EP2806100A1 - Procédé pour contrôler le forage d'un puits au moyen d'une installation de forage flottante et système de surveillance associé - Google Patents

Procédé pour contrôler le forage d'un puits au moyen d'une installation de forage flottante et système de surveillance associé Download PDF

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Publication number
EP2806100A1
EP2806100A1 EP13305675.4A EP13305675A EP2806100A1 EP 2806100 A1 EP2806100 A1 EP 2806100A1 EP 13305675 A EP13305675 A EP 13305675A EP 2806100 A1 EP2806100 A1 EP 2806100A1
Authority
EP
European Patent Office
Prior art keywords
drilling
flow rate
drilling mud
discharge pipe
discharge
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP13305675.4A
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German (de)
English (en)
Inventor
Sébastien CADALEN
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Geoservices Equipements SAS
Original Assignee
Geoservices Equipements SAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Geoservices Equipements SAS filed Critical Geoservices Equipements SAS
Priority to EP13305675.4A priority Critical patent/EP2806100A1/fr
Priority to PCT/US2014/039341 priority patent/WO2014190262A1/fr
Publication of EP2806100A1 publication Critical patent/EP2806100A1/fr
Withdrawn legal-status Critical Current

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E21—EARTH DRILLING; MINING
    • E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
    • E21B21/08—Controlling or monitoring pressure or flow of drilling fluid, e.g. automatic filling of boreholes, automatic control of bottom pressure
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH DRILLING; MINING
    • E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
    • E21B21/001—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor specially adapted for underwater drilling
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH DRILLING; MINING
    • E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00—Survey of boreholes or wells
    • E21B47/10—Locating fluid leaks, intrusions or movements
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH DRILLING; MINING
    • E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B49/00—Testing the nature of borehole walls; Formation testing; Methods or apparatus for obtaining samples of soil or well fluids, specially adapted to earth drilling or wells
    • E21B49/005—Testing the nature of borehole walls or the formation by using drilling mud or cutting data

Definitions

  • the present disclosure relates to a method for monitoring the drilling of a well and to an associated drilling installation.
  • the flow rate of the drilling mud exiting the well is monitored, e.g. in order to feed a model in which the depth in the well at which the samples have been extracted is determined. Knowing the drilling mud flow rate and the well and discharge pipe geometry, a depth may be attributed to each sample as a function of the time at which the sample was taken.
  • the drilling mud flow rate exiting the well is also a parameter in assessing the safety of the drilling operation.
  • the floating drilling rig is subject to swell, which causes heave, sway, surge, pitch, roll, and yaw movements of the drilling rig. These movements generate fluctuations of the measured discharge flow rate that add to the changes in the flow rate of drilling mud exiting the well.
  • the period of swell is for example around 15 seconds. This generates movements of the drilling rig having periods of around 15 seconds and sometimes longer.
  • a known technique in order to get rid of the fluctuations of the discharge flow rate that are due to the drilling rig movements is to calculate an average discharge flow rate over a given duration.
  • Another known technique, more elaborate, consists in performing a frequency analysis of the measured discharge flow rate and keeping the lowest frequencies in order to calculate a corrected discharge flow rate that does not fluctuate as much as the measured discharge flow rate.
  • One aim of this embodiment is therefore to provide a method of monitoring the drilling of a well using a floating drilling rig subject to swell, in which the measured drilling mud discharge flow rate allows monitoring the drilling in a more efficient way, for example allowing the early detection of sudden changes in the flow of drilling mud exiting the well.
  • the method comprises one or several of the features of claims 2 to 13, taken in isolation or any technical feasible combination.
  • the embodiment also relates to a system for monitoring the drilling a well according to claim 14.
  • upstream and downstream are understood with respect to the normal direction of circulation of a fluid in a pipe.
  • a drilling installation 11 comprises a rotary drilling tool 15 drilling a cavity 14 in a sea bed 22, a drilling rig 17 floating on the sea 24 and subject to swell, and a riser 50 extending between the sea bed 22and the drilling rig 17.
  • a well 13 delimiting the cavity 14 is formed in the substratum 21 by the rotary drilling tool 15.
  • the well 13 defines a well head 16 on the sea bed 22.
  • the riser 50 is a pipe extending approximately along a vertical direction Oz between the well head 16 and the drilling rig 17.
  • the vertical direction Oz is for example used to define a heave movement z of the drilling rig 17 caused by the swell which is a translation along the vertical direction Oz.
  • a yaw angle ⁇ is also defined as a rotation angle of the drilling rig 17 around the vertical direction Oz .
  • O is a reference point.
  • O is defined by the average location of the inertial centre of the drilling rig 17
  • O is defined by the average location of any other arbitrary point attached to the drilling rig 17.
  • a roll direction Ox and a pitch direction Oy are also defined.
  • the pitch direction Oy is perpendicular to the vertical direction Oz.
  • the pitch direction Oy is used to define a pitch angle ⁇ of the drilling rig 17.
  • the pitch direction Oy is also used to define a sway movement y of the drilling rig 17 which is a translation along the pitch direction Oy .
  • the roll direction Ox is perpendicular to the vertical direction Oz and to the pitch direction Oy .
  • the roll direction Ox is used to define a roll angle ⁇ of the drilling rig 17.
  • the roll direction Ox is also used to define surge movement x of the drilling rig 17 which is a translation along the roll direction Ox.
  • the Ox , Oy , Oz directions are fixed with respect to the sea bed 22.
  • the drilling tool 15 comprises a drilling head 27, a drill string 29 and a liquid injection head 31.
  • the drilling head 27 comprises means 33 for drilling through the rocks and/or sediments of the substratum 21, the drilling operation producing solid drilling residues or "cuttings".
  • the drilling head 27 is mounted on the lower portion of the drill string 29 and is positioned at the bottom of the well 13.
  • the drill string 29 comprises a set of hollow drilling pipes. These pipes delimit an internal space 35 which makes it possible to bring a drilling fluid from the drilling rig to the drilling head 27. To this end, the liquid injection head 31 is screwed onto the upper portion of the drill string 29.
  • the drilling fluid is in particular a drilling mud, in particular a water-based or oilbased drilling mud.
  • the drilling rig 17 comprises a slip-joint 52 engaged vertically in the riser 50, an injection pipe 54 hydraulically connected to the liquid injection head 31 for injecting the drilling fluid, and a discharge pipe 25 hydraulically connected to a diverter 23 of the slip-joint 54 for recovering the drilling mud, the discharge pipe 25 having a discharge flow meter 56 for measuring a flow of the drilling mud and obtaining a measured discharge flow rate.
  • the drilling rig 17 comprises means 41 for supporting the drilling tool 15 and driving it in rotation, means 43 for injecting the drilling liquid, and a shale shaker 45, for receiving and treating the drilling mud emerging from the well.
  • the drilling rig 17 comprises means 58 for attaching the drilling rig 17 to the riser 50.
  • the drilling rig 17 comprises a heave sensor 60, a sway sensor 60a, and a surge sensor 60b, all of them located in the vicinity of the diverter 23.
  • the drilling rig 17 also comprises a yaw sensor 61, a roll sensor 62, and a pitch sensor 64, all of them located in the vicinity of the discharge pipe 25.
  • the senor in the vicinity of an element it is meant that the sensor is located at a distance from the element of less than 5 m, and moves together with the element. Preferably, the sensor is located on the element.
  • the drilling rig 17 also comprises a calculator 66 connected to the heave sensor 60, the sway sensor 60a, the surge sensor 60b, the yaw sensor 61, the pitch sensor 62 and the roll sensor 64.
  • the injection means 43 are hydraulically connected to the injection head 31 via the injection pipe 54 in order to introduce and circulate the drilling fluid in the inner space 35 of the drill string 29.
  • the injections means 43 and the liquid injection head 31 form an assembly for injecting the drilling fluid into the well 13.
  • the injections means 43 includes a pump 44 adapted to provide an injection flow rate of the drilling fluid.
  • the shale shaker 45 collects the recovered drilling mud charged with cuttings coming from the discharge pipe 25.
  • the shale shaker 45 is equipped with sieves 46 to allow the separation of the solid drilling residues or cuttings, from the recovered drilling mud.
  • the shale shaker 45 also comprises a mud tank 47 located under the sieves 46 to store the recovered drilling mud deprived of cuttings.
  • a recirculation duct 49 connects the mud tank 47 to the injection means 43 to recirculate the mud collected in the mud tank 47 to the injection means 43.
  • the attaching means 58 comprises cables 67 having an extremity fixed on the drilling rig 17 and an opposite extremity fixed on the top of the riser 50, and riser tensioners 68 for maintaining a tension in the cables 67.
  • the slip-joint 52 is movable along the vertical direction Oz.
  • the slip-joint 52 closes the well 13 in the vertical direction Oz upwards.
  • a lower part of the slip-joint 52 slides approximately vertically within the top of the riser 50 in order to cope with the heave movement z of the drilling rig 17.
  • the diverter 23 is for example located at the top of the slip-joint 52.
  • the diverter 23 defines an inlet of the discharge pipe 25 corresponding to a point A of the discharge pipe 25.
  • the discharge pipe 25 for example has a circular section.
  • the discharge pipe 25 comprises a first part 70 extending along a longitudinal direction L between point A and a point B, a second part 72 extending between the point B and a discharge measurement point C, and a third part 74 extending between the point C and a point D.
  • the second part 72 has the shape of a by-pass in the example and includes the discharge flow meter 56 which is located just downstream of point C.
  • the point D is located at a downstream outlet of the discharge pipe 25.
  • An intermediate point B' of the discharge pipe 25 is defined by the fact that, along a first portion 76 of discharge pipe extending from the point A to the point B', the drilling mud flow has a free surface 78, whereas the drilling mud has no free surface in a second portion 80 of the discharge pipe 25 extending from the point B' to the point C.
  • the drilling mud completely fills the discharge pipe 25 in the second portion 80.
  • the discharge flow meter 56 is adapted to generate a measured discharge flow rate.
  • the discharge flow meter 56 is for example a Coriolis flow meter.
  • the heave sensor 60 is adapted to generate a heave value versus time that is representative of the heave movement z , for example representative of the position of the diverter 23 along the vertical direction Oz .
  • the heave sensor 60 is for example an accelerometer.
  • the pitch sensor 62 and the roll sensor 64 are respectively adapted to generate a pitch value and a roll value representative of the pitch angle ⁇ and the roll angle ⁇ .
  • the pitch sensor 62 and the roll sensor 64 are for example Inclinometers.
  • the sway and surge sensors 60a, 60b are respectively adapted to generate a surge value and a sway value respectively representative of the sway movement x and the surge movement y .
  • the surge sensor 60a and the sway sensor 60b are for example accelerometers.
  • the yaw sensor 61 is adapted to generate a yaw value representative of the yaw angle ⁇ .
  • the yaw sensor 61 is for example a gyroscope.
  • the calculator 66 is adapted to model the flow of the drilling mud in the discharge pipe 25 at least between the diverter 23 (point A) and the discharge flow meter 56 (point C) using a mathematical model.
  • the calculator 66 comprises a unit 90 in order to obtain a slope value ⁇ of the first part 70 of the discharge pipe 25 using the pitch value and the roll value, a first calculation unit 92 for calculating a first flow rate of the drilling mud at a comparison point C' using the injection flow rate, and a second calculation unit 94 for calculating a second flow rate of the drilling mud at the comparison point C' using the measured discharge flow rate.
  • the calculator 66 is adapted to determine the location of the intermediate point B'.
  • the calculator 66 also comprises a comparator 96 for performing a comparison between the first drilling mud flow rate and the second drilling mud flow rate, and for generating a comparison result intended to be used to monitor the drilling.
  • the slope value ⁇ is representative of an angle made by the longitudinal direction D of the discharge pipe 25 with respect to a horizontal plane P.
  • the first calculation unit 92 is adapted to use the flow of the drilling mud modeled along the discharge pipe to determine the location of the intermediate point B' and to calculate the drilling mud first flow rate.
  • the comparison point C' is the discharge measurement point C.
  • the first drilling mud flow rate is then calculated at point C.
  • the drilling mud second flow rate is equal to the measured discharge flow rate.
  • the mathematical model uses the slope value ⁇ .
  • the mathematical model advantageously uses a first derivative of the heave value versus time.
  • the mathematical model advantageously uses both a first derivative of the heave value versus time and a second derivative of the heave value versus time.
  • the mathematical model advantageously uses the second derivative of both surge and sway versus time.
  • the mathematical model advantageously comprises a first set of equations and a second set of equations.
  • the first set of equations includes equations known as the "shallow water equations".
  • the first set of equations is intended to be used for modeling the flow of the drilling mud in the first portion 76.
  • the second set of equations includes an equation representative of a balance between gravity and pressure loss in the drilling mud in the second portion 80.
  • the second set of equations is intended to be used for modeling the flow of the drilling mud in the second portion 80.
  • a method of drilling a well will now be described.
  • the method advantageously involves using the installation 11 described above.
  • the drilling fluid is injected by the injection means 43 in the injection pipe 54.
  • the pump 44 allows obtaining an injection flow rate of the drilling fluid into the well 13.
  • the drilling fluid flows via the drill string 29 into the well 13. Then the drilling mud flows upwards via the riser 50 and the slip-joint 52 outside of the drill string 29. The drilling mud exits the slip-joint 52 via the diverter 23.
  • the drilling mud is recovered in the discharge pipe 25.
  • the drilling mud exits the discharge pipe 25 at the point D in order to be treated in the shale shaker 45.
  • the treatment of the drilling mud generates a mud that is advantageously recycled via the recirculation duct 49 to the injection means 43.
  • the flow of the drilling mud is measured, advantageously on a continuous basis, at the discharge measurement point C using the flow meter 56 in order to obtain the measured discharge flow rate versus time.
  • comparison point C' is chosen to be at the discharge measurement point C.
  • the second drilling mud flow rate is set as equal to the measured discharge flow rate.
  • the heave movement of the drilling rig 17 versus time is measured at the point A by the heave sensor 60 in order to obtain the heave value
  • the slope value ⁇ is obtained as follows. A parameter representative of the pitch angle ⁇ is measured by the pitch sensor 62 in order to obtain the pitch value versus time, and a parameter representative of the roll angle ⁇ is measured by the roll sensor 64 in order to obtain the roll value versus time. The slope value is calculated by the unit 90 using the pitch value and the roll value.
  • a plurality of slope values along the first part 70 are calculated.
  • the flow of the drilling mud along the discharge pipe 25 between the diverter 23 and the discharge measurement point C is then modeled by the calculator 66 using the mathematical model.
  • the first derivative of the heave value versus time is used as a boundary condition providing the flow of the drilling mud entering the discharge pipe 25 at point A. It is for example assumed that the flow rate of drilling mud that would exit the diverter in case the slip-joint 52 did not move vertically is equal to the injection flow rate.
  • the first calculation unit 92 provides the flow of the drilling mud as well as a height h of drilling mud along the first portion 76. h is obtained with a knowing the geometry of the cross-section of the discharge pipe 25.
  • the term “a.u” is the flow of drilling mud.
  • the above equation is advantageously solved by the first calculation unit 92 using the finite-difference method.
  • the first calculation unit 92 solves equation (6) and then calculates the flow q c of the drilling mud at point C using equations (4) and (5), that is to say the drilling mud first flow rate.
  • the drilling mud second flow rate is equal to the measured discharge flow rate in this example.
  • the second calculation unit 94 in this example, just sets the drilling mud second flow rate as equal to the measured discharge flow rate.
  • the comparator 96 compares the drilling mud first flow rate and the drilling mud second flow rate and generates the comparison result.
  • the comparison result is the absolute value of the difference between the drilling mud first flow rate and the drilling mud second flow rate.
  • an alert is for example generated. The alert is used to monitor the drilling.
  • the method of drilling the well 13 and the installation 11 allow obtaining a first drilling mud flow rate that is calculated using the mathematical model in order to include a calculated impact of the swell on the drilling mud flow in the discharge pipe 25.
  • the first drilling mud flow rate can be directly compared with the measured discharge flow rate, without performing a frequency analysis or an average that would introduce a reaction time of more than 1 minute.
  • the method of drilling the well 13 and the installation 11 allow monitoring the drilling in a more efficient way, enabling an early detection of sudden changes in the flow of drilling mud exiting the well 13.
  • the comparison point C' is set to be in the vicinity of the diverter, for example at the same location as the point A.
  • the first drilling mud flow rate is advantageously calculated using the injection flow rate and a well mathematical model representative of the drilling mud generation process in the well 13.
  • the well mathematical model is adapted for calculating a flow rate of drilling mud that would exit the slip-joint 52 under the assumption that the slip-joint 52 does not move vertically.
  • the impact of the heave movement of the drilling rig 17 on the flow of drilling mud entering the discharge pipe 25 is taken into account by using the first derivative of the heave value versus time.
EP13305675.4A 2013-05-24 2013-05-24 Procédé pour contrôler le forage d'un puits au moyen d'une installation de forage flottante et système de surveillance associé Withdrawn EP2806100A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP13305675.4A EP2806100A1 (fr) 2013-05-24 2013-05-24 Procédé pour contrôler le forage d'un puits au moyen d'une installation de forage flottante et système de surveillance associé
PCT/US2014/039341 WO2014190262A1 (fr) 2013-05-24 2014-05-23 Procédé pour surveiller le forage d'un puits au moyen d'une tour de forage flottante, et système de surveillance correspondant

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP13305675.4A EP2806100A1 (fr) 2013-05-24 2013-05-24 Procédé pour contrôler le forage d'un puits au moyen d'une installation de forage flottante et système de surveillance associé

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EP2806100A1 true EP2806100A1 (fr) 2014-11-26

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EP13305675.4A Withdrawn EP2806100A1 (fr) 2013-05-24 2013-05-24 Procédé pour contrôler le forage d'un puits au moyen d'une installation de forage flottante et système de surveillance associé

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EP (1) EP2806100A1 (fr)
WO (1) WO2014190262A1 (fr)

Cited By (2)

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Publication number Priority date Publication date Assignee Title
CN105041302A (zh) * 2015-08-26 2015-11-11 中国海洋石油总公司 一种深海钻井中隔水管内泥浆循环模拟实验方法和装置
WO2021016033A1 (fr) * 2019-07-19 2021-01-28 Baker Hughes Oilfield Operations Llc Procédé de modélisation d'écoulement de fluide en fond de trou et appareil et systèmes associés

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US3910110A (en) * 1973-10-04 1975-10-07 Offshore Co Motion compensated blowout and loss circulation detection
US4282939A (en) * 1979-06-20 1981-08-11 Exxon Production Research Company Method and apparatus for compensating well control instrumentation for the effects of vessel heave
EP0498128A1 (fr) * 1991-02-07 1992-08-12 Sedco Forex Technology Inc. Procédé pour détermination des afflux ou des pertes des fluides au forage avec plate-forme de forage flottante

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US5726358A (en) * 1993-01-25 1998-03-10 Koelling; Christian Method and device for measuring the discharge in partly filled or completely filled ducts and in open channels
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GB2478119A (en) * 2010-02-24 2011-08-31 Managed Pressure Operations Llc A drilling system having a riser closure mounted above a telescopic joint
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US3910110A (en) * 1973-10-04 1975-10-07 Offshore Co Motion compensated blowout and loss circulation detection
US4282939A (en) * 1979-06-20 1981-08-11 Exxon Production Research Company Method and apparatus for compensating well control instrumentation for the effects of vessel heave
EP0498128A1 (fr) * 1991-02-07 1992-08-12 Sedco Forex Technology Inc. Procédé pour détermination des afflux ou des pertes des fluides au forage avec plate-forme de forage flottante

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E. ALDRIGHETTI: "Computational hydraulic techniques for the Saint Venant Equations in arbitrarily shaped geometry", PHD THESIS, 2007
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105041302A (zh) * 2015-08-26 2015-11-11 中国海洋石油总公司 一种深海钻井中隔水管内泥浆循环模拟实验方法和装置
WO2021016033A1 (fr) * 2019-07-19 2021-01-28 Baker Hughes Oilfield Operations Llc Procédé de modélisation d'écoulement de fluide en fond de trou et appareil et systèmes associés
GB2600589A (en) * 2019-07-19 2022-05-04 Baker Hughes Oilfield Operations Llc Method of modeling fluid flow downhole and related apparatus and systems
GB2600589B (en) * 2019-07-19 2023-04-12 Baker Hughes Oilfield Operations Llc Method of modeling fluid flow downhole and related apparatus and systems

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