EP2654946A1 - Spherical material based on heteropolyanions trapped in a mesostructured oxide matrix and use thereof as catalyst in hydrocarbon refining processes - Google Patents
Spherical material based on heteropolyanions trapped in a mesostructured oxide matrix and use thereof as catalyst in hydrocarbon refining processesInfo
- Publication number
- EP2654946A1 EP2654946A1 EP11808894.7A EP11808894A EP2654946A1 EP 2654946 A1 EP2654946 A1 EP 2654946A1 EP 11808894 A EP11808894 A EP 11808894A EP 2654946 A1 EP2654946 A1 EP 2654946A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- catalyst
- material according
- weight
- heteropolyanions
- mesostructured
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000011159 matrix material Substances 0.000 title claims abstract description 96
- 239000000463 material Substances 0.000 title claims description 227
- 238000000034 method Methods 0.000 title claims description 185
- 230000008569 process Effects 0.000 title claims description 146
- 150000002430 hydrocarbons Chemical class 0.000 title claims description 95
- 229930195733 hydrocarbon Natural products 0.000 title claims description 84
- 239000004215 Carbon black (E152) Substances 0.000 title claims description 74
- 239000003054 catalyst Substances 0.000 title description 182
- 238000007670 refining Methods 0.000 title description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 159
- 239000000203 mixture Substances 0.000 claims abstract description 130
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 69
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 69
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 65
- 229910052721 tungsten Inorganic materials 0.000 claims abstract description 65
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 60
- 239000010703 silicon Substances 0.000 claims abstract description 60
- 229910017052 cobalt Inorganic materials 0.000 claims abstract description 57
- 239000010941 cobalt Substances 0.000 claims abstract description 57
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims abstract description 57
- 229910052720 vanadium Inorganic materials 0.000 claims abstract description 52
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims abstract description 51
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims abstract description 50
- 239000011733 molybdenum Substances 0.000 claims abstract description 50
- 239000010937 tungsten Substances 0.000 claims abstract description 49
- 239000012798 spherical particle Substances 0.000 claims abstract description 45
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 44
- 239000001257 hydrogen Substances 0.000 claims abstract description 43
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 42
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 40
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 40
- 229910052796 boron Inorganic materials 0.000 claims abstract description 39
- 229910052758 niobium Inorganic materials 0.000 claims abstract description 39
- 239000010955 niobium Substances 0.000 claims abstract description 39
- 229910052715 tantalum Inorganic materials 0.000 claims abstract description 37
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims abstract description 36
- 239000011574 phosphorus Substances 0.000 claims abstract description 36
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 35
- 239000011148 porous material Substances 0.000 claims abstract description 35
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims abstract description 33
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 claims abstract description 30
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 claims abstract description 30
- 229910010272 inorganic material Inorganic materials 0.000 claims abstract description 25
- 239000011147 inorganic material Substances 0.000 claims abstract description 25
- 229910052742 iron Inorganic materials 0.000 claims abstract description 21
- 239000013460 polyoxometalate Substances 0.000 claims abstract description 17
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 16
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 16
- 239000010936 titanium Substances 0.000 claims abstract description 16
- 229910052732 germanium Inorganic materials 0.000 claims abstract description 15
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 claims abstract description 15
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 claims abstract description 14
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229910052733 gallium Inorganic materials 0.000 claims abstract description 14
- 229910052726 zirconium Inorganic materials 0.000 claims abstract description 14
- 229910052684 Cerium Inorganic materials 0.000 claims abstract description 12
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 12
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 12
- 229910052802 copper Inorganic materials 0.000 claims abstract description 12
- 239000010949 copper Substances 0.000 claims abstract description 12
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 12
- 239000011701 zinc Substances 0.000 claims abstract description 12
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims abstract description 10
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 9
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims abstract description 9
- 229910052718 tin Inorganic materials 0.000 claims abstract description 9
- 229910052693 Europium Inorganic materials 0.000 claims abstract description 8
- 229910052688 Gadolinium Inorganic materials 0.000 claims abstract description 8
- 229910052779 Neodymium Inorganic materials 0.000 claims abstract description 8
- 229910052787 antimony Inorganic materials 0.000 claims abstract description 8
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 claims abstract description 8
- OGPBJKLSAFTDLK-UHFFFAOYSA-N europium atom Chemical compound [Eu] OGPBJKLSAFTDLK-UHFFFAOYSA-N 0.000 claims abstract description 8
- UIWYJDYFSGRHKR-UHFFFAOYSA-N gadolinium atom Chemical compound [Gd] UIWYJDYFSGRHKR-UHFFFAOYSA-N 0.000 claims abstract description 8
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052727 yttrium Inorganic materials 0.000 claims abstract description 8
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000002923 metal particle Substances 0.000 claims description 73
- 239000002243 precursor Substances 0.000 claims description 71
- 229910052751 metal Inorganic materials 0.000 claims description 64
- 239000002184 metal Substances 0.000 claims description 64
- 239000010457 zeolite Substances 0.000 claims description 59
- 239000002159 nanocrystal Substances 0.000 claims description 50
- 239000003921 oil Substances 0.000 claims description 48
- 239000002245 particle Substances 0.000 claims description 46
- 150000001875 compounds Chemical class 0.000 claims description 38
- 229910052717 sulfur Inorganic materials 0.000 claims description 38
- 239000007789 gas Substances 0.000 claims description 35
- 230000015572 biosynthetic process Effects 0.000 claims description 34
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 33
- 239000011593 sulfur Substances 0.000 claims description 33
- 238000009835 boiling Methods 0.000 claims description 32
- 238000004517 catalytic hydrocracking Methods 0.000 claims description 29
- 239000003502 gasoline Substances 0.000 claims description 29
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 27
- -1 Tyrtrium Chemical compound 0.000 claims description 23
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 22
- 239000004094 surface-active agent Substances 0.000 claims description 21
- 239000003795 chemical substances by application Substances 0.000 claims description 19
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- 239000000443 aerosol Substances 0.000 claims description 18
- 239000007788 liquid Substances 0.000 claims description 18
- 238000004519 manufacturing process Methods 0.000 claims description 17
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- 239000013078 crystal Substances 0.000 claims description 14
- 229910052731 fluorine Inorganic materials 0.000 claims description 13
- 239000011737 fluorine Substances 0.000 claims description 13
- 150000003626 triacylglycerols Chemical class 0.000 claims description 13
- ZMIGMASIKSOYAM-UHFFFAOYSA-N cerium Chemical compound [Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce] ZMIGMASIKSOYAM-UHFFFAOYSA-N 0.000 claims description 11
- 238000000889 atomisation Methods 0.000 claims description 9
- 125000004430 oxygen atom Chemical group O* 0.000 claims description 5
- 230000000737 periodic effect Effects 0.000 claims description 5
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 claims 5
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 claims 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 abstract description 37
- 229910052760 oxygen Inorganic materials 0.000 abstract description 10
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 8
- 239000001301 oxygen Substances 0.000 abstract description 8
- 229910052735 hafnium Inorganic materials 0.000 abstract description 3
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 abstract description 3
- 239000013528 metallic particle Substances 0.000 abstract 2
- 239000004411 aluminium Substances 0.000 abstract 1
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- 239000000243 solution Substances 0.000 description 91
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 85
- 238000006243 chemical reaction Methods 0.000 description 65
- 238000002360 preparation method Methods 0.000 description 55
- 229910052757 nitrogen Inorganic materials 0.000 description 49
- 235000019198 oils Nutrition 0.000 description 47
- 241000894007 species Species 0.000 description 46
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 45
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 41
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- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 27
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- C10G3/50—Production of liquid hydrocarbon mixtures from oxygen-containing organic materials, e.g. fatty oils, fatty acids in the presence of hydrogen, hydrogen donors or hydrogen generating compounds
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P30/00—Technologies relating to oil refining and petrochemical industry
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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- Y02P30/20—Technologies relating to oil refining and petrochemical industry using bio-feedstock
Definitions
- the present invention relates to the field of inorganic oxide materials, in particular those containing transition metals, having an organized and uniform porosity in the field of mesoporosity. It also relates to the preparation of these materials which are obtained by the use of the so-called "aerosol" synthesis technique. It also relates to the use of these materials after sulfurization as catalysts in various processes relating to the fields of hydrotreating, hydroconversion and the production of hydrocarbon feeds.
- hydroconversion (HDC) and hydrotreatment (HDT) catalysts of hydrocarbon feedstocks are respectively described in "Hydrocracking Science and Technology", 1996, J. Scherzer, AJ Gruia, Marcel Dekker Inc. and in the article by B.S. Clausen, HT Topsee, FE Massoth, from “Catalysis Science and Technology", 1996, volume 1 1, Springer-Verlag.
- these catalysts are generally characterized by a hydro-dehydrogenating function provided by the presence of an active phase based on at least one Group VIB metal and / or at least one Group VB metal and optionally at least one metal of the group group VIII of the periodic table of elements.
- the most common formulations are cobalt-molybdenum (CoMo), nickel-molybdenum (NiMo) and nickel-tungsten (NiW). These catalysts can be in mass form or in the supported state then involving a porous solid. After preparation, at least one Group VIB metal and / or at least one Group VB metal and optionally at least one Group VIII metal present in the catalytic composition of said catalysts is often in oxide form. . Since the active and stable form for the HDC and HDT processes is the sulphurized form, these catalysts are subjected to a sulphurization step.
- a catalyst having a high catalytic potential is characterized by 1) an optimized hydro-dehydrogenating function (associated active phase perfectly dispersed on the support surface and having a high metal content) and 2 ) in the particular case of processes involving hydroconversion reactions (HDC), by a good balance between said hydro-dehydrogenating function and the crisp function provided by the acid function of a support.
- the catalyst has a satisfactory accessibility of the active sites with respect to the reagents and reaction products while developing a high active surface area. leads to specific constraints in terms of structure and texture specific to the oxide support present in said catalysts. This last point is particularly critical in the case of the treatment of "heavy" hydrocarbon feedstocks.
- the usual methods leading to the formation of the hydro-dehydrogenation phase of the HDC and HDT catalysts consist of a deposit of the molecular precursor (s) of at least one Group VIB metal and / or at least one Group VB metal and optionally at least one Group VIII metal on an oxide support by the technique known as "dry impregnation" followed by the steps of maturation, drying and calcination leading to the formation of the oxidized form of the said (s) metal (s) employee (s).
- dry impregnation followed by the steps of maturation, drying and calcination leading to the formation of the oxidized form of the said (s) metal (s) employee (s).
- the final sulphurization step that generates the hydro-dehydrogenating active phase is then carried out as mentioned above.
- these are 1) crystallites of MoO 3 , NiO, CoO, COOMO 4 or CO 3 O 4 , of sufficient size to be detected in XRD, and / or 2) type Al 2 (MoO 4 ) 3, CoAl 2 0 or NiAl 2 0 4 species.
- the three aforementioned species containing the aluminum element are well known to those skilled in the art. They result from the interaction between the aluminum support and the precursor salts in solution of the hydro-dehydrogenating active phase, which concretely results in a reaction between Al 3+ ions extracted from the aluminum matrix and said salts to form heteropolyanions.
- hydroconversion and hydrotreatment catalysts whose precursors of the hydro-dehydrogenating active phase are formed of heteropolyanions (HPA), for example cobalt-based heteropolyanions. and molybdenum (CoMo systems), nickel and molybdenum (NiMo systems), nickel and tungsten (NiW), nickel, vanadium and molybdenum (NiMoV systems) or phosphorus and molybdenum (PMo).
- HPA heteropolyanions
- MoMo systems nickel and molybdenum
- NiMo systems nickel and tungsten
- NiMoV systems nickel, vanadium and molybdenum
- PMo phosphorus and molybdenum
- patent application FR 2.843.050 discloses a hydrorefining and / or hydroconversion catalyst comprising at least one group VIII element and at least one of molybdenum and / or tungsten present at least partly in the form of heteropolyanions in the oxide precursor.
- the heteropolyanions are impregnated on an oxide support.
- other catalysts whose supports have a hierarchical and controlled porosity have been developed.
- the present invention relates to an inorganic material consisting of at least two elementary spherical particles, each of said spherical particles comprising metal particles in the form of polyoxometalate of the formula (X x M m O y H h) q ⁇ where H is the hydrogen atom, O is the oxygen atom, X is a member selected from phosphorus, silicon, boron, nickel and cobalt and M is one or more elements selected from vanadium, niobium, tantalum, molybdenum, tungsten, iron, copper, zinc, cobalt and nickel, where x is 0, 1, 2 or 4, m being 5, 6, 7, 8, 9, 10, 11, 12 and 18, y being between 17 and 72, h being between 0 and 12 and q being between 1 and 20 (y, h and q being integers), said metal particles being present at within a mesostructured matrix based on an oxide of at least one element Y selected from the group consisting of silicon, aluminum, titanium, tungsten,
- the material according to the invention is prepared according to the particular synthetic technique known as "aerosol".
- the mesostructured inorganic material according to the invention is used, after sulfurization, as a catalyst in various processes for the conversion of hydrocarbon feedstocks, in particular in the hydrodesulfurization processes of gasoline and diesel fractions, the hydrocracking and hydroconversion processes.
- heavy hydrocarbon feedstocks processes for hydrotreatment of heavy hydrocarbon feedstocks and hydrocarbon feeds containing triglycerides.
- the material according to the invention comprising metal particles in the form of polyoxometallates, preferably in the form of heteropolyanions, trapped in the mesostructured matrix of each of the elementary spherical particles constituting said material, is an advantageous catalytic precursor.
- polyoxometalates preferably heteropolyanions, in particular a better dispersion of the active phase, a better synergy between the metallic species, a decrease in the phases that are refractory to sulphidation, and the structural, textural and optionally acid-baseicity and oxidation-reduction specific to the oxide-based mesostructured materials of at least one Y-element, including non-limiting material transfer of reagents and reaction products and the high value of the surface active.
- the polyoxometalates, preferentially the heteropolyanions are the precursor species of the active sulphide phase present in the catalyst derived from the material according to the invention after sulfurization.
- the diffusion properties of the reagents and of the reaction products, associated with the inorganic material according to the invention consisting of spherical elementary particles having a maximum diameter equal to 200 ⁇ , are increased compared with those of other mesostructured materials known to the state. of the technique, obtained off-air and in the form of elementary particles of non-homogeneous shape, that is to say, irregular, and of size much greater than 500 nm.
- the trapping of the polyoxometallates, preferably heteropolyanions, within the mesostructured oxide matrix generates favorable additional technical effects such as controlling the size of said metal particles in the form of polyoxometalates, increasing the thermal stability of the polyoxometallates, preferably heteropolyanions, the development of HPA interactions / original support.
- the method of aerosol preparation of the material according to the invention makes it possible to easily develop in a single step (one pot) various precursors, based on polyoxometalates (in particular HPA), catalysts sulfur.
- the preparation of the material according to the invention is carried out continuously, the preparation time is reduced (a few hours compared with 12 to 24 hours using autoclaving) and the stoichiometry of the non-volatile species present in the initial solution of the reagents is maintained in the material of the invention.
- the present invention relates to an inorganic material consisting of at least two elementary spherical particles, each of said spherical particles comprising metal particles in the form of polyoxometalate of the formula (X x M m O y H h) q ⁇ where H is the hydrogen atom, O is the oxygen atom, X is a member selected from phosphorus, silicon, boron, nickel and cobalt and M is one or more elements selected from vanadium, niobium, tantalum, molybdenum, tungsten, iron, copper, zinc, cobalt and nickel, where x is 0, 1, 2, or 4, where m is 5, 6, 7, 8, 9 , 10, 11, 12 and 18, ranging from 17 to 72, h being between 0 and 12 and q being between 1 and 20 (y, h and q being integers), said metal particles being present within an oxide-based mesostructured matrix of at least a Y element selected from the group consisting of silicon, aluminum, titanium, tungsten, zi
- the element Y present in oxide form in the mesostructured matrix included in each of said spherical particles of the material according to the invention is chosen from the group consisting of silicon, aluminum, titanium, tungsten, zirconium, gallium, germanium, tin, antimony, lead, vanadium, iron, manganese, hamium, niobium, tantalum, yttrium, cerium, gadolinium , europium and neodymium and the mixture of at least two of these elements and preferably said element Y present in oxide form is chosen from the group consisting of silicon, aluminum, titanium, zirconium, gallium, germanium and cerium and the mixture of at least two of these elements.
- said element Y present in oxide form is selected from the group consisting of silicon, aluminum, titanium, zirconium and the mixture of at least two of these elements.
- said mesostructured matrix is preferably composed of aluminum oxide, silicon oxide or a mixture of silicon oxide and aluminum oxide.
- said mesostructured matrix is a mixture of silicon oxide and aluminum oxide (aluminosilicate)
- said matrix has an Si / Al molar ratio of at least 0.02, preferably between 0, 1 and 1000 and very preferably between 1 and 100.
- Said matrix based on at least one oxide of said element Y is mesostructured: it has an organized porosity at the mesopore scale of each of the elementary particles of the material according to the invention, ie an organized porosity at the pore scale having a uniform diameter of between 1.5 and 50 nm, preferably between 1.5 and 30 nm and even more preferably between 4 and 20 nm and homogeneously and uniformly distributed in each of said particles (mesostructuration of the matrix).
- the material located between the mesopores of the mesostructured matrix is amorphous and forms walls, or walls, whose thickness is between 1 and 30 nm and preferably between 1 and 10 nm.
- the thickness of the walls corresponds to the distance separating a first mesopore from a second mesopore, the second mesopore being the pore closest to the first mesopore.
- the organization of the mesoporosity described above leads to a structuring of said matrix, which may be hexagonal, vermicular or cubic and preferably vermicular.
- the mesostructured matrix advantageously has no porosity in the field of microporosity.
- the material according to the invention also has an interparticle textural macroporosity.
- the mesostructured matrix included in each of said spherical particles of the material according to the invention contains metal particles in the form of polyoxometalate of the formula (X x M m O y H h) q "wherein X is an element selected from phosphorus, silicon , boron, nickel and cobalt and M is one or more elements selected from vanadium, niobium, tantalum, molybdenum, tungsten, cobalt and nickel, where x is 0, 1, 2, or 4, preferably x is 0, 1 or 2, m being 5, 6, 7, 8, 9, 10, 11, 12 and 18, y being between 17 and 72, preferably between 23 and 42, h being between 0 and 12 and q being between 1 and 20, preferably between 3 and 12 (y, h and q are integers), more precisely said metal particles are trapped in the mesostructured matrix.
- the size of said metal particles is advantageously measured by transmission electron microscopy (TEM).
- TEM transmission electron microscopy
- Said metal particles trapped in the mesostructured oxide matrix included in each of said spherical particles of the material according to the invention advantageously have M atoms whose oxidation state is equal to + IV, + V and / or + VI.
- the metal particles are homogeneously and uniformly trapped in the matrix.
- Said metal particles are characterized by the presence of at least one wave number band between 750 and 1050 cm -1 in Raman spectroscopy
- Raman spectroscopy is a technique well known to those skilled in the art.
- said metal particles in the form of polyoxometalate are chosen from isopolyanions and heteropolyanions (HPA) .
- HPA heteropolyanions
- said metal particles are heteropolyanions
- said metal particles preferably in the form of heteroplyanions, are salts carrying a negative charge q compensated by positively charged counterions of the same or different nature.
- the counter ions are advantageously provided by metal cations, in particular Group VIII metal cations such as Co 2+ , Ni 2+ , H + protons and / or NH 4 + ammonium cations.
- the term heteropoly acid is commonly used to designate the form in which the said metal particles are.
- Such a heteropoly acid is, for example, phosphomolybdic acid (3H + , PMo 12 O 40 3 " ) or also phosphotungstite acid (3H + , PWi 2 O 40 3" ).
- the element M is one or more elements selected from vanadium, niobium, tantalum, molybdenum, tungsten, cobalt and nickel. More preferably, the element M is one or more elements chosen from vanadium, niobium, tantalum, molybdenum and tungsten.
- the m atoms of elements M present in the general formula (I) are all exclusively either Mo atoms or W atoms, a mixture of Mo and W atoms, a mixture of W and Nb atoms, a mixture of Mo and V atoms, or a mixture of W atoms and of V, a mixture of Mo and Co atoms, a mixture of Mo and Ni atoms, or a mixture of W and Ni atoms.
- m is equal to 5, 6, 7, 8, 9, 10, 11, 12 and 18. Even more preferably, m is equal to 6, 7 and 12.
- the value of m is preferably 7.
- the value of m is preferably equal to 12.
- O denotes the oxygen element with 17 ⁇ y ⁇ 48.
- the element M is a metal atom advantageously systematically in octahedral coordination in the structure of the heteropolyanion.
- the element M is one or more elements chosen from vanadium, niobium, tantalum, molybdenum, tungsten, cobalt and nickel. More preferably, the element M is one or more elements chosen from vanadium, niobium, tantalum, molybdenum and tungsten.
- the m atoms M present in the general formula (I) are all exclusively either Mo atoms or W atoms, or a mixture of Mo and W atoms, or a mixture of atoms of W and Nb, either a mixture of Mo and V atoms, or a mixture of W and V atoms, or a mixture of Mo and Co atoms, or a mixture of Mo atoms and of Ni, a mixture of W and Ni atoms.
- m is equal to 5, 6, 7, 8, 9, 10, 1 1, 12 and 18 and preferably equal to 5, 6, 9, 10, 1 1, 12, 18.
- O denotes the oxygen element with between 17 and 72, preferably between 23 and 42
- q denotes the charge of the heteropolyanion with 1 ⁇ q ⁇ 20, preferably 3 ⁇ q ⁇ 12
- Such heteropolyanions are known as Anderson heteropolyanions (Nature, 1937, 150, 850). They comprise 7 octahedra located in the same plane and interconnected by the edges: 6 octahedra surround the central octahedron containing the hetero element X.
- the heteropolyanions CoMo 6 0 2 4H 6 3 " and NiMo 6 0 24 H 6 4" are good examples of Anderson heteropolyanions entrapped in each of said mesostructured matrices, wherein Co and Ni are the X-heteroelements of the HPA structure.
- a mixture of the two monomeric and dimeric forms of said HPA may also be In the case where
- Monomeric and dimeric forms of said HPA can also be used.
- Anderson used to obtain the material according to the invention is a dimeric HPA containing cobalt and molybdenum within its structure and the counterion of the HPA salt may be cobalt Co 1 I 3 [Co III 2 Mo, o0 38 H 4 ] or nickel
- Heteropolyanions of formula XM 12 O 40 H h q are heteropolyanion having a Keggin structure and the heteropoly anions of the formula XM n 0 3 9HH q" are heteropolyanion having a lacunary Keggin structure.
- the heteropolyanions of Keggin structure are obtained, for variable pH ranges, according to the pathways described in the publication by A. Griboval, P. Blanchard, E. Payen, M. Fournier, JL Dubois, Chem. Lett., 1997, 12, 1259.
- Keggin structure heteropolyanions are also known in substituted forms in which a group VIII metal element, preferably cobalt or nickel, is substituted for the metal M present in the formula XM
- the species PCoMonO 40 H 6 " is for example prepared according to the protocol described in the publication by LGA van de Water et al J. Phys Chem B 2005, 109, 14513.
- Keggin species advantageously trapped in the mesostructured matrix included in each of said spherical particles of the material according to the invention are the species PVMo n o 0 4 4 ", 5 PV2M010O 40", 40 PV3M09O 6 'or PV 4 Mo 8 O 0 7 (1 or more carbon V substitution of 1 or more Mo atoms as element M): these species and their method of preparation are described in the publication by D. Soogund, et al. Appl. Catal. B, 2010, 98, 1, 39.
- Other substituted species of Keggin heteropolyanions are the species PM03W9O40 3 ' , PMo 6 W 6 O 40 3' , PMo 9 W 3 O 4 o 3 " .
- Keggin heteropolyanions and their method of preparation are described in the patent application FR 2.764.21 1: said species have the formula Z w XMnO 4 oZ'C (Z 2w) Z is cobalt and / or nickel, X is phosphorus, silicon or boron and M is molybdenum and / or tungsten, Z 'is an atom substituted for an atom of element M and is selected from cobalt, iron , nickel, copper or zinc and C is an H + ion or an alkylammonium cation, C acting as counter ion as Z, w is 0 to 4.5, z is a value between 7 and 9.
- heteropoly compounds particularly suitable for the implementation of the material according to the invention and corresponding to this formula are, for example PCoMo species, 0 4 oH (NH 4) 6, PNiMo n O 40 H (NH 4) 6 Sicomo n O 40 H 2 (NH 4) 6 CO 3 PCoMonO 40 H, Co 3 PNiMo O 40 H whose preparation is specifically described in application FR 2 764 1.
- the heteropolyanions described in patent application FR 2.764.21 1 are advantageous because they have an atomic ratio between the group VIII and group VI element of up to 0.5.
- Keggin heteropolyanions of the formula XM 12 O 0 q " where X is selected from phosphorus, silicon and boron and M is selected from molybdenum and / or tungsten with cobalt and / or nickel as a counterstain Ions have been described in US Pat. No. 2,547,380 and FR 2,749,778.
- US Pat. No. 2,547,380 teaches the beneficial use in hydrotreating processes of heteropoly acid salts of group metals.
- nickel phosphotungstate of formula 3 / 2Ni 2 * PWi 2 O 0 3 Ni / W ratio of 0.125 and cobalt phosphomolybdate of formula 3 / 2Co 2+ _ ⁇ 2 ⁇ 40 3"
- a method of preparation is particularly described in patent application FR 2,749,778 for the specific preparation of heteropoly compounds Co 7/2 PMo 2 O 4 o, Co 4 SiMo 2 O 40 , Co 7/2 SiMo 2 O 40 and Co 6 PMO 2 O 40 , which are particularly suitable as metal particles trapped in the mesostructured matrix included in each of the particles spherical material according to the invention.
- heteropoly compounds disclosed in the patent application FR 2,749,778 have the advantage, in particular compared with those disclosed in US Pat. No. 2,547,380, of presenting atomic ratios (Group VIII element / Group VI element) higher than those of US Pat. thus lead to more efficient catalysts. This increase in the ratio is obtained by reducing the HPA.
- the presence of at least a portion of the molybdenum or tungsten is at a valence lower than its normal value of 6 as resulting from the composition, for example, phosphomolybdic, phosphotungstic, silicomolybdic or silicotungstic acid.
- heteropolyanions do not have any nickel atom in substitution for a tungsten atom in their structure, said nickel atoms being placed in a counterposition in the structure of said heteropolyanion.
- These heteropolyanion salts are advantageous because of their high solubility.
- Preferred heteropolyanions according to the teaching of the patent application FR 2 935 139 for the implementation of the material according to the invention have the formula Ni 4 SiW n 0 39 and
- Such heteropolyanions are called Strandberg heteropolyanions
- the preparation of Strandberg HPA is described in WC article Cheng et al J. Catal., 1988, 109, 163. It has thus been shown by JA Bergwerff, et al., Journal of the American Chemical Society 2004, 126, 44, 14548, that the use of the heteropolyanion H2P2M05O 23 4 ' was particularly advantageous for hydrotreatment applications.
- the elementary spherical particles constituting said inorganic material according to the invention comprise metal particles in the form of heteropolyanions chosen from the first, second and / or third category described above.
- said metal particles may be formed of a mixture of HPA of different formulas belonging to the same category or a mixture of HPA belonging to different categories.
- the inorganic material according to the invention comprises a mass content of element (s) vanadium, niobium, tantalum, molybdenum and tungsten of between 1 and 40%, expressed as% by weight of oxide relative to the mass of final material in oxide form preferably between 4 and 35% by weight, preferably between 4 and 30% and even more preferably between 4 and 20%.
- the inorganic material according to the invention comprises an overall mass content of metal (ux) of group VIII, in particular nickel and / or cobalt, of between 0 and 15%, expressed in% by weight of oxide relative to the mass of the final material in oxide form, preferably between 0.5 and 10% by weight and even more preferably between 1 and 8% by weight.
- the quantity of metal particles in the form of polyoxometalates, preferably in the form of heteropolyanions, is such that said particles advantageously represent from 2 to 50% by weight, preferably from 4 to 40% by weight and very preferably from 6 to 30% by weight. % weight of the material of the invention.
- each of the spherical particles constituting said material further comprises zeolitic nanocrystals.
- Said zeolite nanocrystals are trapped with the metal particles in the polyoxometallate form in the mesostructured matrix contained in each of the elementary spherical particles.
- the material according to the invention has both, in each of the elementary spherical particles, a mesoporosity within the matrix itself (mesopores with a uniform diameter of between 1.5 and 50 nm, preferably between 1.5 and 30 nm and even more preferably between 4 and 20 nm) and a zeolite-type microporosity generated by the zeolitic nanocrystals trapped in the mesostructured matrix.
- Said zeolitic nanocrystals have a pore size of between 0.2 and 2 nm, preferably between 0.2 and 1 nm and very preferably between 0.2 and 0.8 nm.
- Said zeolite nanocrystals advantageously represent from 0.1 to 30% by weight, preferably from 0.1 to 20% by weight and very preferably from 0.1 to 10% by weight of the material of the invention.
- the zeolitic nanocrystals have a maximum size, generally a maximum diameter, of 300 nm and preferably have a size, generally a diameter, of between 10 and 100 nm. Any zeolite and particularly but not limited to those listed in "Atlas of zeolite framework types", 6 th revised Edition, 2007, Ch. Baerlocher, LBLMcCusker, DH Oison can be used in the zeolite nanocrystals present in each of the elementary spherical particles constituting the material according to the invention.
- the zeolitic nanocrystals preferably comprise at least one zeolite chosen from zeolites IZM-2, ZSM-5, ZSM-12, ZSM-48, ZSM-22, ZSM-23, ZBM-30, EU-2 and EU-1.
- Silicalite, Beta Zeolite A, Faujasite, Y, USY, VUSY, SDUSY, Mordenite, NU-10, NU-87, NU-88, NU-86, NU-85, IM-5, IM-12, IM- 16, Ferrierite and EU-1.
- the zeolitic nanocrystals comprise at least one zeolite chosen from zeolites of structural type MFI, BEA, FAU and LTA.
- Nanocrystals of different zeolites and in particular zeolites of different structural type may be present in each of the spherical particles constituting the material according to the invention.
- each of the spherical particles constituting the material according to the invention may advantageously comprise at least first zeolitic nanocrystals whose zeolite is chosen from zeolites IZM-2, ZSM-5, ZSM-12, ZSM-48, ZSM -22, ZSM-23, ZBM-30, EU-2, EU-1 1, Silicalite, Beta, Zeolite A, Faujasite, Y, USY, VUSY, SDUSY, Mordenite, NU-10, NU-87, NU-88 , NU-86, NU-85, IM-5, IM-12, IM-16, Ferrierite and EU-1, preferably among the structural type zeolites MFI, BEA, FAU and LTA and at least second zeolitic nanocrystals of which the zeolite is different from that of the first zeoli
- each of the spherical particles constituting said material further comprises one or more additional element (s) chosen (s) among organic agents, the metals of group VIII of the periodic table of elements and doping species belonging to the list of doping elements constituted by phosphorus, fluorine, silicon and boron and their mixtures.
- the total content of doping species is between 0.1 and 10% by weight, preferably between 0.5 and 8% by weight, and even more preferably between 0.5 and 6% by weight, expressed as% by weight of oxide, by relative to the weight of the mesostructured inorganic material according to the invention.
- said elementary spherical particles constituting the material according to the invention have a maximum diameter equal to 200 ⁇ , preferably less than 100 ⁇ , advantageously varying from 50 nm to 50 ⁇ , very advantageously from 50 nm to 30 ⁇ and even more advantageously from 50 nm to 10 ⁇ . More specifically, they are present in the material according to the invention in the form of powder, beads, pellets, granules, extrudates (hollow or non-hollow cylinders, multilobed cylinders with 2, 3, 4 or 5 lobes, for example twisted cylinders) or rings.
- the material according to the invention advantageously has a specific surface area of between 50 and 1100 m 2 / g and very advantageously between 50 and 600 m 2 / g and even more preferably between 50 and 400 m 2 / g.
- the present invention also relates to a process for preparing the material according to the invention.
- Said preparation process according to the invention comprises at least the following successive stages:
- At least one precursor of at least one Y element selected from the group consisting of silicon, aluminum, titanium, tungsten, zirconium, gallium, germanium, tin, antimony, lead, vanadium, iron, manganese, hafhium, niobium, tantalum, yttrium, cerium, gadolinium, europium and neodymium and the mixture of two or more of these elements,
- step b) the aerosol atomization of said solution obtained in step a) to lead to the formation of spherical liquid droplets; c) drying said droplets; d) removing at least said surfactant to obtain said mesostructured inorganic material in which the metal particles are trapped in the form of polyoxometalate.
- Said preparation process according to the invention advantageously comprises, subsequent to said step d), at least one step e) of regeneration of the polyoxometallate species and then at least one step f) of drying the solid resulting from said step e).
- the implementation of said steps e) and f) is carried out when the polyoxometalate species are partially or completely decomposed during step d) of the preparation process according to the invention.
- the inorganic material according to the invention is obtained in which metal particles, preferentially HPA, are trapped within each of the mesostructured matrices present in each of the elementary spherical particles constituting the material of the invention.
- said metal particles are either isopolyanions or heteropolyanions, preferably they are heteropolyanions. They are prepared according to synthetic methods known to those skilled in the art or commercially available.
- the molybdic compounds are well known for this type of reaction, since depending on the pH, the molybdic compound in solution can be in the MoO 2 'form or in the form of an isopolyanion Mo 7 0 2 4 6 " obtained according to the reaction : 7 Mo0 4 2 " + 8H + ⁇ Mo 7 0 2 4 6" + 4H 2 0.
- isopo species Lyanions in particular the species Mo 7 0 24 6 " and H 2 W 12 O 40 6" are advantageously employed as metal particles for the preparation of the material according to the invention.
- the preparation of isopolyanions is amply described in Heteropoly and Isopoly Oxometallates, Pope, Ed Springer-Verlag, 1983 (Chapter II, pages 15 and 16).
- the metal particles in the polyoxometallate form of formula (I), preferentially the heteropolyanions, are easily prepared from the multimetal precursors necessary to obtain them.
- which are either dissolved before the implementation of said step a), in a solvent before being introduced into said mixture according to step a) are introduced directly into said mixture according to step a).
- the solvent used for the dissolution of the precursor (s) is aqueous and the solution obtained after the dissolution in solution the precursor (s) metal (s), prior to step a), containing said precursors, is clear and neutral pH or acid, preferably acidic.
- Said metal particles may also be used in solid and isolated form, and may be introduced directly into the mixture according to said step a) of the preparation process according to the invention or may be introduced in solution in an aqueous solvent prior to to be introduced into the mixture according to step a).
- the precursor (s) of at least one Y element chosen from the group consisting of silicon, aluminum and titanium may be used in solid and isolated form, and may be introduced directly into the mixture according to said step a) of the preparation process according to the invention or may be introduced in solution in an aqueous solvent prior to to be introduced into the mixture according to step a).
- the precursor (s) of at least said element Y may be any compound comprising the element Y and capable of releasing this element in solution, for example in aqueous-organic solution, preferably in aqueous-organic solution. acid, in reactive form.
- Y is selected from the group consisting of silicon, aluminum, titanium, zirconium, gallium, germanium and cerium and the mixture of at least two of these elements
- the precursor (s) of at least said Y element considered may still be oxide (s) or hydroxide (s) of said element Y.
- the precursor of the element Y considered employed can also be of the form YOZ 2 , Z being a monovalent anion such as a halogen or the N0 3 group.
- said element (s) Y is (are) chosen from the group consisting of silicon, aluminum, titanium, zirconium, gallium, germanium and cerium and the mixture of at least two of these elements.
- the silicic and / or aluminic precursors used in step a) of the process for preparing the material according to the invention are precursors of inorganic oxides well known to those skilled in the art.
- the silicic precursor can also advantageously be an alkoxide precursor having the formula Si (OR) 4.
- R ' H, methyl, ethyl and R' is an alkyl chain or a chain functionalized alkyl, for example with a thiol, amino, ⁇ -diketone or sulfonic acid group, a being between 0 and 4.
- the aluminum precursor is advantageously an inorganic aluminum salt of formula A1Z 3 , Z being a halogen or the N0 group 3 .
- Z is chlorine.
- the aluminum precursor may also be an aluminum oxide or hydroxide.
- the surfactant used for the preparation of the mixture according to step a) of the process for preparing the material according to the invention is an ionic or nonionic surfactant or a mixture of both.
- the ionic surfactant is chosen from phosphonium and ammonium ions and very preferably from quaternary ammonium salts such as cetyltrimethylammonium bromide (CTAB).
- CTAB cetyltrimethylammonium bromide
- the nonionic surfactant may be any copolymer having at least two parts of different polarities conferring properties of amphiphilic macromolecules.
- biological polymers such as polyamino acids (poly-lysine, alginates, etc.), dendrimers, polymers consisting of poly (alkylene oxide) chains.
- any copolymer of an amphiphilic nature known to those skilled in the art may be used (S. Forster, M. Antion
- a block copolymer consisting of poly (alkylene oxide) chains is used.
- Said block copolymer is preferably a block copolymer having two, three or four blocks, each block consisting of a poly (alkylene oxide) chain.
- one of the blocks consists of a poly (alkylene oxide) chain of hydrophilic nature and the other block consists of a poly (alkylene oxide) chain of a nature hydrophobic.
- the blocks For a copolymer with three blocks, at least one of the blocks consists of a chain of poly (alkylene oxide) hydrophilic nature while at least one of the other blocks consists of a poly ( alkylene oxide) of hydrophobic nature.
- the hydrophilic poly (alkylene oxide) chains are poly (ethylene oxide) chains denoted by (PEO) w and (PEO) z and the Poly (alkylene oxide) chains of hydrophobic nature are chains of poly (propylene oxide) denoted (PPO) y , poly (butylene oxide) chains, or mixed chains, each chain of which is a mixture of several alkylene oxide monomers.
- a compound of formula (PEO) w - (PPO) y - (PEO) z where w is between 5 and 300 and y is between 33 and 300 and z is from 5 to 300.
- the values of w and z are the same.
- nonionic surfactants known as Pluronic (BASF), Tetronic (BASF), Triton (Sigma), Tergitol (Union Carbide), Brij (Aldrich) are useful as nonionic surfactants.
- Pluronic BASF
- Tetronic BASF
- Triton Sigma
- Tergitol Union Carbide
- Brij Brij
- a four-block copolymer two of the blocks consist of a chain of poly (alkylene oxide) hydrophilic nature and the other two blocks consist of a chain of poly (oxides) of alkylene hydrophobic nature.
- an ionic surfactant such as CTAB
- a nonionic surfactant such as PI 23 or F127.
- the colloidal solution in which are dispersed crystals of zeolites of maximum nanometer size equal to 300 nm, optionally added to the mixture referred to in said step a) is obtained either by prior synthesis, in the presence of a structuring agent, of zeolite nanocrystals of maximum nanometric size equal to 300 nm or by the use of zeolitic crystals, which have the characteristic of dispersing in the form of nanocrystals of maximum nanometric size equal to 300 nm in solution for example in aquo-organic acid solution.
- the first variant consisting of a prior synthesis of the zeolitic nanocrystals
- these are synthesized according to operating protocols known to those skilled in the art.
- the synthesis of zeolite Beta nanocrystals has been described by T. Bein et al., Micropor. Mesopor. Mater., 2003, 64, 165.
- the synthesis of zeolite Y nanocrystals has been described by TJ Pinnavaia et al., J. Am. Chem. Soc., 2000, 122, 8791.
- the synthesis of faujasite zeolite nanocrystals has been described in Kloetstra et al., Microporous Mater., 1996, 6, 287.
- Zeolitic nanocrystals are generally synthesized by preparing a reaction mixture containing at least one silicic source, optionally at least one source of at least one element T chosen from aluminum, iron, boron, indium, gallium and germanium, preferably at least one aluminum source, and at least one structuring agent.
- the reaction mixture for the synthesis of zeolitic nanocrystals is either aqueous or aquo-organic, for example a water-alcohol mixture.
- the reaction mixture is advantageously placed under hydrothermal conditions under autogenous pressure, optionally by adding gas, for example nitrogen, at a temperature of between 50 and 200 ° C., preferably between 60 and 170 ° C.
- the structuring agent may be ionic or neutral depending on the zeolite to be synthesized. It is common to use the structuring agents of the following non-exhaustive list: nitrogenous organic cations, elements of the family of alkalis (Cs, K, Na, etc.), ethercouronnes, diamines and any other structuring agent well known to those skilled in the art. Regarding the second variant of directly using zeolite crystals, they are synthesized by methods known to those skilled in the art.
- Said zeolite crystals may already be in the form of nanocrystals. It is also advantageous to use zeolitic crystals larger than 300 nm, for example between 300 nm and 200 ⁇ , which are dispersed in solution, for example in aqueous-organic solution, preferably in aqueous-organic acid solution, in the form of nanocrystals. of maximum nanometric size equal to 300 nm. Obtaining zeolite crystals that disperse in the form of nanocrystals with a maximum nanometer size equal to 300 nm is also possible by performing functionalization of the surface of the nanocrystals.
- the zeolitic crystals used are either in their raw form of synthesis, that is to say still containing the structuring agent, or in their calcined form, that is to say freed of said structuring agent.
- said structuring agent is removed during step d) of the preparation process according to the invention.
- the solution in which at least one surfactant, at least said metal particles in the form of polyoxometalate, at least one precursor of at least one Y element and optionally at least one stable colloidal solution in which large size zeolite crystals are dispersed are mixed.
- maximum nanometer equal to 300 nm according to step a) of the process for preparing the material according to the invention may be acidic or neutral.
- said solution is acidic and has a maximum pH equal to 5, preferably between 0 and 4.
- the acids optionally used to obtain an acid solution are, in a non-exhaustive manner, hydrochloric acid, sulfuric acid and nitric acid.
- Said solution according to said step a) may be aqueous or may be a water-organic solvent mixture, the organic solvent preferably being a polar solvent miscible with water, especially an alcohol, preferably ethanol.
- Said solution according to said step a) of the preparation process according to the invention can also be substantially organic, preferably substantially alcoholic, the quantity of water being such that the hydrolysis of the inorganic precursors is ensured (stoichiometric amount).
- said solution according to said step a) of the preparation process according to the invention in which at least one surfactant, at least said metal particles in the form of polyoxometalate, are mixed with at least one precursor of at least said element Y and optionally at least one stable colloidal solution in which are dispersed crystals of zeolites of maximum nanometer size equal to 300 nm is an acidic aqueous-organic mixture, very preferably an acid-alcohol water mixture.
- the amount of metal particles in the form of polyoxometalates is such that said particles advantageously represent from 4 to 50% by weight, preferably from 5 to 40% by weight and very preferably from 6 to 30% by weight of the material of the invention.
- the initial concentration of surfactant introduced into the mixture according to said step a) of the preparation process according to the invention is defined by c 0 and c 0 is defined relative to the critical micelle concentration (c mc ) well known to humans. of career.
- the c mc is the limit concentration beyond which occurs the phenomenon of self-assembly of the molecules of the surfactant in the solution.
- the concentration c 0 may be less than, equal to or greater than the c mc , preferably it is less than c mc .
- the concentration c 0 is lower than the c mc and said solution referred to in step a) of said preparation process according to the invention is an acidic water mixture -alcohol.
- the solution referred to in step a) of the preparation process according to the invention is a water-based mixture.
- step a) of the preparation process according to the invention it is preferred during said step a) of the preparation process according to the invention that the surfactant concentration at the origin of the mesostructuration of the matrix is below the critical micelle concentration so that the evaporation of said aqueous-organic solution, preferably acidic, during step b) of the preparation process according to the invention by the aerosol technique induces a phenomenon of micellization or self-assembly leading to mesostructuring the matrix of the material according to the invention around said metal particles in the form of polyoxometalates and optionally zeolitic nanocrystals which remain unchanged in their shape and size during steps b) and c) of the preparation process of the invention.
- the mesostructuration of the matrix of the material according to the invention and prepared according to the method described above is consecutive to a progressive concentration, within each droplet, of at least the precursor of said element Y and surfactant, up to a concentration of surfactant c> c mc resulting from evaporation of the aqueous-organic solution, preferably acid.
- the increase in the combined concentration of at least one precursor of said hydrolysed Y element and the surfactant causes the precipitation of at least said hydrolyzed precursor of said element Y around the self-organized surfactant and consequently the structuring of the matrix of the material according to the invention.
- Inorganic / inorganic phase interactions, organic / organic phases and organic / inorganic phases lead by a cooperative self-assembly mechanism to the condensation of at least said precursor of said hydrolysed Y element around the self-organized surfactant.
- said metal particles in the form of polyoxometalate and optionally the zeolitic nanocrystals are trapped in said mesostructured matrix based on at least one of said element Y contained in each of the elementary spherical particles constituting the material of the invention.
- the aerosol technique is particularly advantageous for the implementation of said step b) of the preparation process of the invention so as to constrain the reagents present in the initial solution to interact with each other, no loss of material except for the solvents, that is to say the solution, preferably the aqueous solution, preferably acidic, and optionally added with a polar solvent, not being possible, all of said (s) element (s) Y, said metal particles under polyoxometallate form and optionally zeolitic nanocrystals, initially present being thus perfectly preserved throughout the process of preparation of the invention instead of being potentially eliminated during filtration and washing steps encountered in conventional synthesis processes known to the skilled person.
- the solvents that is to say the solution, preferably the aqueous solution, preferably acidic, and optionally added with a polar solvent, not being possible, all of said (s) element (s) Y, said metal particles under polyoxometallate form and optionally zeolitic nanocrystals, initially present being thus perfectly preserved throughout the process of preparation of the
- the step of atomizing the solution according to said step b) of the preparation process according to the invention produces spherical droplets.
- the size distribution of these droplets is lognormal.
- the aerosol generator used in the context of the present invention is a commercial apparatus of model 9306 A provided by TSI having a 6-jet atomizer.
- the atomization of the solution is carried out in a chamber in which a carrier gas is sent, preferably a 0 2 / N 2 mixture (dry air), at a pressure P equal to 1.5 bars.
- a carrier gas preferably a 0 2 / N 2 mixture (dry air), at a pressure P equal to 1.5 bars.
- the diameter of the droplets varies depending on the aerosol apparatus employed. In general, the droplet diameter is between 150 nm and 600 ⁇ .
- step c) of the preparation process according to the invention said droplets are dried.
- This drying is carried out by transporting said droplets by the carrier gas, preferentially the mixing 0 2 / ⁇ 2 , in PVC tubes, which leads to the gradual evaporation of the solution, for example the aquo-organic acid solution obtained during said step a) and thus to obtaining particles spherical elementals.
- This drying is perfect by a passage of said particles in an oven whose temperature can be adjusted, the usual range of temperature ranging from 50 to 600 ° C and preferably from 80 to 400 ° C, the residence time of these particles in the oven being of the order of the second.
- the particles are then harvested on a filter.
- a pump placed at the end of the circuit promotes the routing of species in the aerosol experimental device.
- the drying of the droplets according to step c) of the preparation process according to the invention is advantageously followed by a passage in an oven at a temperature of between 50 and 150 ° C.
- step d) of the preparation process according to the invention in order to obtaining the mesostructured material according to the invention is advantageously carried out by heat treatment and preferably by calcination in air (optionally enriched in O 2 ) in a temperature range of 300 to 1000 ° C and more precisely in a range of 500 to 600 ° C for a period of 1 to 24 hours and preferably for a period of 3 to 15 hours.
- the preparation process according to the invention advantageously comprises, following the implementation of said step d), a step e) of regenerating said metal particles in the form of polyoxometallate optionally decomposed during step d).
- Said regeneration step e) is preferably carried out by washing the solid resulting from said step d) with a polar solvent using a Soxhlet extractor.
- the extraction solvent is an alcohol, acetonitrile, water, preferably an alcohol and very preferably methanol.
- Said step e) is carried out for a period of 1 to 24 hours, preferably 1 to 8 hours.
- Said regeneration step e) is carried out when said metal particles in the form of polyoxometalate are decomposed during said step d).
- the decomposition of said metal particles is demonstrated by Raman spectroscopy which makes it possible to detect the presence or absence of said metal particles in the form of polyoxometalates, preferably in the form of heteropolyanions, as a function of the bands appearing on the Raman spectrum.
- the decomposition of said metal particles, following the implementation of said step d), can be partial or total.
- Said step e) is a step of partial or total regeneration of said metal particles.
- Said step e) is followed by a drying step f) which is advantageously carried out at a temperature between 40 and 100 ° C and very advantageously between 40 and 85 ° C.
- Said step f) is carried out for a period of between 12 and 48 hours.
- Said step f) is preferably implemented only when the preparation method according to the invention comprises the implementation of said step e).
- At least one sulfur compound is introduced into the mixture according to said step a), or during the implementation of said step d) or still during the implementation of said step e) so as to obtain the mesostructured inorganic material according to the invention, at least partly but not totally, in sulphide form.
- Said sulfur compound is chosen from compounds containing at least one sulfur atom and whose decomposition with low temperature (80-90 ° C) causes the formation of H 2 S.
- said sulfur compound is thiourea or thioacetamide.
- the sulfurization of said material according to the invention is partial so that the presence of sulfur in said mesostructured inorganic material does not completely affect the presence of said metal particles in the form of polyoxometalate.
- the particles in the form of polyoxometalates preferably in the form of heteropolyanions, represent from 2 to 50% by weight, preferably from 4 to 40% by weight and very preferably from 6 to 30% by weight of the material of the invention. 'invention.
- the mesostructured inorganic material according to the invention consisting of elementary spherical particles comprising metal particles in the form of polyoxometalate, trapped in a mesostructured matrix based on the oxide of at least one element Y, can be shaped into a powder form, balls, pellets, granules, extrudates (hollow cylinders or not, multilobed cylinders with 2, 3, 4 or 5 lobes for example, twisted rolls), or rings, etc., these formatting operations being carried out by conventional techniques known to those skilled in the art.
- the material according to the invention is obtained in powder form, which consists of elementary spherical particles having a maximum diameter of 200 ⁇ .
- the shaping operation of the mesostructured inorganic material according to the invention consists in mixing said mesostructured material with at least one porous oxide material having the role of binder.
- Said porous oxide material is preferably a porous oxide material chosen from the group formed by alumina, silica, silica-alumina, magnesia, clays, titanium oxide, zirconium oxide, lanthanum, cerium oxide, aluminum phosphates, boron phosphates and a mixture of at least two of the oxides mentioned above.
- Said porous oxide material may also be chosen from mixtures of alumina-boron oxide, alumina-titanium oxide, alumina-zirconia and titanium-zirconia oxide.
- Aluminates for example aluminates of magnesium, calcium, barium, manganese, iron, cobalt, nickel, copper and zinc, as well as mixed aluminates, for example those containing at least two of the metals mentioned above, are advantageously used as porous oxide material. It is also possible to use titanates, for example titanates of zinc, nickel or cobalt. It is also advantageous to use mixtures of alumina and silica and mixtures of alumina with other compounds such as group VIB elements, phosphorus, fluorine or boron.
- clays of 2: 1 dioctahedral phyllosilicate or 3: 1 trioctahedral phyllosilicate such as kaolinite, antigorite, chrysotile, montmorillonnite, beidellite, vermiculite, talc , hectorite, saponite, laponite.
- These clays can be optionally delaminated. It is also advantageous to use mixtures of alumina and clay and mixtures of silica-alumina and clay.
- binder at least one compound selected from the group formed by the family of crystallized aluminosilicate molecular sieves and natural and synthetic zeolites such as zeolite Y, fluorinated zeolite Y, zeolite Y containing rare earths, zeolite X, zeolite L, zeolite beta, small pore mordenite, large pore mordenite, omega zeolites, NU-10, ZSM-22, NU-86, NU-87, NU-88, and zeolite ZSM-5.
- zeolites it is usually preferred to employ zeolites whose ratio of silicon / aluminum framework atom (Si / Al) is greater than about 3/1.
- Zeolites with a faujasite structure and in particular stabilized and ultrastabilized Y zeolites (USY) are advantageously employed in at least one form. partially exchanged with metal cations, for example alkaline earth metal cations and / or rare earth metal cations of atomic number 57 to 71 inclusive, or in the hydrogen form (Atlas of zeolite framework types, 6 th revised Edition, 2007, Ch. Baerlocher, LB McCusker, DH Oison).
- At least one compound chosen from the group formed by the family of uncrystallized aluminosilicate molecular sieves such as mesoporous silicas, silicalite, silicoaluminophosphates, aluminophosphates, ferrosilicates, silicoaluminates of aluminum, can be used as porous oxide material.
- the various mixtures using at least two of the compounds mentioned above are also suitable for acting as binder.
- one or more additional element (s) is introduced into the mixture according to said step a) of the preparation method according to the invention, and / or by impregnation of the material resulting from said d) with a solution containing at least said additional element and / or by impregnation of the material resulting from said f) with a solution containing at least said additional element and / or by impregnation of the mesostructured material according to the invention, previously shaped, with a solution containing at least said additional element.
- Said additional element is chosen from metals of group VIII of the periodic table of elements, organic agents and doping species belonging to the list of doping elements constituted by phosphorus, fluorine, silicon and boron.
- one or more additional element (s) as defined above is (are) introduced during the implementation of the process for the preparation of the material according to the invention into a or several steps.
- the additional element is introduced by impregnation, the dry impregnation method is preferred.
- Each impregnation step is advantageously followed by a drying step, for example carried out at a temperature of between 90 and 200 ° C., said drying step being preferably followed by an air calcination step, optionally enriched with oxygen, for example carried out at a temperature between 200 and 600 ° C, preferably between 300 and 500 ° C, for a period of between 1 and 12 hours, preferably between 2 and 6 hours.
- Impregnation techniques, especially dry impregnation, of a solid material with a liquid solution are well known to those skilled in the art.
- the doping species chosen from phosphorus, fluorine, silicon and boron do not, in themselves, have any catalytic character but make it possible to increase the catalytic activity of the metal (s) present in said metal particles, especially when the material is in sulphide form.
- the sources of Group VIII metals used as precursors of said additional element based on at least one Group VIII metal are well known to those skilled in the art.
- Group VIII metals cobalt and nickel are preferred.
- nitrates such as cobalt nitrate and nickel nitrate, sulphates, hydroxides such as cobalt hydroxides and nickel hydroxides, phosphates, halides (for example, chlorides, bromides and fluorides) will be used.
- carboxylates eg acetates and carbonates.
- the source of boron in the form of heteropolyanions is then introduced during step a) of the preparation process according to the invention.
- said impregnation step with the boron source is carried out using, for example, a solution of boric acid in a water / alcohol mixture or in a water / ethanolamine mixture, the source of boron may also be impregnated with using a m a mixture of boric acid, hydrogen peroxide and a basic organic compound containing nitrogen such as ammonia, primary and secondary amines, cyclic amines, compounds of the pyridine family and quinolines and the compounds of the pyrrole family.
- the phosphorus source used as a precursor of said phosphorus-based dopant species is preferably chosen from orthophosphoric acid H 3 PO 4 , its salts and esters, such as ammonium phosphates.
- heteropolyanions phosphomolybdic acid and its salts, phosphotungstic acid and its salts.
- the source of phosphorus in the form of heteropolyanions is then introduced during step a) of the preparation process according to the invention.
- said impregnation step with the phosphorus source is carried out using for example a mixture of phosphoric acid and a basic organic compound containing nitrogen such as ammonia, primary and secondary amines, cyclic amines, pyridine and quinoline family compounds, and pyrrole family compounds.
- Many sources of silicon may be employed as precursors of said silicon-based dopant species.
- ethyl orthosilicate Si (OEt) 4 siloxanes, polysiloxanes, silicones, silicone emulsions, halide silicates, such as ammonium fluorosilicate (NH 4 ) 2 SiF 6 or sodium fluorosilicate Na 2 SiF 6 .
- heteropolyanions silicomolybdic acid and its salts, silicotungstic acid and its salts
- the source of silicon in the form of heteropolyanions is then introduced during step a) of the preparation process according to the invention.
- said impregnation step with the silicon source is carried out using for example a solution of ethyl silicate in a water / alcohol mixture.
- the silicon source may be further impregnated using a silicone silicon compound or silicic acid suspended in water.
- the fluorine sources used as precursors of said fluorine-based dopant species are well known to those skilled in the art.
- the fluoride anions can be introduced in the form of hydrofluoric acid or its salts. These salts are formed with alkali metals, ammonium or an organic compound. They are for example introduced during step a) of the process for preparing the material according to the invention.
- said impregnation step with the fluorine source is carried out using for example an aqueous solution of hydrofluoric acid or ammonium fluoride or ammonium bifluoride.
- the distribution and location of said dopant species chosen from boron, fluorine, silicon and phosphorus are advantageously determined by techniques such as the Castaing microprobe (distribution profile of the various elements), transmission electron microscopy coupled with X analysis (that is to say an EDX analysis which makes it possible to know the qualitative and / or quantitative elemental composition of a sample from the measurement by a diode Si (Li) of the energies of the photons X emitted by the region of the sample bombarded by the electron beam) elements present in the mesostructured inorganic material according to the invention, or else by the establishment of a distribution map of the elements present in said material by electron microprobe. These techniques make it possible to highlight the presence of these doping species.
- the analysis of the Group VIII metals and that of the organic species as an additional element are generally carried out by elemental X-ray fluorescence analysis.
- Said doping species belonging to the list of doping elements constituted by phosphorus, fluorine, silicon, boron and the mixture of these elements is introduced in a quantity such that the total content of doping species is between 0.1 and 10. % by weight, preferably between 0.5 and 8% by weight, and even more preferably between 0.5 and 6% by weight, expressed in% by weight oxide, relative to the weight of the mesostructured inorganic material according to the invention.
- This content is total, that is to say that it takes into account the presence of the element constituting the doping species both as element X in the polyoxometallate particles and as a doping species. This is the case in particular for the elements P, Si and B.
- the atomic ratio between the doping species and the metal (s) (ux) M preferably chosen from V, Nb, Ta, Mo and W is preferably between 0.05 and 0.9, even more preferably between 0.08 and 0.8, the dopant species and the metal (s) (ux) M preferably chosen from V, Nb, Ta, Mo and W taken into account for the calculation of this ratio corresponding to the total content, in the material according to the invention, of doping species and metal (ux) M preferably chosen from V, Nb, Ta, Mo and W regardless of the mode of introduction.
- organic agents used as precursors of said additional element based on at least one organic agent are chosen from organic agents having chelating or non-reducing or non-reducing properties.
- Said organic agents are, for example, optionally etherified mono-, di- or polyalcohols, carboxylic acids, sugars, non-cyclic mono-, di- or polysaccharides, such as glucose, fructose, maltose, lactose or sucrose, esters, ethers, crown ethers, compounds containing sulfur or nitrogen such as nitriloacetic acid, ethylenediaminetetraacetic acid, or diethylenetriamine.
- the mesostructured inorganic material according to the invention consisting of elementary spherical particles comprising metal particles in the form of polyoxometalates, trapped in a mesostructured oxide matrix, having an organized and uniform porosity in the field of mesoporosity, is characterized by several analysis techniques. and in particular by X-ray diffraction at low angles (XRD at low angles), X-ray diffraction at high angles (XRD), nitrogen volumetry (BET), transmission electron microscopy (TEM), microscopy scanning electron (SEM), by X-ray fluorescence (FX).
- XRD at low angles X-ray diffraction at high angles
- BET nitrogen volumetry
- TEM transmission electron microscopy
- SEM microscopy scanning electron
- FX X-ray fluorescence
- polyoxometalates especially heteropolyanions
- Raman Raman
- UV-visible or infrared spectroscopies as well as by microanalysis.
- Techniques such as nuclear magnetic resonance (NMR) or electron paramagnetic resonance (EPR) (especially for reduced HPA, some of whose atoms have a reduced degree of oxidation compared to the initial degree of oxidation), may also be used. to be used according to the HPA employed.
- the X-ray diffraction technique at low angles makes it possible to characterize the periodicity at the nanoscale generated by the organized mesoporosity of the mesostructured matrix of the material of the invention.
- the X-ray analysis is carried out on powder with a diffractometer operating in reflection and equipped with a rear monochromator using copper radiation (wavelength of 1.5406 ⁇ ).
- the low angle X-ray diffractogram of a mesostructured material according to the invention consisting of elementary spherical particles comprising a mesostructured matrix based on silicon and aluminum obtained according to the preparation method according to the invention.
- invention via the use of the quaternary ammonium salt CH 3 (CH 2 ) 15 N (CH 3) 3 Br (CTAB), methyltrimethylammonium bromide has a perfectly resolved correlation peak corresponding to the characteristic p a vermicular-type structure defined by the Bragg relation 2
- the X-ray diffraction technique at large angles makes it possible to characterize a crystalline solid defined by the repetition of a unitary unit or unit cell at the molecular scale. It follows the same physical principle as that governing the low-angle X-ray diffraction technique.
- the DRX technique at large angles is therefore used to analyze the materials of the invention because it is particularly suitable for the structural characterization of zeolitic nanocrystals possibly present in each of the elementary spherical particles constituting the material defined according to the invention. In particular, it provides access to the pore size of these zeolitic nanocrystals.
- the diffractogram at large angles associated with the peaks attributed to the group of symmetry Pnma (No. 62) zeolite ZSM-5 The value of the angle obtained on the diffractogram RX makes it possible to go back to the correlation distance d according to the Bragg law: 2 d (hk
- ) * sin ( ⁇ ) n * ⁇ .
- the nitrogen volumetry corresponding to the physical adsorption of nitrogen molecules in the porosity of the material via a progressive increase in the pressure at constant temperature gives information on the particular textural characteristics (pore diameter, pore volume, specific surface area) of the material. material according to the invention.
- Specific surface area is understood to mean the BET specific surface area (S B AND in m 2 / g) determined by nitrogen adsorption in accordance with the ASTM D 3663-78 standard established from the BRUNAUER-EMMETT-TELLER method described in the periodical. "The Journal of the American Society", 1938, 60, 309.
- the representative porous distribution of a mesopore population centered in a range of 2 to 50 nm is determined by the Barrett-Joyner-Halenda (BJH) model. .
- the diameter of the mesospores ⁇ of the mesostructured matrix corresponds to the average diameter at the adsorption of nitrogen defined as being a diameter such that all the pores smaller than this diameter constitute 50% of the pore volume (Vp) measured on the adsorption branch of the nitrogen isotherm.
- the shape of the nitrogen adsorption isotherm and the hysteresis loop can provide information on the nature of the mesoporosity and on the possible presence of microporosity essentially related to zeolitic nanocrystals when present in the mesostructured oxide matrix.
- the nitrogen adsorption isotherm relative to a mesostructured material according to the invention obtained according to the preparation process according to the invention and consisting of elementary spherical particles comprising a mesostructured matrix based on aluminum and silicon prepared via the use of the quaternary ammonium salt CH 3 (CH 2 ) i 5 N (CH 3 ) 3 Br bromide (CTAB) is characterized by a Class IVc adsorption isotherm (IUPAC classification) with presence an adsorption step for values of ⁇ / ⁇ 0 (where P0 is the saturating vapor pressure at the temperature T) of between 0.2 and 0.3 associated with the presence of pores of the order of 2 to 3 nm as confirmed by the associated porous distribution curve.
- IUPAC classification Class IVc adsorption isotherm
- TEM Transmission electron microscopy
- the MET images obtained for a material according to the invention consisting of elementary spherical particles comprising metal particles trapped in a mesostructured matrix based on silicon oxide and aluminum which has been prepared via the use of the quaternary ammonium salt bromide of cetyltrimethylammonium CH 3 (CH 2 ) 15N (CH 3 ) 3Br (CTAB) have within a same spherical particle a vermicular mesostructure (the material being defined by dark areas) within which opaque objects representing the zeolitic nanocrystals trapped in the mesostructured matrix.
- CTAB cetyltrimethylammonium CH 3
- CH 3 cetyltrimethylammonium CH 3
- CH 3 cetyltrimethylammonium CH 3
- CH 3Br cetyltrimethylammonium CH 3 (CH 2 ) 15N (CH 3 ) 3Br
- the mesostructuration of the material according to the invention can be vermicular, cubic or hexagonal depending on the nature of the surfactant chosen as a structuring agent.
- the metal particles in the form of polyoxometalates, more preferably in the form of heteropolyanions (HP A), are in particular characterized by Raman spectroscopy.
- Raman spectra were obtained with a dispersive Raman spectrometer equipped with a 532 nm exciter wavelength laser. The laser beam is focused on the sample using a microscope equipped with a ⁇ 50 long working distance lens. The laser power at the sample level is of the order of 1 mW.
- the Raman signal emitted by the sample is collected by the same objective and is dispersed using a 1800 rpm network and then collected by a CCD (Charge Coupled Device).
- the spectral resolution is obtained of the order of 2 cm " '.
- the recorded spectral region is between 300 and 1500 cm" 1.
- the acquisition duration was set at 120 s for each registered Raman spectrum.
- NMR Nuclear Magnetic Resonance Spectroscopy
- said inorganic mesostructured material is bifunctional, that is to say that it has both a hydro-dehydrogenating function, provided by the presence of a metal sulphide phase derived from polyoxometalates, preferentially heteropolyanions, and an acid function.
- the acid function is ensured by acidity properties intrinsic to said mesostructured matrix based on at least one oxide of said element Y and in which nanocrystals of zeolites are advantageously trapped.
- the acidity of the mesostructured matrix is generated when the material according to the invention comprises, for example, an acidic mesostructured oxide matrix possibly with trapping of nanocrystals of zeolites, themselves acidic or otherwise, or an oxide matrix. non-acidic mesostructured with trapping nanocrystals of zeolites themselves acidic.
- An acidic mesostructured oxide matrix advantageously comprises aluminum, titanium, germanium and / or tin as element Y.
- the metal particles in polyoxometallate form are sulphurized, preferably in the form of heteropolyanions, trapped within the mesostructured matrix of each of the spherical particles constituting the inorganic material according to the invention.
- the transformation of the metal particles in polyoxometallate form, preferably in the form of HPA, into their associated sulfide-active phase is carried out after temperature treatment of said inorganic material according to the invention in contact with hydrogen sulphide at a temperature of between 200 and 600 ° C. and more preferably between 300 and 500 ° C according to methods well known to those skilled in the art.
- said sulfurization step 1) according to the conversion process according to the invention is carried out either directly in the reaction unit of said conversion process using a sulfur-containing filler in the presence of hydrogen and hydrogen sulphide.
- H 2 S introduced as such or from the decomposition of an organic sulfur compound (in situ sulphurization) or prior to the loading of said material according to the invention in the reaction unit of said transformation process (ex situ sulphurization).
- gaseous mixtures such as H 2 / H 2 S or N 2 / H 2 S are advantageously used for the implementation of said step 1).
- Said material according to the invention may also be ex situ sulphurized in accordance with said step 1) from molecules in the liquid phase, the sulphurizing agent then being chosen from the following compounds: dimethyl disulphide (DMDS), dimethyl sulphide, n butyl mercaptan, polysulfide compounds tertiononylpolysulfide type (for example TPS-37 or TPS-54 sold by the company ATOFINA), these being diluted in an organic matrix composed of aromatic or alkyl molecules.
- DMDS dimethyl disulphide
- n butyl mercaptan polysulfide compounds tertiononylpolysulfide type (for example TPS-37 or TPS-54 sold by the company ATOFINA)
- Said sulfurization step 1) is preferably preceded by a heat treatment step of said inorganic material according to the invention according to methods that are well known to those skilled in the art, preferably by calcination under air in a temperature range of between 300 and 1000 ° C and more precisely in a range between 500 and 600 ° C for a period of 1 to 24 hours and preferably for a period of 6 to 15 hours.
- said hydrocarbon feedstock subjected to the conversion process according to the invention comprises molecules containing at least hydrogen and carbon atoms in a content such that said atoms represent at least 80% by weight, preferably at least 85% weight, of said load.
- Said molecules advantageously comprise, in addition to hydrogen atoms and carbon atoms, heteroelements, in particular nitrogen, oxygen and / or sulfur.
- the hydrocarbon feedstock conversion process according to the invention is a hydrodesulfurization process of a gasoline cut made in the presence of a catalyst whose mesostructured material according to the invention.
- the invention is a precursor, said material being subjected to said sulfurization step i) to fulfill its role of catalyst.
- Said hydrodesulfurization process object of said first particular embodiment of the conversion process according to the invention, consists essentially in eliminating the sulfur compounds present in said gasoline cut in order to reach the environmental standards in force (sulfur content allowed up to at 10 ppm since 2009).
- Said gasoline cut contains a weight content of sulfur of between 200 and 5000 ppm, preferably between 500 and 2000 ppm.
- Said gasoline cuts, particularly the gasoline produced by catalytic cracking contain a significant portion of branched olefins, thus constituting a good basis for high quality gasolines (high RON search octane number). However, they also contain diolefinic compounds, which cause the deactivation of the catalysts used in the processes of hydrodesulfurization by gum formation.
- One of the challenges associated with this hydrodesulfurization process therefore consists in a first step of selectively hydrogenating the diolefins and in a second step in hydrodesulfurizing the gasoline cut while maintaining a high proportion of olefins.
- Optimal reaction selectivity is sought, selectivity being defined as the ratio of catalytic activity in hydrodesulfurization to catalytic activity in hydrogenation.
- Said mesostructured material according to the invention used, after sulfurization, as a catalyst in the hydrodesulfurization process according to the invention leads to very satisfactory catalytic performances, especially in terms of selectivity. It allows a thorough hydrodesulphurization of a gasoline cut, in particular a gasoline cut from a catalytic cracking unit, with high selectivity and reduced hydrogen consumption.
- the material according to the invention used, after sulphurization, as a catalyst for the implementation of said hydrodesulphurization process has a composition such that said metal particles trapped in each of said mesostructured matrices are in the form of heteropolyanions, in particular Anderson heteropolyanions, Keggin heteropolyanions and Strandberg heteropolyanions.
- Said heteropolyanions preferably have a formula such that the element X is preferably phosphorus and the element M is preferably one or more elements selected from molybdenum, tungsten, cobalt, nickel.
- the mesostructured matrix in which said heteropolyanions are trapped is preferably based on aluminum oxide, silicon oxide, a mixture of aluminum oxide and silicon, titanium oxide and aluminum oxide.
- Anderson heteropolyanions of formula H 6 CoMo 6 0 24 3" and H 4 Co 2 Moio0 3 8 6 " may be present singly or in combination Charges (first particular embodiment of the transformation process)
- Said gasoline cut, treated according to said hydrodesulfurization process according to the invention is a gasoline cut containing sulfur and olefinic hydrocarbons. It contains hydrocarbons having at least 2 carbon atoms per molecule, preferably at least 5 carbon atoms per molecule and has a final boiling point of less than or equal to 250 ° C.
- Said essence cut is preferably derived from a coking unit (coking according to the English terminology), a visbreaking unit (visbreaking according to the English terminology), a steam cracking unit (according to the terminology). Anglo-Saxon) or a fluid catalytic cracking unit (Fluid Catalytic Cracking, FCC according to the English terminology).
- said cut may optionally be composed of a significant fraction of gasoline from other production processes such as atmospheric distillation (gasoline from a direct distillation (or straight run gasoline according to the English terminology) or conversion processes (coking or steam-cracking gasoline), said gasoline cut is very preferably a cut gasoline from a catalytic cracking unit whose boiling point range extends from the boiling points of the 5-carbon hydrocarbons up to 250 ° C.
- the hydrodesulphurization process of a gasoline cut, particularly a gasoline catalytic cracking cut, according to the invention is carried out under the following operating conditions: a temperature of between about 200 and 400 ° C., preferably between 250 and 350 ° C, a total pressure of between 1 MPa and 3 MPa and more preferably between 1 MPa and 2.5 MPa with a volume ratio of hydrogen gasoline volume volume of between 100 and 600 liters per liter and more preferably between 200 and and 400 liters per liter.
- VVH Hourly Volumetric Velocity
- VVH is the inverse of the contact time expressed in hours. It is defined by the ratio of the volume flow rate of the liquid gasoline fraction to the volume of catalyst charged to the reactor. It is generally between 1 and 10 h "1, preferably between 2 and 8 h".
- Embodiments (first particular embodiment of the transformation method)
- the technological implementation of the hydrodesulfurization process according to the invention is carried out, for example, by injecting the gasoline cutter and hydrogen into at least one fixed-bed, moving-bed or bubbling bed reactor, preferably in a reactor. fixed bed.
- the hydrocarbon feedstock conversion process according to the invention is a process for the hydrodesulfurization of a gas oil fraction carried out in the presence of a catalyst whose mesostructured material according to the invention is a precursor, said material being subjected to said sulfurization step i) to fulfill its role of catalyst.
- Said hydrodesulfurization process (HDS) aims to eliminate the sulfur compounds present in said diesel fuel cup so as to reach the environmental standards in force, namely a sulfur content allowed up to 10 ppm since 2009.
- the catalyst obtained after sulphurisation of the material according to the invention is a more active catalyst than the catalysts conventionally employed in the processes of hydrodesulphurization of the gas oil cuts, the improvement of the activity being related to a better dispersion of the active metallic sulphide phase.
- the material according to the invention used, after sulfurization, as a catalyst for carrying out said method of hydrodesulfurization of a gas oil cut has a composition such that said metal particles trapped in each of said mesostructured matrices are presented in the form of heteropolyanions in which the element X is preferentially chosen from phosphorus and silicon, the element M is preferably chosen from molybdenum, tungsten and the mixture of these two elements, or the element M is preferentially selected from a mixture of molybdenum and a Group VIII metal selected from cobalt and nickel, a mixture of tungsten and a Group VIII metal selected from cobalt and nickel.
- the diesel to hydrodesulfurized cut according to the process of the invention contains from 0.04 to 5% by weight of sulfur. It is advantageously derived from the straight distillation (or straight run diesel according to English terminology), a coking unit (coking according to the English terminology), a visbreaking unit (visbreaking according to the English terminology). Saxon), a steam cracking unit (steam cracking in the English terminology) and / or a fluid catalytic cracking unit (Fluid Catalytic Cracking, FCC according to the English terminology). Said gasoil fraction has a boiling point preferably between 250 and 400 ° C.
- the hydrodesulfurization process according to the invention is carried out under the following operating conditions: a temperature of between approximately 200 and 400 ° C., preferably between 330 and 380 ° C., a total pressure of between 2 MPa and 10 MPa and more preferably between 3 MPa and 7 MPa with a volume ratio of hydrogen per volume of hydrocarbon feedstock of between 100 and 600 liters per liter and more preferably between 200 and 400 liters per liter and an hourly space velocity (VVH) of between 1 and 10 h " ', preferably between 2 and 8 h " 1 .
- the VVH is the inverse of the contact time expressed in hours and is defined by the ratio of the volume flow rate of the liquid hydrocarbon feedstock by the volume of catalyst charged to the reaction unit implementing the hydrotreatment process of the gas oils according to the invention. invention.
- Embodiments (second particular embodiment of the transformation method)
- the reaction unit implementing the hydrodesulfurization process for gas oils according to the invention is preferably carried out in a fixed bed, in a moving bed or in a bubbling bed, preferably in a fixed bed.
- the hydrocarbon feedstock conversion process according to the invention is a hydrocracking process of a hydrocarbon feedstock of which at least 50% by weight of the compounds have a point d initial boiling greater than 340 ° C. and a final boiling point of less than 540 ° C., said process being carried out in the presence of a catalyst whose mesostructured material according to the invention is a precursor, said material being subjected to said step sulfurization i) to fulfill its role of catalyst.
- Said hydrocracking process essentially consists in producing lighter fractions such as medium-grade essences or distillates of very good quality, in particular light jet fuels and gas oils, from heavy loads that can not be upgraded. It also provides a highly purified residue that can provide excellent bases for oils.
- the hydrocracking catalysts used in the hydrocracking processes are all of the bifunctional type associating an acid function with a hydro-dehydrogenating function.
- the acid function is provided either by using, as a mesostructured matrix in the material of the invention, an aluminosilicate acid matrix or by introducing / trapping zeolite nanocrystals in the mesostructured oxide matrix.
- the hydro-dehydrogenating function is provided by the element or elements M present in the metal particles in the form of polyoxometalates, preferably in the form of heteropolyanions, the said (s) ) element (s) M being defined as above.
- the catalyst obtained after sulfurization of the material according to the invention leads to optimum catalytic performance when used in a hydrocracking process in comparison with the catalysts conventionally used in such a process.
- it makes it possible to obtain catalytic performances at least equivalent to those obtained with the existing catalysts while requiring a substantially reduced content in the active phase, in particular in the metal (ux) providing the hydro-dehydrogenating function such as molybdenum and / or tungsten.
- the catalyst obtained after sulfurization of the material according to the invention is advantageous for improving the dispersion of the hydro-hydrogenating phase and controlling the size of the sulphide particles.
- the material according to the invention used, after sulfurization, as a catalyst for carrying out said process for hydrocracking a hydrocarbon feedstock has a composition such that said metal particles trapped in each of said mesostructured matrixes are present in the form of heteropolyanions in which the element X is preferentially chosen from phosphorus and silicon, the element M is preferably chosen from molybdenum, tungsten and the mixture of these two elements, or the element M is preferentially chosen from a mixture of molybdenum and a Group VIII metal selected from cobalt and nickel, a mixture of tungsten and a Group VIII metal selected from cobalt and nickel.
- Preferred heteropolyanions are the heteropolyanions of eggin, especially the heteropolyanion of formula PWi 2 O 0 3 " .
- Said hydrocarbon feedstock used in the hydrocracking process according to the invention is a hydrocarbon feedstock of which at least 50% by weight of the compounds have an initial boiling point of greater than 340 ° C. and a final boiling point of less than 540 ° C. C., preferably at least 60% by weight, preferably at least 75% by weight and more preferably at least 80% by weight of the compounds have an initial boiling point greater than 340 ° C. and a d final boiling below 540 ° C.
- Said hydrocarbon feedstock is advantageously chosen from vacuum distillates (DSV), effluents from a catalytic cracking unit FCC (Fluid Catalytic Cracking), light gas oils from a catalytic cracking unit ( or LCO for Light Cycle Oil according to the English terminology), the heavy cutting oils (HCO for Heavy Cycle Oil according to the English terminology), the paraffinic effluents resulting from the Fischer Tropsch synthesis, the effluents resulting from the distillation under such as, for example, gas oil fractions of the VGO (Vacuum Gas Oil) type, the effluents resulting from the process of liquefying coal, the feedstocks resulting from the biomass or the effluents resulting from the conversion of feedstock from the biomass, and the aromatic extracts and fillers derived from aromatics extraction units, taken alone or as a mixture.
- DSV vacuum distillates
- FCC Fluid Catalytic Cracking
- light gas oils from a catalytic cracking unit
- HCO Heavy Cycle Oil according to the English
- said hydrocarbon feed is a vacuum distillate cut.
- the vacuum distillate cut is generally derived from the vacuum distillation of crude oil.
- Said vacuum distillate slice comprises aromatic compounds, olefinic compounds, naphthenic compounds and / or paraffinic compounds.
- Said vacuum distillate cutoff advantageously comprises heteroatoms chosen from nitrogen, sulfur and the mixture of these two elements.
- the nitrogen content is greater than or equal to 500 ppm, preferably said content is between 500 and 10000 ppm by weight, more preferably between 700 and 4000 ppm by weight and so even more preferred between 1000 and 4000 ppm.
- the sulfur content is between 0.01 and 5% by weight, preferably between 0.2 and 4% by weight and even more preferably between 0.5 and 3%.
- Said vacuum distillate cut may advantageously contain metals, in particular nickel and vanadium.
- the cumulative nickel and vanadium content of said vacuum distillate fraction is preferably less than 1 ppm by weight.
- the asphaltene content of said hydrocarbon feedstock is generally less than 3000 ppm, preferably less than 1000 ppm, even more preferably less than 200 ppm.
- said vacuum distillate type hydrocarbon feedstock may be used such that it, that is to say alone or in mixture with other hydrocarbon cuts, preferably chosen from the effluents from a FCC (Fluid Catalytic Cracking) catalytic cracking unit, light gas oils from a catalytic cracking unit (or LCO for Light Cycle Oil according to the English terminology), heavy cutting oils (HCO for Heavy Cycle Oil according to the English terminology), atmospheric residues and vacuum residues resulting from the atmospheric and vacuum distillation of crude oil, paraffinic effluents resulting from Fischer Tropsch synthesis, effluents resulting from vacuum distillation, such as that, for example, gas oil fractions of the VGO type (Vacuum Gas Oil according to the English terminology), the dehalphalated oils or DAO (Deasphalted Oil according to the English terminology), the s effluents from the coal liquefaction process, biomass feedstocks or effluents from the conversion of feedstock from biomass, and aromatic extracts and feed
- FCC Fluid Catalytic Crack
- said vacuum distillate type hydrocarbon feedstock (DSV) is used in admixture with other hydrocarbon cuts
- said hydrocarbon fractions added alone or as a mixture are present at at most 50% by weight of said mixture, preferably at at most 40% by weight, preferably at most 30% by weight and more preferably at most 20% by weight of said mixture.
- the hydrocracking process according to the invention is carried out under operating conditions (temperature, pressure, hydrogen recycling rate, hourly space velocity) which can be very variable depending on the nature of the feedstock, the quality of the feedstock and the feedstock. desired products and facilities available to the refiner.
- said hydrocracking catalyst is advantageously brought into contact, in the presence of hydrogen, with said hydrocarbon feedstock at a temperature above 200 ° C., often between 250 and 480 ° C.
- the hydrocracking process covers the pressure and conversion ranges from mild hydrocracking to high pressure hydrocracking.
- Mild hydrocracking means hydrocracking leading to moderate conversions, generally less than 40%, and operating at low pressure, generally between 2 MPa and 10 MPa.
- the catalyst used in said hydrocracking process according to the invention can be used alone, in one or more fixed bed or bubbling bed catalytic beds, in one or more reactors, in a one-step hydrocracking scheme or in two steps well known to those skilled in the art, with or without liquid recycling of the unconverted fraction, optionally in combination with a hydrorefining catalyst located upstream of the catalyst used in the hydrocracking process according to the invention.
- the hydrocarbon feedstock conversion process according to the invention is a hydroconversion process of a heavy hydrocarbon feedstock of which at least 55% by weight of the compounds have a point. boiling point greater than or equal to 540 ° C., said process being carried out in the presence of a catalyst whose mesostructured material according to the invention is a precursor, said material being subjected to said sulphurization step i) to fulfill its role of catalyst .
- Said hydroconversion process according to the invention consists in hydrotreating and converting "heavy" petroleum fractions containing metallic impurities into lighter fractions in order to produce fillers that can be used in conversion processes such as catalytic cracking in a fluidized bed ( FCC) or hydrocracking or to produce fuels, including fuels, respecting the specifications in force.
- FCC fluidized bed
- said hydroconversion process allows a reduction in the sulfur content: present in a content of between 3 and 6% by weight in the feeds to be treated, the sulfur content is generally less than 1% by weight in the effluent from hydroconversion process according to the invention.
- the nitrogen content is advantageously reduced by at least 70% by weight and the elimination of the metals, in particular nickel and vanadium, initially present in the feedstocks to be treated at a level of a few tens to a few hundred ppm is advantageously pushed to reach conversions of the order of 80 to 90%, (that is to say that most often the content of metals, in particular nickel and vanadium, is less than 100 ppm by weight, preferably less than at 50 ppm weight in the effiuent).
- the catalyst obtained after sulfurization of the material according to the invention makes it possible to limit the sintering phenomenon of the active phase while ensuring good accessibility of the reagents and reaction products to the active surface of the catalyst. In particular, it allows a better stability vis-à-vis the sintering during the implementation at high temperature or during regeneration treatments that the known catalysts whose active phase is not derived from polyoxometallate species, in particular heteropolyanions.
- the material according to the invention used, after sulfurization, as a catalyst for carrying out said hydroconversion process of a heavy hydrocarbon feedstock has a composition such that said metal particles trapped in each of said mesostructured matrices are in the form of heteropolyanions in which the element X is preferentially chosen from phosphorus, silicon and boron, the element M is preferably chosen from molybdenum, tungsten and the mixture of these two elements; M element is preferably selected from a mixture of molybdenum and a Group VIII metal selected from cobalt and nickel, a mixture of tungsten and a Group VIII metal selected from cobalt and nickel.
- Preferred heteropolyanions are Strandberg heteropolyanions, for example the heteropolyanion of the formula H 2 P 2 O 5 O 2 3 - .
- the hydrocarbon feedstock used in the hydroconversion process according to the invention is a hydrocarbon feedstock of which at least 55% by weight of the compounds have an initial boiling point of greater than 540 ° C., preferably at least 65% by weight, preferably at least 75% by weight and more preferably at least 85% by weight of the compounds have an initial boiling point greater than 540 ° C.
- Said hydrocarbon feedstock of which at least 55% by weight of the compounds have an initial boiling point of greater than 540 ° C. is advantageously chosen from deasphalted oils, atmospheric residues and vacuum residues, taken alone or as a mixture, and preferably charge is a deasphalted oil or DAO also called Deasphalted Oil according to the English terminology. Said dehalphalated oil is also called dehalphalted residue in the rest of the text.
- Said deasphalted residue feed or DAO has the advantage of not containing an asphaltenic fraction containing a large amount of coke precursors and metals.
- Said deasphalted residue feedstock or DAO is obtained from vacuum distillation residue (RSV) cuts resulting from the vacuum distillation of crude oil, or from conversion process residues such as coking, after a desalphating treatment allowing to eliminate asphaltenes by a paraffinic solvent extraction operation preferably chosen from propane, pentane and heptane.
- the residual asphaltene content in said deasphalted residue feedstock at the end of this desalting step is preferably less than 1% by weight and makes it possible to obtain significantly longer cycle times for the consecutive conversion processes of said feedstock. deasphalted residue type.
- said deasphalted residue feedstock or DAO may be used such that it, that is to say alone or in mixture with other hydrocarbon cuts, preferably chosen from vacuum distillate slices whose boiling point varies between 340 ° C and 540 ° C, effluents from an FCC catalytic cracking unit, light gas oils from a catalytic cracking unit (or LCO), heavy cut (HCO), distillates from processes for the desulphurisation or hydroconversion of atmospheric residues and / or residues under vacuum in a fixed bed or in a bubbling bed, paraffinic effluents resulting from Fischer Tropsch synthesis, effluents resulting from vacuum distillation, such as, for example, gasoil fractions of the VGO (Vacuum Gas Oil) type, the effluents resulting from the process of liquefying coal, the feedstocks resulting from the biomass or the effluents resulting from the conversion of feedstock from the biomass, and aromatic extracts and fillers from aromatics extraction units
- VGO Va
- said hydrocarbon cuts added alone or in admixture are present at most at 45% by weight of said mixture, preferably at most % by weight, preferably at most 25% by weight and more preferably at most 15% by weight of said mixture.
- the hydroconversion catalyst, the mesostructured material according to the invention is a precursor, can be used in a fixed bed reactor at a temperature generally between 320 and 450 ° C, preferably between 350 and 410 ° C under a hydrogen partial pressure of between approximately 3 and 30 MPa, preferably between 10 and 20 MPa, and at a volume hourly velocity of between 0.05 and 5 volumes of filler per volume of catalyst and per hour, preferably between 0 and , 2 and 0.5.
- the ratio of hydrogen gas to liquid feedstock, expressed in normal cubic meters, is between 200 and 5000 Nm 3 , preferably between 500 and 1500 Nm 3 .
- the hydroconversion catalyst whose mesostructured material according to the invention is a precursor, can also be used in a bubbling bed reactor at a temperature of between 320 and 470.degree. C., preferably between 400 and 450.degree. at a hydrogen partial pressure of between 3 and 30 MPa, preferably between 10 and 20 MPa, at a volume hourly velocity of between 0.1 and 10 volumes of filler per volume of catalyst and per hour, preferably between 0, 2 and 2 and with an input hydrogen gas ratio on liquid charge volume of between 100 and 3000 Nm 3 , preferably between 200 and 1200 Nm 3 .
- said hydroconversion catalyst is implemented in a bubbling bed reactor.
- the hydrocarbon feedstock conversion process according to the invention is a process for the hydrotreatment of a heavy hydrocarbon feedstock of which at least 50% by weight, preferably at least 70% by weight, hydrocarbon compounds present in said feed have a boiling point greater than or equal to 370 ° C, said process comprising at least a first step of hydrodemetallation of said feedstock followed by a second hydrotreating step carried out in presence of a catalyst whose mesostructured material according to the invention is a precursor, said material being subjected to said sulphurization step i) to fulfill its role of catalyst.
- Said two-stage hydrotreating process makes it possible, for example, to produce a heavy fuel oil of improved purity meeting the specifications in force or else a charge which can be valorized in conversion processes such as catalytic cracking or hydrocracking. which can then serve as a basis for producing fuels.
- the said two-stage hydrotreatment process is intended to treat a heavy hydrocarbon feed, of which at least 50% by weight, preferably at least 70% by weight, of the hydrocarbon compounds present in the said feedstock have a boiling point greater than or equal to 370 ° C. C, so as to obtain a hydrocarbon fraction having an improved hydrogen to carbon ratio (H / C), that is to say higher, and whose impurity content is substantially reduced.
- the impurities present in said feed are in particular sulfur, nitrogen, conradson carbon, asphaltenes, metals, especially vanadium and nickel.
- the hydrotreatment process comprises a first step of pretreating said hydrocarbon feedstock to reduce the content of metals (hydrodemetallation), asphaltenes, nitrogen and carbon conradson.
- the second step following the first step, consists of reducing the sulfur content (hydrodesulfurization), nitrogen (hydrodenitrogenation) and aromatic compounds. More particularly, said second step essentially aims at reducing the sulfur content of the feedstock pretreated in said first step and is advantageously assimilated to a hydrodesulfuratton step.
- the feedstock treated by the catalyst carrying out the implementation of said second step is substantially depleted of metals and asphaltenes.
- the material according to the invention used, after sulfurization, as a catalyst for the implementation of said second step makes it possible to optimize the transfer of material inside said catalyst and to develop within said catalyst a better active phase. dispersed and therefore more active than the active phases conventionally used in hydrotreatment heavy load.
- the material according to the invention used, after sulfurization, as a catalyst also makes it possible to limit the risks of sintering of the active phase which are well known to those skilled in the art.
- the heavy hydrocarbon feedstocks of which at least 50% by weight, preferably at least 70% by weight, of the hydrocarbon compounds have a boiling point greater than or equal to 370 ° C.
- Examples are vacuum distillates, atmospheric residues, vacuum residues from direct distillation, deasphalted oils, residues from conversion processes such as those from a coker unit or a hydroconversion unit. in a fixed bed, in a bubbling bed, or in a moving bed and mixtures of each of these sections.
- Said hydrocarbon feeds to be hydrotreated are advantageously constituted by either one or more cuts or one or more of said fraction (s) diluted with a hydrocarbon fraction or a mixture of hydrocarbon fractions which may be chosen from a light cutting oil ( LCO according to the initials of the Anglo-Saxon name of Light Cycle Oil), a heavy cutting oil (HCO according to the initials of the English name of Heavy Cycle Oil), a decanted oil (OD according to the initials of the Anglo-Saxon name). Decanted Oil), a slurry (pre-sludge), the products resulting from the FCC process or that can come directly from the distillation, the gas oil fractions especially those obtained by vacuum distillation called according to the English terminology VGO (Vaccuum Gas Oil).
- Said heavy hydrocarbon feeds to be hydrotreated may advantageously comprise, in certain cases, one or more cuts from the liquefaction process of the coal as well as aromatic extracts.
- Said heavy charges to be hydrotreated according to the process, object of said fifth embodiment may advantageously be mixed with coal in powder form, this mixture is generally called slurry (petroleum sludge).
- Said charges then advantageously comprise by-products derived from the conversion of the coal and re-mixed with fresh coal.
- the coal content in said heavy loads at hydrotreating is such that the volume ratio filler / coal is between 0.1 and 1, preferably between 0.15 and 0.3.
- the coal may contain lignite, be a sub-bituminous coal (according to Anglo-Saxon terminology), or bituminous. Any other type of coal is suitable for carrying out said hydrotreatment process.
- Said heavy hydrocarbon feedstocks to be hydrotreated according to said two-stage hydrotreatment process advantageously contain from 0.5 to 6% by weight of sulfur. They generally have more than 1% by weight of molecules having a boiling point greater than 500 ° C. They have a metal content, especially nickel and vanadium, greater than 1 ppm by weight, preferably greater than 20 ppm by weight, an asphaltenes content, defined as the fraction of the charge precipitating in heptane, greater than 0.05. % by weight, preferably greater than 1% by weight.
- Said hydrodemetallization step (first step) and said hydrotreating step, more preferably said hydrodesulfurization step (second step), implemented in the hydrotreatment process according to the invention can be carried out in fixed bed reactors. or in bubbling bed.
- said hydrodemetallization step is carried out in a reactor operating in a bubbling bed and said hydrotreating step, more preferably said hydrodesulfurization step, is carried out in a reactor operating in a fixed bed.
- the operating conditions are as follows: a temperature of between 320 and 450 ° C., preferably between 350 and 410 ° C under a hydrogen partial pressure of between about 3 and 30 MPa, preferably between 10 and 20 MPa, and at an hourly space velocity of between 0.05 and 5 volumes of filler by volume of catalyst and per hour, preferably between 0.2 and 0.5.
- the gaseous hydrogen input to liquid charge ratio expressed in normal cubic meters, is between 200 and 5000 Nm 3 , preferably between 500 and 1500 Nm 3 .
- the operating conditions are as follows: a temperature of between 320 and 470.degree. preferably between 400 and 450 ° C, under a hydrogen partial pressure of between 3 and 30 MPa, preferably between 10 and 20 MPa, at an hourly space velocity of about 0.1 to 10 volumes of filler per volume of catalyst and per hour, preferably between 0.2 and 2, and with an input hydrogen gas ratio on liquid charge volume of between 100 and 3000 Nm 3 , preferably between 200 and 1200 Nm 3 .
- the hydrotreatment catalyst whose mesostructured material according to the invention is a precursor, can be used in any process known to those skilled in the art, allowing the hydrotreatment of heavy hydrocarbon feeds, for example atmospheric or vacuum residues. It can be implemented in any type of reactor operated in fixed bed or moving bed or bubbling bed.
- the catalyst used for the implementation of said first step, said step of hydrodemetallization or pretreatment, of said two-stage hydrotreating process advantageously has a bimodal porosity (US 7.1 19.045) or multimodal porosity (EP 0.098.764 and EP 1.579 .909) on which metals of the group are deposited VIB (molybdenum or tungsten) and group VIII (nickel, cobalt or iron) or the group VB (vanadium).
- the hydrodemetallation catalyst comprises from 1 to 30% by weight relative to the total mass of the trioxide of at least one group VIB element, preferably from 2 to 20% by weight and even more preferably from 2 to 10% by weight. .
- the hydrodemetallization catalyst also comprises from 0 "to 2.2% by weight relative to the total mass of the oxide of at least one element from group VIII, preferably from 0.5 to 2% by weight, and most still more preferably from 0.5 to 1.5% by weight
- the hydrodemetallization catalyst contains between 0 and 15% by weight, based on the total weight of at least one element of group VB, preferably between 0 and 10% by weight and even more preferably between 0.2 and 5% by weight It may contain doping elements chosen from phosphorus, boron, titanium, silicon or fluorine
- the content of boron or phosphorus pentoxide is advantageously between 0 and 10% by weight, preferably between 0.2% and 7%, and even more preferably between 0.5% and 5%
- the catalyst used in the first stage of the hydrotreatment process has BET surface greater than 50 m 2 / g, preferably greater than 80 m 2 / g.The pore volume occupied p the pores with a diameter greater than 50 nm are greater than or equal to 0.1
- the total pore volume measured by mercury porosimetry, is advantageously between 0.5 and 1.5 ml / g, preferably between 0.7 and 1.2 ml / g and even more preferably between 0.8 ml. and 1.2 ml / g, with a mesopore porous distribution (diameter less than 50 nm) centered on a mean diameter of between 4 and 17 nm, preferably between 7 and 16 nm and even more preferably between 10 and 16 nm. and 15 nm.
- the material according to the invention used, after sulfurization, as a catalyst for the implementation of said second step of the hydrotreatment process has a composition and structure that is advantageous for reducing the content of sulfur (hydrodesulfurization), nitrogen (hydrodenitrogenation ) and aromatic compounds and further reducing the metal content, engaged in said first step.
- the material according to the invention used, after sulfurization, as a catalyst for the implementation of said second step has a composition such that said metal particles trapped in each of said mesostructured matrices are in the form of heteropolyanions in which the element X is preferably chosen from phosphorus and silicon, the element M is preferably chosen from molybdenum, tungsten and the mixture of these two elements, or the element M is preferably chosen from a mixture of molybdenum and a Group VIII metal selected from cobalt and nickel, a mixture of molybdenum and a Group VB metal selected from vanadium, niobium and tantalum.
- the element X is preferably chosen from phosphorus and silicon
- the element M is preferably chosen from molybdenum, tungsten and the mixture of these two elements
- the element M is preferably chosen from a mixture of molybdenum and a Group VIII metal selected from cobalt and nickel, a mixture of molybdenum and a Group VB metal selected
- Preferred heteropolyanions are the heteropolyanions PMoi 2 0 4 o 3 " , HPNiMo n 0 4 o 6 ' , and ⁇ 40 "
- the total mass content of molybdenum and / or tungsten is advantageously between 1 and 30% expressed in% by weight of oxide relative to the mass of the final material, preferably between 2 and 20% and even more preferably between 4 and 15%.
- the total mass content of metal of group VIII chosen from cobalt and nickel and the group VB metal chosen from vanadium, niobium and tantalum is advantageously between 0 and 15% expressed in% by weight of oxide relative to the mass of the final material, preferably between 0.5 and 10% and even more preferably between 1 and 8%.
- a doping element chosen from phosphorus, silicon, boron and fluorine is advantageously added. The preferred doping element is phosphorus.
- the hydrocarbon feedstock conversion process according to the invention is a process for hydrotreating a hydrocarbon feedstock comprising triglycerides, said process being carried out in the presence of a catalyst whose mesostructured material according to the invention is a precursor, said material being subjected to said sulfurization step 1) to fulfill its role of catalyst.
- said hydrotreatment process consists in producing hydrocarbon bases of the middle distillate type (gas oil, kerosene) from hydrocarbon feedstocks derived from renewable sources.
- the hydrocarbon chains that are present in the triglycerides are essentially linear and their length (number of carbon atoms) is compatible with the hydrocarbons present in the gas oils.
- decarboxylation / decarbonylation removal of oxygen by formation of carbon monoxide and carbon dioxide: CO and CO 2 ,
- hydrodenitrogenation elimination of nitrogen by formation of NH 3 .
- the presence of unsaturations makes said charge unstable thermally. Moreover, the hydrogenation of these unsaturations is strongly exothermic.
- the process for hydrotreatment of hydrocarbon feedstocks comprising triglycerides is particularly flexible in order to be able to treat very different feeds in terms of unsaturations, such as, for example, soybean and palm oils, or oils of animal origin or derived from algae. and enables the hydrogenation reaction of the unsaturations to be initiated at the lowest possible temperature by avoiding heating in contact with a wall which would cause hot spots of said charge, inducing the formation of gums and causing fouling and increasing the pressure drop of the catalyst bed (s).
- the catalyst obtained after sulfurization of the material according to the invention leads to optimal catalytic performances when it is used in a hydrotreatment process of a hydrocarbon feed comprising triglycerides.
- it allows the production of paraffins, from loads derived from renewable hydrocarbon sources, meeting the fuel specifications and in particular the standards in force for diesel fuel and kerosene. It makes it possible to limit the formation of phase refractory to sulphurization and to implement the hydrotreatment process at a more moderate temperature.
- the material according to the invention used, after sulphurization, as a catalyst for carrying out said hydrotreatment process for a hydrocarbon feedstock has a composition such that said metal particles trapped in each of said mesostructured matrixes are present in the form of heteropolyanions in which the element X is preferably selected from phosphorus, boron and silicon, the element M is preferably selected from molybdenum, tungsten and the mixture of these two elements or the M element is preferably selected from a mixture of molybdenum and a Group VIII metal selected from cobalt and nickel, a mixture of tungsten and a Group VIII metal selected from cobalt and nickel.
- Preferred heteropolyanions are Strandberg heteropolyanions, in particular the heteropolyanion of the formula H2P2M05O 2 3 4 - . Charges (sixth particular embodiment of the transformation process)
- feedstock from renewable sources that can be used in the hydrotreatment process according to the invention, mention may be made, for example, of vegetable oils (whether or not they are food) or derived from algae, animal fats or used frying oils, crude or pre-treated, as well as mixtures of such fillers.
- These fillers essentially contain triglyceride-type chemical structures which the person skilled in the art also knows under the name tri-ester of fatty acids.
- a triester of fatty acid or triglyceride is composed of three hydrocarbon chains of fatty acids.
- the hydrocarbon chains which constitute these triglyceride-type molecules are essentially linear and have a number of unsaturations per chain generally between 0 and 3, but which may be higher, especially for oils derived from algae.
- Vegetable oils and other fillers of renewable origin also have different impurities, in particular compounds containing heteroatoms such as nitrogen, and elements such as Na, Ca, P, Mg.
- the feedstocks from renewable sources used in the hydrotreatment process according to the present invention are advantageously chosen from oils and fats of vegetable or animal origin, and mixtures of such fillers, containing triglycerides. They also advantageously contain free fatty acids and / or esters of free fatty acids.
- Vegetable oils can advantageously be crude or refined, wholly or in part, and derived from the following plants: rapeseed, sunflower, soybean, palm, palm kernel, olive, coconut, jatropha, this list not being limiting. Algae or fish oils are also relevant.
- Animal fats are advantageously chosen from lard or fats composed of residues from the food industry or from the catering industries. These fillers essentially contain triglyceride-type chemical structures composed of three fatty acid chains. They can also contain. fatty acid chains in the form of free fatty acids. All of the fatty acid chains present in the feed each have a number of unsaturations per chain, also called the number of carbon-carbon double bonds per chain, generally between 0 and 3, but which may be higher, in particular for oils derived from algae which may have a number of unsaturations per chain of 5 to 6. The molecules present in the feeds from renewable sources used in the present invention therefore have a number of unsaturations, expressed per molecule of triglyceride, advantageously between 0 and 18.
- the unsaturation level expressed as the number of unsaturations per hydrocarbonaceous fatty chain, is advantageously between 0 and 6.
- Charges from renewable sources generally also comprise different impurities, and especially heteroatoms. such as nitrogen.
- Nitrogen levels in vegetable oils are generally between about 1 ppm and about 100 ppm by weight, depending on their nature. They can reach up to 1% weight on particular loads.
- These fillers can be used pure or in admixture with petroleum effluents such as direct distillation gas oils, distillates under vacuum. Operating conditions (sixth particular embodiment of the transformation process)
- the hydrotreatment process according to the invention is carried out under the following operating conditions: a temperature of between 250 ° C. and 400 ° C., a pressure of between 1 MPa and 10 MPa, preferably between 3 MPa and 10 MPa. and even more preferably between 3 MPa and 6 MPa, an hourly volume velocity of between 0.1 hr -1 and 10 hr -1 and preferably between 0.2 and 5 hr -1 .
- the total amount of hydrogen mixed with the liquid feed to be hydrotreated is such that the hydrogen / hydrocarbons entering the catalytic zone or zones is between 200 and 2000 Nm 3 hydrogen / m 3 of feedstock, preferably between 200 and 1800 and very preferably between 500 and 1600 Nm 3 of hydrogen / m 3 of filler.
- the hydrogen-rich gas stream may advantageously come from a hydrogen booster and / or the recycling of the gaseous effluent resulting from the separation step described below, the gaseous effluent containing a hydrogen-rich gas having previously undergone one or more intermediate purification treatments before being recycled and mixed.
- the hydrotreatment catalyst, the mesostructured material according to the invention is a precursor, can be used in any process known to those skilled in the art, allowing the production of gas oils and / or kerosene. It can be implemented in any type of reactor operated in fixed bed, alone or in combination with another catalyst.
- the effluent produced is subjected to a separation step to obtain a gaseous effluent and a hydrotreated liquid effluent, at least a portion of which is recycled upstream of the hydrotreatment reaction zone.
- the gaseous effluent contains mainly hydrogen, carbon monoxide and carbon dioxide, light hydrocarbons of 1 to 5 carbon atoms and water vapor.
- the purpose of this separation step is therefore to separate the gases from the liquid, and in particular to recover the hydrogen-rich gases and at least one hydrotreated liquid effluent preferably having a nitrogen content of less than 1 ppm by weight.
- the hydrotreated liquid effluent consists essentially of n-paraffins which are advantageously incorporated into the diesel pool and / or the kerosene pool.
- an optional hydroisomerization step is preferably carried out to transform n-paraffins into branched paraffins having better properties when cold.
- the hydroisomerization step is advantageously carried out in a separate reactor, nevertheless, in the case where the hydroisomerization catalyst is identical to that of the hydrotreatment step and therefore to the catalyst of the invention, the whole The process can be conducted in a single step in the same reactor containing one or more catalytic zones.
- the optional hydroisomerization step operates at a temperature between 150 and 500 ° C, preferably between 150 ° C and 450 ° C, and very preferably between 200 and 450 ° C, at a pressure of between 1 MPa and 10 MPa, preferably between 2 MPa and 10 MPa and very preferably between 1 MPa and 9 MPa, at an hourly space velocity advantageously between 0.1 h -1 and 10 h -1 , preferably between 0, 2 and 7 h -1 and very preferably between 0.5 and 5 h -1 , at a hydrogen flow rate such that the volume ratio hydrogen / hydrocarbons is advantageously between 70 and 1000 Nm 3 / m 3 of load between 100 and 1000 normal m 3 of hydrogen per m 3 of filler and preferably between 150 and 1000 normal m 3 of hydrogen per m 3 of filler.
- the optional hydroisomerization step operates cocurrently.
- the hydrotreated effluent or the hydrotreated and hydroisomerized effluent is then advantageously subjected at least in part, and preferably in all, to one or more separations.
- the purpose of this step is to separate the gases from the liquid, and in particular to recover the hydrogen-rich gases that may also contain light such as the Ci-C 4 cut and various liquid effluents, in particular at least one gas oil cut (cut 250 ° C +), at least one kerosene cut (cut 150-250 ° C) of good quality and at least one naphtha cut which may advantageously be sent-in-a steam cracking or catalytic reforming unit.
- the products, diesel base and kerosene, obtained according to the hydrotreatment process according to the invention and in particular after hydroisomerization are endowed with excellent characteristics.
- the diesel base obtained after mixing with a petroleum diesel fuel derived from renewable fuels such as coal or lignocellulosic biomass, and / or with an additive, is of excellent quality: its sulfur content is less than 10 ppm by weight, its content in total aromatics is less than 5% by weight, and the content of polyaromatic less than 2% by weight, its cetane number is excellent, namely greater than 55, its density is less than 840 kg / m 3 , and most often higher at 820 kg / m 3 , its kinematic viscosity at 40 ° C is 2 to 8 mm 2 / s, its cold-holding properties are compatible with the standards in force, with a filterability limit of less than -15 ° C and a cloud point below -5 ° C.
- the kerosene cut obtained after mixing with a petroleum kerosene derived from a renewable filler such as lignocellulosic coal or biomass and / or with an additive has the following characteristics: a density of between 775 and 840 kg / m 3 , a viscosity at 20 ° C less than 8 mm 2 / s, a point of disappearance of crystals less than -47 ° C, a flash point higher than 38 ° C, a smoke point greater than 25 mm.
- the aerosol technique used is that described above in the description of the invention.
- the amounts of catalyst material are adapted according to the intended applications.
- the dispersive Raman spectrometer used is a LabRAM Aramis commercial apparatus supplied by Horiba Jobin-Yvon.
- the laser used has an excitation wavelength of 532 nm. The operation of this spectrograph, for carrying out the examples which follow, has been described above.
- the droplets are dried according to the protocol described in the disclosure of the invention above.
- the temperature of the drying oven is set at 350 ° C.
- the HPA salts are then regenerated by washing with Soxhlet of the solid with methanol for 2 hours.
- the solid is finally dried at 80 ° C for 24 hours.
- the solid is characterized by low angle XRD, nitrogen volumetric, TEM, SEM, FX, and Raman spectroscopy.
- the TEM analysis shows that the final material has an organized mesoporosity characterized by a vermicular structure.
- An SEM image of the spherical elementary particles thus obtained indicates that these particles have a size characterized by a diameter ranging from 50 to 700 nm, the size distribution of these particles being centered around 300 nm.
- the Raman spectrum of the final material shows the characteristic bands of the two Anderson HPA salts: Co 2 Mo 10 (Co) at 957, 917, 602, 565, 355, 222 cm -1 and CoMo 6 (Co) at 952. , 903, 575, 355, 222 cm -1 .
- Example 2 Preparation of a Material B According to the Invention Having HPA Keggin Type HPCoMonC 6 ' . 3Co 2+ and PMonO ' . 3 / 2Co 2+ with a total content of 20% by weight of MoO 2 and 3.8% by weight of CoO and 0.8% by weight of P 2 Qs relative to the final material in a mesostructured matrix based on silicon.
- a solution containing 0.30 mol / 1 of H3PM012O40, 13H 2 0 is prepared at room temperature. To this solution are added 0.97 mol / l, relative to the final solution, of Ba (OH) 2 , 8H 2 O and 1, 31 mol / l, relative to the final solution, of COSO 4, 7H 2 O After stirring for two hours, a precipitate of BaSO 4 is formed. This is separated from the solution by two successive filtrations. The HPA salts are obtained by dry evaporation of the filtrate.
- the droplets are dried according to the protocol described in the disclosure of the invention above
- the temperature of the drying oven is fixed at 350 ° C.
- the HPA is then regenerated by Soxhlet washing of the solid with methanol for 2 hours.
- the solid is finally dried at 80 ° C for 24 hours.
- the solid is characterized by low angle XRD, nitrogen volumetric, TEM, SEM, FX, and Raman spectroscopy.
- the TEM analysis shows that the final material has an organized mesoporosity characterized by a vermicular structure.
- An SEM image of the spherical elementary particles thus obtained indicates that these particles have a size characterized by a diameter ranging from 50 to 700 nm, the size distribution of these particles being centered around 300 nm.
- the material obtained has a Raman spectrum comprising bands characteristic of the heteropolyanion salts of the HPCoMo O 40 6 ' and the PMoi 2 O 40 3 " eg HPCoMonO 40 6' main bands are at 232, 366, 943 and 974. cm "1 .
- Keggin lacunar HPA The most intense band characteristic of this type of Keggin lacunar HPA is 974 cm- 1, the main bands of PMo 12 0 4 o 3 ' being 251, 603, 902, 970, 990 cm- 1 .
- the most intense band characteristic of this Keggin HPA is 990 cm -1 .
- the mesostructured oxide matrix is based on aluminum and silicon, the molar ratio Si / Al being equal to 0.37. Impregnation of Ni with a total content equal to 2.6% by weight of NiO with respect to the final material.
- the droplets are dried according to the protocol described in the disclosure of the invention above.
- the temperature of the drying oven is set at 350 ° C.
- the HPA is then regenerated by washing the solid with Soxhlet with methanol for 2 hours.
- the solid is finally dried at 80 ° C for 24 hours.
- the nickel promoter is deposited on the solid thus obtained by dry impregnation.
- the pore volume of the solid is filled with an aqueous solution of nickel nitrate at 1.02 mol / l.
- the solution is added dropwise to the solid in a dry impregnation mode.
- the solid is left to cure for 12 hours and is then dried in an oven at a temperature of 120 ° C for 12h.
- the solid is characterized by low angle PRX, nitrogen volumetric, TEM, SEM, FX, and Raman spectroscopy.
- the TEM analysis shows that the final material has an organized mesoporosity characterized by a vermicular structure.
- An SEM image of the spherical elementary particles thus obtained indicates that these particles have a size characterized by a diameter ranging from 50 to 700 nm, the size distribution of these particles being centered around 300 nm.
- the material obtained has a Raman spectrum comprising characteristic bands of the Keggin PWi 2 O 40 3 " type heteropolyanion, and the principal bands of PWi 2 O 40 3" are 216, 518, 990, 1004 cm -1 .
- the HPA is then regenerated by washing the solid with Soxhlet with methanol for 2 hours.
- the solid is finally dried at 80 ° C for 24 hours.
- the solid is characterized by low angle XRD, nitrogen volumetric, TEM, SEM, FX, and Raman spectroscopy.
- the TEM analysis shows that the final material has an organized mesoporosity characterized by a vermicular structure.
- An SEM image of the spherical elementary particles thus obtained indicates that these particles have a size characterized by a diameter ranging from 50 to 700 nm, the size distribution of these particles being centered around 300 nm.
- the material obtained has a Raman spectrum comprising characteristic bands of the Strandberg heteropolyanion H2P2M05O23 4 " .
- the principal bands of H2P2M05O23 4" are located at 370, 395, 893 and 942 cm “1 .
- HPA Strandberg is at 942 cm " '.
- NiO and 0.69% by weight of V 2 Q ⁇ ; relative to the final material in a mesostructured oxide matrix based on aluminum and silicon of molar ratio Si / Al 0.1.
- the HPA is obtained by dissolving in molybdenum water in M0O3 form and phosphorus in H3PO 4 form in the concentrations of 1.88 mol / l and 0.17 mol / l respectively and after complete dissolution of vanadium V 2 0 5 in the concentration of 0.085 mol / 1.
- Raman and NMR phosphorus analysis, performed on the final material shows the presence of HPA substituted Keggin PVMOnO ⁇ ", PV 2 Mo 10 0 B 5 ', 6 PV3M09O40" and PV 4 Mo 8 OO 7 " , as the majority species, 12.0 g of aluminum trichloride hexahydrate are dissolved in 19.7 g of water and 7.20 mg of HCl.
- the droplets are dried according to the protocol described in the disclosure of the invention above.
- the temperature of the drying oven is set at 350 ° C.
- the HPA is then regenerated by washing the solid with Soxhlet with methanol for 2 hours.
- the solid is finally dried at 80 ° C for 24 hours.
- the solid is characterized by low angle XRD, nitrogen volumetric, TEM, SEM, FX, and Raman spectroscopy.
- the TEM analysis shows that the final material has an organized mesoporosity characterized by a vermicular structure.
- An SEM image of the spherical elementary particles thus obtained indicates that these particles have a size characterized by a diameter ranging from 50 to 700 nm, the size distribution of these particles being centered around 300 nm.
- the particles thus obtained are then impregnated with a solution of nickel nitrate of a volume equal to the pore volume of the particles and such that the Ni / Mo ratio is equal to 0.35.
- the solid obtained is dried for 12 hours at 120 ° C.
- the Raman spectrum of the obtained material reveals the presence of a mixture of the 4 Keggin heteropolyanions of formula PVMo u 0 4 o " , PV 2 Moi 0 0 4 o 5" , PV 3M0 9 O40 6 ' and PV 4 Mo 8 0 4 o 7 ⁇ as evidenced by the presence of an intense band at 981 cm "1 accompanied by a shoulder at 967 cm” and subbands to 888 cm -1, 615 cm “, 478 cm” 1 and 256 cm “ 1 .
- the temperature of the drying oven is set at 350 ° C.
- the HPA is then regenerated by washing the solid with Soxhlet with methanol for 2 hours.
- the solid is finally dried at 80 ° C for 24 hours.
- the solid is characterized by low angle XRD, nitrogen volumetry, TEM, FX, and Raman spectroscopy.
- the TEM analysis shows that the final material has an organized mesoporosity characterized by a vermicular structure.
- An SEM image of the spherical elementary particles thus obtained indicates that these particles have a size characterized by a diameter ranging from 50 to 700 nm, the size distribution of these particles being centered around 300 nm.
- the material obtained has a Raman spectrum comprising bands characteristic of Strandberg H 2 P 2 Mo 5 0 2 3 4 ' type heteropolyanion.
- the main bands of H2P2M05O23 4 " are 371, 394, 892 and 941 cm- 1 .
- the most intense band characteristic of this type of Strandberg HPA is 941 cm "1 .
- Example 7 Use of the material A as precursor of a catalyst A3 ⁇ 4 for the hydrodesulphurization of a gasoline cut from model molecules representative of a catalytic cracking gasoline.
- the catalyst obtained after sulphurization of material A is evaluated on a representative model charge of a catalytic cracking gasoline (FCC) containing 10% by weight of 2,3-dimethylbut-2-ene and 0.33% by weight of 3-methylthiophene ( 1000 ppm of sulfur with respect to the load).
- the solvent used is heptane.
- the catalyst obtained after sulphurization of the material A is noted A s .
- the cobalt and molybdenum present in this catalyst A1 are not in the form of HPA.
- the material A and the catalyst Al are previously ex-situ sulphurized in the gas phase at 500 ° C. for 2 h under a stream of H 2 S in H 2 (15% by volume of H 2 S in H 2 ).
- the catalysts A s (compliant) and Al s (non-compliant) are thus obtained respectively.
- the material A is subjected to a shaping step prior to the sulphurization step, said shaping step consisting of pelletizing, crushing and sieving to recover only the samples having a particle size of between 1 and 2 mm .
- the catalyst Al is shaped in a manner analogous to the material A.
- the hydrodesulfurization reaction is carried out in a closed Grignard reactor under a hydrogen pressure of 3.5 MPa at 250 ° C.
- Each of the catalysts A s and A l s are successively placed in said reactor. Samples are taken at different time intervals and are analyzed by gas chromatography to observe the disappearance of the reagents.
- the activity of the catalyst is expressed as the rate constant kHDS of the hydrodesulfurization reaction (HDS), normalized by volume of catalyst in sulphide form, assuming an order 1 with respect to the sulfur compounds.
- the selectivity of the catalyst is expressed in normalized ratio of the rate constants kHDS / kHDO, kHDO being the rate constant for the olefin hydrogenation reaction (HDO), namely in this case for the hydrogenation reaction of the 2, 3-dimethylbut-2-ene, normalized by volume of catalyst in sulphide form, assuming an order 1 with respect to olefins.
- the ratio kHDS / kHDO will be all the higher as the catalyst will be all the more selective.
- the catalyst A s according to the invention is more selective than the conventional catalyst: it limits the hydrogenation of 2,3-dimethylbut-2-ene to 2,3-dimethylbut-2-ane making it possible to obtain a gasoline of better quality (better octane) than that obtained with the conventional catalyst A - It follows that for a low residual sulfur content in gasoline, the octane number will be much less reduced using the catalyst A s according to the invention.
- Example 8 Use of the material B as precursor of a catalyst for the hydrotreatment of a direct distillation gas oil feedstock.
- a reference catalyst (denoted B 1) will be used: a CoMoP / alumina catalyst having the following composition: 21% by weight of MoO 3 , 4.3% by weight of CoO and 4% by weight of P 2 0 5 with respect to solid final. It is marketed by the company Axens. Before in-situ sulphurization, the material B and the catalyst B 1 are subjected to a forming step consisting of pelletizing, crushing and sieving to recover only the samples having a particle size of between 1 and 2 mm.
- the sulfurization charge (2% dimethyl disulphide additive gas oil, Evolution of Arkema) is introduced into the reactor under H 2 when it reaches 150 ° C.
- the temperature is increased with a ramp of 25 ° C / hour up to 220 ° C, then with a ramp of 12 ° C / hour until reaching a plateau of 350 ° C, maintained 12 hours.
- the catalysts Bs (compliant) and B l s (non-compliant) are thus obtained.
- the temperature is lowered to 330 ° C and the test diesel fuel is injected.
- the receptacle containing the effluents is stripped with nitrogen at a rate of 10 lh "1 .
- the diesel fuel used here comes from a heavy Arab crude. It contains 0.89% by weight of sulfur, 100 ppm by weight of nitrogen, 23% by weight of aromatic compounds. Its weighted average temperature (TMP) is equal to 324 ° C and its density is equal to 0.848 g / cm 3 . TMP is defined as the ratio [(T 5 + 2T 5 o + 4T 95 ) / 7] where T x is the temperature at which "x"% weight is distilled. The TMP thus takes into account the temperature at which 5% by weight of the filler is vaporized, the temperature at which 50% by weight of the filler is vaporized and the temperature at which 95% by weight of the filler is vaporized.
- Catalysts Performance B and B s l s are given in Table 2. They are expressed in relative activity, assuming that that of catalyst B l s is equal to 100 and assuming they are of apparent order 1 5 with respect to sulfur. The relationship between activity and conversion to hydrodesulfurization (% HDS) is given by the formula
- HDS is the conversion to HDS hydrodesulfurization and is defined by the following formula:
- Example 9.1 Use of the material C as precursor of a C3 ⁇ 4 catalyst for the hydrogenation of toluene in the presence of aniline.
- Hydrogenation test of toluene in the presence of Aniline (“HTA” test) is intended to evaluate the HYDrogénante activity (HYD) of sulfide catalysts supported in the presence of H 2 S and under hydrogen pressure.
- the isomerization and cracking that characterize the acid function of a hydrocracking catalyst are inhibited by the presence of NH 3 (following the decomposition of the aniline) so that the HTA test allows to appreciate specifically the hydrogenating power of each of the catalysts tested.
- the aniline and / or NH 3 will thus react via an acid-base reaction with the acid sites of the support.
- Each HTA test was performed on a unit with several microreactors in parallel. For each HTA test, the same charge is used for the sulphidation of the catalyst and for the actual catalytic test phase. 4 cm 3 of catalyst mixed with 4 cm 3 of carborundum (SiC, 60 ⁇ ) are loaded into the reactors.
- the load used for this test is as follows:
- Aniline 0.5% by weight (750 ppm N).
- Material C is charged to the reactors in its oxide, non-active form.
- the activation (sulphurisation) is carried out in the unit with this same charge. It is the H 2 S which, formed following the decomposition of the DMDS, sulphides the oxide phase.
- the amount of aniline present in the feed was chosen to obtain, after decomposition, about 750 ppm of NH 3 .
- the catalyst C is obtained.
- the material C Prior to loading, the material C is subjected to a shaping step consisting of pelletizing, crushing and sieving to recover only the samples having a particle size of between 1. and 2 mm.
- a commercial catalyst noted Cl of NiW formulation (27% by weight in WO 3 ) prepared on a silica alumina type support and comprising 30% by weight of silica in the support is shaped and sulphurated according to the same protocol as those respectively carried out to obtain the catalyst C $ .
- the catalyst C s (in accordance with the invention) has a relative activity equal to 105 relative to the commercial catalyst Cl s , which demonstrates that the catalyst according to the invention has a hydrogenating activity per W atom much higher than the commercial catalyst which has 14% more W atoms than the catalyst of the invention.
- Catalyst C s makes it possible to generate the same hydrogenating activity than a commercial catalyst which is loaded with 14% of atoms of additional W relative to catalyst C s of the invention.
- EXAMPLE 9.2 Gentle Hydrocracking Evaluation of DSV Catalysts C (Invention) and Cl (Non-Conforming)
- the feed used is a vacuum distillate type feedstock (DSV), the main characteristics of which are given in the table below.
- This feed is additive of DMDS and aniline to present 2% by weight of sulfur and 900 ppmN.
- the catalytic results are summarized in Table 3.
- the crude conversion corresponds to the conversion of the hydrocarbon fraction having a boiling point greater than 370 ° C. present in the initial DSV feedstock to hydrocarbons having a boiling point below 370 ° C. ° C and present in the effluent.
- the gross conversion is determined to be equal to the weight fraction of hydrocarbons having a boiling point below 370 ° C and present in the effluent.
- the catalytic results are summarized in Table 3 below.
- the catalyst C ' according to the invention makes it possible to maintain the crude conversion at a level as high as the commercial catalyst C1s while it contains 14% fewer tungsten atoms.
- the catalyst C ' is therefore as active as the commercial catalyst Cl' and has a hydrodesulphurizing activity as high as that of the commercial catalyst Cl ' s .
- Table 3 Catalytic performances obtained for catalysts C ' s and Cl' s in mild hydrocracking.
- Example 10 Use of the material D as precursor of a catalyst D. for the hydroconversion of heavy hydrocarbon cuts. Evaluation of the Bubble Bed Catalytic Performance on the C7 DAO Filler
- the hydrocarbon feedstock tested is a deasphalted oil (DAO), the characteristics of which are shown in Table 4.
- DAO deasphalted oil
- the tests are carried out in a pilot unit equipped with a bubbling bed reactor.
- the catalyst is kept boiling permanently throughout the test.
- the material D is subjected to a shaping step consisting of pelletizing, crushing and sieving to recover only the samples having a particle size of between 1 and 2 mm.
- the material D was sulphurized: 1 liter of material D was loaded into the reactor and then a distillation gas with added dimethyl disulphide was fed into the reactor while the temperature was gradually raised to 343 ° C. vs. The catalyst D s is thus obtained.
- the charge (debloated oil) is then injected and the temperature adjusted to 430 ° C. to 1 10 bars of total pressure.
- the hourly volume velocity is set at 1.2 l / l / l / hour.
- the hydrogen flow corresponds to a ratio of 800 1/1 of charge.
- the operating conditions are of the isothermal type, which makes it possible to follow the deactivation of the catalyst D s over time.
- the time is here expressed in barrels of filler / pound of catalyst (bbl / lb) which represents the amount of cumulative charge passed on the catalyst relative to the catalyst mass.
- the catalytic performances are expressed by:
- Conradson HDCCR 100 x (CCR cha r ge - CCR effluent) / CCR load
- Example 1 1 Use of the material E as precursor of a catalyst E. for the hydrotreatment in two stages of heavy hydrocarbon cuts. Evaluation of fixed bed catalvtic performance on an atmospheric residue charge.
- the test implemented in this example illustrates a hydrotreatment process comprising a hydrodemetallation step (HDM) followed by a hydrodesulfurization step (HDS), each of said steps being carried out in a fixed bed tubular reactor, arranged in series with respect to one another.
- the catalytic evaluation of the catalyst E s obtained after sulfurization of the material E, was carried out in this configuration: it is placed downstream of a conventional HDM catalyst of NiMoP / alumina composition (9% by weight MoO 3 , 1, 85% wt NiO, 1.78% wt P 2 O 5 , multimodal delta alumina).
- the charge consists of an atmospheric residue (RA) of Middle East origin (Arabian Light). This residue is characterized by a high viscosity (45 mm 2 / s), high conradson carbon content (10.2% by weight) and C7 asphaltenes (3.2% by weight) and a high amount of nickel (10, 6 ppm by weight), vanadium (41 ppm by weight) and sulfur (3.38% by weight). The full characteristics of the load are reported in Table 6.
- Table 6 characteristics of the atmospheric residue to be hydrotreated.
- Carbon conradson (CCR) 10.2% wt
- the first reactor is charged with 3 ml of the conventional HDM catalyst and the second reactor is charged with 3 ml of the material E according to the invention (acting as HDS catalyst after sulfurization).
- the solid i.e., the HDM catalyst in the first reactor and the material E in the second reactor
- the solid is diluted with 200 micron silicon carbide.
- the material E having been prepared in the form of spherical elementary particles with a diameter ranging from 50 to 700 nm, centered around 300 nm, a preliminary shaping step was carried out before loading into the reactor.
- This shaping step consists of pelletizing, crushing and sieving to recover only the samples of particle size between 1 and 2 mm.
- a Packed Filling Density (DRT, catalyst mass for a given volume, after tamping) was then measured and the second reactor was loaded with 3 ml of material E thus shaped.
- the flow of fluids (petroleum residues + hydrogen recycling) is downward in each of the reactors.
- This type of unit is representative of the operation of the reactors of the HYVAHL ® unit for the hydrotreatment of fixed bed residues.
- the HDM catalyst makes it possible to significantly reduce the asphaltene content upstream of the catalyst E s according to the invention.
- the unit After a step of sulfurization by circulation in each of the reactors of a gas oil fraction supplemented with DMDS at a final temperature of 350 ° C., the unit is operated with the atmospheric residue described above under the operating conditions of Table 7.
- the atmospheric residue is injected into the first reactor and then heated to the test temperature. After a stabilization period of 300 hours, the performances in hydrodesulfurization (HDS ratio), in hydrodemetallation (HDM rate), in the removal of conradson carbon (HDCCR rate), in the elimination of C7 asphalenes (rate of HDAsC7) and hydrodenitrogenation (HDN) are identified and presented in Table 8.
- the HDS ratio is defined as follows:
- HDS (% wt) ((% wt S) load - (wt% S) emuent ) / (wt% S) load x 100.
- the HDM rate is defined as follows:
- HDM (% wt) ((ppm wt Ni + V) feed - (ppm wt Ni + V) effluent ) / (ppm wt Ni + V) feed x ' 100.
- a rate HDCCR (HDCCR (wt%) ((wt% CCR) load - (wt% CC) efiiuem) / (wt% CCR) rgc cha * 100) for the removal of Conradson carbon
- Example 12 Use of the material F as precursor of a catalyst F s for hydrotreating a feedstock from a renewable source. Evaluation of the catalytic performances on a rapeseed oil.
- the rapeseed oil feed contains triglycerides whose hydrocarbon chains contain from 14 to 24 carbon atoms and have only an even number of carbon.
- the nomenclature of the triglycerides is in the form a: b, a corresponding to the number of carbon atoms of each of the hydrocarbon chains of triglycerides and b corresponding to the number of carbon-carbon double bonds present on each of said hydrocarbon chains.
- Table 9 Characteristics of rapeseed oil feedstock.
- the material F according to the invention is previously sulphurized in situ, at a temperature of 350 ° C. using a direct distillation diesel feed additive supplemented with 2% by weight of dimethyl disulphide (DMDS).
- DMDS dimethyl disulphide
- Table 10 Operating conditions and catalytic performances in hydrotreatment of a rapeseed oil in the presence of the catalyst Fs.
- the 150 ° C + cut produced (that is to say having a boiling point greater than or equal to 150 ° C.) consists for the most part of linear paraffins (nCi 4 to nC 2 4). These paraffins have an excellent cetane number (> 70) and are fully compatible with diesel fuel of fossil origin.
- the catalyst F s according to the invention makes it possible to produce a diesel base (boiling point greater than 250 ° C.) of very high quality that can be incorporated as a mixture with petroleum diesel, as well as the production of a kerosene base ( boiling point of between 150 and 250 ° C) which can be incorporated as a mixture with petroleum kerosene.
- Hydrotreated products (kerosene and diesel) represent 85.4% by weight of the products formed. The yields of products formed were calculated from gas chromatographic analysis.
Abstract
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FR2843050B1 (en) * | 2002-08-01 | 2005-04-15 | Inst Francais Du Petrole | METAL CATALYST OF GROUP VI AND GROUP VIII AT LEAST IN PART IN THE FORM OF HETEROPOLYANIONS IN THE OXIDE PRECURSOR |
FR2867988B1 (en) | 2004-03-23 | 2007-06-22 | Inst Francais Du Petrole | DOPE SUPPORTED CATALYST OF SPHERICAL FORM AND METHOD FOR HYDROPROCESSING AND HYDROCONVERSION OF PETROLEUM FRACTIONS CONTAINING METALS |
FR2886636B1 (en) * | 2005-06-02 | 2007-08-03 | Inst Francais Du Petrole | INORGANIC MATERIAL HAVING METALLIC NANOPARTICLES TRAPPED IN A MESOSTRUCTURED MATRIX |
FR2903979B1 (en) * | 2006-07-24 | 2009-02-20 | Inst Francais Du Petrole | PROCESS FOR PREPARING AT LEAST ONE SALT OF COBALT AND / OR NICKEL OF AT LEAST ONE ANDERSON HETEROPOLYANION COMBINING MOLYBDENE AND COBALT OR NICKEL IN ITS STRUCTURE |
FR2909012B1 (en) * | 2006-11-23 | 2009-05-08 | Inst Francais Du Petrole | CATALYST BASED ON HIERARCHISED POROSITY MATERIAL COMPRISING SILICON AND METHOD FOR HYDROCRACKING / HYDROCONVERSION AND HYDROPROCESSING HYDROCARBON LOADS. |
FR2929264B1 (en) * | 2008-03-31 | 2010-03-19 | Inst Francais Du Petrole | INORGANIC MATERIAL FORM OF SPHERICAL PARTICLES OF SPECIFIC SIZE AND HAVING METALLIC NANOPARTICLES TRAPPED IN A MESOSTRUCTURED MATRIX |
FR2931705B1 (en) * | 2008-05-28 | 2010-09-03 | Inst Francais Du Petrole | CATALYST BASED ON AMORPHOUS MATERIAL COMPRISING HIERARCHISED AND ORGANIZED POROSITY SILICON AND IMPROVED PROCESS FOR TREATING HYDROCARBON LOADS |
FR2935139B1 (en) | 2008-08-19 | 2011-06-10 | Inst Francais Du Petrole | KEGGIN LACUNAR TYPE HETEROPOLYANION BASED ON TUNGSTEN FOR HYDROCRACKING |
FR2969647B1 (en) * | 2010-12-22 | 2012-12-21 | IFP Energies Nouvelles | PROCESS FOR HYDROCRACKING HYDROCARBON CUTTINGS USING CATALYST BASED ON HETEROPOLYANIONS TRAPPED IN OXIDE MESOSTRUCTURE SUPPORT |
US9340733B2 (en) * | 2010-12-22 | 2016-05-17 | Centre National De La Recherche Scientifique | Process for Hydrodesulphuration of gasoil cuts using a catalyst based on heteropolyanions trapped in a mesostructured silica support |
FR2969646B1 (en) * | 2010-12-22 | 2012-12-28 | IFP Energies Nouvelles | METHOD OF HYDRODESULFURIZING ESSENTIAL CUTS USING A CATALYST BASED ON HETEROPOLYANIONS TRAPPED IN A SILICIC MESOSTRUCTURE MEDIUM |
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2010
- 2010-12-22 FR FR1005030A patent/FR2969509B1/en not_active Expired - Fee Related
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2011
- 2011-12-15 WO PCT/FR2011/000654 patent/WO2012085355A1/en active Application Filing
- 2011-12-15 JP JP2013545453A patent/JP5860900B2/en not_active Expired - Fee Related
- 2011-12-15 CN CN201180068240.XA patent/CN103501894B/en not_active Expired - Fee Related
- 2011-12-15 EP EP11808894.7A patent/EP2654946A1/en not_active Withdrawn
- 2011-12-15 US US13/995,508 patent/US20140005031A1/en not_active Abandoned
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2013
- 2013-06-04 ZA ZA2013/04071A patent/ZA201304071B/en unknown
Non-Patent Citations (2)
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Also Published As
Publication number | Publication date |
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JP5860900B2 (en) | 2016-02-16 |
US20140005031A1 (en) | 2014-01-02 |
FR2969509B1 (en) | 2012-12-28 |
CN103501894B (en) | 2016-08-10 |
FR2969509A1 (en) | 2012-06-29 |
ZA201304071B (en) | 2014-02-26 |
WO2012085355A1 (en) | 2012-06-28 |
CN103501894A (en) | 2014-01-08 |
JP2014510615A (en) | 2014-05-01 |
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