EP2733451B1 - Cooling element for metallurgical furnaces - Google Patents
Cooling element for metallurgical furnaces Download PDFInfo
- Publication number
- EP2733451B1 EP2733451B1 EP12007725.0A EP12007725A EP2733451B1 EP 2733451 B1 EP2733451 B1 EP 2733451B1 EP 12007725 A EP12007725 A EP 12007725A EP 2733451 B1 EP2733451 B1 EP 2733451B1
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- EP
- European Patent Office
- Prior art keywords
- profile
- cooling element
- element according
- profiles
- cooling
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- 238000001816 cooling Methods 0.000 title claims description 105
- 239000000463 material Substances 0.000 claims description 28
- 239000000919 ceramic Substances 0.000 claims description 23
- 238000005299 abrasion Methods 0.000 claims description 12
- 239000002826 coolant Substances 0.000 claims description 9
- 239000002347 wear-protection layer Substances 0.000 claims description 9
- 229910052575 non-oxide ceramic Inorganic materials 0.000 claims description 8
- 238000004873 anchoring Methods 0.000 claims description 5
- 239000011241 protective layer Substances 0.000 claims description 5
- 239000000853 adhesive Substances 0.000 claims description 4
- 230000001070 adhesive effect Effects 0.000 claims description 4
- 239000011225 non-oxide ceramic Substances 0.000 claims description 3
- -1 SiC compound Chemical class 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 230000009970 fire resistant effect Effects 0.000 claims 8
- 239000011819 refractory material Substances 0.000 description 29
- 229910010271 silicon carbide Inorganic materials 0.000 description 14
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 13
- 229910010293 ceramic material Inorganic materials 0.000 description 9
- 229910052802 copper Inorganic materials 0.000 description 7
- 239000010949 copper Substances 0.000 description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 6
- 230000036961 partial effect Effects 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000004568 cement Substances 0.000 description 5
- 238000009749 continuous casting Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 229910001060 Gray iron Inorganic materials 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 239000011449 brick Substances 0.000 description 3
- 229910002804 graphite Inorganic materials 0.000 description 3
- 239000010439 graphite Substances 0.000 description 3
- 229910000805 Pig iron Inorganic materials 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 229910001208 Crucible steel Inorganic materials 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 150000001879 copper Chemical class 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000001465 metallisation Methods 0.000 description 1
- 238000010310 metallurgical process Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000003319 supportive effect Effects 0.000 description 1
- 230000000930 thermomechanical effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/12—Casings; Linings; Walls; Roofs incorporating cooling arrangements
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B7/00—Blast furnaces
- C21B7/10—Cooling; Devices therefor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B1/00—Shaft or like vertical or substantially vertical furnaces
- F27B1/10—Details, accessories, or equipment peculiar to furnaces of these types
- F27B1/24—Cooling arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B3/00—Hearth-type furnaces, e.g. of reverberatory type; Tank furnaces
- F27B3/10—Details, accessories, or equipment peculiar to hearth-type furnaces
- F27B3/24—Cooling arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/0003—Linings or walls
- F27D1/0006—Linings or walls formed from bricks or layers with a particular composition or specific characteristics
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/04—Casings; Linings; Walls; Roofs characterised by the form, e.g. shape of the bricks or blocks used
- F27D1/06—Composite bricks or blocks, e.g. panels, modules
- F27D1/063—Individual composite bricks or blocks
- F27D1/066—Individual composite bricks or blocks made from hollow bricks filled up with another material
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D9/00—Cooling of furnaces or of charges therein
- F27D2009/0002—Cooling of furnaces
- F27D2009/0018—Cooling of furnaces the cooling medium passing through a pattern of tubes
- F27D2009/0032—Cooling of furnaces the cooling medium passing through a pattern of tubes integrated with refractories in a panel
Definitions
- the invention relates to a cooling element for metallurgical furnaces, in particular shaft furnaces, for example blast furnaces, according to the features in the preamble of patent claim 1.
- Cooling elements are used to protect the wall of the oven, such as a blast furnace, from overheating, as well as from abrasive wear, thermomechanical and thermochemical attacks.
- the installation of cooling elements on the inside of the furnace wall reduces or even prevents such attacks.
- cooling elements for. B. cylindrical or oval cooling tubes.
- cooling boxes or cooling plates as well as the state of the art, such as area-covering cooling elements, so-called staves, which consist of various metallic materials, preferably steel, gray cast iron and copper.
- staves which consist of various metallic materials, preferably steel, gray cast iron and copper.
- combinations of punctual and area-covering cooling elements are known.
- Protective layers are provided to protect the cooling element surfaces. These serve as wear and collision protection. They are made of refractory, unshaped and shaped ceramic materials in different thicknesses up to approx. 250 mm.
- inserts in receptacles which are arranged on the furnace interior facing the hot side of the cooling plate, known.
- the shots are mostly grooves with an undercut. As a rule, they are dovetail-like grooves which accommodate both unshaped and shaped refractory materials, graphite, steel, cast steel or gray cast iron.
- All these materials have a comparatively low thermal conductivity compared to copper and are therefore unable to freeze a protective layer on the surface of the cooling element.
- An increase in the abrasion resistance by various uses in the recordings of the cooling plate or a change in the coating on the cooling element surfaces taken alone has proven to be ineffective.
- the so-called metallization zone where in some cases very high process and operating temperatures and high heat flows with superimposed temperature and heat flow changes, the abrasion resistance could not be increased sufficiently.
- a base body is to be formed by an open-pore silicon carbide ceramic, preferably nitride-bonded silicon carbide, while the second ceramic material of the furnace inside arranged plate-shaped components by a dense silicon carbide, preferably reaction bonded, silicon-infiltrated silicon carbide (SiSic) is formed.
- SiSic silicon-infiltrated silicon carbide
- a lining of a furnace with a refractory material is known, wherein the refractory material z. B. consists of graphite.
- the refractory material is traversed inside by tubes through which a cooling medium is passed.
- a further refractory material is arranged in groove-shaped recesses on the refractory material.
- the material may be silicon carbide.
- the EP 0 008 261 A1 discloses a lining for smelting furnaces in which inside steel columns are cast in blocks of refractory material. These internal pillars have a high thermal conductivity and serve to deliver the heat from the interior of the refractory material to the furnace wall. This is intended to improve the service life of the refractory material.
- the EP 1 069 389 A1 includes a water-cooled metal cooling element of the prior art, in which refractory profile components are arranged on a hot side facing the interior of the furnace. The refractory profile components are easily replaceable, whereby the life of the cooling element can be extended altogether.
- a refractory brick lining for a cooling element of a blast furnace wherein the bricks are anchored by means of fastening bolts in the cooling plate.
- a material for the brick inter alia, nitridically bonded silicon carbide is proposed.
- the object of the invention is to provide a cooling element which has the ability to freeze and to obtain protective layers and at the same time has an increased abrasion resistance.
- the cooling element according to the invention is characterized in that it comprises at least one profile component which is inserted into the receptacles on the hot side of the cooling plate in a positive, non-positive or cohesive manner.
- a profile component exists at least partly from a high-performance ceramic based on non-oxide-ceramic materials.
- the so-called high-performance ceramic materials in the context of the invention are materials according to the standard DIN ENV 12212 (such as, for example, silicon-infiltrated, reaction-bonded silicon carbide, abbreviation SBSiC). With these materials, it is possible to solve the above problem. In particular, it is possible that the operator of a metallurgical furnace, in particular a blast furnace, is not forced, proven modes of operation, for. B. middle-rate driving with higher specific pig iron production rates, in favor of longer life of the cooling elements give up or change.
- cooling elements in their basic structure also need not be changed.
- novel profile components from at least partially, in particular on the outside, high-performance ceramic materials are used. These materials can be produced by continuous casting. Preferably, they have a thermal conductivity of more than 120 W / mK. The thermal conductivity is in particular in a range of 120 to 150 W / mk. In addition, they are characterized by high fire resistance up to 1550 ° C. At the same time they are extremely temperature change resistant. The abrasion resistance is preferably in a range ⁇ 0.5 cm 3 (ASTM C 704).
- the said profile components made of at least partially high-performance ceramic materials can be used not only in cooling elements made of rolled materials, but also in cast cooling elements.
- the high-performance ceramic materials belong to the group of non-oxide-ceramic materials based on SiC.
- the profile components can be full or open profiles.
- a hollow profile according to the invention is in particular a circumferentially closed hollow profile.
- Such hollow profiles can be produced easily in a continuous casting process and also save material. It is therefore possible to use hollow profiles, which are additionally provided on the inside with a refractory material.
- the mass is also resistant to wear and easily processed as a self-fluxing material, so that cavities within the profile component can be completely poured or filled.
- the mass is cured after casting.
- a hollow structure according to the invention refers to a circumferentially open or closed contour.
- Such arms provided with arms can also be combined with a hollow profile, for example by a circular or polygonal core is designed as a hollow profile, are arranged on the outside virtually quasi radially projecting arms. The arms then extend in the direction of the outer hollow profile. The reverse arrangement is conceivable, namely the arms protrude from the outer hollow profile to the interior of the hollow profile.
- Arms according to the invention are webs or continuous projections, as they can be easily produced by the continuous casting process.
- the wall thickness of the profiles or hollow profiles can vary widely over the circumference of a profile.
- the invention is therefore not limited to a particular profile geometry. Decisive is that the profile component has a total of a very high thermal conductivity and protects against abrasive wear.
- a gap between the receptacle and the profile component may be filled with the refractory material.
- the heat transfer between the profile component and the recording is additionally improved.
- the refractory material in or between the profiles is in particular a non-oxide ceramic material.
- the refractory materials for filling gaps and spaces are a self-flowing, that is castable, amorphous ceramic, unshaped, refractory SiC material, preferably the group LCC (low cement castable). Through this material, the various profiles are connected and anchored.
- the refractory, unshaped material can also consist of a mixture of recycled high performance ceramics, in particular RBSiC high performance ceramics and a refractory, non-oxide ceramic SiC mass which is particularly low in cements (Group LLC).
- At least one of the profiles preferably consists of a refractory material of group HA65.
- This material is for example a high alumina, refractory material with at least 65% Al2O3 content.
- the profile component which comes into contact with the receptacle of the cooling plate, is preferably trapezoidal in cross section. It may protrude a piece from the cooling element.
- the outer profile component may have an undercut in its region protruding from the receptacle of the cooling plate. This undercut can serve to provide a positive anchoring of a refractory wear protection layer. This can be applied at the factory or also form during operation, so that even for forming, frozen wear protection layers anchoring is provided.
- FIG. 1 shows a cooling element 1 a, which on a wall, the so-called tank 2 of a metallurgical furnace, not shown, in particular a shaft furnace, such. B. a blast furnace, is attached.
- the cooling element 1 a comprises a cooling plate 3 a, with coolant channels 4 extending in the interior, which are supplied with coolant via coolant connections 5, 6 on a cold side of the cooling plate 3 a in a manner not shown.
- the coolant connections 5, 6 pass through the wall 2.
- a fastening element 7 serves to fix the cooling element 1 a to the tank 2.
- the cooling plate 3 On the inside of the furnace facing hot side, that is in the image plane right, are located on the cooling plate 3a groove-shaped receptacles 8, which are each bounded by webs 9.
- the groove-shaped receptacles 8 extend horizontally.
- the groove-shaped receptacles 8 preferably have a dovetail-shaped cross-section.
- the groove-shaped receptacles 8 serve to receive profile components 10a.
- the profile components 10a are produced by continuous casting. They consist of a high-performance ceramic. They are adapted in their cross section to the contour of the receptacle 8 and are held in a form-fitting manner in the receptacle 8.
- the profile components 10a protrude a short distance over the hot side of the webs 9, so that the surface 11 of the cooling plate 3a set back from the profile components 10a is protected from abrasive wear.
- FIG. 2 shows a further embodiment, for example, a Gußstave cooling element 1 b with profile components 10b, which are arranged in groove-shaped receptacles 8 a cooling plate 3b.
- the cooling element 1b is made of gray cast iron.
- the arrangement of the grooves 8, 9 and the geometry of the profile elements 10b is to the comments too FIG. 1 Referenced. Identical components were provided with the already introduced reference numerals.
- FIG. 3 shows in a detailed representation of the basic shape of such a profile component 10a.
- the profile component 10a has a multi-part construction. It comprises a hollow profile 12. In this embodiment, it is trapezoidal in cross section. The hollow section 12 is closed circumferentially. It has a filling of a refractory material 13th
- the profile element 10a therefore consists of two different materials.
- the hollow profile 12 made of high-performance ceramic materials produced by continuous casting is characterized by extremely high abrasion resistance and very high thermal conductivities of up to 150W / mK and also by extremely high refractoriness up to 1550 ° C and high thermal shock resistance. It consists of a high-performance ceramic material, for example silicon-infiltrated, recrystallized silicon nitride.
- the refractory material 13 consists of a self-fluxing in the processing state, amorphous-ceramic, unshaped, refractory material.
- This SiC mass belongs to the group LCC (low cement castable).
- This refractory material 13 can also be used to anchor other profiles that are located within the outer hollow section 12.
- FIG. 4 shows a profile member 10c, in turn, that of FIG. 3 known outer hollow section 12 includes, but in addition a further, internal profile 14 has.
- the inner, hollow profile 14 may have a smaller wall thickness and additionally has arms 15 which point from the corners of the substantially rectangular or trapezoidally configured inner profile 14 to the corners of the outer hollow profile 12.
- the spaces are in turn filled with the refractory material 13, as it is also in FIG. 3 is shown.
- the core ie the interior of the profile component 10c, is additionally made even more wear-resistant and even more thermally conductive.
- FIG. 5 shows an alternative embodiment of a profile component 10d. Notwithstanding the embodiment of the FIG. 4 has the inner profile 16 in addition to the arms 15 in the corners more arms 17 in the region of the upper and lower longitudinal side of the profile designed as a hollow profile 16. All remaining spaces are in turn filled with the refractory material 13.
- FIG. 6 shows a profile component 10e, which in turn comprises the outer hollow profile 12 and additionally an inner profile 18. They are both trapezoidal in cross section, so that the inner profile 18 is substantially equidistant from the walls of the outer profile 12.
- the interstices are in turn filled with the refractory material 13, as well as the interior of the inner profile 18th
- FIG. 7 shows an embodiment of a profile component 10f, which, in contrast to the embodiment of the FIG. 6 still a third profile 19 includes, which in turn is surrounded by the middle profile 18 and the outer hollow section 12.
- the profiles 12, 18, 19 are spaced equidistant, resulting in a multiple interleaving.
- Interspaces are in turn filled with the refractory material 13, as well as the interior of the inner profile 19th
- FIG. 8 shows a variant of a profile component 10g, in which the outer hollow profile 12 receives an inner profile 20, which is not a hollow profile unlike in all previous embodiments. It includes a horizontal bar. From the horizontal web go up and down from each three transverse webs, so that the shape of two adjacent letters H results. The gaps are in turn filled with the refractory material. The outer webs of the profile 20 are slightly inclined relative to the vertical direction of the central web, so that there is a constant distance to the outer hollow member 12 in the region of the outer webs.
- FIG. 9 shows an application in which a cooling element 1 c is shown in partial section.
- the special feature of this cooling element 1 c is that two different types of profile components 10a, 10h are used alternately.
- the profile element 10h further projects beyond the hot side of the cooling plate 3c so that it grips into a wear protection layer 21 and anchors it to the hot side of the cooling plate 3c.
- the profile component has 10h on both sides undercuts, which in the representation of FIG. 9 extend into the picture plane.
- the profile component 10h from the groove bottom to Nutmündung forth in adaptation to the dovetail shape of the groove younger and widened in the same way and at the same distance from the groove again. This creates an hourglass-shaped constriction, behind which the wear-resistant layer 21 can dig in a form-fitting manner.
- the profile member 10h is filled with the refractory material 13, as is the case with the above embodiments.
- the embodiment of the FIG. 10 differs from the previous one in that instead of the profile components 10a solid, amorphous ceramic, abrasion-resistant, shaped refractory profile components 22 of material group HA65 or non-oxide ceramic SiC grades are used alternately to the profile components 10a in the grooves of the cooling plate 3d. Also in this embodiment is a wear protection layer 21 on the hot side of the cooling plate 3d. In addition, the explanation of the FIG. 9 Referenced.
- FIG. 11 shows an embodiment of a cooling element 1 e, which differs from that of the FIG. 1 differs in that slightly smaller profile components 10i are used in the cooling plate 3e in cross-section, which are still held in a form-fitting manner in the dovetail-shaped undercut receptacles 8.
- the resulting gap between the profile components 10i and the receptacles 8 is filled with a refractory adhesive material 24.
- the temperature-resistant ceramic adhesive material is based on polymer.
- FIG. 12 finally shows in addition to FIG. 11 , the back of the cooling plate 3f fasteners 23 are used, which point in the direction of the hot side of the cooling plate 3f and the profile components 10i anchored in the receptacles 8 additionally.
- these are screw connections, which are respectively arranged centrally behind one of the receptacles 8 or off-center, so that each individual profile component 10i is anchored.
- FIG. 13 shows an open profile member 10j, unlike the closed profile components 10a - i is not located exclusively between the webs 9, but each embraces a web 9.
- the webs 9 have on both sides undercuts, wherein the open profile component 10j squeezes into the undercuts and is thereby held in a form-fitting manner on the respectively engaged web 9.
- the webs 9 are trapezoidal in cross-section, so that the profile components 10j are trapezoidal with a constant wall thickness.
Description
Die Erfindung betrifft ein Kühlelement für metallurgische Öfen, insbesondere Schachtöfen, beispielsweise Hochöfen, gemäß den Merkmalen im Oberbegriff des Patentanspruchs 1.The invention relates to a cooling element for metallurgical furnaces, in particular shaft furnaces, for example blast furnaces, according to the features in the preamble of patent claim 1.
Kühlelemente werden verwendet, um die Wand des Ofens, beispielsweise eines Hochofens vor Überhitzung zu schützen, ebenso wie vor abrasivem Verschleiß, thermomechanischen und thermochemischen Angriffen. Der Einbau von Kühlelementen am Inneren der Ofenwand reduziert oder verhindert gar solche Angriffe.Cooling elements are used to protect the wall of the oven, such as a blast furnace, from overheating, as well as from abrasive wear, thermomechanical and thermochemical attacks. The installation of cooling elements on the inside of the furnace wall reduces or even prevents such attacks.
Es sind punktuell wirkende Kühlelemente bekannt, z. B. zylindrische oder ovale Kühlrohre. Es zählen sogenannte Kühlkästen oder Kühlplatten ebenso zum Stand der Technik, wie flächendeckende Kühlelemente, sogenannte Staves, die aus verschiedenen metallischen Werkstoffen, vorzugsweise Stahl, Grauguss und Kupfer bestehen. Auch sind Kombinationen aus punktuellen und flächendeckenden Kühlelementen bekannt.There are selectively acting cooling elements known, for. B. cylindrical or oval cooling tubes. There are so-called cooling boxes or cooling plates as well as the state of the art, such as area-covering cooling elements, so-called staves, which consist of various metallic materials, preferably steel, gray cast iron and copper. Also, combinations of punctual and area-covering cooling elements are known.
Zum Schutz der Kühlelementoberflächen sind Schutzschichten vorgesehen. Diese dienen als Verschleiß- bzw. Anfahrschutz. Sie bestehen aus feuerfesten, ungeformten und geformten keramischen Materialien in unterschiedlichen Dicken bis circa 250 mm.Protective layers are provided to protect the cooling element surfaces. These serve as wear and collision protection. They are made of refractory, unshaped and shaped ceramic materials in different thicknesses up to approx. 250 mm.
Ferner sind Einsätze in Aufnahmen, die auf der dem Ofeninneren zugewandten Heißseite der Kühlplatte angeordnet sind, bekannt. Die Aufnahmen sind zumeist Nuten mit einer Hinterschneidung. In der Regel sind es schwalbenschwanzähnliche Nuten, die sowohl ungeformte als auch geformte, feuerfeste Werkstoffe, Grafit, Stahl, Stahlguss oder Graugussarten aufnehmen.Further, inserts in receptacles, which are arranged on the furnace interior facing the hot side of the cooling plate, known. The shots are mostly grooves with an undercut. As a rule, they are dovetail-like grooves which accommodate both unshaped and shaped refractory materials, graphite, steel, cast steel or gray cast iron.
Bei metallurgischen Prozessen besteht ein hoher Kostendruck bedingt durch wechselnde Rohstoffqualitäten und somit den Bedarf an flexiblen, prozess- und verfahrenstechnischen Betriebsweisen der metallurgischen Öfen, um zu wettbewerbsfähigen Gestehungspreisen pro Tonne erschmolzenen Roheisens zu kommen. Daher werden zukünftig Schachtöfen mit weiter steigenden spezifischen Leistungen einerseits, und/oder abnehmender Erz,- Koks- und Möllerqualität andererseits, betrieben. Diese Betriebsbedingungen sind nicht förderlich für die bisher bekannten Kühlelemente, insbesondere nicht für die flächendeckend eingesetzten ungeschützten Staves aus Kupfer im kohäsiven Bereich von Schachtöfen, denn sie werden verstärktem Verschleiß ausgesetzt.In metallurgical processes there is a high cost pressure due to changing raw material qualities and thus the need for flexible, process and procedural operations of the metallurgical furnaces, in order to come to competitive production prices per ton of molten pig iron. Therefore, in the future shaft furnaces with further increasing specific performances on the one hand, and / or decreasing ore, - coke and Möller quality on the other hand, operated. These operating conditions are not conducive to the previously known cooling elements, especially not for the blanket used unprotected copper staves in the cohesive range of shaft furnaces, because they are exposed to increased wear.
Stark mittengängige Betriebsweisen eines Hochofens zur Erzielung höherer spezifischer Leistungen führen beispielsweise zu Temperaturdefiziten an der inneren Hochofenperipherie, d. h. an den Kühlelementen aus Kupfer. Dies führt zum Vordringen von teilweise unreduzierten Erzen und Möllerstoffen an die Wand des Schachtofens bis in den kohäsiven Bereich z. B. von Hochöfen. Damit geht eine signifikante Steigerung des Verschleißes einher, bedingt durch Abrieb an den Kühlelementen.Strongly center-running operations of a blast furnace to achieve higher specific performance, for example, lead to temperature deficiencies at the inner blast furnace periphery, d. H. on the cooling elements made of copper. This leads to the penetration of partially unreduced ores and Möllerstoffen on the wall of the shaft furnace into the cohesive area z. B. blast furnaces. This is accompanied by a significant increase in wear due to abrasion on the cooling elements.
Die eigentliche Aufgabe der Kühlelemente, nämlich das Anfrieren einer Verschleißschutzschicht durch hohe Wärmeleitfähigkeit von > 300W/mK, ist bei teilweise unreduzierten Möllerstoffen an der Kühlelement-Heißseite im Bereich der kohäsiven Zone eines Hochofens nicht mehr möglich. Aufgrund der nur geringen Abriebfestigkeit von gegossenen oder gewalzten Kühlelementen aus Kupfer kann es bereits früh zu einem voreilenden Verschleiß der Kühlplatten kommen, mit der Folge, dass kühlmittelführende Kanäle Leckagen erleiden.The actual task of the cooling elements, namely the freezing of a wear protection layer by high thermal conductivity of> 300W / mK, is no longer possible with partially unreduced Möllerstoffen on the cooling element hot side in the cohesive zone of a blast furnace. Due to the low abrasion resistance of cast or rolled copper cooling elements, it can Early lead to premature wear of the cooling plates, with the result that coolant-carrying channels suffer leaks.
Bemühungen durch Variation der Einsätze in den Aufnahmen von Kühlelementen, sowohl in der Geometrie als auch in der Werkstoffwahl, sind bisher erfolglos geblieben. Beispielsweise wurden Einsätze aus Grafit, Stahl, Stahl- und Grauguss oder feuerfesten, grobkeramisch amorphen, ungeformten und geformten Erzeugnissen der unterschiedlichen Rohstoffe verwendet.Efforts by varying the use in the images of cooling elements, both in geometry and in the choice of materials, have so far been unsuccessful. For example, inserts of graphite, steel, steel and gray cast iron or refractory, coarse ceramic amorphous, unshaped and shaped products of different raw materials were used.
All diese Werkstoffe haben gegenüber Kupfer eine vergleichsweise geringe Wärmeleitfähigkeit und sind deshalb nicht in der Lage, eine Schutzschicht an der Oberfläche des Kühlelements anzufrieren. Eine Steigerung der Abriebfestigkeit durch verschiedene Einsätze in den Aufnahmen der Kühlplatte oder eine Veränderung der Beschichtung an den Kühlelementoberflächen für sich genommen hat sich als nicht zielführend herausgestellt. Speziell im unteren Bereich der kohäsiven Zone eines Schachtofens, der sogenannten Metallisierungszone, wo teilweise sehr hohe Prozess- und Betriebstemperaturen sowie hohe Wärmeströme mit überlagerten Temperatur- und Wärmestromwechsel herrschen, konnte die Abriebfestigkeit nicht hinreichend gesteigert werden.All these materials have a comparatively low thermal conductivity compared to copper and are therefore unable to freeze a protective layer on the surface of the cooling element. An increase in the abrasion resistance by various uses in the recordings of the cooling plate or a change in the coating on the cooling element surfaces taken alone has proven to be ineffective. Especially in the lower part of the cohesive zone of a shaft furnace, the so-called metallization zone, where in some cases very high process and operating temperatures and high heat flows with superimposed temperature and heat flow changes, the abrasion resistance could not be increased sufficiently.
Zum Stand der Technik ist auf die
Aus der
Zur Ofeninnenseite hin ist an dem feuerfesten Material ein weiterer feuerfester Werkstoff in nutförmigen Ausnehmungen angeordnet. Der Werkstoff kann Siliziumkarbid sein.Towards the inside of the furnace, a further refractory material is arranged in groove-shaped recesses on the refractory material. The material may be silicon carbide.
Die
Aus
Aus der
Hiervon ausgehend liegt der Erfindung die Aufgabe zugrunde ein Kühlelement aufzuzeigen, welches die Fähigkeit besitzt, Schutzschichten anzufrieren und zu erhalten und gleichzeitig eine erhöhte Abriebfestigkeit besitzt.Proceeding from this, the object of the invention is to provide a cooling element which has the ability to freeze and to obtain protective layers and at the same time has an increased abrasion resistance.
Diese Aufgabe ist bei einem Kühlelement mit den Merkmalen des Patentanspruchs 1 gelöst.This object is achieved with a cooling element having the features of patent claim 1.
Vorteilhafte Weiterbildungen der Erfindung sind Gegenstand der Unteransprüche.Advantageous developments of the invention are the subject of the dependent claims.
Das erfindungsgemäße Kühlelement zeichnet sich dadurch aus, dass es wenigstens ein Profilbauteil umfasst, das in die Aufnahmen an der Heißseite der Kühlplatte form-, kraftschlüssig oder stoffschlüssig eingesetzt ist. Ein Profilbauteil besteht zumindest teilweise aus einer Hochleistungskeramik auf Basis nicht-oxidkeramischer Werkstoffe.The cooling element according to the invention is characterized in that it comprises at least one profile component which is inserted into the receptacles on the hot side of the cooling plate in a positive, non-positive or cohesive manner. A profile component exists at least partly from a high-performance ceramic based on non-oxide-ceramic materials.
Die sogenannten hochleistungskeramischen Werkstoffe im Sinne der Erfindung sind Werkstoffe gemäß der Norm DIN ENV 12212 (wie z. B. Silizium infiltriertes, reaktionsgebundenes Siliziumcarbid, Kürzel SBSiC). Mit diesen Werkstoffen ist es möglich, die vorgenannte Aufgabe zu lösen. Insbesondere ist es möglich, dass der Betreiber eines metallurgischen Ofens, insbesondere eines Hochofens, nicht gezwungen wird, bewährte Betriebsweisen, z. B. mittengängige Fahrweisen mit höheren spezifischen Roheisenerzeugungsraten, zugunsten von höheren Standzeiten der Kühlelemente aufzugeben bzw. zu verändern.The so-called high-performance ceramic materials in the context of the invention are materials according to the standard DIN ENV 12212 (such as, for example, silicon-infiltrated, reaction-bonded silicon carbide, abbreviation SBSiC). With these materials, it is possible to solve the above problem. In particular, it is possible that the operator of a metallurgical furnace, in particular a blast furnace, is not forced, proven modes of operation, for. B. middle-rate driving with higher specific pig iron production rates, in favor of longer life of the cooling elements give up or change.
Ein weiterer Vorteil ist, dass die Kühlelemente in ihrem grundsätzlichen Aufbau ebenfalls nicht verändert werden müssen. Es kommen vielmehr neuartige Profilbauteile aus zumindest teilweise, insbesondere außenseitig, hochleistungskeramischen Werkstoffen zum Einsatz. Diese Werkstoffe können im Stranggussverfahren hergestellt werden. Vorzugsweise besitzen sie eine Wärmeleitzahl von mehr als 120 W/mK. Die Wärmeleitzahl liegt insbesondere in einem Bereich von 120 bis 150 W/mk. Zudem zeichnen sie sich durch hohe Feuerfestigkeit bis 1550° C aus. Gleichzeitig sind sie extrem temperaturwechselbeständig. Die Abriebfestigkeit liegt bevorzugt in einem Bereich < 0,5 cm3 (ASTM C 704).Another advantage is that the cooling elements in their basic structure also need not be changed. Rather, novel profile components from at least partially, in particular on the outside, high-performance ceramic materials are used. These materials can be produced by continuous casting. Preferably, they have a thermal conductivity of more than 120 W / mK. The thermal conductivity is in particular in a range of 120 to 150 W / mk. In addition, they are characterized by high fire resistance up to 1550 ° C. At the same time they are extremely temperature change resistant. The abrasion resistance is preferably in a range <0.5 cm 3 (ASTM C 704).
Die Summe dieser Haupteigenschaften der Hochleistungskeramik ist erforderlich, um Kühlelemente aus Kupfer, insbesondere im Bereich der kohäsiven Zone von Schachtöfen, beispielsweise von Hochöfen, einerseits unempfindlich gegen abrasiven Verschleiß zu machen und andererseits, um die Fähigkeit zu erhalten, natürliche Schutzschichten als Selbstschutz aufgrund der hohen Wärmeleitzahlen anzufrieren.The sum of these main characteristics of high performance ceramics is required to render copper cooling elements insensitive to abrasive wear, particularly in the cohesive zone of shaft furnaces such as blast furnaces, and to provide natural protective layers for self-protection due to the high levels of resistance Freeze on Wärmeleitzahlen.
Die besagten Profilbauteile aus zumindest teilweise hochleistungskeramischen Werkstoffen können nicht nur bei Kühlelementen aus gewalzten Werkstoffen, sondern auch bei gegossenen Kühlelementen zum Einsatz kommen.The said profile components made of at least partially high-performance ceramic materials can be used not only in cooling elements made of rolled materials, but also in cast cooling elements.
Die hochleistungskeramischen Werkstoffe gehören zur Gruppe der nichtoxidkeramischen Werkstoffe auf SiC-Basis.The high-performance ceramic materials belong to the group of non-oxide-ceramic materials based on SiC.
Bei den Profilbauteilen kann es sich um Voll- oder offene Profile handeln.The profile components can be full or open profiles.
Vorzugsweise handelt es sich um Hohlprofile. Ein Hohlprofil im Sinne der Erfindung ist insbesondere ein umfangsseitig geschlossenes Hohlprofil.Preferably, it is hollow profiles. A hollow profile according to the invention is in particular a circumferentially closed hollow profile.
Derartige Hohlprofile lassen sich im Stranggussverfahren einfach und dabei auch materialsparend herstellen. Es ist daher möglich, Hohlprofile zu verwenden, die innenseitig zusätzlich mit einem feuerfesten Werkstoff versehen sind. Bei dem feuerfesten Werkstoff handelt es sich insbesondere um eine selbstfließende, amorph-keramische, ungeformte feuerfeste SiC-Masse, insbesondere der zementarmen Gruppe, sogenannte LCC-Betone (LCC = low cement castables).Such hollow profiles can be produced easily in a continuous casting process and also save material. It is therefore possible to use hollow profiles, which are additionally provided on the inside with a refractory material. The refractory material is in particular a self-flowing, amorphous-ceramic, unshaped refractory SiC material, in particular the low-cement group, so-called LCC concretes (LCC = low cement castables).
Die Masse ist ebenfalls verschleißresistent und als selbstfließender Werkstoff leicht verarbeitbar, sodass Hohlräume innerhalb des Profilbauteils vollständig ausgegossen bzw. gefüllt werden können. Die Masse wird nach dem Vergießen ausgehärtet.The mass is also resistant to wear and easily processed as a self-fluxing material, so that cavities within the profile component can be completely poured or filled. The mass is cured after casting.
Im Rahmen der Erfindung ist es aber auch möglich, mehrere Profile ineinandergeschachtelt anzuordnen. Sollte das äußere Hohlprofil beschädigt werden, tritt der verschleißfeste feuerfeste Werkstoff in Kontakt mit dem Inneren des Hochofens. Ein weiteres Profil innenseitig des äußeren Hohlprofils kann hier unterstützend wirken. Es kann die positiven Materialeigenschaften des äußeren Hohlprofils besitzen und insbesondere vor abrasivem Verschleiß schützen, aber gleichzeitig vorzugsweise die sehr hohe Wärmeleitzahl und besagte Feuerfestigkeit besitzen. In diesem Sinne können mehrere Profile ineinander geschachtelt angeordnet sein. Hierbei muss es sich nicht bei allen Profilen um Hohlprofile handeln. Denkbar ist aber, dass alle Profile, die ineinandergeschachtelt angeordnet sind, in ihrer Querschnittsfläche kongruent ausgebildet sind. Innere Profile können bevorzugt aus demselben Werkstoff hergestellt sein, wie das äußere Hohlprofil.In the context of the invention, it is also possible to arrange several profiles nested. Should the outer hollow section be damaged, the wear-resistant refractory material will come into contact with the interior of the blast furnace. Another profile inside the outer hollow profile can act here supportive. It may have the positive material properties of the outer hollow profile and in particular protect against abrasive wear, but at the same time preferably have the very high thermal conductivity and said refractoriness. In this sense, several profiles can be arranged nested. This does not have to be hollow profiles for all profiles. It is conceivable, however, that all profiles which are arranged nested, are formed in their cross-sectional area congruent. Inner profiles may preferably be made of the same material as the outer hollow profile.
Selbstverständlich ist es möglich, dass es sich bei dem inneren Profil auch um ein Bauteil ohne Hohlstruktur handelt. Eine Hohlstruktur im Sinne der Erfindung bezieht sich auf eine umfangsseitig offene oder geschlossene Kontur. Selbstverständlich können auch U-förmig, Z-förmig, S-förmig oder in anderer Art und Weise mehrarmige Profile vorgesehen sein. Derartige, mit Armen versehene Profile können auch mit einem Hohlprofil kombiniert werden, beispielsweise indem ein kreisförmiger oder mehreckiger Kern als Hohlprofil ausgebildet ist, an den außenseitig quasi radial abstehende Arme angeordnet sind. Die Arme erstrecken sich dann in Richtung zu dem äußeren Hohlprofil. Auch die umgekehrte Anordnung ist denkbar, nämlich das Arme vom äußeren Hohlprofil zum Inneren des Hohlprofils ragen. Arme im Sinne der Erfindung sind Stege oder durchgehende Vorsprünge, wie sie mit dem Stranggussverfahren leicht hergestellt werden können. Die Wanddicke der Profile oder Hohlprofile kann über den Umfang eines Profils stark variieren. Die Erfindung ist mithin nicht auf eine bestimmte Profilgeomtrie beschränkt. Maßgeblich ist, dass das Profilbauteil insgesamt eine sehr hohe Wärmeleitzahl besitzt und vor abrasivem Verschleiß schützt.Of course, it is possible that the inner profile is also a component without a hollow structure. A hollow structure according to the invention refers to a circumferentially open or closed contour. Of course can also be U-shaped, Z-shaped, S-shaped or provided in other ways multi-armed profiles. Such arms provided with arms can also be combined with a hollow profile, for example by a circular or polygonal core is designed as a hollow profile, are arranged on the outside virtually quasi radially projecting arms. The arms then extend in the direction of the outer hollow profile. The reverse arrangement is conceivable, namely the arms protrude from the outer hollow profile to the interior of the hollow profile. Arms according to the invention are webs or continuous projections, as they can be easily produced by the continuous casting process. The wall thickness of the profiles or hollow profiles can vary widely over the circumference of a profile. The invention is therefore not limited to a particular profile geometry. Decisive is that the profile component has a total of a very high thermal conductivity and protects against abrasive wear.
Wenn mehrere ineinandergeschachtelte Profile vorhanden sind, ist vorgesehen, dass die Zwischenräume zwischen den Profilen und dem Hohlprofil durch einen feuerfesten Werkstoff gefüllt sind, so dass der gesamte von dem äußeren Hohlprofil umgebende Innenraum ausgefüllt ist.If a plurality of nested profiles are present, it is provided that the spaces between the profiles and the hollow profile are filled by a refractory material, so that the entire surrounding of the outer hollow profile interior is filled.
Auch ein Spalt zwischen der Aufnahme und dem Profilbauteil kann mit dem feuerfesten Werkstoff gefüllt sein. Hierdurch wird der Wärmeübergang zwischen dem Profilbauteil und der Aufnahme zusätzlich verbessert.Also, a gap between the receptacle and the profile component may be filled with the refractory material. As a result, the heat transfer between the profile component and the recording is additionally improved.
Der feuerfeste Werkstoff in oder zwischen den Profilen ist insbesondere ein nicht-oxidkeramischer Werkstoff. Wie vorstehend beschrieben handelt es sich bei den feuerfesten Werkstoffen zum Ausfüllen von Spalten und Zwischenräumen um einen selbstfließenden, also gießfähigen, amorphkeramischen, ungeformten, feuerfesten SiC-Werkstoff, vorzugsweise der Gruppe LCC (low cement castable). Durch diesen Werkstoff werden die verschiedenen Profile miteinander verbunden und verankert.The refractory material in or between the profiles is in particular a non-oxide ceramic material. As described above, the refractory materials for filling gaps and spaces are a self-flowing, that is castable, amorphous ceramic, unshaped, refractory SiC material, preferably the group LCC (low cement castable). Through this material, the various profiles are connected and anchored.
Der feuerfeste, ungeformte Werkstoff kann auch aus einem Gemisch von recycelter Hochleistungskeramik, insbesondere RBSiC-Hochleistungskeramik und einer feuerfesten, nicht oxidkeramischen SiC-Masse bestehen, die insbesondere zementarm ist (Gruppe LLC).The refractory, unshaped material can also consist of a mixture of recycled high performance ceramics, in particular RBSiC high performance ceramics and a refractory, non-oxide ceramic SiC mass which is particularly low in cements (Group LLC).
Dahingegen besteht wenigstens eines der Profile vorzugsweise aus einem feuerfesten Werkstoff der Gruppe HA65. Dieser Werkstoff ist beispielsweise ein hochtonerdehaltiger, feuerfester Werkstoff mit mindestens 65 % Al2O3-Gehalt.In contrast, at least one of the profiles preferably consists of a refractory material of group HA65. This material is for example a high alumina, refractory material with at least 65% Al2O3 content.
Das Profilbauteil, das mit der Aufnahme der Kühlplatte in Kontakt kommt, ist vorzugsweise trapezförmig im Querschnitt. Es kann dabei ein Stück aus dem Kühlelement vorstehen. Das äußere Profilbauteil kann in seinem aus der Aufnahme der Kühlplatte vorstehenden Bereich eine Hinterschneidung besitzen. Diese Hinterschneidung kann dazu dienen, eine formschlüssige Verankerung einer feuerfesten Verschleißschutzschicht zu schaffen. Diese kann werkseitig aufgetragen werden oder sich auch im laufenden Betrieb bilden, so dass auch für sich bildende, angefrorene Verschleißschutzschichten eine Verankerung bereitgestellt wird.The profile component, which comes into contact with the receptacle of the cooling plate, is preferably trapezoidal in cross section. It may protrude a piece from the cooling element. The outer profile component may have an undercut in its region protruding from the receptacle of the cooling plate. This undercut can serve to provide a positive anchoring of a refractory wear protection layer. This can be applied at the factory or also form during operation, so that even for forming, frozen wear protection layers anchoring is provided.
Zusätzlich können in den Aufnahmen abwechselnd andere Werkstoffe eingesetzt werden, wie beispielsweise vollkeramische Einsätze. Diese können abwechselnd mit den erfindungsgemäßen Profilbauteilen verwendet werden, wobei nicht zwingend die gleiche Subfolge von abwechselnden Profilbauteilen über das gesamte Kühlelement eingehalten werden muss. Die Subfolgen von Profilbauteilen und keramischen Einsätzen können variieren.In addition, alternately other materials can be used in the recordings, such as full ceramic inserts. These can be used alternately with the profile components according to the invention, wherein it is not absolutely necessary to observe the same subsequence of alternating profile components over the entire cooling element. The subsequences of profile components and ceramic inserts may vary.
Die Erfindung wird nachfolgend anhand von in den Zeichnungen dargestellten Ausführungsbeispielen näher erläutert. Es zeigen:
- Figur 1
- einen Längsschnitt durch ein Kühlelement in Form eines Kupferstaves mit teilweise eingesetzten Profilbauteilen;
Figur 2- einen Längsschnitt durch eine weitere Ausführungsform eines Kühlelements in Form eines Gussstaves mit teilweise eingesetzten Profilbauteilen;
- Figur 3
- ein Profilbauteil im Querschnitt;
Figur 4- eine weitere Ausführungsform eines Profilbauteils im Querschnitt;
Figur 5- eine weitere Ausführungsform eines Profilbauteils im Querschnitt;
Figur 6- eine weitere Ausführungsform eines Profilbauteils im Querschnitt;
Figur 7- eine weitere Ausführungsform eines Profilbauteils im Querschnitt;
Figur 8- eine weitere Ausführungsform eines Profilbauteils im Querschnitt;
Figur 9- einen Teilschnitt durch ein Kühlelement einer weiteren Ausführungsform mit verankerter Verschleißschutzschicht;
Figur 10- einen weiteren Teilschnitt durch ein Kühlelement mit verankerter Verschleißschutzschicht;
Figur 11- einen Teilschnitt durch eine weitere Ausführungsform eines Kühlelements mit eingesetzten Profilbauteilen;
Figur 12- einen Teilschnitt durch eine weitere Ausführungsform eines Kühlelements mit eingesetzten Profilbauteilen und Befestigungselementen und
Figur 13- einen Teilschnitt durch ein Kühlelement mit einem offenen Profil eines Profilbauteils.
- FIG. 1
- a longitudinal section through a cooling element in the form of a copper stator with partially inserted profile components;
- FIG. 2
- a longitudinal section through a further embodiment of a cooling element in the form of a cast-iron with partially inserted profile components;
- FIG. 3
- a profile component in cross section;
- FIG. 4
- a further embodiment of a profile component in cross section;
- FIG. 5
- a further embodiment of a profile component in cross section;
- FIG. 6
- a further embodiment of a profile component in cross section;
- FIG. 7
- a further embodiment of a profile component in cross section;
- FIG. 8
- a further embodiment of a profile component in cross section;
- FIG. 9
- a partial section through a cooling element of another embodiment with anchored wear protection layer;
- FIG. 10
- a further partial section through a cooling element with anchored wear protection layer;
- FIG. 11
- a partial section through a further embodiment of a cooling element with inserted profile components;
- FIG. 12
- a partial section through a further embodiment of a cooling element with inserted profile components and fasteners and
- FIG. 13
- a partial section through a cooling element with an open profile of a profile component.
Auf der dem ofeninneren zugewandten Heißseite, das heißt in der Bildebene rechts, befinden sich auf der Kühlplatte 3a nutenförmige Aufnahmen 8, die jeweils von Stegen 9 begrenzt werden. Bei diesem Ausführungsbeispiel verlaufen die nutenförmigen Aufnahmen 8 horizontal. Die nutenförmigen Aufnahmen 8 besitzen vorzugsweise einen schwalbenschwanzförmigen Querschnitt.On the inside of the furnace facing hot side, that is in the image plane right, are located on the
Die nutenförmigen Aufnahmen 8 dienen zur Aufnahme von Profilbauteilen 10a. Die Profilbauteile 10a sind im Stranggussverfahren hergestellt. Sie bestehen aus einer Hochleistungskeramik. Sie sind in ihrem Querschnitt an die Kontur der Aufnahme 8 angepasst und sind formschlüssig in der Aufnahme 8 gehalten. Die Profilbauteile 10a stehen ein kleines Stück über die Heißseite der Stege 9 vor, so dass die gegenüber den Profilbauteilen 10a zurückversetzte Oberfläche 11 der Kühlplatte 3a vor abrasivem Verschleiß geschützt wird.The groove-shaped
Das Besondere an den Kühlelementen 1 a und 1 b der
Das Profilelement 10a besteht mithin aus zwei verschiedenen Werkstoffen. Das im Stranggussverfahren gefertigte Hohlprofil 12 aus hochleistungskeramischen Werkstoffen zeichnet sich durch extrem hohe Abriebfestigkeit und sehr hohe Wärmeleitzahlen von bis zu 150W/mK und zudem durch extrem hohe Feuerfestigkeiten bis 1550° C sowie hohe Temperaturwechselbeständigkeit aus. Es besteht aus einem hochleistungskeramischen Werkstoff, beispielsweise siliziuminfiltriertes, rekristallisiertes Siliziumnitrid.The
Der feuerfeste Werkstoff 13 besteht aus einem im Verarbeitungszustand selbstfließenden, amorph-keramischen, ungeformten, feuerfesten Werkstoff. Diese SiC-Masse zählt zur Gruppe LCC (low cement castable). Dieser feuerfeste Werkstoff 13 kann auch genutzt werden, um weitere Profile, die innerhalb des äußeren Hohlprofils 12 angeordnet sind, zu verankern.The
Die Ausführungsform der
Die Ausführungsform der
Selbstverständlich lassen sich auch alle anderen der vorstehend beschriebenen Profilbauteile auf diese Art und Weise zusätzlich an der Kühlplatte verankern, so dass eine kraftschlüssige, formschlüssige und auch stoffschlüssige Verankerung mit dem Kühlelement möglich ist. Alternativ kann jede der Verankerungsformen einzeln realisiert sein.Of course, all other of the profile components described above can also be anchored in this way in addition to the cooling plate, so that a frictional, positive and cohesive anchoring to the cooling element is possible. Alternatively, each of the anchoring forms can be realized individually.
- 1a -1a -
- Kühlelementcooling element
- 1b -1b -
- Kühlelementcooling element
- 1c -1c -
- Kühlelementcooling element
- 1d -1d -
- Kühlelementcooling element
- 1e -1e -
- Kühlelementcooling element
- 1f -1f -
- Kühlelementcooling element
- 2 -2 -
- Panzertank
- 3a -3a -
- Kühlplattecooling plate
- 3b -3b -
- Kühlplattecooling plate
- 3c -3c -
- Kühlplattecooling plate
- 3d -3d -
- Kühlplattecooling plate
- 3e -3e -
- Kühlplattecooling plate
- 3f -3f -
- Kühlplattecooling plate
- 4 -4 -
- KühlmittelkanalCoolant channel
- 5 -5 -
- KühlmittelanschlussCoolant connection
- 6 -6 -
- KühlmittelanschlussCoolant connection
- 7 -7 -
- Befestigungselementfastener
- 8 -8th -
- nutförmige Aufnahmegroove-shaped recording
- 9 -9 -
- Stegweb
- 10a -10a -
- Profilbauteilprofile component
- 10b -10b -
- Profilbauteilprofile component
- 10c -10c -
- Profilbauteilprofile component
- 10d -10d -
- Profilbauteilprofile component
- 10e -10e -
- Profilbauteilprofile component
- 10f -10f -
- Profilbauteilprofile component
- 10g -10g -
- Profilbauteilprofile component
- 10h -10h -
- Profilbauteilprofile component
- 10i -10i -
- Profilbauteilprofile component
- 10j -10y -
- Profilbauteilprofile component
- 11 -11 -
- Oberflächesurface
- 12 -12 -
- geschlossenes Hohlprofilclosed hollow profile
- 13 -13 -
- feuerfester Werkstoffrefractory material
- 14 -14 -
- Profilprofile
- 15 -15 -
- Armpoor
- 16 -16 -
- Profilprofile
- 17 -17 -
- Armpoor
- 18 -18 -
- Profilprofile
- 19 -19 -
- Profilprofile
- 20 -20 -
- Profilprofile
- 21 -21 -
- VerschleißschutzschichtWear protection layer
- 22 -22 -
- Profilbauteilprofile component
- 23 -23 -
- Befestigungselementfastener
- 24 -24 -
- keramischer Klebewerkstoffceramic adhesive material
Claims (19)
- Cooling element for metallurgical furnaces, having a metallurgical cooling plate (3a - f) having coolant channels (4) running in the interior, to which fire-resistant profile components (10a - j, 22) are fastened, which catch in receivers (8) which are arranged on the hot side of the cooling plate (3a - f) facing towards the interior of the furnace, characterised in that at least one profile component (10a - j) consists at least partially of a high-performance ceramic based on non-oxide ceramic materials.
- Cooling element according to claim 1, characterised in that the high-performance ceramic has a thermal conductivity of at least 120 W/mK to freeze on a protective layer and has a fire resistance up to 1550°C.
- Cooling element according to claim 2, characterised in that the thermal conductivity ranges from 120 to 150 W/mK.
- Cooling element according to any one of claims 1 or 3, characterised in that at least one profile component (10a - i) comprises at least one hollow profile (12).
- Cooling element according to claim 4, characterised in that the hollow profile (12) consists of the abrasion-resistant, highly thermally conductive, high-performance ceramic.
- Cooling element according to claim 4 or 5, characterised in that a fire-resistant material (13) is arranged within the hollow profile (12).
- Cooling element according to any one of claims 4 or 5, characterised in that several profiles (14, 16, 18 - 20) and hollow profiles (12) are arranged nested one inside the other.
- Cooling element according to claim 7, characterised in that the profiles (14, 16, 18 - 20) consist of the abrasion-resistant, highly thermally conductive, high-performance ceramic.
- Cooling element according to claim 6 or 7, characterised in that at least one of the inner profiles (14, 16, 18, 19) is a hollow profile.
- Cooling element according to any one of claims 7 to 9, characterised in that at least one of the profiles (14, 16, 20) has arms (15, 17) which extend from the wall of the one profile (14, 16, 20) in the direction of the wall of another profile (14, 16, 20) or hollow profile (12).
- Cooling element according to any one of claims 7 to 10, characterised in that a fire-resistant material (13) is arranged in the intermediate spaces between profiles (12, 14, 16, 18 - 20) which are nested one inside the other, such that the entire interior surrounded by the outer hollow profile (12) is filled.
- Cooling element according to any one of claims 6 to 11, characterised in that the fire-resistant material (13) in or between the profiles (14, 16, 18 - 20) and the hollow profile (12) is a non-oxide ceramic material.
- Cooling element according to any one of claims 1 to 12, characterised in that a gap between the groove-shaped receiver (8) and the profile component (10i, j) is filled with a fire-resistant ceramic adhesive (24).
- Cooling element according to any one of claims 1 to 13, characterised in that the profile component (10a - -j) has a trapezoidal cross-section.
- Cooling element according to one of claims 1 to 14, characterised in that the profile component (10i) has an undercut in its region protruding from the groove-shaped receiver (8) of the cooling plate (3c), for positive anchoring of a fire-resistant wear protection layer (21).
- Cooling element according to any one of claims 1 to 15, characterised in that profile components (10a - i) with hollow profiles and the full-ceramic profile components (22) are arranged alternately in the groove-shaped receivers (8).
- Cooling element according to any one of claims 1 to 16, characterised in that the profile components (10i) are anchored positively to the cooling plate (3f) via additional fastening elements (23).
- Cooling element according to any one of claims 6 to 17, characterised in that the fire-resistant, unformed material (13) consists of a mixture of recycled RBSiC high-performance ceramic and a fire-resistant, non-oxide ceramic SiC compound.
- Cooling element according to any one of claims 1 to 18, characterised in that the high-performance ceramic has an abrasion resistance according to ASTM C 704 of <0.5cm3.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP12007725.0A EP2733451B1 (en) | 2012-11-15 | 2012-11-15 | Cooling element for metallurgical furnaces |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP12007725.0A EP2733451B1 (en) | 2012-11-15 | 2012-11-15 | Cooling element for metallurgical furnaces |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2733451A1 EP2733451A1 (en) | 2014-05-21 |
EP2733451B1 true EP2733451B1 (en) | 2017-02-01 |
Family
ID=47189691
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12007725.0A Active EP2733451B1 (en) | 2012-11-15 | 2012-11-15 | Cooling element for metallurgical furnaces |
Country Status (1)
Country | Link |
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EP (1) | EP2733451B1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102014220575A1 (en) * | 2014-10-10 | 2015-10-29 | Siemens Vai Metals Technologies Gmbh | Refractory component for lining a metallurgical vessel |
EP3417225B1 (en) | 2016-02-18 | 2023-11-01 | Hatch Ltd. | Wear resistant composite material and method of manufacturing a cooling element |
DE102016107284A1 (en) | 2016-04-20 | 2017-10-26 | Kme Germany Gmbh & Co. Kg | Cooling plate for a cooling element for metallurgical furnaces |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
LU88629A1 (en) * | 1994-07-18 | 1995-10-02 | Centre Rech Metallurgique | Protective lining in retractable bricks for an industrial oven cooling box |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2433164A1 (en) * | 1978-08-08 | 1980-03-07 | Produits Refractaires | BLOCKS BASED ON ELECTRO-MELT REFRACTIVE OXIDES ARMED OF A MEMBER IN A MATERIAL OF HIGH THERMAL CONDUCTIVITY |
NL8700293A (en) * | 1987-02-09 | 1988-09-01 | Hoogovens Groep Bv | Blast furnace jacket cooling duct - has U-shaped tube enclosed by graphite blocks for air flow |
US6404799B1 (en) * | 1999-02-03 | 2002-06-11 | Nippon Steel Corporation | Water-cooling panel for furnace wall and furnace cover of arc furnace |
DE102010018648A1 (en) * | 2010-04-28 | 2011-11-03 | Saint-Gobain Industriekeramik Düsseldorf Gmbh | Corrosion protection body and protection system for a furnace inner wall |
-
2012
- 2012-11-15 EP EP12007725.0A patent/EP2733451B1/en active Active
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
LU88629A1 (en) * | 1994-07-18 | 1995-10-02 | Centre Rech Metallurgique | Protective lining in retractable bricks for an industrial oven cooling box |
Also Published As
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EP2733451A1 (en) | 2014-05-21 |
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