EP2687646A1 - Système de couverture de toit avec (HDPE) des carreaux du polyéthylène haute densité - Google Patents

Système de couverture de toit avec (HDPE) des carreaux du polyéthylène haute densité Download PDF

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Publication number
EP2687646A1
EP2687646A1 EP13380026.8A EP13380026A EP2687646A1 EP 2687646 A1 EP2687646 A1 EP 2687646A1 EP 13380026 A EP13380026 A EP 13380026A EP 2687646 A1 EP2687646 A1 EP 2687646A1
Authority
EP
European Patent Office
Prior art keywords
tiles
profile
roof
profiles
hdpe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP13380026.8A
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German (de)
English (en)
Other versions
EP2687646B1 (fr
Inventor
José Luis González Garcia
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Individual
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Individual
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Publication of EP2687646A1 publication Critical patent/EP2687646A1/fr
Application granted granted Critical
Publication of EP2687646B1 publication Critical patent/EP2687646B1/fr
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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
    • E04D1/26—Strip-shaped roofing elements simulating a repetitive pattern, e.g. appearing as a row of shingles
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
    • E04D1/34—Fastenings for attaching roof-covering elements to the supporting elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
    • E04D1/12—Roofing elements shaped as plain tiles or shingles, i.e. with flat outer surface
    • E04D1/20—Roofing elements shaped as plain tiles or shingles, i.e. with flat outer surface of plastics; of asphalt; of fibrous materials
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
    • E04D1/34—Fastenings for attaching roof-covering elements to the supporting elements
    • E04D1/3402—Fastenings for attaching roof-covering elements to the supporting elements for ridge or roofhip tiles
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
    • E04D1/34—Fastenings for attaching roof-covering elements to the supporting elements
    • E04D1/3405—Fastenings for attaching roof-covering elements to the supporting elements for eaves, valley, or verge tiles
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D12/00—Non-structural supports for roofing materials, e.g. battens, boards
    • E04D12/004—Battens
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00—Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/36—Connecting; Fastening
    • E04D3/361—Connecting; Fastening by specially-profiled marginal portions of the slabs or sheets
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00—Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/40—Slabs or sheets locally modified for auxiliary purposes, e.g. for resting on walls, for serving as guttering; Elements for particular purposes, e.g. ridge elements, specially designed for use in conjunction with slabs or sheets
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
    • E04D1/26—Strip-shaped roofing elements simulating a repetitive pattern, e.g. appearing as a row of shingles
    • E04D1/265—Strip-shaped roofing elements simulating a repetitive pattern, e.g. appearing as a row of shingles the roofing elements being rigid, e.g. made of metal, wood or concrete
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
    • E04D1/34—Fastenings for attaching roof-covering elements to the supporting elements
    • E04D2001/3444—Fastenings for attaching roof-covering elements to the supporting elements characterised by the roof covering or structure with integral or premounted fastening means
    • E04D2001/3447—Fastenings for attaching roof-covering elements to the supporting elements characterised by the roof covering or structure with integral or premounted fastening means the fastening means being integral or premounted to the roof covering
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
    • E04D1/34—Fastenings for attaching roof-covering elements to the supporting elements
    • E04D2001/3444—Fastenings for attaching roof-covering elements to the supporting elements characterised by the roof covering or structure with integral or premounted fastening means
    • E04D2001/345—Fastenings for attaching roof-covering elements to the supporting elements characterised by the roof covering or structure with integral or premounted fastening means the fastening means being integral or premounted to the roof structure

Definitions

  • the invention falls within the technical sector of construction, more specifically in the field of covering pitched roofs.
  • this Roof covering system with (HDPE) High Density Polyethylene's tiles intends to use the experience of centuries of slate roofing, upgrading the materials used while, maintaining an outward appearance and a similar aesthetic to the slate stone, is able to improve the final product built.
  • the present invention is referred to a Covering system with (HDPE) High density polyethylene's tiles, to the materials and elements needed for the creation of this system, and to the manufacturing processes and assembly of these elements.
  • HDPE High density polyethylene
  • the High Density Polyethylene (950 Kg/m3) used in the manufacture of all the elements of the system will incorporate at least 2% carbon black as protection against photo-oxidation. This material guarantees at least 50 years of life without compromising their physical and mechanical qualities.
  • the weight per m2 of slate roof is 31.2 Kg.
  • the roof of high density polyethylene's tiles has only a weight of 16.30 Kg.
  • this system improves the thermal insulation of the roof due to the higher thermal resistance of HDPE tiles compared to slates tiles and also against any other covering material, either clay or concrete roof tiles.
  • High density polyethylene is a plastic material with a thermal conductivity of 0.38 W/mK, slightly below slate stone whose thermal conductivity value is 0.42 W/mK.
  • the sum of thermal resistances of both layers is 0.5447 m2K/W.
  • the value of the thermal resistance is 0.5071 m2K/W, slightly lower than HDPE.
  • High density polyethylene's tiles is the savings in assembly above traditional systems of pitched roofs, both slate or clay tiles.
  • one 3,320 mm length module of tiles is equivalent to ELEVEN slate tiles.
  • the Covering system with (HDPE) High density polyethylene's tiles consist of specific manufactured elements to that system and other standard elements and standard mounting accessories.
  • the tiles will be manufactured in linear modules 3,320 mm of length and 450mm wide, divided into 11 tiles of 300 mm with a cut of 2 mm separation between tiles. This cutting reaches a length of 300 mm (2/3 of total width of tile) from the lower edge of the width of this module, so that the no-cut zone will be hidden under overlap of the upper tiles. To separate the tiles in sections where the modules cannot be mounted complete, just have to continue the separation cut (1).
  • These modules have a protuberance shaped section "T" at the upper edge (2).
  • This "T” is slipped in the aluminium shaped "C” profile (A) which have been previously screwed to the roof sheets or roof rafters. In this way tiles are fixed permanently to the roof but without stiffening the whole, which are free to expand and contract depending on outside temperatures.
  • the thickness of linear modules will be 5 mm.
  • the fixing "T" (2) of the tile will have the same thickness (5 mm) in every arm.
  • the ridge and hip profile (3) will be used to direct the passage of water and guide it to tiles, in convex edges formed at the intersection between two sheets of roof. These convex edges are called Hips and in case of top coronation edges are called ridges.
  • valley profile (4) will be used to direct the passage of water and guide it outside of the roof, in concave edges formed at the intersection between two sheets of roof. These concave edges are called valleys.
  • the drip edge profile (5) when it is used to close the join between the roof sheet and the roof edge doesn't have influence on roof waterproofing, meets only an aesthetic function and also serves to keep inclination of the last row of tiles, which otherwise would be inclined. In this case the drip edge profile (5) is installed under the last two tiles that form the eave and must be completely covered and surpassed by these tiles.
  • This aluminium profile is found in market in different dimensions and thicknesses, but for this cover system requires three dimensions: 18 mm x 10 mm x 1 mm (Thickness), 18 mm x 15 mm x 1 mm (Thickness) y 18 mm x 20 mm x 1 mm (Thickness).
  • the top opening forming in profile "C" (A) is 10mm in all cases, leaving us a slide loose enough to slide the fixing "T” (2) of the elements made in High Density Polyethylene.
  • the Profile most widely used in this covering system of pitched roofs is the 18 mm x 10 mm x 1 mm (Thickness), which used in fixing of all the HDPE profiles and in the linear tiles.
  • the other two profiles only are used in the two last tiles rows of each roof sheet (The closest to the ridge) to equal the height of the preceding rows.
  • the procedure for manufacturing the four elements will be extrusion with cooling and consolidation in a vacuum chamber to achieve a perfect alignment of the modules and the profiles.
  • extrusion lines and vacuum chamber cooling lines required for the manufacture of the system's elements are common in manufacture of High Density Polyethylene's straight pipes.
  • the four specific extrusion form tools (one for each element of the system) of the extrusion head will only be needed for manufacture.
  • the Linear Modules of Tiles (1) and the Valley profiles (4) requires the machines used to make pipe diameters (Up to 500 mm) and the Ridge and Hip profiles (3) and the Drip Edge Profiles (5) can utilise the small diameter machines (Up to 300 mm).
  • the diameter of holes in profiles "C" (A) for this case will be 6 mm. This diameter allows passage of the drill bit through the perforation in profile. Thus, no need to remove profile to drill the roof sheet and fix the plastic anchors.
  • the diameter of holes will depend of the chosen item to fix and should be studied for each case.
  • for fixing profiles will be employed 04,2 mm Autodrill countersunk flat head Philips screws for metal, and ⁇ 4mm countersunk flat head pozidriv screws for wooden. In both cases the perforation diameter will be 5 mm.
  • the width of these initial rows is always the same, 186 mm for the first row and 336 mm for the second row. They can be cut in a workshop or on work site before raising them to the roof.
  • This sliding profile should be fixed on the apex which is the meeting between sheets of roof. A small chamfer will be needed to complete the vertex by 15-20 mm. To enable us to level the sliding profile.
  • the profile "C" (A) of the Drip Edge will be fixed at 30 mm from the edge of the roofs sheets.
  • the next action is to mount the sliding profiles (A) of the Valleys (4) (Profile “C” 18 mm x 10 mm x 1 mm).
  • the first mounting will be the Valley Profiles (4). These profiles will be introduced in the aluminium sliding from below, until them top in the Profiles "C" (A) of the Ridges. In the event that any Valley Profile starts in a Hip Profile and being as their sliding profiles are not mounted, the Valley profile (4) will be next to the vertex of the roof's sheet.
  • stop rod or screw will be used only at the upper edge of the profile, to allow the HDPE profile to expand unimpeded along the sliding profile.
  • the lower edges of the Valleys profiles (4) should be left exceeding the end of the eaves for a length not less than 150 mm. The last two rows of tiles in the roofs sheet will be cut to fit it later.
  • the bellow profile must be also fixed by means of a rod or screw, but only in its upper edge.
  • the rows of Linear Modules of Tiles will be mounted in alternating position of 150 mm (1/2 width of Tile) to each other in all the roof's sheet, so that the separation pre-cut of the tiles of each row will be placed on the axis of the tiles of the previous row.
  • the Linear Modules of Tiles (1) will be cut at 15-20 mm from the apex of the roof's Hip, following the angle of this hip.
  • Linear Modules of tiles (1) will be cut at 5 mm from the sliding profile of the Drip Edge profile.
  • the last Linear Modules of Tiles (1) to be mounted will be the last two rows closer to ridge in each roof's sheet, which have been previously cut in width (As stated above in section of preliminary works).
  • the Ridge Profile (3) will be introduced by the sliding profiles fixed at every upper meeting between roof's sheets.
  • edges to be welded must be prepared for union, so that they are perfectly aligned. When attaching the edges, check to make sure there are not gaps between the profiles to be welded.
  • a 2 mm bezel will be made at 45° in the upper side of the profiles, this allows a greater penetration of filler material without increasing the section to be welded.
  • the last action will be to weld the peaks of the Ridges Profiles and weld the unions between Ridges Profiles. Once the Ridge Profiles have been welded, these can not moved without breaking these welds.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Building Environments (AREA)
  • Finishing Walls (AREA)
  • Laminated Bodies (AREA)
EP13380026.8A 2012-07-18 2013-06-24 Système de couverture de toit avec tuiles Not-in-force EP2687646B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
ES201200736A ES2438891B2 (es) 2012-07-18 2012-07-18 Sistema de cubrición de tejados inclinados con losetas de polietileno de alta densidad (PEAD)

Publications (2)

Publication Number Publication Date
EP2687646A1 true EP2687646A1 (fr) 2014-01-22
EP2687646B1 EP2687646B1 (fr) 2015-10-07

Family

ID=49209306

Family Applications (1)

Application Number Title Priority Date Filing Date
EP13380026.8A Not-in-force EP2687646B1 (fr) 2012-07-18 2013-06-24 Système de couverture de toit avec tuiles

Country Status (2)

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EP (1) EP2687646B1 (fr)
ES (1) ES2438891B2 (fr)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE167719C (fr) *
GB1330711A (en) * 1970-01-09 1973-09-19 Tenaplas Ltd Roofing tile and roof construction embodying same
US20040187434A1 (en) * 2001-04-26 2004-09-30 Bernhard Podirsky Cladding apparatus and methods
GB2444110A (en) * 2006-11-23 2008-05-28 Ronnie Lee Tiling system comprising support rails and tiles for roof or wall

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1609940A1 (de) * 1965-11-26 1970-07-16 Dynamit Nobel Ag Dachabdeckung aus thermoplastischem Kunststoff
JP3771332B2 (ja) * 1996-09-27 2006-04-26 株式会社瓦柾 瓦緊結構造
US6635218B2 (en) * 1998-05-22 2003-10-21 Daniel W. King Continuous production of plastic siding panels with separate shingle appearance
JP5118218B2 (ja) * 2011-02-04 2013-01-16 井上商事株式会社 太陽電池モジュールの取付構造

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE167719C (fr) *
GB1330711A (en) * 1970-01-09 1973-09-19 Tenaplas Ltd Roofing tile and roof construction embodying same
US20040187434A1 (en) * 2001-04-26 2004-09-30 Bernhard Podirsky Cladding apparatus and methods
GB2444110A (en) * 2006-11-23 2008-05-28 Ronnie Lee Tiling system comprising support rails and tiles for roof or wall

Also Published As

Publication number Publication date
ES2438891A1 (es) 2014-01-20
EP2687646B1 (fr) 2015-10-07
ES2438891B2 (es) 2014-09-17

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