EP2650221A1 - Production method for packaging container and packaging container - Google Patents
Production method for packaging container and packaging container Download PDFInfo
- Publication number
- EP2650221A1 EP2650221A1 EP11846717.4A EP11846717A EP2650221A1 EP 2650221 A1 EP2650221 A1 EP 2650221A1 EP 11846717 A EP11846717 A EP 11846717A EP 2650221 A1 EP2650221 A1 EP 2650221A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- packaging
- container
- top wall
- bottom wall
- wall
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/10—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
- B65B9/20—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles
- B65B9/2056—Machines for packages of special type or form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/40—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper specially constructed to contain liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D3/00—Rigid or semi-rigid containers having bodies or peripheral walls of curved or partially-curved cross-section made by winding or bending paper without folding along defined lines
- B65D3/02—Rigid or semi-rigid containers having bodies or peripheral walls of curved or partially-curved cross-section made by winding or bending paper without folding along defined lines characterised by shape
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/24—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for shaping or reshaping completed packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/02—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding or erecting a single blank to form a tubular body with or without subsequent folding operations, or the addition of separate elements, to close the ends of the body
- B65D5/029—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding or erecting a single blank to form a tubular body with or without subsequent folding operations, or the addition of separate elements, to close the ends of the body the tubular body presenting a special shape
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/02—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding or erecting a single blank to form a tubular body with or without subsequent folding operations, or the addition of separate elements, to close the ends of the body
- B65D5/06—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding or erecting a single blank to form a tubular body with or without subsequent folding operations, or the addition of separate elements, to close the ends of the body with end-closing or contents-supporting elements formed by folding inwardly a wall extending from, and continuously around, an end of the tubular body
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/02—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding or erecting a single blank to form a tubular body with or without subsequent folding operations, or the addition of separate elements, to close the ends of the body
- B65D5/06—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding or erecting a single blank to form a tubular body with or without subsequent folding operations, or the addition of separate elements, to close the ends of the body with end-closing or contents-supporting elements formed by folding inwardly a wall extending from, and continuously around, an end of the tubular body
- B65D5/064—Rectangular containers having a body with gusset-flaps folded outwardly or adhered to the side or the top of the container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/42—Details of containers or of foldable or erectable container blanks
- B65D5/72—Contents-dispensing means
- B65D5/74—Spouts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/42—Details of containers or of foldable or erectable container blanks
- B65D5/72—Contents-dispensing means
- B65D5/74—Spouts
- B65D5/746—Spouts formed separately from the container
Definitions
- the present invention is related about a method of manufacturing a packaging container filled up with liquid products of cow's milk, juice, alcoholic beverage, mineral water, green tea, etc., and its packaging container.
- the package laminating material made of paper having rich flexibility has been used to package liquid products of liquid food over many years.
- the packaging container 20 as shown in Fig. 10 for cow's milk, juices, sake, white distilled liquor, mineral water, and other beverages for example, web-like package laminated material of fiber base materials (for example, paper etc.) / plastic laminate having crease lines is formed into a tube shape by the longitudinal seal of the longitudinal direction, is filled up with content into the tube shaped packaging material, and is transversally sealed to the transverse direction of the tube shaped packaging material, and is formed into the cushion or pillow shaped packaging body (primary shape container).
- the pillow shaped packaging body is cut individually for every one container in the transversal seal portion, and is folded up to mountain folds and valley folds along creasing lines, and the brick shaped container 20 having panels 21 a and 21 b which form the side walls, a longitudinal sealed portion 22, transverse seal portion 23 of fins, a panel 24 which forms a top wall, and flaps 25 (pieces folded at forming the top wall and the bottom portion) sealed onto the side walls as shown in Fig. 10 is formed.
- a gable-top shaped (gable roof like) paper packaging container is obtained by cutting the paper packaging material into the predetermined shape, obtaining blanks sealed to the container lengthwise direction, after bottom sealing of blanks in a filling machine, filling cow's milk, juices, or other beverages from the upper opening, and sealing the upper part.
- the appearance designs of packaging container and products are printed on the surface at the packaging materials.
- the packaging material 27 for one container comprises a seal area 28 for the longitudinal seals, a transversal seal area 29 for the transversal seal to the transverse direction of the tube shaped packaging material, side panels 21 a and 21 b to be formed to container walls, panels 24a, 24b, and 24c to be formed to a top panel of the container, panels 25a, 25b, and 25c to be formed to flaps 25 which is folded up and sealed on the side panel or the bottom, and crease lines 26 formed in the borders between the panels.
- the object of the present invention is providing the manufacturing method of a newly-shaped packaging container and the newly-shaped container, in containers formed by forming a web-like package laminated material having crease lines into a tube shape to seal to the longitudinal direction, by sealing the tube at the interval for one container to cut the tube to the transverse direction, and by folding flaps and fins of the obtained pillow-shaped packaging body onto a top wall, side walls, and a bottom wall.
- Another object of this invention is, in the above-mentioned container having the shape of the new triangular prism, to provide a container which consumers easily pour out and easily hold, and a method of manufacturing the container.
- the another object of this invention is, according to uses of liquid products of soft drinks such as juices and viscous products such as sauce, catsup and etc., to provide the container which can increase the flexibility of the design of a spout and an opening device such as a cap, a straw and etc., and which can increase the flexibility to the design and printing of the container appearance, and the method of manufacturing the container.
- liquid products of soft drinks such as juices and viscous products such as sauce, catsup and etc.
- the packaging container of the present invention is obtained by tube forming by longitudinal sealing of the web-like packaging material, filling of liquid products into the tube shaped packaging material, transversal sealing to the transverse direction of the tube shaped packaging material, forming of pillowy packaging bodies, individual cutting of the pillowy packaging bodies, folding up along the crease lines to form a top wall, side walls and a bottom wall, and attaching fins and flaps which are formed to the above-mentioned walls to form to a final shape, characterized by that the top wall and the bottom wall are substantially horizontal when the packaging container stands straight, the top wall and the bottom wall have a triangular shape, a section of a transverse direction of a main body of the packaging container formed in the three ridgelines which connect three corner points of the top wall and three corner points of the bottom wall has triangular shape.
- an opening for a straw, a pouring plug, and an opening device is provided with on a corner portion of the top wall.
- the method of manufacturing a packaging container according to this invention which comprise forming web-like packaging material having crease lines to tube shape by longitudinal sealing, filling up with a liquid product in the tube shaped packaging material, transversal sealing the tube shaped packaging material to the transverse direction to form pillow shaped packaging bodies, cutting the packaging bodies individually, folding up the packaging body along the crease lines to form a top wall, side walls and a bottom wall, and attaching the obtained fins and flaps to the above-mentioned walls to form a final shape, characterized that the top wall and the bottom wall are substantially horizontal when the packaging container stands straight, the top wall and the bottom wall have a triangular shape, a section of a transverse direction of a main body of the packaging container formed in three ridgelines which connect three corner points of the top wall and three corner points of the bottom wall is triangular.
- the liquid product in the filling, is filled up by volume equivalent to a constant volume of the final shaped packaging container into the packaging material while a cross-sectional area in the tube shaped packaging material is reduced, in the transversal seal, the constant volume is kept at the sealing, and in the final shaped forming, the container wall of the packaging body is deformed inside and the constant volume is kept.
- the packaging container of the present invention the new shaped container obtained from the pillowy packaging body can be provided.
- the consumers can begin easy pouring from the corner portion with the corner portion from the horizontal triangle-like top wall.
- the comparatively large-sized spout, the opening device, and the wide-mouthed extraction device (spout) can be attached to the corner portion, and the consumers can pour it easily.
- the novel container design can be provided and it can be a customer attractive container for the consumers in the display rack of the retail store.
- the container can provide the container which is easily taken and grasped by the consumers, even if a baby and a child with small hands are the consumers.
- the paper packaging container is arranged in series in low and deep display rack in the retail store and the consumers cannot hand it out easily at their shopping, they can take it by holding the both side walls.
- opening methods and pouring methods differ from each other.
- the spouts and the opening devices such as caps and straws, and etc. can be designed freely
- the container shape itself is new, and the container appearance can be designed more freely and can be printed.
- the newly angular packaging container can be formed effectively with no damage.
- the example of the package filling machine shown in Fig. 12 explains this mode.
- the web-like package laminated material 1 having crease lines is fed in the package filling machine with the shape of a reel.
- the package laminated material 1 comprises a flexible laminate in which a paper substrate and polyethylene resin films laminated on both sides of the paper substrate, conducting layers, such as aluminum foil, are formed between the paper substrate and the film, and printing for the exterior is beforehand performed to the portion corresponding on the surface of the packaging container.
- the transportation means the fed package laminated material 1 is conveyed continuously, and is used for package filling.
- the package laminated material 1 is fed to a strip applicator 3, and a strip is applied along one edge of the package laminated material 1 by the strip applicator.
- the package laminated material 1 is fed to a sterilization bath 4, and is sterilized with sterilization liquid, such as hydrogen peroxide, in the sterilization bath 4.
- the package laminated material 1 is fed to an aseptic chamber 16, after feeding to an air knife for drying with the air knife.
- the package laminated material 1 is gradually deformed by forming rings 6, and is formed into tube shape.
- Both edge sections of the tube shaped package laminated material are pressed and longitudinal sealed with the strip with a longitudinal seal apparatus 8.
- Fluid food product supplied via a filling pipe 7 is filled into the tube shaped package laminated material 1.
- the tube shaped package laminated material is guided with rollers, and it is transversally sealed in the transverse direction with the transversal seal apparatus 10, and the transversally sealed package laminated material is cut with the knife and the like, and the pillowy packaging body 13 is formed.
- the pillowy packaging body 13 is formed with a final shape folding apparatus 15 to the final shape, and the packaging container 14 with the fluid food product is obtained.
- the 1st example of the packaging container according to this invention is shown in the perspective outline view of Fig. 1 , in the top view of Fig. 2 , in the front view of Fig. 3 , in the development view of Fig. 4 , in the bottom view of Fig. 5 , and in the side view of Fig. 6 .
- the packaging container 30 of the 1st example is the packaging container obtained by forming to the final shape which has the top wall 31, the side walls 32b and 32c, and the bottom wall 33 which are formed by folding along the crease lines, and, in the packaging container, the fins 34 and the flaps 35 formed in process of the folding are attached to the above-mentioned side wall 32b.
- the top wall 31 and the bottom wall 33 are substantially horizontal when the packaging container 30 stands straight. Since the bottom wall 33 is horizontal, the packaging container can be stood stably.
- the top wall 31 and the bottom wall 33 have triangular shapes.
- the section of the transverse direction of the main body of the packaging container formed in the three ridgelines which connect the three corner points of the top wall 31 and the three corner points of the bottom wall 33 is triangular, and is like triangular prism.
- the horizontal top wall 31 has the corner portion (31 a) to the front side wall.
- the corner portion enables the consumers to pour out easily them without any liquid drips.
- the packaging container has the longitudinal seal 37 on the side of the rear side wall 32c.
- the top fin 34 of the transversal seal portion is folded to the backside (rear wall side), and the two folded pieces 35 (flaps) are folded and attached on the wall surface of the side-wall panel 32b, as illustrated.
- the lower fin 34 is folded to the backside (rear wall side), and as shown in the bottom view of Fig. 5 , the two folded pieces 35 (flaps) are folded and attached on the wall surface of the side-wall panel 32b.
- an easily openable portion for the spout or the straw (not shown) is formed on the top wall 31.
- the web-like packaging material with the crease lines is formed with the packaging material for the one container as shown in Fig. 4 continuously, like a web.
- the packaging material comprises seal areas 37 for the longitudinal seals which are provided in the edges of the packaging material in the longitudinal direction of the web-like packaging material, transversal seal areas 34 and 34 for the transversal seal which are provided up and down adjoining portions in the transverse direction of the tube shape packaging material, side-wall panels 32b, 32b, 32c, and 32c for forming the container walls, panels 31, 31, and 31 for forming the top wall of the container, panels 33, 33, and 33 for forming the container bottom wall, 12 triangle-like panels 35 for forming the flaps ( folded pieces ) which is folded up and sealed on the side wall, and crease lines formed in the borders between the panels.
- the crease lines of the top wall panel 31, the side-wall panels 32b and 32b, and the panels 35, 35, 35, and 35 of the top flap concentrate on the projecting point (31 a) of the top wall so that the top wall 31 may become triangular.
- the crease lines of the bottom wall panel 33, the side-wall panels 32b and 32b, and the panels 35, 35, 35, and 35 of the flaps concentrate on the projecting point (33a) of the bottom wall so that the bottom wall 33 may become a triangular shape.
- the panels 35, 35, and 35 which form the top flap are triangular, respectively, and the combined three panels occupy a block surrounded with the adjoining side-wall panel 32b, the top wall panels 31 and 31, and the fin (transversal seal portion) 34.
- the panels 35, 35, and 35 which form the lower flap are triangular, respectively, and the combined three panels occupy a block surrounded with the adjoining side-wall panel 32b, the bottom wall panels 33 and 33, and the fin (transversal seal portion) 34.
- Fig. 7 shows the example of the container which attached a screw cap 38.
- the packaging container 30 has, in this embodiment, the top wall 31, the side walls 32b, 32b, and 32c, and the bottom wall 33 folded up and formed along the crease lines, in the fin 34 and the flap 35 formed in process of the folding, the top flaps 35 are attached to the side walls 32b and 32b, and, the lower flaps are attached to the side walls 32b and 32b.
- the mode that the cap 38 is attached to the corner portion of the top wall 31 is shown in Fig. 7 .
- FIG. 7 shows the front view of Fig.
- the top wall 31 and the bottom wall 33 are substantially horizontal when the packaging container 30 stands straight.
- the section in the transverse direction of the main body of the packaging container formed in the ridgelines which connects the corner points of the triangular top wall 31 and the corner points of the triangular bottom wall 33 is triangular. As shown in the front view of Fig. 7 , it is simple, and it has a new and novel container appearance.
- the corner 31 a of the horizontal top wall 31 enables easy pouring without any liquid drips.
- the container of the 3rd example is shown in Fig. 8 (A) of the side view, and Fig. 8 (B) of the front view.
- the flaps 35 are attached to the top wall 31 and the bottom wall 33 (not shown), as shown in Fig. 8 (B).
- the flaps 35 are not attached to the wall surface of the side walls 32b and 32b, and as shown in Fig. 8 (A) , it is simple and can obtain the new novel container with the side without unevenness.
- Fig. 9 showing the step formed from the pillowy packaging body 13 an example of the manufacturing method of the packaging container 30 of the 1 st example is explained concretely.
- the pillowy packaging body 13 obtained by filling with the liquid products into the tube shape package laminated material 1, transversal sealing, and cutting and tentatively folded along the crease lines is prepared.
- the cross-sectional area in the tube shape packaging material is reduced.
- the liquid product is filled in volume equivalent to the constant volume of the final shaped packaging container in the packaging material.
- the sectional shape of the tube includes the shape of an ellipse, the shape of a gourd, the approximately lozenge, and the like.
- the above-mentioned constant volume is maintained and the transversal seal is sealed.
- the side walls by the side of the side wall 32b are pressed inside so that both ends of the upper and lower transversal seal portions (fins) 34 may be projected to the side-wall 32b side.
- the upper and lower transversal seal portions (fins) 34 are folded to the rear side-wall 32c position, the two upper folded pieces 35 (flaps) are formed, and attached on the wall surface of the side-wall panel 32b, and the two lower folded pieces 35 (flaps) are formed, and attached on the wall surface of the side-wall panel 32b.
- the container wall of the packaging body is deformed inside and the constant volume is maintained. For example, the surface of the side-wall 32c and/or 32b with the wide container wall area is pressed as shown in Fig. 9 (b) , and the hollow is formed and held. Since the packaging material has flexibility, the packaging container can be formed effectively without any damage and the defect..
- the present invention is not limited to the embodiment, and it is possible to make it deform variously based on the object of the present invention, and it does not eliminate them from the scope of the present invention.
- This invention is applicable to manufacturing of package filling of the liquid food.
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- Containers And Plastic Fillers For Packaging (AREA)
Abstract
Description
- The present invention is related about a method of manufacturing a packaging container filled up with liquid products of cow's milk, juice, alcoholic beverage, mineral water, green tea, etc., and its packaging container.
- The package laminating material made of paper having rich flexibility has been used to package liquid products of liquid food over many years. In the
packaging container 20 as shown inFig. 10 for cow's milk, juices, sake, white distilled liquor, mineral water, and other beverages, for example, web-like package laminated material of fiber base materials (for example, paper etc.) / plastic laminate having crease lines is formed into a tube shape by the longitudinal seal of the longitudinal direction, is filled up with content into the tube shaped packaging material, and is transversally sealed to the transverse direction of the tube shaped packaging material, and is formed into the cushion or pillow shaped packaging body (primary shape container). - The pillow shaped packaging body is cut individually for every one container in the transversal seal portion, and is folded up to mountain folds and valley folds along creasing lines, and the brick
shaped container 20 havingpanels portion 22,transverse seal portion 23 of fins, apanel 24 which forms a top wall, and flaps 25 (pieces folded at forming the top wall and the bottom portion) sealed onto the side walls as shown inFig. 10 is formed. - A gable-top shaped (gable roof like) paper packaging container is obtained by cutting the paper packaging material into the predetermined shape, obtaining blanks sealed to the container lengthwise direction, after bottom sealing of blanks in a filling machine, filling cow's milk, juices, or other beverages from the upper opening, and sealing the upper part. The appearance designs of packaging container and products are printed on the surface at the packaging materials.
- The crease lines for the one container are repeatedly given to the web-like packaging material continuously.
Fig. 11 showing the partial packaging material for one container is referred to. In the web-like packaging material with the crease lines, thepackaging material 27 for one container comprises aseal area 28 for the longitudinal seals, atransversal seal area 29 for the transversal seal to the transverse direction of the tube shaped packaging material,side panels panels panels crease lines 26 formed in the borders between the panels. - There are a pentagonal pillar shaped container, a hexagon pillar shaped container, a shed roof shaped container, an octagonal pillar shaped container besides the above-mentioned brick shaped container and the gable top container. (See patent documents)
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- Patent documents 1:
JP,11-91792 - Patent documents 2:
JP,11-236027 - Patent documents 3:
JP,4-53602 - Patent documents 4:
WO 2002/010020 - Patent documents 5:
JP,7-187181 - The object of the present invention is providing the manufacturing method of a newly-shaped packaging container and the newly-shaped container, in containers formed by forming a web-like package laminated material having crease lines into a tube shape to seal to the longitudinal direction, by sealing the tube at the interval for one container to cut the tube to the transverse direction, and by folding flaps and fins of the obtained pillow-shaped packaging body onto a top wall, side walls, and a bottom wall.
- Another object of this invention is, in the above-mentioned container having the shape of the new triangular prism, to provide a container which consumers easily pour out and easily hold, and a method of manufacturing the container.
- The another object of this invention is, according to uses of liquid products of soft drinks such as juices and viscous products such as sauce, catsup and etc., to provide the container which can increase the flexibility of the design of a spout and an opening device such as a cap, a straw and etc., and which can increase the flexibility to the design and printing of the container appearance, and the method of manufacturing the container.
- The packaging container of the present invention is obtained by tube forming by longitudinal sealing of the web-like packaging material, filling of liquid products into the tube shaped packaging material, transversal sealing to the transverse direction of the tube shaped packaging material, forming of pillowy packaging bodies, individual cutting of the pillowy packaging bodies, folding up along the crease lines to form a top wall, side walls and a bottom wall, and attaching fins and flaps which are formed to the above-mentioned walls to form to a final shape, characterized by that the top wall and the bottom wall are substantially horizontal when the packaging container stands straight, the top wall and the bottom wall have a triangular shape, a section of a transverse direction of a main body of the packaging container formed in the three ridgelines which connect three corner points of the top wall and three corner points of the bottom wall has triangular shape.
- In the preferable embodiment of this invention, an opening for a straw, a pouring plug, and an opening device is provided with on a corner portion of the top wall.
- The method of manufacturing a packaging container according to this invention which comprise forming web-like packaging material having crease lines to tube shape by longitudinal sealing, filling up with a liquid product in the tube shaped packaging material, transversal sealing the tube shaped packaging material to the transverse direction to form pillow shaped packaging bodies, cutting the packaging bodies individually, folding up the packaging body along the crease lines to form a top wall, side walls and a bottom wall, and attaching the obtained fins and flaps to the above-mentioned walls to form a final shape, characterized that the top wall and the bottom wall are substantially horizontal when the packaging container stands straight, the top wall and the bottom wall have a triangular shape, a section of a transverse direction of a main body of the packaging container formed in three ridgelines which connect three corner points of the top wall and three corner points of the bottom wall is triangular.
In the feature of the manufacturing method of this invention, in the filling, the liquid product is filled up by volume equivalent to a constant volume of the final shaped packaging container into the packaging material while a cross-sectional area in the tube shaped packaging material is reduced, in the transversal seal, the constant volume is kept at the sealing, and in the final shaped forming, the container wall of the packaging body is deformed inside and the constant volume is kept. - According to the present invention of the above-mentioned structure, the following effect functions are shown and the advantageous effect is acquired.
With the packaging container of the present invention, the new shaped container obtained from the pillowy packaging body can be provided. - With the paper packaging container of this invention, the consumers can begin easy pouring from the corner portion with the corner portion from the horizontal triangle-like top wall.
The comparatively large-sized spout, the opening device, and the wide-mouthed extraction device (spout) can be attached to the corner portion, and the consumers can pour it easily. - With the paper packaging container of this invention, the novel container design can be provided and it can be a customer attractive container for the consumers in the display rack of the retail store.
- Since the sectional shape of the package body is triangular, the container can provide the container which is easily taken and grasped by the consumers, even if a baby and a child with small hands are the consumers.
Although the paper packaging container is arranged in series in low and deep display rack in the retail store and the consumers cannot hand it out easily at their shopping, they can take it by holding the both side walls. - According to liquid products of soft drinks such as the juice, viscous products such as sauce, catsup, and etc., opening methods and pouring methods differ from each other. According to uses, the spouts and the opening devices such as caps and straws, and etc. can be designed freely
The container shape itself is new, and the container appearance can be designed more freely and can be printed.
In the feature of this manufacturing method, in the filling and the transversal sealing, since the cross-sectional area in the inner tube is reduced, and the packaging body is deformed for forming, the newly angular packaging container can be formed effectively with no damage. -
- Fig. 1.
- Perspective outline view showing the 1 st example of the packaging container according to this invention.
- Fig. 2.
- Top view of the container of the 1st example.
- Fig. 3.
- Front view of the container of the 1st example.
- Fig. 4.
- Development view of one container of the 1 st example.
- Fig. 5.
- Bottom view of the container of the 1 st example.
- Fig. 6.
- Side view of the container of the 1 st example.
- Fig. 7.
- Front view of the container of the 2nd example.
- Fig. 8.
- Side view and front view of the container of the 3rd example.
- Fig. 9.
- Perspective view showing steps formed to the container of the 1st example from the pillowy packaging body.
- Fig. 10.
- Perspective view of the brick-like packaging container.
- Fig. 11.
- Development top view of the brick-like packaging container.
- Fig. 12.
- Schematic diagram of the package filling machine which can be used for the manufacturing method of the packaging container according to this invention.
-
- 1
- packaging material
- 30
- packaging container
- 31
- top wall
- 32
- side wall
- 33
- bottom wall
- 34
- fin
- 35
- flap
- Preferred embodiments of the present invention will hereinafter be described in detail with reference to the attached drawings.
The example of the package filling machine shown inFig. 12 explains this mode. In this example of the machine, the web-like package laminatedmaterial 1 having crease lines is fed in the package filling machine with the shape of a reel. The package laminatedmaterial 1 comprises a flexible laminate in which a paper substrate and polyethylene resin films laminated on both sides of the paper substrate, conducting layers, such as aluminum foil, are formed between the paper substrate and the film, and printing for the exterior is beforehand performed to the portion corresponding on the surface of the packaging container.
By the transportation means, the fed package laminatedmaterial 1 is conveyed continuously, and is used for package filling.
The package laminatedmaterial 1 is fed to astrip applicator 3, and a strip is applied along one edge of the package laminatedmaterial 1 by the strip applicator.
The package laminatedmaterial 1 is fed to a sterilization bath 4, and is sterilized with sterilization liquid, such as hydrogen peroxide, in the sterilization bath 4. The package laminatedmaterial 1 is fed to anaseptic chamber 16, after feeding to an air knife for drying with the air knife. The package laminatedmaterial 1 is gradually deformed by formingrings 6, and is formed into tube shape. - Both edge sections of the tube shaped package laminated material are pressed and longitudinal sealed with the strip with a
longitudinal seal apparatus 8. Fluid food product supplied via a fillingpipe 7 is filled into the tube shaped package laminatedmaterial 1. - The tube shaped package laminated material is guided with rollers, and it is transversally sealed in the transverse direction with the
transversal seal apparatus 10, and the transversally sealed package laminated material is cut with the knife and the like, and thepillowy packaging body 13 is formed. - The
pillowy packaging body 13 is formed with a finalshape folding apparatus 15 to the final shape, and thepackaging container 14 with the fluid food product is obtained. - The 1st example of the packaging container according to this invention is shown in the perspective outline view of
Fig. 1 , in the top view ofFig. 2 , in the front view ofFig. 3 , in the development view ofFig. 4 , in the bottom view ofFig. 5 , and in the side view ofFig. 6 .
Thepackaging container 30 of the 1st example is the packaging container obtained by forming to the final shape which has thetop wall 31, theside walls bottom wall 33 which are formed by folding along the crease lines, and, in the packaging container, thefins 34 and theflaps 35 formed in process of the folding are attached to the above-mentionedside wall 32b. - As shown in the front view of
Fig. 3 , and the side view ofFig. 6 , thetop wall 31 and thebottom wall 33 are substantially horizontal when thepackaging container 30 stands straight. Since thebottom wall 33 is horizontal, the packaging container can be stood stably.
As shown in the perspective outline view ofFig. 1 , the top view ofFig. 2 , and the bottom view ofFig. 5 , thetop wall 31 and thebottom wall 33 have triangular shapes.
As shown in the perspective outline view ofFig. 1 , the section of the transverse direction of the main body of the packaging container formed in the three ridgelines which connect the three corner points of thetop wall 31 and the three corner points of thebottom wall 33 is triangular, and is like triangular prism. Although it is simple, it can be considered as a new and novel container appearance.
As shown in the perspective outline view ofFig. 1 , and the side view ofFig. 6 , the horizontaltop wall 31 has the corner portion (31 a) to the front side wall. When a consumer begins to pour out liquid products from the container, the corner portion enables the consumers to pour out easily them without any liquid drips. - In the embodiment of the 1st example, although the rear view is not illustrated, the packaging container has the
longitudinal seal 37 on the side of therear side wall 32c.
Thetop fin 34 of the transversal seal portion is folded to the backside (rear wall side), and the two folded pieces 35 (flaps) are folded and attached on the wall surface of the side-wall panel 32b, as illustrated.
On the other hand, thelower fin 34 is folded to the backside (rear wall side), and as shown in the bottom view ofFig. 5 , the two folded pieces 35 (flaps) are folded and attached on the wall surface of the side-wall panel 32b.
In this embodiment, an easily openable portion for the spout or the straw (not shown) is formed on thetop wall 31. - The web-like packaging material with the crease lines is formed with the packaging material for the one container as shown in
Fig. 4 continuously, like a web. The packaging material comprisesseal areas 37 for the longitudinal seals which are provided in the edges of the packaging material in the longitudinal direction of the web-like packaging material,transversal seal areas wall panels panels panels like panels 35 for forming the flaps ( folded pieces ) which is folded up and sealed on the side wall, and crease lines formed in the borders between the panels. - In this embodiment, the crease lines of the
top wall panel 31, the side-wall panels panels top wall 31 may become triangular.
The crease lines of thebottom wall panel 33, the side-wall panels panels bottom wall 33 may become a triangular shape. - The
panels wall panel 32b, thetop wall panels
Thepanels wall panel 32b, thebottom wall panels - In the preferable embodiment by this invention, the 2nd example of the packaging container which is provided with the large-sized spout on the top wall is described with reference to
Fig. 7 .
Fig. 7 shows the example of the container which attached ascrew cap 38. Thepackaging container 30 has, in this embodiment, thetop wall 31, theside walls bottom wall 33 folded up and formed along the crease lines, in thefin 34 and theflap 35 formed in process of the folding, the top flaps 35 are attached to theside walls side walls cap 38 is attached to the corner portion of thetop wall 31 is shown inFig. 7 .
As shown in the front view ofFig. 7 , thetop wall 31 and thebottom wall 33 are substantially horizontal when thepackaging container 30 stands straight.
The section in the transverse direction of the main body of the packaging container formed in the ridgelines which connects the corner points of the triangulartop wall 31 and the corner points of thetriangular bottom wall 33 is triangular. As shown in the front view ofFig. 7 , it is simple, and it has a new and novel container appearance.
Thecorner 31 a of the horizontaltop wall 31 enables easy pouring without any liquid drips. - The container of the 3rd example is shown in
Fig. 8 (A) of the side view, andFig. 8 (B) of the front view. In this example, theflaps 35 are attached to thetop wall 31 and the bottom wall 33 (not shown), as shown inFig. 8 (B). Theflaps 35 are not attached to the wall surface of theside walls Fig. 8 (A) , it is simple and can obtain the new novel container with the side without unevenness. - With reference to
Fig. 9 showing the step formed from thepillowy packaging body 13, an example of the manufacturing method of thepackaging container 30 of the 1 st example is explained concretely.
In the forming step (a) shown inFig. 9 , as shown inFig. 12 , thepillowy packaging body 13 obtained by filling with the liquid products into the tube shape package laminatedmaterial 1, transversal sealing, and cutting and tentatively folded along the crease lines is prepared.
In the filling of the preparation step, the cross-sectional area in the tube shape packaging material is reduced. The liquid product is filled in volume equivalent to the constant volume of the final shaped packaging container in the packaging material. Specifically, the sectional shape of the tube includes the shape of an ellipse, the shape of a gourd, the approximately lozenge, and the like.
The above-mentioned constant volume is maintained and the transversal seal is sealed.
In the forming step (b), the side walls by the side of theside wall 32b are pressed inside so that both ends of the upper and lower transversal seal portions (fins) 34 may be projected to the side-wall 32b side.
In the forming step (c), the upper and lower transversal seal portions (fins) 34 are folded to the rear side-wall 32c position, the two upper folded pieces 35 (flaps) are formed, and attached on the wall surface of the side-wall panel 32b, and the two lower folded pieces 35 (flaps) are formed, and attached on the wall surface of the side-wall panel 32b.
In the above-mentioned forming steps, the container wall of the packaging body is deformed inside and the constant volume is maintained. For example, the surface of the side-wall 32c and/or 32b with the wide container wall area is pressed as shown inFig. 9 (b) , and the hollow is formed and held.
Since the packaging material has flexibility, the packaging container can be formed effectively without any damage and the defect.. - The present invention is not limited to the embodiment, and it is possible to make it deform variously based on the object of the present invention, and it does not eliminate them from the scope of the present invention.
- This invention is applicable to manufacturing of package filling of the liquid food.
Claims (3)
- A packaging container which is obtained by tube forming by longitudinal sealing of a web-like packaging material having crease lines, filling into the tube shaped packaging material, transversal sealing to the transverse direction of the tube shaped packaging material, forming of pillowy packaging bodies, individual cutting of the pillowy packaging bodies, folding up along the crease lines to form a top wall, side walls and a bottom wall, and attaching fins and flaps which are formed to the above-mentioned walls to form to a final shape,
characterized by that
the top wall and the bottom wall are substantially horizontal when the packaging container stands straight, the top wall and the bottom wall have a triangular shape, a section of a transverse direction of a main body of the packaging container formed in the three ridgelines which connect three corner points of the top wall and three corner points of the bottom wall has triangular shape. - The packaging container according to claim 1, an opening for an opening device is provided the top wall with.
- A method of manufacturing a packaging container which comprise forming web-like packaging material having crease lines to a tube shape by longitudinal sealing, filling up with a liquid product in the tube shaped packaging material, transversal sealing the tube shaped packaging material to the transverse direction to form pillow shaped packaging bodies, cutting the packaging bodies individually, folding up the packaging body along the crease lines to form a top wall, side walls and a bottom wall, and attaching the obtained fins and flaps to the above-mentioned walls to form a final shape,
characterized by that
the top wall and the bottom wall are substantially horizontal when the packaging container stands straight, the top wall and the bottom wall have a triangular shape, a section of a transverse direction of a main body of the packaging container formed in three ridgelines which connect three corner points of the top wall and three corner points of the bottom wall is triangular,
in the filling, the liquid product is filled up by volume equivalent to a constant volume of the final shaped packaging container into the packaging material while a cross-sectional area in the tube shaped packaging material is reduced, in the transversal seal, the constant volume is kept at the sealing, and in the final shaped forming, the container wall of the packaging body is deformed inside and the constant volume is kept.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2010272768 | 2010-12-07 | ||
PCT/JP2011/077908 WO2012077596A1 (en) | 2010-12-07 | 2011-12-02 | Production method for packaging container and packaging container |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2650221A1 true EP2650221A1 (en) | 2013-10-16 |
EP2650221A4 EP2650221A4 (en) | 2014-08-13 |
Family
ID=46207085
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11846717.4A Withdrawn EP2650221A4 (en) | 2010-12-07 | 2011-12-02 | Production method for packaging container and packaging container |
Country Status (10)
Country | Link |
---|---|
US (1) | US20130292459A1 (en) |
EP (1) | EP2650221A4 (en) |
JP (1) | JP5748643B2 (en) |
KR (1) | KR20140010005A (en) |
CN (1) | CN103228543A (en) |
BR (1) | BR112013014102A2 (en) |
CA (1) | CA2820036A1 (en) |
MX (1) | MX2013005970A (en) |
RU (1) | RU2013131019A (en) |
WO (1) | WO2012077596A1 (en) |
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EP3219629A1 (en) * | 2016-03-17 | 2017-09-20 | Tetra Laval Holdings & Finance S.A. | A method and a machine for producing a sealed package |
IT202100027149A1 (en) * | 2021-10-22 | 2023-04-22 | Gd Spa | PACKAGING |
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CN104071410A (en) * | 2013-03-25 | 2014-10-01 | 厦门开源进汇创意设计产业有限公司 | A method for rapidly producing packing boxes |
JP2015145260A (en) * | 2014-01-31 | 2015-08-13 | 日本テトラパック株式会社 | Manufacturing method of package, and package |
CN105173305A (en) * | 2015-09-30 | 2015-12-23 | 河南科技大学 | Corrugated paper packaging box for small-size ball product and manufacturing method of corrugated paper packaging box |
CN106864913B (en) * | 2017-03-23 | 2023-09-26 | 南京理工大学 | Food packaging box |
CN107244473B (en) * | 2017-05-12 | 2019-10-25 | 上海普丽盛包装股份有限公司 | A kind of paper base hydraulic seal packing container |
KR102114947B1 (en) | 2018-07-26 | 2020-05-25 | (주)윈앤텍코리아 | Oil mist air supply device |
WO2023208237A1 (en) * | 2022-04-28 | 2023-11-02 | 黄泓润 | Packaging structure, packaging sheet, packaging structure group and preparation method |
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Also Published As
Publication number | Publication date |
---|---|
WO2012077596A1 (en) | 2012-06-14 |
CN103228543A (en) | 2013-07-31 |
BR112013014102A2 (en) | 2019-09-24 |
RU2013131019A (en) | 2015-01-20 |
KR20140010005A (en) | 2014-01-23 |
CA2820036A1 (en) | 2012-06-14 |
EP2650221A4 (en) | 2014-08-13 |
US20130292459A1 (en) | 2013-11-07 |
MX2013005970A (en) | 2013-07-29 |
JP5748643B2 (en) | 2015-07-15 |
JP2012136291A (en) | 2012-07-19 |
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