EP2721301A1 - Pompe submersible et procédé d'assemblage d'une pompe submersible - Google Patents

Pompe submersible et procédé d'assemblage d'une pompe submersible

Info

Publication number
EP2721301A1
EP2721301A1 EP12724979.5A EP12724979A EP2721301A1 EP 2721301 A1 EP2721301 A1 EP 2721301A1 EP 12724979 A EP12724979 A EP 12724979A EP 2721301 A1 EP2721301 A1 EP 2721301A1
Authority
EP
European Patent Office
Prior art keywords
pump
housing
insert
submersible pump
clamping
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP12724979.5A
Other languages
German (de)
English (en)
Other versions
EP2721301B1 (fr
Inventor
Michael Fath
Christoph Jäger
Boris Werner
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KSB AG
Original Assignee
KSB AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by KSB AG filed Critical KSB AG
Priority to RS20161153A priority Critical patent/RS55486B1/sr
Publication of EP2721301A1 publication Critical patent/EP2721301A1/fr
Application granted granted Critical
Publication of EP2721301B1 publication Critical patent/EP2721301B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2/00Rotary-piston machines or pumps
    • F04C2/08Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
    • F04C2/10Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member
    • F04C2/107Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member with helical teeth
    • F04C2/1071Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member with helical teeth the inner and outer member having a different number of threads and one of the two being made of elastic materials, e.g. Moineau type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00Pumping installations or systems
    • F04D13/02Units comprising pumps and their driving means
    • F04D13/06Units comprising pumps and their driving means the pump being electrically driven
    • F04D13/08Units comprising pumps and their driving means the pump being electrically driven for submerged use
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C13/00Adaptations of machines or pumps for special use, e.g. for extremely high pressures
    • F04C13/008Pumps for submersible use, i.e. down-hole pumping
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2/00Rotary-piston machines or pumps
    • F04C2/08Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
    • F04C2/12Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type
    • F04C2/14Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons
    • F04C2/16Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons with helical teeth, e.g. chevron-shaped, screw type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00Pumping installations or systems
    • F04D13/02Units comprising pumps and their driving means
    • F04D13/06Units comprising pumps and their driving means the pump being electrically driven
    • F04D13/08Units comprising pumps and their driving means the pump being electrically driven for submerged use
    • F04D13/086Units comprising pumps and their driving means the pump being electrically driven for submerged use the pump and drive motor are both submerged
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00Pumping installations or systems
    • F04D13/02Units comprising pumps and their driving means
    • F04D13/06Units comprising pumps and their driving means the pump being electrically driven
    • F04D13/08Units comprising pumps and their driving means the pump being electrically driven for submerged use
    • F04D13/10Units comprising pumps and their driving means the pump being electrically driven for submerged use adapted for use in mining bore holes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/60Mounting; Assembling; Disassembling
    • F04D29/605Mounting; Assembling; Disassembling specially adapted for liquid pumps
    • F04D29/606Mounting in cavities
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/60Mounting; Assembling; Disassembling
    • F04D29/62Mounting; Assembling; Disassembling of radial or helico-centrifugal pumps
    • F04D29/628Mounting; Assembling; Disassembling of radial or helico-centrifugal pumps especially adapted for liquid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/60Mounting; Assembling; Disassembling
    • F04D29/64Mounting; Assembling; Disassembling of axial pumps
    • F04D29/648Mounting; Assembling; Disassembling of axial pumps especially adapted for liquid pumps
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B23/00Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells
    • E21B23/01Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells for anchoring the tools or the like
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B23/00Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells
    • E21B23/02Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells for locking the tools or the like in landing nipples or in recesses between adjacent sections of tubing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2230/00Manufacture
    • F04C2230/60Assembly methods
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49229Prime mover or fluid pump making
    • Y10T29/49236Fluid pump or compressor making

Definitions

  • the invention relates to a submersible pump and a method for producing a submersible pump, comprising a housing with a suction-side inlet opening, a pressure-side outlet opening and an electrical line passage, an electronics unit, an electric motor, a pressure chamber and a pump unit,
  • Submersible pumps are a type of pump that has been designed for different applications and tailored to the respective requirements. It is essential to immerse the pump in the fluid to be pumped. A special design requires that the pump can be placed in a wellbore. Since wellbores, particularly very deep ones, are very expensive, fitting to the wellbore is an essential feature of such a pump.
  • US 4,966,532 discloses a submersible pump in which the inlet, pump and outlet are arranged axially in a row.
  • the individual components are surrounded by a common shell, which is divided into a first area, which encloses the motor and a second area, which encloses the pump. Both areas are connected by a connecting element, by which both the distance of the components from the inner wall of the housing and the axial position is fixed.
  • EP 0 746 683 B1 discloses a generic submersible pump in which the essential individual components of the pump are arranged axially. In one line are the suction-side inlet cover, the pump impeller, the motor and the pressure-side outlet cover.
  • the individual components are housed in a tubular sheath, wherein the conveyed fluid is passed through a gap between the motor and the housing to the pressure-side outlet opening.
  • the gap between the tubular jacket and the motor housing is defined by an elastomeric padding.
  • the motor is mounted on the suction inlet cover, which also contains the pump impeller.
  • the pressure-side outlet cover is merely connected to the tubular jacket.
  • the object of the invention is to provide a generic submersible pump, which allows easy installation and repair of the submersible pump.
  • the solution provides a submersible pump in which the electronics unit, the electric motor, the pressure chamber and the pump unit are preassembled for use, the preassembled insert is supported at one end of the housing and at the opposite end of the housing an axial clamping and / or Mounting system is provided.
  • the electronics unit may include both power electronics and signal electronics.
  • the inventive construction of the submersible pump makes it possible to align the pre-assembled components before they are joined in the enclosing housing. Furthermore, it is possible to make the enveloping housing integral or integral, thereby improving the seal against penetrating fluid. Due to the clamping and fastening system, it is possible to provide the insert with a bias.
  • the tensioning and / or fastening system can be released. This has the advantage that the insert can be removed from the enclosing housing for inspection purposes. Subsequently it can be reused and fixed again in the housing by the clamping and / or fastening system.
  • all components of the insert are provided with fixed or releasable devices for supporting against the housing, in particular for radial support.
  • the devices are used to transfer heat from the motor to the enclosing housing and at the same time support the mounting kit on the housing with a precisely defined distance, whereby a displacement of individual components during operation of the pump is prevented.
  • the motor is a synchronous motor, in particular a permanent magnet tipped synchronous motor.
  • These motors are energy efficient, easy to operate and robust. If the submersible motor pump is used as a borehole pump, then it is urgently necessary that the technology used is robust, since the pump must be lifted out of the borehole for repairs.
  • the pump is designed as a centrifugal pump.
  • the advantage here is that large delivery volumes with variable delivery are possible. It is also possible with centrifugal pumps, mitzu specialn small amounts of sand.
  • the pump is designed as a positive displacement pump, in particular as an eccentric screw pump. This self-priming pump allows high delivery heights and variable delivery volumes in low pulsation operation.
  • a pressure line is provided on the pressure-side outlet opening, in which a holder for a traction means of the submersible pump is integrated, in particular, the outlet opening itself can act as a holder.
  • the pump can be lifted on the traction device from the borehole. This simplifies the installation of the pump on site, especially in a borehole.
  • the object of the invention is to provide a method for producing a submersible pump of the type described above.
  • the solution provides a method for producing and assembling a submersible pump of the type described above, wherein in a first step, an insert of an electronics unit, an electric motor, a pressure chamber and a pump unit is pre-assembled, in a second step, the insert is inserted into a housing wherein the insert is centered in the housing, and in a third step the insert is clamped and secured in the housing by a clamping and / or fastening system.
  • pre-assembly an exact alignment of the individual components is possible before the insert is joined in the enclosing housing.
  • the means for maintaining a fixed distance between the insert and the enclosing housing center the insert and the bearing on the pressure side and defines the exact position of the insert.
  • a bias voltage can be brought to the use.
  • the fastening system holds the insert in the enveloping housing. If a Taperlock fastening system is used, then the clamping set can be clamped freely at the suction end of the enveloping tube without further precautions being taken there, such as holes or threads.
  • the attachment of the insert can be solved. If the length of the insert has been slightly changed during the revision, then the insert can be fixed again in the enclosing housing with the same fastening system.
  • Fig. 1 a submersible pump according to the invention
  • Fig. 2 is a detail view of FIG. 1 and the
  • Fig. 3 is an isometric view of the detail view.
  • FIG. 1 shows a submersible motor pump 1 according to the invention.
  • a drive 3 which is connected via a coupling element 4 to the actual pump element.
  • the Pumpeneiement is formed in the example shown as an eccentric screw pump, consisting of a stator 5 and a rotor 6, which are represented by an etall-eggastomer pairing or a plastic-elastomer pairing.
  • a detail is marked, which comprises the clamping system 7.
  • the eccentric screw pump allows continuous water delivery, the pump can be self-priming.
  • the technology of Stator 5 and Rotor 6 is very robust and can also be used in abrasive, for example sandy, environment.
  • the coupling element 4 designed as a long rod makes it possible to establish a connection between the eccentric rotor 5 and the stop 3.
  • the drive 3 is typically an electric motor used. In order to achieve a high power density, a synchronous motor equipped with permanent magnets is used. This results in a low construction dimension, whereby the cost of a deep well well can be significantly reduced.
  • the individual components of the submersible pump are introduced from below into the housing 2.
  • FIG. 2 shows the details of the axial clamping and / or fastening system of the submersible pump.
  • a contact piece 8 encloses the stator 5 and provides at the lower end of the stator 5 a contact surface for the other components of the clamping system 7.
  • this contact piece 8 includes a snap element 9, which is firmly connected by a latching function with the contact piece 8 and is supported against the housing 2.
  • Adjacent to the snap element 9, a conical, inner clamping ring 10 is arranged, which forms the taper bushing.
  • Clamping ring 10 which is provided with a thread
  • an outer clamping ring 11 is arranged, which is also provided with a thread, so that it can be clamped with the inner clamping ring 10.
  • Both clamping rings are braced so that they are supported against the snap element 9, ie also against the housing 2.
  • a feather key 12 is additionally provided.
  • recesses 13 are provided on the outer clamping ring, which serve for applying a suitable tool for bracing.
  • the design with recesses 13 makes it possible to create a predefined, simple and cost-effective approach to tools, which significantly increases the reliability and ease of installation.
  • FIG. 3 shows an isometric view of the submersible pump 1, wherein in particular the detail of the tensioning system 7 from FIG. 1 is shown.
  • the stator 5 and the rotor 6 are shown in the housing 2.
  • the housing 2 On the left in FIG. 3, the arrangement of the individual components of the axial clamping and / or fastening system is shown.
  • the snap element 9 connects. This is firmly connected to the pressing piece 8.
  • the conical inner clamping ring 10 and thus connected for example by screwing outer clamping ring 11 is shown.
  • the illustration illustrates the approaches to a tool for Screwing the outer clamping ring 11 in the inner clamping ring 10, which are braced together due to the conical shape of the inner SpannringslO, whereby they are radially supported against the housing 2.
  • the invention can also be applied to a submersible pump whose motor is housed in a separate housing.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Details Of Reciprocating Pumps (AREA)

Abstract

L'invention concerne une pompe submersible (1) comprenant : un carter monobloc (2) muni d'un orifice d'entrée côté aspiration, d'un orifice de sortie côté pression et d'un passage pour des lignes électriques; une unité électronique destinée à traiter des signaux de puissance et éventuellement d'information; un moteur électrique; une chambre de refoulement; et un ensemble pompe. L'unité électronique, le moteur électrique, la chambre de refoulement et l'ensemble pompe peuvent être prémontés sous la forme d'un insert, ledit insert prémonté reposant sur une extrémité du carter (2) et un système de serrage et/ou de fixation axial (10, 11, 12), en particulier un système Taperlock, étant agencé sur l'extrémité opposée du carter.
EP12724979.5A 2011-06-17 2012-05-30 Pompe submersible et methode d'assemblage d'une pompe submersible Active EP2721301B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
RS20161153A RS55486B1 (sr) 2011-06-17 2012-05-30 Potapajuća pumpa i postupak za sastavljanje potapajuće pumpe

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102011077777A DE102011077777B3 (de) 2011-06-17 2011-06-17 Tauchpumpe und Verfahren zum Zusammenbau einer Tauchpumpe
PCT/EP2012/060096 WO2012171792A1 (fr) 2011-06-17 2012-05-30 Pompe submersible et procédé d'assemblage d'une pompe submersible

Publications (2)

Publication Number Publication Date
EP2721301A1 true EP2721301A1 (fr) 2014-04-23
EP2721301B1 EP2721301B1 (fr) 2016-10-12

Family

ID=46201621

Family Applications (1)

Application Number Title Priority Date Filing Date
EP12724979.5A Active EP2721301B1 (fr) 2011-06-17 2012-05-30 Pompe submersible et methode d'assemblage d'une pompe submersible

Country Status (10)

Country Link
US (1) US9605679B2 (fr)
EP (1) EP2721301B1 (fr)
CN (1) CN103827504B (fr)
BR (1) BR112013030162B1 (fr)
DE (1) DE102011077777B3 (fr)
DK (1) DK2721301T3 (fr)
ES (1) ES2609855T3 (fr)
RS (1) RS55486B1 (fr)
WO (1) WO2012171792A1 (fr)
ZA (1) ZA201309468B (fr)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102014102126A1 (de) * 2014-02-19 2015-08-20 Netzsch Pumpen & Systeme Gmbh Pumpsystem zum Fördern von viskosen oder teilviskosen Medien aus einem Bohrloch sowie Verfahren zur Entnahme einer Exzenterschneckenpumpe aus einem Bohrloch
CA2996686C (fr) 2015-09-03 2022-02-08 Fluid Handling Llc Logement de moteur de pompe submersible pour l'amelioration de la resistance a l'usure de pompes submersibles
CN108468646B (zh) * 2018-05-24 2024-01-19 劳伦斯泵业机械(北京)有限公司 应用于地面上的潜水泵
CN214577769U (zh) * 2021-04-06 2021-11-02 台州佳迪泵业有限公司 一种深井泵

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Also Published As

Publication number Publication date
US9605679B2 (en) 2017-03-28
ZA201309468B (en) 2014-08-27
CN103827504B (zh) 2016-08-17
US20140134013A1 (en) 2014-05-15
RS55486B1 (sr) 2017-04-28
EP2721301B1 (fr) 2016-10-12
BR112013030162A2 (pt) 2017-03-14
WO2012171792A1 (fr) 2012-12-20
DK2721301T3 (da) 2017-01-30
ES2609855T3 (es) 2017-04-24
CN103827504A (zh) 2014-05-28
BR112013030162B1 (pt) 2021-05-11
DE102011077777B3 (de) 2012-07-26
BR112013030162A8 (pt) 2018-07-31

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