EP2671243B1 - Electromagnetic relay, in particular for interruption of an electric circuit in the cases of differential circuit, and a switch comprising such relay - Google Patents
Electromagnetic relay, in particular for interruption of an electric circuit in the cases of differential circuit, and a switch comprising such relay Download PDFInfo
- Publication number
- EP2671243B1 EP2671243B1 EP11813603.5A EP11813603A EP2671243B1 EP 2671243 B1 EP2671243 B1 EP 2671243B1 EP 11813603 A EP11813603 A EP 11813603A EP 2671243 B1 EP2671243 B1 EP 2671243B1
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- EP
- European Patent Office
- Prior art keywords
- yoke
- arm
- permanent magnet
- armature
- magnetic flux
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 230000005291 magnetic effect Effects 0.000 claims description 109
- 230000004907 flux Effects 0.000 claims description 65
- 239000004020 conductor Substances 0.000 claims description 49
- 238000004804 winding Methods 0.000 claims description 22
- 230000007246 mechanism Effects 0.000 claims description 13
- 230000007935 neutral effect Effects 0.000 claims description 12
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 229910001092 metal group alloy Inorganic materials 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 239000003990 capacitor Substances 0.000 claims description 6
- 230000001939 inductive effect Effects 0.000 claims description 5
- 230000000153 supplemental effect Effects 0.000 claims description 5
- 230000004913 activation Effects 0.000 claims description 3
- 230000010354 integration Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000047 product Substances 0.000 description 3
- 230000001960 triggered effect Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000005292 diamagnetic effect Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H83/00—Protective switches, e.g. circuit-breaking switches, or protective relays operated by abnormal electrical conditions otherwise than solely by excess current
- H01H83/14—Protective switches, e.g. circuit-breaking switches, or protective relays operated by abnormal electrical conditions otherwise than solely by excess current operated by imbalance of two or more currents or voltages, e.g. for differential protection
- H01H83/144—Protective switches, e.g. circuit-breaking switches, or protective relays operated by abnormal electrical conditions otherwise than solely by excess current operated by imbalance of two or more currents or voltages, e.g. for differential protection with differential transformer
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H51/00—Electromagnetic relays
- H01H51/22—Polarised relays
- H01H51/2236—Polarised relays comprising pivotable armature, pivoting at extremity or bending point of armature
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H47/00—Circuit arrangements not adapted to a particular application of the relay and designed to obtain desired operating characteristics or to provide energising current
- H01H47/22—Circuit arrangements not adapted to a particular application of the relay and designed to obtain desired operating characteristics or to provide energising current for supplying energising current for relay coil
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/16—Magnetic circuit arrangements
- H01H50/36—Stationary parts of magnetic circuit, e.g. yoke
- H01H50/40—Branched or multiple-limb main magnetic circuits
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H71/00—Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
- H01H71/10—Operating or release mechanisms
- H01H71/12—Automatic release mechanisms with or without manual release
- H01H71/24—Electromagnetic mechanisms
- H01H71/32—Electromagnetic mechanisms having permanently magnetised part
- H01H71/321—Electromagnetic mechanisms having permanently magnetised part characterised by the magnetic circuit or active magnetic elements
- H01H71/323—Electromagnetic mechanisms having permanently magnetised part characterised by the magnetic circuit or active magnetic elements with rotatable armature
Definitions
- the differential current does not exist, and the permanent magnet produces a force, which is stronger than the force produced by the spring, by which the armature is maintained in the described position.
- another magnetic field is generated within the coil, which acts opposite to the previously mentioned magnetic field, and the effectiveness of the permanent magnet is correspondingly reduced, so that the force produced by the s-pring is then stronger than the magnetic force, upon which the armature is pivoted around its the pivot point, and the needle is triggered for the purposes of interrupting the electric circuit, in which the differential current is detected.
- the previously mentioned yoke 31 comprises three arms 311, 312, 313, which are spaced apart from each other and all protrude in the same direction towards the armature 33 and are moreover with respect to their length adapted for simultaneously abutting the armature, wherein the first arm 311 is adapted to receive said coil L R , the second arm 312 is adapted to receive a permanent magnet 32, and the third arm 313 is adapted for establishing interconnection between the yoke 31 and the armature 33 at least in the previously mentioned pivot point 333.
- the coil L R is placed on the first arm 311 of the yoke 31 such that said first arm 311extends throughout the passage within the coil L R and is therefore surrounded by the winding of the coil L R extending along it.
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- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Electromagnets (AREA)
Description
- The invention refers to an electromagnetic relay, which is used for the purposes of interrupting an electric circuit in the case of differential current between a phase conductor and a neutral conductor.
- In accordance with the International patent Classification, such invention belongs to electricity and in such context to basic electric elements, namely to relays and switches, which include a permanent magnet and which are intended to protect electric circuits. Optionally, such invention can also refer to construction details of electromagnetic relays.
- The purpose of the invention is to create an electromagnetic relay, in particular a relay for a switch used in interrupting of an electric circuit in the case of differential current within the conductors thereof, in which despite to essentially simplified technology used in manufacturing thereof required magnetic properties could be achieved, so that the sensibility and reactiveness of such relay even by detecting extremely low differential currents could be assured. Correspondingly, a further purpose of invention is to improve a switch, in which such relay can be integrated.
- An electromagnetic relay is described in
EP 0 508 052 B1 and consists of a casing, within which an electromagnetic inductive coil is placed and is due to triggering at a low electric power electrically interconnected with a phase conductor and a neutral conductor via a passive electronic circuit and an electric transformer. A yoke is placed within a core of said coil and is connected with a so-called L-yoke comprising a first arm, which extends in a direction of said yoke of the coil, and a second arm, which extends perpendicular in a direction away from the coil. A further S-yoke is foreseen adjacent to said L-yoke and consists of central region as well as of two arms. The first arm of said S-yoke extends parallel with said first arm of the L-yoke, while the central region of the S-yoke extends perpendicular with respect to said first arm and in a direction away from the coil. The second arm of said S-yoke extends parallel with respect to the first arm and at a distance apart from the coil. A permanent magnet is inserted between the second arm of said L-yoke and the central region of the S-yoke. An armature is placed over the coil and the second arm of the S-yoke, and is supported in a pivot point, which is located on the second arm of the S-yoke on the side opposite to the yoke of the coil. The coil is therefore with respect to said pivot point in the area of its one end portion supported by means of the yoke of the coil, while on its other end portion it is connected with a tension spring, which is on the other hand attached to said casing. A triggering needle is mounted on the coil. - A magnetic field, which is thanks to said permanent magnet permanently available within such relay, maintains the armature in its position where it abuts the yoke of the coil and also the second arm of the S-yoke against the force of the spring, which expresses tendency of rotating the armature around the pivot point and displacing it apart from the yoke of the coil together with displacing said triggering needle, which is rest on the armature. Maintaining the armature in its previously described position must be reliable just in order to prevent undesired triggering due to mechanical influences like vibrations or the like. Whenever the electric circuit is operating regularly and the current in the phase conductor is equal to the current in the neutral conductor, the differential current does not exist, and the permanent magnet produces a force, which is stronger than the force produced by the spring, by which the armature is maintained in the described position. In the case of differential current between the phase conductor and the neutral conductor, another magnetic field is generated within the coil, which acts opposite to the previously mentioned magnetic field, and the effectiveness of the permanent magnet is correspondingly reduced, so that the force produced by the s-pring is then stronger than the magnetic force, upon which the armature is pivoted around its the pivot point, and the needle is triggered for the purposes of interrupting the electric circuit, in which the differential current is detected.
- Such concept generally enables operating of the relay, but due to such concept and due to arrangement of the yoke and the armature including its pivot point, a relatively high magnetic density of the permanent magnet is required, which then in the practice leads to a relatively high power required for the purposes of triggering such relay, and which is normally between 120 and 150 µVA, and should preferably be essentially lower.
- On the other hand, such concept leads to pretty undesired acting of forces. The magnetic force is namely acting at a relatively small distance apart from the pivot point, so that a relatively strong magnetic field must be established by the permanent magnet for the purposes of producing a sufficient magnetic force, and a relatively large difference of current is then required for the purposes of reducing said magnetic force, so that such switch is correspondingly insufficiently sensitive with respect to lower current differences.
- In addition to that, manufacturing of such relay is extremely complicated from quite technological point of view and is connected with high risk of providing dimensions within the ranges, which are required for the purposes of regular operation. The yoke namely consists of two parts, which are welded to each other, wherein in the welded area the magnetic properties are difficultly maintained within a very narrow range. Moreover, a thin recess of approx. 50 µm has to be assured between the first arm of the L-yoke and the first arm of the S-yoke, which is filled with a diamagnetic film, wherein the manufacturing of such recess and finalization thereof in combination with problems related to the previously mentioned weld area leads to essential risk in respect to achieving each required characteristic of the final product
- The present invention refers, on the one hand, to a switch for interruption of an electric circuit in the case of differential current, which is intended for integration into an electric circuit, which is formed by appropriate direct voltage or alternating voltage or combined voltage source together with at least one load, as well as by a phase conductor and a neutral conductor, which are connected to said source via the said switch, such switch comprising
- a differential transformer, in which its primary winding is formed by the phase conductor and the neutral conductor extending through a core thereof, and its secondary winding comprises two electric connectors;
- a passive electronic circuit, comprising two pairs of connectors, between which a capacitor is serial connected to other parallel connected components and is adapted to be energized by means of electric voltage, which is induced in the secondary winding of the transformer, since said circuit is by means of said connectors electrically interconnected with the connectors of said secondary winding of said transformer;
- a relay, which in the electrical context represents a resistance and inductivity of a coil, via which said relay is electrically interconnected with a passive electronic circuit and indirectly also with a differential transformer which is intended for detection of a differential electric current in the area of said conductors, so that in the case of difference between currents in said conductors due to the voltage generated in the differential transformer and in the passive electronic circuit a corresponding magnetic flux is generated in said coil, and wherein such relay in the mechanical contexts consists of a yoke, which comprises said inductive coil and a permanent magnet for providing a desired magnetic flux in the area of said yoke, as well as of an armature, which is pivotally interconnected with said yoke in a pivot point and is, depending on energizing the coil, either by means of said permanent magnet rest onto said yoke, or is by means of a force of a spring pivoted away from the yoke towards the actuating mechanism, which is located at appropriate distance apart from the yoke and is intended for activation of the switch in the sense of interrupting the electric circuit through said conductors.
- In accordance with the invention, said switch includes a relay comprising a yoke, which is uniformly conceived and is cut or punched out of a plate or a strip consisting of steel or any other metallic alloy with pre-determined magnetic properties and comprises three arms, which are spaced apart from each other and protrude towards the armature, wherein their lengths are adjusted for the purposes of simultaneously abutment of said armature to all of them, and wherein
- the first arm is adapted to receive the coil, which is mounted on it in such a manner that said first arm extends throughout the coil and is surrounded by the winding of the coil extending along it;
- the second arm is adapted to receive a permanent magnet, which permanently generates a magnetic flux and consequently a magnetic force, which is required for the purposes of abutment of the armature towards the said arms of the yoke and which is acting in a direction opposite to the force of said spring;
- the third arm is intended to support the armature and to provide a pivot point, around which the armature can be pivoted from its first position of abutment towards said arms of the yoke to its second position, in which it abuts the actuating mechanism, which is located at appropriate distance apart from the yoke,
and wherein furthermore the armature is uniformly conceived and is made of a plate or a strip or a wire or any other rolled semi-product of a hot or cold formed preform consisting of steel or any other metallic alloy having pre-determined magnetic properties, and is in the pivot point pivotally interconnected with the yoke and comprises the first area, which is located in the one side of said pivot point and is adapted for simultaneously abutment towards all three arms of the yoke, as well as the second cantilevered area, which is located on the other side of said pivot point and protrudes away from the yoke and in which a spring is mechanically connected to the armature. - In a preferred embodiment of the switch in accordance with the present invention, said permanent magnet is wedge-like shaped and is adapted for inserting into a wedge-shaped trapezoidal recess in the second arm of the yoke, which is converging away from the first arm. Besides, the armature is furnished with a supplemental protrusion, which is firmly attached thereto and protrudes at least approximately perpendicularly from its cantilevered portion, so that the spring is mechanically connected therewith.
- Upon inserting said permanent magnet into the second arm of the yoke in such switch according to the invention, a magnetic field is generated, which in the case, when the coil on the first arm is not energized and the armature is simultaneously abutting all three arms of the yoke, consists of
- the first magnetic flux, which extends throughout the permanent magnet, the second arm of the yoke, the armature and through the first arm of the yoke towards the permanent magnet;
- the second magnetic flux, which extends throughout the permanent magnet, the second arm of the yoke, the armature and through the third arm of the yoke back towards the permanent magnet; and
- the third magnetic flux, which extends throughout the permanent magnet, the second arm of the yoke and through the third arm of the yoke back towards the permanent magnet,
wherein by energizing the coil by means of a voltage on the connectors thereof an addition magnetic field is generated therein with a magnetic flux, which is acting in the opposite direction as the said first magnetic flux, by which at least the first magnetic flux of the permanent magnet in the first arm is then reduced i.e. at least essentially neutralized. - Said permanent magnet in the relay of the switch according to the invention is preferably designed in such a manner that upon inserting it into the area of said second arm of the yoke in the case, when the coil is not energized, the torque produced by magnetic force due to at least the first magnetic flux in the area of the first arm of the yoke with respect to the pivot point of the armature, which is simultaneously abutting all three arms, is greater than the torque produced by the force of the spring acting on the armature, while on the contrary, when the coil is energized by means of voltage produced by the passive electronic circuit and the additional magnetic flux is generated, which is acting opposite to at least the first magnetic flux of the permanent magnet in the first arm, the torque produced by magnetic forces is reduced below the value of the torque produced by the force of the spring acting to the armature.
- In addition, the ratio between the first magnetic flux and the third magnetic flux in said relay of the switch according to the invention can be determined in advance by means of defining the shape and dimensions of the recess and/or of each permanent magnet, which is insertable therein.
- The invention preferably provides that the primary winding of the differential transformer comprises a single turn.
- On the other hand, the invention also refers to a relay, which in the electrical context represents a resistance and inductivity of a coil, via which said relay is electrically interconnected with a passive electronic circuit and indirectly also with a differential transformer which is intended for detection of a differential electric current in the area of said conductors, so that in the case of difference between currents in said conductors due to the voltage generated in the differential transformer and in the passive electronic circuit a corresponding magnetic flux is generated in said coil, and wherein such relay in the mechanical contexts consists of a yoke, which comprises said inductive coil and a permanent magnet for providing a desired magnetic flux in the area of said yoke, as well as of an armature, which is pivotally interconnected with said yoke in a pivot point and is, depending on energizing the coil, either by means of said permanent magnet rest onto said yoke, or is by means of a force of a spring pivoted away from the yoke towards the actuating mechanism, which is located at appropriate distance apart from the yoke and is intended for activation of the switch in the sense of interrupting the electric circuit through said conductors.
- In accordance with the invention, said relay comprises a yoke, which is uniformly conceived and is cut or punched out of a plate or a strip consisting of steel or any other metallic alloy with pre-determined magnetic properties and comprises three arms, which are spaced apart from each other and protrude towards the armature, wherein their lengths arc adjusted for the purposes of simultaneously abutment of said armature to all of them, and wherein
- the first arm is adapted to receive the coil, which is mounted on it in such a manner that said first arm extends throughout the coil and is surrounded by the winding of the coil extending along it;
- the second arm is adapted to receive a permanent magnet, which permanently generates a magnetic flux and consequently a magnetic force, which is required for the purposes of abutment of the armature towards the said arms of the yoke and which is acting in a direction opposite to the force of said spring;
- the third arm is intended to support the armature and to provide a pivot point, around which the armature can be pivoted from its first position of abutment towards said arms of the yoke to its second position, in which it abuts the actuating mechanism, which is located at appropriate distance apart from the yoke,
- In a preferred embodiment of the relay in accordance with the present invention, said permanent magnet is wedge-like shaped and is adapted for inserting into a wedge-shaped trapezoidal recess in the second arm of the yoke, which is converging away from the first arm. Besides, the armature is furnished with a supplemental protrusion, which is firmly attached thereto and protrudes at least approximately perpendicularly from its cantilevered portion, so that the spring is mechanically connected therewith.
- Upon inserting said permanent magnet into the second arm of the yoke in such relay according to the invention, a magnetic field is generated, which in the case, when the coil on the first arm is not energized and the armature is simultaneously abutting all three arms of the yoke, consists of
- the first magnetic flux, which extends throughout the permanent magnet, the second arm of the yoke, the armature and through the first arm of the yoke towards the permanent magnet;
- the second magnetic flux, which extends throughout the permanent magnet, the second arm of the yoke, the armature and through the third arm of the yoke back towards the permanent magnet; and
- the third magnetic flux, which extends throughout the permanent magnet, the second arm of the yoke and through the third arm of the yoke back towards the permanent magnet,
- Said permanent magnet in the relay according to the invention is preferably designed in such a manner that upon inserting it into the area of said second arm of the yoke in the case, when the coil is not energized, the torque produced by magnetic force due to at least the first magnetic flux in the area of the first arm of the yoke with respect to the pivot point of the armature, which is simultaneously abutting all three arms, is greater than the torque produced by the force of the spring acting on the armature, while on the contrary, when the coil is energized by means of voltage produced by the passive electronic circuit and the additional magnetic flux is generated, which is acting opposite to at least the first magnetic flux of the permanent magnet in the first arm, the torque produced by magnetic forces is reduced below the value of the torque produced by the force of the spring acting to the armature.
- In addition, the ratio between the first magnetic flux and the third magnetic flux in said relay according to the invention can be determined in advance by means of defining the shape and dimensions of the recess and/or of each permanent magnet, which is insertable therein.
- The invention will be described in more detail on the basis of an embodiment, which is presented in the accompanying drawing, wherein
- Fig. 1
- is a schematically shown electric switch with integrated relay according to the invention;
- Fig. 2
- is a relay in its opened state;
- Fig. 3
- is a relay in its opened state, wherein the coil is not energized; and
- Fig. 4
- is a relay in its closed state by energizing the coil and just prior to opening the relay i.e. prior to transition into a state according to
Fig. 2 . - An electric switch is schematically shown in
Fig. 1 , which is intended for interruption of an electric circuit as soon as a differential current would occur between a phase conductor P and a neutral conductor N, which can e.g. arise due to mechanical damage of at least one of said conductors N, P or due to corrosion e.g. injunctions where said conductors N, P arc connected. - Said switch S can be integrated into each electric circuit together with at least one
load 4 and essentially consists of adifferential transformer 1, a passiveelectric circuit 2 and therelay 3 according to the invention. Saiddifferential transformer 1 consists of a primary winding N1, which is formed by a neutral conductor N and the phase conductor P which extend throughout a core, as well as by a secondary winding N2, which is by means of itsconnectors electronic circuit 2, which comprises a still further pair ofconnectors 21", 22", with which therelay 3 according to the invention is electrically interconnected by means of itsconnecctors 30', 30". - In the shown embodiment, the passive
electronic circuit 2 comprises two parallel connected diodes D1 and D2, a capacitor cp which is parallel connected therewith, and a further capacitor cs, which is serial interconnected with said diodes D1, D2 and the previously mentioned capacitor cp. - In the context of the previously mentioned electric circuit, said
relay 3 is formed by serial interconnected coil LR and resistance RR, while its mechanical concept and the operation will be detailed described later-on. - As soon as the switch S is integrated into a desired electric circuit, and the conductors N, P extending through the core are supplied with the electric voltage, during the regular operation the electric current in the neutral conductor N should generally be equal to the electric current in the phase conductor P. Whenever an irregularity appear, e.g. by damaging one of said conductors N or P, the difference between said electric currents in both conductors N, P and consequently also in the primary winding N1 of the
differential transformer 1, where the number of turns is 1, so that the voltage is induced in the secondary winding N2 of saiddifferential transformer 1, to which then the passiveelectronic circuit 2 is exposed, which is electrically interconnected with said secondary winding N2. This leads to energizing of the capacitor cs of the passiveelectronic circuit 2, which is re-polarized during the next semi-period of differences between the electric current in the phase conductor P and the neutral conductor N, which results in a correspondingly strong current impulse through the coil LR of therelay 3, by which in such situation theactuating mechanism 5 is triggered, by means of which then the switch S is deactivated (Fig. 1 ) and the electric circuit through the conductors N. P is interrupted. - The invention provides that the primary winding N1 of said
differential transformer 1 consists of a single turn. On such a basis, the sensibility of therelay 3 is namely essentially improved, since in such single turn in the primary winding N1 of thedifferential transformer 1 just a minor difference between the electric currents in the conductors N and P is then able to induce in the secondary winding N2 a sufficiently high electric voltage for the purposes of generating an impulse in said passiveelectronic circuit 2, by which therelay 3 can then be triggered. - As mentioned, in the context of electricity, said
relay 3 requires just a conductivity and resistance RR of the coil LR. Said coil LR having the resistance RR is electrically interconnected with the passiveelectronic circuit 2, in which a voltage impulse is generated under certain conditions, namely by occuring a differential electric current in the conductors N, P, by which a magnetic field i.e. the magnetic flux Φ1 (Fig. 4 ) is generated within the coil LR. - A mechanical concept of the
relay 3 is shown inFigs. 2 - 4 . In this, therelay 3 essentially consists of ayoke 31, on which said inductive coil LR is placed and via itsconnectors 30', 30" electrically interconnected with the said passiveelectronic circuit 2, and furthermore of apermanent magnet 32 as well as of anarmature 33, which is pivotally around apivot point 333 attached to saidyoke 31 and by means of aspring 34 pivotable at least in the area between saidyoke 31 and theactuating mechanism 5, which is located at appropriate distance apart from saidyoke 31 and is intended for mechanical triggering the switch S for the purposes of interrupting the electric circuit through the conductors N, P. - The
yoke 31 is according to the invention uniformly conceived and is made of a plate consisting of steel or any other metallic alloy having pre-determined magnetic properties, and may be quite precisely manufactured by means of cutting or punching the plate or a strip consisting of previously mentioned material, which may lead to essential benefits in particularly in the mass production. In this, the previously mentionedyoke 31 comprises threearms armature 33 and are moreover with respect to their length adapted for simultaneously abutting the armature, wherein thefirst arm 311 is adapted to receive said coil LR, thesecond arm 312 is adapted to receive apermanent magnet 32, and thethird arm 313 is adapted for establishing interconnection between theyoke 31 and thearmature 33 at least in the previously mentionedpivot point 333. The coil LR is placed on thefirst arm 311 of theyoke 31 such that said first arm 311extends throughout the passage within the coil LR and is therefore surrounded by the winding of the coil LR extending along it. - In order to enable mounting of a
permanent magnet 32, saidsecond arm 312 is furnished with a wedge-like trapezoidal recess 3121, which converges in a direction apart from thefirst arm 311 and into which saidpermanent magnet 32 is then inserted. Saidmagnet 32 is maintained within said recess due to its magnetism, and is therefore upon insertion and without any other supplemental interconnection with theyoke 31 thanks to the previously described shape of therecess 3121 positioned in a quite satisfactory manner. - The
third arm 313 is essentially intended to support thearmature 33 and comprises apivot point 333, around which thearmature 33 can be pivoted relatively to theyoke 31 at least in the area between its first position of simultaneous abutment towards all threearms yoke 31 and its second position of abutment theactuating mechanism 5, which is located at appropriate distance apart from the yoke 31 (Fig. 2 ) and apart from thepivot point 33, and is adapted to interrupt the electric through the conductors N, P whenever appropriate, and in particular when the differential electric current occurs. - The
armature 33 is generally also uniformly conceived and is made of a plate or a strip or a wire or any other rolled semi-product of a hot or cold formed preform consisting of steel or any other metallic alloy having pre-determined magnetic properties, and is moreover adapted for simultaneously abutment towards all threearms yoke 31, wherein thepivot point 333, around which thearmature 33 is allowed to swivel relatively to theyoke 31, is arranged on thethird arm 313 of theyoke 31. By taking into consideration saidpivot point 333, thearmature 33 comprises twoareas first area 331 which is adapted to be rest on said threearms yoke 31, and thesecond area 332 in the form of cantilever protruding apart from thethird arm 313 of theyoke 31. Atension spring 34 is mechanically interconnected with thearmature 33 in saidsecond area 332 thereof in order to generate a permanent force due to tendency of rotating thearmature 33 apart from theyoke 31 i.e. towards theactuating mechanism 5. For the purposes of attachment of saidspring 34, thearmature 33 is optionally furnished with a further appropriatelyrigid cantilever protrusion 3321, which is located on saidsecond area 332 and preferably extends perpendicularly with respect to thearmature 33 itself, by which the lever between thepivot point 333 of thearmature 33 and the force of thespring 34 can be additionally extended and adjusted to each required conditions. - When the coil LR is via both
connectors 30', 30" electrically interconnected with said passiveelectronic circuit 2, and thepermanent magnet 32 is inserted within therecess 3121, thearmature 33 can be pivoted around the pivot point in order to assure simultaneous abutment thereof towards all threearms yoke 31. - As shown in
Fig. 3 , thepermanent magnet 32 generates a first magnetic flux Φ1 throughout themagnet 32, thesecond area 312, thearmature 33 and thefirst arm 311 of theyoke 31, and also a second magnetic flux Φ2 throughout thepermanent magnet 32, thesecond arm 312, thearmature 32 and thethird arm 313 of theyoke 31. In such a state of therelay 3, the coil LR is not energized by the voltage of the passiveelectronic circuit 2, and thearmature 33 is pressed towards thearms yoke 31 by means of the force resulting from said magnetic flux Φ1, Φ2 and acting opposite with respect to said force of thetension spring 34. The majority of torque, by which thearmature 33 is pressed towards theyoke 31, results from the force, which is generated by the first magnetic flux Φ1 through thefirst arm 311 of theyoke 31 and which is located at larger distance apart from thepivot point 333. Said torque results from the magnetic forces, by which, depending on the density of the magnetic field of thepermanent magnet 32 and/or the coil LR, theyoke 31 adheres thearmature 33 in the area of itsarms arms yoke 31. - The ratio between the first magnetic flux Φ1 and the third magnetic flux Φ3 can be determined in advance by means of defining appropriate shape and dimensions of the
recess 3121 and/or of thepermanent magnet 32, which is insertable therein. - As soon as differential current occurs in the conductors N, P, voltage is generated on the
connectors 30', 30" thanks to thedifferential transformer 1 and the passiveelectronic circuit 2, which has already been described, so that a magnetic field i.e. the fourth magnetic flux Φ4 is generated within the coil LR, which is acting opposite to the previously mentioned first magnetic flux Φ1 of thepermanent magnet 32 extending through the first and thesecond arm yoke 31. Consequently, the magnetic force generated by the first magnetic flux Φ1 of thepermanent magnet 32 is herewith eliminated, and the torque adhering thearmature 33 towards theyoke 31 is reduced below the value of the torque, by which the force of thetension spring 34 insists in rotating thearmature 33 around thepivot point 333 in a direction apart from theyoke 31 i.e. towards theactuating mechanism 5. In such situation, due to energizing the coil LR and thanks to the fourth magnetic flux Φ4 generated therein, thearmature 33 is swiveled around thepivot point 333 into a position according toFig. 2 in order to abut the actuating mechanism, upon which the electric circuit through the conductors N, P is interrupted by the switch S, wherein the third magnetic flux Φ3 still persists through thepermanent magnet 32, thesecond arm 312 and thethird arm 313 of the yoke 31 (Fig. 1 ). The switch S, which is during the regular operation of the electric circuit through the conductors N, P closed, is inFig. 1 merely for illustrative purposes shown in its opened state upon interrupting said electric circuit, which essentially corresponds to the position of thearmature 33 as soon as saidarmature 33 abuts theactuating mechanism 5. - The
relay 3 in accordance with the previously described mechanical concept can be despite to quite simple manufacturing technology extremely precisely manufactured within each pre-determined range of dimensions, which is of a crucial importance with respect to magnetic properties, which are required for the purposes of reliable operation thereof, whereas due to improved sensibility and reactivity of therelay 3 in the case of differential current also the reliability of the complete switch S, in which it is integrated together with each corresponding conductors N, P, in comparison with the existing switches may be essentially improved.
Claims (13)
- Relay (3), which is in particular intended to be integrated into a switch (S) used for the purposes of interrupting an electric circuit in the case, when a difference between electric current in conductors (N, P) occurs, wherein such relay (3) in the electrical context represents a resistance (RR) and inductivity of a coil (LR), via which the relay (3) is electrically interconnected with a passive electronic circuit (2) and indirectly also with a differential transformer (1) intended for indication of a differential electric current in the area of said conductors (N, P), so that in the case of difference between currents in said conductors (N, P) due to the voltage generated in the differential transformer (1) and in the passive electronic circuit (2) a corresponding magnetic flux (Φ4) is generated in said coil (LR), and wherein such relay (3) in the mechanical contexts consists of a yoke (31), which comprises said inductive coil (LR) and a permanent magnet (32) for providing a desired magnetic flux (Φ1, Φ2, Φ3) in the area of said yoke (31), as well as of an armature (33), which is pivotally interconnected with said yoke (31) in a pivot point (333) and is, depending on energizing the coil (LR), either by means of said permanent magnet (32) rest onto said yoke (31), or is by means of a force of a spring (34) pivoted away from the yoke (31) towards the actuating mechanism (5), which is located at appropriate distance apart from the yoke (31) and is intended for activation of the switch (S) in the sense of interrupting the electric circuit through said conductors (N, P),
characterized in that the yoke (31) is uniformly conceived and is cut or punched out of a plate or a strip consisting of steel or any other metallic alloy with pre-determined magnetic properties and comprises three arms (131, 132, 133), which are spaced apart from each other and protrude towards the armature (33), wherein their lengths are adjusted for the purposes of simultaneously abutment of said armature (3) to all of them, and wherein- the first arm (131) is adapted to receive the coil (LR), which is mounted on it in such a manner that said first arm (131) extends throughout the coil (LR) and is surrounded by the winding of the coil (LR) extending along it;- the second arm (132) is adapted to receive a permanent magnet (32), which permanently generates a magnetic flux and consequently a magnetic force, which is required for the purposes of abutment of the armature (33) towards the said arms (131, 132, 133) of the yoke (31) and which is acting in a direction opposite to the force of said spring (34);- the third arm (133) is intended to support the armature (33) and to provide a pivot point (333), around which the armature (33) can be pivoted from its first position of abutment towards said arms (131, 132, 133) of the yoke (31) to its second position, in which it abuts the actuating mechanism (5), which is located at appropriate distance apart from the yoke (31),and in that the armature (33) is uniformly conceived and is made of a plate or a strip or a wire or any other rolled semi-product of a hot or cold formed preform consisting of steel or any other metallic alloy having pre-determined magnetic properties, and is in the pivot point (333) pivotally interconnected with the yoke (31) and comprises the first area (331), which is located in the one side of said pivot point (333) and is adapted for simultaneously abutment towards all three arms (131, 132, 133) of the yoke (31), as well as the second cantilevered area (332), which is located on the other side of said pivot point (333) and protrudes away from the yoke (31) and in which a spring (34) is mechanically connected to the armature (33). - Relay according to Claim 1, characterized in that the permanent magnet (32) is wedge-like shaped and is adapted for inserting into a wedge-shaped trapezoidal recess (3121) in the second arm (312) of the yoke (31), which is converging away from the first arm (311).
- Relay according to Claim 1 or 2, characterized in that the armature (33) is furnished with a supplemental protrusion (3221), which is firmly attached thereto and protrudes at least approximately perpendicularly from its cantilevered portion (332), so that the spring (34) is mechanically connected therewith.
- Relay according to anyone of Claims 1 - 3, characterized in that upon inserting said permanent magnet (32) into the second arm (312) of the yoke (31) a magnetic field is generated, which in the case, when the coil (LR) on the first arm (311) is not energized and the armature (33) is simultaneously abutting all three arms (131, 132, 133) of the yoke (31), consists of- the first magnetic flux (Φ1), which extends throughout the permanent magnet (32), the second arm (312) of the yoke (31), the armature (33) and through the first arm (311) of the yoke (31) towards the permanent magnet (32);- the second magnetic flux (Φ2), which extends throughout the permanent magnet (32), the second arm (312) of the yoke (31), the armature (33) and through the third arm (311) of the yoke (31) back towards the permanent magnet (32); and- the third magnetic flux (Φ3), which extends throughout the permanent magnet (32), the second arm (312) of the yoke (31) and through the third arm (313) of the yoke (31) back towards the permanent magnet (32),
wherein by energizing the coil (LR) by means of a voltage on the connectors (30', 30") thereof an addition magnetic field is generated therein with a magnetic flux (Φ4), which is acting in the opposite direction as the said first magnetic flux (Φ1), by which at least the magnetic flux (Φ1) of the permanent magnet (32) in the first arm (131) is then reduced i.e. at least essentially neutralized. - Relay according to anyone of Claims 1 - 4, characterized in that the permanent magnet (32) is designed in such a manner that upon inserting it into the area of said second arm (132) of the yoke (31) in the case, when the coil (LR) is not energized, the torque produced by magnetic force due to at least the first magnetic flux (Φ1) in the area of the first arm (131) of the yoke (31) with respect to the pivot point (333) of the armature (32), which is simultaneously abutting all three arms (131, 132, 133), is greater than the torque produced by the force of the spring (34) acting on the armature (33), while on the contrary, when the coil (LR) is energized by means of voltage produced by the passive electronic circuit (2) and the additional magnetic flux (Φ4) is generated, which is acting opposite to at least the first magnetic flux (Φ1) of the permanent magnet (32) in the first arm (131), the torque produced by magnetic forces is reduced below the value of the torque produced by the force of the spring (34) acting to the armature (33).
- Relay according to anyone of Claims 1 - 5, characterized in that the ratio between the first magnetic flux (Φ1) and the third magnetic flux (Φ3) is determined in advance by means of defining the shape and dimensions of the recess (3121) and/or of each permanent magnet (32), which is insertable therein.
- Switch for interruption of an electric circuit in the case of differential current, which comprises a relay (3) according to anyone of Claims 1 - 6 and is intended for integration into an electric circuit, which formed by appropriate direct voltage (DC) or alternating voltage (AC) or combined (AC/DC) voltage source together with at least one load (4) as well as with a phase conductor (P) and a neutral conductor (N), which are connected to said source via the said switch (S), such switch (S) comprising- a differential transformer (1), in which its primary winding (N1) is formed by the phase conductor (P) and the neutral conductor (N) extending through a core thereof, and its secondary winding (N2) comprises two electric connectors (11, 12);- a passive electronic circuit (2), comprising two pairs of connectors (21', 22' and 21", 22"), between which a capacitor (Cs) is serial connected to other parallel connected components (Cp, D1, D2) and is adapted to be energized by means of electric voltage, which is induced in the secondary winding (N2) of the transformer (1), since said circuit (2) is by means of said connectors (21', 22') electrically interconnected with the connectors (11, 12) of said secondary winding (N2) of said transformer (1).
- Switch according to Claim 7, characterized in that the permanent magnet (32) is wedge-like shaped and is adapted for inserting into a wedge-shaped trapezoidal recess (3121) in the second arm (312) of the yoke (31), which is converging away from the first arm (311).
- Switch according to Claim 7 or 8, characterized in that the armature (33) is furnished with a supplemental protrusion (3221), which is firmly attached thereto and protrudes at least approximately perpendicularly from its cantilevered portion (332), so that the spring (34) is mechanically connected therewith.
- Switch according to anyone of Claims 7 - 9, characterized in that upon inserting said permanent magnet (32) into the second arm (312) of the yoke (31) a magnetic field is generated, which in the case, when the coil (LR) on the first arm (311) is not energized and the armature (33) is simultaneously abutting all three arms (131, 132, 133) of the yoke (31), consists of- the first magnetic flux (Φ1), which extends throughout the permanent magnet (32), the second arm (312) of the yoke (31), the armature (33) and through the first arm (311) of the yoke (31) towards the permanent magnet (32);- the second magnetic flux (Φ2), which extends throughout the permanent magnet (32), the second arm (312) of the yoke (31), the armature (33) and through the third arm (311) of the yoke (31) back towards the permanent magnet (32); and- the third magnetic flux (Φ3), which extends throughout the permanent magnet (32), the second arm (312) of the yoke (31) and through the third arm (313) of the yoke (31) back towards the permanent magnet (32), wherein by energizing the coil (LR) by means of a voltage on the connectors (30'. 30") thereof an addition magnetic field is generated therein with a magnetic flux (Φ4), which is acting in the opposite direction as the said first magnetic flux (Φ1), by which at least the magnetic flux (Φ1) of the permanent magnet (32) in the first arm (131) is then reduced i.e. at least essentially neutralized.
- Switch according to anyone of Claims 7 - 10, characterized in that the permanent magnet (32) is designed in such a manner that upon inserting it into the area of said second arm (132) of the yoke (31) in the case, when the coil (LR) is not energized, the torque produced by magnetic force due to at least the first magnetic flux (Φ1) in the area of the first arm (131) of the yoke (31) with respect to the pivot point (333) of the armature (32), which is simultaneously abutting all three arms (131, 132, 133), is greater than the torque produced by the force of the spring (34) acting on the armature (33), while on the contrary, when the coil (LR) is energized by means of voltage produced by the passive electronic circuit (2) and the additional magnetic flux (Φ4) is generated, which is acting opposite to at least the first magnetic flux (Φ1) of the permanent magnet (32) in the first arm (131), the torque produced by magnetic forces is reduced below the value of the torque produced by the force of the spring (34) acting to the armature (33).
- Switch according to anyone of Claims 7 - 11, characterized in that the primary winding (N1) of the differential transformer (1) comprises a single turn.
- Switch according to anyone of Claims 7 - 12, characterized in that the ratio between the first magnetic flux (Φ1) and the third magnetic flux (Φ3) is determined in advance by means of defining the shape and dimensions of the recess (3121) and/or of each permanent magnet (32), which is insertable therein.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SI201100036A SI23649B (en) | 2011-02-04 | 2011-02-04 | Electromagnetic relay, in particular the relay switches for break the electric current at the onset of the electric differential current, and switch comprising such relay |
PCT/SI2011/000077 WO2012105913A1 (en) | 2011-02-04 | 2011-12-14 | Electromagnetic relay, in particular for interruption of an electric circuit in the cases of differential circuit, and a switch comprising such relay |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2671243A1 EP2671243A1 (en) | 2013-12-11 |
EP2671243B1 true EP2671243B1 (en) | 2015-02-25 |
Family
ID=45531999
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11813603.5A Not-in-force EP2671243B1 (en) | 2011-02-04 | 2011-12-14 | Electromagnetic relay, in particular for interruption of an electric circuit in the cases of differential circuit, and a switch comprising such relay |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2671243B1 (en) |
SI (3) | SI23649B (en) |
WO (1) | WO2012105913A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106898524A (en) * | 2015-12-18 | 2017-06-27 | 秦永振 | A kind of automatically reset relay of new dead electricity |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR3020895B1 (en) * | 2014-05-09 | 2016-06-24 | Aperam | METHOD FOR MANUFACTURING MAGNETIC PIECES OF A DIFFERENTIAL RELAY COMPRISING SURFACE TREATMENT BY MICROBILING |
CN104157516A (en) * | 2014-08-14 | 2014-11-19 | 哈尔滨工业大学 | Pusher group applicable to double-steel-magnet differential relays and using method thereof |
CN109455092B (en) * | 2018-11-21 | 2023-09-29 | 东莞广泽汽车饰件有限公司 | Non-push type inductive switch for automobile |
CN111739765A (en) * | 2020-07-31 | 2020-10-02 | 南京莉上网络科技有限公司 | Novel relay iron core |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4111092A1 (en) | 1991-04-07 | 1992-10-08 | Schiele Gmbh & Co Kg | Fault current relay |
ES2107935B1 (en) * | 1994-09-12 | 1998-10-01 | Saez M Luisa Delgado | IMPROVEMENTS INTRODUCED IN THE MANUFACTURE OF RELAYS. |
-
2011
- 2011-02-04 SI SI201100036A patent/SI23649B/en active Search and Examination
- 2011-06-06 SI SI201100204A patent/SI23650A/en not_active IP Right Cessation
- 2011-06-06 SI SI201100205A patent/SI23651B/en not_active IP Right Cessation
- 2011-12-14 WO PCT/SI2011/000077 patent/WO2012105913A1/en active Application Filing
- 2011-12-14 EP EP11813603.5A patent/EP2671243B1/en not_active Not-in-force
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106898524A (en) * | 2015-12-18 | 2017-06-27 | 秦永振 | A kind of automatically reset relay of new dead electricity |
Also Published As
Publication number | Publication date |
---|---|
SI23651A (en) | 2012-08-31 |
SI23649A (en) | 2012-08-31 |
WO2012105913A1 (en) | 2012-08-09 |
EP2671243A1 (en) | 2013-12-11 |
SI23649B (en) | 2017-05-31 |
SI23651B (en) | 2017-10-30 |
SI23650A (en) | 2012-08-31 |
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