EP2841523A1

EP2841523A1 - Well treatment compositions and methods utilizing nano-particles

Info

Publication number: EP2841523A1
Application number: EP13720729.6A
Authority: EP
Inventors: Carl J. Thaemlitz; Craig W. Roddy; Ricky L. Covington; Jiten Chatterji; D.. Chad BRENNEIS
Original assignee: Halliburton Energy Services Inc
Current assignee: Halliburton Energy Services Inc
Priority date: 2012-04-27
Filing date: 2013-04-26
Publication date: 2015-03-04
Also published as: MX2014012972A; WO2013163504A1; MX355755B; AU2013251467A1; BR112014026544A2; EA201491980A1; EA032791B1; AR090782A1; CA2870367A1

Abstract

Disclosed embodiments relate to well treatment fluids and methods that utilize nano-particles. Exemplary nano-particles are selected from the group consisting of particulate nano-silica, nano-alumina, nano-zinc oxide, nano-boron, nano-iron oxide, and combinations thereof. Embodiments also relate to methods of cementing that include the use of nano-particles. An exemplary method of cementing comprises introducing a cement composition into a subterranean formation, wherein the cement composition comprises cement, water and a particulate nano-silica. Embodiments also relate to use of nano-particles in drilling fluids, completion fluids, simulation fluids, and well clean-up fluids.

Description

WELL TREATMENT COMPOSITIONS AND METHODS

UTILIZING NAN0-P ARTICLES

BACKGROUND

[0001 ] The present invention relates to well treatment compositions and methods utilizing nano-particles and, more particularly, in one or more embodiments, to well cement compositions and/or well completion fluids that comprise nano-particles.

[0002] in general, ell treatments include a wide variety of methods that may be performed in oil, gas, geotbermal and or water wells, such as drilling, completion and workover methods. The drilling, completion and workover methods may include, but are not limited to, drilling, fracturing, acidizing. logging, cementing, gravel packing, perforating and conformance methods. Many of these well treatments are designed to enhance and/or facilitate the recovery of desirable fluids from a subterranean well.

[0003] In. cementing methods, such as well construction and remedial cementing, well cement compositions are commonly utilized. For example, in subterranean well construction, a pipe string (e.g., casing and liners) may be run into a well bore and cemented in place using a cement composition. The process of cementing the pipe string in place is commonly referred to as "primary cementing." In a typical, primary cementing method, a cement composition may be pumped into an annulus between the walls of the well bore and the exterior surface of the pipe string disposed therein. The cement composition sets in the annular spa.ee, thereby forming an annular sheath of hardened, substantially impermeable cement that supports and positions the pipe string in the well bore and bonds the exterior surface of the pipe siring to the subterranean formation. Among other tilings, the annular sheath of set cement surrounding the pipe string functions to prevent the migration of fluids in the annulus, as well as protecting the pipe string from corrosion. Cement compositions also may be used in remedial cementing methods, such as squeeze cementing and the placement of cement plugs.

[0004] In operation, the annular sheath of cement formed between the well bore and the pipe string often, suffers structural failure due to pipe movements which cause shear stresses to be exerted on the set cement, Such stress conditions are commonly the result of relatively high fluid pressures and/or temperatures inside the cemented pipe string during testing, perforating, fluid injection or fluid production. For example, such stress may occur in wells subjected to steam recovery or production of hot formation fluids from high- temperature formations. The high-internal pipe pressure and/or temperature can result in the expansion of the pipe string, both radially and longitudinally, which places stresses on the cement sheath causing the cement bond between the exterior surfaces of the pipe or the well bore walls, or both, to fail and thus allow leakage of formation fluids and so forth. Accordingly, it may be desirable for the cement composition utilized for cementing pipe strings iii the well bores to develop high strength after setting and to have sufficient resiliency (e.g., elasticity and ductility) to resist loss of the cement bond between the exterior surfaces of the pipe or the well bore wails, or both. Also, it may be desirable for the cement composition to be able to resist cracking and/or shattering that may result from other forces on the cement sheath.. For example, it may be desirable for the cement sheath to include structural characteristics that protect its structural integrity from forces associated with formation shifting, overburden pressure, subsidence, tectonic creep, pipe movements, impacts and shocks subsequently generated by drilling and other well operations.

[0005] In addition to including components that improve mechanical properties of the cement, in a number of cementing methods, it may also be desirable to include one or more set accelerators in the well cement compositions to counteract certain constituents and/or environmental characteristics that excessively slow set times. For example, among other things, low temperatures and cement additives (e.g., fluid loss control additives and dispersants) can cause or contribute to an excessive set time for a cement composition. Accordingly, in certain situations, it may be desirable to reduce the set time by including a set accelerator in the cement composition. That is, the set accelerator may be included in a cement composition to counteract components of the cement composition or conditions surrounding the cement composition that, are causing an excessive set time.

[0006] Completion fluids are another type of fluid that may be used in well treatments. A completion fluid is typically a solids-tree liquid that is used, in part, to control well pressure while completing the well. The completion fluid is typically placed into the well bore after drilling, but before the start of production, to facilitate completion of the well, which typically involves preparing the bottom of the well bore to the required specifications, running in the production tubing and its associated downhole equipment, and optionally carrying out production enhancement operations, if desired. The completion fluid should generally be chemically compatible with the reservoir formation and fluid and should not damage the permeability of the formation or other equipment placed into the well bore, such as production screens. To avoid such damage, the completion fluid is typically filtered to a high degree to remove any solids that could be introduced into the near-well bore region or downhole equipment.

[0007] Brines, such as chlorides, bromides, and formates, have typically been used as completion fluids. However, these metal brines can be expensive, corrosive, and difficult to handle. For example, brines may tend to corrode and damage the downhole equipment in .many instances, especially those of a delicate nature such as production screens. Brines may also cause undesired precipitation reactions that can damage the permeability of the producing formation. Furthermore, disposal of the brines may be difficult and costly, especially on land where environmental regulations prdhib.it the placement of high, concentrations of chlorides and other ions into landfills.

SUMMARY

[0008] ^"The present invention relates to welt treatment compositions and methods utilizing nano-particles and, more particularly, in one or more embodiments, to well cement compositions and/or well completion fluids that comprise nano-partides.

[0009] An embodiment of the present invention provides a method of completing a well comprising: including nano-partic!es in a completion fluid; and using the completion fluid in completing the well.

[0010] Another embodiment of the present invention provides a method of completing a well comprising: providing a completion fluid comprising nano-partie!es; and introducing the completion fluid into a well bore.

[001 11 Another embodiment of the present invention provides a method of completing a well comprising: including nano-particles having a particle size of from about I nanometer to about 100 nanometers in a completion fluid, wherein the nano-particles comprise at least one oano-parttcle selected from the group consisting of na.no-alum.ina, nano-zinc oxide, nano-boron, nano-iron oxide, nano-silica, and any combination: thereof; and using the completion fluid in completing the well.

[0012] The features and advantages of the present invention will be apparent to those skilled in the art upon reading the following description of specific embodiments.

DESCRIPTIO OF SPECIFIC EMBODIMENTS

[0013] ^"The present invention relates to welt treatment compositions and methods utilizing nano-partieles and, more particularly, in one or more embodiments, to well cement compositions and/or well completion fluids that comprise nano-particles.

Cement Composition Embodiments

[00.14] An exemplary embodiment of the cement compositions of the present invention comprises cement, water and particulate nano-siiica. Those of ordinary skill in the art will appreciate that the exemplary cement compositions generally should have a density suitable for a particular application. By way of example, the cement composition may have a density in the range of from about 4 pounds per gallon ('ib/gal") to about 20 Ib/gal In exemplary embodiments, the cement compositions may have a. density in the range of from about 8 lb gal to about 57 lb/gal. Exemplary embodiments of the cement compositions may he foamed or unfoamed or may comprise other means to reduce their densities, such as hollow microspheres, knv-density elastic beads, or other density-reducing additives known in the art Those of ordinary skill in the art with the benefit of this disclosure, will recognize the appropriate density for a particular application.

[0015 \ Exemplary embodiments of the cement compositions of the present invention, comprise a cement. Any of a variety of cements sui table for use in subterranean cementing operations may be used in accordance with exemplar embodiments of the present invention, Suitable examples include hydraulic cements that comprise calcium, aluminum, silicon, oxygen and/or sulfur, which set and harden by reaction with water. Such hydraulic cements, include, but are not limited to, Portland cements, pozzoiana cements, gypsum cements, hsgh- alumina-eontent cements, slag cements, silica cements and combinations thereof. In certain, embodiments, the hydraulic cement may comprise a Portland cement The Portland cements that may be suited for use in exemplary embodiments of the present invention are classified as Class A, C, H and G cements according to American Petroleum institute, API Specification for Materials and Testing for Well Cements _f API Specification 10, Fifth Ed., July 1, 1990.

[0016] The water used in exemplary embodiments of the cement compositions of the present invention, may be freshwater or saltwater (e.g., water containing one or more salts ^•dissolved therein, seawater, brines, saturated saltwater, etc.). In general, the water may be present in an -amount sufficient to form & pumpable slurry. In exemplary embodiments, the water may be present in the cement compositions in an amount in the range of from about 33% to about 200% by weight of the cement on a dry basis C'bwoe^*). In exemplary embodiments, the water may be present in an amount in the range of f om about 35% to about 70% bwoe.

[0017] in addition, exemplary embodiments of the cement compositions comprise nano-silica. The nano-silica may be described as particulate nano-silica. That is, the nano- silica may be paniculate in nature and not, for example, a colloidal silica or a suspension of silica in solution. Indeed, in one embodiment, the particulate nano-silica may be added to the cement composition as a dry nano-silica powder. Generally, the particulate nano-silica may be defined as nano-silica having a panicle size of less than or equal to about 100 nra. For example, the particulate nano-silica may have a particle size in the range of from about 1 nm to about 100 sun (about | x ? 0^'l) in to about !OOx! O^'9 m). hi certain exemplary embodiments, the particulate nano-silica may have a particle size of less than or equal to about 50 ran, For example, the particulate nano-silica may have a particle size in the range of from about 5 nm to about 50 nm. In further exemplary embodiments, the particulate nano-silica may have a particle size of less than or equal to about. 30 nm. for example, the particulate nano-silica may have a particle size in the range of from about S nm to about 30 nm. However, it should be noted that the particulate nano-silica may be utilized in combination with differently sized silica particles in accordance with present embodiments. For example, a number of silica particles with particle sizes greater than 100 nm may be included in a cement composition in accordance with present embodiments.

[0018] It is now recognized that the particulate nano-silica utilized with present embodiments, which may include silicon dioxide, may have an impact on certain physical characteristics of resulting cements. For example, relative to inclusion of colloidal silica or larger silica particles in a cement slurry, inclusion of particulate nano-silica in the cement slurry may provide improved mechanical properties, such as compressive strength, tensile strength. Young's modulus and Poisson's ratio. In addition, the particulate nano-silica also may be included in the cement composition as a set accelerator to accelerate the set time of the resultant cement composition. Accordingly, a cement composition in accordance with present embodiments .may comprise a sufficient amount of particulate nano-silica to provide the desired characteristics in a resulting cement. In exemplary embodiments, the particulate nano-silica may be present in. the cement composition in an amount in the ra ge of from about .1% to about 25% bwoe. In exemplary embodiments, the particulate nano-silica may be present in the cement, composition in an amount in the range of from about 5% to about 15% bwoe.

[001 ] Other additives suitable for use in subterranean cementing operations also may be added to exemplary embodiments of the cement compositions. Examples of such additives include, su¾ngth~retrogression additives, set accelerators, weighting agents, weight-reducing additives, heavyweight additives, lost-circulation materials, .filtration- control additives, dispe.rsa.nts, defbaming agents, foaming agents, and combinations thereof. Specific examples of these, and other, additive include crystalline silica, amorphous silica, salts, fibers, hydratabie e!ays, vitrified shale, microspheres, fly ash, lime, latex, thixoiropie additives, combinations thereof and the like. A person having ordinary skill in the art, with the benefit of this disclosure, will readily he able to determine the type and amount of additive useful for a particular application and desired result

[0020] As will be appreciated by those of ordinary skill in the art, exemplary embodiments of the cement compositions of the present invention may be used in a variety of subterranean applications, including primary and remedial cementing. Exemplary embodiments of the cement compositions may be introduced into a subterranean formation and allowed to set therein. Exemplary embodiments of the cement compositions may comprise cement, water and the particulate nano-silica, By way of example, in exemplary primary cementing embodiments, a cement composition may be introduced into a space between a subterranean formation and a pipe string located i the subterranean formation. The cement composition may be allowed to set to form a hardened mass in the space between the subterranean formation and the pipe string, .In addition, in exemplary remedial cementing embodiments, a cement compositio may he used, for example, in squeeze- cementing operations or in the placement of cement plugs. One or more hydrocarbons (e.g., oil, gas, etc.) may be produced from a well bore penetrating the subterranean formation.

[0021 ] While the preceding discussion: is directed to the use of particulate nano- silica, those of ordinary skill in the art. will also -.appreciate that it may he desirable to utilize other types of nano-particles, in accordance with embodiments of the present invention, Examples of such nano-particles include nano-atumina, nano-zinc oxide, nano-boron, rsano- iron oxide and combinations thereof In ceitain exemplary embodiments, the nano-particles may be particulate in nature and not, for example, a. colloidal nano-particle or a. suspension, of the nano-particle in solution. Furthermore, while the preceding discussion is directed to the use of particulate nano-silica in well cementing methods, those of ordinary skill in the art will appreciate that the present technique also encompasses the use of nano-particles in any of a variety of different subterranean treatments. For example, the iiano-partiel.es may be included in any of a number of well treatment fluids that may be used in subterranean treatments, including drilling iluids, completion fluids, stimulation fluids and well c!ean-up fluids. In accordance with another embodiment, the nano-particles may be included as proppant in a well treatment fluid. For example, a well treatment fluid containing the nano- particles may be introduced into a subterranean formation at or above a pressure sufficient to create or enhance or more fractures hi the subterranean formation. Enhancing a fracture includes enlarging a pre-existing fracture in the formation. At least a portion of the nano- particles may be deposited in the one or more fractures such that the fractures are prevented from fully closing upon the release of pressure, forming conductive channels through which fluids may -flow to (or from) the well bore.

[0022] In addition to the use of the nano-particles without encapsulation, embodiments of the present invention may include encapsulation of the nano-particles to facilitate transportation and incorporation of the nano-particles in well treatment fluids (e.g., cement compositions). Specifically,, encapsulation of the nano-particles in accordance with present embodiments may include enclosing the nano-particles within an outer coating or container in particulate form. Exemplary methods of encapsulation are set forth in U.S. Patent Nos. 5,373,901 ^* 6,444316; 6,527,051; 6554,071 : 7, 156,174; and 7,204,312, the relevant disclosures of which are incorporated herein by reference.

10023 Various types of encapsulation may be employed such, that the nano-particles (e.g., the particulate nano-si!ica) are contained but retains its particulate nature and, thus, retains its corresponding impact on physical properties of cement slurries. For example, the nano-particles may be encapsulated within a bag, capsule, layer, coating or the like. Further, the materia! utilized to encapsulate the nano-particles may be selected, to facilitate transportation and or incorporation of the nano-particles into a we^'ll treatment fluid. For example, to facilitate handling of the nano-particles and/or to facilitate timed release of the nano-particles, the encapsulation material may be degradabie. This may facilitate handling of the nano-particles by allowing inclusion of the encapsulated nano-particles in a we^'ll treatment fluid without requiring that the nano-particles first be removed from the encapsulating material. Further, the encapsulating materia! may be designed to degrade at a certain rate when in contact with certain materials (e.g., water) so that the nano-particles are released into the well treatment fluid at a desired time. Exemplary water-dissolvable materials that may be utilized to encapsulate the nano-particles are described in U.S. Patent Nos. 4,961 ,790 and 5,783,541 , the relevant disclosures of which are incorporated herein by reference,

[0024] In accordance with exemplary embodiments, the cement compositions of the present invention may utilize a packing volume fraction suitable for a particular application as desired. As used herein, the term ^**packing volume fraction" refers to the volume of the particuiate materials in a fluid divided by the total volume of the fluid. The size ranges of the preferred particulate materials are selected, as well as their respective proportions, in order to provide a maximized packing volume fraction so that the fluid is in a hindered settling state, ^'it is known that, in such a state, the particulate materials behave "collectively" like a porous solid material. The hindered settling state is believed to correspond, in practice, to a much higher solid material concentration in the fluid than that present in the some traditional cement compositions.

[0025] The present embodiments may include a combination of at least three features io obtain a maximum packing volume fraction. One is the use of at least three particulate materials wherein the at least three particulate materials are in size ranges "'disjointed" from one another, hi some embodiments, each of the three particulate materials .may include a different particle size selected from the following ranges: about 7 nra to about 50 nm, about 0,05 microns to about 0.5 microns. 0.5 microns to about ! O microns, about 10 microns to about 20 microns, about 20 microns to about 200 microns, about 200 microns to about 800 microns, and greater than about I millimeter. For example, a first particulate material may include particles sized from about 7 nm to about 50 nm_s a second particulate material may include particles sized from about 0.05 microns to about 0.5 microns, and a third particulate material may include particles sized from about 10 microns to about 20 microns. In accordance with present embodiments, the first particulate material includes at least one of nano-sslica. nano-alumina, nano-zhic oxide, nano-horon, nano-iron oxide or combinations thereof. Another feature of present embodiments may include a choice of the proportions of the three particulate materials in. relation to the mixing, such that, the fluid, when mixed, is in a hindered settling state. Another feature may include the choice of the proportions of the three particulate materials between each, other, and according t their respective size ranges, such that the maximum packing volume traction is at least substantially achieved for the sum total of all particulate materials in the fluid system. Packing volume fraction is described in further detail in United States Patent Nos. 5,518,996 and 7,213,646, the .relevant portions of which are incorporated herein by reference.

Completion Fluid Embodiments

[0026] As previously mentioned, the nano-particles may be included in completion fluids in accordance with embodiment of the present invention. The nano-particS.es .may be included in the completion iluids to provide a number of different benefits. For example, the nano-particles may be used to enhance or otherwise improve the rheologieai properties of the completions fluids. By way of further example, the nano-particles may be included in the completion fluids as weighting materials to increase the densit of the fluid. Because the nano-particles are nano-sized, it is believed that they should not undesirably plug formation permeability or other downhole equipment, such as production screens, and thus can be included in compietion fluids. In addition, the inclusion of the nano-particles in completion fluids may have further beneficial effects, ^'especially in shale formations. For example, it is believed that the nano-particles may prevent the influx of well bore fluids into the nano- porosity often found within shaie formations, such as oil shales, b sealing these pores, which isolates and stabilizes the shale formatio from the destabilizing hydraulic forces from the well bore.

[0027] An exemplary embodiment of the completio fluids may comprise nano- particles. In some embodiments, the nano-particles may have a particle size range in a range of less than or equal to about

[0028] Generally, the "nano-particles" may be defined as having a mean particle size of less than I micron. For example, nano-particles may have a mean particles size in a range of from about 1 nm to less than 1 micron. In some embodiments, the nano-particles may have a mean particles size in a range of from about I nm to about 800 nm and. alternatively, from about 1 nm to about 100 nm. In one particular embodiment, the nano-partieles may have a mean particle size in a range of about 20 nm to about 100 nm. In specific embodiments, the nano-partieles may ha ve particle size of about 1 nm, about 10 nm, about 50 nm. about 1 0 nm, about 200 nm. about 400 nm, about 600 nm, or about 800 nm, in some embodiments, the nano-partieles may be provided in colloidal form, for example, a colloidal nano-particle or a suspension of the nano-particle in a fluid. In some embodiments, the nano-particle may be a particulate nano-particle. The nano-particles may be encapsulated or otherwise contained as discussed above. Examples of suitable nano-particles include nano-aiumina, nano-zmc oxide, nano-boron, nano-iron oxide, and nano-siliea. Additional examples of suitable nano-particles include other nano-sized materials, including nano-barium sulphate, nano-manganese tetraoxide, nano-magnesium oxide, nano-calcium carbonate, nano-graphite, nano-barium oxide, nano-ceriurn oxide, naiio-!anthium oxide, nano-titanium dioxide, nano-clay, and nano-aluminosilicates. Combinations of different nano-particles may also be used. In some embodiments, the nano-particle is not aeid- so!ubic.

[0029] The nano-particles may be included in a completion fluid in an amount sufficient for a desired application. For example, the nano-particles may be included in a completion fluid in an amount sufficient to weight the fluid to a desired density, to some embodiments, the nano-particles may be present in the completion fluid in an amount in a range of from -about 0.1% to about 70% by volume of the completion fluid. In specific embodiments, the nano-particles may be present in m amount ranging between any of and/or including any of about 0.1 %, about 1%, about 10%, about 20%, about. 30%, about 40%, about 50%, about 60%, or about 70% by volume of the completion fluid. One of ordinary skill in the art, with the benefit of this disclosure, should be able to .select an appropriate amount of the nano-partteles to use for a particular application.

[0030] In some embodiments, the completion fluids may comprise a base fluid, such as an oil-based fluid or a water-based fluid. Oil-based fluids may comprise olefins, internal olefins, alkanes, aromatic solvents, cycSoalkanes, liquefied petroleum gas, kerosene, die.se! oils, crude oils, heavy oils, gas oils, fuel oils, paraffin oils, mineral oils, low toxicity mineral oils, esters, amides, synthetic oils (e.g., polyolefins), poiydiorganosiloxanes, siSaxanes, organosiloxanes, ethers, acetals, dialkylcarbonates. hydrocarbons, and combinations thereof. Water-based fluids may comprise fresh water or salt water, such as a brine or seawater. The base fluid ma be present in an amount in a range of from about 25% to about 99% by volum e of the completion fluid.

[003.1 ] Other additives -suitable for use in completion operations may also be included in the completion fluids in embodiments of the present invention. Examples of such additives includes salts, surfactants, fiuid-ioss-eoniro! additives, gases such as nitrogen or carbon dioxide, surface-modifying agents. foamers, corrosion inhibitors, scale inhibitors, clay-control agents, bioekfes, friction reducers, antifoam agents, dispersams, floeculants, I-SjS scavengers, C0₂ scavengers, oxygen scavengers, lubricants, viscosiilers, breakers, wetting agents, and combinations thereof, A person having ordinary skill in the art, with the benefit of this disclosure, should readily be able to determine the type and amount of additive useful for a particular application.

[0032] The completion fluids may have a density as desired for a particular application. In general, the completion fluid should have a density sufficient to, for example, control formation pressures. As previously described, the nano-partieles may be used in some embodiments as weighting agents to increase the density of the completion fluid. For example, the nano~particl.es may be included in the completion fluid in an. amount sufficient to weight the completion fluid. In some embodiments, the completion fluid may have a density in the range of from about 7.5 lb gal to about 22 lb/gal, and alternatively from about 12 lb/gal to about 18 lb/gal. One of ordinary skill in the art, with the benefit of this disclosure, should be able to determine an appropriate density of the completion fluid for a particular appS ication .

[0033] As will be appreciated by those of ordinary skill in the art, with the benefit of this disclosure, embodiments of the completions funds of the present in vention may be used in a variety of completion operations. For example, the completion fluids may be used in operations after drilling, but before the start of production, in. some embodiments, the completion operation may include preparing the bottom of the well bore to the required specifications, running in production tubing and its associated downhole equipment, or carrying out production enhancement operations. By way of example_* the completion fluid ma be present in the well bore while equipment, such as screens, production liners, and/or downho!e valves, is run into the well bore. In one embodiment, the completion fluid may be present in the well bore while perforations are formed in the casing disposed in the well bore. Among other functions, the completion fluid should act to control formation, pressures.

[0034] An embodiment of the present invention may comprise a method of completing a well that comprises providing a completion fluid comprising nano-particles and introducing the completion fluid into a well bore, in some embodiments, downhole equipment may be run into the well while the completion fluid is in the well bore. The downhole equipment may include, for example, screens, production liners, and/or downhole valves. One particular example of a type of downhole equipment that is susceptible to plugging by solids-laden fluids, such as drilling fluids, is wire-wrapped screens. Wire- wrapped screens may be used, for example, where a well bore liner having a porous screen may be required to mechanically hold back the formation sand, Because the nano-particles are iiano-sized, the nano-particles should not undesirably plug the downhole equipment, in contrast, if micron-sized or larger particles are included in the completio fluids, the downhole equipment, as well as the formation permeability, would be susceptible to plugging events,

[0035] To facilitate a better understanding of the present technique, the following examples of some specific embodiments are given. In no way should the following examples be read to limit, or to define, the scope of the invention,

EXAMPLE 1

[0036] Five different cement slurries (i.e.. Slurry A, Slurry B, Slurry C, Slurry D and

Slurry E) were prepared. The slurries and resulting set cements were then tested to determine setting or thickening times and other physical properties of each of the live different slurries, As set forth, below, the respective test results for the five different slurries demonstrate that inclusion of particulate nano-silica in the slurry reduces the sei time and increases the strength of the resulting cement relative to cements resulting from inclusion of the other silica components that, were tested,

[0037] Slurries A, B, C and D were prepared by dry blending dry components with cement prior to adding water to form the respective slurry. Slurry E was prepared b dry blending dry components with cement prior to adding water and then adding colloidal silica to form the respective slurry. Further, each of the five slurries included a different type of silica. Two of the five slurries included particulate nano-siliea m accordance with present embodiments, and the other three included silica in different forms and sizes (e.g., colloidal silica and micro-silica). While the silica included in each of the fi ve slurries was different, the other components utilized in each of the five slurries were similar. Specifically, in addition to a specific type of silica, each of the five slurries included 100% bvvoc of Class G cement, 0.5% bwoc of a retarder, and sufficient water to make the density of the slurry approximately 12.00 lbs/gal The specific retarder utilized in the slurries was HR-S cement retarder, which is a sulfomethy!ated Iignosulfonate. t should be noted that BR5 cement retarder is available irom Halliburton Energy Services, Inc. and is described in U.S. Patent No. RE31J 0.

[0038] As set forth above, each of the five slurries included a different type of silica and sufficient water to make the resulting slurry have a density of 12,00 lb/gal. Slurries A and B included paniculate nano-siliea in accordance with present embodiments and 15.36 gal/sk of water. Specifically, Slurry A included 1.5% bwoc of particulate nano-siliea having a particle size of approximately 30 nm, and Slurry B included particulate nano-siliea having a particle size of approximately 10 nm. Slurry C included 15% bwoc of SIliCALlTB cement additive and 15.68 gal/sk of water, SILICALITE (compacted) cement additive, which is available from Halliburton Energy Services, Inc., Duncan, Oklahoma, is an amorphous silica generally sized in a range from about 2.5 microns to about 50 microns. Slurry D included 15% bwoc of ICRGSAND cement additive and 15.77 gal/sk of water. MICROSA .D cement additive, which is available from Halliburton Energy Services, Inc., Duncan, Oklahoma, is a crystalline silica ground to a substantially uniform particle size distribution of approximately 5 to 10 microns. Slurry £ included 5.12 gal/sk of GasCon 469™ lightweight cement additive and 10.09 gal/sk of water. GASCOND 469 lightweight cement additive is available from Halliburton Energy Services, Inc.. Duncan, Oklahoma, and may be defined as a colloidal silicic acid suspension containing suspended silicic acid particles generally having a particle size of less than about 20 nm,

[0039] After the five slurries were prepared, tests were performed to determine various physical, characteristics associated with inclusion of the different silica components i n each of the associated cement composi tions. One of these tests was performed to measure a thickening time associated with each of the five slurries. Specifically, the total thickening time (TTT) associated with each cement slurry was determined by performing a thickening- time test in accordance with API Recommended Practice 10, API^' Specification for Materials and Testing for Well Cements. The measurement of the 'FIT for each slurry was based on the respective slurry reaching a consistency of 70 Bearden units (Be) at 80 °F. The results of these measurements are set. forth for each of the five slurries in Table ί below.

[0040] Additional tests were performed on the cement slurries to determine force- resistance properties (e.g., compressive strength, shear-bond strength, and tensile strength) for each, of the slurries. Each of the force-resistance property tests was performed on. the respective cement slurries at a temperature of 80°F and after ihe slurries had set for 72 hours. The force-resistance properly test included nondestructive and destructive ultrasonic strength tests, a compressive-strength test, a shear-bond test, and tensile-strength test. The nondestructive and destructive ultrasonic analyzer tests were conducted using a UCA ultrasonic cement analyzer to determine a UC A?;; t value and a i..iCA_t.,_USh value, respectively. The compressive-strength tests and UCA analyze tests were performed in accordance with API Recommended Practice J OB. Further, shear-bond and Brazilian-tensile-strength tests were performed to determine shear strength and tensile strength values, respectively, for the different cement compositions. The shear-bond-strength tests were performed as described in SPE 764 entitled "A Study of Cement - Pipe Bondine" bv L,G. Carter and GAY. Evans. The Brazilian-tensile-strength tests were performed in accordance with ASTM C496-96, The results of the tests performed on each of the five compositions are shown in Table 1 below.

TABLE 1

determine various additional physical properties associated with the resulting set cements and to confirm relative differences demonstrated above. While different instruments and calibration settings were used in the additional testing of the slurries, the test data indicates that relative differences between the different slurries are similar to those differences illustrated in Example 1. Indeed, as indicated above in Example 1 , the respective lest results in Example 2 for the five different cements demonstrate that inclusion of particulate nano- silica in the cement composition increases the strength of the resulting cement relative to cements resulting from inclusion of the other silica components that were tested,

[0042] Three samples for each of the three conventional cement slurries (Slurry C, Slurry D, and Slurry E) and four samples of Slurry A were tested to determine compressive strength. Young's modulus, and Poisson's ratio. The cornpressive-strength tests were performed in accordance with API Specification 10. It should be noted that the compressive- strength measurements in Example 1 are different than those in Example 2 because different equipment and different calibrations were utilized, However, the relative differences between compressive strengths for each of the five slurries are similar. The Young's modulus and Poisson's ratio were staticall determined by means of compression testing using a load frame. The Young's modulus or modulus of elasticity for each sample was obtained by taking a ratio of a simple tension stress applied to each sample to a resulting strain parallel to the tension in that sample. The Poisson's ratio for each sample was determined by calculating a ratio of transverse strain to a corresponding axial strain resulting from uniformly distributed axial stress below a proportional limit of each sample. The values determined for the three samples of each of the five different cement slurries are set forth below in Table 2,

TABLE 2

[0043] The particular embodiments disclosed above are illustrative only, as the present invention may be susceptible to various modifications and alternative forms. However, it should be understood that the invention is not intended to be limited to the

5 particular embodiments disclosed. Rather, the present invention is to cover all modifications, equivalents and alternatives falling with the scope and spirit of the present invention as defined by the following appended claims, in addition, every range of values (of the form, "from about a to about b," or, equivalemly, "fr m approximately a to V or, equivalent^, "from approximatel a-b*^") disclosed in the present Description of Specific

S O Embodiments is to be understood as referring to the power set (the set of all subsets) of the respective range of values, and set for the every range encompassed within the broader range of va! e.

Claims

What is claimed is:

1. A method of complet ing a well comprisi ng;

including nano-particles in a completion fluid; and

using the completion fluid in completing the well.

2. The method of claim 1 wherein the nano-particles have a particle size in a range of from about 1 nanometer to less than 1 micron.

3. The method of claim 1 wherein the nano-particles have a particles size in a range of from about 1 nanometer to about 100 nanometers.

4. The method of claim 1 wherein the nano-particles comprise at least one nano-particle selected, from the group consisting of nano-silica, nano-alumina, nano-zinc oxide, nano-horon, nano-sron oxide, and any combination thereof,

5. The method of claim 1 wherein the nano-particles comprise at least one nano-particle selected from the group consisting of nano-barium sulphate, uano-nianganese tetraoxide, nano-magnesium oxide, nano-calcsum carbonate, nano-graphite, nano-barsuni oxide, nano-eerium oxide, nano-lanfhrum oxide, nano-titanrum dioxide, nano-elay, nano- aluminosiSicate, and any combination thereof,

6. The method of claim 1 wherein the nano-particles are present in the completion fluid in an amount in a range of from about 0, 1 % to about 70% by weight of the completion fluid.

7. The method, of claim 1 wherein the nano-particles are present in the completion fluid in an amount sufficient to weight the completion fluid to a density in a range of about 7,5 pounds per gallon to about 22 pounds per gallon.

8. The method of claim 1 wherein the completion fluid comprises at least one base fluid selected from the group consisting of an oil-based fluid, a water-based fluid, and a combination thereof.

9. The method of claim 1 wherein the completion fluid comprises at least one oil-based fluid selected from the group consisting of an olefin, an internal olefin, an alkane, an. aromatic solvent, a eyc!oalkane, liquefied petroleum gas, kerosene, diesel oil, crude oil, heavy oil gas oil, fuel oil, paraffin oil, mineral oil, low toxicit mineral oil, an ester, an amide, a polyolefin, a poiydiorganosiloxane, a siloxane. an organosiioxane, an. ether, an acetal, a dialkylearbonate, a hydrocarbon, and any combination thereof,

10. The method of claim 1 wherein the completion fluid further comprises at least one additive selected from the group consisting of a salt, a surfactant, a fluid-loss- control additive, a gas, nitrogen, carbon dioxide, a surface-modifying agent, a foamer, a corrosion inhibitor, a scale inhibitor, a cky-contfo! agent, a biocide, a friction reducer, m antithani agent, a dispersant, a flocculant, IhS scavenger, C0₂ scavenger, an oxygen scavenger, a lubricant, a viscosifisr, a breaker, a wetting agent, and any combination thereof.

1 1. The method of claim 1 further comprising running downhole equipment into the well while the compleiioii fluid is in the well,

12. The method of claim I further comprising running a wire-wrapped screen into the well whik? the completion nuid is in the well.

13. A method of completi ng a well comprising:

providing a completion Iluid comprising riano-particles; and introducing the completion fluid into a well bore.

14. The method of claim 13 wherein the nano-partiefes have a particle size in a range of from about 1 nanometer to less than 1 micron.

15. The method of claim 13 wherein the nano-particles have a particles size of from about I nanometer to about 100 nanometers,

16. The method of claim 13 wherein the -nano-particles comprise at least one nano-particle selected from the group consisting of nano-silica, nano-ahrauna, nano-idnc oxide, nane-boron, nano-iron oxide, and. any combination thereo

1 7. The method of claim 13 wherein the nano-particles comprise at least one nano-particle selected from the group consisting of nano-barium sulphate, nano-manganese tetraoxkfe, nano-niagnesium oxide, nano-ealcium carbonate, nano-graphite, nano-barium oxide, nano-cerium oxide, nano-lanthium oxide, nano-titanium dioxide, nano-clay, nano- alummosiUca&e, and any combination thereof.

18. The method of claim 13 wherein the nano-particles are present in the completion fluid in an amount in a range of from about 0.1 % to about 70% by weight of the completion fluid,

19. The method of claim 13 wherein the nano-particles are present in the completion fluid in an amount sufficient to weight the completion fluid to a density of about 7.5 pounds per gallon to about 22 pounds per gallon,

20. The method of claim 13 wherein the completion fluid comprises at least one base fluid selected from the group consisting of an oil-based fluid, water-based fluid, and a combination thereof

21. The method of claim 13 wherein the completion fluid comprises at least one oil-based fluid selected from the group consisting of an olefin, an internal olefin, an alkane, an aromatic solvent, a cyeloalkane, liquefied petroleum gas, kerosene, diesei oil. crude oil, heavy oil, gas oil, fuel oil, paraffin oil, mineral oil, low toxicity mineral oil, an ester, an amide, a poiyolefin, a poiydiorganosiloxane, a siloxane, an organosi!oxane, an ether, an acetal, a dialkykarbonaie, a hydrocarbon, and any combination thereof.

22. The method of claim 13 wherein the completion fluid further comprises at least one additive selected from the group consisting of a salt, a surfactant, a fluid-loss- conirol additive, a gas, nitrogen, carbon dioxide, a surface-modifying agent, a foanier, a corrosion inhibitor, a scale inhibitor, a clay-control agent, a biocide, a friction reducer, an antifoam agent, a dlspersant, a floceulant, HjS scavenger, C⁽¾ scavenger, an oxygen, scavenger, a !uhficanl, a viscosifler, a breaker, a wetting agent, and any combination thereof.

23. The method of claim 13 further comprising running downhole equipment into the well bore while the completion fluid is i the well bore.

24, The method of claim 13 further comprising running a wire-wrapped screen into the well bore while the completion fluid is in the well bore.

25. A method of completi ng a well comprisi ng;

including nano-particfes having a particle size of from about { nanometer to about 100 .nanometers in a completion fluid, wherei the nano-particies comprise al ieast one nano-pariiele selected from the group consisting of nano-aliimina, iiano-zinc oxide, nano- boron, nano-tron oxide, nano-sihea, and any combination thereof; and

using the completion fluid in completing the well.