EP2761377A1 - Impression à jet d'encre utilisant de grosses particules - Google Patents

Impression à jet d'encre utilisant de grosses particules

Info

Publication number
EP2761377A1
EP2761377A1 EP12766777.2A EP12766777A EP2761377A1 EP 2761377 A1 EP2761377 A1 EP 2761377A1 EP 12766777 A EP12766777 A EP 12766777A EP 2761377 A1 EP2761377 A1 EP 2761377A1
Authority
EP
European Patent Office
Prior art keywords
paper
dry ink
recording medium
ink
dry
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP12766777.2A
Other languages
German (de)
English (en)
Inventor
Thomas Nathaniel Tombs
Donald Saul Rimai
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Eastman Kodak Co
Original Assignee
Eastman Kodak Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US13/245,947 external-priority patent/US8690312B2/en
Priority claimed from US13/245,957 external-priority patent/US8567938B2/en
Priority claimed from US13/245,964 external-priority patent/US8780147B2/en
Priority claimed from US13/245,977 external-priority patent/US20130077999A1/en
Priority claimed from US13/245,971 external-priority patent/US20130077998A1/en
Priority claimed from US13/245,931 external-priority patent/US8777394B2/en
Application filed by Eastman Kodak Co filed Critical Eastman Kodak Co
Publication of EP2761377A1 publication Critical patent/EP2761377A1/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00—Apparatus for electrographic processes using a charge pattern
    • G03G15/22—Apparatus for electrographic processes using a charge pattern involving the combination of more than one step according to groups G03G13/02 - G03G13/20
    • G03G15/32—Apparatus for electrographic processes using a charge pattern involving the combination of more than one step according to groups G03G13/02 - G03G13/20 in which the charge pattern is formed dotwise, e.g. by a thermal head
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00—Apparatus for electrographic processes using a charge pattern
    • G03G15/22—Apparatus for electrographic processes using a charge pattern involving the combination of more than one step according to groups G03G13/02 - G03G13/20
    • G03G15/221—Machines other than electrographic copiers, e.g. electrophotographic cameras, electrostatic typewriters
    • G03G15/224—Machines for forming tactile or three dimensional images by electrographic means, e.g. braille, 3d printing
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00—Apparatus for electrographic processes using a charge pattern
    • G03G15/65—Apparatus which relate to the handling of copy material
    • G03G15/6582—Special processing for irreversibly adding or changing the sheet copy material characteristics or its appearance, e.g. stamping, annotation printing, punching
    • G03G15/6585—Special processing for irreversibly adding or changing the sheet copy material characteristics or its appearance, e.g. stamping, annotation printing, punching by using non-standard toners, e.g. transparent toner, gloss adding devices
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G2215/00—Apparatus for electrophotographic processes
    • G03G2215/00362—Apparatus for electrophotographic processes relating to the copy medium handling
    • G03G2215/00535—Stable handling of copy medium
    • G03G2215/00717—Detection of physical properties
    • G03G2215/00776—Detection of physical properties of humidity or moisture influencing copy sheet handling
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G2215/00—Apparatus for electrophotographic processes
    • G03G2215/00362—Apparatus for electrophotographic processes relating to the copy medium handling
    • G03G2215/00789—Adding properties or qualities to the copy medium
    • G03G2215/00805—Gloss adding or lowering device

Definitions

  • This invention pertains to the field of digitally controlled printing systems.
  • Printers are useful for producing printed images of a wide range of types.
  • Printers print on receivers (or "imaging substrates” or “recording media"), such as pieces or sheets of paper or other planar media, glass, fabric, metal, or other objects.
  • receivers or "imaging substrates” or “recording media”
  • examples of such media include fabrics, uncoated papers such as bond papers, semi-absorbent papers such as clay coated papers commonly used in lithographic printing (e.g., Potlatch Vintage Gloss, Potlatch Vintage Velvet, Warren Offset Enamel, and Kromekote papers), and non-absorbent papers such as polymer-coated papers used for photographic printing.
  • Printers typically operate using subtractive color: a substantially reflective recording medium is overcoated image- wise with cyan (C), magenta (M), yellow (Y), black (K), and other colorants.
  • C cyan
  • M magenta
  • Y yellow
  • K black
  • Various schemes can be used to print images. For example, inkjet printing deposits drops of liquid ink in appropriate locations on a recording medium to form an image. However, inkjet printing is limited in the density it can produce.
  • U.S. Patent No. 4,943,816 to Sporer discloses the use of a marking fluid containing no dye so that a latent image in the form of fluid drops is formed on a piece of paper.
  • the marking fluid is relatively non- wetting to the paper.
  • Sporer teaches the use of a 300 dpi thermal inkjet printer to produce the latent image. Surface tension is then used to adhere colored powder.
  • Sporer teaches that only that portion of the droplet that has not penetrated or feathered into the paper is available for attracting dry ink, so this process is unsuitable for highly- absorbent papers such as newsprint.
  • lithographic inks conventionally used for high-quality, high-volume printing are highly viscous and contain a high concentration of pigment.
  • inkjet inks have low viscosity in order to be able to be jetted from an inkjet nozzle or head.
  • Typical inkjet inks contain at most 10% solid colorants. Since inkjet inks penetrate into the paper and have low colorant concentrations, such prints often suffer from low image density.
  • images printed by lithographic (litho) and electrophotographic (EP) processes have high density, and correspondingly higher image quality.
  • the ink, colorant, or marking particulate matter resides on the surface of the paper, thereby blocking light from reaching the paper fibers.
  • Prior schemes using purpose-made coated inkjet papers to attempt to improve image density are limited in the type of paper that can be used, and coated inkjet papers are generally more expensive than standard commercial papers.
  • typical aqueous- or solvent-based-inkjet droplets have volumes between approximately 2 and 10 pL, corresponding to spherical- droplet diameters of approximately 16 ⁇ and 27 ⁇ , respectively.
  • the droplets can spread by between 1.5 and 3x (e.g., as described in U.S. Patent No. 6,702,425). This results in spot sizes of between 24 ⁇ and 81 ⁇ , substantially larger than a 5- ⁇ m-diameter dry ink particle.
  • droplets can spread by 15x (as described in U.S. Patent No.
  • UV-curable inks can provide some effects, they have much higher viscosity than aqueous inks. Moreover, UV-curable inks require special handling to ensure that they are not exposed to ultraviolet light (e.g., from the sun) before they are printed. UV-curable inks are also not suited for as wide a range of substrates as aqueous inks.
  • the present invention provides a large-particle inkjet system that provides the high speed of inkjet printing and the high image quality and special- effects capability of EP printing.
  • Various aspects of large-particle inkjet use liquid ink and dry ink together to produce images or special-effects prints.
  • Large- particle inkjet is different from conventional dye-based inkjet or the clear-ink inkjet of U.S. Patent No. 4,943,816 because those known systems use colorant on the molecular scale (dyes or pigments), not on the particle scale (micron-sized).
  • large-particle inkjet is different from conventional pigment-based inkjet because the dry ink particles used in large-particle inkjet, e.g., 4-8 ⁇ in diameter, are much larger than the pigment particles suspended in the inkjet inks, e.g., 0.1 ⁇ in diameter.
  • a method of producing a print on paper comprising:
  • hydrophilic liquid in a selected fluid pattern on the selected region of the paper within 15 seconds after the completion of drying, so that the resistivity of the paper in the selected fluid pattern becomes no greater than 5 x 10 n ⁇ -cm.; charging the paper so that a charge pattern of charged and discharged areas is formed on the paper, wherein the discharged areas correspond to the selected fluid pattern;
  • An advantage of this invention is that larger particles can be deposited than is possible with small-drop inkjet printers, providing improved image quality and enhanced special-effects capability. Large particles can be printed without requiring an EP photoreceptor and the associated cleaning and transfer hardware.
  • Various aspects permit selective glossing or raised-letter printing using inkjet technology on conventional papers.
  • the dry ink particles can be deinked using conventional deinking solvents. This permits digital printing of images having the high quality, print density, and durability of an electrophotographic print without the costs associated with exposure, photoreceptor, and dry ink transfer systems. Since an EP primary imaging member is not used, the cost of a printer is reduced and its reliability can be improved.
  • FIG. 1 is a schematic diagram of a continuous-inkjet printing system useful with various aspects
  • FIG. 2 is an elevational cross-section of a continuous inkjet printhead useful with various aspects
  • FIG. 3 is an elevational cross-section of portions of a continuous- inkjet printer useful with various aspects;
  • FIG. 4 is a schematic of a drop-on-demand inkjet printer system;
  • FIG. 5 is a perspective of a portion of a drop-on-demand inkjet printer;
  • FIG. 6 is an elevational cross-section of an electrophotographic reproduction apparatus
  • FIG. 7 is a schematic of a data-processing path useful with various aspects
  • FIG. 8 is a high-level diagram showing the components of a processing system useful with various aspects
  • FIGS. 9A-9F show various stages of an interaction between an inkjet droplet on a porous recording medium and dry ink deposited on the droplet;
  • FIGS. 10A-10G show various stages of an interaction between an inkjet droplet on a semiporous recording medium and dry ink deposited on the droplet;
  • FIG. 11 shows effects on dry ink piles of various types of fixing
  • FIG. 12 shows the moisture content of paper equilibrated to the relative humidity
  • FIG. 13 shows the electrical resistivity of three types of paper as a function of the relative humidity
  • FIG. 14 is a flowchart of a method of producing a print on paper
  • FIG. 15 is a schematic of apparatus for producing a print on paper.
  • FIG. 16 is a flowchart of a method of producing a print on paper.
  • the attached drawings are for purposes of illustration and are not necessarily to scale.
  • paper refers to a material that is generally made by pressing together moist fibers or weaving fibers. Papers include fibers derived from cellulose pulp derived from wood, rags, or grasses and drying them into flexible sheets or rolls. Paper generally contains moisture which remains after drying or is absorbed from exposure to air. Therefore, the term “paper” used herein includes conventional materials sold as paper and other materials, such as canvas, that possess corresponding characteristics.
  • oliophilic and hydrophobic liquids are defined as organic liquids that are either immiscible or only slightly miscible with water. These include aliphatic and aromatic hydrocarbons. Hydrophilic and oliophobic liquids are defined as liquids that are wholly or substantially miscible with water. These include water-based solutions and suspensions such as inkjet inks containing pigments or dyes, water-based solutions, and low carbon alcohols, i.e. alcohols containing four or fewer carbons. Such alcohols include methanol, ethanol, propanol, butanol, isopropanol, isobutanol, and glycol. It should be noted that not all components of a hydrophilic liquid are necessarily soluble in water. For example, certain inkjet inks contain less than 10% (and generally less than 5%) pigment particles that are not soluble in water. Even though the pigment particles are not soluble in water, the inkjet ink is a hydrophilic liquid.
  • Inkjet inks contain a solvent or dispersant that either dissolves or disperses colorant.
  • solvent refers to this solvent or dispersant.
  • Colorant can be in particulate form such as pigment particles. Alternatively, the colorant can be a dye that is either dissolved or dispersed in the solvent.
  • Inkjet inks can also contain other components such as surfactants, dispersants that impart electrical charge to pigment particles to create a stable suspension, humectants, and fungicides.
  • Oliophilic solvent-based inkjet inks are known, but most inkjet inks use hydrophilic solvents such as water or a low-carbon-containing alcohol.
  • Some dry ink particles do not contain macroscopic voids or pores, i.e., they are not porous. Porous dry ink particles can also be used.
  • the surface- area-to-mass ratio of dry ink particles can be determined using the "BET" technique (devised by Brunauer, Emmett, and Teller). In this technique, nitrogen gas is absorbed onto a surface of a known mass of the dry ink particles.
  • a solid (i.e., nonporous) dry ink of in the range of 5 ⁇ to 9 ⁇ would have a surface area of approximately 2 m /g.
  • the addition of submicrometer particulate addenda can increase the surface area of the dry ink particles.
  • Porous particles can be classified as either open- or closed-cell.
  • a closed-cell porous dry ink the majority of voids are separated from each other by the polymer binder of the dry ink.
  • an open-cell porous dry ink the majority of voids are interconnected.
  • the presence of interconnectivity can be determined by microtoming porous dry ink particles and examining the cellular structure in a transmission electron microscope (TEM).
  • TEM transmission electron microscope
  • BET can be used to determine whether a porous dry ink has an open- or closed-cell structure.
  • the surface area per unit mass of a porous dry ink is greater than that of a nonporous dry ink because the porous dry ink is less dense.
  • the density of a porous dry ink is determined by measuring the volume of a known mass of dry ink and comparing that to the volume of an equivalent mass of nonporous dry ink of comparable size and similar polymer binder material. The surface area per unit mass is then measured using BET. For a closed-cell porous dry ink, the surface area per unit mass is approximately the same as that of the nonporous dry ink times the ratio of the mass densities of the nonporous and porous dry inks.
  • a closed-cell porous dry ink with voids occupying half the dry ink would have a mass density of half of a comparable nonporous dry ink, and a corresponding surface area per unit mass twice that of the nonporous dry ink. If the surface area per unit mass measured by BET exceeds that predicted from the density measurements by a factor of at least two, the dry ink is considered an open-cell porous dry ink.
  • Dry inks used in EP printing can include dry particles containing a polymeric binder such as polyester or polystyrene. Dry ink can include charge agents to impart a specific dry ink charge or colorants. Moreover, submicrometer particulate addenda particles, such as various forms of hydrophobic silica, titanium dioxide, and strontium titanate, can be disposed on the surface of the dry ink to further control dry ink charge, enhance flow, and decrease adhesion and cohesion. Dry ink particles can include a colorant. The colorant can be a pigment or a dye. Present day dry ink particles have a diameter between approximately 5 ⁇ and 9 ⁇ and are made either by grinding or by chemical processes such as evaporative limited coalescence (ELC).
  • ELC evaporative limited coalescence
  • a computer program product can include one or more storage media, for example; magnetic storage media such as magnetic disk (such as a floppy disk) or magnetic tape; optical storage media such as optical disk, optical tape, or machine readable bar code; solid-state electronic storage devices such as random access memory (RAM), or read-only memory (ROM); or any other physical device or media employed to store a computer program having instructions for controlling one or more computers to practice the method according to the present invention.
  • magnetic storage media such as magnetic disk (such as a floppy disk) or magnetic tape
  • optical storage media such as optical disk, optical tape, or machine readable bar code
  • solid-state electronic storage devices such as random access memory (RAM), or read-only memory (ROM); or any other physical device or media employed to store a computer program having instructions for controlling one or more computers to practice the method according to the present invention.
  • liquid and ink refer to any material that can be ejected by the inkjet printhead or inkjet printhead components described herein.
  • a pressurized ink source is used to eject a filament of fluid through a nozzle bore from which ink drops are continually formed using a drop forming device.
  • the ink drops are directed to a desired location using electrostatic deflection, heat deflection, gas-flow deflection, or other deflection techniques.
  • "Deflection” refers to a change in the direction of motion of a given drop.
  • drops will be described herein as either undeflected or deflected.
  • “undeflected” drops can be deflected by a certain amount, and “deflected” drops deflected by more than the certain amount.
  • “deflected” and “undeflected” drops can be deflected in opposite directions.
  • undeflected ink drops are permitted to strike the recording medium.
  • drops which would land in that area if undeflected are instead deflected into an ink capturing mechanism such as a catcher, interceptor, or gutter. These captured drops can be discarded or returned to the ink source for re-use.
  • deflected ink drops strike the recording medium to print, and undeflected ink drops are collected in the ink capturing mechanism to provide non-printing areas.
  • FIG. 1 is a schematic diagram of a continuous-inkjet printing system useful with various aspects.
  • Continuous printing system 20 includes image source 22, e.g., a scanner or computer, that provides raster image data, outline image data in the form of a page description language, or other forms of digital image data. This image data is converted to halftoned bitmap image data and stored in memory by image processing unit 24.
  • a plurality of drop forming mechanism control circuits 26 read data from the image memory and apply time- varying electrical pulses to one or more drop forming device(s) 28, each associated with one or more nozzles of a printhead 30. These pulses are applied at an appropriate time, and to the appropriate nozzle, so that drops formed from a continuous inkjet stream will form spots on a recording medium 32 in the appropriate positions designated by the data in the image memory.
  • Recording medium 32 is moved relative to printhead 30 by a recording medium transport system 34, which is electronically controlled by a recording medium transport control system 36, which in turn is controlled by a micro-controller 38.
  • Micro-controller 38 controls the timing of control circuits 26 and recording medium transport control system 36 so that drops land at the desired locations on recording medium 32.
  • Micro-controller 38 can be implemented using an MCU, FPGA, PLD, PLA, PAL, CPU, or other digital stored-program or stored-logic control element.
  • the recording medium transport system 34 shown in FIG. 1 is a schematic only, and many different mechanical configurations are possible. For example, a transfer roller can be used in recording medium transport system 34 to facilitate transfer of the ink drops to recording medium 32.
  • recording medium 32 can be moved past a stationary printhead.
  • the printhead can be moved along one axis (the sub-scanning or fast-scan direction), and the recording medium can be moved along an orthogonal axis (the main scanning or slow-scan direction) in a relative raster motion.
  • Ink is contained in ink reservoir 40 under pressure. In the nonprinting state, continuous inkjet drop streams are not permitted to reach recording medium 32. Instead, they are caught in ink catcher 42, which can return a portion of the ink to ink recycling unit 44. Ink recycling unit 44 reconditions the ink and feeds it back to reservoir 40. Ink recycling units can include filters. A preferred ink pressure for a given printer can be selected based on the geometry and thermal properties of the nozzles and the thermal properties of the ink. Ink pressure regulator 46 controls the pressure of ink applied to ink reservoir 40 to maintain ink pressure within a desired range.
  • ink reservoir 40 can be left unpressurized (gauge pressure approximately zero, so air in ink reservoir 40 is at approximately 1 atm of pressure), or can be placed under a negative gauge pressure (vacuum).
  • a pump (not shown) delivers ink from ink reservoir 40 under pressure to the printhead 30.
  • Ink pressure regulator 46 can include an ink pump control system.
  • the ink is distributed to printhead 30 through an ink manifold 47.
  • Ink manifold 47 can include one or more ink channels or ports. Ink flows through slots or holes etched through a silicon substrate of printhead 30 to the front surface of printhead 30, where a plurality of nozzles and drop forming mechanisms, for example, heaters, are situated.
  • drop forming mechanism control circuits 26 can be integrated with the printhead.
  • Printhead 30 also includes a deflection mechanism (not shown in FIG. 1) which is described in more detail below with reference to FIGS. 2 and 3.
  • FIG. 2 is an elevational cross-section of a continuous inkjet printhead 30 useful with various aspects.
  • a jetting module 48 of printhead 30 includes an array or a plurality of nozzles 50 formed in nozzle plate 49.
  • nozzle plate 49 is affixed to jetting module 48.
  • Nozzle plate 49 can also be an integral portion of the jetting module 48.
  • Liquid for example, ink
  • nozzle 50 of the array is emitted under pressure through each nozzle 50 of the array to form filaments 52 of liquid.
  • the array or plurality of nozzles extends into and out of the plane of the figure.
  • Jetting module 48 is operable to form, through each nozzle, liquid drops having a first size or volume and liquid drops having a second size or volume different from the first size or volume.
  • the two sizes are referred to as "small” and “large” relative to each other; no limitation of magnitude or difference in magnitude should be inferred from this terminology. Small drops can be either undeflected or deflected, as can large drops.
  • jetting module 48 includes a drop stimulation or drop forming device 28, for example, a heater or a piezoelectric actuator. When drop-forming device 28 is selectively activated, it provides energy that perturbs filament 52 of liquid to induce portions of each filament 52 to break off from filament 52 and coalesce to form drops, e.g., small drops 54 or large drops 56.
  • drop forming device 28 is a heater 51, for example, an asymmetric heater or a ring heater (either segmented or not segmented), located in a nozzle plate 49 on one or both sides of nozzle 50. Examples of this type of drop formation are described in, for example, U.S.
  • one drop forming device 28 is associated with each nozzle 50 of the nozzle array.
  • a drop forming device 28 can be associated with groups of nozzles 50 or all of nozzles 50 of the nozzle array.
  • drops 54, 56 are typically created in a plurality of sizes or volumes, for example, in the form of large drops 56, a first size or volume, and small drops 54, a second size or volume.
  • the ratio of the mass of the large drops 56 to the mass of the small drops 54 is typically approximately an integer between 2 and 10.
  • a drop stream 58 including drops 54, 56 follows a drop path or trajectory 57.
  • Printhead 30 also includes a gas flow deflection mechanism 60 that directs a gas flow 62, for example, air, past a portion of the drop trajectory 57. This portion of the drop trajectory is called the deflection zone 64. As the gas flow 62 interacts with drops 54, 56 in deflection zone 64 it alters the drop trajectories. As the drop trajectories pass out of the deflection zone 64 they are traveling at an angle, called a deflection angle, relative to the undeflected drop trajectory 57.
  • a gas flow deflection mechanism 60 that directs a gas flow 62, for example, air, past a portion of the drop trajectory 57. This portion of the drop trajectory is called the deflection zone 64.
  • the gas flow 62 interacts with drops 54, 56 in deflection zone 64 it alters the drop trajectories.
  • Small drops 54 are more affected by gas flow 62 than are large drops 56 so that the small drop trajectory 66 diverges from the large drop trajectory 68. That is, the deflection angle for small drops 54 is larger than for large drops 56.
  • the gas flow 62 provides sufficient drop deflection and therefore sufficient divergence of the small and large drop trajectories so that catcher 42 (shown in FIGS. 1 and 3) can be positioned to intercept one of the small drop trajectory 66 and the large drop trajectory 68 so that drops following the trajectory are collected by catcher 42 while drops following the other trajectory bypass the catcher 42 and impinge a recording medium 32 (shown in FIGS. 1 and 3).
  • small drops 54 are deflected sufficiently to avoid contact with catcher 42 and strike the recording media. As the small drops are printed, this is called small drop print mode.
  • large drops 56 are the drops that print. This is referred to as large drop print mode.
  • gas flow deflection as described in U.S. Patent No. 6,588,888 or U.S. Patent No. 4,068,241, or electrostatic deflection as described in U.S. Patent No. 4,636,808.
  • FIG. 3 is an elevational cross-section of portions of a continuous- inkjet printer useful with various aspects.
  • Jetting module 48 includes an array or a plurality of nozzles 50. Liquid, for example, ink, supplied through manifold 47 (see FIGS. 1 and 2), is emitted under pressure through each nozzle 50 of the array to form filaments 52 of liquid. In FIG. 3, the array or plurality of nozzles 50 extends into and out of the figure.
  • Drop stimulation or drop forming device 28 (shown in FIGS. 1 and
  • jetting module 48 is selectively actuated to perturb the filament 52 of liquid to induce portions of the filament to break off from the filament to form drops. In this way, drops are selectively created in the form of large drops and small drops that travel toward a recording medium 32.
  • Positive pressure gas flow structure 61 of gas flow deflection mechanism 60 is located on a first side of drop trajectory 57.
  • Positive pressure gas flow structure 61 includes first gas flow duct 72 that includes a lower wall 74 and an upper wall 76. Gas flow duct 72 directs gas flow 62 supplied from a positive pressure source 92 at downward angle ⁇ of approximately 45° relative to liquid filament 52 toward drop deflection zone 64 (also shown in FIG. 2).
  • An optional seal(s) 84 provides an air seal between jetting module 48 and upper wall 76 of gas flow duct 72.
  • Upper wall 76 of gas flow duct 72 does not need to extend to drop deflection zone 64 (as shown in FIG. 2).
  • upper wall 76 ends at a wall 96 of jetting module 48.
  • Wall 96 of jetting module 48 serves as a portion of upper wall 76 ending at drop deflection zone 64.
  • Negative pressure gas flow structure 63 of gas flow deflection mechanism 60 is located on a second side of drop trajectory 57.
  • Negative pressure gas flow structure includes a second gas flow duct 78 located between catcher 42 and an upper wall 82 that exhausts gas flow from deflection zone 64.
  • Second duct 78 is connected to a negative pressure source 94 that is used to help remove gas flowing through second duct 78.
  • An optional seal(s) 84 provides an air seal between jetting module 48 and upper wall 82.
  • gas flow deflection mechanism 60 includes positive pressure source 92 and negative pressure source 94. However, depending on the specific application contemplated, gas flow deflection mechanism 60 can include only one of positive pressure source 92 and negative pressure source 94.
  • Gas supplied by first gas flow duct 72 is directed into the drop deflection one 64, where it causes large drops 56 to follow large drop trajectory 68 and small drops 54 to follow small drop trajectory 66.
  • small drop trajectory 66 is intercepted by a front face 90 of catcher 42.
  • Small drops 54 contact face 90 and flow down face 90 and into a liquid return duct 86 located or formed between catcher 42 and a plate 88. Collected liquid is either recycled and returned to ink reservoir 40 (shown in FIG. 1) for reuse or discarded. Large drops 56 bypass catcher 42 and travel on to recording medium 32.
  • catcher 42 can be positioned to intercept large drop trajectory 68. Large drops 56 contact catcher 42 and flow into a liquid return duct located or formed in catcher 42. Collected liquid is either recycled for reuse or discarded. Small drops 54 bypass catcher 42 and travel on to recording medium 32.
  • deflection can be accomplished by applying heat asymmetrically to filament 52 of liquid using an asymmetric heater 51.
  • asymmetric heater 51 typically operates as the drop forming mechanism in addition to the deflection mechanism. Examples of this type of drop formation and deflection are described in, for example, U.S. Patent No. 6,079,821, issued to Chwalek et al., on June 27, 2000.
  • Deflection can also be accomplished using an electrostatic deflection mechanism.
  • the electrostatic deflection mechanism either incorporates drop charging and drop deflection in a single electrode, like the one described in U.S. Patent No. 4,636,808, or includes separate drop charging and drop deflection electrodes.
  • Continuous inkjet printer systems can also use electrostatic drop deflection mechanisms, pressure-modulation or vibrating-body stimulation devices, or nozzle plates fabricated out of silicon or non-silicon materials or silicon compounds.
  • catcher 42 is a type of catcher commonly referred to as a "Coanda" catcher. However, a "knife edge" catcher can also be used.
  • catcher 42 can be of any suitable design including, but not limited to, a porous face catcher, a delimited edge catcher, or combinations of any of those described above.
  • FIG. 4 is a schematic of a drop-on-demand inkjet printer system 401. Further details are provided in U.S. Patent No. 7,350,902.
  • Inkjet printer system 401 includes an image data source 402, which provides data signals that are inteipreted by a controller 404 as being commands to eject drops.
  • Controller 404 includes an image processing unit 405 for rendering images for printing, and outputs signals to an electrical pulse source 406.
  • Electrical pulse source 406 produces electrical energy pulses that are inputted to an inkjet printhead 400 that includes at least one inkjet printhead die 410.
  • Nozzles 421 in the first nozzle array 420 have a larger opening area than nozzles 431 in the second nozzle array 430.
  • each of the two nozzle arrays has two staggered rows of nozzles, each row having a nozzle density of 600 per inch.
  • the nozzles from one row of an array would print the odd numbered pixels, while the nozzles from the other row of the array would print the even numbered pixels.
  • In fluid communication with each nozzle array is a corresponding ink delivery pathway.
  • Ink delivery pathway 422 is in fluid communication with the first nozzle array 420
  • ink delivery pathway 432 is in fluid communication with the second nozzle array 430.
  • Portions of ink delivery pathways 422 and 432 are shown in FIG. 4 as openings through printhead die substrate 411.
  • One or more inkjet printhead die 410 are included in an inkjet printhead, but for greater clarity only one inkjet printhead die 410 is shown in FIG. 4.
  • the printhead die are arranged on a support member.
  • first fluid source 408 supplies ink to first nozzle array 420 via ink delivery pathway 422
  • second fluid source 409 supplies ink to second nozzle array 430 via ink delivery pathway 432.
  • distinct fluid sources 408 and 409 are shown, in some applications it can be beneficial to have a single fluid source supplying ink to both the first nozzle array 420 and the second nozzle array 430 via ink delivery pathways 422 and 432 respectively. Also, in some aspects, fewer than two or more than two nozzle arrays can be included on printhead die 410. In some aspects, all nozzles on inkjet printhead die 410 can be the same size, rather than having multiple sized nozzles on inkjet printhead die 410.
  • Drop forming mechanisms can be of a variety of types, some of which include a heating element to vaporize a portion of ink and thereby cause ejection of a droplet, or a piezoelectric transducer to constrict the volume of a fluid chamber and thereby cause ejection, or an actuator which is made to move (for example, by heating a bi-layer element) and thereby cause ejection.
  • electrical pulses from electrical pulse source 406 are sent to the various drop ejectors according to the desired deposition pattern. In the example of FIG.
  • droplets 481 ejected from the first nozzle array 420 are larger than droplets 482 ejected from the second nozzle array 430, due to the larger nozzle opening area.
  • droplets 482 ejected from the second nozzle array 430 are also sized differently in order to customize the drop ejection process for the different sized drops.
  • droplets of ink are deposited on a recording medium 32.
  • An assembled drop-on-demand inkjet printhead (not shown) includes a plurality of printhead dice, each similar to printhead die 410, and electrical and fiuidic connections to those dice.
  • Each die includes one or more nozzle arrays, each connected to a respective ink source.
  • three dice are used, each with two nozzle arrays, and the six nozzle arrays on a printhead are respectively connected to cyan, magenta, yellow, text black, and photo black inks, and a colorless protective printing fluid.
  • Each of the six nozzle arrays is disposed along a nozzle array direction and can be ⁇ 1 inch long. Typical lengths of recording media are 6 inches for photographic prints (4 inches by 6 inches) or 1 1 inches for paper (8.5 by 11 inches). Thus, in order to print a full 2012/054978
  • a number of swaths are successively printed while moving the printhead across recording medium 32.
  • the recording medium 32 is advanced along a media advance direction that is substantially parallel to the nozzle array direction.
  • FIG. 5 is a perspective of a portion of a drop-on-demand inkjet printer. Some of the parts of the printer have been hidden in the view shown in FIG. 5 so that other parts can be more clearly seen.
  • Printer chassis 500 has a print region 503 across which carriage 540 is moved back and forth in carriage scan direction 505 along the X axis, between the right side 506 and left side 507 of printer chassis 500, while drops are ejected from printhead die 410 (not shown in FIG. 5) on printhead assembly 550 that is mounted on carnage 540.
  • Carriage motor 580 moves belt 584 to move carriage 540 along carriage guide rail 582.
  • An encoder sensor (not shown) is mounted on carriage 540 and indicates carriage location relative to an encoder fence 583.
  • Printhead assembly 550 is mounted in carriage 540, and multi- chamber ink tank 562 and single-chamber ink tank 564 are installed in printhead assembly 550.
  • a printhead together with installed ink tanks is sometimes called a printhead assembly.
  • the mounting orientation of printhead assembly 550 as shown here is such that the printhead die 410 are located at the bottom side of printhead assembly 550, the droplets of ink being ejected downward onto the recording medium (not shown) in print region 503 in the view of FIG. 5.
  • Multi- chamber ink tank 562 in this example, contains five ink sources: cyan, magenta, yellow, photo black, and colorless protective fluid; while single-chamber ink tank 564 contains the ink source for text black.
  • all ink sources are held in individual single chamber ink tanks. Paper or other recording medium
  • paper or media (sometimes generically referred to as paper or media herein) is loaded along paper load entry direction 502 toward front 508 of printer chassis 500.
  • a variety of rollers can be used to advance the recording medium through the printer.
  • a pick-up roller moves the top piece or sheet of a stack of paper or other recording medium in a paper load entry direction.
  • a turn roller acts to move the paper around a C-shaped path (in cooperation with a curved rear wall surface) so that the paper is oriented to advance along media advance direction 504 from rear 509 of printer chassis 500 (in the +Y direction of the Y axis).
  • the paper is then moved by the feed roller and one or more idler roller(s) to advance along media advance direction 504 across print region 503, and from there to a discharge roller (not shown) and star wheel(s) so that printed paper exits along the media advance direction 504.
  • Feed roller 512 includes a feed roller shaft along its axis, and feed roller gear 51 1 is mounted on the feed roller shaft.
  • Feed roller 512 can include a separate roller mounted on the feed roller shaft, or can include a thin high friction coating on the feed roller shaft.
  • a rotary encoder (not shown) can be coaxially mounted on the feed roller shaft in order to monitor the angular rotation of the feed roller.
  • the motor that powers the paper advance rollers is not shown in FIG. 5.
  • Hole 510 at right side 506 of the printer chassis 500 is where the motor gear (not shown) protrudes through in order to engage feed roller gear 511 and the gear for the discharge roller (not shown).
  • the rollers rotate together in forward rotation direction 513.
  • Maintenance station 530 is located toward left side 507 of printer chassis 500.
  • the electronics board 590 which includes cable connectors 592 for communicating via cables (not shown) to the printhead carriage 540 and from there to the printhead assembly 550. Also on the electronics board are mounted motor controllers for the caniage motor 580 and for the paper advance motor, a processor or other control electronics (shown schematically as controller 404 and image processing unit 405 in FIG. 4) for controlling the printing process, and an optional connector for a cable to a host computer.
  • the electrophotographic (EP) printing process can be embodied in devices including printers, copiers, scanners, and facsimiles, and analog or digital devices, all of which are referred to herein as "printers.”
  • printers copiers, scanners, and facsimiles, and analog or digital devices, all of which are referred to herein as "printers.”
  • Various aspects of the present invention are useful with electrostatographic printers such as
  • Electrophotography and ionography are types of electrostatography (printing using electrostatic fields), which is a subset of electrography (printing using electric fields).
  • a digital reproduction printing system typically includes a digital front-end processor (DFE), a print engine (also referred to in the art as a “marking engine”) for applying dry ink to the recording medium, and one or more post-printing finishing system(s) (e.g. a UV coating system, a glosser system, or a laminator system).
  • DFE digital front-end processor
  • print engine also referred to in the art as a "marking engine”
  • post-printing finishing system(s) e.g. a UV coating system, a glosser system, or a laminator system.
  • a printer can reproduce pleasing black-and-white or color onto a recording medium.
  • a printer can also produce selected patterns of dry ink on a recording medium, which patterns (e.g. surface textures) do not correspond directly to a visible image.
  • the DFE receives input electronic files (such as Postscript command files) composed of images from other input devices (e.g., a scanner, a digital camera).
  • the DFE can include various function processors, e.g. a raster image processor (RIP), image positioning processor, image manipulation processor, color processor, or image storage processor.
  • the DFE rasterizes input electronic files into image bitmaps for the print engine to print.
  • the DFE permits a human operator to set up parameters such as layout, font, color, media type, or post-finishing options.
  • the print engine takes the rasterized image bitmap from the DFE and renders the bitmap into a form that can control the printing process from the exposure device to transferring the print image onto the recording medium.
  • the finishing system applies features such as protection, glossing, or binding to the prints.
  • the finishing system can be implemented as an integral component of a printer, or as a separate machine through which prints are fed after they are printed.
  • the printer can also include a color management system which captures the characteristics of the image printing process implemented in the print engine (e.g. the electrophotographic process) to provide known, consistent color reproduction characteristics.
  • the color management system can also provide known color reproduction for different inputs (e.g. digital camera images or film images).
  • color-dry ink print images are made in a plurality of color imaging modules arranged in tandem, and the print images are successively electrostatically transferred to a recording medium adhered to a transport web moving through the modules.
  • Colored dry inks include colorants, e.g.
  • each visible image is directly transferred to a recording medium to form the corresponding print image.
  • Electrophotographic printers having the capability to also deposit clear dry ink using an additional imaging module are also known.
  • clear dry ink is considered to be a color of dry ink, as are C, M, Y, K, and Lk, but the term "colored dry ink” excludes clear dry inks.
  • the provision of a clear-dry ink overcoat to a color print is desirable for providing protection of the print from fingerprints and reducing certain visual artifacts.
  • Clear dry ink uses particles that are similar to the dry ink particles of the color development stations but without colored material (e.g. dye or pigment) incorporated into the dry ink particles.
  • a clear-dry ink overcoat can add cost and reduce color gamut of the print; thus, it is desirable to provide for operator/user selection to determine whether or not a clear-dry ink overcoat will be applied to the entire print.
  • a uniform layer of clear dry ink can be provided.
  • a layer that varies inversely according to heights of the dry ink stacks can also be used to establish level dry ink stack heights. The respective dry inks are deposited one upon the other at respective locations on the recording medium and the height of a respective dry ink stack is the sum of the dry ink heights of each respective color. Uniform stack height provides the print with a more even or uniform gloss.
  • FIG. 6 is an elevational cross-section of an electrophotographic reproduction apparatus.
  • Printer 600 is adapted to produce print images, such as single-color (monochrome), CMYK, or hexachrome (six-color) images, on a recording medium (multicolor images are also known as "multi-component" images). Images can include text, graphics, photos, and other types of visual content.
  • One aspect involves printing using an electrophotographic print engine having six sets of single-color image-producing or -printing stations or modules arranged in tandem, but more or fewer than six colors can be combined to form a print image on a given recording medium.
  • Other electrophotographic writers or printer apparatus can also be included.
  • Various components of printer 600 are shown as rollers; other configurations are also possible, including belts.
  • printer 600 is an electrophotographic printing apparatus having a number of tandemly-arranged electrophotographic image- forming printing modules 691, 692, 693, 694, 695, 696, also known as
  • Each printing module produces a single-color dry ink image for transfer using a respective transfer subsystem 650 (for clarity, only one is labeled) to a recording medium 32 successively moved through the modules.
  • Recording medium 32 is transported from supply unit 640, which can include active feeding subsystems as known in the art, into printer 600.
  • the visible image can be transferred directly from an imaging roller to a recording medium, or from an imaging roller to one or more transfer roller(s) or belt(s) in sequence in transfer subsystem 650, and thence to recording medium 32.
  • Recording medium 32 is, for example, a selected section of a web of, or a cut sheet of, planar media such as paper or transparency film.
  • Each printing module 691 , 692, 693, 694, 695, 696 includes various components. For clarity, these are only shown in printing module 692.
  • Around photoreceptor 625 are arranged, ordered by the direction of rotation of photoreceptor 625, charger 621, exposure subsystem 622, and toning station 623.
  • an electrostatic latent image is formed on photoreceptor 625 by uniformly charging photoreceptor 625 and then discharging selected areas of the uniform charge to yield an electrostatic charge pattern corresponding to the desired image (a "latent image").
  • Charger 621 produces a uniform electrostatic charge on photoreceptor 625 or its surface.
  • Exposure subsystem 622 selectively image-wise discharges photoreceptor 625 to produce a T/US2012/054978
  • Exposure subsystem 622 can include a laser and raster optical scanner (ROS), one or more LEDs, or a linear LED array.
  • ROS laser and raster optical scanner
  • Toning station 623 can also be referred to as a development station. Dry ink can be applied to either the charged or discharged parts of the latent image.
  • a suitable recording medium is brought into juxtaposition with the visible image.
  • transfer subsystem 650 a suitable electric field is applied to transfer the dry ink particles of the visible image to the recording medium to form the desired print image on the recording medium.
  • the imaging process is typically repeated many times with reusable photoreceptors.
  • the recording medium is then removed from its operative association with the photoreceptor and subjected to heat or pressure to
  • each recording medium during a single pass through the six modules, can have transferred in registration thereto up to six single-color dry ink images to form a pentachrome image.
  • the term "hexachrome” implies that in a print image, combinations of various of the six colors are combined to form other colors on the recording medium at various locations on the recording medium. That is, each of the six colors of dry ink can be combined with dry ink of one or more of the other colors at a particular location on the recording medium to form a color different than the colors of the dry inks combined at that location.
  • printing module 691 forms black ( ) print images
  • printing module 692 forms yellow (Y) print images
  • printing module 693 forms magenta (M) print images
  • printing module 694 forms cyan (C) print images
  • printing module 695 forms light-black (Lk) images
  • printing module 696 forms clear images.
  • printing module 696 forms a print image using a clear dry ink or tinted dry ink.
  • Tinted dry inks absorb less light than they transmit, but do contain pigments or dyes that move the hue of light passing through them towards the hue of the tint. For example, a blue-tinted dry ink coated on white paper will cause the white paper to appear light blue when viewed under white light, and will cause yellows printed under the blue-tinted dry ink to appear slightly greenish under white light.
  • Recording medium 632 A is shown after passing through printing module 696.
  • Print image 638 on recording medium 632A includes unfused dry ink particles.
  • recording medium 632A is advanced to a fuser 660, i.e. a fusing or fixing assembly, to fuse print image 638 to recording medium 632A.
  • Transport web 681 transports the print-image-carrying recording media to fuser 660, which fixes the dry ink particles to the respective recording media by the application of heat and pressure.
  • the recording media are serially de-tacked from transport web 681 to permit them to feed cleanly into fuser 660.
  • Transport web 681 is then reconditioned for reuse at cleaning station 686 by cleaning and neutralizing the charges on the opposed surfaces of the transport web 681.
  • a mechanical cleaning station (not shown) for scraping or vacuuming dry ink off transport web 681 can also be used independently or with cleaning station 686.
  • the mechanical cleaning station can be disposed along transport web 681 before or after cleaning station 686 in the direction of rotation of transport web 681.
  • Fuser 660 includes a heated fusing roller 662 and an opposing pressure roller 664 that form a fusing nip 665 therebetween.
  • fuser 660 also includes a release fluid application substation 668 that applies release fluid, e.g. silicone oil, to fusing roller 662.
  • release fluid e.g. silicone oil
  • wax-containing dry ink can be used without applying release fluid to fusing roller 662.
  • solvent fixing uses solvents to soften the dry ink particles so they bond with the recording medium.
  • Photoflash fusing uses short bursts of high-frequency electromagnetic radiation (e.g. ultraviolet light) to melt the dry ink.
  • Radiant fixing uses lower-frequency electromagnetic radiation (e.g. infrared light) to more slowly melt the dry ink.
  • Microwave fixing uses electromagnetic radiation in the microwave range to heat the recording media (primarily), thereby causing the dry ink particles to melt by heat conduction, so that the dry ink is fixed to the recording medium.
  • the recording media e.g. recording medium 632B
  • the fused image e.g., fused image 639
  • the recording media are transported in a series from the fuser 660 along a path either to a remote output tray 669, or back to printing modules 691, 692, 693, 694, 695, 696 to create an image on the backside of the recording medium, i.e. to form a duplex print.
  • Recording media can also be transported to any suitable output accessory.
  • an auxiliary fuser or glossing assembly can provide a clear-dry ink overcoat.
  • Printer 600 can also include multiple fusers 660 to support applications such as overprinting, as known in the art.
  • finishinger 670 performs various media-handling operations, such as folding, stapling, saddle-stitching, collating, and binding.
  • Printer 600 includes main printer apparatus logic and control unit (LCU) 699, which receives input signals from the various sensors associated with printer 600 and sends control signals to the components of printer 600.
  • LCU 699 can include a microprocessor incorporating suitable look-up tables and control software executable by the LCU 699. It can also include a field-programmable gate array (FPGA), programmable logic device (PLD), microcontroller, or other digital control system.
  • LCU 699 can include memory for storing control software and data. Sensors associated with the fusing assembly provide appropriate signals to the LCU 699. In response to the sensors, the LCU 699 issues command and control signals that adjust the heat or pressure within fusing nip 665 and other operating parameters of fuser 660 for recording media. This permits printer 600 to print on recording media of various thicknesses and surface finishes, such as glossy or matte.
  • Image data for writing by printer 600 can be processed by a raster image processor (RIP; not shown), which can include a color separation screen generator or generators.
  • the output of the RIP can be stored in frame or line buffers for transmission of the color separation print data to each of respective LED writers, e.g. for black (K), yellow (Y), magenta (M), cyan (C), and red (R), respectively.
  • the RIP or color separation screen generator can be a part of printer 600 or remote therefrom.
  • Image data processed by the RIP can be obtained from a color document scanner or a digital camera or produced by a computer or from a memory or network which typically includes image data representing a continuous image that needs to be reprocessed into halftone image data in order to be adequately represented by the printer.
  • the RIP can perform image processing processes, e.g. color correction, in order to obtain the desired color print.
  • Color image data is separated into the respective colors and converted by the RIP to halftone dot image data in the respective color using matrices, which comprise desired screen angles (measured counterclockwise from rightward, the +X direction) and screen rulings.
  • the RIP can be a suitably-programmed computer or logic device and is adapted to employ stored or computed matrices and templates for processing separated color image data into rendered image data in the form of halftone information suitable for printing.
  • These matrices can include a screen pattern memory (SPM).
  • charger 621 is a corona charger including a grid between the corona wires (not shown) and photoreceptor 625.
  • Voltage source 621a applies a voltage to the grid to control charging of photoreceptor 625.
  • a voltage bias is applied to toning station 623 by voltage source 623a to control the electric field, and thus the rate of dry ink transfer, from toning station 623 to photoreceptor 625.
  • a voltage is applied to a conductive base layer of photoreceptor 625 by voltage source 625a before development, that is, before dry ink is applied to photoreceptor 625 by toning station 623.
  • the applied voltage can be zero; the base layer can be grounded. This also provides control over the rate of dry ink deposition during development.
  • the exposure applied by exposure subsystem 622 to photoreceptor 625 is controlled by LCU 699 to produce a latent image corresponding to the desired print image. All of these parameters can be changed, as described below.
  • printer 600 Further details regarding printer 600 are provided in U.S. Patent No. 6,608,641, issued on Aug. 19, 2003, to Peter S. Alexandrovich et al., and in U.S. Publication No. 2006/0133870, published on Jun. 22, 2006, by Yee S. Ng et al.
  • FIG. 7 is a schematic of a data-processing path useful with various aspects, and defines several terms used herein.
  • Continuous printing system 20 (FIG. 1), inkjet printer system 401 (FIG. 4), printer 600 (FIG. 6), or electronics corresponding to any of these (e.g. the DFE or RIP, described herein), can operate this datapath to produce image data corresponding to exposure to be applied to a photoreceptor, as described above.
  • This data path can also provide data for other types of printers.
  • the data path can be partitioned in various ways between the DFE and the print engine, as is known in the image-processing art.
  • each set of pixel levels has a corresponding set of pixel locations. Each pixel location is the set of coordinates on the surface of recording medium 32 (FIG. 6) at which an amount of dry ink corresponding to the respective pixel level should be applied.
  • Printer 600 receives input pixel levels 700. These can be any level known in the art, e.g. sRGB code values (0...255) for red, green, and blue (R, G, B) color channels. There is one pixel level for each color channel. Input pixel levels 700 can be in an additive or subtractive space. Image-processing path 710 converts input pixel levels 700 to output pixel levels 720, which can be cyan, magenta, yellow (CMY); cyan, magenta, yellow, black (CMYK); or values in another subtractive color space. This conversion can be part of the color- management system discussed above. Output pixel level 720 can be linear or nonlinear with respect to exposure, L*, or other factors known in the art.
  • Image-processing path 710 transforms input pixel levels 700 of input color channels (e.g. R) in an input color space (e.g. sRGB) to output pixel levels 720 of output color channels (e.g. C) in an output color space (e.g. CMYK).
  • image-processing path 710 transforms input pixel levels 700 to desired CIELAB (CIE 1976 L*a*b*; CIE Pub. 15:2004, 3rd. ed., ⁇ 8.2.1) values or ICC PCS (Profile Connection Space) LAB values, and thence optionally to values representing the desired color in a wide-gamut encoding such as ROMM RGB.
  • the CIELAB, PCS LAB or ROMM RGB values are then transformed to device- dependent CMYK values to maintain the desired colorimetry of the pixels.
  • Image-processing path 710 can use optional workflow inputs 705, e.g. ICC profiles of the image and the printer 600, to calculate the output pixel levels 720.
  • RGB can be converted to CMYK according to the Specifications for Web Offset Publications (SWOP; ANSI CGATS TR001 and CGATS.6), Euroscale
  • Input pixels are associated with an input resolution in pixels per inch (ippi, input pixels per inch), and output pixels with an output resolution (oppi).
  • Image-processing path 710 scales or crops the image, e.g. using bicubic interpolation, to change resolutions when ippi ⁇ oppi.
  • the following steps in the path are preferably also performed at oppi, but each can be a different resolution, with suitable scaling or cropping operations between them.
  • Screening unit 750 calculates screened pixel levels 760 from output pixel levels 720.
  • Screening unit 750 can perform continuous-tone (processing), halftone, multitone, or multi-level halftone processing, and can include a screening memory or dither bitmaps. Screened pixel levels 760 are at the bit depth required by print engine 770.
  • Print engine 770 represents the subsystems in printer 600 that apply an amount of dry ink corresponding to the screened pixel levels to a recording medium 32 (FIG. 6) at the respective screened pixel locations. Examples of these subsystems are described above with reference to FIGS. 1-3.
  • the screened pixel levels and locations can be the engine pixel levels and locations, or additional processing can be performed to transform the screened pixel levels and locations into the engine pixel levels and locations.
  • FIG. 8 is a high-level diagram showing the components of a processing system useful with various aspects.
  • the system includes a data processing system 810, a peripheral system 820, a user interface system 830, and a data storage system 840.
  • Peripheral system 820, user interface system 830 and data storage system 840 are communicatively connected to data processing system 810.
  • Data processing system 810 includes one or more data processing devices that implement the processes of various aspects, including the example processes described herein.
  • the phrases "data processing device” or “data processor” are intended to include any data processing device, such as a central processing unit (“CPU"), a desktop computer, a laptop computer, a mainframe computer, a personal digital assistant, a BlackberryTM, a digital camera, cellular phone, or any other device for processing data, managing data, or handling data, whether implemented with electrical, magnetic, optical, biological components, or otherwise.
  • CPU central processing unit
  • desktop computer a laptop computer
  • mainframe computer mainframe computer
  • BlackberryTM a digital camera
  • cellular phone or any other device for processing data, managing data, or handling data, whether implemented with electrical, magnetic, optical, biological components, or otherwise.
  • Data storage system 840 includes one or more processor-accessible memories configured to store information, including the information needed to execute the processes of the various aspects, including the example processes described herein.
  • Data storage system 840 can be a distributed processor- accessible memory system including multiple processor-accessible memories communicatively connected to data processing system 810 via a plurality of computers or devices.
  • data storage system 840 need not be a distributed processor-accessible memory system and, consequently, can include one or more processor-accessible memories located within a single data processor or device.
  • processor-accessible memory is intended to include any processor-accessible data storage device, whether volatile or nonvolatile, electronic, magnetic, optical, or otherwise, including but not limited to, registers, floppy disks, hard disks, Compact Discs, DVDs, flash memories, ROMs, and RAMs.
  • the phrase "communicatively connected” is intended to include any type of connection, whether wired or wireless, between devices, data processors, or programs in which data can be communicated.
  • the phrase "communicatively connected” is intended to include a connection between devices or programs within a single data processor, a connection between devices or programs located in different data processors, and a connection between devices not located in data processors at all.
  • the data storage system 840 is shown separately from data processing system 810, one skilled in the art will appreciate that data storage system 840 can be stored completely or partially within data processing system 810.
  • peripheral system 820 and user interface system 830 are shown separately from data processing system 810, one skilled in the art will appreciate that one or both of such systems can be stored completely or partially within data processing system 810.
  • Peripheral system 820 can include one or more devices configured to provide digital content records to data processing system 810.
  • peripheral system 820 can include digital still cameras, digital video cameras, cellular phones, or other data processors.
  • Data processing system 810 upon receipt of digital content records from a device in peripheral system 820, can store such digital content records in data storage system 840.
  • Peripheral system 820 can also include a printer interface for causing a printer to produce output corresponding to digital content records stored in data storage system 840 or produced by data processing system 810.
  • User interface system 830 can include a mouse, a keyboard, another computer, or any device or combination of devices from which data is input to data processing system 810.
  • peripheral system 820 is shown separately from user interface system 830, peripheral system 820 can be included as part of user interface system 830.
  • User interface system 830 also can include a display device, a processor-accessible memory, or any device or combination of devices to which data is output by data processing system 810.
  • user interface system 830 includes a processor-accessible memory, such memory can be part of data storage system 840 even though user interface system 830 and data storage system 840 are shown separately in FIG. 8.
  • FIGS. 9A-9F show various stages of an interaction between an inkjet droplet on porous recording medium 32 and dry ink deposited on the droplet.
  • the relative shading of various parts shows an example of diffusion of colorant between those parts. It is not required that colorant be present unless explicitly stated.
  • FIG. 9A shows inkjet drop 910 being jetted towards porous recording medium 32.
  • FIG. 9B shows the inkjet drop coming into contact with the recording medium. As shown, some of the drop penetrates or soaks into the recording medium.
  • FIG. 9C shows the drop after further soaking into the recording medium.
  • FIG. 9D shows dry ink particles 920 deposited on the ink.
  • the dry ink particles are smaller than the drop. This permits precise registration and avoids image spread into dry ink that would be deposited outside the drop if the dry ink were larger than or comparable in size to the drop.
  • the dry ink can be clear and can have an open-cell porous structure to permit fluid and colorant to be absorbed into the dry ink particles.
  • FIG. 9E shows ink being drawn between and, if porous dry ink, into the dry ink particles. Colorant can also be drawn from the ink into the dry ink particles.
  • FIG. 9F shows a result of the dry ink's having absorbed enough ink to pull moisture out of the recording medium.
  • the dry ink can contain nanometer-sized clusters of hydrophilic particulate addenda such as hydrophilic silica, calcium oxide, calcium carbonate, magnesium oxide, and calcium chloride.
  • a "nanometer-sized cluster” is a particle or clusters of particles having diameters of less than approximately 200 nm, as determined by inspection with either a scanning electron microscope (SEM) or a transmission electron microscope (TEM).
  • FIGS. 10A-10G show various stages of an interaction between an inkjet droplet on semiporous recording medium 32 and dry ink deposited on the droplet 910.
  • a semiporous recording medium is defined as a recording medium upon which a droplet of water comparable in size to that used in measuring the surface energy of a surface using a contact angle goniometer is deposited onto a surface and, after 2 s at least some, but not all, of the droplet is still visible through the telescope of the contact angle goniometer, because some of the mass of the droplet has been absorbed into the semiporous recording medium.
  • a porous recording medium is defined as a recording medium upon which a droplet of water comparable in size to that used in measuring the surface energy of a surface using a contact angle goniometer is deposited onto a surface and, after 2 s none of the droplet is still visible through the telescope of the contact angle goniometer.
  • a nonporous recording medium is a recording medium upon which, a droplet of water comparable in size to that used in measuring the surface energy of a surface using a contact angle goniometer having been deposited onto its surface, all of the deposited droplet except for that mass that has evaporated away is still visible through the telescope of the contact angle goniometer 2 sec. after deposition.
  • FIG. 10A shows drop 910 falling towards recording medium 32.
  • FIG. 10B shows the drop coming into contact with the recording medium. A slight penetration of the drop into the recording medium is shown.
  • FIG IOC shows the drop spreading out on the recording medium. Penetration of the liquid into the recording medium is very limited.
  • FIG. 10D shows dry ink particles 920 deposited on the spread-out ink on the recording medium. As discussed above, the dry ink particles can be smaller than the drop.
  • FIG. 10E shows ink being drawn between and, if porous dry ink, into the deposited dry ink particles.
  • FIG. 10F shows an example in which the dry ink has drawn up enough ink or liquid to permit the at least some of the dry ink to contact the recording medium.
  • FIG. I0G shows pigmented ink left on the recording medium after dry ink particles are removed.
  • FIG. 11 shows effects on dry ink piles of various types of fusing.
  • FIG. 11 also shows an example of the effects of various finishing processes on dry ink that has been deposited to ink. These effects are similar for porous and nonporous recording media.
  • Recording medium 32 with print image 1105 thereon corresponds to FIG. 9F or FIG. 10F.
  • Print image 1105 includes ink and dry ink. Dashed arrows indicate optional steps.
  • recording medium 32 is passed through a roller fusing step 1120 to produce fused image 1125.
  • Recording medium 32 can further be passed through glossing step 1130 to produce glossed image 1135.
  • Glossing step 1130 smooths out the peaks and valleys in fused image 1125.
  • recording medium 32 is passed through a non-contact fusing step 1110 to produce tacked image 1115.
  • Non-contact fusing can soften dry ink particles, causing them to compact together and flatten out.
  • Recording medium 32 with tacked image 1 115 can optionally be passed through roller fusing step 1120 or glossing step 1 130, as described above.
  • FIG. 12 shows the moisture content of a selected representative paper, measured in weight percent of water, as a function of atmospheric relative humidity (RH), measured in percent.
  • RH atmospheric relative humidity
  • FIG. 13 shows the electrical resistivity ( ⁇ -cm) of three types of paper as a function of atmospheric relative humidity, as defined above with reference to FIG. 12.
  • the abscissa is chamber RH and the ordinate is resistivity, plotted on a log 10 scale from 100 ⁇ to 100 ⁇ .
  • Curve 1310 is for a 60-Ib. (60#) KROMEKOTE paper
  • curve 1320 is for a 70# POTLATCH VINTAGE paper
  • curve 1330 is for a 20# U ISOURCE bond paper.
  • resistivity drops by three to four orders of magnitude.
  • low-equilibrated-RH e.g., dry
  • dry paper can hold an electric charge. If electric charge is deposited onto an electrically grounded material, an electrically leaky capacitor is formed.
  • the dielectric constant of paper is approximately 3 times the permittivity of free space or ⁇ 3 x (8.85 10 "12 ) F/m.
  • the resistivity of paper whose moisture content is equilibrated to 50% RH is approximately 1 x 10" ⁇ -cm or 1 x 10 9 ⁇ - m.
  • ⁇ ⁇ 0.027s so in 0.13s 99.7% of the charge deposited on paper whose moisture content is equilibrated to 50% RH will be dissipated.
  • the resistivity increases to between 10 12 and 10 14 ⁇ -cm.
  • 10 13 ⁇ -cm 10 n ⁇ - m
  • ⁇ ⁇ 267s so the charge and resulting voltage on the recording medium would only decay by 3.7% in ten seconds.
  • paper is dried to an equilibrated RH providing sufficient resistivity that the amount of discharge in ten seconds is acceptable.
  • FIG. 14 shows a method of producing a print on paper, and specifically on a porous recording medium, e.g., as discussed above with reference to FIG. 9.
  • HYB- 1002, HYB- 1016 [HYB- 1003 , HYB-
  • FIG. 14 shows a method of producing a print on paper, and specifically on a semiporous recording medium, e.g., as discussed above with reference to FIG. 10.
  • Processing begins with step 1410.
  • step 1410 a selected region of the sheet or web of paper is dried to a moisture content not to exceed that of the paper equilibrated to 20% RH. This increases the electrical resistivity of the paper so that it will retain an electric charge for a sufficient time as to permit dry ink to be deposited onto the paper, as discussed above with reference to FIGS. 12-13.
  • the paper is dried by letting it rest in dry air until it equilibrates, e.g., by holding the paper in an environmental chamber or by passing the paper through a container holding a desiccant such as calcium chloride.
  • the paper is dried by heating.
  • Noncontact heating devices spaced apart from the paper such as heated membranes, heated wires, or radiant sources of microwave, IR, or RF energy, can be used.
  • the paper can also be heated through contact with a heated member such as a hot plate or heated roller.
  • the paper is preferably heated to at least 1 10°C and is preferably not heated to a temperature that will cause degradation of the paper, e.g., blistering, yellowing, embrittlement, or burning.
  • Step 1410 is followed by step 1420.
  • hydrophilic liquid is deposited in a selected fluid pattern on all or part of the selected region of the paper within 15 seconds after the completion of drying.
  • the deposited hydrophilic liquid e.g., ink
  • a device such as an inkjet printer, as discussed above, can be used to deposit the liquid.
  • the fluid pattern can be deposited in an image-wise manner.
  • the hydrophilic liquid can include water as a solvent, or can include other hydrophilic liquids such as alcohols with 4 or fewer carbons such as methanol, isopropanol, ethanol, propanol, butanol, or glycol.
  • the "front” of the paper is defined as that face of the paper on which the liquid is deposited; the "back” of the paper is the other face. The roles of "front” and “back” are reversed in the second pass of a duplex print through a printer.
  • the hydrophilic liquid is an ink or other liquid containing colorant.
  • the colorant in the liquid can be a pigment in a stable colloidal suspension. This requires that the pigment be sufficiently electrically charged to remain stable. More specifically, the pigments are charged at a first polarity, thereby producing a so-called electrical double layer of counter charge in the solvent.
  • a suitable parameter to characterize the charge of the pigment is the zeta potential, as is known in the literature and measurable using commercially available devices.
  • the colorant is a dye dissolved or suspended in the liquid.
  • the hydrophilic liquid includes colorant and the dry ink does not include colorant.
  • This aspect can be useful for producing inkjet prints with effects, such as a glossy surface or raised-letter (tactile) printing.
  • the inkjet image can be produced using colored inlcs, and clear dry ink particles can be applied to provide the finish or texture.
  • the dry ink can include dry ink particles having diameters between 4 ⁇ and 25 ⁇ .
  • the surface of the paper to which the fluid pattern is applied is a porous surface.
  • the paper does not include a clay coating on its surface.
  • Such papers are commonly sold as bond papers (or calendared papers, which have a smoother uncoated surface).
  • the hydrophilic liquid soaks into the paper, as shown in FIG. 9C.
  • Nonporous papers e.g., TESLIN, a microvoided polymeric material, or polyethylene coated paper stock (used in photofinishing applications and designed to be submerged in aqueous solutions during a silver halide development process) are not suitable for use with this method. Papers and other types of substrates into the surface of which the hydrophilic liquid can penetrate, and in which resistivity is correlated with moisture content, are suitable for use.
  • Step 1420 is followed by step 1430.
  • the paper is charged so that a charge pattern of charged and discharged areas is formed on the paper, wherein the discharged areas correspond to the selected fluid pattern or the image area defined thereby.
  • the paper is positioned between a biasable backing member and a charging member.
  • the biasable backing member can be a plate and is preferably electrically grounded.
  • the back side of the paper is preferably in contact with the backing member.
  • the recording medium is transported on an electrically-conductive belt and the belt is the backing member.
  • the paper is electrically charged to a potential between 100V and 500V with a charge of a first polarity.
  • the fluid pattern the area that received the hydrophilic liquid on the front side, is more electrically conductive than the non-jetted area.
  • charge deposited on the area of the paper in the fluid pattern can dissipate to the grounded backing electrode or another charge-sink electrode.
  • the charge is held in the dry area of the paper outside the fluid pattern.
  • a charge pattern of charged and discharged areas is formed on the paper and the charged areas have a potential of, e.g., at least 100 V.
  • the hydrophilic liquid jetted onto the dry paper penetrates the paper sufficiently to decrease the resistivity of the wetted regions of the paper to no more than 5% of the resistivity of the dry portion of the paper, or to no greater than 5 x lO 1 1 ⁇ -cm.
  • Step 1430 is followed by step 1440.
  • step 1440 charged dry ink having charge of the same sign as the charge in the charged areas on the paper is deposited onto the paper in a dry ink pattern corresponding to, although not necessarily identical to, the selected fluid pattern in the selected region.
  • the dry ink pattern can deviate from the fluid pattern because of the stochastic nature of the dry-dry ink deposition process.
  • the paper is brought into operational proximity to a biased development station containing dry ink.
  • the dry ink has a charge of the first polarity, as does the charge in the dry areas of the paper.
  • the bias on the development station has the same first polarity. This is a discharged- area development (DAD) process.
  • DAD discharged- area development
  • the magnitude of the bias on the development station is less than that on the dry areas of the paper, so that dry ink in proximity with the paper is driven into the discharged areas corresponding to the fluid pattern.
  • the bias applied to the development station is less than the bias applied to the dry portions of the paper but greater than the bias on the wet portions of the paper.
  • the development station is a magnetic development station, as described above, or an aerosol or powder-cloud development station.
  • Step 1440 is followed by step 1450, or optionally by step 1445.
  • step 1445 the selected region of the paper is dried after depositing the dry ink (step 1440) and before fixing the dry ink (step 1450).
  • Step 1445 is followed by step 1450.
  • This optional drying step can reduce the formation of micro-craters in the dry ink layer on the paper.
  • the dry ink As the dry ink is fixed in step 1450, it can flow and form a continuous layer over a portion of the paper.
  • the hydrophilic liquid can boil out of the paper under heat provided in the fixing process.
  • the resulting gas can escape the paper at the surface covered by flowing dry ink. If this occurs, the gas is trapped between the dry ink and the paper. The gas can therefore puncture the layer of dry ink to escape, producing a small-scale nonuniformity. Many of these small-scale nonuniformities on a single print can negatively affect image quality. Drying the paper before fixing permits the gas to exit the paper without being trapped under the dry ink, thus reducing micro-crater formation.
  • the dry ink is permanently fixed (e.g., fused) to the paper.
  • This can be accomplished by subjecting the image-bearing recording medium to heat and pressure to raise the temperature of the dry ink above its glass transition temperature T g so the dry ink is viscous rather than glassy.
  • the viscous dry ink particles adhere to the recording medium and cohere to other dry ink particles to form a coherent dry ink mass.
  • the pressure forces the dry ink particles to flow together and encourages adhesion to the paper.
  • prints with a high gloss are produced by casting the printed paper against a smooth surface, such as a nickel or polyimide belt, under heat and pressure. This can be done after fixing or instead of fixing.
  • the dry ink on the print is permitted to cool below T g before it is separated from the belt.
  • the print has a maximum reflection density of at least 1.5 with respect to the reflectance of the substrate.
  • Reflection density is defined as -logio (reflected light / incident light).
  • the dry ink particles remain on the surface of the paper and absorb light that, in a conventional inkjet system, would reflect off the paper fibers. This permits the dry-ink print to produce more dense images.
  • Maximum reflection density can be measured on a printed solid- or process-black target; not every printed image necessarily includes content calling for the maximum density.
  • tactile prints are produced. Tactile prints are prints having raised features than can be perceived by the sense of touch.
  • the dry ink deposited on the paper has a median volume- weighted diameter of at least 20 ⁇ .
  • the dry ink is clear, or uncolored, or does not contain a colorant. The dry ink therefore provides texture without significantly affecting the appearance of any content present underneath the dry ink.
  • clear dry ink is used together with a hydrophilic liquid containing colorants, e.g., dyes or pigments. This provides prints having color images or other patterns printed with the hydrophilic liquid, and tactile features formed from the clear dry ink over those patterns.
  • the dry ink deposited on the paper includes thermoplastic polymer binders. Some of these binders will cross-link when activated (e.g., by heat or UV, as discussed above), and some of these binders will not. The latter will soften when exposed to heat during fixing or glossing then return to a glassy state when they cool. Dry inks containing binders of the former type are referred to herein as "thermosettable dry inks.” Dry inks containing binders of the latter type are referred to herein as "fusible dry inks.” The binders of both thermosettable dry inks and fusible dry inks are in the thermoplastic state when the dry ink is deposited on the recording medium. After thermosettable dry inks are fixed, their binders are in the thermoset state.
  • fixing step 1450 heat or pressure is applied to fusible dry inks.
  • thermosettable dry inks are activated so that their binders cross-link instead of softening.
  • Thermosettable dry inks can also be heated either as part of or in addition to activating their binders, and either before or after activation.
  • thermosettable dry inks are used.
  • the hydrophilic liquid has no significant chemical interactions with the binders, and the binders cross-link when activated in fixing step 1450.
  • thermosettable dry inks are used.
  • the hydrophilic liquid reacts chemically with the thermosettable dry inks to cause the 12 054978
  • thermoset dry inks are deposited in step 1440.
  • Thermoset dry inks are dry inks whose binders are already in the thermoset state (i.e., already cross-linked) when they are deposited on the paper.
  • fixing step 1450 is followed by overcoating step 1455.
  • overcoating step 1455 an overcoating material such as a varnish is applied to the paper bearing the thermoset dry ink.
  • the overcoating material adheres the thermoset dry ink to the recording medium.
  • the hydrophilic liquid is an adhesive. The thermoset dry inks are adhered to the paper by the hydrophilic liquid.'
  • dry ink is removed from the recording medium after deposition.
  • step 1450 is followed by step 1460.
  • the dry ink is at least in part hydrophilic (e.g., includes open- or closed-cell porous dry ink particles, or includes dry ink particles having hydrophilic addenda).
  • hydrophilic liquid deposited in step 1420
  • the hydrophilic liquid includes suspended colorant (e.g., pigment particles).
  • FIG. 10D-10F show an example of this interaction between hydrophilic colorant-containing liquid and hydrophilic dry ink deposited on top of the liquid.
  • the dry ink After the deposited dry ink has absorbed at least some of the hydrophilic liquid (i.e., after being deposited on the wetted areas of the recording medium), at least some of the dry ink is removed from the recording medium. As a result, at least some of the suspended colorant remains on the recording medium after the dry ink, and at least some of the liquid in or around it, is removed.
  • FIG. 10G shows an example of hydrophilic liquid with some colorant remaining after dry ink has been removed.
  • the dry ink does not include a colorant.
  • dry ink is used solely to remove water from the recording medium to permit inkjet printing on semi-porous recording media.
  • FIG. 15 is a schematic of apparatus for producing a print on paper recording medium 32. Unlike the electrophotographic printer shown in FIG. 6, this apparatus does not use photoreceptor 625 (FIG. 6) or other photosensitive imaging member to control where dry ink is deposited on recording medium 32. The data path shown in FIG. 7 can be used with this printer.
  • a transport moves the paper (recording medium 32) along a paper path (not shown), also called a "transport path.”
  • the transport includes transport belt 1581.
  • the transport can also include a drum, stage, or other device for moving the paper (recording medium 32).
  • Recording medium 32 can be a sheet or web. Throughout the discussion of FIG. 15 and related material, recording medium 32 is paper, and the paper path is the path along which recording medium 32 is moved through the printer.
  • Dryer 1520, liquid-deposition unit 1530, charging member 1540, development station 1550, optional dry ink-removal device 1557, and fixer 1560 are arranged in that order along the paper path.
  • Dryer 1520 dries a selected region 1532 of recording medium 32 (i.e., the paper) on the transport to a moisture content not to exceed that of the paper equilibrated to 20% RH. This is as described above with reference to FIGS. 12-13.
  • Dryer 1520 can include a source of infrared or ultraviolet radiation (shown), a hot-air source, or a dehumidifier.
  • Dryer 1520 can include a heated roller (not shown). Dryer 1520 can dry the paper by irradiation, heating, desiccation, or other ways. Dryer 1520 can include a paper-conditioning unit.
  • Liquid-deposition unit 1530 deposits hydrophilic liquid in a selected fluid pattern on all or part of region 1532 of recording medium 32 within 15 seconds of the completion of drying. This produces a wetted area of the recording medium in which the hydrophilic liquid has wet the recording medium.
  • the speed of transport of recording medium 32 along transport belt 1581 is at least fast enough to carry the leading edge of recording medium 32 from dryer 1520 to liquid-deposition unit 1530 in at most ten seconds.
  • the hydrophilic liquid is hydrophilic ink.
  • the image-wise depositing device is an inkjet. Inkjet deposition as described herein can be performed by drop-on-demand or continuous printheads.
  • Charging member 1540 including two electrodes 1541, 1544 of any shape, each connected to a power supply or a fixed potential (e.g., ground), are arranged on opposite sides of the paper path.
  • electrode 1541 is a corona wire partially surrounded by a shield
  • electrode 1544 is a flat plate.
  • the electrodes selectively charge recording medium 32 in region 1532 while region 1532 is between them.
  • a charge pattern of charged and discharged areas is thus formed on the paper and the charged areas have a potential of at least 100 V. That is, the charger charges the dry areas, but the liquid in the wet areas discharges any local accumulations of charge, inhibiting charging.
  • the charge pattern corresponds to the fluid pattern; the discharged areas are approximately the areas where liquid was deposited by liquid-deposition unit 1530.
  • Source 1545 can provide voltage or current to electrode 1544; a corresponding source (not shown) can provide voltage or current to
  • charging is performed by a biased roller (not shown) spaced a small distance apart from the paper.
  • electrode 1544 is a grounded (or fixed-biased) backing plate behind recording medium 32 at charging member 1540.
  • recording medium 32 is in physical contact at one or more point(s) with electrode 1544 so charge can be conducted from recording medium 32 to ground (or source 1545) through electrode 1544. This provides more rapid and controlled charging than if the charge has to arc across an air gap between recording medium 32 and electrode 1544. Charge transport without arcing also reduces the maximum voltages experienced during charging and reduces arc-induced damage to recording medium 32. However, air-gap charging can also be used.
  • Development station 1550 applies dry ink to recording medium 32.
  • Biasable toning member 1551 and separately-biasable area electrode 1554 are arranged on opposite sides of region 1532 of recording medium 32 when region 1532 is in operational position with respect to development station 1550.
  • the biases of toning member 1551 and area electrode 1554 are chosen so that the electric field between toning member 1551 and area electrode 1554 is strong enough to deposit dry ink onto any point of the selected region.
  • recording medium 32 is in contact with area electrode 1554.
  • Voltage source 1553 applies a bias to toning member 1551.
  • the bias is less than the potential of the charged areas of recording medium 32 and greater than the potential of the uncharged areas of recording medium 32. Biases and potentials can be measured with respect to the area electrode.
  • the area electrode can be driven to a specific potential by voltage source 1555, or can be grounded.
  • Supply 1552 includes charged dry ink particles.
  • Supply 1552 includes various components adapted to provide dry ink to the printer and charge the dry ink.
  • supply 1552 includes a dry ink bottle (not shown), a gate for selectively dispensing metered amounts of dry ink from the bottle into a reservoir, and an auger in the reservoir for mixing the dry ink to tribocharge it.
  • the charge of the dry ink has the same sign as the charge in the charged areas on recording medium 32.
  • dry ink is deposited on recording medium 32 in a dry ink pattern corresponding to, although not necessarily identical to, the selected fluid pattern in selected region 1532.
  • the dry ink deposition is effected by electrical forces arising from the charge on the dry ink particles and the electric field between toning member 1551, area electrode 1554, and the charge pattern on recording medium 32.
  • the electric field can be oriented from toning member 1551 to area electrode 1554 to cause dry ink particles on toning member 1551 to fall down the electric field towards recording medium 32.
  • dry ink-removal device 1557 is downstream of development station 1550. Dry ink-removal device 1557 removes at least some of the deposited dry ink from recording medium 32. At least some of the suspended colorant remains on the recording medium after the dry ink, and any ink or hydrophilic liquid absorbed in or around it, is removed. Dry ink-removal device 1557 can include one or more electrodes that produce a field that attracts any residual charge on the dry ink away from recording medium 32. Dry ink- removal device 1557 can also include a vacuum, air knife, or skive to dislodge dry ink particles mechanically. Dry ink removal can also be performed using a rotating cleaning brush such as a vacuum fur brush.
  • second dryer 1559 is arranged along the paper path between development station 1550 and fixer 1560. Dryer 1559 is adapted to dry the selected region of the paper. This is discussed above with respect to step 1445 shown in FIG. 14. In aspects using dry-ink removal device 1557 and second dryer 1559, the two can be arranged along the paper path in either order. Dryer 1559 can apply heat, infrared or other electromagnetic radiation, or vacuum to recording medium 32, either with or without direct mechanical contact with recording medium 32.
  • silica surface treatments are added to the toner to assist transfer by transfer subsystem 650. These treatments are submicrometer particulate addenda on the surface of the toner particles. In aspects shown in FIGS. 14 and 15, no transfer step is performed, since the toner is developed directly onto recording medium 32.
  • dry inks not containing silica surface treatments are used.
  • Silica can make dry ink less cohesive and lead to increased satellite formation.
  • smaller dry ink particles e.g., 4-12 ⁇
  • the lack of a transfer step provides this advantage without increasing satellite formation.
  • Fixer 1560 is adapted to permanently fix the deposited dry ink to recording medium 32.
  • fuser 660 (FIG. 6) is used as fixer 1560.
  • fixer 1560 includes heated fixing member 1562.
  • fixer 1560 includes a microwave source followed by a heat source.
  • Recording medium 32 is first irradiated with microwaves to evaporate at least some of the hydrophilic liquid deposited by liquid-deposition unit 1530. Some of the resulting heat in the hydrophilic liquid can be transferred conductively or radiatively to the dry ink on recording medium 32 to tack the dry ink to recording medium 32.
  • the dry ink on recording medium 32 is then heated by the heat source (e.g., heated fixing member 1562) to fix the dry ink to recording medium 32.
  • the transport includes transport belt 1581 onto which recording medium 32 is held (e.g.,
  • fixer 1570 is used instead of fixer 1560 to provide a desired surface finish, e.g., a glossy finish. Fixers 1560 and 1570 can also be used together in either order.
  • First and second rotatable members 1572, 1574, respectively, are arranged to form nip 1571 through which transport belt 1581 and recording medium 32 pass.
  • First rotatable member 1572 is disposed on dry ink side 1538 of recording medium 32.
  • At least one of the rotatable members 1572, 1574 is heated, e.g., rotatable member 1572.
  • Tensioning member 1576 is positioned downstream of first and second rotatable members 1572, 1574 in the direction of travel of recording medium 32.
  • Rotatable finishing belt 1578 is entrained around first rotatable member 1572 and tensioning member 1576.
  • separation point 1577 is defined at which recording medium 32 separates from finishing belt 1578.
  • Finishing belt 1578 has a desired surface finish or texture, e.g., a smooth surface for a glossy print, or a textured surface for a ferrotyped print.
  • the length and the speed of rotation of finishing belt 1578 are selected so that dry ink on recording medium 32 is heated above its glass transition temperature (Tg) by the heated one of the rotatable members 1572, 1574 and the dry ink on recording medium 32 cools to below Tg before reaching separation point 1577.
  • Tg glass transition temperature
  • FIGS. 10 A- 10G show an example of semiporous recording medium 32 receiving inkjet drop 910, which is representative of hydrophilic liquid deposited using any device appropriate for image- wise deposition of the hydrophilic liquid.
  • FIG. IOC shows wetting of the surface of recording medium 32.
  • FIG. 10D shows dry ink particles 920 being deposited onto the ink. This is in contrast to FIGS. 9A-9F, which show an example of the same sequence of events as FIGS. 10A-10F, but on a porous receiver.
  • the recording medium can be charged (step 1430, FIG. 14) using either a corona or roller charger.
  • the recording medium is inserted into a charging unit and charge is deposited onto the inked surface of the paper.
  • the back surface of the recording medium is maintained adjacent to an electrode, e.g., a grounded electrode. Examples of electrodes include metal plates and rollers.
  • Dry ink is hydrophilic if it contains components that are wettable.
  • a wettable component is a material, such as a solid, that has a surface energy greater than 45 ergs/cm 2 , as determined by, e.g., determining the contact angle of a compaction or fused solid of that material using diiodomethane and water, adding the polar and dispersive contributions to the surface energy, and using the Good-Girifalco approximation to estimate the interfacial energy.
  • the dry ink is hydrophilic or contains hydrophilic addenda such a hydrophilic silica, calcium oxide, calcium carbonate, magnesium oxide, or other hydrophilic ceramics and salts.
  • the addenda can have diameters less than approximately 100 nm to avoid interfering with the visual characteristics of the printed image.
  • the dry ink has an open cell porous structure and contains hydrophilic addenda. This permits the dry ink to absorb more ink solvent.
  • Toner-based printers have consumables other than toner that add to the cost of producing prints. These consumables include operator-replaceable components such as photoreceptors, transfer members, fuser rollers, and cleaning brushes and blades. There is a need, therefore, for a way to reduce the cost of producing prints.
  • U.S. Patent No. 5,563,694 to Katayama teaches an apparatus that forms raised images.
  • Katayama teaches the use of an electrophotographic printer to form an initial toner image on paper.
  • the toner on the initial-image sheet is then charged using a corona charger, and a polyamide resin powder having a particle size between 0.2 and 0.8 mm is applied to the charged toner.
  • a polyamide resin powder having a particle size between 0.2 and 0.8 mm is applied to the charged toner. Since the scheme of U.S. Patent No. 5,563,694 requires electrophotographic printing, it cannot provide improved print speed. Moreover, 5,563,694 teaches that, absent the application of the initial particles, the paper is too electrically conductive to retain an applied electrostatic charge.
  • FIG. 16 shows a method of producing a print on paper. Processing begins with step 1610. In step 1610, a selected region of the sheet or web of paper is dried to a moisture content not to exceed that of the paper equilibrated to 20% RH. This increases the electrical resistivity of the paper so that it will retain an electric charge for a sufficient time as to permit toner to be deposited onto the paper, as discussed above with reference to FIGS. 12-13.
  • the paper is dried by letting it rest in dry air until it equilibrates, e.g., by holding the paper in an environmental chamber or by passing the paper through a container holding a desiccant such as calcium chloride.
  • the paper is dried by heating.
  • Noncontact heating devices spaced apart from the paper such as heated membranes, heated wires, or radiant sources of microwave, IR, or RF energy, can be used.
  • the paper can also be heated through contact with a heated member such as a hot plate or heated roller.
  • the paper is preferably heated to at least 110°C and is preferably not heated to a temperature that will cause degradation of the paper, e.g., blistering, yellowing, embrittlement, or burning.
  • Step 1610 is followed by step 1620.
  • hydrophilic liquid is deposited in a selected fluid pattern on all or part of the selected region of the paper within 15 seconds after the completion of drying.
  • a device such as an inkjet printer, as discussed above, can be used to deposit the liquid.
  • the fluid pattern can be image-wise.
  • the hydrophilic liquid can include water as a solvent, or can include other hydrophilic liquids such as alcohols with 4 or fewer carbons such as methanol, isopropanol, ethanol, propanol, butanol, or glycol.
  • the "front” of the paper is defined as that face of the paper on which the liquid is deposited; the "back” of the paper is the other face. The roles of "front” and “back” are reversed in the second pass of a duplex print through a printer.
  • the hydrophilic liquid is an ink or other liquid containing colorant.
  • the colorant in the liquid can be a pigment in a stable colloidal suspension. This requires that the pigment be sufficiently electrically charged to remain stable. More specifically, the pigments are charged at a first polarity, thereby producing an electrical double layer of counter charge in the solvent.
  • a suitable parameter to characterize the charge of the pigment is the zeta potential, as is known in the literature and measurable using commercially available devices.
  • the colorant is a dye dissolved or suspended in the liquid.
  • the hydrophilic liquid includes colorant and the dry toner does not include colorant.
  • This aspect can be useful for producing inkjet prints with effects, such as a glossy surface or raised-letter (tactile) printing.
  • the inkjet image can be produced using colored inks, and clear toner particles can be applied to provide the finish or texture.
  • the dry toner can include toner particles having diameters between 4 ⁇ and 25 ⁇ .
  • the surface of the paper to which the fluid pattern is applied is a porous surface.
  • the paper does not include a clay coating on its surface.
  • Such papers are commonly sold as bond papers (or calendared papers, which have a smoother uncoated surface).
  • the paper has a semiporous surface.
  • Papers with such a surface include as graphic arts papers with a clay coating, e.g., Warren Offset Enamel, Potlatch Vintage Gloss, Potlatch Vintage Velvet, or Kromekote.
  • Nonporous papers e.g., TESLIN, a microvoided polymeric material, or polyethylene coated paper stock (used in photofinishing applications and designed to be submerged in aqueous solutions during a silver halide development process) are not suitable for use with this method. Papers and other types of substrates into the surface of which the hydrophilic liquid can penetrate, and in which resistivity is correlated with moisture content, are suitable for use.
  • Step 1620 is followed by step 1630.
  • the paper is charged so that a charge pattern of charged and discharged areas is formed on the paper, wherein the discharged areas correspond to the selected fluid pattern.
  • the paper is positioned between a biasable backing member and a charging member.
  • the biasable backing member can be a plate and is preferably electrically grounded.
  • the back side of the paper is preferably in contact with the backing member.
  • the recording medium is transported on an electrically-conductive belt and the belt is the backing member.
  • the paper is electrically charged to a potential between 100V and 1000V with a charge of a first polarity.
  • the fluid pattern the area that received the hydrophilic liquid on the front side, is more electrically conductive than the non-jetted area. As a result, the fluid pattern does not hold the imposed electrical charge. The charge is held in the dry area of the paper outside the fluid pattern.
  • Step 1630 is followed by step 1640.
  • step 1 40 charged dry toner having charge of the same sign as the charge in the charged areas on the paper is deposited onto the paper in a toner pattern corresponding to, although not necessarily identical to, the selected fluid U 2012/054978
  • the toner pattern can deviate from the fluid pattern because of the stochastic nature of the dry-toner deposition process.
  • the paper is brought into operational proximity to a biased development station containing dry toner.
  • the toner has a charge of the first polarity, as does the charge in the dry areas of the paper.
  • the bias on the development station has the same first polarity. This is a discharged- area development (DAD) process.
  • DAD discharged- area development
  • the dry toner is held to the surface of the paper by forces including van der Waal's forces.
  • the magnitude of the bias on the development station is less than that on the dry areas of the paper, so that dry toner in proximity with the paper is driven into the discharged areas corresponding to the fluid pattern.
  • the bias applied to the development station is less than the bias applied to the dry portions of the paper but greater than the bias on the wet portions of the paper.
  • the development station is a magnetic development station, as described above, or an aerosol or powder-cloud development station.
  • Step 1640 is followed by step 1650.
  • the toner is permanently fixed (e.g., fused) to the paper.
  • This can be accomplished by subjecting the image-bearing recording medium to heat and pressure to raise the temperature of the toner above its glass transition temperature T g , i.e., to raise the toner's temperature so the toner is viscous rather than glassy.
  • the viscous toner particles adhere to the recording medium and cohere to other toner particles to form a coherent toner mass.
  • the pressure forces the toner particles to flow together and encourages adhesion to the paper.
  • prints with a high gloss are produced by casting the printed paper against a smooth surface, such as a nickel or polyimide belt, under heat and pressure. This can be done after fixing or instead of fixing.
  • the toner on the print is permitted to cool below T g before it is separated from the belt.
  • tactile prints are produced.
  • Tactile prints are prints having raised features than can be perceived by the sense of touch.
  • the toner deposited on the paper has a median volume- weighted diameter of at least 20 ⁇ .
  • the toner is clear, or uncolored, or does not contain a colorant. The toner therefore provides texture without significantly affecting the appearance of any content present underneath the toner.
  • clear toner is used together with a hydrophilic liquid containing colorants, e.g., dyes or pigments. This provides prints having color images or other patterns printed with the hydrophilic liquid, and tactile features formed from the clear toner over those patterns.
  • the toner deposited on the paper includes thermoplastic polymer binders. Some of these binders will cross-link when activated (e.g., by heat or UV), and some of these binders will not. The latter will soften when exposed to heat during fixing or glossing, and then return to a glassy state when they cool. Toners containing binders of the former type are referred to herein as "thermosettable toners.” Toners containing binders of the latter type are referred to herein as “fusible toners.” The binders of both thermosettable toners and fusible toners are in the thermoplastic state when the toner is deposited on the recording medium. After thermosettable toners are fixed, their binders are in the thermoset state.
  • thermosettable toners are activated so that their binders begin to cross-link instead of softening.
  • Thermosettable toners can also be heated either as part of or in addition to activating their binders, and either before or after activation.
  • thermosettable toners are used.
  • the hydrophilic liquid has no significant chemical interactions with the binders, and the binders cross-link when activated in fixing step 1650.
  • thermosettable toners are used.
  • the hydrophilic liquid reacts chemically with the thermosettable toners to cause the toners to cross-link. This reaction can take place on contact, during deposition step 1640, or take place upon activation in fixing step 1650.
  • thermoset toners are deposited in step 1640.
  • Thermoset toners are toners whose binders are already in the thermoset state (i.e., already cross-linked) when they are deposited on the paper.
  • fixing step 1650 is followed by overcoating step 1655.
  • overcoating step 1655 an overcoating material such as a varnish is applied to the paper bearing the thermoset toner.
  • the overcoating material adheres the thermoset toner to the recording medium.
  • the hydrophilic liquid is an adhesive. The thermoset toners are adhered to the paper by the hydrophilic liquid.

Abstract

La présente invention porte sur un procédé de production d'une impression sur papier, qui comprend le séchage d'une région choisie du papier à une teneur en humidité n'excédant pas celle du papier équilibré à une humidité relative (HR) de 20 %. Un liquide hydrophile est déposé dans un motif de fluide choisi sur la région choisie du papier dans les 15 secondes après l'achèvement du séchage. Le papier est chargé de telle sorte qu'un motif de charge de zones chargées et déchargées est formé sur le papier, et les zones déchargées correspondent au motif de fluide choisi. Une encre sèche chargée ayant une charge du même signe que la charge dans les zones chargées qui est sur le papier est déposée sur le papier dans un motif d'encre sèche correspondant au motif de fluide choisi dans la région choisie. L'encre sèche est fixée au papier.
EP12766777.2A 2011-09-27 2012-09-13 Impression à jet d'encre utilisant de grosses particules Withdrawn EP2761377A1 (fr)

Applications Claiming Priority (7)

Application Number Priority Date Filing Date Title
US13/245,947 US8690312B2 (en) 2011-09-27 2011-09-27 Inkjet printer using large particles
US13/245,957 US8567938B2 (en) 2011-09-27 2011-09-27 Large-particle inkjet printing on semiporous paper
US13/245,964 US8780147B2 (en) 2011-09-27 2011-09-27 Large-particle semiporous-paper inkjet printer
US13/245,977 US20130077999A1 (en) 2011-09-27 2011-09-27 Electrographic printer using fluidic charge dissipation
US13/245,971 US20130077998A1 (en) 2011-09-27 2011-09-27 Electrographic printing using fluidic charge dissipation
US13/245,931 US8777394B2 (en) 2011-09-27 2011-09-27 Inkjet printing using large particles
PCT/US2012/054978 WO2013048740A1 (fr) 2011-09-27 2012-09-13 Impression à jet d'encre utilisant de grosses particules

Publications (1)

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EP2761377A1 true EP2761377A1 (fr) 2014-08-06

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EP (1) EP2761377A1 (fr)
CN (1) CN103842914B (fr)
WO (1) WO2013048740A1 (fr)

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CN114379262B (zh) * 2021-12-29 2023-04-21 华南理工大学 一种基于电流体印刷的高透射光电器件及其制备方法

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CN103842914B (zh) 2016-01-20
WO2013048740A1 (fr) 2013-04-04

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