11 and the lower die 12.
- the workpiece 13 becomes an inventive profile 20.
- the press 10 is designed so as to form a U-profile 20.
- the press 10 is designed for forming an I-profile or a T-profile etc.
- the profile 20 includes at least one web 21 and at least one flange 22, wherein the web 21 is substantially accommodated transversal to the flange 21.
- the upper die 11 of the inventive press 10 comprises a front section 19.
- An exemplary embodiment of the front section 19 is shown in Fig. 2 .
- the upper die 11 comprises at least one bulge 16.
- the at least one bulge 16 is accommodated at an edge of the front section 19.
- the bulge 16 has a height 15.
- the bulge 16 protrudes from a intermediate portion 26 of the upper die 11 with the height 15.
- the upper die 11 comprises a sidewall 27.
- the sidewall 27 is inclined in a wall angle 14 as compared to the pressing direction.
- the bulge 16 is convexly formed with a bulge radius 17.
- the present bulge 16 merges into a transition radius 18 at the intermediate portion 26 of the upper die 11.
- the bulge radius 17 and the transition radius 18 have a ratio in a range of 2/3 to 1/2.
- the bulge radius 17 may be 9 mm, for example.
- the transition radius 18 may be 15 mm, for example.
- the height 15 of the bulge 16 may be 7.5 mm, for example.
- the wall angle 14 may be 2°, for example.
- the upper die 11 is moved toward the workpiece 13 while the workpiece 13 is arranged on the lower die 12.
- the front section 19 of the upper die 11 shows in the pressing direction 41.
- the bulge 16 fixes the workpiece 13 before the bending process starts by continuing the movement of the upper die 11 in pressing direction 41.
- the bulge 16 strains the workpiece 13.
- the workpiece 13 is held in position and prevented from a springback.
- the bulge 16 touches and squeezes the workpiece 13 slightly.
- the closing of the press 10 the workpiece 13 is completely formed by the upper die 11.
- the height 15 of the bulge 16 projects into the inside contour of the workpiece 13. Thereby, an impression 25 is generated in the workpiece 13 while closing the press 10.
- Fig. 3 shows an embodiment of an inventive profile 20 in a cross-sectional view.
- the inventive profile 20 comprises at least one web 21 and one flange 22.
- the web 21 is substantially accommodated transversal to the flange 21.
- the profile 20 has a U-shape as shown in Fig. 3 .
- the area where the web 11 and the flange 22 merge is defined as a junction portion 28.
- the inventive profile 20 comprises at least one impression 25 at the junction portion 28.
- the at least one impression 25 is accommodated at an inner side 23 of the profile 20.
- the inner side 23 is defined as the side enclosed by the flange 22.
- the outer side 24 is defined as the side, which is not enclosed by a flange 22.
- a double T-profile comprises two inner sides 23 and no outer side 24.
- the profile 20 includes one web 21, two flanges 22, two junction portions 25 and two impressions 25 as shown in Fig. 3 .
- Fig. 4 shows an exemplary embodiment of the inventive vehicle 30.
- the inventive vehicle 30 includes at least one inventive profile 20.
- the profile 20 may be arranged in a frame 32 of the vehicle.
- the profile 20 is a side member of the frame 32.
- the vehicle 30 is a lorry respectively a truck.
- the present vehicle 30 according to Fig. 4 is a truck including a lead frame 32 and a passenger cabin 31.
- the shown vehicle 30 comprises also wheel guards 33 fixed to the lead frame 32.
Abstract
Description
- The present invention relates to a pressing method for pressing a profile, a press for performing the pressing method, a profile and a vehicle including this profile.
- It is known and widely used to generate a profile from a sheet metal by using a press comprising an upper die and a lower die. The dies transfer their contours to the workpiece while closing the press.
- In known methods there is the risk of a springback of the workpiece. It can lead to a lack of size accuracy.
- It is an objective of the present invention to provide an improved pressing method and an improved press for generating a profile with smaller tolerances.
- According to the present invention, this objective is achieved by a pressing method as claimed in claim 1, by a press as claimed in claim 6, by a profile as claimed in claim 9 and by a vehicle as claimed in
claim 11. The depending claims contain further developments of the invention. - According to a first aspect of the present invention a pressing method for generating a profile with at least one web and one flange is provided. In pressing method a workpiece is bended by a press comprising an upper die and a lower die. According to the present invention, before bending the workpiece, the workpiece is fixed by at least one bulge of the upper die while moving the upper die in a pressing direction. This measure prevents from a springback of the workpiece and allows generating a profile with smaller tolerances. Additional processes are not necessary for achieving the desired shape. Thus, costs can be reduced.
- In a further development of the inventive pressing method after bending at a junction portion of the profile at least one impression is pressed in by the bulge. A deviance from a desired contour increases with the distance to the junction portion. The impression at the junction portion increases the hardness of the junction portion. Thus, the junction portion is less elastic.
- In a still further development of the inventive pressing method the impression is pressed in at an inner side of the profile. By this measure, the impression can be generated by the at least one bulge of the upper die. Thus, the bulge has two functions. Additional means for fixing the workpiece are not necessary. Costs can be reduced.
- In a still further development of the inventive pressing method a U-profile including one web and two flanges is formed from the workpiece. By this measure, a U-profile can be produced by the inventive method. U-profiles are used in many products, for example in the frame of vehicles.
- In a still further development of the inventive pressing method an impression is pressed into the U-profile at each junction portion. By this measure, both of the flanges of the U-profile benefit from the effect of the impressions.
- According to a second aspect of the present invention a press is provided. The press includes an upper die and a lower die. According to the present invention, the upper die comprises at least one bulge at a front section. By this measure, the workpiece to be treated can be fixed in a certain position before bending. The workpiece is prevented from a spring-back.
- In a further development of the inventive press the at least one bulge is convexly formed. The convex contour prevents from increasing tensions inside the profile and from the formation of cracks.
- In a still further development of the inventive press the at least one bulge is arranged at an edge of the upper die. By this measure, an impression can be generated in a junction portion of the profile for achieving the above mentioned advantages.
- According to a third aspect of the present invention a profile is provided. The profile includes at least one web and at least one flange, wherein the flange is substantially arranged transversal to the web. According to the present invention the profile comprises at least one impression accommodated at a junction portion. In particular the profile is U-shaped. By this measure, the profile is dimensionally very accurate. Thus, a subsequent processing is greatly simplified. Products made from the profile show a higher quality. In particular the production of trucks is simplified by using inventive profiles.
- According to a fourth aspect of the present invention a vehicle is provided. The inventive vehicle includes at least one inventive profile, in particular as a side member. Thus, the benefits of the inventive profile will benefit the vehicle.
- Further features, properties and advantages of the present invention will become clear from the following description of embodiments in conjunction with the accompanying drawings.
- Figure 1
- shows an inventive press while an inventive pressing method.
- Figure 2
- shows a detail of an upper die of the press.
- Figure 3
- shows an inventive profile.
- Figure 4
- shows an inventive vehicle.
- The present invention will now be described, by way of example, with reference to the accompanying drawings, in which
Fig. 1 shows aninventive press 10 while performing an inventivepressing method 40. - The
inventive press 10 includes anupper die 11 and alower die 12. Between theupper die 11 and the lower die 12 aworkpiece 13 is provided for performing theinventive pressing method 40. In particular theworkpiece 13 is a thick sheet metal. For closing thepress 10 theupper die 11 is moved in apressing direction 41. For treating theworkpiece 13 theupper die 11 is moved in thepressing direction 41. Thus, theupper die 11 moves into the space enclosed by thelower die 12. Theworkpiece 13 is forced to change its shape according to the shape of theupper die 11 and thelower die 12. After thepressing method 40 performed by thepress 10 theworkpiece 13 becomes aninventive profile 20. - In the shown embodiment the
press 10 is designed so as to form a U-profile 20. However, it is also conceivable that thepress 10 is designed for forming an I-profile or a T-profile etc. According to the present invention theprofile 20 includes at least oneweb 21 and at least oneflange 22, wherein theweb 21 is substantially accommodated transversal to theflange 21. - The upper die 11 of the
inventive press 10 comprises afront section 19. An exemplary embodiment of thefront section 19 is shown inFig. 2 . According to the present invention theupper die 11 comprises at least onebulge 16. In particular the at least onebulge 16 is accommodated at an edge of thefront section 19. - The
bulge 16 has aheight 15. Thebulge 16 protrudes from aintermediate portion 26 of theupper die 11 with theheight 15. Theupper die 11 comprises asidewall 27. In particular thesidewall 27 is inclined in awall angle 14 as compared to the pressing direction. - In the present embodiment the
bulge 16 is convexly formed with abulge radius 17. Thepresent bulge 16 merges into atransition radius 18 at theintermediate portion 26 of theupper die 11. In particular thebulge radius 17 and thetransition radius 18 have a ratio in a range of 2/3 to 1/2. Thebulge radius 17 may be 9 mm, for example. Thetransition radius 18 may be 15 mm, for example. Theheight 15 of thebulge 16 may be 7.5 mm, for example. Thewall angle 14 may be 2°, for example. - In the inventive pressing
method 40 theupper die 11 is moved toward theworkpiece 13 while theworkpiece 13 is arranged on thelower die 12. Thefront section 19 of theupper die 11 shows in thepressing direction 41. When theupper die 11 is moved the at least onebulge 16 of the upper die 11 contacts theworkpiece 13 first. Thebulge 16 fixes theworkpiece 13 before the bending process starts by continuing the movement of theupper die 11 in pressingdirection 41. Thebulge 16 strains theworkpiece 13. Thus, theworkpiece 13 is held in position and prevented from a springback. Thebulge 16 touches and squeezes theworkpiece 13 slightly. By continuing the closing of thepress 10 theworkpiece 13 is completely formed by theupper die 11. Theheight 15 of thebulge 16 projects into the inside contour of theworkpiece 13. Thereby, animpression 25 is generated in theworkpiece 13 while closing thepress 10. -
Fig. 3 shows an embodiment of aninventive profile 20 in a cross-sectional view. Theinventive profile 20 comprises at least oneweb 21 and oneflange 22. Theweb 21 is substantially accommodated transversal to theflange 21. In particular theprofile 20 has a U-shape as shown inFig. 3 . - The area where the
web 11 and theflange 22 merge is defined as ajunction portion 28. Theinventive profile 20 comprises at least oneimpression 25 at thejunction portion 28. In particular the at least oneimpression 25 is accommodated at aninner side 23 of theprofile 20. Theinner side 23 is defined as the side enclosed by theflange 22. Theouter side 24 is defined as the side, which is not enclosed by aflange 22. Thus, a double T-profile comprises twoinner sides 23 and noouter side 24. In particular theprofile 20 includes oneweb 21, twoflanges 22, twojunction portions 25 and twoimpressions 25 as shown inFig. 3 . -
Fig. 4 shows an exemplary embodiment of theinventive vehicle 30. Theinventive vehicle 30 includes at least oneinventive profile 20. Theprofile 20 may be arranged in aframe 32 of the vehicle. In particular theprofile 20 is a side member of theframe 32. - In particular the
vehicle 30 is a lorry respectively a truck. Thepresent vehicle 30 according toFig. 4 is a truck including alead frame 32 and apassenger cabin 31. The shownvehicle 30 comprises alsowheel guards 33 fixed to thelead frame 32. -
- 10
- Press
- 11
- Upper Die
- 12
- Lower Die
- 13
- Workpiece
- 14
- Wall Angle
- 15
- Height
- 16
- Bulge
- 17
- Bulge Radius
- 18
- Transition Radius
- 19
- Front Section
- 20
- Profile
- 21
- Web
- 22
- Flange
- 23
- Inner Side
- 24
- Outer Side
- 25
- Impression
- 26
- Intermediate Portion
- 27
- Sidewall
- 28
- Junction Portion
- 30
- Vehicle
- 31
- Passenger Cabin
- 32
- Frame
- 33
- Wheel Guard
- 40
- Pressing Method
- 41
- Pressing Direction
Claims (12)
- A pressing method (40) for generating a profile (20) with at least one web (21) and one flange (22), wherein a workpiece (13) is bended by a press (10) comprising an upper die (11) and a lower die (12), characterised in that before bending the workpiece (13) the workpiece (13) is fixed by at least one bulge (16) of the upper die (11) while moving the upper die (11) in a pressing direction (41).
- The pressing method (40) as claimed in claim 1, wherein after bending at a junction portion (28) of the profile (20) at least one impression (25) is pressed in by the bulge (16).
- The pressing method (40) as claimed in claim 2, wherein the impression (25) is pressed in at an inner side (23) of the profile (20).
- The pressing method (40) as claimed in claim 2 or 3, wherein a U-profile (20) including one web (21) and two flanges (22) is formed from the workpiece (13).
- The pressing method (40) as claimed in claim 4, wherein an impression (25) is pressed in the U-profile at each junction portion (25).
- A press (10) including an upper die (11) and a lower die (12), characterised in that the upper die (11) comprises at least one bulge (16) at a front section (19).
- The press (10) as claimed in claim 6, wherein the at least one bulge (16) is convexly formed.
- The press (10) as claimed in claim 6 or 7, wherein the at least one bulge (16) is arranged at an edge of the upper die (11).
- A profile (20) including at least one web (21) and at least one flange (22), wherein the flange (22) is substantially arranged transversal to the web (21), characterised in that the profile (20) comprises at least one impression (25) accommodated at a junction portion (28).
- The profile (20) as claimed in claim 9, wherein the profile (20) is U-shaped.
- A vehicle (30) including at least one profile (20) as claimed in claim 9 or 10.
- The vehicle (10) as claimed in claim 11, wherein the at least one profile (20) is a side member.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP13182920.2A EP2845662B1 (en) | 2013-09-04 | 2013-09-04 | Press and method for the manufacture of a profile |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP13182920.2A EP2845662B1 (en) | 2013-09-04 | 2013-09-04 | Press and method for the manufacture of a profile |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2845662A1 true EP2845662A1 (en) | 2015-03-11 |
EP2845662B1 EP2845662B1 (en) | 2018-11-14 |
Family
ID=49083603
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13182920.2A Active EP2845662B1 (en) | 2013-09-04 | 2013-09-04 | Press and method for the manufacture of a profile |
Country Status (1)
Country | Link |
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EP (1) | EP2845662B1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105522049A (en) * | 2016-01-19 | 2016-04-27 | 张家港市旭骏机械部件有限公司 | Molding equipment for T-shaped press strips of automobile skylights |
CN107377778A (en) * | 2017-09-06 | 2017-11-24 | 北京小米移动软件有限公司 | A kind of drift and decompressor |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS59220227A (en) * | 1983-05-30 | 1984-12-11 | Mitsubishi Electric Corp | Forming method of thin plate |
US4926676A (en) * | 1987-09-04 | 1990-05-22 | Lane & Roderick, Inc. | Forming process for producing sharp corners in sheet metal |
EP1752984A2 (en) * | 2005-08-09 | 2007-02-14 | TDK Corporation | Clamping plate, cartridge case, information medium, mold, and method of manufacturing clamping plate |
-
2013
- 2013-09-04 EP EP13182920.2A patent/EP2845662B1/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS59220227A (en) * | 1983-05-30 | 1984-12-11 | Mitsubishi Electric Corp | Forming method of thin plate |
US4926676A (en) * | 1987-09-04 | 1990-05-22 | Lane & Roderick, Inc. | Forming process for producing sharp corners in sheet metal |
EP1752984A2 (en) * | 2005-08-09 | 2007-02-14 | TDK Corporation | Clamping plate, cartridge case, information medium, mold, and method of manufacturing clamping plate |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105522049A (en) * | 2016-01-19 | 2016-04-27 | 张家港市旭骏机械部件有限公司 | Molding equipment for T-shaped press strips of automobile skylights |
CN107377778A (en) * | 2017-09-06 | 2017-11-24 | 北京小米移动软件有限公司 | A kind of drift and decompressor |
CN107377778B (en) * | 2017-09-06 | 2020-06-02 | 北京小米移动软件有限公司 | Punch and punching device |
Also Published As
Publication number | Publication date |
---|---|
EP2845662B1 (en) | 2018-11-14 |
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