EP2657944A2 - Electric power transmission cable - Google Patents
Electric power transmission cable Download PDFInfo
- Publication number
- EP2657944A2 EP2657944A2 EP13160189.0A EP13160189A EP2657944A2 EP 2657944 A2 EP2657944 A2 EP 2657944A2 EP 13160189 A EP13160189 A EP 13160189A EP 2657944 A2 EP2657944 A2 EP 2657944A2
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- EP
- European Patent Office
- Prior art keywords
- wires
- aluminum
- layer
- coated
- son
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/0009—Details relating to the conductive cores
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/02—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
- H01B1/023—Alloys based on aluminium
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/02—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
- H01B1/026—Alloys based on copper
Definitions
- the invention relates to a cable for transporting electrical energy, particularly low voltage.
- an electric power transmission cable comprising a central core of aluminum wires coated with a metal coating and a peripheral layer at least partially made of copper wires.
- the patent document US 3,683,103 discloses an electric power transmission cable having a central core of aluminum wires and a peripheral layer at least partially made of copper wires, these aluminum and copper wires being coated with a layer of metal coating or metal alloy to eliminate galvanic corrosion.
- This metal coating layer may be silver, nickel or tin and has a minimum thickness of 1 micron.
- an electric power transmission cable comprising a central core of aluminum wires coated with a metal coating and a peripheral layer made at least partially of copper wires, said aluminum wires and of copper being coated with a coating layer of metal or metal alloy having a galvanic potential difference with positive aluminum and less than or equal to 300mV, under salt spray as defined in the European standard NF EN 60068-2- 1, characterized in that the thickness of the coating layer of the aluminum wires is greater than that of the coating layer of the copper wires.
- the cable does not lose its electrical contact resistance after 240 hours of submission to a salt spray.
- said coating layer is tin.
- the transverse surface of said copper wires coated with the peripheral layer is between 15% and 100% of the total transverse surface of the wires of the peripheral layer, the other wires of this layer being coated aluminum.
- Said son are advantageously of circular section.
- Said coated aluminum son may have a diameter of the order of 0.2 mm to 2 mm.
- Said coated copper wires may have a diameter of the order of 0.2 mm to 2 mm.
- the thickness of said coating layer is preferably of the order of 0.5 to 7 microns.
- the thickness of the coating layer of the aluminum wires is of the order of 4 microns and that of the coating of copper wires of the order of one micron.
- Such a thickness of the coating layer of the copper wires makes it possible to avoid them being apparent, knowing that a crack in this layer is not very problematic, and such a thickness of the coating layer of the aluminum wires ensures absence of crack in this layer during crimping.
- the outer layer may consist partially of coated copper son, the other son of this layer being aluminum, coated as the central core son.
- FIGS. 1 to 5 are cross-sectional views of a cable according to the invention according to several embodiments.
- a low-voltage electrical energy transmission cable comprises a central core of aluminum wires 1 covered with a metal coating 1A and an outer layer made at least partially of copper wires 2.
- said aluminum 1 and copper 2 son are coated with a coating layer 1A, 2A of metal or metal alloy having a galvanic potential difference with the positive aluminum and less than or equal to 300 mV, under salt spray as defined in European Standard NF EN 60068-2-11.
- this coating layer 1A, 2A is tin, which has a potential difference with aluminum of the order of 300 mV.
- the thickness of the coating layer is of the order of 0.5 to 7 microns.
- the thickness of the coating layer 1A of the aluminum wires is greater than that of the coating layer 2A of the copper wires.
- the thickness of the coating layer 1A of the aluminum wires is of the order of 4 microns and that of the coating layer 2A copper son of the order of one micron.
- the transverse surface of the coated copper wires 2 of the peripheral layer is between 15% and 100% of the total transverse surface of the wires of the peripheral layer, the other wires 3 of this layer being made of aluminum, coated like the wires 1 of the central core.
- These conductive wires are stranded.
- the wires are of circular section, as illustrated on the Figures 1 to 3 .
- the outer layer consists completely of coated copper wires 2.
- the outer layer is partially formed of coated copper son 2, the other son 3 of this layer being aluminum, coated as the son 1 of the central core.
- the coated aluminum wires may have a diameter in the range of 0.2 mm to 2 mm and the coated copper wires may have a diameter of the order of 0.2 mm to 2 mm.
- the wires can also be of non-circular section, as illustrated on the figure 4 , where they are of triangular section, or on the figure 5 , where they are of trapezoidal section.
- Cables according to the invention were tested by measuring the variation of the electrical resistance of a 12 cm cable with a lug at each end. Since the electrical resistance of the cable does not change over time, the recorded variations are therefore representative of the variation in electrical resistance of contact between the end lugs and the cable, with submission to a salt mist as defined in the European standard NF EN 60068-2-11.
- Cable No. 1 is a cable according to the invention consisting of one of 9 aluminum wires coated with tin with a diameter of 0.51 mm and 4 tin-coated copper wires all at the periphery and with a diameter of 0.3 mm.
- Cable No. 2 is a cable according to the invention consisting of 7 aluminum wires coated with tin of a diameter of 0.51 mm and 6 tin-coated copper wires all at the periphery and a diameter of 0.3 mm.
- the cable No. 3 is a cable according to the invention consisting of one of 4 aluminum wires coated with tin of a diameter of 0.51 mm and 12 tin-coated copper wires all at the periphery and with a diameter of 0.3 mm.
- the variation of the electrical contact resistance between the cable connections according to the invention is comparable to that of a cable consisting of 7 copper wires with a diameter of 0.51 mm (cable No. 6) and much lower. to that of a cable consisting of 7 wires of tin-coated aluminum with a diameter of 0.51 mm (cable No. 4) or a cable made of 7 aluminum wires of a diameter of 0.51 mm (cable n ° 5).
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- Non-Insulated Conductors (AREA)
Abstract
Description
L'invention concerne un câble de transport d'énergie électrique en particulier basse tension.The invention relates to a cable for transporting electrical energy, particularly low voltage.
Elle concerne plus précisément un câble de transport d'énergie électrique comportant un noyau central de fils d'aluminium recouverts d'un revêtement métallique et une couche périphérique constituée au moins partiellement de fils de cuivre.More specifically, it relates to an electric power transmission cable comprising a central core of aluminum wires coated with a metal coating and a peripheral layer at least partially made of copper wires.
Le document de brevet
Si un tel agencement évite la formation d'alumine sur les fils en aluminium en présence d'oxygène et permet d'assurer une bonne conductivité à la connexion d'une cosse tout en permettant l'obtention d'un câble plus léger, le problème technique que pose une telle solution est la corrosion galvanique entre le cuivre et l'aluminium à l'extrémité d'un tel câble ou lors des perforations du revêtement en cuivre des fils d'aluminium. Il en résulte une corrosion galvanique créant une variation de la résistance électrique de contact entre des connexions ou des cosses d'extrém ité et de tels câbles relativement im portante.If such an arrangement avoids the formation of alumina on the aluminum son in the presence of oxygen and ensures good conductivity to the connection of a pod while allowing to obtain a lighter cable, the problem Such a solution poses the technical problem of galvanic corrosion between copper and aluminum at the end of such a cable or during perforations of the copper coating of the aluminum wires. This results in galvanic corrosion creating a variation in the electrical contact resistance between end connections or lugs and such relatively large cables.
Le document de brevet
Lors du sertissage d'une cosse d'extrémité ou d'une connexion, compte-tenu de la relative faible épaisseur de la couche de revêtement de métal, des fissures peuvent apparaître dans cette couche. Ces fissures du revêtement des fils d'aluminium est problématique puisqu'il peut entraîner une corrosion galvanique entre le cuivre et l'aluminium.When crimping an end lug or a connection, given the relatively small thickness of the metal coating layer, cracks may appear in this layer. These Cracks in the coating of aluminum wires are problematic since they can lead to galvanic corrosion between copper and aluminum.
Pour résoudre ce problème, l'invention propose un câble de transport d'énergie électrique comportant un noyau central de fils d'aluminium recouverts d'un revêtement métallique et une couche périphérique constituée au moins partiellement de fils de cuivre, lesdits fils d'aluminium et de cuivre étant recouverts d'une couche de revêtement en métal ou alliage métallique présentant une différence de potentiel galvanique avec l'aluminium positive et inférieure ou égale à 300mV, sous brouillard salin tel que défini dans la norme européenne NF EN 60068-2-1, caractérisé en ce que l'épaisseur de la couche de revêtement des fils d'aluminium est supérieure à celle de la couche de revêtement des fils de cuivre.To solve this problem, the invention proposes an electric power transmission cable comprising a central core of aluminum wires coated with a metal coating and a peripheral layer made at least partially of copper wires, said aluminum wires and of copper being coated with a coating layer of metal or metal alloy having a galvanic potential difference with positive aluminum and less than or equal to 300mV, under salt spray as defined in the European standard NF EN 60068-2- 1, characterized in that the thickness of the coating layer of the aluminum wires is greater than that of the coating layer of the copper wires.
Grâce à l'invention, le câble ne perd pas sa résistance électrique de contact après 240 heures de soumission à un brouillard salin.Thanks to the invention, the cable does not lose its electrical contact resistance after 240 hours of submission to a salt spray.
Selon un mode de réalisation préféré, ladite couche de revêtement est en étain.According to a preferred embodiment, said coating layer is tin.
De préférence, la surface transversale desdits fils de cuivre revêtus de la couche périphérique est comprise entre 15% et 100% de la surface transversale totale des fils de la couche périphérique, les autres fils de cette couche étant en aluminium revêtus.Preferably, the transverse surface of said copper wires coated with the peripheral layer is between 15% and 100% of the total transverse surface of the wires of the peripheral layer, the other wires of this layer being coated aluminum.
Lesdits fils sont avantageusement de section circulaire.Said son are advantageously of circular section.
Lesdits fils d'aluminium revêtus peuvent avoir un diamètre de l'ordre de 0,2 mm à 2 mm.Said coated aluminum son may have a diameter of the order of 0.2 mm to 2 mm.
Lesdits fils de cuivre revêtus peuvent avoir un diamètre de l'ordre de 0,2 mm à 2 mm.Said coated copper wires may have a diameter of the order of 0.2 mm to 2 mm.
L'épaisseur de ladite couche de revêtement est de préférence de l'ordre de 0,5 à 7 microns.The thickness of said coating layer is preferably of the order of 0.5 to 7 microns.
Avantageusement, l'épaisseur de la couche de revêtement des fils d'aluminium est de l'ordre de 4 microns et celle de la couche de revêtement des fils de cuivre de l'ordre d'un micron.Advantageously, the thickness of the coating layer of the aluminum wires is of the order of 4 microns and that of the coating of copper wires of the order of one micron.
Une telle épaisseur de la couche de revêtement des fils de cuivre permet d'éviter qu'ils soient apparents, sachant qu'une fissure dans cette couche est peu problématique, et une telle épaisseur de la couche de revêtement des fils d'aluminium assure l'absence de fissure dans cette couche, lors d'un sertissage.Such a thickness of the coating layer of the copper wires makes it possible to avoid them being apparent, knowing that a crack in this layer is not very problematic, and such a thickness of the coating layer of the aluminum wires ensures absence of crack in this layer during crimping.
La couche externe peut être constituée partiellement de fils de cuivre revêtus, les autres fils de cette couche étant en aluminium, revêtus comme les fils du noyau central.The outer layer may consist partially of coated copper son, the other son of this layer being aluminum, coated as the central core son.
L'invention est décrite ci-après plus en détail à l'aide de figures ne représentant que des modes de réalisation préférés de l'invention.The invention is described below in more detail with the aid of figures representing only preferred embodiments of the invention.
Les
Un câble de transport d'énergie électrique basse tension comporte un noyau central de fils d'aluminium 1 recouverts d'un revêtement métallique 1A et une couche externe constituée au moins partiellement de fils de cuivre 2.A low-voltage electrical energy transmission cable comprises a central core of
Selon l'invention, lesdits fils d'aluminium 1 et de cuivre 2 sont revêtus d'une couche de revêtement 1A, 2A en métal ou alliage métallique présentant une différence de potentiel galvanique avec l'aluminium positive et inférieure ou égale à 300 mV, sous brouillard salin tel que défini dans la norme européenne NF EN 60068-2-11.According to the invention, said
Selon un mode de réalisation préféré, cette couche de revêtement 1A, 2A est en étain, qui présente une différence de potentiel avec l'aluminium de l'ordre de 300 mV.According to a preferred embodiment, this
L'épaisseur de la couche de revêtement est de l'ordre de 0,5 à 7 microns. De préférence, l'épaisseur de la couche de revêtement 1A des fils d'aluminium est supérieure à celle de la couche de revêtement 2A des fils de cuivre. Avantageusement, l'épaisseur de la couche de revêtement 1A des fils d'aluminium est de l'ordre de 4 microns et celle de la couche de revêtement 2A des fils de cuivre de l'ordre d'un micron.The thickness of the coating layer is of the order of 0.5 to 7 microns. Preferably, the thickness of the
La surface transversale des fils de cuivre revêtus 2 de la couche périphérique est comprise entre 15% et 100% de la surface transversale totale des fils de la couche périphérique, les autres fils 3 de cette couche étant en aluminium, revêtus comme les fils 1 du noyau central.The transverse surface of the coated
Ces fils conducteurs sont toronnés.These conductive wires are stranded.
De préférence, les fils sont de section circulaire, comme illustrés sur les
Selon l'exemple représenté sur la
Selon l'exemple représenté sur les
Les fils d'aluminium revêtus peuvent avoir un diamètre de l'ordre de 0,2 mm à 2 mm et les fils de cuivre revêtus peuvent avoir un diamètre de l'ordre de 0,2 mm à 2 mm.The coated aluminum wires may have a diameter in the range of 0.2 mm to 2 mm and the coated copper wires may have a diameter of the order of 0.2 mm to 2 mm.
Les fils peuvent également être de section non-circulaire, comme illustrés sur la
Il a été testé des câbles conformes à l'invention par mesure de la variation de la résistance électrique d'un câble de 12 cm avec une cosse à chaque extrémité. La résistance électrique du câble ne variant pas dans le temps, les variations enregistrées sont donc représentatives de la variation de résistance électrique de contact entre les cosses d'extrémité et le câble, avec soumission à un brouillard salin tel que défini dans la norme européenne NF EN 60068-2-11.Cables according to the invention were tested by measuring the variation of the electrical resistance of a 12 cm cable with a lug at each end. Since the electrical resistance of the cable does not change over time, the recorded variations are therefore representative of the variation in electrical resistance of contact between the end lugs and the cable, with submission to a salt mist as defined in the European standard NF EN 60068-2-11.
Les résultats de ces tests sont, où la variation de la résistance électrique est donnée en milli-Ohm :
Le câble n°1 est un câble conforme à l'invention constitué d'un de 9 fils d'aluminium revêtus d'étain d'un diamètre de 0,51 mm et de 4 fils de cuivre revêtus d'étain tous en périphérie et d'un diamètre de à 0,3 mm.Cable No. 1 is a cable according to the invention consisting of one of 9 aluminum wires coated with tin with a diameter of 0.51 mm and 4 tin-coated copper wires all at the periphery and with a diameter of 0.3 mm.
Le câble n°2 est un câble conforme à l'invention constitué de 7 fils d'aluminium revêtus d'étain d'un diamètre de 0,51 mm et de 6 fils de cuivre revêtus d'étain tous en périphérie et d'un diamètre de à 0,3 mm.Cable No. 2 is a cable according to the invention consisting of 7 aluminum wires coated with tin of a diameter of 0.51 mm and 6 tin-coated copper wires all at the periphery and a diameter of 0.3 mm.
Le câble n°3 est un câble conforme à l'invention constitué d'un de 4 fils d'aluminium revêtus d'étain d'un diamètre de 0,51 mm et de 12 fils de cuivre revêtus d'étain tous en périphérie et d'un diamètre de 0,3 mm.The cable No. 3 is a cable according to the invention consisting of one of 4 aluminum wires coated with tin of a diameter of 0.51 mm and 12 tin-coated copper wires all at the periphery and with a diameter of 0.3 mm.
La variation de la résistance électrique de contact entre les connexions des câbles conformes à l'invention est comparable à celle d'un câble constitué de 7 fils de cuivre d'un diamètre de 0,51 mm (câble n°6) et bien inférieure à celle d'un câble constitué de 7 fils de d'aluminium revêtu d'étain d'un diamètre de 0,51 mm (câble n°4) ou d'un câble constitué de 7 fils d'aluminium d'un diamètre de 0,51 mm (câble n°5).The variation of the electrical contact resistance between the cable connections according to the invention is comparable to that of a cable consisting of 7 copper wires with a diameter of 0.51 mm (cable No. 6) and much lower. to that of a cable consisting of 7 wires of tin-coated aluminum with a diameter of 0.51 mm (cable No. 4) or a cable made of 7 aluminum wires of a diameter of 0.51 mm (cable n ° 5).
Claims (9)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1253868A FR2990048A1 (en) | 2012-04-26 | 2012-04-26 | ELECTRIC ENERGY TRANSPORT CABLE |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2657944A2 true EP2657944A2 (en) | 2013-10-30 |
EP2657944A3 EP2657944A3 (en) | 2014-05-28 |
Family
ID=47882108
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13160189.0A Withdrawn EP2657944A3 (en) | 2012-04-26 | 2013-03-20 | Electric power transmission cable |
Country Status (2)
Country | Link |
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EP (1) | EP2657944A3 (en) |
FR (1) | FR2990048A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3179483A1 (en) * | 2015-12-09 | 2017-06-14 | Nexans | Electrical conductor for aeronautical applications |
SE2050904A1 (en) * | 2020-07-17 | 2022-01-18 | Mee Invest Scandinavia Ab | Manufacturing of electrical conductors |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR3009126A1 (en) * | 2013-07-24 | 2015-01-30 | Thales Sa | MULTIPURPOSE ELECTRICAL CONDUCTOR IN COPPER AND SILVER ALUMINUM |
US11699538B1 (en) | 2022-04-20 | 2023-07-11 | Aptiv Technologies Limited | High-voltage electrical cable with mixed conductors |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3683103A (en) | 1971-07-07 | 1972-08-08 | J & J Equity Co | Multi-strand electrical conductor |
EP2224257A2 (en) | 2009-02-27 | 2010-09-01 | Hitachi Ltd. | Battery monitoring system |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5177848B2 (en) * | 2007-12-21 | 2013-04-10 | 矢崎総業株式会社 | Composite wire |
-
2012
- 2012-04-26 FR FR1253868A patent/FR2990048A1/en not_active Withdrawn
-
2013
- 2013-03-20 EP EP13160189.0A patent/EP2657944A3/en not_active Withdrawn
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3683103A (en) | 1971-07-07 | 1972-08-08 | J & J Equity Co | Multi-strand electrical conductor |
EP2224257A2 (en) | 2009-02-27 | 2010-09-01 | Hitachi Ltd. | Battery monitoring system |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3179483A1 (en) * | 2015-12-09 | 2017-06-14 | Nexans | Electrical conductor for aeronautical applications |
FR3045200A1 (en) * | 2015-12-09 | 2017-06-16 | Nexans | ELECTRICAL CONDUCTOR FOR AERONAUTICAL APPLICATIONS |
US9984791B2 (en) | 2015-12-09 | 2018-05-29 | Nexans | Electrical conductor for aeronautical applications |
SE2050904A1 (en) * | 2020-07-17 | 2022-01-18 | Mee Invest Scandinavia Ab | Manufacturing of electrical conductors |
Also Published As
Publication number | Publication date |
---|---|
FR2990048A1 (en) | 2013-11-01 |
EP2657944A3 (en) | 2014-05-28 |
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