EP2640956B1 - Fastening arrangement of a fuel supply device on an internal combustion engine - Google Patents
Fastening arrangement of a fuel supply device on an internal combustion engine Download PDFInfo
- Publication number
- EP2640956B1 EP2640956B1 EP11787792.8A EP11787792A EP2640956B1 EP 2640956 B1 EP2640956 B1 EP 2640956B1 EP 11787792 A EP11787792 A EP 11787792A EP 2640956 B1 EP2640956 B1 EP 2640956B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- combustion engine
- fuel
- internal combustion
- distribution element
- fuel distribution
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/14—Arrangements of injectors with respect to engines; Mounting of injectors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M55/00—Fuel-injection apparatus characterised by their fuel conduits or their venting means; Arrangements of conduits between fuel tank and pump F02M37/00
- F02M55/004—Joints; Sealings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M55/00—Fuel-injection apparatus characterised by their fuel conduits or their venting means; Arrangements of conduits between fuel tank and pump F02M37/00
- F02M55/02—Conduits between injection pumps and injectors, e.g. conduits between pump and common-rail or conduits between common-rail and injectors
- F02M55/025—Common rails
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M69/00—Low-pressure fuel-injection apparatus ; Apparatus with both continuous and intermittent injection; Apparatus injecting different types of fuel
- F02M69/46—Details, component parts or accessories not provided for in, or of interest apart from, the apparatus covered by groups F02M69/02 - F02M69/44
- F02M69/462—Arrangement of fuel conduits, e.g. with valves for maintaining pressure in the pipes after the engine being shut-down
- F02M69/465—Arrangement of fuel conduits, e.g. with valves for maintaining pressure in the pipes after the engine being shut-down of fuel rails
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/80—Fuel injection apparatus manufacture, repair or assembly
- F02M2200/803—Fuel injection apparatus manufacture, repair or assembly using clamp elements and fastening means; e.g. bolts or screws
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/85—Mounting of fuel injection apparatus
- F02M2200/857—Mounting of fuel injection apparatus characterised by mounting fuel or common rail to engine
Definitions
- the invention relates to a fastening arrangement of a fuel supply device to an internal combustion engine according to the preamble of patent claim 1.
- the WO 2006/105388 A1 discloses a fuel rail including an elongated tubular body having a wall defining a cavity therethrough.
- the elongate tubular body is formed of a thermosetting composite material.
- the fuel rail includes a pressure port having a cavity fluidly connected to the lumen of the elongate tubular body.
- the fuel rail may further include a layer over which the elongated tubular body is overmolded and which completely surrounds at least one outer peripheral portion of the elongate tubular body. With the overmolded layer, a connecting element is then connected, via which the fuel rail is to be connected to a motor.
- a pipe for a diesel engine which comprises a main pipe with a circumferential passage which extends in its interior in the axial direction.
- the conduit further includes branch bores formed in a peripheral wall part of the main piping.
- the conduit includes branching terminals which are connected to the corresponding branching holes integrally or via separate connection elements.
- the lead further comprises a nickel diffused reinforcing layer for increasing the fatigue strength formed by heating a nickel layer previously plated by applying pure nickel or a nickel alloy formed on at least a part of the inner circumferential surface of the common lead becomes.
- the WO 97/30282 A1 discloses an intake manifold for the supply of air to an internal combustion engine with a fuel rail, wherein the fuel rail is secured with a male or snap or snap connection to the intake manifold.
- a mounting arrangement comprising a fuel supply device and an internal combustion engine is to be taken as known, in which at least one extending along a longitudinal direction fuel distribution element is attached to the internal combustion engine by means of at least one connecting part.
- the connecting part is connected to the fuel distribution element via a receiving part, which has a receptacle which completely surrounds at least an outer circumferential region of the fuel distribution element and in which at least a portion of the fuel distribution element is accommodated.
- a fastening arrangement comprising a fuel supply device and an internal combustion engine in which at least one along a longitudinal direction and at least two connection openings for connecting a respective fuel injection device having fuel distribution element is attached to the internal combustion engine by means of at least one connecting part.
- the connecting part is connected to the fuel distribution element via a receiving part, which has a receptacle which completely surrounds at least an outer circumferential region of the fuel distribution element and in which at least a portion of the fuel distribution element is accommodated.
- a location of the fuel distribution element located in the extension direction of the connecting part lies on a straight line connecting the two connection openings.
- the connecting part has at least one arranged on the side of the fuel distribution element and at least partially covered with respect to the receiving part arranged support surface on which a fastening means for securing the connecting part to the internal combustion engine can be supported.
- a fastening assembly comprising a fuel supply device and an internal combustion engine in which a fuel distribution member extending along a longitudinal direction is fixed to an internal combustion engine.
- the invention relates to a fastening arrangement of a fuel supply device to an internal combustion engine, in which at least one fuel distribution element running along a longitudinal direction is fastened to the internal combustion engine by means of at least one connecting part.
- the fuel distribution element has at least two connection openings, which make it possible to connect a respective fuel injection device, for example an injector, a fuel injection valve or the like, to the fuel distribution element, so that fuel to be received in the fuel distribution element flows via the connection openings to the fuel injection devices and via these into combustion chambers Internal combustion engine can be injected.
- the connecting part is connected to the fuel distribution element via a receiving part, which has a receptacle, the at least one Completely surrounds the outer peripheral portion of the fuel distribution element and in which at least a portion of the fuel distribution element is received.
- a location of the fuel distribution element located in the extension direction of the connecting part in extension lies on a straight line connecting the two connection openings.
- the connecting part has, for example, a main extension direction, in particular a longitudinal main extension direction.
- an extension along the extension direction or along the main extension direction of the connecting part results in an intersection with the fuel distribution element, in particular with an outer circumferential side surface thereof, wherein the intersection is located on the two connecting openings connecting straight line.
- the straight line connects respective centers of the preferably circular connection openings.
- the fastening arrangement according to the invention allows a particularly firm connection of the fuel supply device with the internal combustion engine, which persists even at high forces due to high injection pressures and a long service life, without the fuel supply device detached from the internal combustion engine.
- the fastening arrangement has the advantage that fastening elements such as sleeves, which are inserted through the fuel distribution element, as well as corresponding passage openings, through which these fastening elements can penetrate the fuel distribution element, are not provided.
- fastening elements such as sleeves, which are inserted through the fuel distribution element, as well as corresponding passage openings, through which these fastening elements can penetrate the fuel distribution element, are not provided.
- fastening elements such as sleeves, which are inserted through the fuel distribution element, as well as corresponding passage openings, through which these fastening elements can penetrate the fuel distribution element, are not provided.
- fastening elements such as sleeves, which are inserted through the fuel distribution element, as well as corresponding passage openings, through which these fastening elements can penetrate the fuel distribution element, are not provided.
- fastening elements such as sleeves, which are inserted through the fuel distribution element, as well as corresponding passage openings, through which these fastening elements can penetrate the fuel distribution element, are not provided.
- fastening elements such as sleeves, which are
- the connecting part has at least one support surface arranged on the side of the fuel distribution element, to which a fastening means for fastening the connecting part to the internal combustion engine can be supported.
- the fastening means is, for example, a screw, by means of which the connecting part or the further connecting part with the internal combustion engine, in particular the cylinder head, is screwed.
- the screw can be supported on the support surface via its screw head, so that the connecting part or the further connecting part is clamped to the internal combustion engine and thus screwed to this.
- the support surface is arranged at least partially, in particular at least predominantly and in particular completely, without cover with respect to the receiving part.
- the fastening means, in particular the screw are fastened, in particular tightened, for example by means of a tool from the side of the fuel distribution element and thus from the side of the receiving part.
- the extension direction and the surface normal of the support surface a different angle from 0 °.
- the angle between the direction of extent and the surface normal is greater than 0 ° and less than or equal to 12 °.
- the connecting part is arranged in the longitudinal direction of the fuel distribution element between the connection openings and in particular at least substantially in the middle between the connection openings, whereby bending moments are at least substantially avoided or only very low bending moments occur. This also keeps the burden of the corresponding connection points low, which is beneficial to the long life of the mounting arrangement.
- the connecting part has a central axis, in particular a longitudinal center axis, which intersects the fuel distribution element, in particular the outer lateral surface of the fuel distribution element, at a point of the fuel distribution element at an intersection, said point of intersection on which the two connection openings, in particular their midpoints , connecting straight line lies.
- connection part and the connection openings are arranged on a common side of the fuel distribution element, this results in the advantage that at least substantially only tensile forces must be absorbed by the at least one connecting part during operation of the fuel supply device, for example, to the fuel supply device on the internal combustion engine a cylinder head this, to hold. Traction forces can be particularly well received and supported by the internal combustion engine, the connecting part and the fuel distribution element, in particular as a result of the fact that the receptacle of the receiving part completely surrounds the fuel distribution element on the outer circumference, so that the fuel supply device and the internal combustion engine are only slightly loaded during operation. This also benefits the life of the mounting arrangement.
- a longitudinal center axis of the fuel distribution element which is for example elongate and tubular, lies in a plane which is spanned by the straight line and the extension direction of the connection part.
- This also causes the fuel distribution element during operation of the fuel supply device at least essentially no torsional moments and eccentric forces act.
- the forces acting on the fuel distribution element are at least substantially only normal forces, in particular tensile forces, which can be particularly well received and supported. This also favors a particularly strong and durable attachment of the fuel supply device to the internal combustion engine.
- the fastening arrangement comprises at least one further with the first connecting part form-fitting and / or reversibly releasably connected connecting part, by means of which the fuel supply device is attached to the internal combustion engine.
- the fuel supply device for example, in repair cases can also be dismantled again time and cost.
- the avoidance of a cohesive connection to avoid an undesirably high heat input into the connecting parts and in particular in the fuel distribution element which could result in a delay of the fuel distribution element and / or the connecting parts, which could adversely affect the attachment of the fuel supply device to the internal combustion engine.
- the connecting parts are for example at least partially, in particular predominantly rod-shaped, sleeve-shaped or bolt-shaped and arranged coaxially with each other. This allows a particularly precise connection of the connecting parts with each other, as well as the previously described advantageous support of loads occurring during operation, whereby torsional moments are at least substantially avoided.
- an axis, to which the connecting parts are aligned coaxially, advantageously intersects the longitudinal center axis of the fuel distribution element to avoid eccentric forces.
- the connecting parts by means of a screw, in particular a nut and in particular a nut, connected, which is screwed to one of the connecting parts and supported on the other of the connecting parts via respective stops.
- the screw member has, for example, a collar, which is supported on a stop of the corresponding connecting part, so as to connect the connecting parts with each other in a form-fitting manner, in particular in its axial direction.
- the screw makes it possible to connect the connecting parts particularly time-consuming and cost-effective and thus attach the fuel supply device particularly simple, time and cost to the internal combustion engine.
- one of the connecting parts is preferably accommodated in a receptacle of the other of the connecting parts at least in regions.
- a dowel pin which is formed for example as an extension of the connecting part
- the other of the connecting parts has a corresponding fitting opening as the receptacle in which the dowel pin is received.
- the connecting part in particular the further connecting part, at least partially substantially rod-shaped and in the rod-shaped region has a thread, in particular an external thread, via which the connecting part with the internal combustion engine, in particular the cylinder head bolted , is.
- the connecting part can be connected to the internal combustion engine in a particularly timely and cost-effective manner, which minimizes the assembly time and the assembly costs for fastening the fuel supply device to the internal combustion engine.
- the connecting part and the receiving part are integrally formed with each other.
- the connecting part and the receiving part integrally formed therewith are formed, for example, as a cast component, as a welded component made of a plurality of welding parts welded together, as a soldering component of a plurality of soldered parts soldered together or as a deep-drawn part.
- the receiving part and the fuel distribution element are materially connected to each other. This also avoids that undesired movement of the receiving part relative to the fuel distribution element is prevented, in particular during pre-assembly of the connecting part with the fuel distribution element via the receiving part.
- the integrally formed with the receiving part connecting part is directly connected to the internal combustion engine. It is preferably provided that the connecting part is supported directly on the internal combustion engine, in particular on the cylinder head of the internal combustion engine. This keeps the number of parts and thus the cost of the mounting arrangement particularly low.
- the receiving part and the connecting part are formed, for example, as a one-piece cast component, in particular as a so-called cast block. Such a cast component or such a cast block is particularly time-consuming and inexpensive to manufacture. Also, the assembly effort is particularly low, since only the integrally formed with the receiving part connecting part is to be mounted.
- the receiving part on a side facing away from the fuel distribution element outer peripheral side at least one recess have, wherein the support surface is at least partially excluded by means of the recess of the receiving part of an overlap by the receiving part.
- the advantageous access to the support surface to mount the fastening means at least partially realized by the recess of an outer peripheral side surface of the receiving part.
- a fuel distribution element in one step of the method is connected to at least one connection part via a receiving part having a receptacle, by at least a portion of the fuel distribution element is spent in the receptacle.
- the receptacle surrounds at least an outer peripheral region of the fuel distribution element in the circumferential direction completely.
- the fuel distribution element is attached to the internal combustion engine, for example on a cylinder head of this, by means of the connecting part.
- the Fig. 1 and 2 show a fuel supply device 10 for an internal combustion engine, in particular a direct-injection gasoline or diesel engine.
- the fuel supply device 10 includes a fuel rail 12 which extends along a longitudinal direction according to a directional arrow 14. Through the fuel rail 12, an elongated receiving space 16 is formed, in which under very high pressure fuel for the internal combustion engine can be received.
- the fuel is conveyed by means of at least one pumping device from a fuel tank, mixed under high pressure and conveyed via a connecting part 18 into the receiving space 16 of the fuel rail 12.
- connection openings 24 are formed, via which the high-pressure fuel from the receiving space 16 can be removed.
- valve heads 26 are arranged on the side 20, which communicate fluidically with the receiving space 16 via the connection openings 24.
- injection valves are fluidly connected to the fuel rail 12 and in particular to the receiving space 16 via the connection openings 24, so that the fuel under high pressure flow through the connection openings 24 to the fuel valves and by means of the fuel valves in a respective Cylinder of the internal combustion engine can be injected directly.
- the 3 and 4 show a mounting assembly 11 of the fuel supply device 10 on the cylinder head 46.
- the fuel supply device 10 includes node elements 28 and 28 ', wherein the node element 28 also in the Fig. 7 is shown enlarged.
- the node elements 28 and 28 'each have a receiving part 30 and 30', through each of which a receptacle 32 and 32 'is formed.
- the fuel rail 12 is arranged with respective portions in the receptacles 32 and 32 ', wherein the receptacles 32 and 32' the sections and thus the fuel rail 12 circumferentially around the circumferential direction of the fuel rail 12 according to a direction arrow 34 completely surrounded.
- connecting parts 36 and 36' Integrally formed with the receiving parts 30 and 30 'are connecting parts 36 and 36' of the node elements 28 and 28 '.
- the connecting parts 36 and 36 ' are at least substantially rod-shaped and extend along a longitudinal extension direction according to directional arrows 38 and 38'.
- the connecting parts 36 and 36 ' run at least substantially perpendicular to the fuel rail 12.
- the fuel supply device 10 includes stud bolts 40 which are also at least substantially rod-shaped, extending along a respective longitudinal direction according to the directional arrows 38 and 38 'and extend at least substantially perpendicular to the fuel rail 12.
- the stud bolts 40 each have a threaded portion 42 in which a respective external thread 44 is formed, via which the stud bolts 40 are connected to the cylinder head 46 of the internal combustion engine.
- the stud bolts 40 are screwed in to the external threads 44 corresponding internal thread of the cylinder head 46. In this way, the stud bolts 40 can be time and cost in the axial direction according to the directional arrows 38 and 38 'connected to the cylinder head 46.
- the stud bolts 40 a tool internal attack, such as a hexagon socket, on, over which the stud bolts 40 can be screwed, for example, with a predetermined torque in the cylinder head 46 by means of a corresponding tool.
- a tool internal attack such as a hexagon socket
- the fuel supply device 10 includes union nuts 48, wherein one of the union nuts 48 in the Fig. 6 is shown larger.
- the union nuts 48 each have an internal thread 50, via which they are screwed to a respective corresponding external thread 52 and 52 'of the connecting parts 36 and 36'.
- the union nuts 48 on a collar 54, by means of which they are supported on a corresponding stop 56 of the stud bolts 40 in the axial direction.
- the stud bolts 40 each have a receptacle 60 in which the dowel pins 58 and 58 'are respectively received.
- the union nuts 48 are threaded onto the stud bolts 40, whereupon the stud bolts 40 are screwed into the cylinder head 46.
- the at least substantially rod-shaped configuration of the stud bolts 40 allows a particularly fast threading the union nuts 48.
- the fuel rail 12 is inserted into the receptacles 32 and 32 ', wherein the node elements 28 and 28' optionally on the fuel rail 12th attached, for example, cohesively, fixed, be.
- the node elements 28 and 28 ' are, for example, castings, forgings, or an assembly of several parts, which are soldered together and / or welded together to form the node elements 28 and 28'.
- the dowels 58 and 58 ' are placed in the receptacles 60, so that the fuel rail 12 is positioned particularly precisely relative to the stud bolts 40 and the cylinder head 46.
- the union nuts 48 are screwed to the node elements 28 and 28 ', so that the fuel rail 12 in the axial direction of the stud bolts 40 and the connecting members 36 and 36' according to the directional arrows 38 and 38 'on the cylinder head 46 is held particularly firm.
- This attachment of the fuel supply device 10 to the cylinder head 46 has the advantages that fasteners such as sleeves, which are inserted through the fuel rail 12 and the receiving space 16 through, and through openings of the fuel rail 12 through which these fasteners can penetrate the fuel rail 12, not provided are.
- fasteners such as sleeves
- the risk of such a cracking and leakage formation exists in particular in edge regions of passage openings through which the fastening elements such as the sleeves penetrate the fuel rail 12. This means that such a probability of cracking and leakage formation in the fuel supply device 10 is particularly low.
- the stud bolts 40 and the connecting parts 36 and 36 'and the connection openings 24 are arranged on this common side 20 of the fuel rail 12, so that at least substantially only tensile forces on the stud bolts 40, the connecting parts 36 and 36' and the fuel rail 12th Act. These tensile forces can be particularly well absorbed in 360 ° in the circumferential direction of the fuel rail 12 in particular due to the complete enclosure of the receptacles 32 and 32 '.
- the fuel supply device 10 results in particularly easy-to-control tolerances, since no sealing solder joints or otherwise cohesive connection surfaces are provided.
- the fuel supply device 10 has a very small number of divisors, since only the node elements 28 and 28 ', the union nuts 48 and the stud bolts 40 are provided for attaching the fuel supply device 10 to the cylinder head 46.
- the stud bolts 40 and the connecting members 36 and 36 ' have respective longitudinal centerlines 66 and 66' disposed coaxially with each other which intersect the lateral surface 22 in extension thereof at respective intersections which are locations 62 and 62 '.
- the Fig. 8 shows the connection assembly 11 according to Fig. 3 ,
- the union nut 48 has a tool engagement present in the form of an external hex, over which the union nut 48 can be secured by means of a tool for connecting the receiving part 30 via the connecting part 36 with the stud 40.
- the Fig. 9 shows a further embodiment of the fastening assembly 11, in which the stud 40 and the stud bolts 40 are not provided.
- the receiving part 30 and the connecting part 36 are formed integrally with each other, wherein the connecting part 36 is attached directly to the cylinder head 46.
- the connecting part 36 without mediation ie without the mediation of the stud 40, is attached to the cylinder head 46.
- the connecting part 36 is supported directly on the cylinder head 46 and screwed by a screw 70 with the cylinder head 46.
- the screw 70 penetrates a passage opening of the connecting part 36 and is screwed into the cylinder head 46.
- the screw 70 is supported via its screw head 72 at a arranged on the side of the fuel rail 12 support surface 74 of the connecting part 36, so that the connecting part 36 and thus integrally formed with the connecting part 36 receiving part 30 by means of the screw 70 with the cylinder head 46 are braced.
- the one-piece design of the receiving part 30 and the connecting part 36 with each other and the non-mediated connection of the connecting part 36 to the cylinder head 46 keeps the number of parts of the mounting assembly 11 and thus their costs particularly low.
- the receiving part 30 on a side facing away from the fuel rail 12 outer peripheral side 76 has a through hole 78.
- the through opening 78 penetrating an outer peripheral side surface of the receiving part 30 represents a lateral recess of the outer peripheral side surface (outer peripheral side 76) of the receiving part 30, wherein the support surface 74 is at least partially excluded by an overlap by the receiving part 30 by means of the recess (passage opening 78).
- the screw 70 can be screwed by means of a mounting tool, bypassing the receiving part 30 and the fuel rail 12 in the cylinder head 46.
- the particular straight assembly tool passes laterally on the fuel rail 12.
- Fig. 9 additionally passes through the screw 70 penetrated through opening of the connecting part 36 obliquely to the longitudinal direction of the connecting part 36, so that a particularly advantageous accessibility to the screw 70 is realized.
- the included by the passage opening and the longitudinal direction angle can be kept low by the provision of the passage opening 78 (recess).
- the Fig. 10 shows a further embodiment of the fastening assembly 11, in which the receiving part 30 and the connecting part 36 are integrally formed with each other.
- the attachment assembly 11 according to Fig. 9 is the connecting member 36 directly and thus mediated supported on the cylinder head 46 and connected thereto by means of the screw 70.
- the surface normal of the support surface 74, on which the screw 70 is supported, and the longitudinal extension direction of the connecting part 36 in this case include a different angle from 0 °.
- the simple accessibility to the screw 70 is further realized in that the fuel rail 12 is received in two annular segments 78 of the receiving part 30, wherein between the ring segments 78 a recess 80 is provided.
- the assembly tool can be passed during assembly on the fuel rail 12.
- the Fig. 11 shows a further embodiment of the fastening assembly 11 according to Fig. 8 , wherein the receiving part 30 as in the fastening arrangement 11 according to Fig. 9 a recess in the form of a through hole 78 has its outer peripheral side surface (outer peripheral side 76).
- the Fig. 12 shows the receiving part 30 with the connecting part 36 and the stud 40 according to Fig. 11 in a longitudinal sectional view.
- the stud bolt 40 and the connecting part 36 are connected to each other by means of the union nut 48.
- FIGS. 13 and 14 show further embodiments of the receiving part 30 and the integrally formed therewith connecting part 36.
- the receiving part 30 and the connecting part 36 are formed for example as a one-piece cast component. Respective radii R are advantageously particularly large to design to avoid voltage spikes.
- a material spout 82 is provided.
- the material spout 82 which is also referred to as a material thickness spout, minimizes stiffness jumps on or to the fuel rail 12.
- the Fig. 15a-e show a further embodiment of the receiving part 30 and the connecting part 36.
- the receiving part 30 and the connecting part 36 according to the Fig. 15a-e are formed as a one-piece cast component and thus integrally with each other.
- the connecting part 36 has for this purpose a passage opening 84 through which a screw such as the screw 70 can be passed.
- the screw 70 can be supported on the support surface 74 and thus clamp the cast component and above the fuel rail 12 with the cylinder head 46.
- the surface normal 86 of the receiving part 30 and the fuel rail 12 facing support surface 74 with the direction indicated by the direction arrow 38 longitudinal direction of the connecting part 36 a different angle from 0 °.
- the angle is at least substantially 12 °.
- the support surface 74 is at least partially disposed without cover relative to the receiving part 30, so that the screw head of the screw 70 is accessible for assembly. The assembly tool for tightening the screw 70 can thus be guided laterally past the receiving part 30 or to the fuel rail 12.
- the outer peripheral side 76 (outer peripheral side Lateral surface) of the receiving part 30 has a recess, which in the present case is designed as a passage opening 78.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Fuel-Injection Apparatus (AREA)
Description
Die Erfindung betrifft eine Befestigungsanordnung einer Kraftstoffzufuhrvorrichtung an einer Verbrennungskraftmaschine gemäß dem Oberbegriff des Patentanspruchs 1.The invention relates to a fastening arrangement of a fuel supply device to an internal combustion engine according to the preamble of patent claim 1.
Die
Der
Die
Der
Aus der
Dabei liegt ein in Erstreckungsrichtung des Verbindungsteils in Verlängerung desselben befindlichen Stelle des Kraftstoffverteilungselements auf einer die zwei Anschlussöffnungen verbindenden Geraden.In this case, a location of the fuel distribution element located in the extension direction of the connecting part lies on a straight line connecting the two connection openings.
Das Verbindungsteil weist wenigstens eine auf Seiten des Kraftstoffverteilungselements angeordnete und wenigstens bereichsweise überdeckungsfrei bezüglich des Aufnahmeteils angeordnete Abstützfläche auf, an welcher ein Befestigungsmittel zum Befestigen des Verbindungsteils an der Verbrennungskraftmaschine abstützbar ist.The connecting part has at least one arranged on the side of the fuel distribution element and at least partially covered with respect to the receiving part arranged support surface on which a fastening means for securing the connecting part to the internal combustion engine can be supported.
Ferner geht aus der
Schließlich offenbart die
Diese bekannten Lösungen weisen den Nachteil auf, dass es während des Betriebs, bei welchem Kraftstoff unter hohem Druck in Brennräume einer Verbrennungskraftmaschine eingespritzt wird, zu einer unerwünscht hohen Belastung des Kraftstoffverteilerrohrs bzw. der Leitung kommt, wodurch diese sich von der Verbrennungskraftmaschine lösen können.These known solutions have the disadvantage that during operation, in which fuel is injected under high pressure into combustion chambers of an internal combustion engine, an undesirably high loading of the fuel distributor pipe or the line occurs, as a result of which they can separate from the internal combustion engine.
Es ist daher Aufgabe der vorliegenden Erfindung, eine Befestigungsanordnung einer Kraftstoffzufuhrvorrichtung an einer Verbrennungskraftmaschine bereitzustellen, welche eine verbesserte Befestigung der Kraftstoffzufuhrvorrichtung an der Verbrennungskraftmaschine ermöglicht.It is therefore an object of the present invention to provide a mounting arrangement of a fuel supply device to an internal combustion engine, which allows an improved attachment of the fuel supply device to the internal combustion engine.
Diese Aufgabe wird durch eine Befestigungsanordnung einer Kraftstoffzufuhrvorrichtung an einer Verbrennungskraftmaschine mit den Merkmalen des Patentanspruchs 1 gelöst.This object is achieved by a fastening arrangement of a fuel supply device to an internal combustion engine having the features of patent claim 1.
Die Erfindung betrifft eine Befestigungsanordnung einer Kraftstoffzufuhrvorrichtung an einer Verbrennungskraftmaschine, bei welcher zumindest ein entlang einer Längsrichtung verlaufendes Kraftstoffverteilungselement an der Verbrennungskraftmaschine mittels zumindest eines Verbindungsteils befestigt ist. Das Kraftstoffverteilungselement weist wenigstens zwei Anschlussöffnungen auf, welche es ermöglichen, eine jeweilige Kraftstoffeinspritzeinrichtung, beispielsweise einen Injektor, ein Kraftstoffeinspritzventil oder dergleichen, an das Kraftstoffverteilungselement anzuschließen, so dass in dem Kraftstoffverteilungselement aufzunehmender Kraftstoff über die Anschlussöffnungen zu den Kraftstoffeinspritzeinrichtungen fließen und mittels diesen in Brennräume der Verbrennungskraftmaschine eingespritzt werden kann. Das Verbindungsteil ist mit dem Kraftstoffverteilungselement über ein Aufnahmeteil verbunden, welches eine Aufnahme aufweist, die zumindest einen Außenumfangsbereich des Kraftstoffverteilungselements vollständig umgibt und in welcher zumindest ein Abschnitt des Kraftstoffverteilungselements aufgenommen ist.The invention relates to a fastening arrangement of a fuel supply device to an internal combustion engine, in which at least one fuel distribution element running along a longitudinal direction is fastened to the internal combustion engine by means of at least one connecting part. The fuel distribution element has at least two connection openings, which make it possible to connect a respective fuel injection device, for example an injector, a fuel injection valve or the like, to the fuel distribution element, so that fuel to be received in the fuel distribution element flows via the connection openings to the fuel injection devices and via these into combustion chambers Internal combustion engine can be injected. The connecting part is connected to the fuel distribution element via a receiving part, which has a receptacle, the at least one Completely surrounds the outer peripheral portion of the fuel distribution element and in which at least a portion of the fuel distribution element is received.
Eine in Erstreckungsrichtung des Verbindungsteils in Verlängerung desselben befindliche Stelle des Kraftstoffverteilungselements liegt auf einer die zwei Anschlussöffnungen verbindenden Gerade. Das Verbindungsteil weist beispielsweise eine Haupterstreckungsrichtung, insbesondere eine Längshaupterstreckungsrichtung, auf. In Verlängerung entlang der Erstreckungsrichtung beziehungsweise entlang der Haupterstreckungsrichtung des Verbindungsteils ergibt sich ein Schnittpunkt mit dem Kraftstoffverteilungselement, insbesondere mit einer außenumfangsseitigen Mantelfläche desselben, wobei der Schnittpunkt auf der die zwei Anschlussöffnungen verbindenden Gerade liegt. Vorzugsweise verbindet die Gerade jeweilige Mittelpunkte der bevorzugt kreisrunden Anschlussöffnungen.A location of the fuel distribution element located in the extension direction of the connecting part in extension lies on a straight line connecting the two connection openings. The connecting part has, for example, a main extension direction, in particular a longitudinal main extension direction. In an extension along the extension direction or along the main extension direction of the connecting part results in an intersection with the fuel distribution element, in particular with an outer circumferential side surface thereof, wherein the intersection is located on the two connecting openings connecting straight line. Preferably, the straight line connects respective centers of the preferably circular connection openings.
In Folge dieser Anordnung der Stelle des Kraftstoffverteilungselements auf der Geraden treten während des Betriebs der Kraftstoffzufuhrvorrichtung, bei welcher der Kraftstoff mit hohen Drücken in Brennräume der Verbrennungskraftmaschine eingespritzt wird, keine oder nur sehr geringe Querkräfte und/oder Quermomente (Torsionsmomente) an Verbindungsstellen des Verbindungsteils mit dem Kraftstoffverteilungselement sowie an Verbindungsstellen der Kraftstoffzufuhrvorrichtung mit der Verbrennungskraftmaschine auf, welche die Verbindungsstellen stark belasten würden. Vielmehr treten während des Betriebs vorteilhafterweise zumindest nahezu nur Normalkräfte auf, welche von der Kraftstoffzufuhrvorrichtung und/oder der Verbrennungskraftmaschine sehr gut aufgenommen und abgestützt werden können. Somit ermöglicht die erfindungsgemäße Befestigungsanordnung eine besonders feste Verbindung der Kraftstoffzufuhrvorrichtung mit der Verbrennungskraftmaschine, welche auch bei hohen Kräften infolge hoher Einspritzdrücke und bei einer hohen Lebensdauer bestehen bleibt, ohne dass sich die Kraftstoffzufuhrvorrichtung von der Verbrennungskraftmaschine löst.As a result of this arrangement of the location of the fuel distribution element on the straight occur during operation of the fuel supply device in which the fuel is injected at high pressures in combustion chambers of the internal combustion engine, no or very little lateral forces and / or transverse moments (torsional moments) at connection points of the connecting part with the fuel distribution element and at junctions of the fuel supply device with the internal combustion engine, which would stress the joints heavily. Rather, occur during operation advantageously at least almost only normal forces, which can be very well received and supported by the fuel supply device and / or the internal combustion engine. Thus, the fastening arrangement according to the invention allows a particularly firm connection of the fuel supply device with the internal combustion engine, which persists even at high forces due to high injection pressures and a long service life, without the fuel supply device detached from the internal combustion engine.
Darüber hinaus weist die Befestigungsanordnung den Vorteil auf, dass Befestigungselemente wie Beispielsweise Hülsen, die durch das Kraftstoffverteilungselement hindurch gesteckt werden, sowie entsprechende Durchtrittsöffnungen, über welche diese Befestigungselemente das Kraftstoffverteilungselement durchdringen können, nicht vorgesehen sind. Bei derartigen durchgesteckten Befestigungselementen können sich während des Betriebs der Kraftstoffzufuhrvorrichtung gegebenenfalls Risse und damit Leckagestellen bilden, falls keine entsprechenden Vorkehrungen getroffen sind. Diese Gefahr besteht insbesondere in Randbereichen von Durchtrittsöffnungen, über welche die Befestigungselemente das Kraftstoffverteilungsrohr durchdringen. Eine Wahrscheinlichkeit einer solchen Rissund Leckagebildung ist bei der erfindungsgemäßen Befestigungsanordnung besonders gering. Die Befestigungsanordnung ist dadurch sehr robust gegen hohe Belastungen und weist sehr geringe Kosten auf.In addition, the fastening arrangement has the advantage that fastening elements such as sleeves, which are inserted through the fuel distribution element, as well as corresponding passage openings, through which these fastening elements can penetrate the fuel distribution element, are not provided. In such pushed fasteners can during the operation of the fuel supply device optionally form cracks and thus leakage points, if no appropriate precautions are taken. This danger exists in particular in edge regions of passage openings through which the fastening elements penetrate the fuel distribution pipe. A probability of such crack and leakage formation is particularly low in the fastening arrangement according to the invention. The fastening arrangement is therefore very robust against high loads and has very low costs.
Das Verbindungsteil weist wenigstens eine auf Seiten des Kraftstoffverteilungselements angeordnete Abstützfläche auf, an welcher ein Befestigungsmittel zum Befestigen des Verbindungsteils an der Verbrennungskraftmaschine abstützbar ist. Bei dem Befestigungsmittel handelt es sich beispielsweise um eine Schraube, mittels welcher das Verbindungsteil bzw. das weitere Verbindungsteil mit der Verbrennungskraftmaschine, insbesondere dem Zylinderkopf, verschraubt ist.The connecting part has at least one support surface arranged on the side of the fuel distribution element, to which a fastening means for fastening the connecting part to the internal combustion engine can be supported. The fastening means is, for example, a screw, by means of which the connecting part or the further connecting part with the internal combustion engine, in particular the cylinder head, is screwed.
Die Schraube kann sich dabei über ihren Schraubenkopf an der Abstützfläche abstützen, so dass das Verbindungsteil bzw. das weitere Verbindungsteil mit der Verbrennungskraftmaschine verspannt und somit an dieser angeschraubt ist. Dabei ist vorteilhafterweise vorgesehen, dass die Abstützfläche wenigstens bereichsweise, insbesondere zumindest überwiegend und insbesondere vollständig, überdeckungsfrei bezüglich des Aufnahmeteils angeordnet ist. Dadurch kann das Befestigungsmittel, insbesondere die Schraube, beispielsweise mittels eines Werkzeugs von Seiten des Kraftstoffverteilungselements und damit von Seiten des Aufnahmeteils her befestigt, insbesondere festgezogen, werden. die wenigstens bereisweise überdeckungsfreie Anordnung der Abstützfläche ermöglicht somit eine besonders einfache und damit zeit- und kostengünstige Montage des Kraftstoffverteilungselements an der Verbrennungskraftmaschine.The screw can be supported on the support surface via its screw head, so that the connecting part or the further connecting part is clamped to the internal combustion engine and thus screwed to this. It is advantageously provided that the support surface is arranged at least partially, in particular at least predominantly and in particular completely, without cover with respect to the receiving part. As a result, the fastening means, in particular the screw, are fastened, in particular tightened, for example by means of a tool from the side of the fuel distribution element and thus from the side of the receiving part. the at least bereisweise cover-free arrangement of the support surface thus allows a particularly simple and thus time and cost assembly of the fuel distribution element to the internal combustion engine.
Zur Darstellung der zumindest bereichsweisen Überdeckungsfreiheit der Abstützfläche und somit zur Darstellung der besonders einfachen Montage schließen die Erstreckungsrichtung und die Flächennormale der Abstützfläche erfindungsgemäß einen von 0° unterschiedlichen Winkel ein. Vorteilhafterweise ist der Winkel zwischen der Erstreckungsrichtung und der Flächennormalen größer als 0° und kleiner oder gleich 12°.To illustrate the at least regional coverage of the support surface and thus to illustrate the particularly simple assembly include the extension direction and the surface normal of the support surface according to the invention a different angle from 0 °. Advantageously, the angle between the direction of extent and the surface normal is greater than 0 ° and less than or equal to 12 °.
Bei einer vorteilhaften Ausführungsform ist das Verbindungsteil in Längsrichtung des Kraftstoffverteilungselements zwischen den Anschlussöffnungen und insbesondere zumindest im Wesentlichen in der Mitte zwischen den Anschlussöffnungen angeordnet, wodurch auch Biegemomente zumindest im Wesentlichen vermieden sind oder nur sehr geringe Biegemomente auftreten. Auch dies hält die Belastung der entsprechenden Verbindungsstellen gering, was der hohen Lebensdauer der Befestigungsanordnung zuträglich ist.In an advantageous embodiment, the connecting part is arranged in the longitudinal direction of the fuel distribution element between the connection openings and in particular at least substantially in the middle between the connection openings, whereby bending moments are at least substantially avoided or only very low bending moments occur. This also keeps the burden of the corresponding connection points low, which is beneficial to the long life of the mounting arrangement.
Bei einer weiteren Ausführungsform weist das Verbindungsteil eine Mittelachse, insbesondere eine Längsmittelachse auf, welche in Verlängerung das Kraftstoffverteilungselement, insbesondere die äußere Mantelfläche des Kraftstoffverteilungselements, an einer Stelle des Kraftstoffverteilungselements in einem Schnittpunkt schneidet, wobei dieser Schnittpunkt auf der die zwei Anschlussöffnungen, insbesondere deren Mittelpunkte, verbindenden Geraden liegt. Dadurch können exzentrische Kräfte und daraus resultierende Momente vermieden oder zumindest sehr gering gehalten werden, was die Belastungen der Verbindungsstellen gering hält.In a further embodiment, the connecting part has a central axis, in particular a longitudinal center axis, which intersects the fuel distribution element, in particular the outer lateral surface of the fuel distribution element, at a point of the fuel distribution element at an intersection, said point of intersection on which the two connection openings, in particular their midpoints , connecting straight line lies. As a result, eccentric forces and resulting moments can be avoided or at least kept very low, which keeps the loads of the joints low.
Sind das Verbindungsteil und die Anschlussöffnungen auf einer gemeinsamen Seite des Kraftstoffverteilungselements angeordnet, so ergibt sich daraus der Vorteil, dass während des Betriebs der Kraftstoffzufuhrvorrichtung zumindest im Wesentlichen lediglich Zugkräfte von dem zumindest einen Verbindungsteil aufgenommen werden müssen, um die Kraftstoffzufuhrvorrichtung an der Verbrennungskraftmaschine, beispielsweise an einem Zylinderkopf dieser, zu halten. Zugkräfte können von der Verbrennungskraftmaschine, dem Verbindungsteil und dem Kraftstoffverteilungselement insbesondere infolge dessen, dass die Aufnahme des Aufnahmeteils das Kraftstoffverteilungselement außenumfangsseitig vollständig umgibt, besonders gut aufgenommen und abgestützt werden, so dass die Kraftstoffzufuhrvorrichtung sowie die Verbrennungskraftmaschine während des Betriebs nur gering belastet werden. Auch dies kommt der Lebensdauer der Befestigungsanordnung zugute.If the connecting part and the connection openings are arranged on a common side of the fuel distribution element, this results in the advantage that at least substantially only tensile forces must be absorbed by the at least one connecting part during operation of the fuel supply device, for example, to the fuel supply device on the internal combustion engine a cylinder head this, to hold. Traction forces can be particularly well received and supported by the internal combustion engine, the connecting part and the fuel distribution element, in particular as a result of the fact that the receptacle of the receiving part completely surrounds the fuel distribution element on the outer circumference, so that the fuel supply device and the internal combustion engine are only slightly loaded during operation. This also benefits the life of the mounting arrangement.
Bei einer weiteren Ausführungsform liegt eine Längsmittelachse des Kraftstoffverteilungselements, welches zum Beispiel länglich und rohrförmig ausgebildet ist, in einer Ebene, die von der Geraden und der Erstreckungsrichtung des Verbindungsteils aufgespannt wird. Dies führt dazu, dass auch auf das Kraftstoffverteilungselement während des Betriebs der Kraftstoffzufuhrvorrichtung zumindest im Wesentlichen keine Torsionsmomente und exzentrische Kräfte wirken. Bei den auf das Kraftstoffverteilungselement wirkenden Kräften handelt es sich zumindest im Wesentlichen lediglich um Normalkräfte, insbesondere Zugkräfte, die besonders gut aufgenommen und abgestützt werden können. Dies begünstigt ebenso eine besonders feste und langlebige Befestigung der Kraftstoffzufuhrvorrichtung an der Verbrennungskraftmaschine.In a further embodiment, a longitudinal center axis of the fuel distribution element, which is for example elongate and tubular, lies in a plane which is spanned by the straight line and the extension direction of the connection part. This also causes the fuel distribution element during operation of the fuel supply device at least essentially no torsional moments and eccentric forces act. The forces acting on the fuel distribution element are at least substantially only normal forces, in particular tensile forces, which can be particularly well received and supported. This also favors a particularly strong and durable attachment of the fuel supply device to the internal combustion engine.
Bei einer besonders vorteilhaften Ausführungsform der Erfindung umfasst die Befestigungsanordnung zumindest ein weiteres mit dem ersten Verbindungsteil formschlüssig und/oder reversibel lösbar verbundenes Verbindungsteil, unter dessen Vermittlung die Kraftstoffzufuhrvorrichtung an der Verbrennungskraftmaschine befestigt ist. Dadurch ist es ermöglicht, zunächst das Kraftstoffverteilungselement mit dem ersten Verbindungsteil unter Vermittlung der Aufnahme zu verbinden, sowie zunächst das weitere Verbindungsteil mit der Verbrennungskraftmaschine, beispielsweise mit deren Zylinderkopf, zu verbinden. Dann können das Kraftstoffverteilungselement und das mit diesem verbundene erste Verbindungsteil als Modul über das bereits montierte weitere Verbindungsteil mit der Verbrennungskraftmaschine verbunden werden.In a particularly advantageous embodiment of the invention, the fastening arrangement comprises at least one further with the first connecting part form-fitting and / or reversibly releasably connected connecting part, by means of which the fuel supply device is attached to the internal combustion engine. This makes it possible to first connect the fuel distribution element with the first connection part mediation of the recording, and first to connect the other connecting part with the internal combustion engine, for example with the cylinder head. Then, the fuel distribution element and the first connecting part connected thereto can be connected as a module via the already mounted further connecting part with the internal combustion engine.
Dadurch ist eine besonders einfache, zeit- und kostengünstige Montage der Kraftstoffzufuhrvorrichtung an der Verbrennungskraftmaschine geschaffen. Infolge der formschlüssigen und/oder reversibel lösbaren Verbindung der beiden Verbindungsteile, wobei keine stoffschlüssige Verbindung vorgesehen ist, kann die Kraftstoffzufuhrvorrichtung beispielsweise in Reparaturfällen auch wieder zeit- und kostengünstig demontiert werden. Darüber hinaus führt die Vermeidung einer stoffschlüssigen Verbindung zur Vermeidung eines unerwünscht hohen Wärmeeintrags in die Verbindungsteile und insbesondere in das Kraftstoffverteilungselement, woraus ein Verzug des Kraftstoffverteilungselements und/oder der Verbindungsteile resultieren könnte, was die Befestigung der Kraftstoffzufuhrvorrichtung an der Verbrennungskraftmaschine negativ beinträchtigen könnte.As a result, a particularly simple, time-consuming and cost-effective installation of the fuel supply device to the internal combustion engine is provided. As a result of the positive and / or reversibly releasable connection of the two connecting parts, wherein no cohesive connection is provided, the fuel supply device, for example, in repair cases can also be dismantled again time and cost. In addition, the avoidance of a cohesive connection to avoid an undesirably high heat input into the connecting parts and in particular in the fuel distribution element, which could result in a delay of the fuel distribution element and / or the connecting parts, which could adversely affect the attachment of the fuel supply device to the internal combustion engine.
Die Verbindungsteile sind beispielsweise zumindest bereichsweise, insbesondere überwiegend, stabförmig, hülsenförmig oder bolzenförmig ausgebildet und koaxial zueinander angeordnet. Dies ermöglicht eine besonders präzise Verbindung der Verbindungsteile miteinander, sowie die zuvor geschilderte vorteilhafte Abstützung von während des Betriebs auftretenden Belastungen, wodurch Torsionsmomente zumindest im Wesentlichen vermieden werden. Dabei schneidet eine Achse, zu welcher die Verbindungsteile koaxial ausgerichtet sind, vorteilhafter Weise die Längsmittelachse des Kraftstoffverteilungselements zur Vermeidung von exzentrischen Kräften.The connecting parts are for example at least partially, in particular predominantly rod-shaped, sleeve-shaped or bolt-shaped and arranged coaxially with each other. This allows a particularly precise connection of the connecting parts with each other, as well as the previously described advantageous support of loads occurring during operation, whereby torsional moments are at least substantially avoided. In this case, an axis, to which the connecting parts are aligned coaxially, advantageously intersects the longitudinal center axis of the fuel distribution element to avoid eccentric forces.
Bei einer weiteren Ausführungsform der Erfindung sind die Verbindungsteile mittels eines Schraubelements, insbesondere einer Mutter und insbesondere einer Überwurfmutter, verbunden, welches mit einem der Verbindungsteile verschraubt und an dem anderen der Verbindungsteile über jeweilige Anschläge abgestützt ist. Das Schraubelement weist beispielsweise einen Kragen auf, welcher an einem Anschlag des entsprechenden Verbindungsteils abgestützt ist, um so die Verbindungsteile miteinander formschlüssig insbesondere in deren axialer Richtung zu verbinden. Das Schraubelement ermöglicht es, die Verbindungsteile besonders zeit- und kostengünstig zu verbinden und damit die Kraftstoffzufuhrvorrichtung besonders einfach, zeit- und kostengünstig an der Verbrennungskraftmaschine zu befestigen.In a further embodiment of the invention, the connecting parts by means of a screw, in particular a nut and in particular a nut, connected, which is screwed to one of the connecting parts and supported on the other of the connecting parts via respective stops. The screw member has, for example, a collar, which is supported on a stop of the corresponding connecting part, so as to connect the connecting parts with each other in a form-fitting manner, in particular in its axial direction. The screw makes it possible to connect the connecting parts particularly time-consuming and cost-effective and thus attach the fuel supply device particularly simple, time and cost to the internal combustion engine.
Um die beiden Verbindungsteile exakt relativ zueinander positionieren zu können, ist bevorzugt eines der Verbindungsteile in einer Aufnahme des anderen der Verbindungsteile zumindest Bereichsweise aufgenommen. Dazu weist etwa eines der Verbindungsteile einen Passstift auf, welcher beispielsweise als Fortsatz des Verbindungsteils ausgebildet ist, während das andere der Verbindungsteile eine entsprechende Passöffnung als die Aufnahme aufweist, in welcher der Passstift aufgenommen ist. Dadurch können die Verbindungsteile zueinander zentriert werden, um die zuvor geschilderte Abstützung der während des Betriebs auftretenden Belastungen zu begünstigen.In order to be able to position the two connecting parts exactly relative to one another, one of the connecting parts is preferably accommodated in a receptacle of the other of the connecting parts at least in regions. For this purpose, about one of the connecting parts on a dowel pin, which is formed for example as an extension of the connecting part, while the other of the connecting parts has a corresponding fitting opening as the receptacle in which the dowel pin is received. As a result, the connecting parts can be centered relative to one another in order to promote the previously described support of the loads occurring during operation.
Des Weiteren ist es vorteilhaft, wenn das Verbindungsteil, insbesondere das weitere Verbindungsteil, zumindest bereichsweise im Wesentlichen stabförmig ausgebildet ist und in dem stabförmig ausgebildeten Bereich ein Gewinde, insbesondere ein Außengewinde, aufweist, über welches das Verbindungsteil mit der Verbrennungskraftmaschine, insbesondere dem Zylinderkopf, verschraubt, ist. So kann das Verbindungsteil besonders zeit- und kostengünstig mit der Verbrennungskraftmaschine verbunden werden, was die Montagezeit und die Montagekosten zum Befestigen der Kraftstoffzufuhrvorrichtung an der Verbrennungskraftmaschine gering hält. Darüber hinaus ist es dadurch möglich, das Verbindungsteil in dessen axialer Richtung mit der Verbrennungskraftmaschine zu verbinden. So wirken auf das Verbindungsteil zumindest im Wesentlichen lediglich Normalkräfte, insbesondere Zugkräfte. Das Auftreten von Scherkräften insbesondere infolge von quer zum Verbindungsteil verlaufenden Verbindungen beziehungsweise Verbindungsmitteln ist somit zumindest im Wesentlichen vermieden. Dies kommt der sehr festen und langlebigen Befestigung der Kraftstoffzufuhrvorrichtung an der Verbrennungskraftmaschine zugute.Furthermore, it is advantageous if the connecting part, in particular the further connecting part, at least partially substantially rod-shaped and in the rod-shaped region has a thread, in particular an external thread, via which the connecting part with the internal combustion engine, in particular the cylinder head bolted , is. Thus, the connecting part can be connected to the internal combustion engine in a particularly timely and cost-effective manner, which minimizes the assembly time and the assembly costs for fastening the fuel supply device to the internal combustion engine. In addition, it is thereby possible to connect the connecting part in its axial direction with the internal combustion engine. How to act on the connecting part at least essentially only normal forces, in particular tensile forces. The occurrence of shear forces, in particular as a result of connections or connecting means extending transversely to the connecting part, is thus at least substantially avoided. This benefits the very strong and durable attachment of the fuel supply device to the internal combustion engine.
Bei einer weiteren vorteilhaften Ausführungsform sind das Verbindungsteil und das Aufnahmeteil einstückig miteinander ausgebildet. Dies hält die Teilanzahl und damit die Kosten und das Gewicht der erfindungsgemäßen Befestigungsanordnung gering. Das Verbindungsteil und das einstückig mit diesem ausgebildete Aufnahmeteil sind beispielsweise als Gussbauteil, als Schweißbauteil aus einer Mehrzahl von miteinander verschweißten Schweißteilen, als Lötbauteil aus einer Mehrzahl von miteinander verlöteten Lötteilen oder als Tiefziehteil ausgebildet.In a further advantageous embodiment, the connecting part and the receiving part are integrally formed with each other. This keeps the number of parts and thus the cost and weight of the fastening arrangement according to the invention low. The connecting part and the receiving part integrally formed therewith are formed, for example, as a cast component, as a welded component made of a plurality of welding parts welded together, as a soldering component of a plurality of soldered parts soldered together or as a deep-drawn part.
Um das Aufnahmeteil und das Kraftstoffverteilungselement besonders fest miteinander zu verbinden, sind das Aufnahmeteil und das Kraftstoffverteilungselement beispielsweise stoffschlüssig miteinander verbunden. Dadurch ist es auch vermieden, dass insbesondere bei einer Vormontage des Verbindungsteils mit dem Kraftstoffverteilungselement über das Aufnahmeteil eine unerwünschte Bewegung des Aufnahmeteils relativ zum Kraftstoffverteilungselement verhindert wird.To connect the receiving part and the fuel distribution element particularly firmly together, the receiving part and the fuel distribution element, for example, are materially connected to each other. This also avoids that undesired movement of the receiving part relative to the fuel distribution element is prevented, in particular during pre-assembly of the connecting part with the fuel distribution element via the receiving part.
In weiterer vorteilhafter Ausgestaltung ist das einstückig mit dem Aufnahmeteil ausgebildete Verbindungsteil unmittelbar mit der Verbrennungskraftmaschine verbunden. Dabei ist bevorzugt vorgesehen, dass das Verbindungsteil unmittelbar an der Verbrennungskraftmaschine, insbesondere an dem Zylinderkopf der Verbrennungskraftmaschine, abgestützt ist. Dies hält die Teileanzahl und damit die Kosten der Befestigungsanordnung besonders gering.
Das Aufnahmeteil und das Verbindungsteil sind dabei beispielsweise als einteiliges Gussbauteil, insbesondere als so genannter Gussklotz, ausgebildet. Ein solches Gussbauteil bzw. ein solcher Gussklotz ist besonders zeit- und kostengünstig herzustellen. Auch ist der Montageaufwand besonders gering, da lediglich das einstückig mit dem Aufnahmeteil ausgebildete Verbindungsteil zu montieren ist.
Zusätzlich oder alternativ kann das Aufnahmeteil auf einer dem Kraftstoffverteilungselement abgewandten Außenumfangsseite wenigstens eine Ausnehmung aufweisen, wobei die Abstützfläche mittels der Ausnehmung des Aufnahmeteils von einer Überdeckung durch das Aufnahmeteil zumindest bereichsweise ausgenommen ist. Dies bedeutet, dass der vorteilhafte Zugang zu der Abstützfläche, um das Befestigungsmittel zu montieren, zumindest teilweise durch die Ausnehmung einer außenumfangsseitigen Mantelfläche des Aufnahmeteils realisiert ist. Dies birgt insbesondere den Vorteil, dass dadurch der Winkel zwischen der Erstreckungsrichtung und der Flächennormalen gering gehalten jedoch gleichzeitig der vorteilhafte Zugang zur Abstützfläche realisiert werden kann. So weist die Befestigungsanordnung einen nur sehr geringen Bauraumbedarf auf.In a further advantageous embodiment, the integrally formed with the receiving part connecting part is directly connected to the internal combustion engine. It is preferably provided that the connecting part is supported directly on the internal combustion engine, in particular on the cylinder head of the internal combustion engine. This keeps the number of parts and thus the cost of the mounting arrangement particularly low.
The receiving part and the connecting part are formed, for example, as a one-piece cast component, in particular as a so-called cast block. Such a cast component or such a cast block is particularly time-consuming and inexpensive to manufacture. Also, the assembly effort is particularly low, since only the integrally formed with the receiving part connecting part is to be mounted.
Additionally or alternatively, the receiving part on a side facing away from the fuel distribution element outer peripheral side at least one recess have, wherein the support surface is at least partially excluded by means of the recess of the receiving part of an overlap by the receiving part. This means that the advantageous access to the support surface to mount the fastening means, at least partially realized by the recess of an outer peripheral side surface of the receiving part. This has the particular advantage that thereby the angle between the direction of extent and the surface normal held low but at the same time the advantageous access to the support surface can be realized. Thus, the fastening arrangement has only a very small space requirement.
Bei einem Verfahren zum Befestigen einer Kraftstoffzufuhrvorrichtung mit zumindest einem entlang einer Längsrichtung verlaufenden und wenigstens zwei Anschlussöffnungen zum Anschließen einer jeweiligen Kraftstoffeinspritzeinrichtung aufweisenden Kraftstoffverteilungselement an einer Verbrennungskraftmaschine, wird in einem Schritt des Verfahrens das Kraftstoffverteilungselement mit zumindest einem Verbindungsteil über ein eine Aufnahme aufweisendes Aufnahmeteil verbunden, indem zumindest ein Abschnitt des Kraftstoffverteilungselements in die Aufnahme verbracht wird. Bei in die Aufnahme verbrachtem Kraftstoffverteilungselement umgibt die Aufnahme zumindest einen Außenumfangsbereich des Kraftstoffverteilungselements in dessen Umfangsrichtung komplett. In einem weiteren Schritt wird das Kraftstoffverteilungselement an der Verbrennungskraftmaschine, beispielsweise an einem Zylinderkopf dieser, mittels des Verbindungsteils befestigt.In a method for fastening a fuel supply device having at least one fuel distribution element to a combustion engine running along a longitudinal direction and having at least two connection openings for connecting a respective fuel injection device, in one step of the method the fuel distribution element is connected to at least one connection part via a receiving part having a receptacle, by at least a portion of the fuel distribution element is spent in the receptacle. When spent in the recording fuel distribution element, the receptacle surrounds at least an outer peripheral region of the fuel distribution element in the circumferential direction completely. In a further step, the fuel distribution element is attached to the internal combustion engine, for example on a cylinder head of this, by means of the connecting part.
Es ist vorgesehen, dass beim Verbinden des Kraftstoffverteilungselements mit dem Verbindungsteil eine in Erstreckungsrichtung des Verbindungsteils in Verlängerung desselben befindliche Stelle des Kraftstoffverteilungselements derart angeordnet wird, dass die Stelle auf einer die zwei Anschlussöffnungen verbindenden Geraden liegt. Vorteilhafte Ausgestaltungen des ersten Aspekts der Erfindung sind als vorteilhafte Ausgestaltungen des zweiten Aspekts der Erfindung und umgekehrt anzusehen. Dadurch, dass die Stelle des Kraftstoffverteilungselements nach dem Verbinden desselben mit dem Verbindungsteil auf der die Anschlussöffnungen verbindenden Gerade liegt, treten während des Betriebs der Kraftstoffzufuhrvorrichtung zumindest im Wesentlichen keine oder nur sehr geringe unerwünschte Querkräfte und Quermomente (Torsionsmomente) an Verbindungsstellen des Verbindungsteils mit dem Kraftstoffverteilungselement und/oder mit der Verbrennungskraftmaschine auf. So wird die Belastung der Verbindungsstellen gering gehalten und die Kraftstoffzufuhrvorrichtung kann mittels des erfindungsgemäßen Verfahrens besonders fest mit der Verbrennungskraftmaschine verbunden werden, wobei diese feste Verbindung auch über eine hohe Lebensdauer der Kraftstoffzufuhrrichtung hinweg gewährleistet ist.It is envisaged that when connecting the fuel distribution element with the connecting part in the extension direction of the connecting part in extension of the same located location of the fuel distribution element is arranged such that the point is located on a connecting the two connection openings straight line. Advantageous embodiments of the first aspect of the invention are to be regarded as advantageous embodiments of the second aspect of the invention and vice versa. Characterized in that the point of the fuel distribution element after connecting the same with the connecting part on the connecting the connecting openings straight line is present, occur during operation of the fuel supply device at least substantially no or only very small unwanted Transverse forces and transverse moments (Torsionsmomente) at connection points of the connecting part with the fuel distribution element and / or with the internal combustion engine. Thus, the load on the joints is kept low and the fuel supply device can be particularly firmly connected by means of the method according to the invention with the internal combustion engine, which solid connection is ensured over a long service life of the fuel supply direction away.
Weitere Vorteile, Merkmale und Einzelheiten der Erfindung ergeben sich aus der nachfolgenden Beschreibung eines bevorzugten Ausführungsbeispiels sowie anhand der Zeichnung. Die vorstehend in der Beschreibung genannten Merkmale und Merkmalskombinationen sowie die nachfolgend in der Figurenbeschreibung genannten und/oder in den Figuren alleine gezeigten Merkmale und Merkmalskombinationen sind nicht nur in der jeweils angegebenen Kombination, sondern auch in anderen Kombinationen oder in Alleinstellung verwendbar, ohne den Rahmen der Erfindung zu verlassen.Further advantages, features and details of the invention will become apparent from the following description of a preferred embodiment and from the drawing. The features and feature combinations mentioned above in the description as well as the features and feature combinations mentioned below in the description of the figures and / or shown alone in the figures can be used not only in the respectively specified combination but also in other combinations or in isolation, without the scope of To leave invention.
Die Zeichnung zeigt in:
- Fig. 1
- eine schematische Perspektivansicht einer Kraftstoffzufuhrvorrichtung für eine Verbrennungskraftmaschine, welche Verbindungsteile umfasst, mittels welchen die Kraftstoffzufuhrvorrichtung an einem Zylinderkopf der Verbrennungskraftmaschine zu befestigen ist;
- Fig. 2
- eine schematische und perspektivische Längsschnittansicht der Kraftstoffzufuhrvorrichtung gemäß
Fig. 1 ; - Fig. 3
- ausschnittsweise eine schematische Längsschnittansicht einer Befestigungsanordnung der Kraftstoffzufuhrvorrichtung gemäß den
Fig. 1 und 2 an dem Zylinderkopf in einem Bereich einer ersten Verbindungsstelle mit dem Zylinderkopf; - Fig. 4
- ausschnittsweise eine weitere schematische Längsschnittansicht der Befestigungsanordnung gemäß
Fig. 3 an einer weiteren Verbindungsstelle mit dem Zylinderkopf der Verbrennungskraftmaschine; - Fig. 5
- eine schematische Perspektivansicht einer Stiftschraube der Kraftstoffzufuhrvorrichtung gemäß den vorhergehenden Figuren, mittels welcher die Kraftstoffzufuhrvorrichtung an dem Zylinderkopf der Verbrennungskraftmaschine zu befestigen ist;
- Fig. 6
- eine schematische Perspektivansicht einer Überwurfmutter der Kraftstoffzufuhrvorrichtung gemäß den vorhergehenden Figuren, mittels welcher die Kraftstoffzufuhrvorrichtung an dem Zylinderkopf der Verbrennungskraftmaschine zu befestigen ist;
- Fig. 7
- eine schematische Perspektivansicht eines Knotenelements der Kraftstoffzufuhrvorrichtung gemäß den vorhergehenden Figuren, mittels welchem die Kraftstoffzufuhrvorrichtung an dem Zylinderkopf der Verbrennungskraftmaschine zu befestigen ist;
- Fig. 8
- ausschnittsweise eine schematische Perspektivansicht der Befestigungsanordnung gemäß
Fig. 3 ; - Fig. 9
- ausschnittsweise eine schematische Perspektivansicht einer weiteren Ausführungsform der Befestigungsanordnung gemäß
Fig. 8 ; - Fig. 10
- ausschnittsweise eine schematische Perspektivansicht einer weiteren Ausführungsform der Befestigungsanordnung gemäß den
Fig. 8 und 9 ; - Fig. 11
- eine schematische Perspektivansicht einer weiteren Ausführungsform der Befestigungsanordnung gemäß
Fig. 8 ; - Fig. 12
- ausschnittsweise eine schematische Längsschnittansicht der Befestigungsanordnung gemäß
Fig. 11 ; - Fig. 13
- eine schematische Seitenansicht einer weiteren Ausführungsform der Befestigungsanordnung gemäß
Fig. 11 ; - Fig. 14
- eine schematische Draufsicht der Befestigungsanordnung gemäß
Fig. 13 ; - Fig. 15a
- eine schematische Perspektivansicht eines Aufnahmeteils und eines Verbindungsteils einer Ausführungsform der Befestigungsanordnung gemäß
Fig. 11 , wobei das Aufnahmeteil und das Verbindungsteil als einstückiges Gussbauteil ausgebildet sind; - Fig. 15b
- eine schematische Draufsicht des Gussbauteils gemäß
Fig. 15a ; - Fig. 15c
- eine weitere schematische Perspektivansicht des Gussbauteils gemäß den
Fig. 15a-b ; - Fig. 15d
- eine weitere schematische Perspektivansicht des Gussbauteils gemäß den
Fig. 15a-c ; und - Fig. 15e
- eine weitere schematische Perspektivansicht des Gussbauteils gemäß den
Fig. 15a-d .
- Fig. 1
- a schematic perspective view of a fuel supply device for an internal combustion engine, comprising connecting parts, by means of which the fuel supply device is to be attached to a cylinder head of the internal combustion engine;
- Fig. 2
- a schematic and perspective longitudinal sectional view of the fuel supply device according to
Fig. 1 ; - Fig. 3
- a fragmentary schematic longitudinal sectional view of a mounting arrangement of the fuel supply device according to the
Fig. 1 and 2 on the cylinder head in a region of a first joint with the cylinder head; - Fig. 4
- in sections, a further schematic longitudinal sectional view of the fastening arrangement according to
Fig. 3 at a further connection point with the cylinder head of the internal combustion engine; - Fig. 5
- a schematic perspective view of a stud of the fuel supply device according to the preceding figures, by means of which the fuel supply device is to be attached to the cylinder head of the internal combustion engine;
- Fig. 6
- a schematic perspective view of a union nut of the fuel supply device according to the preceding figures, by means of which the fuel supply device is to be attached to the cylinder head of the internal combustion engine;
- Fig. 7
- a schematic perspective view of a node element of the fuel supply device according to the preceding figures, by means of which the fuel supply device is to be attached to the cylinder head of the internal combustion engine;
- Fig. 8
- a schematic perspective view of the fastening arrangement according to FIG
Fig. 3 ; - Fig. 9
- a schematic perspective view of a further embodiment of the fastening arrangement according to FIG
Fig. 8 ; - Fig. 10
- a schematic perspective view of a further embodiment of the fastening arrangement according to the
8 and 9 ; - Fig. 11
- a schematic perspective view of another embodiment of the fastening arrangement according to
Fig. 8 ; - Fig. 12
- in sections, a schematic longitudinal sectional view of the fastening arrangement according to
Fig. 11 ; - Fig. 13
- a schematic side view of another embodiment of the fastening arrangement according to
Fig. 11 ; - Fig. 14
- a schematic plan view of the fastening arrangement according to
Fig. 13 ; - Fig. 15a
- a schematic perspective view of a receiving part and a connecting part of an embodiment of the fastening arrangement according to
Fig. 11 wherein the receiving part and the connecting part are formed as a one-piece cast component; - Fig. 15b
- a schematic plan view of the cast component according to
Fig. 15a ; - Fig. 15c
- a further schematic perspective view of the cast component according to the
Fig. 15a-b ; - Fig. 15d
- a further schematic perspective view of the cast component according to the
Fig. 15a-c ; and - Fig. 15e
- a further schematic perspective view of the cast component according to the
Fig. 15a-d ,
Die
Auf einer Seite 20 einer Mantelfläche 22 des Kraftstoffverteilerrohres 12 sind zumindest im Wesentlichen kreisrunde Anschlussöffnungen 24 ausgebildet, über welche der unter hohem Druck stehende Kraftstoff aus dem Aufnahmeraum 16 abgeführt werden kann. Ferner sind auf der Seite 20 Ventiltöpfe 26 angeordnet, welche über die Anschlussöffnungen 24 fluidisch mit dem Aufnahmeraum 16 kommunizieren. Mittels der Ventiltöpfe 26 sind Einspritzventile mit dem Kraftstoffverteilerrohr 12 und insbesondere mit dem Aufnahmeraum 16 über die Anschlussöffnungen 24 fluidisch zu verbinden, so dass der unter hohem Druck stehende Kraftstoff über die Anschlussöffnungen 24 zu den Kraftstoffventilen fließen und mittels den Kraftstoffventilen in einen jeweiligen Zylinder der Verbrennungskraftmaschine direkt eingespritzt werden kann.On one
Die
Des Weiteren umfasst die Kraftstoffzufuhrvorrichtung 10 Stiftschrauben 40, welche ebenso zumindest im Wesentlichen stabförmig ausgebildet sind, sich entlang einer jeweiligen Längserstreckungsrichtung gemäß den Richtungspfeilen 38 und 38' erstrecken und zumindest im Wesentlichen senkrecht zum Kraftstoffverteilerrohr 12 verlaufen. Die Stiftschrauben 40 weisen jeweils einen Gewindebereich 42 auf, in welchen ein jeweiliges Außengewinde 44 ausgebildet ist, über welches die Stiftschrauben 40 mit dem Zylinderkopf 46 der Verbrennungskraftmaschine verbunden sind. Dazu sind die Stiftschrauben 40 in zu den Außengewinden 44 korrespondierende Innengewinde des Zylinderkopfs 46 eingeschraubt. Auf diese Art und Weise können die Stiftschrauben 40 zeit- und kostengünstig in deren axialer Richtung gemäß den Richtungspfeilen 38 und 38' mit dem Zylinderkopf 46 verbunden werden.Furthermore, the
Wie insbesondere der
Um die Knotenelemente 28 und 28' mit den Stiftschrauben 40 zu verbinden und damit die Kraftstoffzufuhrvorrichtung 10 an dem Zylinderkopf 46 zu befestigen, umfasst die Kraftstoffzufuhrvorrichtung 10 Überwurfmuttern 48, wobei eine der Überwurfmuttern 48 in der
Wie insbesondere den
Bei der Befestigung der Kraftstoffzufuhrvorrichtung 10 an dem Zylinderkopf 46 werden zunächst die Überwurfmuttern 48 auf die Stiftschrauben 40 aufgefädelt, woraufhin die Stiftschrauben 40 in den Zylinderkopf 46 eingeschraubt werden. Die zumindest im Wesentlichen stabförmige Ausgestaltung der Stiftschrauben 40 ermöglicht dabei ein besonders schnelles Auffädeln der Überwurfmuttern 48. Zeitlich zuvor, gleichzeitig oder anschließend wird das Kraftstoffverteilerrohr 12 in die Aufnahmen 32 und 32' eingesteckt, wobei die Knotenelemente 28 und 28' gegebenenfalls an dem Kraftstoffverteilerrohr 12 befestigt, beispielsweise stoffschlüssig, befestigt, werden. Bei den Knotenelementen 28 und 28' handelt es sich beispielsweise um Gussteile, Schmiedeteile, oder einem Zusammenbau aus mehreren Teilen, welche zur Ausbildung der Knotenelemente 28 und 28' miteinander verlötet und/oder verschweißt sind.When fastening the
Anschließend werden die Passstifte 58 und 58' in die Aufnahmen 60 verbracht, so dass das Kraftstoffverteilerrohr 12 besonders präzise relativ zu den Stiftschrauben 40 und dem Zylinderkopf 46 positioniert wird. Daran anschließend werden die Überwurfmuttern 48 mit den Knotenelementen 28 und 28' verschraubt, so dass das Kraftstoffverteilerrohr 12 in axialer Richtung der Stiftschrauben 40 und der Verbindungsteile 36 und 36' gemäß den Richtungspfeilen 38 und 38' an dem Zylinderkopf 46 besonders fest gehalten ist.Subsequently, the
Diese Befestigung der Kraftstoffzufuhrvorrichtung 10 an dem Zylinderkopf 46 birgt die Vorteile, dass Befestigungselemente wie Beispielsweise Hülsen, die durch das Kraftstoffverteilerrohr 12 und den Aufnahmeraum 16 hindurch gesteckt werden, sowie Durchtrittsöffnungen des Kraftstoffverteilerrohres 12, über welche diese Befestigungselement das Kraftstoffverteilerrohr 12 durchdringen können, nicht vorgesehen sind. Bei derartigen durchgesteckten Befestigungselementen besteht eine nicht unwesentliche Wahrscheinlichkeit, dass sich während des Betriebs der Kraftstoffzufuhrvorrichtung, bei welchem der Kraftstoff mit hohen Drücken in die Zylinder eingespritzt wird, Risse und damit Leckagen bilden, falls keine entsprechenden Vorkehrungen getroffen sind. Die Gefahr einer solchen Riss- und Leckagebildung besteht insbesondere in Randbereichen von Durchtrittsöffnungen, über welche die Befestigungselemente wie beispielsweise die Hülsen das Kraftstoffverteilerrohr 12 durchdringen. Dies bedeutet, dass eine solche Wahrscheinlichkeit einer Riss- und Leckagebildung bei der Kraftstoffzufuhrvorrichtung 10 besonders gering ist.This attachment of the
Darüber hinaus sind die Stiftschrauben 40 und die Verbindungsteile 36 und 36' sowie die Anschlussöffnungen 24 auf der diesen gemeinsamen Seite 20 des Kraftstoffverteilerrohres 12 angeordnet, so dass zumindest im Wesentlichen lediglich Zugkräfte auf die Stiftschrauben 40, die Verbindungsteile 36 und 36' und das Kraftstoffverteilerrohr 12 wirken. Diese Zugkräfte können insbesondere aufgrund der vollständigen Umschließung der Aufnahmen 32 und 32' in Umfangsrichtung des Kraftstoffverteilerrohrs 12 über 360° besonders gut aufgenommen werden.In addition, the
Ferner ist von Vorteil, dass sich die Aufnahmeteile 30 und 30' in Längserstreckungsrichtung gemäß dem Richtungspfeil 14 über einen besonders langen und großflächigen Bereich der Mantelfläche 22 erstrecken, so dass eine unerwünscht hohe lokale Krafteinleitung in das Kraftstoffverteilerrohr 12 nicht gegeben ist.Furthermore, it is advantageous that the receiving
Des Weiteren ergeben sich durch die Kraftstoffzufuhrvorrichtung 10 besonders leicht beherrschbare Toleranzen, da keine dichtenden Lötstellen oder anderweitige stoffschlüssige Verbindungsflächen vorgesehen sind. Darüber hinaus weist die Kraftstoffzufuhrvorrichtung 10 eine sehr geringe Teileranzahl auf, da zum Befestigen der Kraftstoffzufuhrvorrichtung 10 an dem Zylinderkopf 46 lediglich die Knotenelemente 28 und 28', die Überwurfmuttern 48 und die Stiftschrauben 40 vorgesehen sind.Furthermore, the
Ein weiterer Vorteil ist, dass in Längserstreckungsrichtung der Verbindungsteile 36 und 36' gemäß den Richtungspfeilen 38 und 38' in Verlängerung derselben befindliche Stellen 62 und 62' auf einer Geraden 64 liegen, welche die Anschlussöffnungen 24 und insbesondere Mittelpunkte der zumindest im Wesentlichen kreisrunden Anschlussöffnungen 24 miteinander verbindet. Mit anderen Worten weisen die Stiftschrauben 40 und die Verbindungsteile 36 und 36' jeweilige und koaxial zueinander angeordnete Längsmittelachsen 66 und 66' auf, die die Mantelfläche 22 in deren Verlängerung in jeweiligen Schnittpunkten schneiden, welche die Stellen 62 und 62' sind. Dadurch, dass die Stellen 62 und 62' auf der Geraden 64 liegen, liegen mit anderen Worten die Stiftschrauben 40, die Verbindungsteile 36 und 36' und die Ventiltöpfe 26 insbesondere bezogen auf eine jeweilige Mittelebene in einer gemeinsamen Ebene. Dadurch sind unerwünschte auf entsprechende Verbindungsstellen der Verbindungsteile 36 und 36' mit dem Kraftstoffverteilerrohr 12 und/oder mit den Stiftschrauben 40 und/oder auf entsprechende Verbindungsstellen der Stiftschrauben 40 mit dem Zylinderkopf 46 wirkende Quermomente zumindest im Wesentlichen vermieden oder sehr gering gehalten. Während des Betriebs der Kraftstoffzufuhrvorrichtung 10 wirken auf die Verbindungsstellen und auf die Kraftstoffzufuhrvorrichtung 10 zumindest im Wesentlichen nur Normalkräfte, insbesondere Zugkräfte. Dadurch ist eine besonders feste Befestigung der Kraftstoffzufuhrvorrichtung 10 an dem Zylinderkopf 46 auch über eine hohe Lebensdauer hinweg gewährleistet. Außerdem schneiden die Mittelachsen 66 und 66' eine Längsmittelachse 68 des Kraftstoffverteilerrohrs 12, so dass auch dadurch exzentrische Kräfte und Momente zumindest im Wesentlichen vermieden sind.Another advantage is that in the longitudinal direction of the connecting
Die
Die
Die Schraube 70 durchdringt dabei eine Durchgangsöffnung des Verbindungsteils 36 und ist in den Zylinderkopf 46 eingeschraubt. Die Schraube 70 ist über ihren Schraubenkopf 72 an einer auf Seiten des Kraftstoffverteilerrohrs 12 angeordneten Abstützfläche 74 des Verbindungsteils 36 abgestützt, so dass das Verbindungsteil 36 und damit das mit dem Verbindungsteil 36 einstückig ausgebildete Aufnahmeteil 30 mittels der Schraube 70 mit dem Zylinderkopf 46 verspannt sind.The
Die einstückige Ausbildung des Aufnahmeteils 30 und des Verbindungsteils 36 miteinander sowie die vermittlungsfreie Anbindung des Verbindungsteils 36 an dem Zylinderkopf 46 hält die Teileanzahl der Befestigungsanordnung 11 und damit ihre Kosten besonders gering.The one-piece design of the receiving
Zur Darstellung einer besonders einfachen und damit zeit- und kostengünstigen Montage der Befestigungsanordnung 11 weist das Aufnahmeteil 30 auf einer dem Kraftstoffverteilerrohr 12 abgewandten Außenumfangsseite 76 eine Durchgangsöffnung 78 auf. Die eine außenumfangsseitige Mantelfläche des Aufnahmeteils 30 durchdringende Durchgangsöffnung 78 stellt dabei eine seitliche Ausnehmung der außenumfangsseitigen Mantelfläche (Außenumfangsseite 76) des Aufnahmeteils 30 dar, wobei die Abstützfläche 74 mittels der Ausnehmung (Durchgangsöffnung 78) von einer Überdeckung durch das Aufnahmeteil 30 zumindest bereichsweise ausgenommen ist.To illustrate a particularly simple and thus time and cost assembly of the mounting
Dadurch kann die Schraube 70 mittels eines Montagewerkzeugs unter Umgehung des Aufnahmeteils 30 und des Kraftstoffverteilerrohrs 12 im Zylinderkopf 46 festgeschraubt werden. Mit anderen Worten geht das insbesondere gerade Montagewerkzeug seitlich am Kraftstoffverteilerrohr 12 vorbei.Thereby, the
Wie der
Die
Die einfache Zugänglichkeit zur Schraube 70 ist ferner dadurch realisiert, dass das Kraftstoffverteilerrohr 12 in zwei ringförmigen Segmenten 78 des Aufnahmeteils 30 aufgenommen ist, wobei zwischen den Ringsegmenten 78 eine Ausnehmung 80 vorgesehen ist. So kann das Montagewerkzeug bei der Montage am Kraftstoffverteilerrohr 12 vorbeigeführt werden.The simple accessibility to the
Die
Die
Die
Die
Wie bei der Befestigungsanordnung 11 gemäß
Das Verbindungsteil 36 weist dazu eine Durchgangsöffnung 84 auf, durch welche eine Schraube wie beispielsweise die Schraube 70 hindurchgeführt werden kann. Die Schraube 70 kann sich an der Abstützfläche 74 abstützen und so das Gussbauteil und darüber das Kraftstoffverteilerrohr 12 mit dem Zylinderkopf 46 verspannen.The connecting
Wie insbesondere der
Um den Winkel zwischen der Längserstreckungsrichtung und der Flächennormalen 86 gering zu halten, weist die Außenumfangsseite 76 (außenumfangsseitige Mantelfläche) des Aufnahmeteils 30 eine Ausnehmung auf, welche vorliegend als Durchgangsöffnung 78 ausgebildet ist.In order to keep the angle between the longitudinal extension direction and the surface normal 86 small, the outer peripheral side 76 (outer peripheral side Lateral surface) of the receiving
Die anhand der
Claims (11)
- Fastening arrangement (11), comprising a fuel supply device (10) and an internal combustion engine, wherein at least one fuel distribution element (12) extending in a longitudinal direction (14) and having at least two connection openings (24) for connecting a respective fuel injection device is attached to the internal combustion engine by means of at least one connecting member (36, 36'), the connecting member (36, 36') being connected to the fuel distribution element (12) by means of a receiving element (30, 30') which comprises a receptacle (32, 32') which completely surrounds at least one outer peripheral area of the fuel distribution element (12), and in which at least a portion of the fuel distribution element (12) is received, a location (62, 62') of the fuel distribution element (12) which is situated on an extension of the connecting member (36, 36') in the extension direction (38, 38') thereof being located on a straight line (64) connecting the two connection openings (24), and the connecting member (36, 36') comprising at least one supporting surface (74) arranged on a side of the fuel distribution element (12) and arranged at least partly so as not to overlap with the receiving element (30, 30'), the at least one supporting surface being adapted to support a fastening element for fastening the connecting member (36, 36) to the internal combustion engine,
characterised in that
the direction of extent (38, 38') and the surface normal of the supporting surface (74) enclose with one another an angle different from zero degrees. - Fastening arrangement (11) according to claim 1, characterised in that the connecting member (36, 36') and the connection openings (24) are arranged on a common side (20) of the fuel distribution element (12).
- Fastening arrangement (11) according to one of claims 1 or 2, characterised in that a central longitudinal axis (68) of the fuel distribution element (12) is located in a plane which is spanned by the straight line (64) and the extension direction (38, 38').
- Fastening arrangement (11) according to one of the preceding claims, characterised by at least one additional connecting member (40) which is interlockingly and/or reversibly releasably connected to the first connecting member (36, 36'), and by means of which the fuel supply device (10) is attached to the internal combustion engine.
- Fastening arrangement (11) according to claim 4, characterised in that the connecting members (36, 36', 40) are connected by means of a screw element (48), particularly a nut (48), which is screwed to one of the connecting members (36, 36') and is supported on the other one of the connecting members (40) by means of respective stops (54, 56).
- Fastening arrangement (11) according to one of claims 4 or 5, characterised in that one of the connecting members (36, 36') is at least partly received in a receptacle (60) of the other one of the connecting members (40).
- Fastening arrangement (11) according to one of the preceding claims, characterised in that the connecting member (36, 36', 40), particularly the additional connecting member (40), is substantially rod-shaped at least in regions and has a thread (44), particularly an external thread (44), via which the connecting member (36, 36', 40) is connected to the internal combustion engine.
- Fastening arrangement (11) according to one of the preceding claims, characterised in that the connecting member (36, 36') and the receiving element (30, 30') are formed in one piece with one another, and/or the receiving element (30, 30') and the fuel distribution element (12) are connected to one another by a material joint.
- Fastening arrangement (11) according to claim 8, characterised in that the connecting member (36, 36') formed in one piece with the receiving element (30, 30') is directly connected to the internal combustion engine.
- Fastening arrangement (11) according to one of the preceding claims, characterised in that the extension direction (38, 38') and the surface normal of the supporting surface (74) enclose with one another an angle greater than zero degrees and up to 12 degrees.
- Fastening arrangement (11) according to one of the preceding claims, characterised in that the receiving element (30, 30') has at least one recess disposed on an outer peripheral side facing away from the fuel distribution element (12), wherein the supporting surface (74) is at least partially excluded from being covered by the receiving element (30, 30') by means of the recess in the receiving element.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102010051488A DE102010051488A1 (en) | 2010-11-15 | 2010-11-15 | Fastening arrangement of a fuel supply device to an internal combustion engine, and method for fixing a fuel supply device to an internal combustion engine |
PCT/EP2011/005713 WO2012065706A1 (en) | 2010-11-15 | 2011-11-14 | Fastening arrangement of a fuel supply device on an internal combustion engine, and method for fastening a fuel supply device to an internal combustion engine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2640956A1 EP2640956A1 (en) | 2013-09-25 |
EP2640956B1 true EP2640956B1 (en) | 2014-11-05 |
Family
ID=45033920
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11787792.8A Not-in-force EP2640956B1 (en) | 2010-11-15 | 2011-11-14 | Fastening arrangement of a fuel supply device on an internal combustion engine |
Country Status (5)
Country | Link |
---|---|
US (1) | US9388783B2 (en) |
EP (1) | EP2640956B1 (en) |
CN (1) | CN103210204B (en) |
DE (1) | DE102010051488A1 (en) |
WO (1) | WO2012065706A1 (en) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5682787B2 (en) * | 2011-09-26 | 2015-03-11 | 株式会社デンソー | Fuel injection device |
DE102012106585A1 (en) * | 2012-07-20 | 2014-01-23 | Benteler Automobiltechnik Gmbh | Method for producing a high-pressure fuel line |
DE102013101048A1 (en) * | 2013-02-01 | 2014-08-07 | Benteler Automobiltechnik Gmbh | Fuel dispatcher for high pressure or low pressure applications and for supplying fuel to injection valve of internal combustion engine, has threaded bore provided in cylinder head, and supporting case engaged with receiving case |
DE102013217810A1 (en) | 2013-09-06 | 2015-03-12 | Robert Bosch Gmbh | Holder for fixing a fuel distributor to an internal combustion engine and connection method |
DE202014104466U1 (en) | 2014-09-19 | 2014-09-25 | Benteler Automobiltechnik Gmbh | Fuel distributor |
RU2595317C1 (en) * | 2015-10-13 | 2016-08-27 | Федеральное государственное унитарное предприятие "Центральный ордена Трудового Красного Знамени научно-исследовательский автомобильный и автомоторный институт "НАМИ" | Detachable fuel accumulator |
DE202015105989U1 (en) * | 2015-11-09 | 2015-12-02 | Benteler Automobiltechnik Gmbh | Fuel distributor |
JP6536366B2 (en) * | 2015-11-11 | 2019-07-03 | 株式会社デンソー | Fuel injection device |
EP3199794B1 (en) * | 2016-02-01 | 2018-06-27 | TI Automotive (Heidelberg) GmbH | Fuel distribution rail and method for producing the same |
CN113123905B (en) * | 2020-01-15 | 2022-07-26 | 纬湃汽车电子(长春)有限公司 | Fuel distributor |
Family Cites Families (16)
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US1392810A (en) * | 1919-07-26 | 1921-10-04 | Lothar R Zifferer | Adjustable pipe-hanger |
DE2710601C2 (en) * | 1977-03-11 | 1984-07-26 | Wolfgang 7000 Stuttgart Kreikler | Pipe bracket for attaching pipes to ceilings, walls or the like. |
DE59608090D1 (en) * | 1996-02-12 | 2001-12-06 | Mann & Hummel Filter | INTAKE SYSTEM |
US6494183B2 (en) | 2000-01-26 | 2002-12-17 | Usui Kokusai Sangyo Kaisha Limited | Common rail for diesel engine |
US6405711B1 (en) * | 2000-07-27 | 2002-06-18 | Delphi Technologies, Inc. | Fuel delivery module for fuel injected internal combustion engines |
US7252071B2 (en) | 2005-03-30 | 2007-08-07 | Delaware Capital Formation, Inc. | Fuel rail |
US7143749B1 (en) * | 2005-10-05 | 2006-12-05 | Delphi Technologies, Inc. | Apparatus and method for securing a fuel rail to an engine |
US7591246B2 (en) * | 2006-01-17 | 2009-09-22 | Gm Global Technology Operations, Inc. | Isolated fuel delivery system |
DE102007036500A1 (en) * | 2007-08-01 | 2009-02-05 | Benteler Automobiltechnik Gmbh | Fuel distributor for supplying fuel to injection valves of internal combustion engine, has distributor pipe for receiving pressurized fuel with multiple injector connections, and assembly element is designed as clamp |
JP4629724B2 (en) * | 2007-12-20 | 2011-02-09 | 三菱自動車工業株式会社 | Injector mounting structure |
EP2072806B9 (en) * | 2007-12-21 | 2012-09-05 | Caterpillar Motoren GmbH & Co. KG | Flexible mounting arrangement |
JP4941680B2 (en) * | 2008-07-09 | 2012-05-30 | 三菱自動車工業株式会社 | Method for assembling direct injection injector unit and guide tool used in the method |
DE102008044923A1 (en) * | 2008-08-29 | 2010-03-04 | Benteler Automobiltechnik Gmbh | Fuel injector for supplying fuel to injection valve of combustion engine, has distribution pipe for receiving fuel under pressure with fuel inlet and multiple injector retainers |
KR101449760B1 (en) * | 2008-09-08 | 2014-10-13 | 타이코에이엠피(유) | Double locking connector for injector |
DE102009014399B3 (en) * | 2009-03-26 | 2010-08-12 | Benteler Automobiltechnik Gmbh | Fuel distributor for supplying fuel to injection valves of internal combustion engine, has lugs penetrated by distribution pipe, so that distribution pipe is encompassed by straps to full extent |
CN201582023U (en) * | 2009-12-18 | 2010-09-15 | 安徽全柴集团有限公司 | Device for fixing and clamping fuel injector of diesel engine |
-
2010
- 2010-11-15 DE DE102010051488A patent/DE102010051488A1/en not_active Withdrawn
-
2011
- 2011-11-14 WO PCT/EP2011/005713 patent/WO2012065706A1/en active Application Filing
- 2011-11-14 CN CN201180054963.4A patent/CN103210204B/en not_active Expired - Fee Related
- 2011-11-14 EP EP11787792.8A patent/EP2640956B1/en not_active Not-in-force
- 2011-11-14 US US13/885,361 patent/US9388783B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
CN103210204A (en) | 2013-07-17 |
DE102010051488A1 (en) | 2012-05-16 |
US20130233280A1 (en) | 2013-09-12 |
EP2640956A1 (en) | 2013-09-25 |
CN103210204B (en) | 2015-08-05 |
WO2012065706A1 (en) | 2012-05-24 |
US9388783B2 (en) | 2016-07-12 |
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