EP2738011A2 - Adhesive binder with chain drive for each clip - Google Patents

Adhesive binder with chain drive for each clip Download PDF

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Publication number
EP2738011A2
EP2738011A2 EP13189832.2A EP13189832A EP2738011A2 EP 2738011 A2 EP2738011 A2 EP 2738011A2 EP 13189832 A EP13189832 A EP 13189832A EP 2738011 A2 EP2738011 A2 EP 2738011A2
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EP
European Patent Office
Prior art keywords
adhesive binder
transport
station
binder according
book block
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP13189832.2A
Other languages
German (de)
French (fr)
Other versions
EP2738011A3 (en
EP2738011B1 (en
Inventor
Thomas Friese
Lutz Richter
Frank Sommerer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mueller Martini Holding AG
Original Assignee
Heidelberger Druckmaschinen AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Heidelberger Druckmaschinen AG filed Critical Heidelberger Druckmaschinen AG
Publication of EP2738011A2 publication Critical patent/EP2738011A2/en
Publication of EP2738011A3 publication Critical patent/EP2738011A3/en
Application granted granted Critical
Publication of EP2738011B1 publication Critical patent/EP2738011B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C19/00—Multi-step processes for making books
    • B42C19/08—Conveying between operating stations in machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C11/00—Casing-in
    • B42C11/02—Machines or equipment for casing-in or applying covers to pamphlets, magazines, pads, or other paper-covered booklets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C11/00—Casing-in
    • B42C11/04—Machines or equipment for casing-in or applying covers to books
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C9/00—Applying glue or adhesive peculiar to bookbinding
    • B42C9/0006—Applying glue or adhesive peculiar to bookbinding by applying adhesive to a stack of sheets
    • B42C9/0012—Applying glue or adhesive peculiar to bookbinding by applying adhesive to a stack of sheets with a roller
    • B42C9/0031—Applying glue or adhesive peculiar to bookbinding by applying adhesive to a stack of sheets with a roller with continuous flow of stacks of sheets
    • B42C9/0037—Applying glue or adhesive peculiar to bookbinding by applying adhesive to a stack of sheets with a roller with continuous flow of stacks of sheets and subsequently applying a cover

Definitions

  • the invention relates to an adhesive binder with the preamble features of claim 1.
  • Perfect binders are used for the production of hard-bound booklets or book blocks for hard covers, wherein the folded sheets and / or single sheets that have been assembled into a book block are connected by applying an adhesive or glue to the previously processed block back.
  • glue and adhesive are used synonymously below.
  • the possible binding methods and the product variants depend on the machine equipment. This consists essentially of the functional units book block transport system, book block insertion station, back processing, back gluing, intermediate drying, side gluing, back reinforcement, create cover, press envelope, book block export and drying.
  • the DE 20 2005 007 012 U1 as well as the US 8 132 995 B2 show such a bookbinding machine with a book block transport system.
  • the book block transport system consists of conveyors running around deflection wheels and a plurality of staples clamped in a same spaced mutual distance thereon for clamping sheet stacks.
  • roller chains with individually movable interlocking members are used as conveying means.
  • the chains serve to drive the brackets.
  • the slabs are guided by guideways firmly connected to the machine frame of the bookbinding machine.
  • each bracket has a plurality of rollers, which roll on the running surface of the guideway.
  • smaller perfect binders with start-stop operation are also known, which have a manual system.
  • a respective book block is given by the machine operator in a Buchblockein Kunststoffstation in a stationary transport bracket.
  • the transport clamp then moves the book block along various processing stations through the perfect binder.
  • Such an adhesive binder is marketed by the applicant at the time of filing under the name Eurobind EB 1300 and is referred to as a four-pincer binder. This has four transport clamps, which are moved by a drive chain.
  • a disadvantage of these small perfect binders is that the performance of the perfect binder is severely limited by the predetermined stop times, which are required for the insertion of a book block.
  • the three other brackets are also silent.
  • the downtime results from the longest required downtime in the technologically required, procedural required holding positions, i. the longest time required to feed a book block, press an envelope, or eject the book block.
  • the transport clamps all travel at the same speed, this speed being a compromise between different optimal transport speeds in the different processing stations.
  • the spine processing station and the glue application station optionally a Desilzelstation (for applying a DesilzelstMails) and the drying station for a respective book block to be processed have different optimal speeds.
  • the object of the present invention is therefore to provide an adhesive binder which has higher performance and flexibility and in which the processing in the processing stations is improved, so that books of higher quality can be produced.
  • the adhesive binder according to the invention is used for the production of books and has a plurality of processing stations such as Buchblockein Kunststoffstation, spine processing station, glue application station, glue application control, Klalzelstation, cover feeder, Umschlaganpressstation, delivery station and drying station.
  • the perfect binder has at least two, but in particular three transport clamps for transporting book block and at least one closed guideway on which the transport clamps rotate and pass through the processing stations.
  • a respective transport clamp is assigned a respective drive with an endless, circulating traction means, wherein a respective transport clamp is connected to the traction means.
  • the drives are independent of each other and can be controlled independently by a machine control of the perfect binder.
  • a traction means is provided for each transporting clamp, and each transporting clamp can thus be moved at a predetermined speed, that is, there is a varying distance between the transporting clamps.
  • location-dependent and / or product-dependent speed profiles can be stored in the machine control for the control of the drives.
  • product-dependent location-dependent velocity profiles can be stored in the machine control for the control of the drives.
  • product-dependent location-dependent velocity profiles can be stored in the machine control for the control of the drives.
  • product-dependent location-dependent velocity profiles means that along the closed guideway movement sections are defined, which are each limited at least by the holding positions. For example, an associated downtime can be stored for a respective holding position. Also, a different speed can be stored for a respective movement section between the holding positions, for example, the speed in the spine processing station can be greater than in the drying station.
  • Product-dependent speed profiles means that these depend on the book to be produced, ie, for example, its format, the book block thickness, the glue thickness, the adhesive and its properties, the paper material, etc.
  • the adhesive binder according to the invention has the advantage that the performance of the perfect binder can be increased by adapted downtimes and different movement profiles in the movement sections. Also, the quality of the books to be produced can be increased because the speed profiles each allow transport speeds and downtime close to the process engineering optimum. For example, a longer downtime for Envelope presses can help ensure that each envelope adheres better to the book block, the book block spine can be better formed and the book block can harden better.
  • a further advantage results from the fact that the processing stations located in the holding positions are free along the guideway, i. can be arranged in an optimal position. It is no longer necessary that the holding positions are arranged at a uniform distance from each other.
  • the processing stations can be variably arranged according to customer requirements with a grid along the guideway.
  • the machine manufacturer can simply offer different machine configurations.
  • the adhesive binder has at least two holding positions for the transport clamps, including one for the book block introduction and one for pressing an envelope against a book block.
  • an additional holding position for the discharge of finished book block can be provided.
  • a further holding position can be provided for applying a DesilzelstMails in the region of a Desilzelstation.
  • the transport clamps are brought to a standstill by the drive assigned to a respective transport clamp.
  • a respective traction means is designed as a transport chain or as a belt or belts, in particular as a toothed belt.
  • each drive has a controllable electric motor for driving the traction means, wherein a respective electric motor is data transmission technology connected to the machine control, i. is in communication with it, and independently, i. can be individually controlled by this.
  • this has not only a transport path, but each transport clamp is assigned its own guideway.
  • Fig. 1 an adhesive binder 1 known from the prior art is shown.
  • This has a book block transport system 2, which has a guide track 3, along which transport clamps 11, 12, 13, 14 are moved.
  • the transport clamps 11, 12, 13, 14 are attached to a drive chain 21, which are moved by a drive 41 with a drive motor 31 and a sprocket 4.
  • the transport clamps 11, 12, 13, 14 are located in the in Fig. 1 shown snapshot respectively in their holding positions 51, 52, 53, 54, which each have the same distance from each other.
  • the first transport clamp 11 is in the holding position 51, which serves the Buchblockbeschickung.
  • the second transport clamp 12 is in the holding position 52, which serves the Umzzianpressung.
  • the third transport clamp 13 is in the holding position 53, in which no processing takes place.
  • the fourth transport clamp 14 is in the holding position 54, which serves the Buchausschreib.
  • a book block 100 is held, which has been freshly inserted in the holding position 51, before the Garpositon 52 has already been processed on his book block back and is now provided with an envelope and which is already completed in holding position 54 is.
  • FIG. 2a an inventive adhesive binder 1 is shown in a plan view.
  • the adhesive binder 1 according to the invention also has a book block transport system 2, which moves the transport clamps 11, 12, 13 along a guideway 3 through processing stations 5 arranged along the guideway 3.
  • perfect binder 1 of the invention has three three linear actuators 41, 42, 43, wherein the first drive 41 of the first transport clamp 11, the second drive 42 of the second transport clamp 12 and the third drive 42 of the third transport bracket 13 is assigned.
  • a respective drive 41, 42, 43 has a drive chain 21, 22, 23, to which the associated transport clamp 11, 12, 13 is fixed, and which is driven by a drive motor 31, 32, 33.
  • the drive motors 31, 32, 33 are controlled by a machine control 6 of the perfect binder 1.
  • Velocity profiles are stored in the machine controller 6, so that a respective transport clamp 11, 12, 13 can be moved along the guide track 3 with its own speed profile.
  • a respective transport clamp 11, 12, 13 can be moved along the guide track 3 with its own speed profile.
  • Velocity profiles can be stored in the machine control for a respective holding position 51, 52, 53 different lengths of downtime.
  • the downtime in the hold position 53 for the book export can be significantly shorter than the downtime in the hold position 52 for Umschlaganpressung.
  • a specific speed can also be provided for a respective processing station 5, for example, the speed in the drying station 5 can be particularly low in order to enable a long drying process or cooling process.
  • product dependent i. be dependent on a respective book block to be processed 100 dependent speed profiles.
  • Fig. 2b the same perfect binder 1 is shown in a view, so that the arrangement of the drive chains 21, 22, 23, which are part of a respective drive 41, 42, 43, can be clearly seen.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Abstract

The perfect binder (1) has multiple machining stations (5), two transport clamps (11,12,13) for the transport of book blocks (100) and one guide track (3), on which the transport clamps are rotated and pass through the machining stations. Each drive having an endless circulating traction unit (21) is associated with respective transport clamps. The respective transport clamp is connected with the traction unit, where the drives are independent of each other. A machine control unit (6) is provided for independently controlling the drives.

Description

Die Erfindung betrifft einen Klebebinder mit den oberbegrifflichen Merkmalen von Anspruch 1.The invention relates to an adhesive binder with the preamble features of claim 1.

Stand der TechnikState of the art

Klebebinder dienen der Herstellung von klebegebundenen Broschuren oder Buchblocks für Festeinbände, wobei die zu einem Buchblock zusammengetragenen Falzbogen und / oder Einzelblätter durch Auftragen eines Klebstoffs bzw. Leims auf den zuvor bearbeiteten Blockrücken verbunden werden. Die Begriffe Leim und Klebstoff werden nachfolgend synonym verwendet. Die möglichen Bindeverfahren und die Produktvarianten sind von der Maschinenausrüstung abhängig. Diese besteht im Wesentlichen aus den Funktionseinheiten Buchblocktransportsystem, Buchblockeinführstation, Rückenbearbeitung, Rückenbeleimen, Zwischentrocknung, Seitenbeleimen, Rückenverstärkung, Umschlag anlegen, Umschlag andrücken, Buchblockausfuhr und trocknen.Perfect binders are used for the production of hard-bound booklets or book blocks for hard covers, wherein the folded sheets and / or single sheets that have been assembled into a book block are connected by applying an adhesive or glue to the previously processed block back. The terms glue and adhesive are used synonymously below. The possible binding methods and the product variants depend on the machine equipment. This consists essentially of the functional units book block transport system, book block insertion station, back processing, back gluing, intermediate drying, side gluing, back reinforcement, create cover, press envelope, book block export and drying.

Die DE 20 2005 007 012 U1 als auch die US 8 132 995 B2 zeigen eine derartige Buchbindemaschine mit einem Buchblocktransportsystem. Das Buchblocktransportsystem besteht aus um Umlenkräder laufenden Fördermitteln und einer Vielzahl von in einem gleichen in gegenseitigen Abstand zueinander daran befestigten Klammern zum Einspannen von Blattstapeln.The DE 20 2005 007 012 U1 as well as the US 8 132 995 B2 show such a bookbinding machine with a book block transport system. The book block transport system consists of conveyors running around deflection wheels and a plurality of staples clamped in a same spaced mutual distance thereon for clamping sheet stacks.

Nach dem Stand der Technik kommen als Fördermittel vorzugsweise Rollenketten mit einzeln beweglich ineinander greifenden Gliedern zum Einsatz. Die Ketten dienen dem Vortrieb der Klammern. Geführt werden die Klammen jedoch durch fest mit dem Maschinengestell der Buchbindemaschine verbundene Führungsbahnen. Dazu besitzt eine jede Klammer mehrere Laufrollen, welche auf der Lauffläche der Führungsbahn abrollen. Neben Klebebindern mit Zusammentragmaschine und somit automatischer Beschickung sind auch u.a. kleinere Klebebinder mit Start-Stopp-Betrieb bekannt, welche eine Handanlage besitzen. Dabei wird ein jeweiliger Buchblock vom Maschinenbediener in einer Buchblockeinführstation in eine stillstehende Transportklammer gegeben. Die Transportklammer bewegt den Buchblock dann entlang verschiedener Bearbeitungsstationen durch den Klebebinder. Ein derartiger Klebebinder wird von der Anmelderin zum Anmeldezeitpunkt unter dem Namen Eurobind EB 1300 vertrieben und wird als Vier-Zangen-Binder bezeichnet. Dieser besitzt vier Transportklammern, welche von einer Antriebskette bewegt werden.According to the prior art, preferably roller chains with individually movable interlocking members are used as conveying means. The chains serve to drive the brackets. However, the slabs are guided by guideways firmly connected to the machine frame of the bookbinding machine. For this purpose, each bracket has a plurality of rollers, which roll on the running surface of the guideway. In addition to perfect binders with gathering machine and thus automatic feeding, smaller perfect binders with start-stop operation are also known, which have a manual system. In this case, a respective book block is given by the machine operator in a Buchblockeinführstation in a stationary transport bracket. The transport clamp then moves the book block along various processing stations through the perfect binder. Such an adhesive binder is marketed by the applicant at the time of filing under the name Eurobind EB 1300 and is referred to as a four-pincer binder. This has four transport clamps, which are moved by a drive chain.

Nachteilig an diesen kleinen Klebebindern ist, dass durch die vorgegebenen Stoppzeiten, welche für das Einführen eines Buchblocks erforderlich sind, die Leistung des Klebebinders stark begrenzt wird. Während der Stillstandszeit, zu welcher einer der Transportklammern ein Buchblock zugeführt wird, stehen auch die drei anderen Klammern still. Die Stillstandszeit ergibt sich dabei durch die längste erforderliche Stillstandszeit in den technologisch, verfahrensbedingt erforderlichen Haltepositionen, d.h. die längste erforderliche Zeit für das Zuführen eines Buchblocks, für das Anpressen eines Umschlags oder für das Ausschleusen des Buchblocks. Zwischen den jeweiligen Haltepositionen fahren die Transportklammern alle mit derselben Geschwindigkeit, wobei diese Geschwindigkeit einen Kompromiss zwischen unterschiedlichen optimalen Transportgeschwindigkeiten in den verschiedenen Bearbeitungsstationen darstellt. So können beispielsweise die Buchrückenbearbeitungsstation und die Leimauftragsstation, gegebenenfalls eine Fälzelstation (zum Aufbringen eines Fälzelstreifens) und die Trockenstation für einen jeweils zu bearbeitenden Buchblock unterschiedliche optimale Geschwindigkeiten haben.A disadvantage of these small perfect binders is that the performance of the perfect binder is severely limited by the predetermined stop times, which are required for the insertion of a book block. During the downtime, to which one of the transport brackets a book block is supplied, the three other brackets are also silent. The downtime results from the longest required downtime in the technologically required, procedural required holding positions, i. the longest time required to feed a book block, press an envelope, or eject the book block. Between the respective stop positions, the transport clamps all travel at the same speed, this speed being a compromise between different optimal transport speeds in the different processing stations. Thus, for example, the spine processing station and the glue application station, optionally a Fälzelstation (for applying a Fälzelstreifens) and the drying station for a respective book block to be processed have different optimal speeds.

Aufgabenstellungtask

Aufgabe der vorliegenden Erfindung ist es daher, einen Klebebinder zu schaffen, welcher eine höhere Leistungsfähigkeit und Flexibilität aufweist und bei dem die Bearbeitung in den Bearbeitungsstationen verbessert wird, so dass Bücher von höherer Qualität hergestellt werden können.The object of the present invention is therefore to provide an adhesive binder which has higher performance and flexibility and in which the processing in the processing stations is improved, so that books of higher quality can be produced.

Gelöst wird diese Aufgabe durch einen Klebebinder mit den Merkmalen von Anspruch 1. Der erfindungsgemäße Klebebinder dient der Herstellung von Büchern und besitzt eine Mehrzahl von Bearbeitungsstationen wie beispielsweise Buchblockeinführstation, Buchrückenbearbeitungsstation, Leimauftragsstation, Leimauftragskontrolle, Fälzelstation, Umschlaganleger, Umschlaganpressstation, Auslagestation und Trockenstation. Weiter besitzt der Klebebinder mindestens zwei, jedoch insbesondere drei Transportklammern zum Transport von Buchblocks und mindestens eine geschlossene Führungsbahn, auf welcher die Transportklammern umlaufen und die Bearbeitungsstationen passieren. Erfindungsgemäß ist einer jeweiligen Transportklammer jeweils ein Antrieb mit einem endlosen, umlaufenden Zugmittel zugeordnet, wobei eine jeweilige Transportklammer mit dem Zugmittel verbunden ist. Die Antriebe sind dabei unabhängig voneinander und können von einer Maschinensteuerung des Klebebinders unabhängig angesteuert werden. Es ist also für jede Transportklammer ein Zugmittel vorgesehen und jede Transportklammer kann somit mit einer ihr vorgegebenen Geschwindigkeit bewegt werden, d.h.es ergibt sich ein variierender Abstand zwischen den Transportklammern.This object is achieved by an adhesive binder with the features of claim 1. The adhesive binder according to the invention is used for the production of books and has a plurality of processing stations such as Buchblockeinführstation, spine processing station, glue application station, glue application control, Fälzelstation, cover feeder, Umschlaganpressstation, delivery station and drying station. Next, the perfect binder has at least two, but in particular three transport clamps for transporting book block and at least one closed guideway on which the transport clamps rotate and pass through the processing stations. According to the invention, a respective transport clamp is assigned a respective drive with an endless, circulating traction means, wherein a respective transport clamp is connected to the traction means. The drives are independent of each other and can be controlled independently by a machine control of the perfect binder. Thus, a traction means is provided for each transporting clamp, and each transporting clamp can thus be moved at a predetermined speed, that is, there is a varying distance between the transporting clamps.

Dazu können in der Maschinensteuerung für die Ansteuerung der Antriebe ortsabhängige und / oder produktabhängige Geschwindigkeitsprofile hinterlegt sein. Es können auch vom Produkt abhängige ortsabhängige Geschwindigkeitsprofile vorliegen und umgekehrt. Ortsabhängige Geschwindigkeitsprofile meint dabei, dass entlang der geschlossenen Führungsbahn Bewegungsabschnitte definiert werden, welche jeweils zumindest durch die Haltepositionen begrenzt werden. So kann beispielsweise für eine jeweilige Halteposition eine zugehörige Stillstandszeit hinterlegt sein. Auch kann für einen jeweiligen Bewegungsabschnitt zwischen den Haltepositionen eine unterschiedliche Geschwindigkeit hinterlegt sein, beispielsweise kann die Geschwindigkeit in der Buchrückenbearbeitungsstation größer sein als in der Trockenstation. Produktabhängige Geschwindigkeitsprofile meint, dass diese abhängig sind von dem herzustellenden Buch, d.h. beispielsweise dessen Format, der Buchblockdicke, der Leimdicke, dem Klebstoff und dessen Eigenschaften, dem Papiermaterial etc.For this purpose, location-dependent and / or product-dependent speed profiles can be stored in the machine control for the control of the drives. There may also be product-dependent location-dependent velocity profiles and vice versa. Location-dependent speed profiles means that along the closed guideway movement sections are defined, which are each limited at least by the holding positions. For example, an associated downtime can be stored for a respective holding position. Also, a different speed can be stored for a respective movement section between the holding positions, for example, the speed in the spine processing station can be greater than in the drying station. Product-dependent speed profiles means that these depend on the book to be produced, ie, for example, its format, the book block thickness, the glue thickness, the adhesive and its properties, the paper material, etc.

Der erfindungsgemäße Klebebinder hat den Vorteil, dass durch angepasste Stillstandszeiten und unterschiedliche Bewegungsprofile in den Bewegungsabschnitten die Leistung des Klebebinders gesteigert werden kann. Auch kann die Qualität der herzustellenden Bücher erhöht werden, da die Geschwindigkeitsprofile jeweils Transportgeschwindigkeiten bzw. Stillstandszeiten nahe dem prozesstechnischen Optimum ermöglichen. So kann beispielsweise eine längere Stillstandszeit für das Umschlaganpressen dazu beitragen, dass ein jeweiliger Umschlag besser am Buchblock haftet, der Buchblockrücken besser ausgeformt werden kann und der Buchblock besser aushärten kann. Ein weiterer Vorteil ergibt sich dadurch, dass die sich in den Haltepositionen befindlichen Bearbeitungsstationen entlang der Führungsbahn frei, d.h. in einer optimalen Position angeordnet werden können. Es ist nicht länger erforderlich, dass die Haltepositionen in einem einheitlichen Abstand zueinander angeordnet sind.The adhesive binder according to the invention has the advantage that the performance of the perfect binder can be increased by adapted downtimes and different movement profiles in the movement sections. Also, the quality of the books to be produced can be increased because the speed profiles each allow transport speeds and downtime close to the process engineering optimum. For example, a longer downtime for Envelope presses can help ensure that each envelope adheres better to the book block, the book block spine can be better formed and the book block can harden better. A further advantage results from the fact that the processing stations located in the holding positions are free along the guideway, i. can be arranged in an optimal position. It is no longer necessary that the holding positions are arranged at a uniform distance from each other.

Die Bearbeitungsstationen können variabel entsprechend von Kundenanforderungen mit einem Raster entlang der Führungsbahn angeordnet werden. So können vom Maschinenhersteller einfach unterschiedliche Maschinenkonfigurationen angeboten werden.The processing stations can be variably arranged according to customer requirements with a grid along the guideway. For example, the machine manufacturer can simply offer different machine configurations.

Der Klebebinder besitzt insbesondere zumindest zwei Haltepositionen für die Transportklammern, darunter eine für die Buchblockeinführung und eine für das Anpressen eines Umschlags an einen Buchblock. Gegebenenfalls kann eine zusätzliche Halteposition für das Ausschleusen von fertigen Buchblocks vorgesehen sein. Eine weitere Halteposition kann vorgesehen sein zum Aufbringen eines Fälzelstreifens im Bereich einer Fälzelstation. In den jeweiligen Haltepositionen werden die Transportklammern von dem einer jeweiligen Transportklammer zugeordneten Antrieb zum Stillstand gebracht.In particular, the adhesive binder has at least two holding positions for the transport clamps, including one for the book block introduction and one for pressing an envelope against a book block. Optionally, an additional holding position for the discharge of finished book block can be provided. A further holding position can be provided for applying a Fälzelstreifens in the region of a Fälzelstation. In the respective holding positions, the transport clamps are brought to a standstill by the drive assigned to a respective transport clamp.

Auch ist es beispielsweise zur Herstellung von Freirückenbroschuren, einer Schweizer Broschur und von Otabind möglich beim ersten Umlauf des Buchblocks entlang der Führungsbahn Klebstoff und Fälzelstreifen und bei einem zweiten Umlauf des Buchblocks entlang der Führungsbahn dann Klebstoff und einen Umschlag aufzubringen.It is also possible, for example for the production of open back brochures, a Swiss brochure and Otabind on the first round of the book block along the guideway adhesive and Fälzelstreifen and a second round of the book block along the guideway then apply adhesive and an envelope.

In einer vorteilhaften Weiterbildung des erfindungsgemäßen Klebebinders ist ein jeweiliges Zugmittel als Transportkette oder als Band bzw. Riemen, insbesondere als Zahnriemen ausgeführt.In an advantageous development of the adhesive binder according to the invention, a respective traction means is designed as a transport chain or as a belt or belts, in particular as a toothed belt.

In einer besonders vorteilhaften und daher bevorzugten Weiterbildung des erfindungsgemäßen Klebebinders weist jeder Antrieb einen steuerbaren Elektromotor zum Antrieb des Zugmittels auf, wobei ein jeweiliger Elektromotor datenübertragungstechnisch mit der Maschinensteuerung verbunden ist, d.h. in einer Datenaustauschverbindung mit dieser steht, und unabhängig, d.h. einzeln von dieser angesteuert werden kann.In a particularly advantageous and therefore preferred embodiment of the adhesive binder according to the invention, each drive has a controllable electric motor for driving the traction means, wherein a respective electric motor is data transmission technology connected to the machine control, i. is in communication with it, and independently, i. can be individually controlled by this.

In einer alternativen Ausführungsform des erfindungsgemäßen Klebebinders besitzt dieser nicht nur eine Transportbahn, sondern jeder Transportklammer ist eine eigene Führungsbahn zugeordnet.In an alternative embodiment of the adhesive binder according to the invention this has not only a transport path, but each transport clamp is assigned its own guideway.

Die beschriebene Erfindung und die beschriebenen vorteilhaften Weiterbildungen der Erfindung stellen auch in beliebiger Kombination miteinander vorteilhafte Weiterbildungen der Erfindung dar.The described invention and the described advantageous developments of the invention are also in any combination with each other advantageous developments of the invention.

Hinsichtlich weiterer Vorteile und in konstruktiver und funktioneller Hinsicht vorteilhafte Ausgestaltungen der Erfindung wird auf die Unteransprüche sowie die Beschreibung eines Ausführungsbeispiels unter Bezugnahme auf die beiliegenden Zeichnungen verwiesen.With regard to further advantages and constructive and functional advantageous embodiments of the invention, reference is made to the dependent claims and the description of an embodiment with reference to the accompanying drawings.

Ausführungsbeispielembodiment

Die Erfindung soll anhand eines bevorzugten Ausführungsbeispiels noch näher erläutert werden. Es zeigen in schematischer Darstellung:

Fig. 1:
einen Klebebinder gemäß dem Stand der Technik
Fig. 2a:
eine Draufsicht auf einen erfindungsgemäßen Klebebinder
Fig. 2b:
eine Ansicht des erfindungsgemäßen Klebebinders aus Fig. 2a
The invention will be explained in more detail with reference to a preferred embodiment. In a schematic representation:
Fig. 1:
an adhesive binder according to the prior art
Fig. 2a:
a plan view of an adhesive binder according to the invention
Fig. 2b:
a view of the adhesive binder of the invention Fig. 2a

Einander entsprechende Elemente und Bauteile sind in den Figuren mit gleichen Bezugszeichen versehen.Corresponding elements and components are provided in the figures with the same reference numerals.

In Fig. 1 ist ein aus dem Stand der Technik bekannter Klebebinder 1 dargestellt. Dieser besitzt ein Buchblocktransportsystem 2, welches eine Führungsbahn 3 aufweist, entlang welcher Transportklammern 11, 12, 13, 14 bewegt werden. Die Transportklammern 11, 12, 13, 14 sind dazu an einer Antriebskette 21 befestigt, welche von einem Antrieb 41 mit einem Antriebsmotor 31 und einem Kettenrad 4 bewegt werden. Die Transportklammern 11, 12, 13, 14 befinden sich in der in Fig. 1 dargestellten Momentaufnahme jeweils in ihren Haltepositionen 51, 52, 53, 54, welche jeweils voneinander den gleichen Abstand besitzen. Die erste Transportklammer 11 befindet sich in der Halteposition 51, welche der Buchblockbeschickung dient. Die zweite Transportklammer 12 befindet sich in der Halteposition 52, welche der Umschlaganpressung dient. Die dritte Transportklammer 13 befindet sich in der Halteposition 53, in welcher keine Bearbeitung erfolgt. Die vierte Transportklammer 14 befindet sich in der Halteposition 54, welche der Buchausfuhr dient. In einer jeweiligen Transportklammer 11, 12, 13, 14 ist ein Buchblock 100 gehalten, welcher in der Halteposition 51 frisch eingelegt wurde, vor der Haltepositon 52 bereits an seinem Buchblockrücken bearbeitet wurde und nun mit einem Umschlag versehen wird und welcher in Halteposition 54 bereits fertiggestellt ist.In Fig. 1 an adhesive binder 1 known from the prior art is shown. This has a book block transport system 2, which has a guide track 3, along which transport clamps 11, 12, 13, 14 are moved. The transport clamps 11, 12, 13, 14 are attached to a drive chain 21, which are moved by a drive 41 with a drive motor 31 and a sprocket 4. The transport clamps 11, 12, 13, 14 are located in the in Fig. 1 shown snapshot respectively in their holding positions 51, 52, 53, 54, which each have the same distance from each other. The first transport clamp 11 is in the holding position 51, which serves the Buchblockbeschickung. The second transport clamp 12 is in the holding position 52, which serves the Umschlaganpressung. The third transport clamp 13 is in the holding position 53, in which no processing takes place. The fourth transport clamp 14 is in the holding position 54, which serves the Buchausfuhr. In a respective transport bracket 11, 12, 13, 14, a book block 100 is held, which has been freshly inserted in the holding position 51, before the Haltepositon 52 has already been processed on his book block back and is now provided with an envelope and which is already completed in holding position 54 is.

In Fig. 2a ist ein erfindungsgemäßer Klebebinder 1 in einer Draufsicht dargestellt. Der erfindungsgemäße Klebebinder 1 besitzt ebenfalls ein Buchblocktransportsystem 2, welches die Transportklammern 11, 12, 13 entlang einer Führungsbahn 3 durch entlang der Führungsbahn 3 angeordnete Bearbeitungsstationen 5 hindurch bewegt. Im Gegensatz zum in Fig. 1 dargestellten Klebebinder 1 besitzt der erfindungsgemäße Klebebinder 1 drei Antriebe 41, 42, 43, wobei der erste Antrieb 41 der ersten Transportklammer 11, der zweite Antrieb 42 der zweiten Transportklammer 12 und der dritte Antrieb 42 der dritten Transportklammer 13 zugeordnet ist. Ein jeweiliger Antrieb 41, 42, 43 besitzt eine Antriebskette 21, 22, 23, an welcher die zugeordnete Transportklammer 11, 12, 13 befestigt ist, und welche von einem Antriebsmotor 31, 32, 33 angetrieben wird. Die Antriebsmotoren 31, 32, 33 werden dabei von einer Maschinensteuerung 6 des Klebebinders 1 angesteuert. In der Maschinensteuerung 6 sind Geschwindigkeitsprofile hinterlegt, so dass eine jeweilige Transportklammer 11, 12, 13 mit einem ihr eigenen Geschwindigkeitsprofil entlang der Führungsbahn 3 bewegt werden kann. Beispielsweise können in der Maschinensteuerung für eine jeweilige Halteposition 51, 52, 53 unterschiedlich lange Stillstandszeiten hinterlegt werden. So kann die Stillstandszeit in der Halteposition 53 für die Buchausfuhr deutlich kürzer ausfallen als die Stillstandszeit in der Halteposition 52 für die Umschlaganpressung. Auch für eine jeweilige Bearbeitungsstation 5 kann eine bestimmte Geschwindigkeit vorgesehen sein, so kann beispielsweise die Geschwindigkeit in der Trockenstation 5 besonders niedrig sein, um einen langen Trockenprozess bzw. Abkühlprozess zu ermöglichen.In Fig. 2a an inventive adhesive binder 1 is shown in a plan view. The adhesive binder 1 according to the invention also has a book block transport system 2, which moves the transport clamps 11, 12, 13 along a guideway 3 through processing stations 5 arranged along the guideway 3. Unlike in Fig. 1 shown perfect binder 1 of the invention has three three linear actuators 41, 42, 43, wherein the first drive 41 of the first transport clamp 11, the second drive 42 of the second transport clamp 12 and the third drive 42 of the third transport bracket 13 is assigned. A respective drive 41, 42, 43 has a drive chain 21, 22, 23, to which the associated transport clamp 11, 12, 13 is fixed, and which is driven by a drive motor 31, 32, 33. The drive motors 31, 32, 33 are controlled by a machine control 6 of the perfect binder 1. Velocity profiles are stored in the machine controller 6, so that a respective transport clamp 11, 12, 13 can be moved along the guide track 3 with its own speed profile. For example can be stored in the machine control for a respective holding position 51, 52, 53 different lengths of downtime. Thus, the downtime in the hold position 53 for the book export can be significantly shorter than the downtime in the hold position 52 for Umschlaganpressung. A specific speed can also be provided for a respective processing station 5, for example, the speed in the drying station 5 can be particularly low in order to enable a long drying process or cooling process.

Auch können in der Maschinensteuerung 6 produktabhängige, d.h. von einem jeweils zu bearbeitenden Buchblock 100 abhängige Geschwindigkeitsprofile hinterlegt sein.Also, in the machine control 6, product dependent, i. be dependent on a respective book block to be processed 100 dependent speed profiles.

In Fig. 2b ist der gleiche Klebebinder 1 in einer Ansicht dargestellt, so dass die Anordnung der Antriebsketten 21, 22, 23, welche Teil eines jeweiligen Antriebs 41, 42, 43 sind, deutlich zu erkennen sind.In Fig. 2b the same perfect binder 1 is shown in a view, so that the arrangement of the drive chains 21, 22, 23, which are part of a respective drive 41, 42, 43, can be clearly seen.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

11
Klebebinder/BuchbindemaschinePerfect binder / book binding machine
22
BuchblocktransportsystemBook block transport system
33
Führungsbahnguideway
44
KettenradSprocket
55
Bearbeitungsstationprocessing station
66
Maschinensteuerungmachine control
11, 12, 13, 1411, 12, 13, 14
Transportklammertransport clamp
21, 22, 2321, 22, 23
Antriebskettedrive chain
31, 32, 3331, 32, 33
Antriebsmotordrive motor
41, 42, 4341, 42, 43
Antriebdrive
5151
Halteposition 1, BuchblockbeschickungHolding position 1, book block loading
5252
Halteposition 2, UmschlaganpressungHolding position 2, envelope pressure
5353
Halteposition 3,Holding position 3,
5454
Halteposition 4, BuchausfuhrStop position 4, book export
100100
Buchblock /BroschurBook block / brochure

Claims (9)

Klebebinder (1), zur Herstellung von Buchblocks und Broschuren (100) mit einer Mehrzahl von Bearbeitungsstationen (5), mindestens zwei Transportklammern (11, 12, 13) zum Transport von Buchblocks (100) und mindestens einer geschlossenen Führungsbahn (3), auf welcher die Transportklammern (11, 12, 13) umlaufen und die Bearbeitungsstationen (5) passieren,
dadurch gekennzeichnet,
dass einer jeweiligen Transportklammer (11, 12, 13) jeweils ein Antrieb (41, 42, 43) mit einem endlosen, umlaufenden Zugmittel (21, 22, 23) zugeordnet ist, wobei eine jeweilige Transportklammer (11, 12, 13) mit dem Zugmittel (21, 22, 23) verbunden ist, und
dass die Antriebe (41, 42, 43) voneinander unabhängig sind, und dass der Klebebinder (1) eine Maschinensteuerung (6) besitzt zum unabhängigen Ansteuern der Antriebe (41, 42, 43).Adhesive binder (1) for producing book blocks and brochures (100) having a plurality of processing stations (5), at least two transporting clamps (11, 12, 13) for transporting book blocks (100) and at least one closed guide track (3) which circulate the transport clamps (11, 12, 13) and pass through the processing stations (5),
characterized,
in that a respective transport clamp (11, 12, 13) is assigned in each case a drive (41, 42, 43) with an endless, circulating traction means (21, 22, 23), wherein a respective transport clamp (11, 12, 13) is associated with the Traction means (21, 22, 23) is connected, and
in that the drives (41, 42, 43) are independent of one another, and in that the adhesive binder (1) has a machine controller (6) for independently actuating the drives (41, 42, 43). Klebebinder nach Anspruch 1,
dadurch gekennzeichnet,
dass in der Maschinensteuerung (6) für die Ansteuerung der Antriebe (41, 42, 43) ortsabhängige und / oder produktabhängige Geschwindigkeitsprofile hinterlegt sind.Adhesive binder according to claim 1,
characterized,
that in the machine control (6) for the control of the drives (41, 42, 43) location-dependent and / or product-dependent speed profiles are stored. Klebebinder nach einem der vorangehenden Ansprüche,
dadurch gekennzeichnet,
dass ein jeweiliges Zugmittel (21, 22, 23) als Transportkette ausgeführt ist.Adhesive binder according to one of the preceding claims,
characterized,
that a respective traction means (21, 22, 23) is designed as a transport chain. Klebebinder nach einem der vorangehenden Ansprüche,
dadurch gekennzeichnet,
dass ein jeweiliges Zugmittel (21, 22, 23) als Band bzw. Seil bzw. Riemen, insbesondere als Zahnriemen, ausgeführt ist.Adhesive binder according to one of the preceding claims,
characterized,
that a respective pulling means (21, 22, 23) is designed as a belt or rope or belt, in particular as a toothed belt. Klebebinder nach einem der vorangehenden Ansprüche,
dadurch gekennzeichnet,
dass jeder Antrieb (41, 42, 43) einen steuerbaren Elektromotor (31, 32, 33) aufweist zum Antrieb des Zugmittels (21, 22, 23), wobei ein jeweiliger Elektromotor (31, 32, 33) datenübertragungstechnisch mit der Maschinensteuerung (6) verbunden ist.Adhesive binder according to one of the preceding claims,
characterized,
in that each drive (41, 42, 43) has a controllable electric motor (31, 32, 33) for driving the traction means (21, 22, 23), wherein a respective electric motor (31, 32, 33) communicates with the machine control (6 ) connected is. Klebebinder nach einem der vorangehenden Ansprüche,
dadurch gekennzeichnet,
dass die Bearbeitungsstationen (5) als Buchblockeinführstation, Buchrückenbearbeitungsstation, Leimauftragsstation, Umschlaganleger, Umschlaganpressstation, Auslagestation und / oder Trockenstation ausgeführt sind.Adhesive binder according to one of the preceding claims,
characterized,
in that the processing stations (5) are designed as a book block insertion station, spine processing station, glue application station, cover feeder, envelope pressing station, delivery station and / or drying station. Klebebinder nach Anspruch 6,
dadurch gekennzeichnet,
dass der Klebebinder (1) eine zusätzliche Bearbeitungsstation besitzt, insbesondere eine Fälzelstation.Adhesive binder according to claim 6,
characterized,
that the perfect binder (1) has an additional processing station, in particular a Fälzelstation. Klebebinder nach einem der vorangehenden Ansprüche,
dadurch gekennzeichnet,
dass der Klebebinder (1) zumindest zwei Haltepositionen (51, 52, 53) für die Transportklammern (21, 22, 23) besitzt, darunter eine für die Buchblockeinführung (51) und eine für das Anpressen (52) eines Umschlages an einen Buchblock (100).Adhesive binder according to one of the preceding claims,
characterized,
that the adhesive binder (1) at least two stop positions (51, 52, 53) for the transport clamps (21, 22, 23), including one for the book block insertion (51) and for pressing (52) of an envelope to a book block ( 100). Klebebinder nach einem der vorangehenden Ansprüche,
dadurch gekennzeichnet,
dass jeder Transportklammer (21, 22, 23) eine Führungsbahn (3) zugeordnet ist.Adhesive binder according to one of the preceding claims,
characterized,
in that each transporting clamp (21, 22, 23) is associated with a guideway (3).
EP13189832.2A 2012-11-29 2013-10-23 Adhesive binder with chain drive for each clip Active EP2738011B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102012023370.1A DE102012023370A1 (en) 2012-11-29 2012-11-29 Perfect binder with chain drive per clamp

Publications (3)

Publication Number Publication Date
EP2738011A2 true EP2738011A2 (en) 2014-06-04
EP2738011A3 EP2738011A3 (en) 2015-01-14
EP2738011B1 EP2738011B1 (en) 2016-04-06

Family

ID=49578086

Family Applications (1)

Application Number Title Priority Date Filing Date
EP13189832.2A Active EP2738011B1 (en) 2012-11-29 2013-10-23 Adhesive binder with chain drive for each clip

Country Status (4)

Country Link
EP (1) EP2738011B1 (en)
JP (1) JP6436625B2 (en)
CN (1) CN103847274B (en)
DE (1) DE102012023370A1 (en)

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CN105034341A (en) * 2015-07-01 2015-11-11 深圳市智豪特材科技有限公司 Clamping mechanism and heat shrink tubing positive companding device using same
EP3406456A1 (en) 2017-05-24 2018-11-28 Müller Martini Holding AG Adhesive binder

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CN105172413A (en) * 2015-07-13 2015-12-23 陈璟 Adhesive binding and covering integrated device
US10974533B2 (en) 2016-09-05 2021-04-13 Mueller Martini Holding Ag Device and method for the alignment of a book block consisting of single sheets and/or signatures
WO2021130363A1 (en) 2019-12-27 2021-07-01 Meccanotecnica S.P.A. Bookbinding machine with stop of transport elements at a processing station while transport elements are disengaged at other processing stations
CN111591063B (en) * 2020-04-22 2021-04-13 华北水利水电大学 Full-automatic comprehensive book binding device
IT202100016385A1 (en) 2021-06-22 2022-12-22 Meccanotecnica Spa BOOKBINDING MACHINE WITH MULTIPLE ENDLESS CONVEYORS IN CIRCULAR SUCCESSION

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Also Published As

Publication number Publication date
CN103847274A (en) 2014-06-11
CN103847274B (en) 2017-05-17
EP2738011A3 (en) 2015-01-14
JP6436625B2 (en) 2018-12-12
DE102012023370A1 (en) 2014-06-05
EP2738011B1 (en) 2016-04-06
JP2014104759A (en) 2014-06-09

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