EP2679700A3 - Method for the preparation of composite injection layers on cylinder bores of cylinder crankcases - Google Patents

Method for the preparation of composite injection layers on cylinder bores of cylinder crankcases Download PDF

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Publication number
EP2679700A3
EP2679700A3 EP20130172432 EP13172432A EP2679700A3 EP 2679700 A3 EP2679700 A3 EP 2679700A3 EP 20130172432 EP20130172432 EP 20130172432 EP 13172432 A EP13172432 A EP 13172432A EP 2679700 A3 EP2679700 A3 EP 2679700A3
Authority
EP
European Patent Office
Prior art keywords
cylinder
gas
layers
crankcases
preparation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP20130172432
Other languages
German (de)
French (fr)
Other versions
EP2679700A2 (en
Inventor
Bernhard Gand
Frank ORLAMÜNDER
Marc Kesting
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Martinrea Honsel Germany GmbH
Original Assignee
Martinrea Honsel Germany GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Martinrea Honsel Germany GmbH filed Critical Martinrea Honsel Germany GmbH
Publication of EP2679700A2 publication Critical patent/EP2679700A2/en
Publication of EP2679700A3 publication Critical patent/EP2679700A3/en
Withdrawn legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/06Metallic material
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/131Wire arc spraying

Abstract

Vorgeschlagen wird ein Verfahren zur Herstellung von Komposit-Spritzschichten auf Zylinderlaufflächen von Zylinderkurbelgehäusen. Bei dem Verfahren wird ein inertes Gas (16) oder ein Gasgemisch, bei dem mindestens ein Bestandteil ein inertes Gas ist, zwischen einer Kathode (20) und einem als Anode dienenden Draht (30) mittels eines Lichtbogens gezündet und ionisiert, und das sich ausbildende Plasma aufrechterhalten, wobei der Draht (30) aufschmilzt. Um differenziertere technische Eigenschaften des durch thermisches Spritzen auf das Substrat aufgebrachten Materials zu erreichen, wird zusätzlich ein Transport- und Fokussiergas (18) auf den Plasmastrahl gerichtet, und es werden in mindestens zwei aufeinander folgenden Durchläufen Schichten (5.1, 5.2, 5.3) mit unterschiedlichen Zusammensetzungen und Eigenschaften auf dem Substrat (2) sich überdeckend abgelagert, wobei von Durchlauf zu Durchlauf die Zusammensetzung des Transport- und Fokussiergases (18) verändert und so die Ausbildung der einzelnen Schichten hinsichtlich ihrer Mikrostruktur und Porenbildung unterschiedlich beeinflusst wird.

Figure imgaf001
It proposes a method for producing composite sprayed layers on cylinder surfaces of cylinder crankcases. In the method, an inert gas (16) or a gas mixture in which at least one component is an inert gas is ignited and ionized between a cathode (20) and an anode wire (30) by arc, and the forming one Maintain plasma, wherein the wire (30) melts. In order to achieve more differentiated technical properties of the material applied by thermal spraying onto the substrate, a transporting and focusing gas (18) is additionally directed to the plasma jet, and layers (5.1, 5.2, 5.3) with different thicknesses are formed in at least two successive passes Compositions and properties on the substrate (2) are deposited overlapping, whereby from one run to the next the composition of the transport and focusing gas (18) changes and thus the formation of the individual layers is differently influenced with regard to their microstructure and pore formation.
Figure imgaf001

EP20130172432 2012-06-27 2013-06-18 Method for the preparation of composite injection layers on cylinder bores of cylinder crankcases Withdrawn EP2679700A3 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102012105607.2A DE102012105607A1 (en) 2012-06-27 2012-06-27 Process for the production of composite spray coatings on cylinder surfaces of cylinder crankcases

Publications (2)

Publication Number Publication Date
EP2679700A2 EP2679700A2 (en) 2014-01-01
EP2679700A3 true EP2679700A3 (en) 2015-04-08

Family

ID=48740835

Family Applications (1)

Application Number Title Priority Date Filing Date
EP20130172432 Withdrawn EP2679700A3 (en) 2012-06-27 2013-06-18 Method for the preparation of composite injection layers on cylinder bores of cylinder crankcases

Country Status (2)

Country Link
EP (1) EP2679700A3 (en)
DE (1) DE102012105607A1 (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19637737A1 (en) * 1995-10-06 1997-04-10 Ford Werke Ag Process for the deposition of an iron oxide-containing coating on a light metal substrate
EP0816527A1 (en) * 1996-06-21 1998-01-07 Ford Motor Company Limited Method of depositing a thermally sprayed coating onto metal substrates
US20060110620A1 (en) * 2004-11-24 2006-05-25 Applied Materials, Inc. Process chamber component with layered coating and method
US20110030663A1 (en) * 2008-04-21 2011-02-10 Ford Global Technologies, Llc Method for preparing a surface for applying a thermally sprayed layer

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3533966C1 (en) * 1985-09-24 1986-12-18 Heinz Dieter 4620 Castrop-Rauxel Matthäus Process and arc spray nozzle for coating workpiece surfaces by melting wires in an electric arc
DE3721008A1 (en) * 1987-06-25 1988-10-20 Glyco Metall Werke Sandwich material or sandwich material element, and process for manufacturing it by vacuum-plasma spraying
US5296667A (en) 1990-08-31 1994-03-22 Flame-Spray Industries, Inc. High velocity electric-arc spray apparatus and method of forming materials
DE4237980A1 (en) * 1992-11-11 1994-05-19 Krupp Ag Hoesch Krupp Prodn. of multilayered nitrated or nitride coating by reactive plasma spraying - in which successive layers are sprayed onto base layer with step increases of partial pressure of nitrogen in the plasma jet
US6503575B1 (en) * 2000-05-22 2003-01-07 Praxair S.T. Technology, Inc. Process for producing graded coated articles
DE102008058452A1 (en) 2008-08-05 2010-02-11 Gühring Ohg Method and tool for producing a surface of predetermined roughness

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19637737A1 (en) * 1995-10-06 1997-04-10 Ford Werke Ag Process for the deposition of an iron oxide-containing coating on a light metal substrate
EP0816527A1 (en) * 1996-06-21 1998-01-07 Ford Motor Company Limited Method of depositing a thermally sprayed coating onto metal substrates
US20060110620A1 (en) * 2004-11-24 2006-05-25 Applied Materials, Inc. Process chamber component with layered coating and method
US20110030663A1 (en) * 2008-04-21 2011-02-10 Ford Global Technologies, Llc Method for preparing a surface for applying a thermally sprayed layer

Also Published As

Publication number Publication date
EP2679700A2 (en) 2014-01-01
DE102012105607A1 (en) 2014-01-02

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