EP2723557A1 - Device for producing a shock-absorbing inflatable package and method for filling it - Google Patents
Device for producing a shock-absorbing inflatable package and method for filling itInfo
- Publication number
- EP2723557A1 EP2723557A1 EP12821875.7A EP12821875A EP2723557A1 EP 2723557 A1 EP2723557 A1 EP 2723557A1 EP 12821875 A EP12821875 A EP 12821875A EP 2723557 A1 EP2723557 A1 EP 2723557A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- gas
- bag blank
- chambers
- filling
- bag
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000011049 filling Methods 0.000 title claims abstract description 120
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000012856 packing Methods 0.000 claims abstract description 25
- 239000000725 suspension Substances 0.000 claims description 44
- 238000003466 welding Methods 0.000 claims description 33
- 238000007789 sealing Methods 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 5
- 230000002028 premature Effects 0.000 claims description 4
- 239000000047 product Substances 0.000 description 33
- 239000004033 plastic Substances 0.000 description 26
- 229920003023 plastic Polymers 0.000 description 26
- 230000008719 thickening Effects 0.000 description 15
- 238000004140 cleaning Methods 0.000 description 7
- 238000009966 trimming Methods 0.000 description 7
- 239000002985 plastic film Substances 0.000 description 6
- 229920006255 plastic film Polymers 0.000 description 6
- 239000011265 semifinished product Substances 0.000 description 6
- 239000002699 waste material Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 230000035515 penetration Effects 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000002650 laminated plastic Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011092 plastic-coated paper Substances 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/123—Feeding flat bags connected to form a series or chain
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D5/00—Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles
- B31D5/0039—Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles for making dunnage or cushion pads
- B31D5/0073—Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles for making dunnage or cushion pads including pillow forming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B23/00—Packaging fragile or shock-sensitive articles other than bottles; Unpacking eggs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/267—Opening of bags interconnected in a web
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/20—Embedding contents in shock-absorbing media, e.g. plastic foam, granular material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/06—Enclosing successive articles, or quantities of material, in a longitudinally-folded web, or in a web folded into a tube about the articles or quantities of material placed upon it
- B65B9/08—Enclosing successive articles, or quantities of material, in a longitudinally-folded web, or in a web folded into a tube about the articles or quantities of material placed upon it in a web folded and sealed transversely to form pockets which are subsequently filled and then closed by sealing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D75/00—Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes, or webs of flexible sheet material, e.g. in folded wrappers
- B65D75/40—Packages formed by enclosing successive articles, or increments of material, in webs, e.g. folded or tubular webs, or by subdividing tubes filled with liquid, semi-liquid, or plastic materials
- B65D75/44—Individual packages cut from webs or tubes
- B65D75/48—Individual packages cut from webs or tubes containing liquids, semiliquids, or pastes, e.g. cushion-shaped packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
- B65D81/03—Wrappers or envelopes with shock-absorbing properties, e.g. bubble films
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D2205/00—Multiple-step processes for making three-dimensional articles
- B31D2205/0005—Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads
Definitions
- the present invention relates to a bag blank, which is formed of an inflatable package blank and a method and a device to pack products using such a bag blank.
- package blanks are formed with a plurality of channels, which can be gas-filled and closed to obtain a shock-absorbing gas cushion, preferably air cushion, around the packed product or products.
- the support arms curve off from each other and form a greater spacing between themselves, the joined together bag-like parts being opened and filling can take place. After the bag-like parts have passed said filling area, the distance between the support arms decreases again, an after-treatment in the form of sealing, separation, and detachment from the support arms commencing.
- patent specification SE 525 741 discloses a method and a device for producing a continuous edge thickening along the running direction of a stretched and tensioned web of a positively and continuously transported thermoplastic film.
- the thickening according to this patent specification is provided by edge parts of the plastic film being folded and welded into a final state for the use of the plastic film as packages, e.g., in a packing machine according to prior art, e.g. WO 02/083506.
- the object of the invention is to simplify handling and packing of products that require an impact-protecting package.
- the object of the present invention is to provide a bag blank in the form of inflatable bag-like packages as well as a device and a method that use such bag blanks in the packing of products.
- the object of the bag blank is furthermore to afford a simplified handling in packages that can afford products a package protection by means of gas-filled cushions.
- the object of the device is further to obtain an automatic packing method wherein the package is provided with a number of shock-absorbing gas-fillings.
- the invention comprises bag blanks that are formed of package blanks to become continuous bags.
- the walls of each bag have two sheeting layers that are welded together in such a way that there is formed a number of pockets between the bottom of the bag and edge welds. These pockets are then filled with gas/air, after the bag has been filled with the respective article.
- Either the package blank or the bag blank is supplemented with a suspension arrangement, for instance a so- called bag strip having thickenings.
- the material of the suspension for instance a so- called bag strip having thickenings.
- arrangement/package blank may consist of different plastics and different layers of film.
- Antistatic film is an example.
- the suspension arrangement for instance the thickenings of the bag stripe, is introduced into a pair of support and opening arms, in a way that is previously known.
- the arms open up a row of bags for filling.
- the filled bags move further along the arms to an auxiliary equipment that has the purpose of blowing air into the pockets that are welded between the material of the bag walls. Sealing of the bag and the air pockets takes place by means of a welding device
- the invention is arranged to handle all types of "bubble bags", which are connected in long strips and then also bags that are directed by chains having holes and spikes or that are kept in place by friction.
- the equipment for inflating "the bubbles" consists of a separate
- the equipment is also provided with a device that seals the way of the bag up to the friction straps of the bag machine.
- the invention comprises a gas divider, in another embodiment of the invention, which has the purpose of controlling the inner film edges in a way that seals against the air current. This control is formed to minimize the air that is given off in the short ends of the bag. When the air is pressed into the gas divider, in another embodiment of the invention, which has the purpose of controlling the inner film edges in a way that seals against the air current. This control is formed to minimize the air that is given off in the short ends of the bag. When the air is pressed into the
- the invention concerns a bag blank comprising an inflatable package blank on a running web wherein the package blank comprises a first plane plastic sheeting and a second plane plastic sheeting, which plastic sheetings abut with their plane surfaces against each other and are interconnected by welds in such a way that a series of delimited transverse chambers are formed between the two plastic sheetings over the entire surface thereof.
- This semi-finished product is folded or welded together or welded together and folded along a longitudinal centre line, which defines either the top of the bag blank or the bottom of the bag blank.
- the two long sides of the bag blank are parallel and face in the same direction, a first longitudinal suspension arrangement being applied at the edge along the first long side of the semi-finished product and a second longitudinal suspension arrangement being applied at the edge along the second long side of the semi-finished product.
- These suspension arrangements may be applied to the semi-finished product before folding/welding or after folding/welding.
- the suspension arrangements may be formed as material strings having a thickness of 2 mm at a preferred sheeting thickness in an interval of 25-250 ⁇ .
- the semi- finished product is in addition provided with transverse full-penetration weldings having a length that has been terminated a distance from the longitudinal suspension arrangements when the semi-finished product is folded/welded.
- Said inflatable package blank is extraordinarily suitable for using as bag blanks in packing machines that pack goods in bags on a running packing web. It is also possible to supplement existing packing machines to be able to handle also these inflatable bag blanks on a running web so as to obtain an automatized package having gas-filled wrappings around sensitive goods.
- each suspension arrangement consists of a thickening that is connected to one outermost, plastic sheeting at the respective long side.
- each suspension arrangement consists of a thickening that is connected to the two plastic sheetings at the respective long side. In one embodiment of a bag blank according to the invention, each suspension arrangement consists of a channel.
- the bag blank is provided with gas filling channels.
- the transverse full-penetration welding is terminated beside the suspension
- the invention also concerns a device in packing, which device comprises two control arms provided with holder means.
- the holder means are formed either as channels in which a bag blank can slide or as tubular support rails on which a bag blank can slide depending on if the bag blank is provided with thickenings or channels.
- the holder means are arranged to hold up a continuous bag blank.
- the control arms are formed with slide tracks or runners for the bag blank to slide on or in.
- the control arms run parallel near each other and are in addition arranged to be distanced from each other for the bag blank to open and be possible to be filled at a filling area, and which control arms after that again run parallel near each other to allow the bag blank to be sealed at a sealing area.
- the device is provided with at least one gas-filling nozzle formed with discharge holes directed toward the bag blank.
- the gas-filling nozzle is mounted and integrated in the device so that the gas-filling takes place continuously when a bag blank adapted for gas-filling passes the gas-filling nozzle.
- This gas-filling nozzle is suitably adapted to the type of bag blank that is to be filled.
- the gas-filling nozzle is formed as a cylindrical pin oriented parallel to the holder means.
- the discharge holes of the gas-filling nozzle are placed on the periphery of the cylindrical pin for a discharge direction perpendicular to the direction of the cylindrical pin.
- Such a formed gas-filling nozzle is suitable in the use of bag blanks provided with gas filling channels, which slide over the gas-filling nozzle and can gas fill chambers in the side part of the bag blank.
- Suitable embodiments are also to arrange double gas-filling nozzles placed in parallel, which together fill the chambers of both sides in the bag blank.
- This type of gas-filling nozzle is suitable for bag blanks having thickenings as well as for bag blanks having channels as suspension members but where said suspension members join the two plastic sheetings at the respective side.
- the gas-filling nozzle is provided with an externally placed seal intended to seal between the gas-filling nozzle and a gas filling channel arranged in the bag blank. This seal decreases the gas consumption since gas does not ooze out from the gas filling channel while this slides forward over the gas-filling nozzle.
- a knife blade is mounted at the gas-filling nozzle in order to cut up the gas filling channel when the bag blank passes.
- the knife blade is preferably directed perpendicular to the direction of the gas-filling nozzle. This placement of the knife blade is both simple and cost-effective even if it would be feasible to place the knife blade in other ways.
- the gas-filling nozzle is formed with a gas divider, which is arranged to distribute filling gas to openings in chambers formed in the bag blank.
- Said gas-filling nozzle is formed to jointly and simultaneously fill the gas filling channels arranged in the bag blank when the bag blank is formed with suspension members that are connected only to the outermost sheeting of the bag blank.
- the gas divider makes it possible to fill in gas between the outermost sheeting and the free edge of the adjacent sheeting in order to simultaneously fill the chambers of both sides in the bag blank from one and the same gas source. This embodiment is shown in more detail in Figures 3 and 6 and Figures 10a-c and 11a-c.
- nip rolls are arranged adjacent to the gas-filling nozzle to block the openings into the chambers of the bag blank in order to prevent premature gas-filling of the same.
- the advantage of these nip rolls is to only allow filling of the chambers when they reach up to the gas-filling nozzle so that an uncontrolled early filling should not take place, which would mean that the sides of the bag blank for the chambers of several bag parts become expanded before they reach up to the gas-filling nozzle.
- the device is provided with a pressing tool and a welding tool, which are placed so that they are passed by the bag blank after it has passed the gas-filling nozzle.
- the pressing tool is arranged to press together the openings of the chambers after gas-filling and keep the openings pressed together during the period when the bag blank with the gas-filled chambers passes said welding tool that seals the bag blank with the chambers in the sealing area and forms continuous bag-like packages.
- the advantage of the pressing tool is to keep the chambers sufficiently gas-filled until the bag blanks and thereby the chambers have been closed.
- a compressor and/or a pressure vessel are connected to the gas-filling nozzle via gas lines.
- a compressor can hold a continuous filling pressure for the chambers of the bag blank.
- the filling pressure can be regulated more exactly than by just a compressor.
- the pressure vessel may, in combination with a compressor, work as a pressure accumulator, which accurately can regulate the filling pressure through the discharge holes of the gas-filling nozzle.
- the invention concerns a method in packing of goods in a continuous bag blank.
- the bag blank is formed to slide on or in control arms and formed according to any one of the embodiments of bag blank indicated above.
- This bag blank is fed forward toward a gas-filling nozzle, which presses in gas through openings into chambers formed in the bag blank, after which the chambers and the bag blank are welded together into sealed packages.
- the method is adapted to said embodiments of bag blank in combination with said embodiments of packing device.
- the openings of the chambers are pressed together after the gas-filling and are kept pressed together until welding together has been effected. This eliminates that gas leaks out from the chambers, which would result in a less shock-absorbing package.
- the openings into the chambers are pressed together before the gas-filling is to be effected in order to prevent a premature gas-filling.
- This method allows a controlled filling of the chambers, which can be directly noticed by observation of the filling area of the packing device.
- the starting product for the bag blank according to the invention is manufactured of a plastic film, preferably of, for instance, polyethylene, wherein the plastic film is provided with double layers between which chambers are arranged. This starting product is delivered as piece goods in rolls of defined length. The starting product is then worked up to a bag blank according to the invention.
- the device is formed to handle all weldable plastic films and laminates and also sheetings of plastic-coated aluminium and sheetings of plastic-coated paper, etc.
- Figure 1 shows an embodiment of a package blank and a bag blank according to the present invention.
- Figure 2 shows a section through a second embodiment of a bag blank mounted in holder means according to the invention.
- Figure 3 shows a section through a third embodiment of a bag blank mounted in holder means according to the invention.
- Figure 4 shows a section through a fourth embodiment of a bag blank mounted on holder means according to the invention.
- Figure 5 shows a section through a fifth embodiment of a bag blank
- Figure 6 schematically shows a top view of a device according to the present invention.
- Figure 7 schematically shows a side view of the device according to
- Figure 8a shows a section A-A according to Figure 7 of the second
- Figure 8b shows a section B-B according to Figure 7 of the second
- Figure 8c shows a section C-C according to Figure 7 of the second
- Figure 9a shows a section A-A according to Figure 7 of the fourth
- Figure 9b shows a section B-B according to Figure 7 of the fourth
- Figure 9c shows a section C-C according to Figure 7 of the fourth embodiment according to Figure 4.
- Figure 10a shows a section A-A according to Figure 7 of the third
- Figure 10b shows a section B-B according to Figure 7 of the third
- Figure 10c shows a section C-C according to Figure 7 of the third
- Figure 11 a shows a section A-A according to Figure 7 of the fifth
- Figure 11 b shows a section B-B according to Figure 7 of the fifth
- Figure 11 c shows a section C-C according to Figure 7 of the fifth
- Figure 12 shows a bottom view of an enlarged part from Figure 6.
- Figure 13 shows an enlarged part of Figure 7.
- Figure 1 shows an inflatable package blank 11 , which is delivered on a running web.
- the package blank has a width that corresponds to twice the measure of the depth of bags 12 of a bag blank 13.
- the package blank 11 is folded along a centre line 14, wherein suspension arrangements 15 for the edges of the bag blank face in the same direction.
- the suspension arrangements are either connected to the package blank before folding is carried out or are connected after folding has taken place.
- the figure shows that the suspension arrangements have been connected before folding and maybe even in the manufacture of the package blank 11.
- the package blank is provided with delimited transverse chambers 16 distributed over its entire surface.
- the chambers are provided with inlet openings 17 through which gas, usually air, can be introduced into the chambers 16.
- the chambers have been formed by the fact that welds 18 join surfaces from two plastic sheetings lying against each other.
- the bag blank is furthermore provided with transverse full-penetration weldings 19, which are terminated a distance from the longitudinal suspension
- Figures 2-5 show sections through four different embodiments of package blanks where Figure 2 shows a bag blank 13 having a first plane plastic sheeting 21 connected to a second plane plastic sheeting 22, which plastic sheetings abut with their plane surfaces against each other and are connected to the welds 18 in such a way that chambers 16 are formed between the welds.
- the entire double plastic sheeting with the two plastic sheetings thereof is folded to form a delimitation A, which may be either the bottom of a bag or the top of a bag.
- the folding may also consist of a welding together of all four sheeting layers, i.e., the double sheeting layers of both sides.
- the figure also shows that the suspension arrangements are formed as two thickenings 23a, 23b, each one connected to and joining the two plastic sheeting layers on the respective side of the bag blank 13 so that gas cannot penetrate out through the suspension arrangements.
- the figure also shows that the thickenings 23a, 23b of the suspension arrangements run in support channels as holder means 24 in each control arm 25.
- the bag blank 13 slides in these control arms in a packing machine wherein the bags are filled, closed and separated into individual packages.
- FIG 3 shows a similar bag blank 3 where the only difference to the one shown in Figure 2 is that each one of the suspension arrangements 23a, 23b is connected only to the first plastic sheeting 21 , the edges of the second plastic sheeting 22 being free.
- gas is allowed to be pressed into the chambers 16 from a space 31 between the two control arms 251 , 252.
- Figure 3 shows that also the suspension arrangements according to this embodiment are made as thickenings, which run in support channels as holder means in each control arm according to what has been shown in Figure 2.
- Figure 4 shows a similar bag blank 13 according to what has previously been shown, but where the suspension arrangements are formed as channels 43a, 43b either connected to or formed of the first sheeting 21 and the second sheeting 22.
- the respective channel 43a, 43b is accordingly connected to both sheetings 21 , 22.
- the two channels of the bag blank 13 slide on tubular control arms 41 , 42 of a packing machine wherein the bags are filled, closed and separated into individual packages according to what has previously been described.
- the control arms work also as holder means in the form of runners on which the bag blanks run.
- Figure 5 shows again a similar bag blank 3 according to what has previously been shown where the suspension arrangements are formed as channels 43a, 43b, which are connected or formed of only the first plastic sheeting 21 , the edges of the second plastic sheeting 22 being free.
- the supply of gas to the chambers 16 is carried out in the same way as indicated in connection with Figure 3.
- FIG. 6 shows the principle of a packing device 60 according to the present invention.
- the device comprises two control arms 61 , 62 provided with or formed as holder means arranged to hold up a continuous bag-shaped package blank 13.
- the control arms 61 , 62 are formed with slide tracks or runners for the package blank to slide in or on in the direction shown by the arrow in the figure.
- the control arms 61 , 62 are arranged to be distanced from each other at a filling area 63 so that the package blank should open and be filled with products 64. After the filling area, the control arms run again in parallel near each other up to a gas-filling area 65 wherein gas/air is filled into the previously described chambers in the package blank.
- the package blank slides to a sealing area wherein the bags 12 of the package blank are sealed when the same pass welding jaws 66.
- notched belts 67, 68 are arranged, which on one hand pull/feed forward and on the other hand press together the continuous bags of the package blank by the notched belts abutting against each other.
- the shown bag blank 13 is provided with a longitudinal full-penetration welding 61 , which terminates the transverse full- penetration welding 19 of the bag blank.
- Figure 7 shows a side view of the device of Figure 6.
- the continuous bag blanks 13 are fed from a magazine 71 , wherein they are lying cuttled, i.e., folded. From this magazine, they are fed forward along the control arms 61 , 62 of the packing device 60 in the direction of the arrow via the filling area 63 to a gas-filling area 72.
- the control arms are shown only a short distance in the figure.
- the device 60 is provided with at least one gas-filling nozzle 73 formed with discharge holes 74 directed toward the bag blanks 13.
- gas 75 is pressed in the direction of the arrow down into said chambers 16, which only have been schematically drawn as circles in the figure.
- FIG. 7 shows that the device is provided with a rotating cleaning and trimming knife 76, which separates the waste strip 77 from the suspension arrangement from the bags.
- channel knives 78 are mounted on the gas-filling nozzles to slot up the gas filling channels in which the gas-filling nozzles slide.
- Figures 8a-8c show the embodiment according to Figure 2; Figures 9a- 9c show the embodiment according to Figure 4; Figures 10a-10c show the embodiment according to Figure 3, and; Figures 11a-11c show the embodiment according to Figure 5.
- Figure 8a shows the bag blank 13 when it has passed the filling area wherein a product 64 has been put down into the bag, the chambers 16 of which have not yet been filled with gas/air.
- the bag with the product and the suspension arrangements thereof slide further in the respective support channel up to the position shown in Figure 8b, i.e., when the bag blank 13 has slid past the two gas- filling nozzles of the device, the gas pipes 731 , 732 of which are shown in the figure. In doing so, the gas-filling nozzles have slid into each a gas filling channel 81 , 82 in the bag blank 13.
- the chambers 16 of the bag blank have, after the passage of the gas-filling nozzles, been filled with gas so that protecting gas cushions have been formed around the packed product 64.
- the bag blank passes the previously mentioned channel knives, which cut up the gas filling channels so that the bag blank can pass past the pipe lines.
- the bag blank slides further past the mentioned rotating cleaning and trimming knife, which separates the waste strip from the suspension arrangement, to the position shown in Figure 8c. In this position, the welding jaws 661 , 662 will seal the side of the entire bag blank, and thereby also the openings of the gas channels.
- Figure 9a shows the bag blank 13 of a further embodiment when it has passed the filling area wherein a product 64 has been put down into the bag, the chambers 16 of which have not yet been filled with gas/air.
- the chambers 16 of the bag blank have, after the passage of the gas-filling nozzles, been filled with gas so that protecting gas cushions have been formed around the packed product 64.
- the bag blank passes the previously mentioned channel knives, which cut up the gas filling channels so that the bag blank can pass past the pipe lines to the gas pipes 731 , 732.
- the bag blank slides further past the mentioned rotating cleaning and trimming knife, which separates the waste strip from the suspension arrangement, to the position shown in Figure 9c. In this position, the welding jaws 661 , 662 will seal the side of the entire bag blank, and thereby also the openings of the gas channels.
- FIG. 10a shows the bag blank 13 of a further embodiment when it has passed the filling area wherein a product 64 has been put down into the bag, the chambers 16 of which have not yet been filled with gas/air.
- the bag with the product and the suspension arrangements thereof slide further in the respective support channel up to the position shown in Figure 10b, i.e., when the bag blank 13 has slid up to the gas-filling nozzle of the device, the gas pipes 100 of which are shown in the figure.
- the gas pipe presses gas/air down between the first plastic sheeting and the free edge of the second plastic sheeting on both sides of the bag blank by a sheeting divider 101 being arranged to support the free sheeting edges.
- the chambers 6 of the bag are gas filled with gas/air so that protecting gas cushions are formed around the packed product 64.
- the bag blank slides further past the mentioned rotating cleaning and trimming knife, which separates the waste strip from the suspension arrangement, to the position shown in Figure 10c.
- the welding jaws 661 , 662 will seal the side of the entire bag blank, and thereby also the openings of the gas channels.
- the opening of the bag blank has been closed by the notched belts 67, 68 that have been pressed against each other around the bag blank.
- the bag blank has ended into separate bag packages wherein a fragile product 64 has been packed with surrounding gas occlusions. As seen in Figure 10c, also the short side of the product 64 has been protected with a gas occlusion 83.
- Figure 11a shows the bag blank 13 of a further embodiment when it has passed the filling area wherein a product 64 has been put down into the bag, the chambers 16 of which have not yet been filled with gas/air.
- the gas pipe presses gas/air down between the first plastic sheeting and the free edge of the second plastic sheeting on both sides of the bag blank by a sheeting divider 101 being arranged to support the free sheeting edges.
- the chambers 16 of the bag are gas filled with gas/air so that protecting gas cushions are formed around the packed product 64.
- the bag blank slides further past the mentioned rotating cleaning and trimming knife, which separates the waste strip from the suspension arrangement, to the position shown in Figure 11 c.
- the welding jaws 661 , 662 will seal the side of the entire bag blank, and thereby also the openings of the gas channels.
- the opening of the bag blank has been closed by the notched belts 67, 68 that have been pressed against each other around the bag blank.
- the bag blank After the passage of the welding jaws, the bag blank has ended into separate bag packages wherein a fragile product 64 has been packed with surrounding gas occlusions. As seen in Figure 1 1c, also the short side of the product 64 has been protected with a gas occlusion 83.
- FIG 12 shows an enlarged view from the underside of the device at the gas-filling area 65 where the thickenings 23a, 23b of the bag blank, which hold and join the two plastic sheeting layers on the respective side of the bag blank, are schematically shown.
- Each thickening with its double sheetings passes an outer nip roll 121 and an inner nip roll 122, which nip rolls abut against each other for the channels of the bag blank to be pressed together and prevented from being gas- filled before they reach up to the respective gas-filling nozzle 73 with the discharge holes 74 thereof.
- the nip rolls and the gas-filling nozzles are doubled in order to handle both sides of the bag blank.
- the gas-filling nozzles 73 are formed as a cylindrical pin, which is horizontally oriented parallel to the holder means and terminated by a tapering rounded shape so that the nozzles should slide easily in the respective gas filling channel in the bag blank.
- the discharge holes 74 of the nozzles are rectangular-shaped and having a length that corresponds to 3-5 times the width thereof. The discharge holes are shaped to obtain a discharge direction perpendicular to the direction of the cylindrical pin.
- Each gas-filling nozzle is connected to at least one gas pipe 731 , 732, which is connected to a compressor, not shown, and/or gas accumulator for the gas supply of the nozzles.
- suspension arrangements for example, suspension arrangements, gas filling channels, and a part of the inlet openings in order to form separate bags. Furthermore, the bags pass the welding jaws 661 , 662 in a sealing area 120 wherein the bags are sealed by being welded together, the packages being completed.
- Figure 13 shows a schematic side view of the gas-filling area 65 wherein a bag blank 13 has been fed up to a filling position wherein the gas filling channel 82 of the bag blank has been pressed together by the nip rolls 121 in order to prevent gas supply to more chambers 16 than those that for the time being are situated at the gas-filling nozzle 73, i.e., that gas flows to the left in the gas filling channel 82 in the figure.
- a gas seal 131 is mounted, which seals between the gas filling channel 82 and the gas-filling nozzle 73 in order to prevent gas being filled into the chambers from flowing past the gas-filling nozzle.
- the figure also shows that the channel knives 78 are mounted on either the gas- filling nozzle or on the connecting gas pipe 732 for allowing the bag blank to pass the gas pipe 732.
- the inlet openings 17 of the chambers 16 are right opposite a first driving wheel 132 of the notched belt 68, the inlet openings will be pressed together and kept pressed together.
- the bag blank passes the rotating cleaning and trimming knife 76, the bag blank's suspension arrangement 23b, gas filling channel 82, and parts of the inlet openings being removed, wherein separate gas-filled bags 133 including goods are formed.
- Said bags pass the welding jaws 662 where a sealing of the side of the entire bag takes place, after which the packing is terminated.
- the bag blank can be formed in several different ways, for instance by the package blank being provided with chambers that are placed on both sides of a folding line, which means that the package then does not get a gas-filling on its edge.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Buffer Packaging (AREA)
- Vacuum Packaging (AREA)
- Basic Packing Technique (AREA)
- Making Paper Articles (AREA)
- Acyclic And Carbocyclic Compounds In Medicinal Compositions (AREA)
- Medicines That Contain Protein Lipid Enzymes And Other Medicines (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE1150573A SE535972C2 (en) | 2011-06-22 | 2011-06-22 | Apparatus and method of packing goods in an inflatable bag |
PCT/SE2012/050582 WO2013022398A1 (en) | 2011-06-22 | 2012-05-31 | Device for producing a shock-absorbing inflatable package and method for filling it |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2723557A1 true EP2723557A1 (en) | 2014-04-30 |
EP2723557A4 EP2723557A4 (en) | 2015-01-21 |
Family
ID=47528733
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12821875.7A Withdrawn EP2723557A4 (en) | 2011-06-22 | 2012-05-31 | Device for producing a shock-absorbing inflatable package and method for filling it |
Country Status (7)
Country | Link |
---|---|
US (1) | US20140130461A1 (en) |
EP (1) | EP2723557A4 (en) |
CA (1) | CA2837508A1 (en) |
MX (1) | MX2013015442A (en) |
RU (1) | RU2013155757A (en) |
SE (1) | SE535972C2 (en) |
WO (1) | WO2013022398A1 (en) |
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Also Published As
Publication number | Publication date |
---|---|
MX2013015442A (en) | 2014-03-21 |
CA2837508A1 (en) | 2013-02-14 |
US20140130461A1 (en) | 2014-05-15 |
RU2013155757A (en) | 2015-07-27 |
WO2013022398A1 (en) | 2013-02-14 |
SE1150573A1 (en) | 2012-12-23 |
EP2723557A4 (en) | 2015-01-21 |
SE535972C2 (en) | 2013-03-12 |
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