EP2709214A1 - Electrical connector with flame-resistant insert - Google Patents
Electrical connector with flame-resistant insert Download PDFInfo
- Publication number
- EP2709214A1 EP2709214A1 EP12184588.7A EP12184588A EP2709214A1 EP 2709214 A1 EP2709214 A1 EP 2709214A1 EP 12184588 A EP12184588 A EP 12184588A EP 2709214 A1 EP2709214 A1 EP 2709214A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- insert
- electrical
- insulator
- protective element
- electrical connector
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000001681 protective effect Effects 0.000 claims abstract description 24
- 239000000463 material Substances 0.000 claims abstract description 21
- 239000012212 insulator Substances 0.000 claims abstract description 19
- 239000000919 ceramic Substances 0.000 claims abstract description 11
- 230000000694 effects Effects 0.000 claims abstract description 7
- 239000012815 thermoplastic material Substances 0.000 claims abstract description 6
- 238000009413 insulation Methods 0.000 description 15
- 229920001169 thermoplastic Polymers 0.000 description 9
- 239000004416 thermosoftening plastic Substances 0.000 description 9
- 229920001187 thermosetting polymer Polymers 0.000 description 8
- 238000007789 sealing Methods 0.000 description 6
- 230000007613 environmental effect Effects 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 230000002427 irreversible effect Effects 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 239000012777 electrically insulating material Substances 0.000 description 1
- 239000005447 environmental material Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 239000000615 nonconductor Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/527—Flameproof cases
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/42—Securing in a demountable manner
- H01R13/426—Securing by a separate resilient retaining piece supported by base or case, e.g. collar or metal contact-retention clip
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/502—Bases; Cases composed of different pieces
- H01R13/504—Bases; Cases composed of different pieces different pieces being moulded, cemented, welded, e.g. ultrasonic, or swaged together
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2103/00—Two poles
Definitions
- the invention relates to an electrical connector equipped with an insert capable of withstanding at least partially the flame in order to avoid any short circuit between the electrical contacts located inside the insert.
- the invention finds applications in the field of connectivity and, in particular, in the fields of aeronautical connectivity, automotive connectors and in any other field using connectors in a motor environment.
- Such an insert generally comprises a front portion and a rear portion, both made of a hard insulating material.
- the front portion and the rear portion are contiguous with each other, usually by gluing, so as to prevent any separation of the assembly and to ensure electrical isolation of the electrical contacts.
- One or more longitudinal cavities are formed through the two front and rear portions of the insert, each receiving an electrical contact. In other words, each cavity passes right through the front and rear portions of the insert and houses an electrical contact, male or female, itself intended to be connected to a complementary contact, respectively female or male.
- the electrical connector comprises an insert 10 traversed by longitudinal cavities 20, only two of which are visible on the figure 1 .
- This insert 10 has a front part 13 and a rear part 16.
- the front part 13 comprises a front insulator 11 and a front sealing element 12.
- the rear part 16 comprises a rear insulator 15 and a front element.
- rear sealing 14 The sealing elements 12 and 14 seal inside the longitudinal cavities 20.
- the sealing elements and the insulators front and rear are made in the form of platelets contiguous to each other to form different layers of the insert 10. Each of these pads has an outline whose shape is adapted to the outer shape of the connector.
- the front insulation 11 and the rear insulation 15 are made of identical materials, thermoplastic type.
- Thermoplastic is a hard material that has the property of softening repeatedly as soon as it is heated above a certain temperature and which, below this temperature, becomes hard again. This material has the advantage of being easy to implement and particularly easy to mold.
- thermoplastic has the advantage of being reversible since its material can be remelted and reformed several times in a row. It can be easily recycled, making it a good environmental material.
- Thermoplastic has, moreover, the advantage of being electrically insulating, hence its interest for the realization of connector inserts. Its insulating nature provides electrical protection of the electrical contacts housed in the cavities of the insert. In addition, at an ambient temperature below its melting temperature, the thermoplastic is sufficiently hard to provide mechanical protection for these electrical contacts, that is to say to ensure a minimum distance between the contacts of the connector, thus avoiding any electrical short circuit between said contacts.
- thermoplastic inserts with thermoplastic insert can hardly be used in environments at risk of flame, such as motor environments, especially when the size of the connector is small and that the number of contacts is important, which has the effect of reducing the distances between two adjacent contacts.
- thermoset involves a polymerization that is irreversible and thus leads to a solid and rigid finished product. This material, perfect electrical insulator, provides electrical and mechanical protection of electrical contacts.
- thermoset has the advantage of being a fireproof material, that is to say a material insensitive to the flame. Indeed, its polymerization being irreversible, a thermoset element does not soften even when it is subjected to its initial melting temperature.
- a connector insert subjected to a standard flame that is to say a temperature and a standardized size, retains its electrical properties for a period of at least five minutes.
- thermoset insert will retain all of these electrical properties for at least five minutes and will withstand any internal short circuit for at least eighteen minutes. In some environments, such as motor environments, it is important that the connector can be out of flame to avoid any short circuit in the connector.
- thermoset has the advantage of being a fireproof material, capable of preventing a standardized flame from crossing the connector, it has the disadvantage, because of its irreversibility, not to be transformable and therefore recyclable .
- the current trend is to protect the environment, in particular by recycling as much as possible the materials used in the technical fields.
- the thermoset material being non-recyclable, it is contrary to this trend of environmental protection.
- the invention proposes an electrical connector equipped with an insert having good properties. and have a firewall function limiting any risk of internal short circuit.
- the connector of the invention comprises a thermoplastic insert provided with a protective element made of a material insensitive to the flame, which can maintain a minimum distance between the electrical contacts, even at high temperature, to avoid any short circuit.
- This connector is characterized in that the insert comprises a protective element placed between the front part and the rear part and made of a material insensitive to the flame, able to maintain, under the effect of a high temperature, a predefined distance between the electrical contacts.
- This protection element has the advantage of not being deformed under the effect of a high temperature, which makes it possible to avoid any short circuit between electrical contacts of the insert.
- the invention relates to an electrical connector whose insert is able to resist at least partially to the flame or at a high ambient temperature.
- This electrical connector has, in addition, good environmental properties allowing it to be easily recyclable.
- the connector of the invention comprises a two-part insert provided with a protective element made of a material insensitive to the flame.
- a connector according to the invention is shown on the figure 2 .
- This connector comprises an insert 10 traversed by longitudinal cavities 20 each adapted to house an electrical contact 30.
- This insert 10 has a front portion 13 and a rear portion 16.
- the front portion 13 comprises a front insulator 11 attached to a front sealing element 12.
- the front insulation 11 is made of a thermoplastic material.
- the rear portion 16 comprises a rear insulation 15, made of thermoplastic material, attached to a rear sealing element 14.
- the insert 10 also comprises a protective element 18, intermediate, placed between the front portion 13 and the rear portion 16.
- This protective element is made of a material insensitive to the flame and heat insensitive to so that it does not deform or melt under the effect of a high ambient temperature.
- high temperature is meant the temperature of a flame that exceeds the melting temperature of the thermoplastic material.
- This protective element 18 has a wafer shape of dimensions adapted to the outer dimensions of the insert. In other words, it has a contour identical to the contour of the insulators before 11 and rear 15, with dimensions in length and width identical to the dimensions of said insulators.
- the protective element 18 is placed between the front insulation 11 and the rear insulation 15. It is attached to each of these insulators 11 and 15 so as to form a single rigid element.
- the protective element 18 may partially or completely constitute the front insulation 11 or the rear insulation 15.
- the insert 10 is traversed throughout, over its entire length, by longitudinal cavities 20 intended to each receive an electrical contact 30.
- Each longitudinal cavity 20 has a shape adapted to the electrical contact that it receives.
- a cavity 20 has a housing for receiving the electrical contact 30.
- the protective element 18 has a thickness adapted to the contour of this zone of the cavity 20 surrounding the electrical contact 30.
- the protection element 18 has a thickness substantially identical to the thickness of the front insulation 11.
- the protective element 18 is made of a material which has not only the particularity of being insensitive to the flame, but also electrically insulating.
- This protective element may be a ceramic. Indeed, ceramics have the property of having high mechanical strength, low density, high hardness and high wear resistance. Ceramics have, in addition, the advantage of being electrically insulating materials. Therefore, a ceramic intermediate element is able to ensure a good insulation of the electrical contacts and a mechanical protection of these electrical contacts.
- the protective member 18 is provided with orifices. More precisely, it has as many orifices as there are longitudinal cavities passing through the insert.
- the orifices of this ceramic protection element have dimensions adapted to the dimension of the contour of the longitudinal cavities of the insert. In this way, the protection element can surround the connection area of the electrical contact 30, forming a protective enclosure around each electrical contact.
- a connector according to the invention is inserted in the current trend of environmental protection, with recyclable thermoplastic insulators and with the minimum of materials not easily recyclable.
Landscapes
- Connector Housings Or Holding Contact Members (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP12184588.7A EP2709214B1 (de) | 2012-09-14 | 2012-09-14 | Electrical connector with flame-resistant insert |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP12184588.7A EP2709214B1 (de) | 2012-09-14 | 2012-09-14 | Electrical connector with flame-resistant insert |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2709214A1 true EP2709214A1 (de) | 2014-03-19 |
EP2709214B1 EP2709214B1 (de) | 2018-11-07 |
Family
ID=50070200
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12184588.7A Active EP2709214B1 (de) | 2012-09-14 | 2012-09-14 | Electrical connector with flame-resistant insert |
Country Status (1)
Country | Link |
---|---|
EP (1) | EP2709214B1 (de) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20070243762A1 (en) * | 2004-02-27 | 2007-10-18 | Greene, Tweed Of Delaware, Inc. | Hermetic electrical connector |
GB2463356A (en) * | 2008-09-05 | 2010-03-17 | Schott Ag | Electrical lead-through with silicone conductor sheath |
CN201570685U (zh) * | 2009-12-23 | 2010-09-01 | 沈阳兴华航空电器有限责任公司 | 一种具有防火性能的电连接器 |
-
2012
- 2012-09-14 EP EP12184588.7A patent/EP2709214B1/de active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20070243762A1 (en) * | 2004-02-27 | 2007-10-18 | Greene, Tweed Of Delaware, Inc. | Hermetic electrical connector |
GB2463356A (en) * | 2008-09-05 | 2010-03-17 | Schott Ag | Electrical lead-through with silicone conductor sheath |
CN201570685U (zh) * | 2009-12-23 | 2010-09-01 | 沈阳兴华航空电器有限责任公司 | 一种具有防火性能的电连接器 |
Also Published As
Publication number | Publication date |
---|---|
EP2709214B1 (de) | 2018-11-07 |
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