EP2725659A1 - Coaxial cable socket - Google Patents
Coaxial cable socket Download PDFInfo
- Publication number
- EP2725659A1 EP2725659A1 EP13181362.8A EP13181362A EP2725659A1 EP 2725659 A1 EP2725659 A1 EP 2725659A1 EP 13181362 A EP13181362 A EP 13181362A EP 2725659 A1 EP2725659 A1 EP 2725659A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- inner conductor
- bore
- coaxial cable
- connector
- cable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 239000004020 conductor Substances 0.000 claims abstract description 132
- 229910000679 solder Inorganic materials 0.000 claims abstract description 73
- 238000000034 method Methods 0.000 claims abstract description 14
- 238000010438 heat treatment Methods 0.000 claims description 5
- 230000004323 axial length Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 239000011810 insulating material Substances 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 2
- 230000004907 flux Effects 0.000 description 4
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000009736 wetting Methods 0.000 description 2
- 240000000731 Fagus sylvatica Species 0.000 description 1
- 235000010099 Fagus sylvatica Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 239000006228 supernatant Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/02—Soldered or welded connections
- H01R4/023—Soldered or welded connections between cables or wires and terminals
- H01R4/024—Soldered or welded connections between cables or wires and terminals comprising preapplied solder
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0235—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for applying solder
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/38—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts
- H01R24/40—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency
- H01R24/42—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency comprising impedance matching means or electrical components, e.g. filters or switches
- H01R24/44—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency comprising impedance matching means or electrical components, e.g. filters or switches comprising impedance matching means
Definitions
- the invention relates to a Koaxialkulbuchse with a connector housing and a connector inner conductor according to the preamble of patent claim 1 and a method for producing a solder joint of the inner conductor of a coaxial cable with the connector inner conductor of the coaxial cable socket.
- a generic coaxial cable jack is from the EP 1 313 170 B1 known, the connector housing on the cable side has a recess for receiving and contacting the end of the outer conductor of a coaxial cable and the plug side has a recess with an insulating support which receives a connector inner conductor.
- This connector inner conductor is cable-side formed with an axial bore for insertion of the end of the inner conductor of the coaxial cable and at the same time receives a solder deposit. To produce a solder joint between the inner conductor of the coaxial cable and the connector inner conductor, it is previously necessary that in the inner conductor receiving bore of the connector inner conductor of this Lotdepot must be introduced. This leads to a complex so time-consuming assembly process.
- solder deposit must be introduced as a solder preform, which is previously prepared as a separate component.
- the invention has the object of developing the aforementioned coaxial cable socket such that the disadvantages occurring in the prior art are largely avoided and at the same time a simple structural design with a low Assembly complexity is ensured with regard to the introduction of the solder depot.
- Such a Koaxialkulbuchse which includes a connector housing having a cable-side bore for receiving the end of the outer conductor of a coaxial cable and a plug-side bore for receiving a Isolierstoff matter, further comprising a connector inner conductor with a cable-side bore for receiving the inner conductor of the coaxial cable, which received from an inner conductor bore of the Isolierstoff matter is, and the cable-side bore of the connector housing with the plug-side bore connecting through hole comprises, characterized in that the bore wall of the cable-side bore of the connector inner conductor has at least one radial Lotfactbohrung for receiving a solder deposit.
- Such an embodiment of the connector inner conductor with radial Lotagebohronne significantly simplifies the assembly, especially the introduction of the solder deposits in such Lotareabohrache. Furthermore, no solder preform is advantageously required as a solder deposit, since these Lotapplicationbohrungen can accommodate a commercial solder wire, which is sheared or stamped at the edges of Lotagebohronne inside and outside the connector inner conductor, so that remain in these Lotapplicationbohrache Lötzinnnieten as solder deposits.
- the bore wall of the cable-side bore of the connector inner conductor at least two or four diametrically opposed radial Lotagebohronne for each recording of solder deposit, which can be arranged axially offset as a pair of holes.
- the cable-side end side of the connector inner conductor is arranged offset in the inner conductor bore of the insulating material against the cable side end side with a predetermined value inwards.
- the sum of the value of the axial length of the through hole and the predetermined value of the inwardly offset end face of the connector inner conductor has a value corresponding to a 50 ⁇ junction between the outer conductor of the coaxial cable and the connector inner conductor.
- the cable-side bore of the connector housing is formed with a relation to the through hole larger diameter.
- the connector inner conductor has a receiving portion received by the Isolierstoff the, which merges via a radially offset shoulder in an inner conductor receiving portion, wherein the shoulder rests against the insulating support.
- the cable-side bore of the connector housing for receiving a solder depot is formed, which serves for producing a solder joint between the outer conductor of a coaxial cable and the connector housing.
- solder joint between a coaxial cable and the coaxial cable socket is formed with one solder deposit or several solder deposits, which is or are arranged in a solder receiving bore or in a plurality of solder receiving bores of the connector inner conductor.
- solder deposit in at least one Lotareabohrung in at least one Lotagebohrung and in a second process step by heating the Lotdepots a To make solder connection between the inner conductor of the coaxial cable and the connector inner conductor.
- solder wire is introduced into two diametrically opposite Lotagebohronne in the first process step and then sheared off by means of a suitable shear punch of over the Lotapplicationbohronne projecting solder wire.
- solder wire results in the shearing of the solder wire passing through the solder receiving bores leading to a tilting of the part of the solder wire remaining in the solder receiving bores and thus not being able to fall from these solder receiving bores, and, on the other hand, the flux center of the solder wire is enclosed inserted into the connector inner conductor inner conductor directly to the same, so that even before the heating of the solder wetting of the inner conductor by flux takes place.
- coaxial cable socket 100 comprises a cylindrical connector housing 1, in which an insulating support 10 are arranged with a connector inner conductor 20.
- the connector housing 1 comprises a cable-side collar 2 with a cable-side bore 3, in which a coaxial cable (not shown) is introduced with its outer conductor and its inner conductor.
- This cable-side bore 3 merges with a smaller diameter in a through hole 4, which opens into a plug-side bore 5 with a larger diameter.
- These mentioned holes 3, 4 and 5 form a continuous bore extending in the axial direction of the connector housing.
- the cylindrical insulating support 10 has a continuous inner conductor bore 11 for receiving the connector inner conductor 20. This insulating support 10 rests against the bottom 5a of the plug-side bore 5, so that the transitional bore 4 merges continuously into the inner conductor bore 11 of the insulating support 10.
- the cylindrical connector inner conductor 20 consists of two sections, a receiving portion 20 a and an inner conductor receiving portion 20b.
- the receiving portion 20a is formed with a cable-side bore 21, which continues in an enlarged bore and ends in a beech contact 27 of the inner conductor receiving portion 20b, in which the inner conductor of a plug is inserted.
- the receiving portion 20a of the connector inner conductor 20 has a diameter corresponding to the inner conductor bore 11 of the insulating support 10 and merges with a larger diameter to form a shoulder 20c in the inner conductor receiving portion 20b.
- the length of the receiving portion 20a is selected so that when fitting shoulder 20c on the insulating support 10, the cable-side end face 25 of the connector inner conductor 20 is set back with a distance a relative to the end face 12 of the insulating 10 inward.
- solder deposits 24 serve to electrically connect the inner conductor of a coaxial cable (not shown) inserted into the bore 21 of the connector inner conductor 20 with the inner wall of this bore 21 by means of a solder connection.
- Another solder deposit 6 is located in a stepped extension 3 a of the cable-side bore 3 of the connector housing 1 for producing a solder joint with the outer conductor of an inserted into this bore 3 coaxial cable.
- the outer conductor of such a coaxial cable is inserted into the bore 3 until it rests against the bottom 3b of the bore 3.
- the inner conductor is together with its insulation continued to the front side 25 of the connector inner conductor 20, so that subsequently the inner conductor of the bore 21 of the connector inner conductor 20 can be received.
- the connector housing 1 and the connector inner conductor 20 are heated together with the inner conductor under the outer conductor of a coaxial cable, whereby the two solder deposits 6 and 24 are melted and thereby the corresponding solder joints are produced.
- the capillary action on the inner surface of the bore 3 adjacent outer conductor or applied to the inner surface of the bore 21 of the connector inner conductor 20 inner conductor is completely wetted with solder from the solder deposit 6 and 24 respectively.
- the axial distance between the bottom 3b of the bore 3 and the end face 25 of the connector inner conductor 20 corresponds to the sum of the axial length b of the through-hole 4 and the value a.
- the desired impedance is set between the outer conductor and the inner conductor of a coaxial cable inserted into the bore 3.
- a shear punch 50 is formed such that it can be pushed over the solder wire 40 having portion of the connector inner conductor 20, so that in this case the solder wire 40 is sheared or separated both on the inner wall of the bore 21 and on the outer wall.
- the shear punch 50 has an annular hollow cylinder 51 running in the axial direction, the inner diameter d1 of which speaks the diameter d2 of the bore 21 of the connector inner conductor 20, while its outer diameter D1 corresponds to the outer diameter D2 of the connector inner conductor 20 region of its receiving portion 20a. If the connector inner conductor 20 is introduced with its receiving portion 20a in this hollow circular cylinder 51 of the shear punch 50, the inner peripheral surface of the circular hollow cylinder 51 slides on the inner wall of the bore 21 of the connector inner conductor 20, while the outer peripheral surface of the circular hollow cylinder 51 on the outer circumferential surface of the receiving portion 20a of the connector inner conductor 20 slides along.
- connector inner conductor 20 is inserted into the insulating support 10 and this used together with the connector inner conductor 20 in the connector housing 1 so that the cable side End face 12 of the insulating support 10 abuts the bottom 5a of the plug-side bore 5 of the connector housing 1.
- an inner conductor 32 extends almost over the entire length of the bore 21 of the connector inner conductor 20. Since the solder wire 40 has a flux center 41, this abuts directly on the material of the inner conductor 32, which wets this as a soldering surface before the melting of the solder becomes.
Abstract
Description
Die Erfindung betrifft eine Koaxialkabelbuchse mit einem Steckverbindergehäuse und einem Steckverbinderinnenleiter gemäß Oberbegriff des Patentanspruchs 1 sowie ein Verfahren zur Herstellung einer Lötverbindung des Innenleiters eines Koaxialkabels mit dem Steckverbinderinnenleiter der Koaxialkabelbuchse.The invention relates to a Koaxialkabelbuchse with a connector housing and a connector inner conductor according to the preamble of
Eine gattungsbildende Koaxialkabelbuchse ist aus der
Ferner ist es bei dieser bekannten Koaxialkabelbuchse nachteilig, dass das Lotdepot als Lotformteil eingebracht werden muss, welches zuvor als separates Bauteil hergestellt wird.Furthermore, it is disadvantageous in this known Koaxialkabelbuchse that the solder deposit must be introduced as a solder preform, which is previously prepared as a separate component.
Die Erfindung hat die Aufgabe, die eingangs genannte Koaxialkabelbuchse derart weiterzubilden, dass die im Stand der Technik auftretenden Nachteile weitestgehend vermieden werden und gleichzeitig ein einfacher konstruktiver Aufbau mit einer geringen Montagekomplexität hinsichtlich des Einbringens des Lotdepots sichergestellt ist.The invention has the object of developing the aforementioned coaxial cable socket such that the disadvantages occurring in the prior art are largely avoided and at the same time a simple structural design with a low Assembly complexity is ensured with regard to the introduction of the solder depot.
Diese Aufgabe wird durch eine Koaxialkabelbuchse mit den Merkmalen des Patentanspruchs 1 gelöst.This object is achieved by a Koaxialkabelbuchse with the features of
Eine solche Koaxialkabelbuchse, welche ein Steckverbindergehäuse mit einer kabelseitigen Bohrung zur Aufnahme des Endes des Außenleiters eines Koaxialkabels und mit einer steckerseitigen Bohrung zur Aufnahme einer Isolierstoffstütze, ferner einen Steckverbinderinnenleiter mit einer kabelseitigen Bohrung zur Aufnahme des Innenleiters des Koaxialkabels, welcher von einer Innenleiterbohrung der Isolierstoffstütze aufgenommen wird, und eine die kabelseitige Bohrung des Steckverbindergehäuses mit der steckerseitigen Bohrung verbindende Durchgangsbohrung umfasst, zeichnet sich dadurch aus, dass die Bohrungswand der kabelseitigen Bohrung des Steckverbinderinnenleiters wenigstens eine radiale Lotaufnahmebohrung zur Aufnahme eines Lotdepots aufweist.Such a Koaxialkabelbuchse, which includes a connector housing having a cable-side bore for receiving the end of the outer conductor of a coaxial cable and a plug-side bore for receiving a Isolierstoffstütze, further comprising a connector inner conductor with a cable-side bore for receiving the inner conductor of the coaxial cable, which received from an inner conductor bore of the Isolierstoffstütze is, and the cable-side bore of the connector housing with the plug-side bore connecting through hole comprises, characterized in that the bore wall of the cable-side bore of the connector inner conductor has at least one radial Lotaufnahmebohrung for receiving a solder deposit.
Eine solche Ausgestaltung des Steckverbinderinnenleiters mit radialen Lotaufnahmebohrungen vereinfacht wesentlich die Montage, besondere das Einbringen des Lotdepots in solche Lotaufnahmebohrungen. Ferner ist in vorteilhafter Weise als Lotdepot kein Lotformteil erforderlich, da diese Lotaufnahmebohrungen einen handelsüblicher Lötdraht aufnehmen können, der an den Rändern dieser Lotaufnahmebohrungen innerhalb und außerhalb des Steckverbinderinnenleiters abgeschert bzw. abgestanzt wird, so dass in diesen Lotaufnahmebohrungen Lötzinnnieten als Lotdepots zurückbleiben.Such an embodiment of the connector inner conductor with radial Lotaufnahmebohrungen significantly simplifies the assembly, especially the introduction of the solder deposits in such Lotaufnahmebohrungen. Furthermore, no solder preform is advantageously required as a solder deposit, since these Lotaufnahmebohrungen can accommodate a commercial solder wire, which is sheared or stamped at the edges of Lotaufnahmebohrungen inside and outside the connector inner conductor, so that remain in these Lotaufnahmebohrungen Lötzinnnieten as solder deposits.
In Ausgestaltung der Erfindung weist die Bohrungswand der kabelseitigen Bohrung des Steckverbinderinnenleiters wenigstens zwei oder vier jeweils diametral gegenüberliegende radiale Lotaufnahmebohrungen zur jeweiligen Aufnahme von Lotdepot auf, die als Lochpaare auch axial versetzt angeordnet sein können. Mit mehreren solchen Lotaufnahmebohrungen wird eine ausreichende Benetzung der Kontaktfläche zwischen dem Innenleiter des Koaxialkabels und der Innenwand der kabelseitigen Bohrung des Steckverbinderinnenleiters erzielt, um dadurch eine hochwertige Lötverbindung sicherzustellen.In an embodiment of the invention, the bore wall of the cable-side bore of the connector inner conductor at least two or four diametrically opposed radial Lotaufnahmebohrungen for each recording of solder deposit, which can be arranged axially offset as a pair of holes. With a plurality of such Lotaufnahmebohrungen sufficient wetting of the contact surface between the inner conductor of the coaxial cable and the inner wall of the cable-side bore of the connector inner conductor is achieved, thereby ensuring a high quality solder joint.
Ferner ist es gemäß einer weiteren Ausgestaltung der Erfindung hinsichtlich der Einstellung eines bestimmten Wellenwiderstandes vorteilhaft, wenn die Durchgangsbohrung mit einem der Innenleiterbohrung der Isolierstoffstütze entsprechenden Durchmesser ausgebildet ist.Furthermore, it is advantageous according to a further embodiment of the invention with regard to the setting of a specific characteristic impedance when the through-hole is formed with a diameter corresponding to the inner conductor bore of the insulating support.
Weiterhin ist es zur Einstellung eines bestimmten Wellenwiderstandes vorteilhaft, wenn weiterbildungsgemäß die kabelseitige Stirnseite des Steckverbinderinnenleiters in der Innenleiterbohrung des Isolierstoffstütze gegenüber deren kabelseitigen Stirnseite mit einem vorgegebenen Wert nach innen versetzt angeordnet ist.Furthermore, it is advantageous for setting a certain characteristic impedance when further development, the cable-side end side of the connector inner conductor is arranged offset in the inner conductor bore of the insulating material against the cable side end side with a predetermined value inwards.
Vorzugsweise weist die Summe des Wertes der axialen Länge der Durchgangsbohrung und der vorgegebene Wert der nach innen versetzten Stirnseite des Steckverbinderinnenleiter einen Wert auf, der einem 50 Ω-Übergang zwischen dem Außenleiter des Koaxialkabels und dem Steckverbinderinnenleiters entspricht.Preferably, the sum of the value of the axial length of the through hole and the predetermined value of the inwardly offset end face of the connector inner conductor has a value corresponding to a 50 Ω junction between the outer conductor of the coaxial cable and the connector inner conductor.
Gemäß einer weiteren bevorzugten Ausgestaltung der Erfindung ist die kabelseitige Bohrung des Steckverbindergehäuses mit einem gegenüber der Durchgangsbohrung größeren Durchmesser ausgebildet. Damit kann in einer die Montage vereinfachender Weise auf die gesamte axiale Länge dieser kabelseitigen Bohrung der Außenleiter des anzuschließenden Koaxialkabels eingeführt werden, bis dieser am Boden dieser Bohrung anliegt.According to a further preferred embodiment of the invention, the cable-side bore of the connector housing is formed with a relation to the through hole larger diameter. Thus, in a simplifying the assembly on the entire axial length of this cable-side bore the outer conductor of the coaxial cable to be connected are inserted until it rests against the bottom of this hole.
In einer anderen Ausgestaltung der Erfindung weist der Steckverbinderinnenleiter einen von der Isolierstoffstütze aufgenommenen Aufnahmeabschnitt auf, welcher über eine radial abgesetzte Schulter in einen Innenleiteraufnahmeabschnitt übergeht, wobei die Schulter an der Isolierstoffstütze anliegt. Mit der Ausbildung des Steckverbinderinnenleiter mit einer solchen Schulter kann der vorgegebene Wert für das Maß dessen nach innen versetzten Stirnseite exakt eingestellt werden, um damit auch den 50 Ω-Übergang genau einstellen zu können.In another embodiment of the invention, the connector inner conductor has a receiving portion received by the Isolierstoffstütze, which merges via a radially offset shoulder in an inner conductor receiving portion, wherein the shoulder rests against the insulating support. With the formation of the connector inner conductor with such a shoulder, the predetermined value for the degree of its inwardly offset end face can be set exactly, so as to be able to set the 50 Ω transition precisely.
Schließlich ist gemäß einer weiteren vorteilhaften Weiterbildung der Erfindung die kabelseitige Bohrung des Steckverbindergehäuses zur Aufnahme eines Lotdepots ausgebildet, welches zur Herstellung einer Lötverbindung zwischen dem Außenleiter eines Koaxialkabels und dem Steckverbindergehäuse dient.Finally, according to a further advantageous embodiment of the invention, the cable-side bore of the connector housing for receiving a solder depot is formed, which serves for producing a solder joint between the outer conductor of a coaxial cable and the connector housing.
Schließlich ist zur Vorbereitung der Herstellung einer Lötverbindung zwischen einem Koaxialkabel und der erfindungsgemäßen Koaxialkabelbuchse dieselbe mit einem Lotdepot oder mehreren Lotdepots ausgebildet, welches in einer Lotaufnahmebohrung oder in mehreren Lotaufnahmebohrungen des Steckverbinderinnenleiters angeordnet ist oder sind.Finally, in preparation for the production of a solder joint between a coaxial cable and the coaxial cable socket according to the invention, the same is formed with one solder deposit or several solder deposits, which is or are arranged in a solder receiving bore or in a plurality of solder receiving bores of the connector inner conductor.
Als Verfahren zur Herstellung einer Lötverbindung des Innenleiters eines Koaxialkabels mit dem Steckverbinderinnenleiter einer erfindungsgemäßen Koaxialkabelbuchse wird erfindungsgemäß vorgeschlagen, in einem ersten Verfahrensschritt Lotdepot in wenigstens eine Lotaufnahmebohrung einzubringen und in einem zweiten Verfahrensschritt durch Erwärmen des Lotdepots eine Lötverbindung zwischen dem Innenleiter des Koaxialkabels und dem Steckverbinderinnenleiter herzustellen.As a method for producing a solder joint of the inner conductor of a coaxial cable with the connector inner conductor of a Koaxialkabelbuchse invention, it is proposed to introduce in a first process step solder deposit in at least one Lotaufnahmebohrung and in a second process step by heating the Lotdepots a To make solder connection between the inner conductor of the coaxial cable and the connector inner conductor.
Gemäß einer vorteilhaften Ausgestaltung dieses erfindungsgemäßen Verfahrens wird im ersten Verfahrensschritt Lötdraht in zwei diametral gegenüberliegende Lotaufnahmebohrungen eingebracht und anschließend mittels eines geeigneten Scherstempels der über den Lotaufnahmebohrungen überstehende Lötdraht abgeschert.According to an advantageous embodiment of this method according to the invention, solder wire is introduced into two diametrically opposite Lotaufnahmebohrungen in the first process step and then sheared off by means of a suitable shear punch of over the Lotaufnahmebohrungen projecting solder wire.
Die vorteilhafte Verwendung eines handelsüblichen Lötdrahtes führt zum einen dazu, dass das Abscheren des durch die Lotaufnahmebohrungen geführten Lötdrahtes zu einem Verkanten des in den Lotaufnahmebohrungen verbleibenden Teils des Lötdrahtes führt und so aus diesen Lotaufnahmebohrungen nicht fallen kann, und zum anderen liegt die Flussmittelseele des Lötdrahtes bei in den Steckverbinderinnenleiter eingeführten Innenleiter direkt an dem selben an, so dass bereits vor dem erwärmen des Lötzinns eine Benetzung des Innenleiters durch Flussmittel erfolgt.The advantageous use of a commercially available solder wire, on the one hand, results in the shearing of the solder wire passing through the solder receiving bores leading to a tilting of the part of the solder wire remaining in the solder receiving bores and thus not being able to fall from these solder receiving bores, and, on the other hand, the flux center of the solder wire is enclosed inserted into the connector inner conductor inner conductor directly to the same, so that even before the heating of the solder wetting of the inner conductor by flux takes place.
Die Erfindung wird nachfolgend anhand eines Ausführungsbeispiels unter Bezugnahme auf die beigefügten Figuren ausführlich beschrieben. Es zeigen:
Figur 1- eine Schnittdarstellung einer Koaxialkabelbuchse mit einem Lotdepot gemäß der Erfindung,
Figur 2- eine perspektivische Darstellung des Steckverbinderinnenleiters der Koaxialkabelbuchse gemäß
mit einem eingeführten Lötdraht zusammen mit einem Scherstempel,Figur 1 - Figur 3
- eine Schnittdarstellung eines mit Lötdraht versehenen teilweise gezeigten Steckverbinderinnenleiters gemäß
mit einem in den Steckverbinderinnenleiter eingeführten Scherstempel, undFigur 2 Figur 4- eine Schnittdarstellung eines teilweise gezeigten Steckverbinderinnenleiters mit einem eingeführten Innenleiter eines Koaxialkabels.
- FIG. 1
- a sectional view of a Koaxialkabelbuchse with a solder depot according to the invention,
- FIG. 2
- a perspective view of the connector inner conductor of the coaxial cable socket according to
FIG. 1 with an inserted solder wire together with a shear stamp, - FIG. 3
- a sectional view of a provided with solder wire partially shown connector inner conductor according to
FIG. 2 with a inserted into the connector inner conductor shear stamp, and - FIG. 4
- a sectional view of a connector inner conductor partially shown with an inserted inner conductor of a coaxial cable.
Die in
Das Steckverbindergehäuse 1 umfasst einen kabelseitigen Bund 2 mit einer kabelseitigen Bohrung 3, in welche ein Koaxialkabel (nicht dargestellt) mit seinem Außenleiter und seinem Innenleiter eingeführt wird. Diese kabelseitige Bohrung 3 geht mit einem kleineren Durchmesser in eine Durchgangsbohrung 4 über, die in einer steckerseitigen Bohrung 5 mit größerem Durchmesser mündet. Diese genannten Bohrungen 3, 4 und 5 bilden eine durchgehende in axialer Richtung verlaufende Bohrung des Steckverbindergehäuses 1.The
Die zylinderförmige Isolierstoffstütze 10 weist eine durchgehende Innenleiterbohrung 11 zur Aufnahme des Steckverbinderinnenleiters 20 auf. Diese Isolierstoffstütze 10 liegt am Boden 5a der steckerseitigen Bohrung 5 an, so dass die Übergangsbohrung 4 kontinuierlich in die Innenleiterbohrung 11 der Isolierstoffstütze 10 übergeht.The cylindrical insulating support 10 has a continuous inner conductor bore 11 for receiving the connector
Der zylinderförmig ausgebildete Steckverbinderinnenleiter 20 besteht aus zwei Abschnitten, einem Aufnahmeabschnitt 20a und einem Innenleiteraufnahmeabschnitt 20b. Der Aufnahmeabschnitt 20a ist mit einer kabelseitigen Bohrung 21 ausgebildet, die sich in einer vergrößerten Bohrung fortsetzt und in einem Buchenkontakt 27 des Innenleiteraufnahmeabschnittes 20b endet, in den der Innenleiter eines Steckers eingesteckt wird.The cylindrical connector
Der Aufnahmeabschnitt 20a des Steckverbinderinnenleiters 20 weist einen der Innenleiterbohrung 11 der Isolierstoffstütze 10 entsprechenden Durchmesser auf und geht mit einem größeren Durchmesser unter Ausbildung einer Schulter 20c in den Innenleiteraufnahmeabschnitt 20b über. Die Länge des Aufnahmeabschnitt 20a ist dabei so gewählt, dass bei anliegender Schulter 20c an der Isolierstoffstütze 10 die kabelseitige Stirnseite 25 des Steckverbinderinnenleiters 20 mit einem Abstand a gegenüber der Stirnseite 12 der Isolierstoffstütze 10 nach innen zurückversetzt ist.The
In der die Bohrung 21 des Steckverbinderinnenleiters 20 bildende Bohrungswand 22 sind zwei diametral gegenüberliegende Lotaufnahmebohrungen 23 eingebracht, in denen jeweils ein Lotdepot 24 angeordnet ist. Diese Lotdepots 24 dienen dazu, den in die Bohrung 21 des Steckverbinderinnenleiters 20 eingeführten Innenleiter eines Koaxialkabels (nicht dargestellt) mit der Innenwand dieser Bohrung 21 mittels einer Lötverbindung elektrisch zu verbinden.In the
Ein weiteres Lotdepot 6 befindet sich in einer stufenförmigen Erweiterung 3a der kabelseitigen Bohrung 3 des Steckverbindergehäuses 1 zur Herstellung einer Lötverbindung mit dem Außenleiter eines in diese Bohrung 3 eingeführten Koaxialkabels. Hierbei wird der Außenleiter eines solchen Koaxialkabels so in die Bohrung 3 eingeführt, bis dieser am Boden 3b der Bohrung 3 anliegt. Der Innenleiter wird zusammen mit dessen Isolierung bis zur Stirnseite 25 des Steckverbinderinnenleiters 20 weitergeführt, so dass anschließend der Innenleiter von der Bohrung 21 des Steckverbinderinnenleiter 20 aufgenommen werden kann.Another solder deposit 6 is located in a stepped extension 3 a of the cable-side bore 3 of the
Mittels eines Induktionsverfahrens erfolgt eine Erwärmung des Steckverbindergehäuses 1 und des Steckverbinderinnenleiter 20 zusammen mit dem Innenleiter unter dem Außenleiter eines Koaxialkabels, wodurch die beiden Lotdepots 6 und 24 aufgeschmolzen und dadurch die entsprechenden Lötverbindungen hergestellt werden. Bei diesem Vorgang wird aufgrund der Kapillarwirkung an der inneren Mantelfläche der Bohrung 3 anliegende Außenleiter bzw. der an der inneren Mantelfläche der Bohrung 21 des Steckverbinderinnenleiters 20 anliegende Innenleiter vollständig mit Lötzinn aus dem Lotdepot 6 bzw. 24 benetzt.By means of an induction process, the connector housing 1 and the connector
Der axiale Abstand zwischen dem Boden 3b der Bohrung 3 und der Stirnseite 25 des Steckverbinderinnenleiters 20 entspricht der Summe der axialen Länge b der Durchgangsbohrung 4 und des Wertes a. Damit wird zwischen dem Außenleiter und dem Innenleiter eines in die Bohrung 3 eingeführten Koaxialkabel die gewünschte Impedanz eingestellt.The axial distance between the bottom 3b of the bore 3 and the
Im Folgenden wird das Verfahren zur Einbringung des Lotdepots 24 in die Bohrungswand 22 des Steckverbinderinnenleiters 20 anhand der
Da die Lotaufnahmebohrungen 23 in der Bohrungswand 22 des Steckverbinderinnenleiters 20 diametral gegenüberliegend und einen einem Lötdraht 40 entsprechenden Durchmesser aufweisen, kann entsprechend der Darstellung nach
Ein Scherstempel 50 ist derart ausgebildet, dass er über den den Lötdraht 40 aufweisenden Bereich des Steckverbinderinnenleiters 20 aufgeschoben werden kann, so dass hierbei der Lötdraht 40 sowohl an der Innenwand der Bohrung 21 als auch auf der Außenwand abgeschert bzw. abgetrennt wird.A
Gemäß
Der so mit den Lotdepots 24 vorbereitete Steckverbinderinnenleiter 20 wird in die Isolierstoffstütze 10 eingesteckt und diese zusammen mit dem Steckverbinderinnenleiter 20 in das Steckverbindergehäuse 1 so eingesetzt, dass die kabelseitige Stirnseite 12 der Isolierstoffstütze 10 am Boden 5a der steckerseitigen Bohrung 5 des Steckverbindergehäuses 1 anschlägt.The thus prepared with the
In diese derart montierte Koaxialkabelbuchse 100 wird nun über die Bohrung 3 des kabelseitigen Bundes 2 des Steckverbindergehäuses 1 ein Koaxialkabel 30 mit einem Außenleiter 31 und einen Innenleiter 32 eingeführt, wie dies andeutungsweise in
Gemäß dieser Figur erstreckt sich ein Innenleiter 32 nahezu über die gesamte Länge der Bohrung 21 des Steckverbinderinnenleiters 20. Da der Lötdraht 40 eine Flussmittelseele 41 aufweist, stößt diese direkt auf das Material des Innenleiters 32, wodurch dieses als Lötfläche bereits vor dem Aufschmelzen des Lötzinns benetzt wird.According to this figure, an
Durch induktives Erwärmen der Koaxialkabelbuchse 100 erfolgt ein Erwärmen und Aufschmelzen der Lotdepots 6 und 24, so dass dadurch die entsprechenden Lötverbindungen hergestellt werden.By inductive heating of the
In dem erläuterten Ausführungsbeispiel sind in der Bohrungswand 22 des Steckverbinderinnenleiters 20 lediglich zwei diametral gegenüberliegende Lotaufnahmebohrungen 23 vorgesehen. Es ist natürlich auch möglich bspw. vier oder mehr diametral gegenüberliegende Lotaufnahmebohrungen 23 in die Bohrungswand 22 einzubringen, die auch axial versetzt angeordnet sein können. In jeder dieser diametral gegenüberliegenden Lotaufnahmebohrungen entsprechend dem anhand der
- 11
- Steckverbindergehäuseconnector housing
- 22
-
kabelseitiger Bund des Steckverbindergehäuses 1Cable-side collar of the
connector housing 1 - 33
-
kabelseitige Bohrung des Steckverbindergehäuses 1Cable-side bore of the
connector housing 1 - 3a3a
- stufenförmige Erweiterung der Bohrung 3stepped extension of the hole 3
- 3b3b
- Boden der Bohrung 3Bottom of the hole 3
- 44
-
Durchgangsbohrung des Steckverbindergehäuses 1Through hole of the
connector housing 1 - 55
-
steckerseitige Bohrung des Steckverbindergehäuses 1Plug-side bore of the
connector housing 1 - 5a5a
- Boden der steckerseitigen Bohrung 5Bottom of the plug-side bore 5
- 66
- Lotdepotsolder deposit
- 1010
- Isolierstoffstützeinsulating material support
- 1111
- Innenleiterbohrung der Isolierstoffstütze 10Inner conductor bore of the insulating material support 10
- 1212
- kabelseitigen Stirnseite der Isolierstoffstütze 10cable-side end face of the insulating material 10th
- 2020
- SteckverbinderinnenleiterConnector inner conductor
- 20a20a
- Aufnahmeabschnitt des Steckverbinderinnenleiters 20Receiving portion of the connector inner conductor 20th
- 20b20b
- Innenleiteraufnahmeabschnitt des Steckverbinderinnenleiters 20Inner conductor receiving portion of the connector inner conductor 20th
- 20c20c
-
Schulter des Steckverbinderinnenleiters 20Shoulder of the connector
inner conductor 20 - 2121
- kabelseitige Bohrung des Steckverbinderinnenleiter 20Cable-side bore of the connector inner conductor 20th
- 2222
- Bohrungswandbore wall
- 2323
- LotaufnahmebohrungLotaufnahmebohrung
- 2424
- Lotdepotsolder deposit
- 2525
- kabelseitige Stirnseite des Steckverbinderinnenleiters 20cable-side end face of the connector inner conductor 20th
- 2626
-
Schulter des Steckverbinderinnenleiters 20Shoulder of the connector
inner conductor 20 - 2727
-
Buchsenkontakt des Steckverbinderinnenleiters 20Socket contact of the connector
inner conductor 20
- 3030
- Koaxialkabelcoaxial
- 3131
-
Außenleiter des Koaxialkabels 30Outer conductor of the
coaxial cable 30 - 3232
-
Innenleiter des Koaxialkabels 30Inner conductor of the
coaxial cable 30
- 4040
- Lötdrahtsolder wire
- 4141
-
Flussmittelseele des Lötdrahtes 40Flux core of the
solder wire 40
- 5050
- Scherstempelshear temple
- 5151
-
Kreisringhohlzylinder des Scherstempels 50Ring hollow cylinder of the
shear punch 50 - 5252
-
Stirnseite des Scherstempels 50Front side of the
shear punch 50
- 100100
- KoaxialkabelbuchseKoaxialkabelbuchse
Claims (11)
dadurch gekennzeichnet, dass die Bohrungswand (22) der kabelseitigen Bohrung (21) des Steckverbinderinnenleiters (20) wenigstens zwei oder vier jeweils diametral gegenüberliegende radiale Lotaufnahmebohrungen (23) zur jeweiligen Aufnahme von Lotdepot (24) aufweist.Coaxial cable socket (100) according to claim 1,
characterized in that the bore wall (22) of the cable-side bore (21) of the connector inner conductor (20) has at least two or four diametrically opposed radial Lotaufnahmebohrungen (23) for each recording of solder deposit (24).
dadurch gekennzeichnet, dass die Durchgangsbohrung (4) Steckverbindergehäuse (1) mit einem der Innenleiterbohrung (11) der Isolierstoffstütze (10) entsprechenden Durchmesser ausgebildet ist.A coaxial cable socket (100) according to claim 1 or 2,
characterized in that the through hole (4) connector housing (1) with one of the inner conductor bore (11) of the insulating support (10) corresponding diameter is formed.
dadurch gekennzeichnet, dass die kabelseitige Stirnseite (25) des Steckverbinderinnenleiters (20) in der Innenleiterbohrung (11) der Isolierstoffstütze (10) gegenüber deren kabelseitigen Stirnseite (12) mit einem vorgegebenen Wert (a) nach innen versetzt angeordnet ist.Coaxial cable socket (100) according to any one of the preceding claims,
characterized in that the cable-side end face (25) of the connector inner conductor (20) in the inner conductor bore (11) of the insulating support (10) relative to the cable-side end face (12) with a predetermined value (a) is arranged offset inwards.
dadurch gekennzeichnet, dass die Summe des Wertes (b) der axialen Länge der Durchgangsbohrung (4) und der vorgegebene Wert (a) einen Wert (a+b)aufweist, der der gewünschten Impedanz zwischen dem Außenleiter (31) des Koaxialkabels (30) und dem Steckverbinderinnenleiter (20) entspricht.Coaxial cable socket (100) according to claim 4,
characterized in that the sum of the value (b) of the axial length of the through-hole (4) and the predetermined value (a) has a value (a + b) equal to the desired impedance between the outer conductor (31) of the coaxial cable (30) and the connector inner conductor (20) corresponds.
dadurch gekennzeichnet, dass die kabelseitige Bohrung (3) des Steckverbindergehäuses (1) mit einem gegenüber der Durchgangsbohrung (4) größeren Durchmesser ausgebildet ist.Coaxial cable socket (100) according to one of the preceding claims,
characterized in that the cable-side bore (3) of the connector housing (1) is formed with a relation to the through hole (4) larger diameter.
dadurch gekennzeichnet, dass der Steckverbinderinnenleiter (20) einen von der Isolierstoffstütze (10) aufgenommenen Aufnahmeabschnitt (20a) aufweist, welcher über eine radial abgesetzte Schulter (26) in einen Innenleiteraufnahmeabschnitt (20b) übergeht, wobei die Schulter (26) an der Isolierstoffstütze anliegt (10).Coaxial cable socket (100) according to one of the preceding claims,
characterized in that the connector inner conductor (20) has one of the insulating support (10) received receiving portion (20a), which via a radially offset shoulder (26) merges into an inner conductor receiving portion (20b), wherein the shoulder (26) against the insulating support (10).
dadurch gekennzeichnet, dass die kabelseitige Bohrung (3) des Steckverbindergehäuses (1) zur Aufnahme eines Lotdepots (6) ausgebildet ist.Coaxial cable socket (100) according to one of the preceding claims,
characterized in that the cable-side bore (3) of the connector housing (1) for receiving a solder depot (6) is formed.
dadurch gekennzeichnet, dass in den Lotaufnahmebohrungen (23) des Steckverbinderinnenleiters (20) ein Lotdepot (24) angeordnet ist.Coaxial cable socket (100) according to one of the preceding claims,
characterized in that in the Lotaufnahmebohrungen (23) of the connector inner conductor (20) a solder depot (24) is arranged.
dadurch gekennzeichnet, dass
characterized in that
dadurch gekennzeichnet, dass im ersten Verfahrensschritt Lötdraht (40) in zwei diametral gegenüberliegenden Lotaufnahmebohrungen (23) eingebracht wird und anschließend mittels eines geeigneten Scherstempels (50) der über den Lotaufnahmebohrungen (23)überstehende Lötdraht (40) abgeschert wird.Method according to claim 10,
characterized in that introduced in the first process step solder wire (40) in two diametrically opposed Lotaufnahmebohrungen (23) and then by means of a suitable shear punch (50) of the over the Lotaufnahmebohrungen (23) projecting solder wire (40) is sheared off.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102012110217.1A DE102012110217B4 (en) | 2012-10-25 | 2012-10-25 | Coaxial cable socket with solder deposit and method of manufacture |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2725659A1 true EP2725659A1 (en) | 2014-04-30 |
EP2725659B1 EP2725659B1 (en) | 2019-02-27 |
Family
ID=49000865
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13181362.8A Active EP2725659B1 (en) | 2012-10-25 | 2013-08-22 | Coaxial cable socket |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2725659B1 (en) |
CN (1) | CN103795020B (en) |
DE (1) | DE102012110217B4 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3091613A3 (en) * | 2015-05-07 | 2017-03-29 | Kathrein Werke KG | Connection with a hf conductor, in particular for a coaxial cable and method for the preparation of this connection |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106935990A (en) * | 2015-12-31 | 2017-07-07 | 上海航天科工电器研究院有限公司 | A kind of high performance way for realizing tail end bonding wire electric connector |
CN105680121B (en) * | 2016-01-14 | 2018-07-03 | 西安金波科技有限责任公司 | A kind of millimeter wave antenna head and its assembly method and composition antenna |
JP7103204B2 (en) * | 2018-12-21 | 2022-07-20 | 株式会社オートネットワーク技術研究所 | Connector structure |
DE102021132574B3 (en) | 2021-12-09 | 2022-11-24 | Telegärtner Karl Gärtner GmbH | COAXIAL CONNECTOR |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1565998A1 (en) * | 1965-05-28 | 1969-08-28 | Amphenol Corp | Connector for a coaxial cable |
GB2331634A (en) * | 1997-10-22 | 1999-05-26 | Whitaker Corp | Coaxial connector for high power radio frequency systems |
EP1143572A2 (en) * | 2000-04-07 | 2001-10-10 | Spinner GmbH Elektrotechnische Fabrik | Coaxial connector |
DE102005026030A1 (en) * | 2004-06-04 | 2006-01-19 | Molex Inc., Lisle | Improved coaxial connector |
EP1313170B1 (en) | 2001-11-17 | 2006-10-04 | Spinner GmbH | Coaxial solder connector and method to connect it to a coaxial cable |
US20080108255A1 (en) * | 2004-09-15 | 2008-05-08 | Molex Incorporated | Method Of Attaching A Solder Element To Contact And The Contact Assembly Formed Thereby |
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---|---|---|---|---|
US6545219B1 (en) * | 2000-04-24 | 2003-04-08 | Tyco Electronics Corporation | Wrap-around cable sleeves having an expandable body portion and methods of making same |
US6790081B2 (en) * | 2002-05-08 | 2004-09-14 | Corning Gilbert Inc. | Sealed coaxial cable connector and related method |
DE202004007966U1 (en) * | 2004-05-18 | 2004-08-19 | Zsh Kabel Gmbh | Cable connection especially as repair-set for industrial and domestic applications, has spacing roller mounted as insulating body to provide required diameter of cores with solder distributor |
-
2012
- 2012-10-25 DE DE102012110217.1A patent/DE102012110217B4/en not_active Expired - Fee Related
-
2013
- 2013-08-22 EP EP13181362.8A patent/EP2725659B1/en active Active
- 2013-10-25 CN CN201310726056.0A patent/CN103795020B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1565998A1 (en) * | 1965-05-28 | 1969-08-28 | Amphenol Corp | Connector for a coaxial cable |
GB2331634A (en) * | 1997-10-22 | 1999-05-26 | Whitaker Corp | Coaxial connector for high power radio frequency systems |
EP1143572A2 (en) * | 2000-04-07 | 2001-10-10 | Spinner GmbH Elektrotechnische Fabrik | Coaxial connector |
EP1313170B1 (en) | 2001-11-17 | 2006-10-04 | Spinner GmbH | Coaxial solder connector and method to connect it to a coaxial cable |
DE102005026030A1 (en) * | 2004-06-04 | 2006-01-19 | Molex Inc., Lisle | Improved coaxial connector |
US20080108255A1 (en) * | 2004-09-15 | 2008-05-08 | Molex Incorporated | Method Of Attaching A Solder Element To Contact And The Contact Assembly Formed Thereby |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3091613A3 (en) * | 2015-05-07 | 2017-03-29 | Kathrein Werke KG | Connection with a hf conductor, in particular for a coaxial cable and method for the preparation of this connection |
Also Published As
Publication number | Publication date |
---|---|
DE102012110217B4 (en) | 2016-03-24 |
CN103795020A (en) | 2014-05-14 |
DE102012110217A1 (en) | 2014-04-30 |
CN103795020B (en) | 2018-10-02 |
EP2725659B1 (en) | 2019-02-27 |
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