EP2716916B1 - Ventilator unit - Google Patents
Ventilator unit Download PDFInfo
- Publication number
- EP2716916B1 EP2716916B1 EP13004754.1A EP13004754A EP2716916B1 EP 2716916 B1 EP2716916 B1 EP 2716916B1 EP 13004754 A EP13004754 A EP 13004754A EP 2716916 B1 EP2716916 B1 EP 2716916B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- diffuser
- attachment
- unit according
- ventilator unit
- diffuser attachment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 230000018109 developmental process Effects 0.000 description 2
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/52—Casings; Connections of working fluid for axial pumps
- F04D29/54—Fluid-guiding means, e.g. diffusers
- F04D29/541—Specially adapted for elastic fluid pumps
- F04D29/545—Ducts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/66—Combating cavitation, whirls, noise, vibration or the like; Balancing
- F04D29/661—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
- F04D29/663—Sound attenuation
- F04D29/664—Sound attenuation by means of sound absorbing material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2250/00—Geometry
- F05D2250/50—Inlet or outlet
- F05D2250/52—Outlet
Definitions
- the invention relates to a fan unit according to the preamble of claim 1.
- the diffuser serves to convert the kinetic energy into pressure energy.
- the flow cross section of the diffuser expands in the flow direction of the air flow generated by the fan.
- an increase in the efficiency of the fan unit can be achieved with the diffuser because it can convert at least part of the flow energy of the air flow into static pressure.
- the fan can also work at a lower speed with the same air output, which reduces noise and power consumption when the fan unit is in operation.
- the diffuser In the case of the generic fan unit ( GB 796 212 ), the diffuser consists of individual, inseparably connected sections, which surround a centrally arranged hollow body at a distance. The hollow body and the diffuser delimit an annular space that widens in the flow direction of the air to the free end of the diffuser.
- the US 2011/0038724 A1 , the US 2011/0255239 A1 , the GB 1 196 176 A and the GB 700 872A show fan units each having a diffuser housing a fan.
- Another fan unit is known ( U.S. 1,752,427 ) having an acceleration cone and a diffuser located on opposite sides of a wall and secured to the wall with radial flanges abutting.
- the invention is based on the object of designing the generic fan unit in such a way that the static efficiency of the fan is increased and the fan noise is reduced.
- the diffuser is an integral part of the inlet nozzle and is provided with at least one interface to which the diffuser attachment can be connected with at least one interface.
- the diffuser attachment With the diffuser attachment, the flow cross-section for the air flow generated by the fan is expanded.
- the axial component of the flow velocity is correspondingly reduced and the dynamic energy is thereby converted into usable pressure energy.
- the static efficiency of the fan can be significantly increased in this way.
- the fan can be operated at a low speed without impairing the air performance.
- the fan unit according to the invention therefore works with only very little operating noise. Since the diffuser attachment and the diffuser are provided with the interfaces, the diffuser attachment can easily be retrofitted to the user's fan unit. Since the inner wall of the diffuser attachment forms a continuous continuation of the inner wall of the diffuser, the air flow is optimal.
- the diffuser attachment is detachably connected to the diffuser.
- the diffuser attachment can then also be removed from the diffuser by the user if necessary or, for example, replaced with a new diffuser attachment in the event of a repair.
- the interface of the diffuser attachment can advantageously be a circumferential radial flange. It allows easy connection of the diffuser attachment to the diffuser.
- the diffuser attachment can, for example, with the interface of the diffuser can be connected by rivets, screws, clips and the like.
- the interface is formed by at least one plug-in part that can be plugged onto the interface of the diffuser.
- the shell of the diffuser attachment consists of at least two shell sections which are connected to one another by form-fitting parts.
- the plug-on process can be carried out very easily.
- one jacket section is plugged onto the interface of the diffuser with its plug-in part.
- the plug-in part of the other casing section is then pushed onto the diffuser interface, with the form-fitting parts of the casing sections engaging with one another.
- These form-fit parts are designed in such a way that the form-fit is provided in the circumferential direction of the jacket, but that the form-fit parts can be joined together transversely to the circumferential direction.
- the diffuser attachment is provided with at least one soundproofing layer.
- Such a sound-damping layer is advantageously provided on the inside of the jacket of the diffuser attachment. This reduces the sound near the source.
- the diffuser attachment has a circular cross-section over at least part of its height.
- the generatrix of the jacket of the diffuser attachment can be straight or else curved. In the case of a curved course, the generatrix can be curved convexly or concavely.
- At least the outlet opening of the diffuser attachment has an out-of-round, in particular an angular outline.
- This angular design makes it possible to place several diffuser attachments next to each other with only a small distance, so that in devices where there is only limited space and several diffuser attachments are required, these can be arranged directly next to each other in one or more rows.
- outlet opening of the diffuser attachment has a square outline
- adjacent diffuser attachments can be positioned with their respective outlined sides either abutting or next to and behind one another with only the slightest distance. As a result, the area is optimally used to delay the flow rate.
- the jacket can have a triangular, square, hexagonal or other polygonal outline at least at the outlet opening.
- the quadrangular outline is advantageous here if the mounting surface of the device has a corresponding quadrangular outline.
- the diffuser attachment has a circular cross-section in the area of its interface, which transitions into a non-round, in particular angular, cross-section as the distance from the interface increases. This makes it possible to connect the diffuser attachment to conventional diffusers of fan units, the interface of which is generally designed to be round or circular.
- the diffuser attachment is provided with at least one further peripheral wall, which is surrounded at a distance from the shell of the diffuser attachment. This further wall results in optimal flow conditions.
- the side walls of the casing of the diffuser attachment advantageously merge into one another in a curved manner. This results in an optimal guidance for the air flow and thus good flow conditions.
- transitions between the side walls of the casing of the diffuser attachment advantageously have a twist or twist in the vertical direction.
- the transitions do not run along a straight line in the height direction of the mantle, but are correspondingly curved.
- transition areas are designed in such a way that they follow the flow direction of the air in the diffuser attachment or the swirl of the air flow behind the impeller of the fan. This results in only minimal losses in the area of these transitions.
- a further reduction in the operating noise of the fan unit results in an advantageous manner if the casing of the diffuser attachment consists of foamed material.
- the diffuser is advantageously provided with a guide wheel that has guide vanes or webs.
- the diffuser is advantageously formed in one piece together with the guide vane, preferably made of plastic.
- the inlet nozzle with its jacket sections, the guide vane, a receptacle and interfaces is designed in one piece, preferably made of plastic.
- a trailing edge of the diffuser attachment is profiled, preferably jagged or corrugated.
- the air flow emerging from the outlet opening of the diffuser attachment is divided into individual partial flows, which further reduces noise development during use.
- the diffuser attachment can consist of at least two sections that can be axially connected to one another. This makes it possible to very easily produce diffuser attachments of different heights by axially joining the sections together.
- the device 2 is a standing device, but it can also be a device mounted on a wall, a ceiling and the like. It has at least one fan unit. In the exemplary embodiment shown, two rows of fan units arranged one behind the other with a small spacing are provided. The fan unit has a fan 3 and a diffuser 4 ( 3 ).
- a diffuser attachment 22 is placed on their diffuser 4 ( 2 ), which minimizes exit losses.
- the diffusers 4, 22 convert the velocity of the exiting air into pressure.
- the fan units are arranged on the rectangular upper side 5 of the housing 1.
- the diffuser attachments 22 have a square outline so that the rectangular area of the upper side 5 is optimally utilized. This square shape leads to a large exit surface for the exiting air for a given surface area of the housing top 5. Flow separation is also prevented by such a design. Due to their square shape, the diffuser attachments 22 can be arranged next to one another in such a way that their adjacent edges touch one another, as is shown in 2 can be seen. Such a design of the device 2 results in a particularly high increase in efficiency.
- the diffuser attachments 22 do not have to have a square outline, but can also have a circular outline, for example.
- the fans 3 can be axial, diagonal or centrifugal fans.
- An axial fan 3 is shown in each of the exemplary embodiments. It has wings 7 protruding from a hub 6, which extend over the circumference of the hub 6 are arranged at regular or irregular intervals and extend close to a wall section 8 of an inlet nozzle 43 .
- the space enclosed by the wall section 8 tapers in the flow direction of the intake air.
- the blades 7 may be of any suitable shape, preferably set (the blade angle is not constant).
- the wings 7 can be provided with winglets 9, which can extend only over a part or over the entire width of the wing 7.
- the winglets 9 can be provided only on the suction side or also only on the pressure side of the wings 7. It is also possible for the winglets 9 to extend both to the suction side and to the pressure side.
- the winglets 9 can have a constant or different height over their length, depending on the application of the fan 3.
- the rear edges 10 in the direction of rotation of the fan are advantageously provided with teeth 11, which can be provided over the entire length or also only over part of the length of the rear edge 10.
- the leading edge 12 of the wings 7 in the direction of rotation is advantageously crescent-shaped.
- the fan 3 is located within the space enclosed by the wall section 8 .
- the hub 6 is seated on a motor shaft (not shown) of a drive motor 13 which is housed in a receptacle 14 . It is attached to the inside of a wall section 16 of the inlet nozzle 43 via a guide wheel 15 .
- the guide wheel 15 consists in a known manner of guide vanes or webs 17 (hereinafter referred to as guide vanes) arranged at a distance from one another, which are arranged distributed over the circumference of the receptacle 14 and fastened in a suitable manner on the outside of the receptacle 14 and on the inside of the wall section 16 are.
- the guide vanes 17 are designed in such a way that they do not impede the air sucked in by the fan 3 via the inlet opening 18 of the inlet nozzle 43 and take the swirl out of the flow.
- the wall section 16 widens conically in the flow direction of the air and forms thus the diffuser 4. It is an integral part of the inlet nozzle 43.
- the receptacle 14 with the guide wheel 15 is located completely within the flow space enclosed by the wall section 16.
- the free edges 19 and 20 of the two wall sections 8, 16 can each be thickened and thereby form fastening edges or interfaces. With the edge 19, the diffuser 4 is attached in a known manner to the respective device or the respective unit.
- a circumferential radial flange 21 (interface) is provided on the outside of the inlet nozzle 43, which contributes to stiffening the inlet nozzle 43 and is advantageously formed in one piece with the nozzle wall.
- the inlet nozzle 43 with the jacket sections 8, 16, the guide wheel 15, the receptacle 14, the edges 19, 20 and the radial flange 21 can be made in one piece, advantageously made of plastic.
- an outwardly extending radial flange 49 which can be provided on the diffuser attachment 22 is shown with dashed lines at the level of the outlet opening 26 .
- the radial flange 49 like the fastening flange 23, forms an interface of the diffuser attachment 22 at the opposite end.
- the free edge 20 of the wall section 16 of the diffuser 4 serves as a fastening flange or interface for the diffuser attachment 22, the flow cross-section of which advantageously continuously widens in the direction of flow of the air conveyed by the fan 3. In particular, this reduces the axial component of the flow velocity and thus converts the corresponding dynamic energy into usable pressure energy.
- the volume flow can be advantageously increased by the diffuser attachment 22, particularly in the lower pressure range.
- the diffuser attachment 22 is designed as a retrofit part that can be easily attached to existing diffusers.
- the diffuser attachment 22 is provided at its end facing the diffuser 4 with a peripheral radial attachment flange 23 as an interface with which the diffuser attachment 22 can be attached resting on the edge 20 of the diffuser 4 .
- the diffuser attachment 22 is detachably connected to the diffuser 4 .
- the diffuser attachment 22 is designed in such a way that its conical inner wall 24 forms a continuous continuation of the conical inner wall 25 of the jacket section 16 of the diffuser 4 . This ensures a constant transition between the diffuser 4 and the diffuser attachment 22 for the air flow.
- the diffuser attachment 22 has approximately the same axial length as the inlet nozzle 43.
- the receptacle 14 and the guide wheel 15 do not protrude into the diffuser attachment 22, so that the air within the diffuser attachment 22 can flow to the outlet opening 26 of the diffuser attachment 22 in an optimized, loss-free manner.
- the diffuser attachment 22 can be made of any suitable material, for example plastic, a metallic material such as aluminum or steel, or a foam material.
- a further increase in the efficiency of the fan unit is achieved by the diffuser attachment 22;
- the best effect is achieved in particular in devices with low pressure losses (high volume flows). If the diffuser attachment 22 is preferably detachably connected to the diffuser 4, the user can easily remove the diffuser attachment 22 or attach it to the diffuser 4 if necessary.
- the diffuser attachment 22 according to 4 differs from the previous embodiment in that it has a peripheral intermediate wall 27 which is at a distance from the jacket 28 of the diffuser attachment 22 .
- An annular passage 29 for the air is formed between the two walls 27, 28.
- the free ends of the two peripheral partitions 27, 28 lie in a common plane. These can also be of different heights. While the jacket 28 is straight in axial section, the intermediate wall 27 is concavely curved in axial section.
- the intermediate wall 27 extends from the receptacle 14, to whose peripheral jacket 30 it is connected.
- the casing 28 and the intermediate wall 27 are designed in such a way that their outline increases, preferably increases steadily, in the direction of the free end. As a result, the casing 28 and the intermediate wall 27 have the largest circumference at the free end.
- the cross section of the annular passage 29 decreases towards the outlet opening 26 .
- the intermediate wall 27 and the jacket 28 can also be designed in such a way that the flow cross section of the passage 29 in the direction of the outlet opening 26 is constant or increases. If the flow cross-section remains the same, the intermediate wall 27 is parallel to the jacket 28 over its height.
- the free ends of the intermediate wall 27 and the casing 28 lie in a common plane.
- the intermediate wall 27 can also be lower or higher than the shell 28.
- the intermediate wall 27 Since the intermediate wall 27 is attached to the jacket 30 of the receptacle 40, the intermediate wall 27 does not have to be additionally supported on the jacket 28 by cross braces and the like.
- the connection of the intermediate wall 27 to the jacket 30 is designed to be airtight, so that the air sucked in by the fan 3 only flows through the passage 29 .
- the diffuser attachment 22 can also be designed in such a way that it has at least one further annular intermediate wall ( 14 ), so that at least one further flow passage for the air is formed.
- the jacket 28 and the intermediate walls are each at a distance from one another.
- the jacket 28 and the intermediate walls can run at least approximately parallel to one another over their height. Depending on the flow conditions, they can also be designed in such a way that they do not extend parallel to one another.
- the casing 28 and the intermediate walls can also have not only the same height, but also different heights.
- FIG 5 shows an embodiment in which the casing 28 of the diffuser attachment 22 is provided with a sound-damping layer 31 on its inside.
- a sound-damping layer 31 Any material suitable for this purpose can be used as the sound-absorbing material, such as rock wool or open-pored material, for example foams.
- the soundproofing layer 31 is advantageously provided over the entire circumference of the jacket 28 and also advantageously over its entire height. With the soundproofing layer 31, the noise generated during operation of the fan unit can be further reduced. Otherwise, the diffuser attachment 22 is of the same design as the exemplary embodiment according to FIG 3 .
- the diffuser attachment 22 according to 6 is characterized in that its jacket 28 consists of foamed material. As a result, the casing 28 contributes to noise reduction when the fan unit is used.
- the shell 28 is provided at its end facing the fastening edge 20 of the diffuser 4 with depressions 32 which are distributed over the circumference of the shell 28 and are open in the direction of the fastening edge 20 .
- Fastening means (not shown), such as screws, with which the diffuser attachment 22 can be fastened to the fastening edge 20 , are located at the level of the depressions 32 .
- the depressions 32 are sufficient large, so that the fasteners can be easily operated with an appropriate tool.
- the jacket 28 is curved outwards in axial section.
- the jacket 28 made of foamed material can also run obliquely outwards in an axial section or be curved inwards.
- the jacket 28 of the diffuser attachment 22 consists of individual jacket sections 28a to 28c, which are connected to one another via a plug connection 33.
- the individual wall sections 28a to 28c are provided with a form-fitting depression 34 on one edge and with a corresponding projection 35 on the other edge.
- the recesses 34 and projections 35 are formed so that they cannot be detached from each other in the circumferential direction of the shell 28 .
- the depressions 34 are provided with corresponding undercuts.
- the plug connections 33 can also be designed as dovetail groove connections.
- the diffuser attachment 22 can be simply slipped onto the edge 20 of the diffuser 4 radially from the outside.
- the casing sections are provided with a plug-in part 36 which is U-shaped in axial section and extends over the circumferential length of the respective casing section.
- the plug-in part 36 surrounds the edge 20 radially from the outside.
- the edge 20 is advantageously provided with a thin, radially projecting, circumferential web 37 onto which the plug-in part 36 can be easily attached.
- the plug-in part 36 is advantageously designed in one piece with the jacket 28 . But it can also be attached to the jacket 28, for example be welded.
- the depressions 34 and projections 35 are designed in such a way that they can be joined together transversely to the circumferential direction of the shell 28 .
- the diffuser attachment 22 is designed in the same way as the exemplary embodiment according to FIG 3 .
- the diffuser attachment 22 according to 8 is also designed the same as the embodiment 3 .
- the diffuser attachment is provided with a touch guard 38 which can be provided in different positions on the diffuser attachment 22 .
- three possible installation positions for the contact protection 38 are shown as an example. With regard to low noise development and low pressure losses, it is advantageous if the contact protection 28 is as far away from the fan 3 as possible. An optimal installation position is therefore the arrangement of the contact protection 38 in the area of the outlet opening 26 of the diffuser attachment 22.
- the contact protection 38 is designed in a known manner, for example formed by a wire or plastic grid. It is advantageously attached to the inner wall of the jacket 28 of the diffuser attachment 22 or placed on the back. In each installation position, the protection against contact 38 either does not project beyond the outlet opening 26 or it is in front of the outlet opening 26.
- the protection against contact 38 can be screwed on, clipped on, riveted, welded or foamed.
- the free edge 39 of the diffuser attachment 22 delimits the outlet opening 26 in a profiled manner.
- the free edge 39 is sawtooth-like over its circumference.
- the teeth 40 are advantageously of the same design and are arranged one behind the other at equal intervals over the circumference of the edge 39 . This profiling contributes to the low noise level of the fan unit.
- the free edge 39 of the jacket 28 of the diffuser attachment 22 is profiled in a wavy manner. It is also advantageous with such a profiling that the corrugations run uniformly over the circumference of the jacket 28 .
- the diffuser attachment 22 of the embodiments according to 9 and 10 is otherwise the same design as the embodiment 3 .
- the profiles of the free edge 39 described can also be provided in the other embodiments of the diffuser attachment 22 .
- Soundproofing can also be achieved by providing ribs running in the vertical direction on the inner wall 24 of the casing 28, which advantageously extend over the entire height of the casing 28 and are advantageously distributed at equal intervals over the circumference of the casing. These ribs can run in the axial direction, but can also have a slope.
- the Figures 11 to 14 show diffuser attachments whose outlet opening has an angular outline, which is rectangular in the exemplary embodiment.
- the cross-sectional shape of the diffuser attachment changes from a circular to an angular cross-section from the inlet area to the outlet area.
- the attachment flange 23 has a circular outline and, as in the other exemplary embodiments described above, forms the interface with which the diffuser attachment 22 can be attached to the attachment edge 20 of the diffuser 4 .
- the fastening flange 23 is adjoined by a wall section 41 which initially has a circular cross-section and gradually changes into a quadrangular outline as the distance from the fastening flange 23 increases.
- the outlet opening 26 is delimited by a wall section 42 which has a rectangular or round outline in the exemplary embodiment.
- the jacket 28 thus has a quadrangular outline over part of its height. How 11 shows, the corners of the side walls of the shell 28 are rounded. In the following, however, we continue to refer to a quadrangular outline spoken. In principle, however, it is also possible for the side walls of the casing 28 to adjoin one another with sharp edges.
- the guide vanes 17 of the guide wheel 15 can be seen, which are attached at one end to the jacket 30 of the receptacle 14 and at the other end to the wall section 16 of the diffuser 4 .
- the diffuser 4 is part of the inlet nozzle 43 which is fastened to a nozzle plate 44 with the free edge 19 .
- the nozzle plate 44 has a rectangular outline.
- the outline of the diffuser attachment 22 advantageously corresponds to the outline of the nozzle plate 44 in the area of the outlet opening 26.
- the nozzle plate 44 and/or the outlet opening 26 can have the most varied outline shapes, for example square, rectangular, hexagonal or triangular outline shape.
- transitions between the side walls of the shell 28 can be at an angle to the respective radial line of the diffuser attachment. These transitions between the side walls are indicated by the lines 45. The transitions are linear.
- these transitions 45 between the side walls of the casing 28 in the angular cross-sectional area can also be curved (twisted) over their height.
- the curvature is provided in such a way that the transitions 45 have a twist and follow the flow direction of the air behind the fan 3 .
- the transition areas 45 enclose an angle over their length with a radial line 46 of the diffuser attachment 22 which runs through the rounded corner of the jacket 28 .
- the transitions 45 extend approximately from the outlet opening 26 to close to the fastening flange 23 of the diffuser attachment 22.
- FIG. 14 shows an example of a diffuser attachment 22 which, in addition to the casing 28 and the inner wall 27, has a peripheral intermediate wall 47.
- the walls 27, 28, 47 are at a distance from one another over their entire circumference, preferably at the same distance.
- passages 29, 48 are formed between the individual walls. The air sucked in by the fan 3 enters the two passages 29, 48, each of which runs in the form of a ring.
- the inner wall 27 can be fixedly connected to the intermediate wall 47 in a suitable manner, for example.
- the walls 27, 28, 47 run at least approximately parallel to one another. Depending on the application of the fan unit, however, the walls can also be provided in such a way that they do not run parallel to one another.
- the walls 27, 28, 47 advantageously have the same height.
- the walls can also be of different heights. The height of the walls can increase or decrease from the outside to the inside. However, two of the walls can also be of the same height and the third wall can be higher or shorter than the other two walls. The most favorable flow ratio can thus be set by selecting the height of the individual walls.
- All three walls 27, 28, 47 are designed in such a way that they have a circular cross-section in the area where they connect to the diffuser 4, which cross-section then continuously transitions into the angular cross-section of the individual walls.
- the transitions 45 between the sides of the walls are curved over their length, similar to the diffuser attachment 22 according to FIG 13 . It is of course possible to provide the winding transitions 45 on only one wall or on two walls of the diffuser attachment 22. Then, in connection with the outline design of the walls 27, 28, 47, an optimal adaptation to the respectively desired flow conditions can be achieved.
- transitions 45 can also be straight, as is the case in the embodiment according to FIG 12 is provided.
- the transitions can be in the respective radial line going through the corner of the walls lie, but also run at an angle to this radial.
- the diffuser attachment 22 can be made relatively short if it has one or two additional walls.
- the air conveyed by the fan 3 enters the ring-shaped passages 29, 48.
- the flow cross section of these passages initially decreases in the direction of flow, as a result of which the air is accelerated in this area. This leads to an equalization of the air flow.
- the air flow can then be delayed with fewer losses, resulting in a high degree of efficiency of the diffuser attachment 22 .
- the flow cross section of the passages 29, 48 increases again in the direction of the outlet opening 26, preferably continuously.
- the drive motor 13 is accommodated in the receptacle 14 of the diffuser 4 if it is an internal rotor motor. If an external rotor motor is used for the fan 3, then a terminal box or the corresponding electronics is arranged in the receptacle 14.
- the diffuser 4 with the diffuser attachment 22 can be used for a wide variety of applications, for example for evaporators, condensers, air coolers, dry coolers and the like.
- the diffuser attachment 22 is used, even more volume flow is achieved, particularly in the lower pressure range.
- the diffuser attachment is a component that is simple and inexpensive to produce and can be retrofitted to the diffuser 4 at any time.
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Description
Die Erfindung betrifft eine Ventilatoreinheit nach dem Oberbegriff des Anspruches 1.The invention relates to a fan unit according to the preamble of
Bei solchen Ventilatoreinheiten dient der Diffusor dazu, die kinetische Energie in Druckenergie umzuwandeln. Zu diesem Zweck erweitert sich der Strömungsquerschnitt des Diffusors in Strömungsrichtung des vom Ventilator erzeugten Luftstromes. Ferner kann mit dem Diffusor eine Wirkungsgradsteigerung der Ventilatoreinheit erzielt werden, weil er zumindest einen Teil der Strömungsenergie des Luftstromes in statischen Druck umwandeln kann. Auch kann der Ventilator mit einer geringeren Drehzahl bei gleicher Luftleistung arbeiten, wodurch die Geräuschentwicklung und Leistungsaufnahme beim Betrieb der Ventilatoreinheit verringert wird.In such fan units, the diffuser serves to convert the kinetic energy into pressure energy. For this purpose, the flow cross section of the diffuser expands in the flow direction of the air flow generated by the fan. Furthermore, an increase in the efficiency of the fan unit can be achieved with the diffuser because it can convert at least part of the flow energy of the air flow into static pressure. The fan can also work at a lower speed with the same air output, which reduces noise and power consumption when the fan unit is in operation.
Bei der gattungsgemäßen Ventilatoreinheit (
Die
Es ist eine weitere Ventilatoreinheit bekannt (
Der Erfindung liegt die Aufgabe zugrunde, die gattungsgemäße Ventilatoreinheit so auszubilden, dass der statische Wirkungsgrad des Ventilators erhöht und das Ventilatorgeräusch verringert werden.The invention is based on the object of designing the generic fan unit in such a way that the static efficiency of the fan is increased and the fan noise is reduced.
Diese Aufgabe wird bei der gattungsgemäßen Ventilatoreinheit erfindungsgemäß mit den kennzeichnenden Merkmalen des Anspruches 1 gelöst.In the case of the generic fan unit, this object is achieved according to the invention with the characterizing features of
Bei der erfindungsgemäßen Ventilatoreinheit ist der Diffusor integrierter Bestandteil der Einlaufdüse und mit der wenigstens einen Schnittstelle versehen, an die der Diffusoraufsatz mit wenigstens einer Schnittstelle angeschlossen werden kann. Mit dem Diffusoraufsatz wird der Strömungsquerschnitt für den vom Ventilator erzeugten Luftstrom erweitert. Dadurch wird insbesondere die Axialkomponente der Strömungsgeschwindigkeit entsprechend verringert und dadurch die dynamische Energie in nutzbare Druckenergie umgewandelt. Der statische Wirkungsgrad des Ventilators kann auf diese Weise wesentlich erhöht werden. Dabei kann der Ventilator mit einer geringen Drehzahl ohne Beeinträchtigung der Luftleistung betrieben werden. Die erfindungsgemäße Ventilatoreinheit arbeitet darum auch mit nur sehr geringem Betriebsgeräusch. Da der Diffusoraufsatz und der Diffusor mit den Schnittstellen versehen sind, lässt sich der Diffusoraufsatz vom Anwender einfach nachträglich an seiner Ventilatoreinheit anbringen. Da die Innenwand des Diffusoraufsatzes eine stetige Fortsetzung der Innenwand des Diffusors bildet, ergibt sich eine optimale Luftströmung.In the fan unit according to the invention, the diffuser is an integral part of the inlet nozzle and is provided with at least one interface to which the diffuser attachment can be connected with at least one interface. With the diffuser attachment, the flow cross-section for the air flow generated by the fan is expanded. As a result, in particular the axial component of the flow velocity is correspondingly reduced and the dynamic energy is thereby converted into usable pressure energy. The static efficiency of the fan can be significantly increased in this way. The fan can be operated at a low speed without impairing the air performance. The fan unit according to the invention therefore works with only very little operating noise. Since the diffuser attachment and the diffuser are provided with the interfaces, the diffuser attachment can easily be retrofitted to the user's fan unit. Since the inner wall of the diffuser attachment forms a continuous continuation of the inner wall of the diffuser, the air flow is optimal.
Der Diffusoraufsatz ist lösbar mit dem Diffusor verbunden. Dann kann der Diffusoraufsatz vom Anwender bei Bedarf auch vom Diffusor abgenommen oder beispielsweise in einem Reparaturfall durch einen neuen Diffusoraufsatz ersetzt werden.The diffuser attachment is detachably connected to the diffuser. The diffuser attachment can then also be removed from the diffuser by the user if necessary or, for example, replaced with a new diffuser attachment in the event of a repair.
Die Schnittstelle des Diffusoraufsatzes kann in vorteilhafter Weise ein umlaufender Radialflansch sein. Er erlaubt einen einfachen Anschluss des Diffusoraufsatzes an den Diffusor. Der Diffusoraufsatz kann beispielsweise mit der Schnittstelle des Diffusors durch Nieten, Schrauben, Klipse und dergleichen verbunden werden.The interface of the diffuser attachment can advantageously be a circumferential radial flange. It allows easy connection of the diffuser attachment to the diffuser. The diffuser attachment can, for example, with the interface of the diffuser can be connected by rivets, screws, clips and the like.
Bei einer anderen vorteilhaften Ausführungsform wird die Schnittstelle durch wenigstens einen Steckteil gebildet, der sich auf die Schnittstelle des Diffusors aufstecken lässt.In another advantageous embodiment, the interface is formed by at least one plug-in part that can be plugged onto the interface of the diffuser.
Bei einer solchen Ausbildung ist es von Vorteil, wenn der Mantel des Diffusoraufsatzes aus wenigstens zwei Mantelabschnitten besteht, die durch Formschlussteile miteinander verbunden werden. Dann ist der Aufsteckvorgang sehr einfach durchführbar. Es wird zuerst der eine Mantelabschnitt mit seinem Steckteil auf die Schnittstelle des Diffusors aufgesteckt. Anschließend wird der andere Mantelabschnitt mit seinem Steckteil auf die Diffusorschnittstelle aufgesteckt, wobei die Formschlussteile der Mantelabschnitte miteinander in Eingriff kommen. Diese Formschlussteile sind so ausgebildet, dass der Formschluss in Umfangsrichtung des Mantels gegeben ist, dass die Formschlussteile jedoch quer zur Umfangsrichtung zusammengefügt werden können.With such a design, it is advantageous if the shell of the diffuser attachment consists of at least two shell sections which are connected to one another by form-fitting parts. Then the plug-on process can be carried out very easily. First, one jacket section is plugged onto the interface of the diffuser with its plug-in part. The plug-in part of the other casing section is then pushed onto the diffuser interface, with the form-fitting parts of the casing sections engaging with one another. These form-fit parts are designed in such a way that the form-fit is provided in the circumferential direction of the jacket, but that the form-fit parts can be joined together transversely to the circumferential direction.
Um das Betriebsgeräusch der Ventilatoreinheit weiter zu verringern, ist es von Vorteil, wenn der Diffusoraufsatz mit wenigstens einer Schalldämpfungsschicht versehen ist.In order to further reduce the operating noise of the fan unit, it is advantageous if the diffuser attachment is provided with at least one soundproofing layer.
Vorteilhaft ist eine solche Schalldämpfungsschicht an der Innenseite des Mantels des Diffusoraufsatzes vorgesehen. Dadurch wird der Schall nahe der Quelle reduziert.Such a sound-damping layer is advantageously provided on the inside of the jacket of the diffuser attachment. This reduces the sound near the source.
Bei einer kostengünstigen Ausführungsform hat der Diffusoraufsatz zumindest über einen Teil seiner Höhe kreisförmigen Querschnitt. Hierbei kann die Erzeugende des Mantels des Diffusoraufsatzes gerade oder auch gekrümmt verlaufen. Bei einem gekrümmten Verlauf kann die Erzeugende konvex oder konkav gekrümmt sein.In a cost-effective embodiment, the diffuser attachment has a circular cross-section over at least part of its height. In this case, the generatrix of the jacket of the diffuser attachment can be straight or else curved. In the case of a curved course, the generatrix can be curved convexly or concavely.
Bei einer anderen Ausführungsform weist zumindest die Auslassöffnung des Diffusoraufsatzes einen unrunden, insbesondere einen eckigen Umriss auf. Diese eckige Gestaltung macht es möglich, mehrere Diffusoraufsätze mit nur geringem Abstand nebeneinander zu setzen, so dass bei Geräten, bei denen nur ein begrenztes Platzangebot vorhanden ist und mehrere Diffusoraufsätze nötig sind, diese unmittelbar nebeneinander ein- oder mehrreihig hintereinander angeordnet werden können.In another embodiment, at least the outlet opening of the diffuser attachment has an out-of-round, in particular an angular outline. This angular design makes it possible to place several diffuser attachments next to each other with only a small distance, so that in devices where there is only limited space and several diffuser attachments are required, these can be arranged directly next to each other in one or more rows.
Wenn die Auslassöffnung des Diffusoraufsatzes einen viereckigen Umriss hat, können benachbarte Diffusoraufsätze mit ihren jeweiligen Umrissseiten entweder aneinanderstoßend oder mit nur geringstem Abstand neben- und hintereinander positioniert werden. Dadurch wird die Fläche optimal zur Verzögerung der Strömungsgeschwindigkeit genutzt.If the outlet opening of the diffuser attachment has a square outline, adjacent diffuser attachments can be positioned with their respective outlined sides either abutting or next to and behind one another with only the slightest distance. As a result, the area is optimally used to delay the flow rate.
Je nach Gestaltung der Fläche des jeweiligen Gerätes, an der die Diffusoraufsätze montiert werden sollen, kann der Mantel zumindest an der Auslassöffnung dreieckigen, viereckigen, sechseckigen oder anderen mehreckigen Umriss aufweisen. Vorteilhaft ist hierbei der viereckige Umriss, wenn die Montagefläche des Gerätes einen entsprechenden viereckigen Umriss aufweist.Depending on the design of the surface of the respective device on which the diffuser attachments are to be mounted, the jacket can have a triangular, square, hexagonal or other polygonal outline at least at the outlet opening. The quadrangular outline is advantageous here if the mounting surface of the device has a corresponding quadrangular outline.
Vorteilhaft hat der Diffusoraufsatz im Bereich seiner Schnittstelle einen kreisförmigen Querschnitt, der mit zunehmendem Abstand von der Schnittstelle in einen unrunden, insbesondere eckigen Querschnitt übergeht. Dadurch besteht die Möglichkeit, den Diffusoraufsatz an herkömmliche Diffusoren von Ventilatoreinheiten anzuschließen, deren Schnittstelle in der Regel rund bzw. kreisförmig gestaltet ist.Advantageously, the diffuser attachment has a circular cross-section in the area of its interface, which transitions into a non-round, in particular angular, cross-section as the distance from the interface increases. This makes it possible to connect the diffuser attachment to conventional diffusers of fan units, the interface of which is generally designed to be round or circular.
Bei einer vorteilhaften Ausführungsform ist der Diffusoraufsatz mit wenigstens einer weiteren umlaufenden Wand versehen, die mit Abstand vom Mantel des Diffusoraufsatzes umgeben ist. Durch diese weitere Wand ergeben sich optimale Strömungsverhältnisse.In an advantageous embodiment, the diffuser attachment is provided with at least one further peripheral wall, which is surrounded at a distance from the shell of the diffuser attachment. This further wall results in optimal flow conditions.
Die Seitenwände des Mantels des Diffusoraufsatzes gehen vorteilhaft gekrümmt ineinander über. Dadurch ergibt sich eine optimale Führung für den Luftstrom und damit gute Strömungsverhältnisse.The side walls of the casing of the diffuser attachment advantageously merge into one another in a curved manner. This results in an optimal guidance for the air flow and thus good flow conditions.
Die Übergänge zwischen den Seitenwänden des Mantels des Diffusoraufsatzes weisen vorteilhaft in Höhenrichtung einen Drall bzw. eine Verwindung auf. Die Übergänge verlaufen in Höhenrichtung des Mantels nicht längs einer Geraden, sondern entsprechend gekrümmt. Diese Übergangsbereiche sind so gestaltet, dass sie der Strömungsrichtung der Luft im Diffusoraufsatz bzw. dem Drall des Luftstromes hinter dem Laufrad des Ventilators folgen. Es ergeben sich dadurch nur minimale Verluste im Bereich dieser Übergänge.The transitions between the side walls of the casing of the diffuser attachment advantageously have a twist or twist in the vertical direction. The transitions do not run along a straight line in the height direction of the mantle, but are correspondingly curved. These transition areas are designed in such a way that they follow the flow direction of the air in the diffuser attachment or the swirl of the air flow behind the impeller of the fan. This results in only minimal losses in the area of these transitions.
Eine weitere Verringerung des Betriebsgeräusches der Ventilatoreinheit ergibt sich in vorteilhafter Weise, wenn der Mantel des Diffusoraufsatzes aus geschäumtem Material besteht.A further reduction in the operating noise of the fan unit results in an advantageous manner if the casing of the diffuser attachment consists of foamed material.
Der Diffusor ist vorteilhaft mit einem Nachleitrad versehen, das Leitschaufein oder Stege aufweist.The diffuser is advantageously provided with a guide wheel that has guide vanes or webs.
Der Diffusor ist zusammen mit dem Nachleitrad vorteilhaft einteilig ausgebildet, vorzugsweise aus Kunststoff hergestellt.The diffuser is advantageously formed in one piece together with the guide vane, preferably made of plastic.
Bei einer vorteilhaften Ausführungsform ist die Einlaufdüse mit ihren Mantelabschnitten, dem Nachleitrad, einer Aufnahme und Schnittstellen einteilig, vorzugsweise aus Kunststoff, ausgebildet.In an advantageous embodiment, the inlet nozzle with its jacket sections, the guide vane, a receptacle and interfaces is designed in one piece, preferably made of plastic.
Bei einer vorteilhaften Ausführungsform ist eine Abströmkante des Diffusoraufsatzes profiliert ausgebildet, vorzugsweise gezackt oder gewellt. Der aus der Auslassöffnung des Diffusoraufsatzes austretende Luftstrom wird dadurch in einzelne Teilströme aufgeteilt, wodurch im Einsatz die Geräuschentwicklung weiter verringert wird.In an advantageous embodiment, a trailing edge of the diffuser attachment is profiled, preferably jagged or corrugated. The air flow emerging from the outlet opening of the diffuser attachment is divided into individual partial flows, which further reduces noise development during use.
Der Diffusoraufsatz kann aus wenigstens zwei axial aneinander anschließbaren Abschnitten bestehen. Dadurch besteht die Möglichkeit, durch axiales Aneinanderfügen der Abschnitte unterschiedlich hohe Diffusoraufsätze sehr einfach herstellen zu können.The diffuser attachment can consist of at least two sections that can be axially connected to one another. This makes it possible to very easily produce diffuser attachments of different heights by axially joining the sections together.
Der Anmeldungsgegenstand ergibt sich nicht nur aus dem Gegenstand der einzelnen Patentansprüche, sondern auch durch alle in den Zeichnungen und der Beschreibung offenbarten Angaben und Merkmale. Sie werden, auch wenn sie nicht Gegenstand der Ansprüche sind, als erfindungswesentlich beansprucht, soweit sie einzeln oder in Kombination gegenüber dem Stand der Technik neu sind.The subject matter of the application results not only from the subject matter of the individual patent claims, but also from all the information and features disclosed in the drawings and the description. Even if they are not the subject of the claims, they are claimed to be essential to the invention insofar as they are new compared to the prior art, either individually or in combination.
Weitere Merkmale der Erfindung ergeben sich aus den weiteren Ansprüchen, der Beschreibung und den Zeichnungen.Further features of the invention emerge from the further claims, the description and the drawings.
Die Erfindung wird nachstehend anhand einiger in den Zeichnungen dargestellter Ausführungsformen näher erläutert. Es zeigen
- Fig. 1
- in perspektivischer und schematischer Darstellung auf einem Gehäuse angeordnete Ventilatoren nach dem Stand der Technik,
- Fig. 2
- in einer Darstellung entsprechend
Fig. 1 ein Gerät mit erfindungsgemäßen Ventilatoreinheiten,
- Fig. 3 bis Fig. 10
- jeweils im Axialschnitt verschiedene Ausführungsbeispiele von erfindungsgemäßen Ventilatoreinheiten,
- Fig. 11 bis Fig. 13
- jeweils in perspektivischer Darstellung weitere Ausführungsbeispiele von erfindungsgemäßen Ventilatoreinheiten,
- Fig. 14
- eine Ansicht einer weiteren Ausführungsform einer erfindungsgemäßen Ventilatoreinheit.
- 1
- a perspective and schematic representation of fans arranged on a housing according to the prior art,
- 2
- in a representation accordingly
1 a device with fan units according to the invention,
- Figures 3 to 10
- each in axial section different embodiments of fan units according to the invention,
- Figures 11 to 13
- each in a perspective representation of further exemplary embodiments of fan units according to the invention,
- 14
- a view of a further embodiment of a fan unit according to the invention.
Damit die Ventilatoren 3 die Luft nicht frei ausblasen, wird auf ihren Diffusor 4 jeweils ein Diffusoraufsatz 22 aufgesetzt (
Die Diffusoraufsätze 22 müssen nicht den viereckigen Umriss haben, sondern können beispielsweise auch kreisförmigen Umriss aufweisen.The
Die Ventilatoren 3 können Axial-, Diagonal- oder Radialventilatoren sein.The
In den Ausführungsbeispielen ist jeweils ein Axialventilator 3 dargestellt. Er hat von einer Nabe 6 abstehende Flügel 7, die über den Umfang der Nabe 6 in gleichmäßigen oder auch in unregelmäßigen Abständen angeordnet sind und sich bis nahe an einen Wandabschnitt 8 einer Einlaufdüse 43 erstrecken. Der vom Wandabschnitt 8 umschlossene Raum verjüngt sich in Strömungsrichtung der angesaugten Luft. Die Flügel 7 können in jeder geeigneten Form ausgebildet sein, vorzugsweise geschränkt (der Flügelwinkel ist nicht konstant) gestaltet sein. An den radialen äußeren Enden können die Flügel 7 mit Winglets 9 versehen sein, die sich nur über einen Teil oder über die gesamte Breite des Flügels 7 erstrecken können. Die Winglets 9 können nur an der Saug- oder auch nur an der Druckseite der Flügel 7 vorgesehen sein. Auch ist es möglich, dass sich die Winglets 9 sowohl zur Saug- als auch zur Druckseite hin erstrecken. Die Winglets 9 können über ihre Länge konstante oder auch unterschiedliche Höhe haben, je nach Einsatzfall des Ventilators 3.An
Wie
Der Ventilator 3 befindet sich innerhalb des vom Wandabschnitt 8 umschlossenen Raumes. Die Nabe 6 sitzt auf einer (nicht dargestellten) Motorwelle eines Antriebsmotors 13, der in einer Aufnahme 14 untergebracht ist. Sie ist über ein Leitrad 15 an der Innenseite eines Wandabschnittes 16 der Einlaufdüse 43 befestigt. Das Leitrad 15 besteht in bekannter Weise aus mit Abstand voneinander angeordneten Leitschaufeln oder Stegen 17 (nachfolgend nur Leitschaufeln genannt), die über den Umfang der Aufnahme 14 verteilt angeordnet und an der Außenseite der Aufnahme 14 und an der Innenseite des Wandabschnittes 16 in geeigneter Weise befestigt sind. Die Leitschaufeln 17 sind strömungstechnisch so ausgebildet, dass sie die vom Ventilator 3 über die Eintrittsöffnung 18 der Einlaufdüse 43 angesaugte Luft nicht behindern und den Drall aus der Strömung herausnehmen. Der Wandabschnitt 16 erweitert sich in Strömungsrichtung der Luft konisch und bildet somit den Diffusor 4. Er ist integrierter Bestandteil der Einlaufdüse 43. Die Aufnahme 14 mit dem Leitrad 15 befindet sich vollständig innerhalb des vom Wandabschnitt 16 umschlossenen Strömungsraumes.The
Die freien Ränder 19 und 20 der beiden Wandabschnitte 8, 16 können jeweils verdickt ausgebildet und bilden dadurch Befestigungsränder bzw. Schnittstellen. Mit dem Rand 19 wird der Diffusor 4 in bekannter Weise am jeweiligen Gerät oder der jeweiligen Einheit befestigt.The free edges 19 and 20 of the two
Am Übergang zwischen den beiden Wandabschnitten 8, 16 ist an der Außenseite der Einlaufdüse 43 ein umlaufender Radialflansch 21 (Schnittstelle) vorgesehen, der zur Versteifung der Einlaufdüse 43 beiträgt und vorteilhaft einstückig mit der Düsenwand ausgebildet ist. Die Einlaufdüse 43 mit den Mantelabschnitten 8, 16, dem Leitrad 15, der Aufnahme 14, den Rändern 19, 20 und dem Radialflansch 21 können einteilig, vorteilhaft aus Kunststoff, ausgebildet sein.At the transition between the two
In
Der freie Rand 20 des Wandabschnittes 16 des Diffusors 4 dient als Befestigungsflansch bzw. Schnittstelle für den Diffusoraufsatz 22, dessen Strömungsquerschnitt sich in Strömungsrichtung der vom Ventilator 3 geförderten Luft vorteilhaft stetig erweitert. Dadurch wird insbesondere die Axialkomponente der Strömungsgeschwindigkeit verringert und somit die entsprechende dynamische Energie in nutzbare Druckenergie umgewandelt. Durch den Diffusoraufsatz 22 kann insbesondere im unteren Druckbereich der Volumenstrom in vorteilhafter Weise erhöht werden. Der Diffusoraufsatz 22 ist als Nachrüstteil ausgebildet, das an bereits bestehende Diffusoren problemlos angebaut werden kann.The
Der Diffusoraufsatz 22 ist an seinem dem Diffusor 4 zugewandten Ende mit einem umlaufenden radialen Befestigungsflansch 23 als Schnittstelle versehen, mit dem der Diffusoraufsatz 22 auf dem Rand 20 des Diffusors 4 aufliegend befestigt werden kann. Der Diffusoraufsatz 22 ist lösbar mit dem Diffusor 4 verbunden.The
Der Diffusoraufsatz 22 ist so ausgebildet, dass seine konische Innenwand 24 eine stetige Fortsetzung der konischen Innenwand 25 des Mantelabschnittes 16 des Diffusors 4 bildet. Dadurch ist ein stetiger Übergang zwischen dem Diffusor 4 und dem Diffusoraufsatz 22 für die Luftströmung sichergestellt.The
Im Ausführungsbeispiel hat der Diffusoraufsatz 22 etwa gleiche axiale Länge wie die Einlaufdüse 43. Die Aufnahme 14 sowie das Leitrad 15 ragen nicht in den Diffusoraufsatz 22, so dass die Luft innerhalb des Diffusoraufsatzes 22 optimiert verlustfrei zur Auslassöffnung 26 des Diffusoraufsatzes 22 strömen kann.In the exemplary embodiment, the
Der Diffusoraufsatz 22 kann aus jedem geeigneten Material bestehen, beispielsweise aus Kunststoff, aus metallischem Werkstoff, wie Aluminium oder Stahl, oder aus einem Schaumwerkstoff.The
Durch den Diffusoraufsatz 22 wird eine weitere Wirkungsgradsteigerung der Ventilatoreinheit erreicht; insbesondere bei Geräten mit geringen Druckverlusten (hohe Volumenströme) wird die beste Wirkung erzielt. Wenn der Diffusoraufsatz 22 in bevorzugter Weise lösbar mit dem Diffusor 4 verbunden ist, kann der Anwender den Diffusoraufsatz 22 bei Bedarf problemlos abnehmen bzw. an den Diffusor 4 anbauen.A further increase in the efficiency of the fan unit is achieved by the
Der Diffusoraufsatz 22 gemäß
Der Mantel 28 und die Zwischenwand 27 sind so ausgebildet, dass ihr Umriss in Richtung auf das freie Ende zunimmt, vorzugsweise stetig zunimmt. Dadurch haben der Mantel 28 und die Zwischenwand 27 am freien Ende den größten Umfang. Der Querschnitt des ringförmigen Durchlasses 29 nimmt in Richtung auf die Auslassöffnung 26 ab. Die Zwischenwand 27 und der Mantel 28 können aber auch so gestaltet sein, dass der Strömungsquerschnitt des Durchlasses 29 in Richtung auf die Auslassöffnung 26 konstant ist oder zunimmt. Bleibt der Strömungsquerschnitt gleich, dann liegt die Zwischenwand 27 über ihre Höhe parallel zum Mantel 28.The
Im Ausführungsbeispiel liegen die freien Enden der Zwischenwand 27 und des Mantels 28 in einer gemeinsamen Ebene. Die Zwischenwand 27 kann aber auch niedriger oder höher sein als der Mantel 28. Durch die Wahl der Höhe der Zwischenwand 27 kann die Ventilatoreinheit optimal an die jeweiligen Strömungsverhältnisse so angepasst werden, dass die Austrittsverluste minimal sind.In the exemplary embodiment, the free ends of the
Da die Zwischenwand 27 am Mantel 30 der Aufnahme 40 befestigt ist, muss die Zwischenwand 27 nicht zusätzlich durch Querstreben und dergleichen am Mantel 28 abgestützt werden. Der Anschluss der Zwischenwand 27 an den Mantel 30 ist luftdicht ausgebildet, so dass die vom Ventilator 3 angesaugte Luft nur durch den Durchlass 29 strömt.Since the
Der Diffusoraufsatz 22 kann auch so ausgebildet sein, dass er wenigstens eine weitere ringförmige Zwischenwand aufweist (
Der Diffusoraufsatz 22 gemäß
Der Mantel 28 ist an seinem dem Befestigungsrand 20 des Diffusors 4 zugewandten Ende mit Vertiefungen 32 versehen, die über den Umfang des Mantels 28 verteilt angeordnet und in Richtung auf den Befestigungsrand 20 offen sind. In Höhe der Vertiefungen 32 befinden sich (nicht dargestellte) Befestigungsmittel, wie Schrauben, mit denen der Diffusoraufsatz 22 am Befestigungsrand 20 befestigt werden kann. Die Vertiefungen 32 sind ausreichend groß, damit die Befestigungsmittel mit einem entsprechenden Werkzeug einfach betätigt werden können.The
Bei den zuvor beschriebenen Ausführungsformen sind solche Vertiefungen nicht notwendig, weil der Befestigungsflansch 23 des Diffusoraufsatzes 22 radial über den Mantel 28 übersteht, so dass die Befestigungsmittel problemlos betätigt werden können.In the previously described embodiments, such depressions are not necessary because the
Der Mantel 28 ist im dargestellten Ausführungsbeispiel im Axialschnitt nach außen gekrümmt. Der aus geschäumtem Material bestehende Mantel 28 kann aber auch im Axialschnitt gerade schräg nach außen verlaufen oder nach innen gekrümmt sein.In the exemplary embodiment shown, the
Im Übrigen ist der Diffusoraufsatz 22 gleich ausgebildet wie das Ausführungsbeispiel nach
Der Diffusoraufsatz 22 gemäß
Der Berührschutz 38 ist in bekannter Weise ausgebildet, beispielsweise durch ein Draht- oder Kunststoffgitter gebildet. Es ist vorteilhaft an der Innenwand des Mantels 28 des Diffusoraufsatzes 22 befestigt oder hinten aufgesetzt. In jeder Einbauposition steht der Berührschutz 38 somit entweder nicht über die Auslassöffnung 26 vor oder er liegt vor der Auslassöffnung 26. Der Berührschutz 38 kann aufgeschraubt, geklipst, genietet, geschweißt oder eingeschäumt sein.The
Bei der Ausführungsform gemäß
Der Diffusoraufsatz 22 der Ausführungsformen nach den
Eine Schalldämpfung kann auch dadurch erreicht werden, dass an der Innenwand 24 des Mantels 28 in Höhenrichtung verlaufende Rippen vorgesehen sind, die sich vorteilhaft über die gesamte Höhe des Mantels 28 erstrecken und vorteilhaft in gleichen Abständen über den Umfang des Mantels verteilt angeordnet sind. Diese Rippen können in Axialrichtung verlaufen, aber auch eine Steigung aufweisen.Soundproofing can also be achieved by providing ribs running in the vertical direction on the
Die
In
Der Diffusor 4 ist Teil der Einlaufdüse 43, die mit dem freien Rand 19 auf einer Düsenplatte 44 befestigt ist. Im Ausführungsbeispiel hat die Düsenplatte 44 rechteckigen Umriss. Der Umriss des Diffusoraufsatzes 22 entspricht im Bereich der Auslassöffnung 26 vorteilhaft dem Umriss der Düsenplatte 44.The
Die Düsenplatte 44 und/oder die Auslassöffnung 26 kann je nach Anwendungsfall unterschiedlichste Umrissformen haben, zum Beispiel quadratische, rechteckige, sechseckige oder dreieckige Umrissform.Depending on the application, the
Wie
Die Wände 27, 28, 47 verlaufen zumindest etwa parallel zueinander. Je nach Einsatzfall der Ventilatoreinheit können die Wände aber auch so vorgesehen sein, dass sie nicht parallel zueinander verlaufen. Vorteilhaft haben die Wände 27, 28, 47 gleiche Höhe. Die Wände können aber auch unterschiedlich hoch sein. So kann die Höhe der Wände von außen nach innen zu- oder abnehmen. Es können aber auch zwei der Wände gleich hoch und die dritte Wand höher oder kürzer sein als die beiden anderen Wände. Somit kann durch Wahl der Höhe der einzelnen Wände das jeweils günstigste Strömungsverhältnis eingestellt werden.The
Alle drei Wände 27, 28, 47 sind so ausgebildet, dass sie im Anschlussbereich an den Diffusor 4 kreisförmigen Querschnitt haben, der dann stetig in den eckigen Querschnitt der einzelnen Wände übergeht. Die Übergänge 45 zwischen den Seiten der Wände verlaufen im Beispielsfalle über ihre Länge gekrümmt, ähnlich wie beim Diffusoraufsatz 22 gemäß
Die Übergänge 45 können aber auch gerade verlaufen, wie dies bei der Ausführungsform gemäß
Der Diffusoraufsatz 22 kann, wenn er eine oder zwei weitere Wände aufweist, verhältnismäßig kurz gebaut werden. Die vom Ventilator 3 geförderte Luft gelangt in die ringförmigen Durchlässe 29, 48. Der Durchströmquerschnitt dieser Durchlässe nimmt in Strömungsrichtung zunächst ab, wodurch die Luft in diesem Bereich beschleunigt wird. Dies führt zu einer Vergleichmäßigung der Luftströmung. Anschließend kann die Luftströmung mit geringeren Verlusten verzögert werden, wodurch sich ein hoher Wirkungsgrad des Diffusoraufsatzes 22 ergibt. Hierzu nimmt der Strömungsquerschnitt der Durchlässe 29, 48 in Richtung auf die Auslassöffnung 26 wieder zu, vorzugsweise stetig.The
In der Aufnahme 14 des Diffusors 4 ist der Antriebsmotor 13 untergebracht, wenn es sich um einen Innenläufermotor handelt. Wird für den Ventilator 3 ein Außenläufermotor eingesetzt, dann wird in der Aufnahme 14 ein Klemmkasten oder die entsprechende Elektronik angeordnet.The
Der Diffusor 4 mit dem Diffusoraufsatz 22 kann für die unterschiedlichsten Anwendungen eingesetzt werden, beispielsweise für Verdampfer, Verflüssiger, Luftkühler, Rückkühler und dergleichen.The
Wird der Diffusoraufsatz 22 verwendet, dann wird insbesondere im unteren Druckbereich noch mehr Volumenstrom erzielt. Der Diffusoraufsatz ist ein einfaches und kostengünstig herzustellendes Bauteil, das jederzeit nachträglich an den Diffusor 4 angebaut werden kann.If the
Claims (17)
- Ventilator unit having at least one ventilator (3), which is surrounded by an inlet nozzle (43), and a diffuser (4) assigned to the ventilator (3),
characterized in that the diffuser (4) is an integrated constituent of the inlet nozzle (43), and in that the free edge of a wall section (16) of the diffuser (4) has an interface (20, 37) for a diffuser attachment (22), which is detachably attached using an interface (23, 36) to the interface (20, 37) of the diffuser (4) in such a manner, that the inner wall of the diffuser attachment (22) forms a steady continuation of the inner wall (25) of the diffuser (4). - Ventilator unit according to Claim 1,
characterized in that the diffuser attachment (22) expands in the flow direction of the air. - Ventilator unit according to Claim 1 or 2,
characterized in that the interface (20) of the diffuser attachment (22) is a peripheral radial flange. - Ventilator unit according to Claim 1 or 2,
characterized in that the interface (36) of the diffuser attachment (22) is at least one plug component, which can be plugged onto the interface (20) of the diffuser (4). - Ventilator unit according to Claim 4,
characterized in that a casing (28) of the diffuser attachment (22) consists of at least two casing sections (28a to 28c), which are connected to one another by means of positive-fitting parts (34, 35), which advantageously generate a positive fit in the peripheral direction of the casing (28) and allow joining transversely to the peripheral direction. - Ventilator unit according to one of Claims 1 to 5,
characterized in that the diffuser attachment (22) is provided with at least one sound damping layer (31), which is preferably provided on the inner side of a casing (28) of the diffuser attachment (22). - Ventilator unit according to one of Claims 1 to 6,
characterized in that the diffuser attachment (22) has a circular cross section at least over part of the height thereof. - Ventilator unit according to one of Claims 1 to 7,
characterized in that at least the outlet opening (26) of the diffuser attachment (22) has a non-circular, particularly angular outline. - Ventilator unit according to one of Claims 1 to 8,
characterized in that the diffuser attachment (22) has a circular cross section in the region of its interface (20, 36), which cross section merges with increasing distance from the interface (20, 36) into a non-circular, particularly angular cross section. \ - Ventilator unit according to one of Claims 1 to 9,
characterized in that the diffuser attachment (22) has at least one further peripheral wall (27, 47), which is surrounded with spacing by the casing (28) of the diffuser attachment (22) and advantageously runs parallel to the casing (28) of the diffuser attachment (22). - Ventilator unit according to one of Claims 1 to 10,
characterized in that the side walls of the casing (28) of the diffuser attachment (22) merge in a curved manner, and in that the transitions (45) between the side walls of the casing (28) of the diffuser attachment (22) advantageously have a swirl (twist) in the height direction. - Ventilator unit according to one of Claims 5 to 11,
characterized in that the casing (28) of the diffuser attachment (22) consists of foamed material. - Ventilator unit according to one of Claims 1 to 12,
characterized in that the diffuser (4) is provided with a guide wheel (15) having guide vanes or webs (17), and in that the diffuser (4) is constructed in one piece with the guide wheel (15), preferably from plastic. - The ventilator unit according to one of Claims 1 to 13,
characterized in that the inlet nozzle (43) is constructed in one piece with its casing sections (8, 16), the guide wheel (15), a mount (14) and interfaces (19, 20, 21), preferably from plastic. - Ventilator unit according to one of Claims 1 to 14,
characterized in that an outflow edge (26) of the diffuser attachment (22), which advantageously consists of at least two sections which can be axially attached to one another, is constructed in a profiled, preferably serrated or undulating manner. - Ventilator unit according to one of Claims 1 to 15,
characterized in that the inlet nozzle (43) has a wall section (8) which encloses a space accommodating the ventilator (3). - Ventilator unit according to one of Claims 1 to 16,
characterized in that a drive motor (13) of the ventilator (3) is accommodated in a mount (14), which is accommodated in a space of the diffuser (4), which is surrounded by a wall section (16).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SI201332056T SI2716916T1 (en) | 2012-10-05 | 2013-10-02 | Ventilator unit |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102012019795.0A DE102012019795A1 (en) | 2012-10-05 | 2012-10-05 | fan unit |
Publications (4)
Publication Number | Publication Date |
---|---|
EP2716916A2 EP2716916A2 (en) | 2014-04-09 |
EP2716916A3 EP2716916A3 (en) | 2014-09-10 |
EP2716916B1 true EP2716916B1 (en) | 2023-05-10 |
EP2716916B8 EP2716916B8 (en) | 2023-08-02 |
Family
ID=49382164
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13004754.1A Active EP2716916B8 (en) | 2012-10-05 | 2013-10-02 | Ventilator unit |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2716916B8 (en) |
DE (1) | DE102012019795A1 (en) |
ES (1) | ES2953109T3 (en) |
SI (1) | SI2716916T1 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102018127718A1 (en) * | 2018-11-07 | 2020-05-07 | ebm-papst AB | Air control arrangement for a ventilation system |
DE102018128811A1 (en) * | 2018-11-16 | 2020-05-20 | Ebm-Papst Mulfingen Gmbh & Co. Kg | Diagonal fan that can be combined with different nozzles |
DE102021107361A1 (en) | 2021-03-24 | 2022-09-29 | Ebm-Papst St. Georgen Gmbh & Co. Kg | Multi-stage axial fan |
CN113623249B (en) * | 2021-08-26 | 2022-10-28 | 西安交通大学 | Parallel type efficient axial flow fan with partition plates arranged in rectangular outlet diffusion cylinder |
Citations (2)
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GB700872A (en) * | 1950-08-14 | 1953-12-09 | Elisabeth Ferdinande Happel | Improved air-cooled condenser for steam power plants, particularly for large plants |
GB1196176A (en) * | 1966-08-05 | 1970-06-24 | Chiyoda Chem Eng Construct Co | Silencers for Axial - Flow Fluid Fans |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1752427A (en) * | 1923-06-09 | 1930-04-01 | Elisha N Fales | Device for improving the aerodynamic efficiency of an exhauster fan |
US1940790A (en) * | 1930-10-18 | 1933-12-26 | Walter S Diehl | Fluid conducting passage |
GB796212A (en) * | 1955-10-12 | 1958-06-04 | Stork Koninklijke Maschf | Improvements in and relating to axial flow fans or axial flow pumps |
IT1036993B (en) * | 1974-07-02 | 1979-10-30 | Rotron Inc | DEVICE FOR THE MOVEMENT OF A FLUID |
DE3515441A1 (en) * | 1985-04-29 | 1986-10-30 | Dieter Prof. Dr.-Ing. 7500 Karlsruhe Wurz | Blower cooler |
FR2728028B1 (en) * | 1994-12-07 | 1997-03-14 | Sardou Max | DEVICE FOR TRANSFORMING THE MECHANICAL ENERGY OF AN ENGINE INTO A GAS PRESSURE |
WO2010111339A1 (en) * | 2009-03-25 | 2010-09-30 | Delta T Corporation | High efficiency ducted fan |
US8622695B2 (en) * | 2009-08-12 | 2014-01-07 | Xcelaero Corporation | Flow trim for vane-axial fans |
BR112012022629A2 (en) * | 2010-03-08 | 2017-10-17 | Bosch Gmbh Robert | axial cooling fan cover |
US8154866B2 (en) * | 2010-04-19 | 2012-04-10 | Hewlett-Packard Development Company, L.P. | Single rotor ducted fan |
DE102011015784A1 (en) * | 2010-08-12 | 2012-02-16 | Ziehl-Abegg Ag | fan |
DE102010034604A1 (en) * | 2010-08-13 | 2012-02-16 | Ziehl-Abegg Ag | Impeller for a fan |
DE202010016820U1 (en) * | 2010-12-21 | 2012-03-26 | Ebm-Papst Mulfingen Gmbh & Co. Kg | Diffuser for a fan and fan assembly with such a diffuser |
-
2012
- 2012-10-05 DE DE102012019795.0A patent/DE102012019795A1/en active Pending
-
2013
- 2013-10-02 SI SI201332056T patent/SI2716916T1/en unknown
- 2013-10-02 EP EP13004754.1A patent/EP2716916B8/en active Active
- 2013-10-02 ES ES13004754T patent/ES2953109T3/en active Active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB700872A (en) * | 1950-08-14 | 1953-12-09 | Elisabeth Ferdinande Happel | Improved air-cooled condenser for steam power plants, particularly for large plants |
GB1196176A (en) * | 1966-08-05 | 1970-06-24 | Chiyoda Chem Eng Construct Co | Silencers for Axial - Flow Fluid Fans |
Also Published As
Publication number | Publication date |
---|---|
ES2953109T3 (en) | 2023-11-08 |
EP2716916A2 (en) | 2014-04-09 |
EP2716916A3 (en) | 2014-09-10 |
SI2716916T1 (en) | 2023-10-30 |
DE102012019795A1 (en) | 2014-04-10 |
EP2716916B8 (en) | 2023-08-02 |
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