EP2839518A1 - Concentrator for polychromatic light - Google Patents

Concentrator for polychromatic light

Info

Publication number
EP2839518A1
EP2839518A1 EP20130778069 EP13778069A EP2839518A1 EP 2839518 A1 EP2839518 A1 EP 2839518A1 EP 20130778069 EP20130778069 EP 20130778069 EP 13778069 A EP13778069 A EP 13778069A EP 2839518 A1 EP2839518 A1 EP 2839518A1
Authority
EP
European Patent Office
Prior art keywords
optical device
wavebands
cell
light
optical element
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP20130778069
Other languages
German (de)
French (fr)
Other versions
EP2839518A4 (en
Inventor
Pablo Benitez
Juan Carlos Minano
Pablo Zamora
Joao Mendes LOPES
Julio C. Chaves
Ruben Mohedano
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Light Prescriptions Innovators LLC
Original Assignee
Light Prescriptions Innovators LLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Light Prescriptions Innovators LLC filed Critical Light Prescriptions Innovators LLC
Publication of EP2839518A1 publication Critical patent/EP2839518A1/en
Publication of EP2839518A4 publication Critical patent/EP2839518A4/en
Withdrawn legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/054Optical elements directly associated or integrated with the PV cell, e.g. light-reflecting means or light-concentrating means
    • H01L31/0543Optical elements directly associated or integrated with the PV cell, e.g. light-reflecting means or light-concentrating means comprising light concentrating means of the refractive type, e.g. lenses
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/52PV systems with concentrators

Definitions

  • Embodiments of the devices described and shown in this application may be within the scope of one or more of the following U.S. Patents and Patent Applications and/or equivalents in other countries: US Patents 6,639,733, issued October 28, 2003 in the names of Minano et al., and 7,460,985 issued December 2, 2008 in the names of Benitez et al.; WO 2007/016363 mentioned above, and US 2008/0316761 of the same title published December 25, 2008 also in the names of Minano et al; WO 2007/103994 titled “Multi-Junction Solar Cells with a Homogenizer System and Coupled Non-Imaging Light Concentrator” published Sept 13, 2007 in the names of Benitez et al; US 2008/0223443, titled “Optical Concentrator Especially for Solar Photovoltaic” published September 18, 2008 in the names of Benitez et al.; and US 2009/0071467 titled "Multi-Junction Solar Cells with a Homogenizer System and Couple
  • POE Primary Optical Element
  • Optical element (which may be one surface of a refractive element) that receives the light from the sun or other source and concentrates it towards the Secondary Optical Element.
  • Secondary Optical Element (which may be one surface of a refractive element) that receives the light from the Primary Optical Element and concentrates it towards the solar cell or other target.
  • the focal point of the primary optical element is deliberately not exactly coincident with the secondary optical element.
  • Diagonal acceptance angle (a d ) -Angle with respect to the perfect-aim direction of incident rays in a plane parallel to the perfect-aim direction and containing one diagonal of the solar cell, at which the cell photocurrent drops by 10%.
  • Concentration-Acceptance Product A parameter associated with any solar concentrating architecture, and which is defined as the product of the square root of the geometrical concentration times the sine of the acceptance angle (being the minimum of the parallel and diagonal acceptance angles).
  • Some optical architectures have a higher CAP than others, enabling higher concentration and/or higher acceptance angle.
  • the CAP is nearly constant when the geometrical concentration is changed, so that increasing the value of one parameter lowers the other.
  • Perfect-aim position A central direction for incoming collimated light, or incoming sunlight (source diameter 0.5° centered on the nominal direction), away from which performance falls off in all directions.
  • the perfect-aim position is a line of intersection of symmetry planes for the overall concentrator, but not necessarily for individual segments.
  • the rate at which performance falls off may be different in different planes, see for example a p and a d above.
  • a first drawback is that in the case of high illumination angles the reflecting surfaces of the light-pipe must be metalized, which reduces optical efficiency relative to the near-perfect reflectivity of total internal reflection off a polished surface in a dielectric-based light pipe.
  • a second drawback is that for good homogenization a relatively long light-pipe is necessary, but increasing the length of the light-pipe both increases its absorption and reduces the mechanical stability of the apparatus.
  • a third drawback is that light pipes are unsuitable for relatively thick (small) cells because of lateral light spillage from the edges of the bonding material holding the cell to the end of the light pipe (typically made of silicone rubber). Finally, the amount of bonding material used in the adhesion layer is critical.
  • the first photovoltaic concentrator using Kohler integration was proposed (see Reference [8]) by Sandia Labs in the late 1980's, and subsequently was commercialized by Alpha Solarco. That design used a standard radial concentric Fresnel lens as its primary optical element (POE) and an imaging single surface lens (called SILO, for SIngLe Optical surface) that encapsulates the photovoltaic cell was its secondary optical element (SOE). That approach used two imaging optical lenses (the Fresnel lens and the SILO) where the SILO is placed at the focal plane of the Fresnel lens and the SILO images the Fresnel lens (which is uniformly illuminated) onto the photovoltaic cell. Thus, if the cell is square the primary can be square trimmed without losing optical efficiency.
  • POE primary optical element
  • SILO imaging single surface lens
  • Suitable for a secondary optical element is the SMS designed RX concentrator described in References [10], [1 1], [12]. This is an imaging element that works near the thermodynamic limit of concentration. This concentrator was of only academic interest, because neither the double aspheric element nor the RX concentrator are economically feasible for practical application, and the thermal management of the photovoltaic cells is also impractical in such a configuration.
  • Embodiments of the present invention provide different photovoltaic concentrators that combine high geometric concentration, high acceptance angle, and high irradiance uniformity on the solar cell.
  • the primary and secondary optical elements are each lenticulated to form a plurality of segments.
  • a segment of the primary optical element and a segment of the secondary optical element combine to form a Kohler integrator.
  • the multiple segments result in a plurality of Kohler integrators that collectively focus their incident sunlight onto a common target, such as a multi-junction photovoltaic cell, taking into account the response to the different spectral bands of a multi-junction solar cell separately by means of a polychromatic optimization.
  • Any hotspots are typically in different places for different individual Kohler integrators, with the plurality further averaging out the multiple hotspots over the target cell.
  • Embodiments of the present invention provide optical devices comprising: a multi- junction photovoltaic cell, wherein each junction is operative to convert light of a respective waveband into electricity; a refractive first optical element having a plurality of segments each arranged to focus incoming collimated light from a common source; and a second optical element having a plurality of segments, each arranged to direct light from a respective segment of the first optical element onto the photovoltaic cell; wherein the acceptance angles for incoming light of two of the said wavebands are within a ratio of 5:4 to 4:5.
  • the acceptance angles may be within the ratio of 5:4 to 4:5 for incoming light of the shortest and longest of the said wavebands, and advantageously for incoming light of all of the three or more wavebands.
  • the ratio of a p (top) to aa( bottom) is desirably within the ratio of 5:4 to 4:5, where a p (top) is the acceptance angle of the shortest of the said wavebands, measured in a plane parallel to a side of the cell, ⁇ 3 ⁇ 4( bottom) is the acceptance angle of the longest of the said wavebands, measured in a plane containing a diagonal of the cell, and each of the said acceptance angles is defined as the angle between uniform incoming collimated light and a perfect-aim direction at which the light energy directed onto the cell is 90% of the energy directed onto the cell for identical incoming collimated light in the perfect-aim direction.
  • the first optical element may be a Fresnel or other discontinuous-surface lens.
  • the segments of the Fresnel lens may then comprise Fresnel lenses with different centers.
  • the first optical element may then comprise a sheet formed on one face with a Fresnel lens common to all of the segments, and formed on the other face with a separate continuous-slope lens for each segment.
  • the Fresnel lens may be domed.
  • the CAP may be at least 0.45 for at least two of the wavebands, and preferably for all of the wavebands simultaneously.
  • the uniformity in the perfect-aim direction may be at least 0.5, better at least 0.67, preferably at least 0.8, for all wavebands.
  • An embodiment of the invention provides an optical device comprising: a primary optical element having a plurality of segments, which in an example are 4 in number; and a secondary optical element having a plurality of segments, which in an example are 4 lenticulations of an optical surface of a lens; wherein each segment of the primary optical element, along with a corresponding segment of the secondary optical element, forms one of a plurality of Kohler integrators.
  • the plurality of Kohler integrators are arranged in position and orientation to direct light in multiple spectral bands from a common source onto a common target.
  • the source is the sun. Whether it is the common source or the common target, the other may be part of the device or connected to it.
  • the target may be a photovoltaic cell.
  • Embodiments of the invention also provide other forms of concentrator and collimator, including light collectors and luminaires, having similar optical properties.
  • the common source, where the device is a light collector, or the common target, where the device is a luminaire may be external to the device.
  • the embodiments below are mainly intended for use as solar concentrators.
  • the source and target are typically interchanged, so that the light is highly concentrated at a source behind the "secondary" optical element, and is largely collimated on its way to an external target in front of the "primary" optical element.
  • Embodiments of the invention also provide methods of designing and making solar concentrators and other optical devices having the specified novel properties.
  • Embodiments of the present invention make it possible to simultaneously solve, or at least mitigate the consequences of not simultaneously solving, three problems:
  • the ray collection efficiency is to be as near 100% as possible for all of the three or more wavebands at normal (perfect-aim) incidence, that is, the three top, middle, and bottom junction rays are fully collected.
  • the overall acceptance angle for the three bands is to be maximized, which usually requires the acceptance angle for the three bands to be balanced as equally as possible, because the minimum of the three acceptance angles effectively limits the overall acceptance of the device.
  • FIG. 1 is a perspective view of the primary and secondary lenses of a previously proposed 4-fold Kohler concentrator.
  • FIG. 2 shows a set of three ray traces through the SOE of one embodiment of a solar concentrator for rays of three different wavelengths.
  • FIG. 3A shows a ray trace in the parallel direction for a top-junction band for an incidence angle equal to 0.95 a.
  • FIG. 3B shows a ray trace similar to that of FIG. 3 A, but in the diagonal direction and for a bottom-junction band.
  • FIG. 4A is a plot of irradiance against position over the area of a photovoltaic cell for the top junction band of a flat-POE design using the furthest point optimization for the SOE.
  • FIG. 4B is a plot similar to FIG. 4A for the bottom junction band.
  • FIG. 4C is a plot similar to FIG. 4A using the closest point optimization for the
  • FIG. 4D is a plot similar to FIG. 4C for the bottom junction band.
  • FIG. 5A is a perspective view of the primary and secondary lenses of a RR domed
  • FIG. 5B is an enlarged view of the SOE of FIG. 5A, showing a ray trace.
  • FIG. 6 is a diagram in axial section illustrating the design of a domed concentrator.
  • FIG. 7A is a 3D plot of irradiance for the top junction band of a concentrator with a domed POE optimized for maximum uniformity.
  • FIG. 7B is a plot similar to FIG. 7A for the bottom junction band.
  • FIG. 7C is a 3D plot of irradiance for the top junction band of a concentrator with a domed POE optimized for maximum CAP.
  • FIG. 7D is a plot similar to FIG. 7C for the bottom junction band.
  • FIG. 8A shows plan and perspective views of a circular domed Fresnel lens with four segments formed by lenticulations on the upper surface, and a common non- rotationally symmetric (spiral) Fresnel lens on the underside.
  • FIG. 8B is a perspective view from above of a square Fresnel lens taken from the circular lens of FIG. 8A.
  • FIG. 9A is a perspective view of the primary and secondary lenses of a 2-segment RR Fresnel Kohler concentrator.
  • FIG. 9B is an enlarged view of the SOE of FIG. 9A, showing a ray trace.
  • FIG. 10 is a perspective view of the primary and secondary lenses of a 9-segment RR Fresnel Kohler concentrator, and two different enlarged views of the SOE, with and without ray trace.
  • the primary optical elements (POE) described in these embodiments are formed into segments, exhibiting multi-fold symmetry.
  • the secondary optical elements (SOE) have the same multi-fold symmetry as the respective POE.
  • the plurality of Kohler integrator segments combine to concentrate incoming sunlight on a common photovoltaic cell.
  • the top junction is sensitive from 350 to 690 nm, the middle junction from 690 nm to 900 nm, and the bottom junction beyond 900 nm (A germanium bottom junction can in principle use light down to about 1800 nm, while an InGaAs or InGaAsNSb bottom junction can use light down to only about 1400 nm.), the transition between the cell bands not necessarily being abrupt.
  • the POE is a mirror, the directions of the reflected rays are not dependent on the wavelength, and a monochromatic concentrator design is enough to predict to full spectrum performance.
  • the POE is refractive, and the variation of the refractive index of the lens material with wavelength (usually called material dispersion, responsible for the chromatic aberration in imaging optics) causes rays of different wavelengths to be refracted towards different directions, reaching different points of the SOE.
  • these wavelength-dependent ray deviations for the different junction bands will cause two effects that should be taken into account: (1) there may be three different acceptance angles for the different junctions; and (2) the irradiance distribution may also be different for the different junctions.
  • the first effect has the consequence that the effective acceptance angle for the concentrator as a whole is the smallest of the three, limiting the CAP of the device.
  • the second effect degrades the overall solar cell efficiency, because the three junctions operate in series and the least brightly illuminated junction limits the current output of the stack.
  • the irradiance distributions of the wavebands used by the three junctions differ, that minimum-brightness limitation occurs locally, only partially mitigated by lateral current flows, even when the total integrated illumination of the cell is the same for the three junctions.
  • FIG. 1 shows one of the embodiments in the earlier US 8,000,018 B2, in which the POE is a flat Fresnel lens with 4-fold symmetry.
  • Each of the four Fresnel lens segments is part of a lens having rotational symmetry with respect to one of four axes that do not coincide with each other, and do not coincide with the center of the overall optical system.
  • the normal-incidence rays 1 1 are split into four disconnected bundles to reach the four lobes of 4-fold symmetric SOE.
  • the foci 12 of the POE lens segments are formed close to the front surface of the SOE. That design ignores chromatic dispersion, and assumes that tracing a single set of rays is sufficient.
  • the embodiments in the present application are optimized polychromatically to obtain solutions that can achieve high optical efficiency, and also correct the two effects mentioned above. That is to say, they can achieve as additional performance targets that: (1) the concentrator acceptance angle a, given by the smallest acceptance angle of the three junctions, is maximum, and (2) the irradiance distributions of the three junctions are very similar.
  • the performance target (1) is obtained by the POE optimization.
  • FIG.2 shows a side view, in cross-section along a diagonal, of a 4-fold SOE 202 with a triple junction cell 201 being illuminated by the rays 205 of the top junction waveband, rays 204 of the middle junction waveband, and rays 203 of the bottom junction waveband.
  • the POE (not shown in FIG. 2) is assumed to be a Fresnel lens.
  • the focal regions are located in three very different positions, 206, 207 and 208, shallowest for the top junction focus 206 and deepest into the SOE for the bottom junction focus 208.
  • One focus can preferably be specified as the point where light of the chosen color would notionally be focused by the POE if the further refraction of the light rays by the SOE did not intervene.
  • point 209 in FIG. 2 corresponds to such a notional focus for light of wavelength 550 nm.
  • the two coordinates (x m ,z m ) of point 209 in the tilted coordinate system x-z shown in FIG.2 constitute the two parameters to vary for achieving performance target (1). Therefore, the objective is to solve the mathematical problem of finding the maximum of the two-variable function a(x m ,z m ).
  • FIG. 3 A shows the ray trace for the top junction spectral band on an optimized design at an incidence angle equal to 0.95a along the parallel direction.
  • FIG. 3B shows the ray trace at the same incidence angle 0.95a but for the bottom junction spectral band along the diagonal direction.
  • the 10% drop that will occur at the incidence angle a in both direction will occur when the ray 301 that enters the SOE nearest the top cusp of the SOE reaches the adjacent lobe in the top junction parallel case (FIG. 3A), and when the ray 302 that enters the SOE lowest down misses the target cell in the bottom junction diagonal case (FIG. 3B).
  • the refractive index of typical POE lens materials is not very different from middle to bottom junction bands, the foci 207 and 208 in FIG. 2 are relatively close and the middle and bottom acceptance angles are also close. As a consequence, instead of making the parallel top acceptance angle equal to the diagonal bottom acceptance angle, the parallel top and diagonal middle acceptance angles can be made equal. This is especially adequate for the case of solar cells in which there is an excess of bottom junction photocurrent (as in commercially available GalnP-GalnAs-Ge cells), so that the bottom-junction current is unlikely to be limiting.
  • One of the devices was designed with the polychromatic optimization just described, while the other device was designed using the procedure disclosed in US 8,000,018.
  • the acceptance angle at the selected wavelength was maximized.
  • the selected wavelength was 550 nm, which is centered for the top junction band. This wavelength is commonly used in optics because at that wavelength the refractive index takes approximately the value of the median of the distribution.
  • the choice of the 550 nm wavelength was not stated in US 8,000,018, but can be easily inferred from column 8, lines 40-50, where it is stated that a polychromatic ray trace analysis for the top junction band achieves an acceptance angle of ⁇ 1.43° and the monochromatic analysis ⁇ 1.47°. The proximity of these two values is consistent with the 550 nm selection.
  • Table 1 shows the comparison of the performance parameters of the two designs obtained with a ray-trace analysis: TABLE 1
  • the second difference is that while the acceptance angle for the three junctions is very well balanced in the polychromatic design, the bottom and middle junction acceptance angles are 30% lower than the top junction acceptance angle in the
  • performance target (2) which is that the irradiance distributions of the three junctions must be very similar, is obtained by optimizing the SOE.
  • a single third design parameter is enough to obtain excellent results, and that is the point along the cell diagonal to be imaged by each quadrant on its corresponding POE sector.
  • a central wavelength can be used for the calculations since the SOE imaging required is very little affected by the chromatic dispersion due to the large field of view of view that the SOE is imaging. The actual optimum position depends on the specific embodiment.
  • FIG. 4A and FIG. 4B show the irradiance for the extreme bands of the top and bottom junctions, respectively, of a flat-POE design with PMMA POE and B270 glass SOE using the furthest point selection, which is the optimum for target (2) and thus they look extremely alike.
  • FIG. 4C and FIG. 4D show the same graphs for a flat-POE design using the closest point selection, in which a significantly poorer uniformity balance is visible.
  • Tables 2 and 3 show the numerical data describing the shape of the polychromatically optimized design just discussed whose performance data is given in the previous Table 1).
  • a Cartesian coordinates system is used, with the origin at the cell center and with the X and Y axes parallel to the cell sides, while the z axis is perpendicular to the cell plane.
  • the SOE sag list is given in Table 2:
  • FIG. 5A and FIG. 5B disclose another preferred embodiment which consists of a 4- fold symmetric device in which the POE is a Fresnel lens 501 of a dome-like shape instead of flat.
  • the POE is a Fresnel lens 501 of a dome-like shape instead of flat.
  • the additional degree of freedom to choose the curve of the overall profile of the Fresnel lens makes it possible in the polychromatic optimization to control the positions of two foci for two junctions instead of one.
  • FIG. 6 illustrates the steps in the design of a domed 4-fold concentrator.
  • point A on the POE placed on the optical axis, is chosen.
  • point C of the SOE on the symmetry axis, is chosen, and the SOE is designed as a Cartesian oval coupling spherical wavefronts with origins at A and at point E on the near edge of the cell passing through C.
  • point D is chosen as the point of the SOE where the meridional tangent line to the SOE forms a certain angle with the vertical direction (typically 5° to allow for easy demolding of the SOE part).
  • the POE is designed from A to B.
  • the Kritchman method is modified as a polychromatic design, where rays focused in C are chosen to have a short wavelength in the solar spectrum (e.g. 450 nm, in the top junction band) and rays focused in D are chosen to have a long wavelength (e.g. 1,000 nm, in the bottom junction band). Rays impinging within ⁇ a on point A, after being refracted in POE and SOE, will go to E. Then, analogously to the
  • Domed Fresnel designs can achieve lower depth to diameter ratios than flat Fresnel designs (0.7 to 0.9 for domed Fresnels compared with 0.9 to 1.2 for flat Fresnels) and higher CAPs due to the less constrained POE design (up to 0.73).
  • the dome Fresnel is advantageous over the flat one in its smaller SOE (this implies a lower absorption inside the material and lower cost in the glass molding process).
  • the combination of the lens convexity and high optical efficiency can result in the facets of the dome POE having negative draft angle, the manufacturing of the dome lens becomes challenging.
  • One technique is based on the use of PMMA injection molding using a moveable mold, as the Japanese company Daido Steel has developed for rotationally symmetric lenses, see Ref. [5]. An alternative is shown in FIG.
  • the Fresnel interior face of the lens is made with a spiral profile 81 (which can be demolded by a combination of rotation and pull, as a screw), truncated to the square projected aperture 82.
  • the exterior surface has the four lobes 83 to produce the desired beam separation.
  • the spiral is constructed from a 2D polygonal profile contained in a meridional plane in three steps available in many CAD software packages: (a) a linearly varying spiral is generated passing through the concave vertices, (b) the same as (a) for the convex vertices, and (c) the facet profile is swept along the spirals using the them as rails.
  • the 4-fold front surface 83 of the POE in combination with a rotationally symmetric Fresnel inner surface.
  • FIG. 9 shows a 1 2 design, in which the rectangular POE lens 91 is divided into two segments that concentrate the sun light onto a two-lobe SOE lens 92, splitting the beam into two channels that create the two foci 93 and 94.
  • Devices with N different from M have the capacity to produce different acceptance angles in the N and M directions. This is of interest for setting the high acceptance angle direction parallel to the elevation axis, at which the mechanical constraint is higher in usual rectangular arrays.
  • the acceptance of the 1 X 2 concentrator may be optimized analogously with the 2 x 2 concentrators described above. Defining the "long parallel" direction as parallel to the edge that extends first along one segment of the primary optical element 91 and then along the other segment, and defining the "short parallel” direction as parallel to the orthogonal edges, the optimization can be done in three ways:
  • FIG. 10 shows a further embodiment of a Kohler integrating concentrator in the form of a 3 x 3 concentrator, for which the polychromatic optimization has to be applied.
  • the POE is a Fresnel lens 100 comprising nine segments or sectors.
  • the Fresnel lens is not fully rotationally symmetric, but comprises a symmetric central sector 106, four lateral sectors 105, each of them symmetric with each other relative to the Fresnel lens center, and four diagonal sectors 104, also symmetric with each other relative to the Fresnel lens center.
  • the four lateral and four diagonal sectors may be made as an off-center square piece of a symmetric Fresnel lens.
  • SOE lens 101 also comprises nine sectors, each aligned with corresponding sector of POE lens 100. All nine sector pairs send the sun rays within the acceptance angle to cell 102.
  • the 9-fold produces a higher CAP (up to 0.65) in performance target (1) and an even better uniformity and irradiance balance in performance target (2).
  • This device is attractive for solar cells 102 with specially high spectral sensitivity, as is expected to occur in future four and five junction solar cells.
  • the inventors With the design of their previous US 8,000,018, the inventors have achieved a balance no better than 0.7: 1 between the top and bottom junctions, and a CAP for the worst of the three wavebands no better than 0.40.
  • Embodiments of the present invention consistently achieve a CAP greater than 0.45, and a uniformity (ratio of minimum to maximum irradiance on the cell with the sun centered on the perfect-aim position) of at least 0.5 for all wavebands simultaneously.
  • the inventors have found that with proper design a uniformity of at least 2/3, and usually at least 0.8, is consistently achievable for realistic configurations.

Abstract

One example of a solar voltaic concentrator has a primary Fresnel lens with multiple panels, each of which forms a Kohler integrator with a respective panel of a lenticular secondary lens. The resulting plurality of integrators all concentrate sunlight onto a common multi-junction photovoltaic cell. The integrators provide matching illumination in the different wavebands required by the different junctions. Luminaires using a similar geometry are also possible.

Description

CONCENTRATOR FOR POLYCHROMATIC LIGHT CROSS REFERENCE TO RELATED APPLICATION
[0001] This application claims benefit of U.S. Provisional Patent Application No.
61/687,002 titled "Domed Fresnel Kohler Concentrator," filed April 16, 2012 by Benitez and Minano, which is incorporated herein by reference in its entirety.
[0002] Reference is made to commonly-assigned U.S. Provisional Patent Applications No. 61/115,892 titled "Kohler Concentrator", filed November 18, 2008, No. 61/268,129 filed June 8, 2009, of the same title, both in the names of Minano et al., and No.
61/278,476, titled "Kohler concentrator azimuthally combining radial-Kohler sub- concentrators", filed October 6, 2009 in the name of Benitez et al., and ensuing U.S. Patent No. 8,000,018 titled "Kohler Concentrator", issued August 16, 2011, which are incorporated herein by reference in their entirety.
[0003] Reference is made to commonly-assigned International Patent Applications Nos. PCT/US 2006/029464 (WO 2007/016363) to Minano et al. and PCT/US 2007/063522 (WO 2007/103994) to Benitez et al. which are incorporated herein by reference in their entirety.
[0004] Embodiments of the devices described and shown in this application may be within the scope of one or more of the following U.S. Patents and Patent Applications and/or equivalents in other countries: US Patents 6,639,733, issued October 28, 2003 in the names of Minano et al., and 7,460,985 issued December 2, 2008 in the names of Benitez et al.; WO 2007/016363 mentioned above, and US 2008/0316761 of the same title published December 25, 2008 also in the names of Minano et al; WO 2007/103994 titled "Multi-Junction Solar Cells with a Homogenizer System and Coupled Non-Imaging Light Concentrator" published Sept 13, 2007 in the names of Benitez et al; US 2008/0223443, titled "Optical Concentrator Especially for Solar Photovoltaic" published September 18, 2008 in the names of Benitez et al.; and US 2009/0071467 titled "Multi-Junction Solar Cells with a Homogenizer System and Coupled Non-Imaging Light Concentrator" published March 19, 2009 in the names of Benitez et al. GLOSSARY
[0005] Primary Optical Element (POE) - Optical element (which may be one surface of a refractive element) that receives the light from the sun or other source and concentrates it towards the Secondary Optical Element.
[0006] Secondary Optical Element (SOE) - Optical element (which may be one surface of a refractive element) that receives the light from the Primary Optical Element and concentrates it towards the solar cell or other target.
[0007] Kohler integrator - Strictly, an optical device in which a primary optical element images a source onto a secondary optical element, and the secondary optical element images the primary optical element onto a target. In the present specification, as is explained below, the focal point of the primary optical element is deliberately not exactly coincident with the secondary optical element.
[0008] Parallel acceptance angle (ap) - For a flat, rectangular solar cell, the angle with respect to the perfect-aim direction of incident rays in a plane containing the perfect-aim direction and parallel to two sides of the solar cell, at which the cell photocurrent drops by 10% compared with an equal incident irradiation along the perfect-aim direction.
[0009] Diagonal acceptance angle (ad) -Angle with respect to the perfect-aim direction of incident rays in a plane parallel to the perfect-aim direction and containing one diagonal of the solar cell, at which the cell photocurrent drops by 10%.
[0010] Geometrical concentration (Cg) - Ratio of the projected area of the POE normal to the sun center direction to the cell area.
[0011] Concentration-Acceptance Product (CAP) - A parameter associated with any solar concentrating architecture, and which is defined as the product of the square root of the geometrical concentration times the sine of the acceptance angle (being the minimum of the parallel and diagonal acceptance angles). Some optical architectures have a higher CAP than others, enabling higher concentration and/or higher acceptance angle. For a specific architecture, the CAP is nearly constant when the geometrical concentration is changed, so that increasing the value of one parameter lowers the other.
[0012] Fresnel Facet - Element of a discontinuous-slope lens that deflects light by refraction. [0013] Cartesian Oval - A curve (strictly a family of curves) used in imaging and nonimaging optics to transform a given bundle of rays into another predetermined bundle. See Reference [10], page 185, Reference [14].
[0014] Perfect-aim position - A central direction for incoming collimated light, or incoming sunlight (source diameter 0.5° centered on the nominal direction), away from which performance falls off in all directions. In all the embodiments described below, the perfect-aim position is a line of intersection of symmetry planes for the overall concentrator, but not necessarily for individual segments. However, the rate at which performance falls off may be different in different planes, see for example ap and ad above.
[0015] Uniformity - The ratio of the minimum to maximum irradiance on the cell with the sun centered on the perfect-aim position.
BACKGROUND
[0016] Triple-junction photovoltaic solar cells are expensive, making it desirable to operate them with as much concentration of sunlight as practical. However, the efficiency of currently available multi-junction photovoltaic cells suffers when the local
concentration of incident radiation surpasses ~ 1,000-2,000 suns. Some concentrator designs of the prior art have so much non-uniformity of the flux distribution on the cell that "hot spots" up to 20 x the average concentration (9,000-11,000 x concentration with average concentration of 500 ) occur, greatly limiting the maximum average
concentration that is commercially viable.
[0017] Good irradiance uniformity on the solar cell can potentially be obtained using a long light-pipe homogenizer, which is a well known method in classical optics. See Reference [1]. When a light-pipe homogenizer is used, the solar cell is glued to one end of the light-pipe and the light reaches the cell after some bounces on the light-pipe walls. The light distribution on the cell becomes more uniform as the length of the light-pipe is increased. The use of light-pipes for concentrating photo-voltaic (CPV) devices, however, has some drawbacks. A first drawback is that in the case of high illumination angles the reflecting surfaces of the light-pipe must be metalized, which reduces optical efficiency relative to the near-perfect reflectivity of total internal reflection off a polished surface in a dielectric-based light pipe. A second drawback is that for good homogenization a relatively long light-pipe is necessary, but increasing the length of the light-pipe both increases its absorption and reduces the mechanical stability of the apparatus. A third drawback is that light pipes are unsuitable for relatively thick (small) cells because of lateral light spillage from the edges of the bonding material holding the cell to the end of the light pipe (typically made of silicone rubber). Finally, the amount of bonding material used in the adhesion layer is critical. Too little material and there will be an air gap above a portion of the cell, resulting in losses due to Fresnel reflections. Too much material will result in the aforementioned spillage issue. The smaller the area of the cell, the greater proportion of the solar radiation is lost through spillage. Light-pipes have nevertheless been proposed several times in CPV systems, see References [2], [3], [4], [5], [6], and [7], which use a light-pipe length much longer than the cell size, typically 4-5 times.
[0018] Another strategy for achieving good uniformity on the cell is Kohler illumination. This technique can solve, or at least mitigate, uniformity issues without compromising the acceptance angle and without increasing the difficulty of assembly.
[0019] The first photovoltaic concentrator using Kohler integration was proposed (see Reference [8]) by Sandia Labs in the late 1980's, and subsequently was commercialized by Alpha Solarco. That design used a standard radial concentric Fresnel lens as its primary optical element (POE) and an imaging single surface lens (called SILO, for SIngLe Optical surface) that encapsulates the photovoltaic cell was its secondary optical element (SOE). That approach used two imaging optical lenses (the Fresnel lens and the SILO) where the SILO is placed at the focal plane of the Fresnel lens and the SILO images the Fresnel lens (which is uniformly illuminated) onto the photovoltaic cell. Thus, if the cell is square the primary can be square trimmed without losing optical efficiency.
[0020] Despite the simplicity and high uniformity of illumination on the cell, the practical application of the Sandia Labs system is limited to low concentrations because it has a low concentration-acceptance product of approximately 0.3 (±1° at 300 x ). The low acceptance angle, even at a concentration ratio of only 300 x , arises because the imaging secondary cannot accommodate high illumination angles on the cell. [0021] Another previously proposed Kohler approach uses 4 optical surfaces, to obtain a photovoltaic concentrator for high acceptance angle and relatively uniform irradiance distribution on the solar cell (see Reference [9]). The POE of this concentrator is a double aspheric imaging lens, that images the sun onto the aperture of a SOE. Suitable for a secondary optical element is the SMS designed RX concentrator described in References [10], [1 1], [12]. This is an imaging element that works near the thermodynamic limit of concentration. This concentrator was of only academic interest, because neither the double aspheric element nor the RX concentrator are economically feasible for practical application, and the thermal management of the photovoltaic cells is also impractical in such a configuration.
[0022] In contrast to the previous Kohler approaches, in US 8,000,018 B2 some of the inventors herein found a practical solution to increase the concentration-acceptance product. It consists in dividing the POE and SOE into sectors that provide independent Kohler channels, so each SOE sector needs to manage only a correspondingly smaller field of view and provide a correspondingly smaller concentration. Additionally, the multichannel approach provided a further improvement and robustness due to the superposition principle: the degradation for any reason of one of the POE images is less noticeable than in the single-channel case (as was an issue with the SILO mentioned before) due to its smaller contribution to the total irradiance produced.
[0023] The most remarked embodiment in US 8,000,018 B2 consisted in a 4-fold symmetric flat Fresnel lens and a 4-fold single-surface secondary lens. That device was conceived designing each Fresnel lens quadrant using a single wavelength. The position of the monochromatic focus was indicated to be located on the surface of the SOE, or alternatively deeper inside the bulk of the SOE, closer to a certain chord. There was no indication of a polychromatic design taking into account the different responses of the optical elements to the different spectral bands of a multi-junction solar cell, the combined behavior of which is strongly non-linear.
[0024] Such polychromatic optimization has not been applied either to other related architecture, as a 9-fold Fresnel Kohler design also mentioned in US 8,000,018 B2. [0025] Although most Fresnel lenses used in this application are flat, better concentration- acceptance angle product has been achieved with rotationally symmetric domed lenses [5].
[0026] As is described in commonly assigned US 2010/0269885, obtaining optimum efficiency from a multi-junction solar cell can require very careful balancing of the irradiation of the different cells.
[0027] Most of the same or closely analogous problems arise, reversing the direction of the light rays, in producing a beam of white light from a luminaire with a white light source.
SUMMARY
[0028] Embodiments of the present invention provide different photovoltaic concentrators that combine high geometric concentration, high acceptance angle, and high irradiance uniformity on the solar cell. In all the embodiments, the primary and secondary optical elements are each lenticulated to form a plurality of segments. A segment of the primary optical element and a segment of the secondary optical element combine to form a Kohler integrator. The multiple segments result in a plurality of Kohler integrators that collectively focus their incident sunlight onto a common target, such as a multi-junction photovoltaic cell, taking into account the response to the different spectral bands of a multi-junction solar cell separately by means of a polychromatic optimization. Any hotspots are typically in different places for different individual Kohler integrators, with the plurality further averaging out the multiple hotspots over the target cell.
[0029] Embodiments of the present invention provide optical devices comprising: a multi- junction photovoltaic cell, wherein each junction is operative to convert light of a respective waveband into electricity; a refractive first optical element having a plurality of segments each arranged to focus incoming collimated light from a common source; and a second optical element having a plurality of segments, each arranged to direct light from a respective segment of the first optical element onto the photovoltaic cell; wherein the acceptance angles for incoming light of two of the said wavebands are within a ratio of 5:4 to 4:5. [0030] The acceptance angles may be within the ratio of 5:4 to 4:5 for incoming light of the shortest and longest of the said wavebands, and advantageously for incoming light of all of the three or more wavebands.
[0031] If the cell, the first optical element (as projected into a plane perpendicular to a perfect-aim direction), and the segments of the first optical element (similarly projected) are all square, and are all aligned in the same direction, then the ratio of ap(top) to aa( bottom) is desirably within the ratio of 5:4 to 4:5, where ap(top) is the acceptance angle of the shortest of the said wavebands, measured in a plane parallel to a side of the cell, ο¾( bottom) is the acceptance angle of the longest of the said wavebands, measured in a plane containing a diagonal of the cell, and each of the said acceptance angles is defined as the angle between uniform incoming collimated light and a perfect-aim direction at which the light energy directed onto the cell is 90% of the energy directed onto the cell for identical incoming collimated light in the perfect-aim direction.
[0032] The first optical element may be a Fresnel or other discontinuous-surface lens. The segments of the Fresnel lens may then comprise Fresnel lenses with different centers. Alternatively, the first optical element may then comprise a sheet formed on one face with a Fresnel lens common to all of the segments, and formed on the other face with a separate continuous-slope lens for each segment. The Fresnel lens may be domed.
[0033] The CAP may be at least 0.45 for at least two of the wavebands, and preferably for all of the wavebands simultaneously.
[0034] The uniformity in the perfect-aim direction may be at least 0.5, better at least 0.67, preferably at least 0.8, for all wavebands.
[0035] An embodiment of the invention provides an optical device comprising: a primary optical element having a plurality of segments, which in an example are 4 in number; and a secondary optical element having a plurality of segments, which in an example are 4 lenticulations of an optical surface of a lens; wherein each segment of the primary optical element, along with a corresponding segment of the secondary optical element, forms one of a plurality of Kohler integrators. The plurality of Kohler integrators are arranged in position and orientation to direct light in multiple spectral bands from a common source onto a common target. [0036] For example, in the case of a solar photovoltaic concentrator, the source is the sun. Whether it is the common source or the common target, the other may be part of the device or connected to it. For example, in a solar photovoltaic concentrator, the target may be a photovoltaic cell.
[0037] Embodiments of the invention also provide other forms of concentrator and collimator, including light collectors and luminaires, having similar optical properties. The common source, where the device is a light collector, or the common target, where the device is a luminaire, may be external to the device. The embodiments below are mainly intended for use as solar concentrators. For a luminaire, the source and target are typically interchanged, so that the light is highly concentrated at a source behind the "secondary" optical element, and is largely collimated on its way to an external target in front of the "primary" optical element.
[0038] Embodiments of the invention also provide methods of designing and making solar concentrators and other optical devices having the specified novel properties.
[0039] Embodiments of the present invention make it possible to simultaneously solve, or at least mitigate the consequences of not simultaneously solving, three problems:
[0040] 1. The ray collection efficiency is to be as near 100% as possible for all of the three or more wavebands at normal (perfect-aim) incidence, that is, the three top, middle, and bottom junction rays are fully collected.
[0041] 2. The irradiance on the cell for the three or more wavebands is balanced. This is not obtained in monochromatic designs without a homogenizing scheme such as Kohler integration, where typically the middle waveband produces a hot-spot at the center.
[0042] 3. The overall acceptance angle for the three bands is to be maximized, which usually requires the acceptance angle for the three bands to be balanced as equally as possible, because the minimum of the three acceptance angles effectively limits the overall acceptance of the device.
BRIEF DESCRIPTION OF THE DRAWINGS
[0043] FIG. 1 is a perspective view of the primary and secondary lenses of a previously proposed 4-fold Kohler concentrator. [0044] FIG. 2 shows a set of three ray traces through the SOE of one embodiment of a solar concentrator for rays of three different wavelengths.
[0045] FIG. 3A shows a ray trace in the parallel direction for a top-junction band for an incidence angle equal to 0.95 a.
[0046] FIG. 3B shows a ray trace similar to that of FIG. 3 A, but in the diagonal direction and for a bottom-junction band.
[0047] FIG. 4A is a plot of irradiance against position over the area of a photovoltaic cell for the top junction band of a flat-POE design using the furthest point optimization for the SOE.
[0048] FIG. 4B is a plot similar to FIG. 4A for the bottom junction band.
[0049] FIG. 4C is a plot similar to FIG. 4A using the closest point optimization for the
SOE.
[0050] FIG. 4D is a plot similar to FIG. 4C for the bottom junction band.
[0051] FIG. 5A is a perspective view of the primary and secondary lenses of a RR domed
Fresnel Kohler concentrator.
[0052] FIG. 5B is an enlarged view of the SOE of FIG. 5A, showing a ray trace.
[0053] FIG. 6 is a diagram in axial section illustrating the design of a domed concentrator.
[0054] FIG. 7A is a 3D plot of irradiance for the top junction band of a concentrator with a domed POE optimized for maximum uniformity.
[0055] FIG. 7B is a plot similar to FIG. 7A for the bottom junction band.
[0056] FIG. 7C is a 3D plot of irradiance for the top junction band of a concentrator with a domed POE optimized for maximum CAP.
[0057] FIG. 7D is a plot similar to FIG. 7C for the bottom junction band.
[0058] FIG. 8A shows plan and perspective views of a circular domed Fresnel lens with four segments formed by lenticulations on the upper surface, and a common non- rotationally symmetric (spiral) Fresnel lens on the underside.
[0059] FIG. 8B is a perspective view from above of a square Fresnel lens taken from the circular lens of FIG. 8A.
[0060] FIG. 9A is a perspective view of the primary and secondary lenses of a 2-segment RR Fresnel Kohler concentrator. [0061] FIG. 9B is an enlarged view of the SOE of FIG. 9A, showing a ray trace.
[0062] FIG. 10 is a perspective view of the primary and secondary lenses of a 9-segment RR Fresnel Kohler concentrator, and two different enlarged views of the SOE, with and without ray trace.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0063] A better understanding of various features and advantages of the present invention may be obtained by reference to the following detailed description of embodiments of the invention and accompanying drawings, which set forth illustrative embodiments in which various principles of the invention are utilized.
[0064] The primary optical elements (POE) described in these embodiments are formed into segments, exhibiting multi-fold symmetry. In the embodiments taught in this application the secondary optical elements (SOE) have the same multi-fold symmetry as the respective POE. Each segment of the POE, along with a corresponding segment of the SOE, forms one of a plurality of Kohler integrator segments. The plurality of Kohler integrator segments combine to concentrate incoming sunlight on a common photovoltaic cell.
[0065] Presently available solar cells for solar concentrators use three junctions, usually referred to as top, middle and bottom, which are sensitive to different spectral bands of the solar radiation. The semiconductor physics of the junction determine the minimum photon energy (maximum wavelength) of light that the junction can convert to electricity.
Typically, the top junction is sensitive from 350 to 690 nm, the middle junction from 690 nm to 900 nm, and the bottom junction beyond 900 nm (A germanium bottom junction can in principle use light down to about 1800 nm, while an InGaAs or InGaAsNSb bottom junction can use light down to only about 1400 nm.), the transition between the cell bands not necessarily being abrupt. When the POE is a mirror, the directions of the reflected rays are not dependent on the wavelength, and a monochromatic concentrator design is enough to predict to full spectrum performance.
[0066] However, in all the present embodiments, the POE is refractive, and the variation of the refractive index of the lens material with wavelength (usually called material dispersion, responsible for the chromatic aberration in imaging optics) causes rays of different wavelengths to be refracted towards different directions, reaching different points of the SOE. For a solar concentrator, these wavelength-dependent ray deviations for the different junction bands will cause two effects that should be taken into account: (1) there may be three different acceptance angles for the different junctions; and (2) the irradiance distribution may also be different for the different junctions. The first effect has the consequence that the effective acceptance angle for the concentrator as a whole is the smallest of the three, limiting the CAP of the device. The second effect degrades the overall solar cell efficiency, because the three junctions operate in series and the least brightly illuminated junction limits the current output of the stack. When the irradiance distributions of the wavebands used by the three junctions differ, that minimum-brightness limitation occurs locally, only partially mitigated by lateral current flows, even when the total integrated illumination of the cell is the same for the three junctions.
[0067] FIG. 1 shows one of the embodiments in the earlier US 8,000,018 B2, in which the POE is a flat Fresnel lens with 4-fold symmetry. Each of the four Fresnel lens segments is part of a lens having rotational symmetry with respect to one of four axes that do not coincide with each other, and do not coincide with the center of the overall optical system. The normal-incidence rays 1 1 are split into four disconnected bundles to reach the four lobes of 4-fold symmetric SOE. The foci 12 of the POE lens segments are formed close to the front surface of the SOE. That design ignores chromatic dispersion, and assumes that tracing a single set of rays is sufficient.
[0068] The embodiments in the present application are optimized polychromatically to obtain solutions that can achieve high optical efficiency, and also correct the two effects mentioned above. That is to say, they can achieve as additional performance targets that: (1) the concentrator acceptance angle a, given by the smallest acceptance angle of the three junctions, is maximum, and (2) the irradiance distributions of the three junctions are very similar.
[0069] Even though the optimization described herein can be applied to a general N x M symmetric design, three specific preferred embodiments are included in this invention: a 2x2 symmetric with flat or dome Fresnel primary, which will be referred to as 4-fold for short; a 3x3 symmetric with a flat or dome Fresnel lens, which will be referred to as 9-fold for short; and a 2x1 symmetric with flat or dome Fresnel primary, which will be referred to as 2-fold for short.
[0070] The performance target (1) is obtained by the POE optimization. In order to illustrate this optimization, FIG.2 shows a side view, in cross-section along a diagonal, of a 4-fold SOE 202 with a triple junction cell 201 being illuminated by the rays 205 of the top junction waveband, rays 204 of the middle junction waveband, and rays 203 of the bottom junction waveband. The POE (not shown in FIG. 2) is assumed to be a Fresnel lens. The focal regions are located in three very different positions, 206, 207 and 208, shallowest for the top junction focus 206 and deepest into the SOE for the bottom junction focus 208.
[0071] While in US 8,000,018 B2 only a single focal region was mentioned, the polychromatic optimization disclosed here will take into account the positions of the three foci. In the case of a flat Fresnel POE, their positions cannot be controlled independently, so we can specify the position of one focus and calculate the other two.
[0072] One focus can preferably be specified as the point where light of the chosen color would notionally be focused by the POE if the further refraction of the light rays by the SOE did not intervene. For instance, point 209 in FIG. 2 corresponds to such a notional focus for light of wavelength 550 nm. The two coordinates (xm,zm) of point 209 in the tilted coordinate system x-z shown in FIG.2 constitute the two parameters to vary for achieving performance target (1). Therefore, the objective is to solve the mathematical problem of finding the maximum of the two-variable function a(xm,zm). Since the definition of a= min{a(top), a(middle), a(bottom)} is very non-linear and its derivatives are not continuous, it is useful to visualize the overall shape of this function. For instance, in the case of 4-fold embodiments, the following inequalities hold in the neighborhood of the optimum: ocp(top) < ap(middle) < ap(bottom)
ad(bottom) < d(middle) < ad(top)
9ap(top)/ <9xm > 0
9ad(bottom)/ 9xm < 0 where αρ and d denote the parallel and diagonal acceptance angles defined in the glossary. The first two equation lines indicate that the parallel acceptance angle for the top (short wavelength) junction is smaller than the parallel acceptances of the other two junctions, while for the diagonal direction the bottom junction is the limiting one.
[0073] The last two equation lines indicate that, for constant zm, when xm increases, the limiting parallel acceptance angle ccp(top) increases while the limiting parallel acceptance angle aa(bottom) decreases. Therefore, for each zm, there is compromise that is solved at the value of xm at which ocp(top) = ad(bottom) and then the acceptance angle a will be maximum. Therefore, we have found that the maximum desired in target (1) is obtained when the top and bottom acceptance angles are balanced.
[0074] The previous calculation can be done now with varying zm, and thus we can find the value of zm at which the coincident acceptance angle ccp(top) = ad(bottom) is a maximum, leading to the absolute maximum desired. Note that since ot(top) = min{ocp(top), ocd(top)} and ct(bottom) = min{ p(bottom), ad(bottom)}, we get that a =a(top) =a(bottom) <a(middle).
[0075] FIG. 3 A shows the ray trace for the top junction spectral band on an optimized design at an incidence angle equal to 0.95a along the parallel direction. FIG. 3B shows the ray trace at the same incidence angle 0.95a but for the bottom junction spectral band along the diagonal direction. The 10% drop that will occur at the incidence angle a in both direction will occur when the ray 301 that enters the SOE nearest the top cusp of the SOE reaches the adjacent lobe in the top junction parallel case (FIG. 3A), and when the ray 302 that enters the SOE lowest down misses the target cell in the bottom junction diagonal case (FIG. 3B).
[0076] Since the refractive index of typical POE lens materials is not very different from middle to bottom junction bands, the foci 207 and 208 in FIG. 2 are relatively close and the middle and bottom acceptance angles are also close. As a consequence, instead of making the parallel top acceptance angle equal to the diagonal bottom acceptance angle, the parallel top and diagonal middle acceptance angles can be made equal. This is especially adequate for the case of solar cells in which there is an excess of bottom junction photocurrent (as in commercially available GalnP-GalnAs-Ge cells), so that the bottom-junction current is unlikely to be limiting.
[0077] In US 8,000,018, only a monochromatic design is disclosed, and there is no mention of different parallel and diagonal acceptance angles. In US 8,000,018, we recommended locating the single focal point either on the surface of the SOE or along the chord joining the edges of the meridional curve through the optical axis of the segment, which corresponds to a point of the line zm=0 in the present specification.
[0078] As will now be shown with an example, that monochromatic design with those focus selections leads to a very low acceptance angle compared to the present
polychromatic optimization, and to a poor balance between the acceptance angles of the top, middle, and bottom junctions.
[0079] Two 4-fold devices with a flat Fresnel lens were designed, both with geometrical concentration Cg = 1024 X , POE made of silicone on glass with dimensions 160 mm x 160 mm, SOE made of Savosil glass with 21.8 mm average diameter, GalnP-GalnAs-Ge triple junction 5 mm x 5 mm solar cell, and depth to POE diagonal ratio 1.08. One of the devices was designed with the polychromatic optimization just described, while the other device was designed using the procedure disclosed in US 8,000,018.
[0080] To reproduce the monochromatic design of US 8,000,018, the acceptance angle at the selected wavelength was maximized. The selected wavelength was 550 nm, which is centered for the top junction band. This wavelength is commonly used in optics because at that wavelength the refractive index takes approximately the value of the median of the distribution. The choice of the 550 nm wavelength was not stated in US 8,000,018, but can be easily inferred from column 8, lines 40-50, where it is stated that a polychromatic ray trace analysis for the top junction band achieves an acceptance angle of ±1.43° and the monochromatic analysis ±1.47°. The proximity of these two values is consistent with the 550 nm selection.
[0081] Table 1 shows the comparison of the performance parameters of the two designs obtained with a ray-trace analysis: TABLE 1
[0082] The first noticeable difference between the results for the two devices is that the focus of the 550 nm rays in the present polychromatic optimization is 5.1 mm away from the zm=0 line, where the US 8,000,018. This distance is as large as the cell side, indicating the substantial difference between this polychromatically optimized design and the ones disclosed in US 8,000,018.
[0083] The second difference is that while the acceptance angle for the three junctions is very well balanced in the polychromatic design, the bottom and middle junction acceptance angles are 30% lower than the top junction acceptance angle in the
concentrator of US 8,000,018, so the imbalance is substantial.
[0084] The third remarkable difference is that the resulting concentrator acceptance angle, given by a= min{a(top), a(middle), a(bottom)}, and the CAP, are also 30% less in the device of US 8,000,018.
[0085] For this comparison, the US 8,000,018 concentrator was designed with the 550 nm focus located at the line zm=0, but, as mentioned before, in that patent we suggested as an alternative to locate the focus on the surface of the SOE. That alternative selection leads to an acceptance and CAP even lower than the ones shown in the above Table.
[0086] The POE and SOE materials selected for the previous example are of special interest at present due to their expected long term durability. However, they have a relatively low refractive index (silicone has n=1.41 and Savosil has n = 1.46 at 550 nm) which makes their attainable acceptance angle and CAP lower than with alternative materials, specially for the low depth to POE diagonal ratio (1.08). For instance, using PMMA for the POE and B270 glass for the SOE (which have n=l .49 and n=l .52, respectively), which are also excellent candidates in terms of durability, with the same depth to POE diagonal ratio, the same design algorithm leads to a 15% higher CAP value in about 15% thanks to their higher refractive indices.
[0087] On the other hand, performance target (2), which is that the irradiance distributions of the three junctions must be very similar, is obtained by optimizing the SOE. In this case, a single third design parameter is enough to obtain excellent results, and that is the point along the cell diagonal to be imaged by each quadrant on its corresponding POE sector. A central wavelength can be used for the calculations since the SOE imaging required is very little affected by the chromatic dispersion due to the large field of view of view that the SOE is imaging. The actual optimum position depends on the specific embodiment.
[0088] For instance, in the case of concentrators with flat POEs, being either 4-fold or 9- fold, the optimum is obtained when the selected cell diagonal point is the end of the diagonal furthest from the POE paired sector, as was disclosed in US 8,000,018.
However, for a domed POE the optimum point is the end of the diagonal closest to the paired sector. Although this selection is optimum for the balance of the irradiances (2), it is not optimum for other criteria, such as the acceptance angle. For instance, FIG. 4A and FIG. 4B show the irradiance for the extreme bands of the top and bottom junctions, respectively, of a flat-POE design with PMMA POE and B270 glass SOE using the furthest point selection, which is the optimum for target (2) and thus they look extremely alike. On the other hand, FIG. 4C and FIG. 4D show the same graphs for a flat-POE design using the closest point selection, in which a significantly poorer uniformity balance is visible. However, the furthest-point configuration of FIGS. 4A and 4B has a CAP=0.59, while the nearest-point configuration of FIGS. 4C and 4D achieves CAP=0.63.
[0089] In addition, the present polychromatic optimization makes possible a much better uniformity over the three junctions. With previous monochromatic designs, as illustrated by Kritchman, Ref. [15], Figs. 9 and 10, a too-perfect focusing at the nominal frequency sometimes resulted in a very non-uniform irradiation at that one frequency, and/or a wide variation in uniformity from one waveband to another.
[0090] The following Tables 2 and 3 show the numerical data describing the shape of the polychromatically optimized design just discussed whose performance data is given in the previous Table 1). For both the POE and the SOE, a Cartesian coordinates system is used, with the origin at the cell center and with the X and Y axes parallel to the cell sides, while the z axis is perpendicular to the cell plane. The size of the units is arbitrary, and in these units the cell active area is 5x5 while the POE is 160x 160. Due to the 4-fold symmetry, the lenses need to be described only in the quadrant X>0 and Y>0. Both the POE and SOE are symmetric with respect to the plane X=Y.
[0091] The surface of the SOE has rotational symmetry with respect to the line joining the cell corner at X=Y= -7.071 and Z=0 with the POE corner at X=Y=1 13.2, Z=244.5. The SOE sag list is given in Table 2:
TABLE 2
X=Y Z
10,905 7,974
10,505 12,5481
10,4675 12,9181
10,4194 13,2878
10,3603 13,6565
10,2901 14,0236
10,2084 14,3884
10,115 14,7502
10,0097 15,1082
[0092] The Fresnel lens
Table 3:
TABLE 3
X=Y Z X=Y Z X=Y Z
5,14746 244,454 9,14829 244,412 13,149 244,37
6,14746 244,459 10,1475 244,459 14,1475 244,459
6,14774 244,443 10,1485 244,401 14,1492 244,36
7,14746 244,459 11,1475 244,459 15,1475 244,459
7,14792 244,433 11,1487 244,391 15,1494 244,349
8,14746 244,459 12,1475 244,459 16,1475 244,459
8,14811 244,422 12,1488 244,38 16,1496 244,339
9,14746 244,459 13,1475 244,459 17,1475 244,459 X=Y Z X=Y Z X=Y Z
17,1498 244,328 36,2496 244,209 49,4862 244,209
18,1475 244,459 37,0258 244,459 50,05 244,459
18,15 244,318 37,0306 244,209 50,0552 244,209
19,1475 244,459 37,7892 244,459 50,6127 244,459
19,1501 244,308 37,794 244,209 50,6179 244,209 0,1475 244,459 38,5363 244,459 51,1695 244,459 0,1503 244,298 38,5411 244,209 51,1747 244,209 1,1475 244,459 39,2681 244,459 51,7204 244,459 1,1505 244,287 39,273 244,209 51,7256 244,209 2,1475 244,459 39,9857 244,459 52,2659 244,459 2,1507 244,277 39,9905 244,209 52,2711 244,209 3,1475 244,459 40,6899 244,459 52,8059 244,459 3,1509 244,267 40,6947 244,209 52,8111 244,209 4,1475 244,459 41,3814 244,459 53,3407 244,459 4,1511 244,257 41,3863 244,209 53,346 244,209 5,1475 244,459 42,0611 244,459 53,8706 244,459 5,1513 244,247 42,066 244,209 53,8759 244,209 6,1475 244,459 42,7295 244,459 54,3956 244,459 6,1515 244,237 42,7344 244,209 54,4009 244,209 7,1475 244,459 43,3873 244,459 54,9159 244,459 7,1517 244,227 43,3922 244,209 54,9212 244,209 8,1475 244,459 44,035 244,459 55,4316 244,459 8,1519 244,217 44,0399 244,209 55,4369 244,209 9,1475 244,459 44,6731 244,459 55,9429 244,459 9,1521 244,209 44,678 244,209 55,9483 244,209
30,141 244,459 45,302 244,459 56,45 244,459 0,1456 244,209 45,307 244,209 56,4554 244,209 1,0975 244,459 45,9223 244,459 56,9529 244,459 1,1021 244,209 45,9273 244,209 56,9583 244,209
32,021 244,459 46,5342 244,459 57,4518 244,459 2,0256 244,209 46,5392 244,209 57,4572 244,209 2,9148 244,459 47,1382 244,459 57,9467 244,459 2,9195 244,209 47,1432 244,209 57,9522 244,209 3,7819 244,459 47,7346 244,459 58,4379 244,459 3,7866 244,209 47,7396 244,209 58,4433 244,209 4,6246 244,459 48,3236 244,459 58,9253 244,459 4,6293 244,209 48,3287 244,209 58,9308 244,209
35,445 244,459 48,9057 244,459 59,4092 244,459 5,4497 244,209 48,9108 244,209 59,4147 244,209 6,2449 244,459 49,4811 244,459 59,8896 244,459 X=Y Z X=Y Z X=Y Z 9,8951 244,209 68,8865 244,209 77,0005 244,209 0,3665 244,459 69,3041 244,459 77,3823 244,459
60,372 244,209 69,3101 244,209 77,3887 244,209 0,8401 244,459 69,7256 244,459 77,7691 244,459 0,8457 244,209 69,7315 244,209 77,7754 244,209 1,3105 244,459 70,145 244,459 78,1543 244,459 1,3161 244,209 70,1509 244,209 78,1607 244,209 1,7778 244,459 70,5623 244,459 78,5382 244,459 1,7834 244,209 70,5683 244,209 78,5446 244,209
62,242 244,459 70,9777 244,459 78,9207 244,459 2,2476 244,209 70,9837 244,209 78,9271 244,209 2,7031 244,459 71,3911 244,459 79,3018 244,459 2,7087 244,209 71,3972 244,209 79,3083 244,209 3,1614 244,459 71,8027 244,459 79,6816 244,459
63,167 244,209 71,8087 244,209 79,6881 244,209 3,6167 244,459 72,2123 244,459 80,06 244,459 3,6224 244,209 72,2184 244,209 80,0665 244,209 4,0693 244,459 72,6202 244,459 80,4372 244,459
64,075 244,209 72,6263 244,209 80,4437 244,2094,5192 244,459 73,0262 244,459 80,813 244,4594,5249 244,209 73,0323 244,209 80,8196 244,2094,9664 244,459 73,4305 244,459 81,1876 244,4594,9721 244,209 73,4366 244,209 81,1942 244,209
65,411 244,459 73,833 244,459 81,561 244,4595,4167 244,209 73,8391 244,209 81,5676 244,209
65,853 244,459 74,2338 244,459 81,9331 244,4595,8588 244,209 74,24 244,209 81,9397 244,2096,2926 244,459 74,6329 244,459 82,304 244,459 6,2984 244,209 74,6391 244,209 82,3106 244,209 6,7297 244,459 75,0304 244,459 82,6737 244,459 6,7355 244,209 75,0366 244,209 82,6804 244,209 7,1645 244,459 75,4263 244,459 83,0423 244,459 7,1703 244,209 75,4325 244,209 83,049 244,2097,5969 244,459 75,8206 244,459 83,4097 244,4597,6027 244,209 75,8268 244,209 83,4164 244,209
68,027 244,459 76,2133 244,459 83,7759 244,4598,0329 244,209 76,2196 244,209 83,7826 244,2098,4549 244,459 76,6045 244,459 84,1411 244,459 8,4608 244,209 76,6108 244,209 84,1478 244,2098,8806 244,459 76,9941 244,459 84,5051 244,459 X=Y Z X=Y Z X=Y Z
84,5119 244,209 91,5829 244,209 98,3187 244,209
84,868 244,459 91,9197 244,459 98,6404 244,459
84,8748 244,209 91,9269 244,209 98,6481 244,209
85,2299 244,459 92,2629 244,459 98,9691 244,459
85,2367 244,209 92,2702 244,209 98,9768 244,209
85,5907 244,459 92,6053 244,459 99,2972 244,459
85,5975 244,209 92,6126 244,209 99,3049 244,209
85,9505 244,459 92,9469 244,459 99,6247 244,459
85,9573 244,209 92,9542 244,209 99,6324 244,209
86,3092 244,459 93,2877 244,459 99,9515 244,459
86,3161 244,209 93,295 244,209 99,9593 244,209
86,6669 244,459 93,6277 244,459 100,278 244,459
86,6738 244,209 93,6351 244,209 100,286 244,209
87,0236 244,459 93,967 244,459 100,603 244,459
87,0305 244,209 93,9743 244,209 100,611 244,209
87,3794 244,459 94,3055 244,459 100,928 244,459
87,3863 244,209 94,3128 244,209 100,936 244,209
87,7341 244,459 94,6432 244,459 101,253 244,459
87,7411 244,209 94,6506 244,209 101,261 244,209
88,0879 244,459 94,9802 244,459 101,577 244,459
88,0949 244,209 94,9876 244,209 101,584 244,209
88,4408 244,459 95,3164 244,459 101,9 244,459
88,4478 244,209 95,3239 244,209 101,908 244,209
88,7927 244,459 95,6519 244,459 102,222 244,459
88,7997 244,209 95,6594 244,209 102,23 244,209
89,1437 244,459 95,9868 244,459 102,545 244,459
89,1507 244,209 95,9942 244,209 102,553 244,209
89,4937 244,459 96,3209 244,459 102,866 244,459
89,5008 244,209 96,3284 244,209 102,874 244,209
89,8429 244,459 96,6543 244,459 103,187 244,459
89,85 244,209 96,6618 244,209 103,195 244,209
90,1912 244,459 96,987 244,459 103,507 244,459
90,1983 244,209 96,9945 244,209 103,515 244,209
90,5386 244,459 97,319 244,459 103,827 244,459
90,5457 244,209 97,3266 244,209 103,835 244,209
90,8852 244,459 97,6503 244,459 104,147 244,459
90,8923 244,209 97,6579 244,209 104,155 244,209
91,2309 244,459 97,981 244,459 104,465 244,459
91,238 244,209 97,9886 244,209 104,474 244,209
91,5757 244,459 98,311 244,459 104,784 244,459 X=Y Z X=Y Z X=Y Z
104,792 244,209 107,939 244,459 110,746 244,209
105,101 244,459 107,947 244,209 111,046 244,459
105,11 244,209 108,251 244,459 111,055 244,209
105,419 244,459 108,26 244,209 111,355 244,459
105,427 244,209 108,564 244,459 111,363 244,209
105,735 244,459 108,572 244,209 111,663 244,459
105,744 244,209 108,876 244,459 111,671 244,209
106,052 244,459 108,884 244,209 111,97 244,459
106,06 244,209 109,187 244,459 111,979 244,209
106,367 244,459 109,196 244,209 112,277 244,459
106,376 244,209 109,498 244,459 112,286 244,209
106,683 244,459 109,507 244,209 112,584 244,459
106,691 244,209 109,809 244,459 112,593 244,209
106,997 244,459 109,817 244,209 112,89 244,459
107,006 244,209 110,119 244,459 112,899 244,209
107,312 244,459 110,127 244,209 113,196 244,459
107,32 244,209 110,428 244,459 113,196 249,034
107,625 244,459 110,437 244,209 5,14746 249,034
107,634 244,209 110,738 244,459
[0093] FIG. 5A and FIG. 5B disclose another preferred embodiment which consists of a 4- fold symmetric device in which the POE is a Fresnel lens 501 of a dome-like shape instead of flat. The additional degree of freedom to choose the curve of the overall profile of the Fresnel lens makes it possible in the polychromatic optimization to control the positions of two foci for two junctions instead of one.
[0094] FIG. 6 illustrates the steps in the design of a domed 4-fold concentrator. First of all, point A on the POE, placed on the optical axis, is chosen. Then, point C of the SOE, on the symmetry axis, is chosen, and the SOE is designed as a Cartesian oval coupling spherical wavefronts with origins at A and at point E on the near edge of the cell passing through C. Next, point D is chosen as the point of the SOE where the meridional tangent line to the SOE forms a certain angle with the vertical direction (typically 5° to allow for easy demolding of the SOE part). Later, the POE is designed from A to B. One suitable method is described by Kritchman et al., Appl. Opt. 18, 2688-2695 (1979), Ref. [15], which is incorporated herein by reference in its entirety, focusing parallel rays tilted +a (starting from ray c and ending with ray a) in D and focusing parallel rays tilted -a (starting in ray d and ending with ray b) in C, where a is the desired acceptance angle. Kritchman describes only the design of a cylindrical lens, but it is within the skill in the art at the present time to generalize Kritchman's method to a dome lens. Kritchman does not consider the possibility of a Kohler configuration, but can still be used to locate the primary focus 209.
[0095] In the present embodiments, the Kritchman method is modified as a polychromatic design, where rays focused in C are chosen to have a short wavelength in the solar spectrum (e.g. 450 nm, in the top junction band) and rays focused in D are chosen to have a long wavelength (e.g. 1,000 nm, in the bottom junction band). Rays impinging within ±a on point A, after being refracted in POE and SOE, will go to E. Then, analogously to the
polychromatic optimization described, the coordinates of points F, C and the abscissa of D are considered as the free parameters that define the space in which the acceptance angle is maximized to achieve performance target (1).
[0096] Domed Fresnel designs can achieve lower depth to diameter ratios than flat Fresnel designs (0.7 to 0.9 for domed Fresnels compared with 0.9 to 1.2 for flat Fresnels) and higher CAPs due to the less constrained POE design (up to 0.73).
[0097] Regarding the balanced irradiance distributions intended in performance target (2), FIG. 7C and FIG. 7D show the irradiance of a design with Cg= 1,234 for the extreme bands of the top and bottom junctions, respectively, of a dome designed according to the previous paragraphs. It shows that the irradiances are significantly less uniform and less alike than for the flat-Fresnel cases in FIG 4A to 4D. The reason is that, since the lens is not flat, even if its projection on a plane normal to the sun direction is square, the angular region seen by the SOE lobes is not, and the image the SOE projects is very distorted and, because of the low depth to POE diagonal ratio, wavelength dependent. That design achieves a CAP=0.73. If the abscissae of C and D are diminished, it is possible to provide a much more balanced uniformity, as shown in FIG. 7A and FIG. 7B, but at a lower CAP=0.55.
[0098] Apart from the higher compactness and CAP, the dome Fresnel is advantageous over the flat one in its smaller SOE (this implies a lower absorption inside the material and lower cost in the glass molding process). However, since the combination of the lens convexity and high optical efficiency can result in the facets of the dome POE having negative draft angle, the manufacturing of the dome lens becomes challenging. One technique is based on the use of PMMA injection molding using a moveable mold, as the Japanese company Daido Steel has developed for rotationally symmetric lenses, see Ref. [5]. An alternative is shown in FIG. 8, in which the Fresnel interior face of the lens is made with a spiral profile 81 (which can be demolded by a combination of rotation and pull, as a screw), truncated to the square projected aperture 82. The exterior surface has the four lobes 83 to produce the desired beam separation. The spiral is constructed from a 2D polygonal profile contained in a meridional plane in three steps available in many CAD software packages: (a) a linearly varying spiral is generated passing through the concave vertices, (b) the same as (a) for the convex vertices, and (c) the facet profile is swept along the spirals using the them as rails. Of course, it is also possible to use the 4-fold front surface 83 of the POE in combination with a rotationally symmetric Fresnel inner surface.
[0099] The following two Tables 4 and 5 show the numerical data describing the shape of the polychromatically optimized dome design just discussed with CAP=0.73. For both the POE and the SOE, a Cartesian coordinates system is defined with the origin at the cell center and with the X and Y axes parallel to the cell sides, while the z axis is perpendicular to the cell plane. The size of the units is arbitrary, and in these units the cell active area is 5 <5 while the POE is 176 x 176. Due to the 4-fold symmetry, the lenses need to be described only in the quadrant X>0 and Y>0. Both the POE and SOE are symmetric with respect to the plane X=Y.
[0100] The surface of SOE has rotational symmetry with respect to the line joining the cell corner at X=Y=7.071 and Z=0 with the POE vertex at X=Y=0, Z=200. The SOE sag list is given in the following Table 4:
TABLE 4
X=Y Z X=Y Z
9,39701 5,93534 8,48307 9,52134
9,3411 6,49868 8,17144 10,1281
9,25159 7,08115 7,80715 10,7165
9,1247 7,67954 7,38944 11,2758
8,95669 8,28958 6,91901 11,7941
8,7439 8,90578 6,39831 12,2591 [0101] The dome Fresnel lens has an axis of rotational symmetry parallel to the Z axis, at X = Y = 5.21 1 , and the points describing the inner polygonal profile and smooth outer profile are given in the following Table 5:
X=Y Z X=Y Z X=Y Z
5,21094 200 118,95 118,682 100,328 148,062
10,2099 199,931 118,524 119,55 99,7157 148,813
15,2015 199,648 118,092 120,417 99,0986 149,56
20,1765 199,152 117,656 121,28 98,4764 150,303
25,1259 198,445 117,214 122,141 97,8493 151,042
30,0409 197,529 116,766 123 97,2172 151,777
34,9128 196,406 116,314 123,855 96,5801 152,507
39,7334 195,08 115,856 124,708 95,9381 153,233
44,4947 193,555 115,393 125,558 95,2911 153,954
49,1891 191,835 114,925 126,405 94,6392 154,672
53,8095 189,925 114,452 127,25 93,9824 155,384
58,3491 187,83 113,973 128,091 93,3207 156,093
62,8016 185,556 113,489 128,93 92,6541 156,796
67,1612 183,108 113 129,765 91,9827 157,495
71,4226 180,493 112,506 130,598 91,3064 158,19
75,5809 177,717 112,007 131,427 90,6253 158,88
79,6316 174,787 111,502 132,254 89,9394 159,565
83,5707 171,708 110,992 133,077 89,2487 160,245
87,3947 168,487 110,477 133,897 88,5532 160,92
91,1003 165,13 109,957 134,714 87,853 161,591
94,6847 161,645 109,431 135,527 87,148 162,256
98,1453 158,036 108,901 136,337 86,4383 162,917
101,48 154,311 108,365 137,144 85,7239 163,572
104,687 150,475 107,824 137,948 85,0049 164,223
107,764 146,535 107,278 138,748 84,2812 164,868
110,711 142,495 106,727 139,544 83,5528 165,508
113,525 138,363 106,171 140,337 82,8199 166,143
116,207 134,143 105,61 141,126 82,0824 166,773
118,755 129,841 105,043 141,912 81,3403 167,397
121,168 125,462 104,471 142,694 80,5937 168,016
123,446 121,011 103,895 143,473 79,8426 168,629
125,588 116,494 103,313 144,247 79,087 169,237
120,603 115,182 102,726 145,018 78,327 169,84
120,198 116,06 102,134 145,785 77,5625 170,436
119,787 116,937 101,537 146,548 76,7936 171,027
119,371 117,81 100,935 147,307 76,0204 171,613 X=Y Z X=Y Z X=Y Z
75,2428 172,193 52,7312 185,491 27,8858 193,636
74,4609 172,766 51,8466 185,89 26,9347 193,828
73,6747 173,335 50,9588 186,281 25,982 194,013
72,8842 173,897 50,0679 186,666 25,0278 194,189
72,0896 174,453 49,1738 187,043 24,0721 194,358
71,2907 175,003 48,2768 187,413 23,115 194,518
70,4877 175,547 47,3767 187,776 22,1565 194,67
69,6806 176,085 46,4737 188,131 21,1969 194,814
68,8694 176,617 45,5679 188,479 20,236 194,949
68,0541 177,143 44,6592 188,819 19,274 195,077
67,2349 177,663 43,7477 189,152 18,311 195,196
66,4116 178,176 42,8335 189,478 17,347 195,307
65,5844 178,683 41,9167 189,796 16,382 195,41
64,7533 179,183 40,9972 190,106 15,4163 195,504
63,9184 179,677 40,0753 190,409 14,4497 195,591
63,0796 180,164 39,1508 190,704 13,4825 195,669
62,237 180,645 38,2239 190,991 12,5146 195,738
61,3907 181,12 37,2947 191,271 11,5462 195,8
60,5407 181,588 36,3631 191,543 10,5773 195,853
59,687 182,049 35,4293 191,807 9,60802 195,898
58,8297 182,503 34,4933 192,063 8,63837 195,934
57,9689 182,951 33,5552 192,312 7,66844 195,962
57,1045 183,391 32,6151 192,552 6,6983 195,983
56,2366 183,825 31,673 192,785 5,72802 196
55,3653 184,252 30,7289 193,01
54,4906 184,672 29,783 193,226
53,6125 185,085 28,8353 193,435
[0102] So far, the embodiments have had 2 2 symmetric units, but the polychromatic optimization described can be applied to other more general NX M schemes. FIG. 9 shows a 1 2 design, in which the rectangular POE lens 91 is divided into two segments that concentrate the sun light onto a two-lobe SOE lens 92, splitting the beam into two channels that create the two foci 93 and 94. Devices with N different from M have the capacity to produce different acceptance angles in the N and M directions. This is of interest for setting the high acceptance angle direction parallel to the elevation axis, at which the mechanical constraint is higher in usual rectangular arrays. The design in FIG. 9 has Cg=312 x and acceptance angles of ±1.37° and 1.62° (larger in the direction of the long side of the POE rectangle).
[0103] The acceptance of the 1 X 2 concentrator may be optimized analogously with the 2 x 2 concentrators described above. Defining the "long parallel" direction as parallel to the edge that extends first along one segment of the primary optical element 91 and then along the other segment, and defining the "short parallel" direction as parallel to the orthogonal edges, the optimization can be done in three ways:
[0104] (1) The simplest approach, as in the 4-fold case, is to find the maximum at which ajong (top) = a long (bottom) and maximum. In this case a_short (top) and a_short (bottom) will not in general be equal one to another.
[0105] (2) Use xm and zm to adjust the two equations a_long (top) = a long (bottom) and a_short (top) = a_short(bottom). In this case a_long will not be maximum.
[0106] (3) Find the maximum at which a short (top) = a short (bottom) and maximum. In this case ajong (top) and a_long (bottom) will not in general be equal one to another. This is the same as (1) exchanging long and short.
[0107] FIG. 10 shows a further embodiment of a Kohler integrating concentrator in the form of a 3 x 3 concentrator, for which the polychromatic optimization has to be applied. The POE is a Fresnel lens 100 comprising nine segments or sectors. The Fresnel lens is not fully rotationally symmetric, but comprises a symmetric central sector 106, four lateral sectors 105, each of them symmetric with each other relative to the Fresnel lens center, and four diagonal sectors 104, also symmetric with each other relative to the Fresnel lens center. The four lateral and four diagonal sectors may be made as an off-center square piece of a symmetric Fresnel lens. SOE lens 101 also comprises nine sectors, each aligned with corresponding sector of POE lens 100. All nine sector pairs send the sun rays within the acceptance angle to cell 102.
[0108] Compared to 4-fold flat Fresnel designs, the 9-fold produces a higher CAP (up to 0.65) in performance target (1) and an even better uniformity and irradiance balance in performance target (2). For instance, the 9-fold in FIG. 10 achieves Cg= 1000 X of geometrical concentration with an acceptance angle of ±1.18° (i.e. CAP=0.65). This device is attractive for solar cells 102 with specially high spectral sensitivity, as is expected to occur in future four and five junction solar cells. [0109] With the design of their previous US 8,000,018, the inventors have achieved a balance no better than 0.7: 1 between the top and bottom junctions, and a CAP for the worst of the three wavebands no better than 0.40. They believe that a balance of 0.75: 1 and a CAP of 0.45 would be obtainable by improved design. With the present devices, in contrast, a balance of at least 0.99: 1 between the top and bottom junctions, and a CAP for the worst of the three wavebands of at least 0.63 are obtainable, even with a flat primary optical element.
[0110] Embodiments of the present invention consistently achieve a CAP greater than 0.45, and a uniformity (ratio of minimum to maximum irradiance on the cell with the sun centered on the perfect-aim position) of at least 0.5 for all wavebands simultaneously. The inventors have found that with proper design a uniformity of at least 2/3, and usually at least 0.8, is consistently achievable for realistic configurations.
REFERENCES
[0111] [1] W. Cassarly, "Nonimaging Optics: Concentration and Illumination", in the
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[0112] [2] H. Ries, J.M. Gordon, M. Laxen, "High-flux photovoltaic solar concentrators with
Kaleidoscope based optical designs", Solar Energy, Vol. 60, No. l, pp.1 1-16, (1997)
[0113] [3] J.J. O'Ghallagher, R. Winston, "Nonimaging solar concentrator with near-uniform irradiance for photovoltaic arrays" in Nonimaging Optics: Maximum Efficiency Light
Transfer VI, Roland Winston, Ed., Proc. SPIE 4446, pp. 60-64, (2001)
[0114] [4] D.G. Jenkings, "High-uniformity solar concentrators for photovoltaic systems" in
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SPIE 4446, pp.52-59, (2001)
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concentrators", SAND 89p-7029, Albuquerque, New Mexico, (1989)
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Claims

CLAIMS What is claimed is:
1. An optical device comprising:
a multi-junction photovoltaic cell, wherein each junction is operative to convert light of a respective waveband into electricity;
a refractive first optical element having a plurality of segments each arranged to focus incoming collimated light from a common source; and
a second optical element having a plurality of segments, each arranged to direct light from a respective segment of the first optical element onto the photovoltaic cell;
wherein the acceptance angles for incoming light of two of the said wavebands are within a ratio of 5:4 to 4:5.
2. The optical device of claim 1, wherein the acceptance angles for incoming light of the shortest and longest of the said wavebands are within the ratio of 5:4 to 4:5.
3. The optical device of claim 1, wherein the acceptance angles for incoming light of all of the said wavebands are within the ratio of 5:4 to 4:5.
4. The optical device of claim 1, wherein the cell is square, the projection of the first optical element into a plane perpendicular to a perfect-aim direction is square, and the projections of the segments of the first optical element into the plane perpendicular to the perfect-aim direction are square.
5. The optical device of claim 4, wherein the ratio of ocp(top) to ο¾( bottom) is within the ratio of 5:4 to 4:5, where ap(top) is the acceptance angle of the shortest of the said wavebands, measured in a plane parallel to a side of the cell, aa( bottom) is the acceptance angle of the longest of the said wavebands, measured in a plane containing a diagonal of the cell, and each of the said acceptance angles is defined as the angle between uniform incoming collimated light and a perfect-aim direction at which the light energy directed onto the cell is 90% of the energy directed onto the cell for identical incoming collimated light in the perfect- aim direction.
6. The optical device of claim 1, wherein the first optical element is a Fresnel lens.
7. The optical device of claim 6, wherein the segments of the Fresnel lens comprise Fresnel lenses with different centers.
8. The optical device of claim 6, wherein the first optical element comprises a sheet formed on one face with a Fresnel lens common to all of the segments, and formed on the other face with a separate continuous-slope lens for each segment.
9. The optical device of claim 6, wherein the Fresnel lens is domed.
10. The optical device of claim 1, wherein the CAP is at least 0.45 for at least two of the wavebands.
1 1. The optical device of claim 10, wherein the CAP is at least 0.45 for all of the wavebands.
12. The optical device of claim 1, wherein the uniformity in the perfect-aim direction is at least 0.5 for all wavebands.
13. The optical device of claim 12, wherein the uniformity in the perfect-aim direction is at least 0.67 for all wavebands.
14. The optical device of claim 13, wherein the uniformity in the perfect-aim direction is at least 0.8 for all wavebands.
15. The optical device of claim 1, wherein the second optical element is a front surface of a solid transparent body having the photovoltaic cell in contact with a rear surface; and wherein incoming collimated light is refracted by each segment of the first optical element towards a focus within the transparent body; and wherein if a chord is defined between end points of a meridional curve on the respective second optical element surface of the transparent body, said focus is between said chord and the photovoltaic cell for at least two of said wavebands.
16. The optical device of claim 15, wherein said focus is between said chord and the photovoltaic cell for all of said wavebands.
17. The optical device of claim 15, wherein the distance between said chord and said focus is at least equal to the length of side of the photovoltaic cell.
18. The optical device of any two or more of the preceding claims, other than both claim 7 and claim 8.
EP13778069.8A 2012-04-16 2013-04-16 Concentrator for polychromatic light Withdrawn EP2839518A4 (en)

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