EP2829261B1 - Capsule filling device and method for filling a capsule with filling materials - Google Patents
Capsule filling device and method for filling a capsule with filling materials Download PDFInfo
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- EP2829261B1 EP2829261B1 EP13003756.7A EP13003756A EP2829261B1 EP 2829261 B1 EP2829261 B1 EP 2829261B1 EP 13003756 A EP13003756 A EP 13003756A EP 2829261 B1 EP2829261 B1 EP 2829261B1
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- suction
- capsule
- ejection
- receiving area
- station
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- A61J3/00—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
- A61J3/07—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of capsules or similar small containers for oral use
- A61J3/071—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of capsules or similar small containers for oral use into the form of telescopically engaged two-piece capsules
- A61J3/074—Filling capsules; Related operations
Definitions
- the invention relates to a capsule filling device for filling capsules with a filling material of the type specified in the preamble of claim 1 and a method for operating such a capsule filling device.
- capsules for example, hard gelatin or the like consist of a capsule lower part and an attached capsule shell.
- a filling material in the form of a powder, granules or the like.
- the initially loose stacked capsule parts are separated.
- the capsule is closed and completed by attaching the capsule upper part.
- Such a filling process is performed on clocked capsule filling and closing machines, which are usually designed as so-called rotary transfer machines See, for example EP0194505 ,
- a turntable with capsule receptacles and various, arranged around the turntable, stationary processing stations are provided.
- the number and configuration of the processing stations can vary as needed.
- a first station is formed as an empty capsule insertion and separation station followed by one or more filling stations.
- a closing station the capsules are closed by means of the previously separated capsule shell.
- at least one ejection station is then provided, in which the filled and sealed capsules are ejected from the capsule receptacle for further processing.
- Another processing station is provided for cleaning the capsule receptacle, as the Filling process with the dry and granular filling material leads to an unavoidable dust load on the capsule holder.
- the embodiment as a rotary transfer machine entails a limited space. This in turn means that the number of stations and their size are limited. At the same time, however, the demands on productivity and the complexity of various work steps to be performed are increasing. There is a need for clearance for additional processing stations, but there is no room for existing concepts of rotary transfer machines.
- the invention has the object of developing a generic Kapselfüll Road such that without increasing the space additional space for further processing tasks is created.
- the invention is further based on the object of specifying a method for operating such a capsule filling device, by means of which the capsule ejection and the subsequent cleaning of the capsule holder can be performed within a single working cycle.
- the ejection station is provided with a suction device.
- the suction device comprises a movable suction head, which can be moved back and forth between a passive ejection position and an active suction position. In its passive ejection position, the suction head releases the capsule receptacle for the ejection of the capsules. In its active suction position, the suction head is in register with the capsule receptacle for the purpose of cleansing the capsule receptacle.
- a cycle of the following method steps is carried out in the ejection station over the duration of a single working cycle:
- the capsule holder which carries the filled and sealed capsules, moved by means of the turntable to the ejection station.
- the capsules are ejected from the capsule holder, while the suction head of the suction device is in its passive, the capsule holder releasing ejection position.
- the suction head is moved from its passive ejection position to its active suction position.
- the capsule holder is sucked cleansing by means of the suction head.
- the emptied and cleaned capsule receptacle is moved to the next processing station, while a subsequent capsule receptacle with capsules is fed to the ejection station for a new ejection and suction process.
- the suction head is moved from its active suction position back to its passive ejection position so that the cycle of operations described above can begin again.
- the movable suction head By the movable suction head is achieved that the process of capsule ejection and the process of cleaning suction in a station, namely the ejection station, can be performed summarized, without that both steps collide with each other.
- a separate processing station nor a separate clock cycle is required.
- the limited space of the rotary transfer machine creates space that can be used for a processing station with different task. For example, it is possible to install an additional filling station.
- the suction head can be translationally moved between its two positions.
- the suction head is designed as a pivotable ejection flap for discharging the ejected capsules in the passive ejection position.
- the pivoting movement allows high clock rates with low inertial forces occurring.
- By the pivoting movement is a double use of the suction head not only for the suction, but also for the ejection possible by the suction head favors in its passive ejection position by a corresponding inclination, the derivative of the ejected capsules.
- the capsule receptacle has in conventional design individual receiving pockets for each capsule. It may be expedient to design the suction head, for example in the form of a suction cup with a correspondingly large suction opening, by means of which all receiving pockets are sucked.
- a plurality of suction channels are formed in the suction head, each having a corresponding with a receiving pocket suction opening. In the active suction position, the suction openings are in register with the receiving pockets. As a result, a targeted suction with great effectiveness is possible.
- the receiving pockets are arranged in pairs in two rows in the capsule receptacle.
- the suction channels are branched Y-shaped and formed with pairs of suction openings for each pair of receiving pockets.
- the ejection station in addition to the suction device, also has a blow-out device with blower channels for cleaning out the capsule holder.
- the Ejection station ejection pins for ejecting the filled capsules from the capsule receptacle, wherein the blast channels are formed in the ejector pins.
- the ejection pins are moved out of a rest position to eject the filled capsule into the capsule holder.
- active suction a cleansing blowing out of the capsule holder is made by means of the ejector pins.
- blowing out thus takes place during the retraction movement, which is required in any case, so that no additional time is required.
- the process of blowing out more than aspiration allows a targeted guidance of the air flow, whereby even persistently adhering powder or dust residues can be removed.
- the simultaneously active suction ensures that the said powder and dust residues do not get into the environment or other machine parts, so that overall an effective cleaning is achieved.
- the blower channel is formed in particular in its design in the ejector pin by a hollow and frontally sealed tube, in the peripheral wall blow-out are formed.
- the blow-out slots have slot axes which are advantageously inclined with respect to the longitudinal direction and the radial direction of the respective blow duct to the suction towards.
- the suction head is in its passive ejection position to a sealing surface such that the one or more suction channels formed in the suction head are sealed flow-tight.
- the one or more suction channels are released from the sealing surface.
- the vacuum source of the suction device is active during the entire cycle. The vacuum source does not need to be switched off. The suction is therefore only by the pivoting position of the Suction head on or off, which is possible with low response times and high clock rates.
- Fig. 1 shows in a plan view of the central part of a capsule filling device according to the invention designed to fill into Fig. 2 shown capsules 14 with a dry, free-flowing medium.
- the contents may be provided in the form of a powder, granules or the like. This may be a pharmaceutical preparation or order to act a dietary supplement.
- the capsules 14 ( Fig. 2 ) consist of a capsule lower part 29 and an attached capsule top 31, both of which are made of hard gelatin, for example.
- the capsule filling device comprises a turntable 11, which is rotationally drivable about a vertical axis of rotation 13 according to an arrow 31 in clocked steps.
- a number of capsule receptacles 15 is arranged at regular angular intervals. In the illustrated embodiment, a total of ten capsule receptacles 15 are provided. But it can also be a different number appropriate.
- the capsule receptacles 15 contain at least one row of receiving pockets 18 for receiving the capsules 14. In the preferred embodiment shown, two parallel rows of paired receiving pockets 18 are provided.
- each capsule receptacle 15 consists of one fixed to the peripheral region 12 of the turntable 11 lower part receptacle 31 and a relatively pivotable upper part receptacle 32.
- processing stations are positioned, which are shown only schematically and not in detail with the exception of an ejection station 10 described in more detail below.
- the number of processing stations corresponds to the number of capsule receptacles 15, so that in each angularly clocked rotational position of the turntable 11, each capsule receptacle 15 comes to lie in the access area to a processing station.
- the two first processing stations are each an insertion and separation station 1, 2, in which provisionally mated, from capsule base 29 and capsule top 30 ( Fig. 2 ) existing empty capsules successively first in a first row of receiving pockets 18 and then in a second deer of receiving pockets 18 are used, in which case a separation of the attached capsule shell 30 from the capsule base 29 is carried out.
- the next processing station is a separation station 3.
- the upper part receiving 32 is pivoted with the capsule upper parts 30 held therein with respect to the lower part receiving 31 with the capsule lower parts 29 held therein. Faulty, not separate empty capsules are eliminated in the separation station 3.
- the arrangement of several, here a total of three filling stations 4, 5, 6 allows the filling of capsule parts 29 in two rows of receiving pockets 18, wherein optimally also a filling with different contents can be provided.
- the capsule filling device comprises at least one ejection station 10, whose embodiment according to the invention is described below in connection with FIGS Fig. 2 to 6 is described.
- Fig. 2 shows in a schematic cross-sectional view of the second ejection station 10 after Fig. 1
- a pair of receiving pockets 18 corresponding to the two in Fig. 1 shown rows of receiving pockets 18 each contains an already filled capsule 14.
- the capsule bases 29 are held in the lower part receptacle 39, while the capsule tops 30 are held in the upper part receptacle 32. In the state shown, however, the capsule tops 30 are already attached to the capsule bottoms 29 previously filled with the contents.
- already in the first ejection station 9 already in the first ejection station 9 ( Fig.
- the ejection station 10 for each individual receiving pocket 18 each have an ejector pin 23.
- the ejector pins 23 are below the capsule receptacle 15 in a rest position and are designed for a vertical ejection movement from bottom to top, as described below in connection with Fig. 3 is described.
- the ejection station 10 further comprises a suction device 16 with a movable suction head 17 and optionally also a blow-out device 21 with blow channels 22.
- a suction channel 19 is formed with at least one suction opening 20.
- a number of suction channels 19 are provided, which corresponds to the number of receiving pockets 18.
- the suction head 17 contains suction channels 19 in a number which is equal to the number of pairs of receiving pockets 18.
- each suction channel 19 is branched in a Y shape and opens in the direction of the capsule receptacle 15 into two respective suction openings 20 corresponding to the pairs of receiving pockets 18.
- the suction device 16 further comprises a housing 33 in which a collecting channel 34 is formed.
- the collecting channel 34 establishes a pressure and flow-transmitting connection between the suction head 17 and a vacuum source 27 shown schematically.
- the suction head 17 is pivotally mounted on the housing 33 about a pivot axis 37 lying parallel to the rows of receiving pockets 18.
- a pivot axis 37 lying parallel to the rows of receiving pockets 18.
- a cylindrically shaped bearing seat 35 is formed in the housing 33, in which the lateral surface 36 slides fluid-tight and pressure-tight in a pivoting movement about the pivot axis 37.
- pairs of channel sections 38 are formed in the housing 33, whose number, position and size correlate with the pairs of receiving pockets 18. Further, a cylindrical portion-shaped sealing surface 26 is formed on the housing 33, which extends from an area laterally of the channel portion 38 to above the channel portions 38 addition. In the region of its suction openings 20, the suction head 17 is likewise configured in the manner of a cylinder section in a manner correlating with the sealing surface 26 and lies sealingly against the sealing surface 26. Function and operation of the suction device 16 will be described below in more detail.
- blow channels 22 may be provided in addition to the ejection pins 23.
- a respective blowing channel 22 is formed in each case an ejector pin 23.
- the blower channels 22 can be connected in a flow-pressure-transmitting manner with an overpressure source 28, which is only indicated schematically, in a manner not shown.
- the overpressure source 28 provides compressed air as blowing medium for the blow-out device 21.
- Fig. 2 shows the arrangement at the beginning of the aforementioned cycle 'of process steps.
- a capsule receptacle 15 with filled and sealed capsules 14 was previously moved to the second ejection station 10.
- the suction head 17 is pivoted about its pivot axis 37 in a passive ejection position.
- the suction openings 20 contained end face at the non-interrupted region of the sealing surface 26 side of the channel portions 38 sealingly, so that the at least one, here all the suction head 17 formed in the suction channels 19 are sealed at their suction ports 20 fluid-tight.
- the negative pressure source 27 is active in this state, for example in the form of a pump. Due to the sealing effect of the sealing surface 26, however, no suction takes place. Furthermore, the suction head 17 is pivoted so far laterally that the channel sections 38 and the underlying receiving pockets 18 are completely released from the suction head 17, as a result, the capsules 14 can be ejected from their receiving pockets 18 through the channel sections 38 upwards. The ejection pins 23 are initially still in a lower rest position, in which they do not yet protrude into the receiving pockets 18 and not yet in contact with the capsules 14.
- Fig. 3 shows the arrangement after Fig. 2 in the execution of a subsequent process step within the same work cycle at the same ejection station 10.
- the ejector pins 23 were moved up into the receiving pockets 18 and through them, so that the capsules 14 are ejected from their receiving pockets 18 through the channel sections 38 upwards.
- the suction head 17 resting laterally in its passive ejection position acts here as a pivotable ejection flap for discharging the ejected capsules 14 radially inwards due to its inclination to the axis of rotation 13 of the turntable 11 (FIG. Fig. 1 ).
- Fig. 4 in which an ejector pin 23 after the Fig. 2, 3rd enlarged and shown schematically in longitudinal section.
- the ejector pin 23 is formed as a hollow and frontally closed-up tube, in the peripheral wall of the blowout slots 24 are formed.
- blow-out openings or slots can also be formed in the upper cover wall.
- the blow-out slots 24 have slot axes 25 which, relative to the longitudinal direction and the radial direction of the respective blow duct 22, extend to the suction device 16 (FIG. Fig. 2, 3rd .
- the suction openings 20 are in register with the respective receiving pockets 18 and the optional intermediate channel sections 38.
- the negative pressure generated by the negative pressure source 27 now forms a gas or air flow in the collecting channel 34 and in the suction channels 19, which continues through the suction channels 20 through the optional channel sections 38 and the receiving pockets 18 therethrough. Powder or dust residues or other contaminants that have settled in the area of the receiving pockets 18 are thereby sucked off.
- Fig. 6 shows the arrangement after Fig. 5 during the retraction movement of the ejector pins 23, with the ejector pins 23 in an intermediate position between the upper ejection position Fig. 5 and the lower rest position after Fig. 2 are shown.
- both the suction device 16 and the blow-out device 21 are active.
- the latter can be provided over the entire Ruzugweg.
- Another possibility is to keep the suction device 16 and the blow-out device 21 in operation over a period of time that lasts the same length. As long as it is ensured that the blow-out 21 is only active when the suction device 16 is active, the period of the blow-out may also be shorter than the period of suction.
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Description
Die Erfindung betrifft eine Kapselfülleinrichtung zum Befüllen von Kapseln mit einem Füllgut der im Oberbegriff des Anspruchs 1 angegebenen Gattung sowie ein Verfahren zum Betrieb einer solchen Kapselfülleinrichtung.The invention relates to a capsule filling device for filling capsules with a filling material of the type specified in the preamble of
Zum Verschlucken vorgesehene Kapseln beispielsweise aus Hartgelatine oder dergleichen bestehen aus einem Kapselunterteil und einem darauf aufgesteckten Kapseloberteil. Zum Befüllen mit einem Füllgut in Form eines Pulvers, Granulats oder dgl. werden die anfänglich lose aufeinander gesteckten Kapselteile voneinander getrennt. Nach dem Einfüllen des Füllgutes in das einzelne Kapselunterteil wird die Kapsel durch Aufstecken des Kapseloberteils verschlossen und vervollständigt.For swallowing provided capsules, for example, hard gelatin or the like consist of a capsule lower part and an attached capsule shell. For filling with a filling material in the form of a powder, granules or the like. The initially loose stacked capsule parts are separated. After filling the contents into the individual capsule lower part, the capsule is closed and completed by attaching the capsule upper part.
Ein solcher Füllvorgang wird auf getaktet arbeitenden Kapselfüll- und Verschließmaschinen ausgeführt, die in der Regel als sogenannte Rundtaktmaschinen ausgebildet sind Siehe zum Beispiel
. Hierbei sind ein Drehtisch mit Kapselaufnahmen sowie verschiedene, um den Drehtisch herum angeordnete, feststehende Bearbeitungsstationen vorgesehen. Die Anzahl und Ausgestaltung der Bearbeitungsstationen kann je nach Bedarf variieren. Typischerweise ist eine erste Station als Einsetz- und Trennstation für die Leerkapseln ausgebildet, worauf eine oder mehrere Füllstationen folgen. In einer Schließstation werden die Kapseln mittels des zuvor abgetrennten Kapseloberteils verschlossen. In Arbeitsrichtung anschließend ist mindestens eine Auswurfstation vorgesehen, in der die befüllten und verschlossenen Kapseln aus der Kapselaufnahme zur weiteren Verarbeitung ausgeworfen werden. Eine weitere Bearbeitungsstation ist für das Reinigen der Kapselaufnahme vorgesehen, da der Befüllvorgang mit dem trockenen und körnigen Füllgut zu einer unvermeidlichen Staubbelastung der Kapselaufnahme führt. Die Ausgestaltung als Rundtaktmaschine zieht einen begrenzten Bauraum nach sich. Dies wiederum führt dazu, dass die Anzahl der Stationen und deren Baugröße begrenzt sind. Gleichzeitig steigen jedoch die Anforderungen an die Produktivität sowie an die Komplexität verschiedener auszuführender Arbeitsschritte. Es besteht Bedarf an Freiraum für zusätzliche Bearbeitungsstationen, für die jedoch bei bestehenden Konzepten von Rundtaktmaschinen kein Platz vorhanden ist., Here, a turntable with capsule receptacles and various, arranged around the turntable, stationary processing stations are provided. The number and configuration of the processing stations can vary as needed. Typically, a first station is formed as an empty capsule insertion and separation station followed by one or more filling stations. In a closing station, the capsules are closed by means of the previously separated capsule shell. In the working direction, at least one ejection station is then provided, in which the filled and sealed capsules are ejected from the capsule receptacle for further processing. Another processing station is provided for cleaning the capsule receptacle, as the Filling process with the dry and granular filling material leads to an unavoidable dust load on the capsule holder. The embodiment as a rotary transfer machine entails a limited space. This in turn means that the number of stations and their size are limited. At the same time, however, the demands on productivity and the complexity of various work steps to be performed are increasing. There is a need for clearance for additional processing stations, but there is no room for existing concepts of rotary transfer machines.
Der Erfindung liegt die Aufgabe zugrunde, eine gattungsgemäße Kapselfülleinrichtung derart weiterzubilden, dass ohne Vergrößerung des Bauraums zusätzlicher Platz für weitere Bearbeitungsaufgaben geschaffen wird.The invention has the object of developing a generic Kapselfülleinrichtung such that without increasing the space additional space for further processing tasks is created.
Diese Aufgabe wird durch eine Kapselfülleinrichtung mit den Merkmalen des Anspruchs 1 gelöst.This object is achieved by a capsule filling device with the features of
Der Erfindung liegt des Weiteren die Aufgabe zugrunde, ein Verfahren zum Betrieb einer solchen Kapselfülleinrichtung anzugeben, mittels dessen der Kapselauswurf und die nachfolgende Reinigung der Kapselaufnahme innerhalb eines einzigen Arbeitstaktes ausgeführt werden kann.The invention is further based on the object of specifying a method for operating such a capsule filling device, by means of which the capsule ejection and the subsequent cleaning of the capsule holder can be performed within a single working cycle.
Diese Aufgabe wird durch ein Verfahren mit den Merkmalen des Anspruchs 10 gelöst.This object is achieved by a method having the features of
Nach der Erfindung ist vorgesehen, dass die Auswurfstation mit einer Absaugeinrichtung versehen ist. Die Absaugeinrichtung umfasst einen beweglichen Saugkopf, der zwischen einer passiven Auswurfposition und einer aktiven Saugposition hin und her bewegbar ist. Der Saugkopf gibt in seiner passiven Auswurfposition die Kapselaufnahme für den Auswurf der Kapseln frei. In seiner aktiven Saugposition liegt der Saugkopf in Überdeckung mit der Kapselaufnahme zum reinigenden Absaugen der Kapselaufnahme.According to the invention it is provided that the ejection station is provided with a suction device. The suction device comprises a movable suction head, which can be moved back and forth between a passive ejection position and an active suction position. In its passive ejection position, the suction head releases the capsule receptacle for the ejection of the capsules. In its active suction position, the suction head is in register with the capsule receptacle for the purpose of cleansing the capsule receptacle.
In einem entsprechenden erfindungsgemäßen Betriebsverfahren wird in der Auswurfstation über die Dauer eines einzigen Arbeitstaktes ein Zyklus von folgenden Verfahrensschritten ausgeführt:In a corresponding operating method according to the invention, a cycle of the following method steps is carried out in the ejection station over the duration of a single working cycle:
Zunächst wird die Kapselaufnahme, welche die befüllten und verschlossenen Kapseln mitführt, mittels des Drehtisches zur Auswurfstation verfahren. Dort werden die Kapseln aus der Kapselaufnahme ausgeworfen, während sich der Saugkopf der Absaugeinrichtung in seiner passiven, die Kapselaufnahme freigebenden Auswurfposition befindet. Anschließend wird der Saugkopf aus seiner passiven Auswurfposition in seine aktive Saugposition bewegt. Nachdem dies geschehen ist, wird die Kapselaufnahme mittels des Saugkopfes reinigend abgesaugt. Anschließend wird mittels Drehung des Drehtisches die entleerte und gereinigte Kapselaufnahme zur nächsten Bearbeitungsstation verfahren, während eine nachfolgende Kapselaufnahme mit Kapseln für einen erneuten Ausstoß- und Absaugvorgang der Auswurfstation zugeführt wird. Während des letztgenannten Schrittes oder auch als separater Schritt wird der Saugkopf aus seiner aktiven Saugposition zurück in seine passive Auswurfposition bewegt, so dass der vorstehend beschriebene Zyklus von Arbeitsschritten erneut beginnen kann.First, the capsule holder, which carries the filled and sealed capsules, moved by means of the turntable to the ejection station. There, the capsules are ejected from the capsule holder, while the suction head of the suction device is in its passive, the capsule holder releasing ejection position. Subsequently, the suction head is moved from its passive ejection position to its active suction position. After this is done, the capsule holder is sucked cleansing by means of the suction head. Subsequently, by means of rotation of the turntable, the emptied and cleaned capsule receptacle is moved to the next processing station, while a subsequent capsule receptacle with capsules is fed to the ejection station for a new ejection and suction process. During the latter step, or as a separate step, the suction head is moved from its active suction position back to its passive ejection position so that the cycle of operations described above can begin again.
Durch den bewegbaren Saugkopf ist erreicht, dass der Vorgang des Kapselausstoßes und der Vorgang der reinigenden Absaugung in einer Station, nämlich der Auswurfstation, zusammengefasst ausgeführt werden können, ohne dass beide Arbeitsschritte miteinander kollidieren. Für die Absaugung ist weder eine eigene Bearbeitungsstation noch ein eigener Zeittakt erforderlich. Bei dem begrenzten Bauraum der Rundtaktmaschine entsteht Platz, der für eine Bearbeitungsstation mit abweichender Aufgabe genutzt werden kann. Beispielsweise besteht die Möglichkeit, eine zusätzliche Füllstation zu installieren. Insbesondere aber besteht die Möglichkeit der Ausgestaltung und Befüllung von zweireihigen Kapselaufnahmen, wofür eine zweite Einsetz- und Trennstation sowie auch eine zusätzliche Füllstation erforderlich sind. Der hierfür erforderliche Platz wird durch den Verzicht auf eine separate Reinigungs- bzw. Absaugstation frei.By the movable suction head is achieved that the process of capsule ejection and the process of cleaning suction in a station, namely the ejection station, can be performed summarized, without that both steps collide with each other. For the suction neither a separate processing station nor a separate clock cycle is required. The limited space of the rotary transfer machine creates space that can be used for a processing station with different task. For example, it is possible to install an additional filling station. In particular, however, there is the possibility of the design and filling of double-row capsule receptacles, for which a second insertion and separation station as well as an additional filling station are required. The space required for this is freed by dispensing with a separate cleaning or suction station.
Der Saugkopf kann beispielsweise translatorisch zwischen seinen beiden Positionen hin und her bewegt werden. In bevorzugter Weiterbildung ist der Saugkopf als schwenkbare Auswurfklappe zur Ableitung der ausgestoßenen Kapseln in der passiven Auswurfposition ausgebildet. Die Schwenkbewegung erlaubt hohe Taktraten bei geringen auftretenden Trägheitskräften. Durch die Schwenkbewegung ist eine Doppelnutzung des Saugkopfes nicht nur für den Absaugvorgang, sondern auch für den Auswurfvorgang möglich, indem der Saugkopf in seiner passiven Auswurfposition durch eine entsprechende Schrägstellung die Ableitung der ausgestoßenen Kapseln begünstigt.For example, the suction head can be translationally moved between its two positions. In a preferred embodiment, the suction head is designed as a pivotable ejection flap for discharging the ejected capsules in the passive ejection position. The pivoting movement allows high clock rates with low inertial forces occurring. By the pivoting movement is a double use of the suction head not only for the suction, but also for the ejection possible by the suction head favors in its passive ejection position by a corresponding inclination, the derivative of the ejected capsules.
Die Kapselaufnahme weist in üblicher Bauform einzelne Aufnahmetaschen für je eine Kapsel auf. Hierbei kann es zweckmäßig sein, den Saugkopf beispielsweise in Form einer Saugglocke mit einer entsprechend großen Saugöffnung auszugestalten, mittels derer sämtliche Aufnahmetaschen abgesaugt werden. In bevorzugter Weiterbildung sind im Saugkopf mehrere Saugkanäle ausgebildet, die je eine mit je einer Aufnahmetasche korrespondierende Saugöffnung aufweisen. In der aktiven Saugposition liegen die Saugöffnungen in Überdeckung mit den Aufnahmetaschen. Hierdurch ist ein zielgerichtetes Absaugen mit großer Wirksamkeit möglich.The capsule receptacle has in conventional design individual receiving pockets for each capsule. It may be expedient to design the suction head, for example in the form of a suction cup with a correspondingly large suction opening, by means of which all receiving pockets are sucked. In a preferred embodiment, a plurality of suction channels are formed in the suction head, each having a corresponding with a receiving pocket suction opening. In the active suction position, the suction openings are in register with the receiving pockets. As a result, a targeted suction with great effectiveness is possible.
In einer vorteilhaften Ausführungsform sind die Aufnahmetaschen paarweise in zwei Reihen in der Kapselaufnahme angeordnet. Hierbei sind die Saugkanäle Y-förmig verzweigt und mit Paaren von Saugöffnungen für je ein Paar von Aufnahmetaschen ausgebildet. Durch die erfindungsgemäße Zusammenfassung des Kapselausstoßes und der Absaugung in nur einer Station wird die Ausgestaltung von zweireihigen Kapselaufnahmen ohne zusätzlichen Bauraumbedarf möglich, was die Produktivität der Kapselfülleinrichtung deutlich steigert. In Verbindung mit den vorgenannten Y-förmig verzweigten Saugkanälen ist unter Beibehaltung der Taktrate ein zielgerichtetes und zuverlässiges Reinigen bzw. Absaugen aller einzelnen Aufnahmetaschen möglich.In an advantageous embodiment, the receiving pockets are arranged in pairs in two rows in the capsule receptacle. Here, the suction channels are branched Y-shaped and formed with pairs of suction openings for each pair of receiving pockets. The inventive summary of the capsule output and the suction in only one station, the design of double-row capsule receptacles without additional space requirement is possible, which significantly increases the productivity of the capsule filling. In conjunction with the aforementioned Y-shaped branched suction channels while maintaining the clock rate a targeted and reliable cleaning or suction of all individual receiving pockets possible.
In einer bevorzugten Weiterbildung der erfindungsgemäßen Kapselfülleinrichtung weist die Auswurfstation zusätzlich zur Absaugeinrichtung auch eine Ausblaseinrichtung mit Blaskanälen zum reinigenden Ausblasen der Kapselaufnahme auf. Insbesondere weist die Auswurfstation Auswurfstifte zum Auswerfen der befüllten Kapseln aus der Kapselaufnahme auf, wobei die Blaskanäle in den Auswurfstiften ausgebildet sind. Im zugehörigen Betriebsverfahren werden die Auswurfstifte aus einer Ruheposition heraus zum Auswerfen der befüllten Kapsel in die Kapselaufnahme hinein verfahren. Bei einer entgegengesetzten Rückzugbewegung sowie bei gleichzeitig aktiver Absaugeinrichtung wird ein reinigendes Ausblasen der Kapselaufnahme mittels der Auswurfstifte vorgenommen.In a preferred development of the capsule filling device according to the invention, in addition to the suction device, the ejection station also has a blow-out device with blower channels for cleaning out the capsule holder. In particular, the Ejection station ejection pins for ejecting the filled capsules from the capsule receptacle, wherein the blast channels are formed in the ejector pins. In the associated operating method, the ejection pins are moved out of a rest position to eject the filled capsule into the capsule holder. In an opposite retraction movement and at the same time active suction a cleansing blowing out of the capsule holder is made by means of the ejector pins.
Das Ausblasen erfolgt also während der ohnehin erforderlichen Rückzugbewegung, so dass kein zusätzlicher Zeitbedarf entsteht. Der Vorgang des Ausblasens erlaubt mehr noch als das Absaugen eine zielgerichtete Führung des Luftstromes, wodurch auch hartnäckig anhaftende Pulver- bzw. Staubreste entfernt werden können. Die gleichzeitig aktive Absaugeinrichtung stellt sicher, dass die genannten Pulver- und Staubreste nicht in die Umgebung oder an andere Maschinenteile gelangen, so dass insgesamt eine wirkungsvolle Reinigung erzielt ist.The blowing out thus takes place during the retraction movement, which is required in any case, so that no additional time is required. The process of blowing out more than aspiration allows a targeted guidance of the air flow, whereby even persistently adhering powder or dust residues can be removed. The simultaneously active suction ensures that the said powder and dust residues do not get into the environment or other machine parts, so that overall an effective cleaning is achieved.
Für die Ausgestaltung des Blaskanals kommen verschiedene Bauformen in Betracht. Zweckmäßig ist der Blaskanal insbesondere bei seiner Ausgestaltung im Auswurfstift durch ein hohles und stirnseitig verschlossenes Rohr gebildet, in dessen Umfangswand Ausblasschlitze ausgebildet sind. Die Ausblasschlitze weisen Schlitzachsen auf, die vorteilhaft bezogen auf die Längsrichtung und die Radialrichtung des jeweiligen Blaskanals zur Absaugeinrichtung hin geneigt sind. Hierdurch ist ein gerichtetes Ausblasen insbesondere der Umfangswände der Aufnahmetaschen bei gleichzeitig wirkungsvoller Absaugung möglich.For the design of the blower duct different designs are possible. Suitably, the blower channel is formed in particular in its design in the ejector pin by a hollow and frontally sealed tube, in the peripheral wall blow-out are formed. The blow-out slots have slot axes which are advantageously inclined with respect to the longitudinal direction and the radial direction of the respective blow duct to the suction towards. As a result, a directed blowing in particular of the peripheral walls of the receiving pockets with simultaneous effective extraction is possible.
In einer bevorzugten Ausführungsform liegt der Saugkopf in seiner passiven Auswurfposition an einer Dichtfläche derart an, dass der eine oder die mehreren im Saugkopf ausgebildeten Saugkanäle strömungsdicht abgedichtet sind. In der aktiven Saugposition sind der eine oder die mehreren Saugkanäle von der Dichtfläche freigegeben. In einem entsprechenden Betriebsverfahren ist die Unterdruckquelle der Absaugeinrichtung während des gesamten Zyklus' aktiv. Die Unterdruckquelle braucht also nicht abgeschaltet zu werden. Der Absaugvorgang wird demnach allein durch die Schwenkposition des Saugkopfes ein- bzw. ausgeschaltet, was mit geringen Reaktionszeiten und hohen Taktraten möglich ist.In a preferred embodiment, the suction head is in its passive ejection position to a sealing surface such that the one or more suction channels formed in the suction head are sealed flow-tight. In the active suction position, the one or more suction channels are released from the sealing surface. In a corresponding operating method, the vacuum source of the suction device is active during the entire cycle. The vacuum source does not need to be switched off. The suction is therefore only by the pivoting position of the Suction head on or off, which is possible with low response times and high clock rates.
Ein Ausführungsbeispiel der Erfindung ist nachfolgend anhand der Zeichnung näher beschrieben. Es zeigen:
- Fig. 1
- in einer Draufsicht den Drehtisch einer erfindungsgemäß ausgeführten Kapselfülleinrichtung mit zweireihigen Kapselaufnahmen und angedeuteten, um den Drehtisch herum angeordneten Bearbeitungsstationen,
- Fig. 2
- in einer schematischen Schnittdarstellung die erfindungsgemäße Auswurfstation mit einer dorthin bewegten Kapselaufnahme des Drehtisches nach
Fig. 1 zu Beginn eines Bearbeitungszyklus' mit einem in eine passive Auswurfposition verschwenkten Saugkopf, - Fig. 3
- die Anordnung nach
Fig. 2 beim Ausstoßen der Kapseln, - Fig. 4
- in einer schematischen Längsschnittdarstellung einen Auswurfstift der Anordnung nach den
Fig. 2 und 3 mit einem integrierten Blaskanal und umfangsseitig angeordneten Ausblasschlitzen, - Fig. 5
- die Anordnung nach den
Fig. 2 und 3 nach dem Auswerfen der Kapseln und mit in seine aktive Saugposition verschwenktem Saugkopf, und - Fig. 6
- die Anordnung nach
Fig. 5 beim Zurückziehen der Auswurfstifte während eines gleichzeitigen Ausblas- und Absaugvorganges.
- Fig. 1
- in a plan view, the turntable of a capsule filling device according to the invention with two-row capsule receptacles and indicated processing stations arranged around the turntable,
- Fig. 2
- in a schematic sectional view of the ejection station according to the invention with a capsule receptacle of the turntable moving there
Fig. 1 at the beginning of a processing cycle with a suction head pivoted into a passive ejection position, - Fig. 3
- the arrangement after
Fig. 2 when ejecting the capsules, - Fig. 4
- in a schematic longitudinal sectional view of an ejector pin of the arrangement according to the
FIGS. 2 and 3 with an integrated blow channel and circumferentially arranged blow-out slots, - Fig. 5
- the arrangement after the
FIGS. 2 and 3 after ejection of the capsules and with the suction head pivoted into its active suction position, and - Fig. 6
- the arrangement after
Fig. 5 when retracting the ejector pins during a simultaneous blow-out and suction.
Die Kapselfülleinrichtung nach
Aus der gleichzeitigen Zusammenschau der
Gemäß dem gezeigten bevorzugten Ausführungsbeispiel sind die beiden ersten Bearbeitungsstationen jeweils eine Einsetz- und Trennstation 1, 2, in denen provisorisch zusammengesteckte, aus Kapselunterteil 29 und Kapseloberteil 30 (
Auf die Ausscheidestation 3 folgen hier insgesamt drei Füllstationen 4, 5, 6, in denen die in den Unterteilaufnahmen 31 gehaltenen Kapselunterteile 29 mit dem vorgesehenen Füllgut befüllt werden. Es kann ausreichen, nur eine oder zwei Füllstationen vorzusehen. Die Anordnung von mehreren, hier insgesamt drei Füllstationen 4, 5, 6 erlaubt die Befüllung von Kapselunterteilen 29 in zwei Reihen von Aufnahmetaschen 18, wobei optimal auch eine Befüllung mit unterschiedlichen Füllgütern vorgesehen sein kann.Here, a total of three
Nach dem Durchlaufen der letzten Füllstation 6 erfolgt in einer Einschwenkstation 7 ein Einschwenken der Oberteilaufnahme 32 zurück in die fluchtende Lage relativ zur Unterteilaufnahme 31. In der darauf folgenden Schließstation 8 werden die Kapseln 14 verschlossen, indem die zuvor abgezogenen bzw. getrennten Kapseloberteile 30 zurück auf die befüllten Kapselunterteile 29 geschoben und verrastet werden. An die Schließstation 8 schließen sich noch zwei Auswurfstationen 9, 10 an. In der ersten Auswurfstation 9 werden geprüfte und für schlecht befundene Kapseln 14 ausgeworfen. In der nachfolgenden zweiten Auswurfstation 10 werden die verbleibenden und für gut befundenen Kapseln 14 ausgestoßen und der weiteren Verarbeitung zugeführt. Es kann aber auch zweckmäßig sein, auf die erste Auswurfstation 9 zur Ausscheidung der Schlechtkapseln zu verzichten und stattdessen nur eine Auswurfstation 10 vorzusehen, wobei dann das Ausscheiden von Schlechtkapseln zu einem späteren Zeitpunkt außerhalb der hier gezeigten Kapselfülleinrichtung erfolgt.After passing through the
Die Beschreibung der hier vorgesehenen Bearbeitungsstationen dient nur als Beispiel. Es können auch andere Bearbeitungsstationen mit anderen Aufgaben und/oder in anderer Anzahl vorgesehen sein. In jedem Falle umfasst die Kapselfülleinrichtung mindestens eine Auswurfstation 10, deren erfindungsgemäße Ausgestaltung nachfolgend im Zusammenhang mit den
Die Auswurfstation 10 umfasst des Weiteren eine Absaugeinrichtung 16 mit einem beweglichen Saugkopf 17 sowie optional auch eine Ausblaseinrichtung 21 mit Blaskanälen 22. Im Saugkopf 17 ist mindestens ein Saugkanal 19 mit mindestens einer Saugöffnung 20 ausgebildet. Bevorzugt ist bei einer optional einreihigen Ausgestaltung der Kapselaufnahme 15 eine Anzahl von Saugkanälen 19 vorgesehen, die der Anzahl von Aufnahmetaschen 18 entspricht. In der hier gezeigten bevorzugten Weiterbildung mit einer zweireihigen Ausgestaltung der Kapselaufnahme 15 enthält der Saugkopf 17 Saugkanäle 19 in einer Anzahl, die gleich der Anzahl der Paare von Aufnahmetaschen 18 ist. Dabei ist jeder Saugkanal 19 Y-förmig verzweigt und mündet dabei in Richtung der Kapselaufnahme 15 in je zwei mit den Paaren von Aufnahmetaschen 18 korrespondierenden Saugöffnungen 20.The
Die Absaugeinrichtung 16 umfasst ferner ein Gehäuse 33, in dem ein Sammelkanal 34 ausgebildet ist. Der Sammelkanal 34 stellt eine druck- und strömungsübertragende Verbindung zwischen dem Saugkopf 17 und einer schematisch dargestellten Unterdruckquelle 27 her. Der Saugkopf 17 ist um eine parallel zu den Reihen von Aufnahmetaschen 18 liegende Schwenkachse 37 schwenkbar am Gehäuse 33 gelagert. Für eine strömungsdichte Schwenklagerung ist der Saugkopf 17 mit einer konzentrisch zur Schwenkachse 37 ausgebildeten Mantelfläche 36 in Form von Zylinderabschnitten versehen. Zur Mantelfläche 36 korrespondierend ist im Gehäuse 33 ein zylindrisch ausgestalteter Lagersitz 35 ausgeformt, in dem die Mantelfläche 36 bei einer Schwenkbewegung um die Schwenkachse 37 strömungs- und druckdicht gleitet. Hierdurch wird eine strömungs- und druckübertragende Verbindung zwischen dem Sammelkanal 34 und den einzelnen Saugkanälen 19 sichergestellt.The
Auf seiner der Kapselaufnahme 15 zugewandten Unterseite sind im Gehäuse 33 Paare von Kanalabschnitten 38 ausgebildet, deren Anzahl, Position und Größe mit den Paaren von Aufnahmetaschen 18 korreliert. Ferner ist am Gehäuse 33 eine zylinderabschnittförmige Dichtfläche 26 ausgebildet, die sich von einem Bereich seitlich des Kanalabschnitts 38 bis über die Kanalabschnitte 38 hinaus erstreckt. Im Bereich seiner Saugöffnungen 20 ist der Saugkopf 17 korrelierend zur Dichtfläche 26 ebenfalls zylinderabschnittförmig ausgestaltet und liegt hier dichtend an der Dichtfläche 26 an. Funktion und Arbeitsweise der Absaugeinrichtung 16 werden weiter unten noch näher beschrieben.On its underside facing the
Für die Ausbildung der Ausblaseinrichtung 21 können zusätzlich zu den Auswurfstiften 23 separate Blaskanäle 22 vorgesehen sein. Im gezeigten bevorzugten Ausführungsbeispiel ist in je einem Auswurfstift 23 je ein Blaskanal 22 ausgebildet. Die Blaskanäle 22 sind bei Bedarf in nicht näher dargestellter Weise mit einer nur schematisch angedeuteten Überdruckquelle 28 strömungs- und druckübertragend verbindbar. Als Blasmedium für die Ausblaseinrichtung 21 kommen verschiedene technische Gase in Betracht. In einer bevorzugten und einfachen Ausführungsform stellt die Überdruckquelle 28 komprimierte Luft als Blasmedium für die Ausblaseinrichtung 21 bereit.For the formation of the blow-out
Mit der vorstehend beschriebenen Anordnung werden an der hier gezeigten Auswurfstation 10 nachfolgend beschriebene Verfahrensschritte zyklisch ausgeführt:With the arrangement described above, the method steps described below are carried out cyclically at the
Hieran schließt sich innerhalb des gleichen Arbeitstaktes an der gleichen Auswurfstation 10 der nächste Verfahrensschritt entsprechend
Nach dem Auswurfvorgang der Kapseln 14 entsprechend der Darstellung nach
Nach erfolgtem Ausstoß der Kapseln 14 (
Ausgehend von dem Zustand nach
Claims (12)
- Capsule filling device for filling capsules (14) with a filling material, comprising a rotary table (11) with capsule receiving areas (15) and also fixed processing stations arranged around the rotary table (11), of which at least one processing station is an ejection station (9, 10) for ejecting the filled capsules (14) from the capsule receiving area (15),
characterised in that the ejection station (10) is equipped with a suction means (16), wherein the suction means (16) comprises a movable suction head (17) which can be moved back and forth between a passive ejection position and an active suction position, wherein the suction head (17) in its passive ejection position releases the capsule receiving area (15) for the ejection of the capsules (14), and wherein the suction head (17) in its active suction position lies covering the capsule receiving area (15) to purify the capsule receiving area (15) by suction. - Capsule filling device according to claim 1,
characterised in that the suction head (17) is formed as a pivotable ejection flap for guiding the ejected capsules (14) in the passive ejection position. - Capsule filling device according to claim 1 or 2,
characterised in that the capsule receiving area (15) has individual receiving pockets (18) for each capsule (14), and a plurality of suction channels (19), each with a suction opening (20) for each receiving pocket (18), are formed in the suction head (17). - Capsule filling device according to claim 3,
characterised in that the receiving pockets (18) are arranged in pairs in two rows in the capsule receiving area (15) and the suction channels (19) are branched off in a Y shape with pairs of suction openings (20) for each pair of receiving pockets (18). - Capsule filling device according to one of claims 1 to 4,
characterised in that the ejection station (9, 10) in addition to the suction means (16) also has a blow-out device (21) with blowing channels (22) purifying the capsule receiving area (15) through a blow-out action. - Capsule filling device according to claim 5,
characterised in that the ejection station (9, 10) has ejection pins (23) to eject the filled capsules (14) from the capsule receiving area (15), and the blowing channels (22) are formed in the ejection pins (23). - Capsule filling device according to claim 5 or 6,
characterised in that the blowing channel (22) is formed by a hollow tube closed at its end face, in the peripheral wall of which tube blow-out slots (24) are formed. - Capsule filling device according to claim 7,
characterised in that the blow-out slots (24) have slot axes (25) which are inclined towards the suction means (16) with respect to the longitudinal direction and the radial direction of the respective blowing channel (22). - Capsule filling device according to one of claims 1 to 8,
characterised in that the suction head (17) in its passive ejection position lies against a sealing surface (26) so that one or more suction channels (19) formed in the suction head (17) are sealed with respect to flow. - Method for operating a capsule filling device according to one of claims 1 to 9, characterised by a cycle of the following method steps carried out in the ejection station (10):- the capsule receiving area (15) taking along capsules is moved by means of the rotary table (11) to the ejection station (10);- in the ejection station (10) the filled capsules (14) are ejected from the capsule receiving area (15) while the suction head (17) of the suction means (16) is in a passive ejection position releasing the capsule receiving area (15);- subsequently the suction head (17) is moved from its passive ejection position into its active suction position and the capsule receiving area (15) is thus purified by suction;- subsequently by means of rotation of the rotary table the emptied and purified capsule receiving area (15) is moved to the processing station while a subsequent capsule receiving area (15) with capsules is fed to the ejection station (10) for renewed ejection and suction process;- the suction head (17) is moved from its active suction position back into its passive ejection position.
- Method according to claim 10,
characterised in that the ejection pins (23) are moved from a position of rest for ejection of the filled capsules (14) into the capsule receiving area (15), and in the case of a contrary withdrawal movement and simultaneously active suction means (16) a purifying blow-out of the capsule receiving area (15) is carried out by means of the ejection pins (23). - Method according to claim 11,
characterised in that the suction head (17) lies in its passive ejection position against a sealing surface (26) such that one or more suction channels (19) formed in the suction head (17) are sealed against flow, in the active suction position the one or more suction channels (19) are released by the sealing surface (26) and an under-pressure source (27) of the suction means (16) is active during the whole cycle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP13003756.7A EP2829261B1 (en) | 2013-07-27 | 2013-07-27 | Capsule filling device and method for filling a capsule with filling materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP13003756.7A EP2829261B1 (en) | 2013-07-27 | 2013-07-27 | Capsule filling device and method for filling a capsule with filling materials |
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| Publication Number | Publication Date |
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| EP2829261A1 EP2829261A1 (en) | 2015-01-28 |
| EP2829261B1 true EP2829261B1 (en) | 2015-09-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| EP13003756.7A Active EP2829261B1 (en) | 2013-07-27 | 2013-07-27 | Capsule filling device and method for filling a capsule with filling materials |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT202400002373A1 (en) * | 2024-02-05 | 2025-08-05 | Gd Spa | METHOD OF CLEANING A UNIT FOR COUPLING A COMPONENT TO AN ARTICLE AND RELATED COUPLING MACHINE |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102013109471B8 (en) * | 2013-08-30 | 2015-02-19 | Fette Engineering GmbH | Device for filling and closing capsules |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA1259966A (en) * | 1985-02-27 | 1989-09-26 | Taizo Yamamoto | Capsule filling apparatus |
| US20070028560A1 (en) * | 2005-08-08 | 2007-02-08 | Darrell Gauthier | Machine for filling and closing two-piece capsules |
| IT1397610B1 (en) * | 2009-12-22 | 2013-01-18 | Mg 2 Srl | INTERMITTENT ROTARY MACHINE FOR FILLING CAPSULES WITH PHARMACEUTICALS. |
-
2013
- 2013-07-27 EP EP13003756.7A patent/EP2829261B1/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT202400002373A1 (en) * | 2024-02-05 | 2025-08-05 | Gd Spa | METHOD OF CLEANING A UNIT FOR COUPLING A COMPONENT TO AN ARTICLE AND RELATED COUPLING MACHINE |
| EP4596427A1 (en) * | 2024-02-05 | 2025-08-06 | G.D S.p.A. | Method for cleaning a coupling unit for coupling a component to an article and related machine for coupling |
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| Publication number | Publication date |
|---|---|
| EP2829261A1 (en) | 2015-01-28 |
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