EP2640167B1 - Plasma electrode for a plasma cutting device - Google Patents
Plasma electrode for a plasma cutting device Download PDFInfo
- Publication number
- EP2640167B1 EP2640167B1 EP12001761.1A EP12001761A EP2640167B1 EP 2640167 B1 EP2640167 B1 EP 2640167B1 EP 12001761 A EP12001761 A EP 12001761A EP 2640167 B1 EP2640167 B1 EP 2640167B1
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- EP
- European Patent Office
- Prior art keywords
- core holder
- cooling tube
- electrode
- core
- plasma
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05H—PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
- H05H1/00—Generating plasma; Handling plasma
- H05H1/24—Generating plasma
- H05H1/26—Plasma torches
- H05H1/28—Cooling arrangements
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05H—PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
- H05H1/00—Generating plasma; Handling plasma
- H05H1/24—Generating plasma
- H05H1/26—Plasma torches
- H05H1/32—Plasma torches using an arc
- H05H1/34—Details, e.g. electrodes, nozzles
- H05H1/3423—Connecting means, e.g. electrical connecting means or fluid connections
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05H—PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
- H05H1/00—Generating plasma; Handling plasma
- H05H1/24—Generating plasma
- H05H1/26—Plasma torches
- H05H1/32—Plasma torches using an arc
- H05H1/34—Details, e.g. electrodes, nozzles
- H05H1/3436—Hollow cathodes with internal coolant flow
Definitions
- the invention relates to a plasma electrode for a plasma cutting device according to the preamble of patent claim 1.
- Such a plasma electrode is, for example, with the subject of WO 2009/070 362 A1 known. This disclosure is intended to be fully within the scope of the present invention description.
- said document proposes to arrange a cooling tube in the interior of an approximately hollow-cylindrical electrode body, whose front end face is positioned with a spacer which is inserted at the bottom of the electrode body.
- the cited document also generally discloses a plasma electrode having a hollow cylindrical electrode body, on the front side of which is arranged in the interior of the electrode, arranged on the front side, central core holder for an electrode core is arranged.
- the electrode core is z. B. formed as a hafnium core and is held in the electrode-side core holder.
- a plasma electrode is shown, in FIG. 2 respectively.
- FIG. 3 a cooling tube is held within a burner body. The holder of the cooling tube 5 is effected in that in the region of the nozzle tip, a shoulder 2a is present, which spaces the nozzle tube relative to the nozzle bottom. The cooling tube 5 is thus not kept at a distance from the core holder, but at a distance from the electrode cap.
- an electrode with a cooling tube for a plasma cutting device is shown.
- On the inside of the electrode body is in this case at least one stop for a cooling tube, which cooperates with the front side of the cooling tube.
- the cooling tube is held by an electrode body and not by the core holder.
- US Pat. No. 5,416,296 discloses a plasma electrode for a plasma cutting device, which consists of an approximately hollow cylindrical electron body and at its front side into the interior the electrode directed, frontally arranged, centric core holder for Cooling tube, which cooperates with the front side of the cooling tube. This makes it possible to achieve a good circulation of the cooling liquid in the lower region of the electrode body.
- the cooling tube is held by an electrode body and not by the core holder.
- FIGS. 4a to 9a a holder for a cooling tube within a plasma torch is shown.
- the cooling tube means, by which the cooling tube is spaced in the region of the electrode tip and thereby a circulation of the cooling liquid is possible.
- none of the embodiments shows that the cooling tube is held securely by the core holder.
- a cooling tube is disposed within a burner body, wherein the end face of the cooling tube cooperates with a core holder.
- the cooling tube lies with its end face in the axial direction on the core holder, which, however, no position assurance is guaranteed. Rather, the cooling tube is held in the upper region of the burner and is thus not secured in position in the lower region.
- FIGS. 6 to 15 An electrode for a plasma torch is shown.
- the cooling tube which is arranged in the interior of the burner, in the upper and in the lower region in each case a thread, which act in the lower area with the core holder and in the upper area with the electrode holder together.
- the cooling tube is thus bound to the present device and can not be used in other plasma cutting devices.
- this device is very expensive to produce, since threads must be present both in the region of the core holder and in the upper electrode body region.
- a plasma electrode for a plasma cutting device which consists of an approximately hollow cylindrical electron body and on whose front side a directed into the interior of the electrode, frontally arranged, centric core holder is arranged for an electrode core.
- a cooling tube In the interior of the electrode body is a cooling tube through which an axial flow of cooling liquid flows.
- the electrode core holder has on its outer surface ribs or grooves or holes through which its surface is increased.
- the cooling tube is fixed with its end face on the bottom of the electrode body and is thus not held positionally secured against the core holder.
- the publication US 6,362,450 B1 shows a cooling gas duct for a plasma cutting torch.
- a gas guide is shown within a burner body, wherein a valve spindle to swirl the gas passed through and thus a better cooling is to be achieved.
- this valve spindle with the end face in the axial direction on the core holder, but no radial position assurance between the core holder and the valve stem is guaranteed.
- a disadvantage of the cited references, however, is that a separate from the electrode body part, namely a spacer must be used, which must be placed as a separate part in the interior of the electrode body, which is associated with a high assembly cost.
- the invention is therefore the object of developing a plasma electrode for a plasma cutting device and arranged in the interior of the plasma electrode cooling tube so that the mounting and mounting of the cooling tube is substantially simplified. Furthermore, the cooling of the electrode core should be improved.
- the invention is characterized by the technical teaching of claim 1, 2 and independent claim 13.
- An essential feature of the invention is that a separate part, such as a spacer or the like, waived and instead the cooling tube is fixed with its front, the electrode core side facing directly on the electrode-side core holder for holding the electrode core.
- the invention relates to a completely new positioning for the mounting of a cooling tube, because until now it was only known, the cooling tube to back stops (s. FIG. 22 the cited document) to be positioned on the electrode body or just on the front side in the electrode body interior spacers arranged, however, which must be introduced as a separate part.
- the cooling tube at least partially overlaps the electrode-side core holder and, so to speak, is secured in position on the outer circumference of the electrode-side core holder, there is accordingly the advantage that separate holding or layer securing means can be dispensed with.
- the core holder is designed as a conical body directed into the interior of the electrode body, the conical surfaces of which taper from the bottom of the electrode body in the axial direction to the rear (top).
- the front side of the cooling tube on the core holder is a position assurance and the cooling tube is preferably connected to a preferably designed as a screw or plug connection preferably at the rear end of the electrode body with this releasably connected.
- the invention is concerned only with the front, the position assurance serving holder of the cooling tube to the electrode-side core holder, which also serves to hold the electrode core.
- cooling tube is detachably connected to the electrode body itself at the rear end, according to a variety of embodiments (screw, connectors, bayonet and the like) is possible.
- the invention provides according to a further preferred embodiment, that at least one recess leading to the cooling liquid is arranged on the outer circumference of the core holder.
- the core holder does not sealingly close the front end of the cooling tube, but that in the region of this position assurance one or more, the cooling liquid recesses are present, which are able to forward the guided inside the cooling tube cooling liquid along the core holder and preferably to lead to the annular groove bottom of the electrode body, where the cooling liquid flow is diverted and guided in the interior of the cooling tube cooling liquid is deflected from the interior of the cooling tube in the outer annular gap between the outer surface of the cooling tube and the inner surface of the electrode body.
- the core holder is not formed as a truncated cone, but as at least one side flattened truncated cone, so through the flattening thus formed the coolant flow can pass into the interior of the electrode body via the outer circumference of the core holder.
- a two-sided flattening which is mirror-symmetrical with respect to the longitudinal center axis of the core holder designed as a truncated cone, is preferred.
- the invention is not limited to that of the core holder is formed as a flattened truncated cone, which is formed substantially rotationally symmetrical.
- cooling liquid leading recesses are provided which are able to lead out in the interior of the cooling tube in the axial direction guided coolant in the area of the position assurance of the cooling tube on the core holder from the cooling tube and to introduce into the interior of the electrode body.
- one or more recesses are arranged parallel to the conical surface of the conical core holder, because this results in particularly favorable flow conditions.
- the invention is not limited thereto. It can also be used recesses, which are directed at an angle to the conical surface of the conical core holder.
- the at least one recess arranged in the core holder is designed either as a half-open longitudinal groove or as a half-open bore channel or as a radially outwardly open segment recess.
- the front end of the cooling tube does not sealingly rests on the outer circumference of the core holder, but that although there is a support, but the cooling tube in this area still radially outwardly directed slots, Has holes or recesses.
- the directed in the interior of the cooling tube and the electrode end face of the core holder is also flattened, but the electrode core protrudes with an elongated approach into the interior of the cooling tube.
- This latter embodiment ensures that the electrode core - the cooling of which is decisive - protrudes into the interior of the cooling tube in contact with the liquid, thus providing even better cooling.
- the surface cooling of the core holder can be significantly improved by this surface is enlarged with outwardly open grooves or holes, It forms the surface of the core holder magnifying cooling channels, which are preferably aligned in the axial direction are.
- these cooling channels can also - to further extend the length of the respective cooling channel - also helically, in the manner of threads increase the outer circumference of the core holder.
- the core holder can in this case be cylindrical or conical in profile or provided with any other profile.
- a third embodiment relates to the attachment of a thread on the outer circumference of the core holder, which can be done either by a thread cutting or a compression forming.
- claims claim that the front end face of the cooling tube is either smooth and un suchchen or provided with lateral slots or holes.
- FIGS. 1 to 3 illustrated principle of leadership of the cooling liquid applies to all other embodiments according to the FIGS. 4 to 30 because these are merely modifications of the principle FIGS. 1 to 3 are. Therefore, the same explanations apply to the same parts.
- the in the FIGS. 1 to 3 illustrated plasma electrode 1 consists of a hollow cylindrical electrode body 2 made of a metal material, preferably a copper alloy or a silver alloy, in the interior of a hollow cylindrical cooling tube 3 is releasably attached.
- the cooling tube 3 forms in its interior a coolant liquid-conducting channel 4, which is conveyed in the direction of arrow 19 to the front of the cooling tube 3 under pressure.
- a core holder 5 is integrally formed on the bottom side, in which a -.
- Hafnium-based electrode core 9 e.g. is held in a press fit.
- the electrode core 9 is pin-shaped, round cylindrical and in the front end face of the emission surface is formed for the plasma arc.
- the part of the electrode body 2 forming core holder 5 is formed as a cone body, that is, this body is preferably round cylindrical, as determined by the circular surfaces 25 in FIG. 3 is shown schematically. It thus forms a flattened truncated cone, wherein the flattened frustoconical surface forms an end face 22.
- FIG. 3 is placed on the outer circumference of the cone holder formed as a core holder 5, the front end side of the cooling tube 3 and thus forms an annular stopper 10 which is secured against the outer edge of the core holder 5 and held there.
- the inside of the cooling tube 3 thus forms the ring stop 10 for resting on the outer surface of the conical surface 7 formed as a lateral surface of the core holder. 5
- the electrode core 9 is held in a secured position in a frontal bore 8 of the core holder 5.
- the cooling liquid recesses are provided, wherein in the embodiment of the FIGS. 1 to 5 these, the cooling liquid leading recesses are formed as mirror-symmetrical to each other opposing flats 15 formed as a truncated cone body core holder 5.
- FIG. 3 illustrated by drawings. It is shown that in itself the surface of the frusto-conical core holder 5 formed as a circular surface 25 is cut off on both sides so as to form the flats 15, which in turn form two mutually opposite annular gaps leading to the cooling liquid.
- the coolant brought up in the direction of arrow 19 flows parallel to the conical surface 7 through the flattenings in the direction of arrow 19 (see FIG. FIG. 3 ), is deflected at Ringnutground 13 of the electrode body 2, and then flows in the opposite direction of arrow 23 on the outer circumference of the cooling tube and the inner circumference of the electrode body 2 through the annular gap 18 back.
- FIG. 3 shows in this case the cut out of the circular surface 25 on both sides end face 22, in which the rear end of the electrode core 9 protrudes as an electrode core extension 11 into the cooling liquid.
- FIG. 4 In deviation from the embodiment according to FIG. 1 show the FIG. 4 in that it is also possible to mount the rear end of the electrode core 9 sunk in the material of the core holder 5, so that no electrode core projection 11 in contact with liquid, protrudes into the cooling liquid, as in FIG. 1 is shown.
- FIGS. 6 and 7 show the embodiment of the FIGS. 6 and 7 in that, instead of the use of flats in the cone body of the core holder 5, radially outwardly open longitudinal grooves 17 can be formed, through which the cooling liquid flows.
- the longitudinal grooves 17 are formed as outwardly open wedge-shaped grooves. Instead of such wedge-shaped grooves also open outwardly semicircular, elliptical or otherwise profiled grooves can be used. Also, the number of grooves is not limited. In addition to a single longitudinal groove 17, a plurality of longitudinal grooves 17 distributed uniformly on the circumference of the formed as a truncated cone core holder 5 may be arranged.
- FIGS. 8 and 9 show as a further modification of the inventive principle the FIGS. 8 and 9 , where the core holder 5 is formed star-shaped, which means that the longitudinal grooves 17 a relatively large material area of the core holder 5 aus ⁇ and this results in a particularly large, the cooling liquid leading annular gap 16 results.
- FIGS. 10 and 11 This is also shown by the embodiment FIGS. 10 and 11 , where compared to the embodiment according to FIGS. 8 and 9 Yet another material saving with respect to the material of the core holder 5 and instead of a four-star arrangement after FIG. 9 now a five-star arrangement after FIG. 11 is provided.
- Such heat sinks were previously known only for convective air cooling of semiconductor devices.
- the invention proposes a liquid-cooled core holder with an optimally enlarged surface.
- the longitudinal grooves 17 are preferably achieved by a machining with a milling tool or the like.
- drilling channels 21 are introduced with a suitable drilling tool. Also here shows the FIG. 13 in that a total of four drilling channels 21 arranged opposite one another and distributed uniformly around the circumference lead to a decisive increase in the surface area of the outer circumference of the core holder 5, so that the core holder is cooled optimally.
- FIG. 15 shows that a plurality of drill channels 21 can be introduced evenly distributed around the circumference
- FIGS. 16 and 17 show that even essential material of the core holder 5 can be saved by this is only formed on one side and only on one side of the radial inner circumference of the cooling tube 3 secures, while the other, opposite inner circumference of the cooling tube 3 is exposed. This ensures optimal guidance of the coolant, without flow resistance.
- FIG. 2 illustrated bilateral flattening now extends as it were over an angle of 270 degrees according to the embodiment FIG. 17 ,
- the embodiment according to the FIGS. 18 and 19 in that the flattening can also extend over an angle of 180 degrees so as to give an annular gap 28 extending over a circle angle of 180 degrees.
- FIGS. 20 and 21 show in deviation from the embodiment according to FIG. 2 in that, in addition to the two opposing flattenings 15, also opposing drill channels 21 can be introduced so as to ensure optimum guidance of the cooling liquid.
- the end face 20 of the cooling tube 3 (s. FIG. 1 ), however, does not necessarily rest on the inside of the outer circumference of the core holder 5 designed as a truncated cone.
- this end face on assigned, annular and over the outer circumference of the core holder extending, semi-open annular grooves, so that the entire end face 20 then rests flush in the arranged on the outer circumference of the core holder 5 annular groove.
- an additional or more additional drilling channels 21 may be arranged.
- FIGS. 24 and 25 show that two or more drill channels 21 can be arranged in the one-sided asymmetrically designed core holder 5.
- FIGS. 26 and 27 is shown that in an asymmetric core holder and three drill channels can be arranged so that in all unilateral embodiments of the frusto-conical core holder at least one one-sided segment recess 24 is present, which extends over any circumferential angle of z. B. 60, 90, 180 or 270 degrees can extend.
- the longitudinal axis 27 of the cooling tube 3 is held decentered in the core holder 5.
- the core holder 5 can also be formed on one side and asymmetrically, then it can be provided that in the opposite, exposed part of the core holder, where no conditioning of the cooling tube takes place, additional centering means are available.
- FIG. 28 In the embodiment according to FIG. 28 is shown that the deformation of a round cylindrical core holder 5 is carried out with a compression tool 29.
- the core holder 5 is formed as a cone body, as described in the previous embodiments.
- the upsetting tool 29 On the front side of the cylindrical core holder 5, the upsetting tool 29 is placed so that the compression head 30 engages over the upper end face 22 of the core holder 5.
- the punch 32 of the swaging head 30 rests on this end face 22.
- By a pressure impact in the direction of arrow 35 of the core holder 5 is compressed and forms a radial, diameter-increasing bead 33 according to FIG. 29 out.
- This bead 33 is the bearing surface for the front end side of the cooling tube. 3
- the upset head 30 still lateral bevels 31 are formed, which form between them rib-shaped, obliquely outwardly directed grooves.
- the bevels 31 deform the upper side surfaces of the core holder 5 during upsetting and thus simultaneously form radially and obliquely outwardly directed flats 15 or longitudinal grooves 17.
- cooling ducts which are opened outwards are designed to guide the cooling medium over the surface of the core holder which is thus enlarged.
- an embodiment discloses an enlargement of the surface of the core holder 5 by flats 15, longitudinal grooves 17 and threads 34 regardless of whether the front of the cooling tube 3 is touching on the core holder 5 or the core holder overlaps to form an annular gap 16 without contact.
- a substantially improved cooling of the core holder is achieved in the immediate vicinity of the electrode core 9 heated to approximately 1000 to 2000 Celsius degrees.
- the service life of the electrode core 9 could be significantly improved.
Description
Die Erfindung betrifft eine Plasmaelektrode für eine Plasma-Schneidvorrichtung nach dem Oberbegriff des Patentanspruchs 1.The invention relates to a plasma electrode for a plasma cutting device according to the preamble of patent claim 1.
Eine solche Plasmaelektrode ist beispielweise mit dem Gegenstand der
Um das Kühlproblem von Plasmaelektroden zu beherrschen, schlägt die genannte Druckschrift vor, im Innenraum eines etwa hohlzylindrischen Elektrodenkörpers ein Kühlröhrchen anzuordnen, dessen vordere Stirnseite mit einem Abstandshalter, der am Grund des Elektrodenkörpers eingelegt ist, positioniert wird.In order to master the cooling problem of plasma electrodes, said document proposes to arrange a cooling tube in the interior of an approximately hollow-cylindrical electrode body, whose front end face is positioned with a spacer which is inserted at the bottom of the electrode body.
Die genannte Druckschrift offenbart auch allgemein eine Plasmaelektrode mit einem hohlzylindrischen Elektrodenkörper, an dessen vorderen Seite ein in dem Innenraum der Elektrode gerichtete, stirnseitig angeordneter, zentrischer Kernhalter für einen Elektrodenkern angeordnet ist.The cited document also generally discloses a plasma electrode having a hollow cylindrical electrode body, on the front side of which is arranged in the interior of the electrode, arranged on the front side, central core holder for an electrode core is arranged.
Der Elektrodenkern ist z. B. als Hafnium-Kern ausgebildet und wird in dem elektrodenseitigen Kernhalter gehalten. Mit der Druckschrift
Mit der Druckschrift
Mit der Druckschrift
Keines der Ausführungsbeispiele zeigt jedoch, dass das Kühlrohr durch den Kernhalter lagensicher gehalten wird.With the publication
However, none of the embodiments shows that the cooling tube is held securely by the core holder.
Mit der Druckschrift
Die Druckschrift
Keine der dort gezeigten Ausführungsbeispiele zeigt jedoch, dass das Kühlrohr mindestens teilweise auf dem Kernhalter lagengesichert gehalten wird.The publication
However, none of the exemplary embodiments shown there shows that the cooling tube is at least partially held secured on the core holder.
Mit der Druckschrift
Mit der Druckschrift
Die Druckschrift
Nachteilig bei der genannten Druckschriften ist jedoch, dass ein vom Elektrodenkörper getrenntes Teil, nämlich ein Abstandshalter, verwendet werden muss, der als separates Teil in dem Innenraum des Elektrodenkörpers platziert werden muss, was mit einem hohen Montageaufwand verbunden ist.A disadvantage of the cited references, however, is that a separate from the electrode body part, namely a spacer must be used, which must be placed as a separate part in the interior of the electrode body, which is associated with a high assembly cost.
Der Erfindung liegt deshalb die Aufgabe zugrunde, eine Plasmaelektrode für eine Plasma-Schneidvorrichtung und einem im Innenraum der Plasmaelektrode angeordneten Kühlrohr so weiterzubilden, dass die Montage und Halterung des Kühlrohrs wesentlich vereinfacht wird. Ferner soll die Kühlung des Elektrodenkerns verbessert werden.
Zur Lösung der gestellten Aufgabe ist die Erfindung durch die technische Lehre des Anspruches 1, 2 und des unabhängigen Anspruches 13 gekennzeichnet.
Wesentliches Merkmal der Erfindung ist, dass auf ein separates Teil, wie z.B. auf einen Abstandshalter oder dergleichen, verzichtet wird und stattdessen das Kühlrohr mit seiner vorderen, dem Elektrodenkern zugewandten Seite direkt auf den elektrodenseitigen Kernhalter für die Halterung des Elektrodenkerns fixiert wird.The invention is therefore the object of developing a plasma electrode for a plasma cutting device and arranged in the interior of the plasma electrode cooling tube so that the mounting and mounting of the cooling tube is substantially simplified. Furthermore, the cooling of the electrode core should be improved.
To solve the problem, the invention is characterized by the technical teaching of
An essential feature of the invention is that a separate part, such as a spacer or the like, waived and instead the cooling tube is fixed with its front, the electrode core side facing directly on the electrode-side core holder for holding the electrode core.
Es handelt sich um eine lagengesicherte Halterung der vorderen Stirnseite des Kühlröhrchens direkt auf den Kernhalter des Elektrodenkörpers. DieserIt is a position-secured holder of the front end of the cooling tube directly to the core holder of the electrode body. This
Kernhalter ist für die Halterung des Elektrodenkerns bestimmt und muss wegen der hohen Arbeitstemperatur des Elektrodenkerns gekühlt werden.
Die Erfindung betrifft demnach einen vollständig neue Positionierung für die Halterung eines Kühlrohres, denn bisher war es lediglich bekannt, das Kühlrohr an rückseitigen Anschlägen (s.
Accordingly, the invention relates to a completely new positioning for the mounting of a cooling tube, because until now it was only known, the cooling tube to back stops (s.
Mit der gegebenen technischen Lehre ergibt sich somit der Vorteil, dass eine unmittelbare lagengesicherte Halterung des vorderen Endes des Kühlrohres auf dem den Elektrodenkern aufnehmenden Kernhalter im Elektrodenkörper erfolgt. Es war bisher zwar ebenfalls bekannt, im Innenraum des Elektrodenkörpers, in der Nähe des Kernhalters, und zwar radial auswärts des Kernhalters, z. B. an der Innenseite des Elektrodenkörpers, zugeordnete Anschläge anzubringen, die Teil des Elektrodenkörpers waren. Nachteil der Anbringung derartiger Anschläge ist jedoch deren schwierige und aufwendige Herstellung.With the given technical teaching, there is thus the advantage that a direct position-secured mounting of the front end of the cooling tube takes place on the core holder receiving the electrode core in the electrode body. Although it was previously also known in the interior of the electrode body, in the vicinity of the core holder, namely radially outwardly of the core holder, z. B. on the inside of the electrode body, assigned to attach stops that were part of the electrode body. Disadvantage of the attachment of such attacks, however, is their difficult and expensive production.
Durch die technische Lehre der Erfindung, dass das Kühlrohr mindestens teilweise den elektrodenseitigen Kernhalter übergreift und sozusagen am Außenumfang des elektrodenseitigen Kernhalters lagengesichert gehalten wird, ergibt sich demgemäß der Vorteil, dass auf getrennte Halterungs- oder Lagensicherungsmittel verzichtet werden kann.Due to the technical teaching of the invention that the cooling tube at least partially overlaps the electrode-side core holder and, so to speak, is secured in position on the outer circumference of the electrode-side core holder, there is accordingly the advantage that separate holding or layer securing means can be dispensed with.
In der Erfindung ist vorgesehen, dass des Kernhalters als in den Innenraum des Elektrodenkörpers gerichteter Konuskörper ausgebildet ist, dessen Konusflächen sich vom Grund des Elektrodenkörpers ausgehend in axialer Richtung nach hinten (oben) verjüngen.In the invention, it is provided that the core holder is designed as a conical body directed into the interior of the electrode body, the conical surfaces of which taper from the bottom of the electrode body in the axial direction to the rear (top).
Damit besteht der Vorteil, dass eine ausgezeichnete, selbsttätige Zentrierung des Kühlrohres auf dem als Konuskörper ausgebildeten Kernhalter erfolgt, weil das Kühlrohr mit seiner vorderen Stirnseite einfach auf den Konuskörper des Kernhalters aufgesteckt wird, sodass ein Teil des Körpers des Kernhalters in den Innenraum des Kühlrohres hineinreicht.
Das Kühlröhrchen zentriert sich somit selbsttätig am Außenumfang der als Konuskörper ausgebildeten Kernhalters.
Es wird noch darauf hingewiesen, dass die vordere Seite des Kühlrohres auf dem Kernhalter eine Lagensicherung darstellt und das Kühlrohr selbst mit einer bevorzugt als Schraub- oder Steckverbindung ausgebildeten Verbindung bevorzugt am hinteren Ende des Elektrodenkörpers mit diesem lösbar verbunden ist.This has the advantage that an excellent, automatic centering of the cooling tube takes place on the cone holder designed as a core holder, because the cooling tube is simply plugged with its front end on the cone body of the core holder, so that a part of the body of the core holder extends into the interior of the cooling tube ,
The cooling tube thus centered automatically on the outer circumference of the core holder designed as a cone body.
It should also be noted that the front side of the cooling tube on the core holder is a position assurance and the cooling tube is preferably connected to a preferably designed as a screw or plug connection preferably at the rear end of the electrode body with this releasably connected.
Die Erfindung beschäftigt sich jedoch lediglich mit der vorderen, der Lagensicherung dienenden Halterung des Kühlrohres an dem elektrodenseitigen Kernhalter, der gleichzeitig der Halterung des Elektrodenkerns dient.However, the invention is concerned only with the front, the position assurance serving holder of the cooling tube to the electrode-side core holder, which also serves to hold the electrode core.
Wie das Kühlrohr mit dem Elektrodenkörper selbst am hinteren Ende lösbar verbunden ist, ist nach einer Vielzahl von Ausführungsformen (Schraubverbindungen, Steckverbindungen, Bajonettfassungen und dergleichen) möglich.As the cooling tube is detachably connected to the electrode body itself at the rear end, according to a variety of embodiments (screw, connectors, bayonet and the like) is possible.
Wenn - nach der technischen Lehre des Anspruches 1 - die Lagensicherung des vorderen Endes des Kühlrohres auf dem in den Innenraum der Elektrode hineinreichenden Kernhalter erfolgt, muss dafür gesorgt werden, dass der im Innenraum des Kühlrohres geführte Flüssigkeitsstrom im Bereich des Kernhalters umgelenkt wird, sodass im Bereich der Lagensicherung zwischen dem vorderen Ende des Kühlrohrs und der elektrodenseitigen Kernhalter für einen Austritt der Kühlflüssigkeit und für eine Umlenkung der Kühlflüssigkeit gesorgt werden muss.If - according to the technical teaching of claim 1 - the position assurance of the front end of the cooling tube takes place on the reaching into the interior of the electrode core holder, it must be ensured that the guided in the interior of the cooling tube liquid flow is deflected in the region of the core holder, so in the Area of protection between the front end of the cooling tube and the electrode-side core holder for a leakage of the cooling liquid and a diversion of the cooling liquid must be ensured.
Deshalb sieht die Erfindung nach einem weiteren bevorzugten Ausführungsbeispiel vor, dass am Außenumfang des Kernhalters mindestens eine die Kühlflüssigkeit führende Ausnehmung angeordnet ist.Therefore, the invention provides according to a further preferred embodiment, that at least one recess leading to the cooling liquid is arranged on the outer circumference of the core holder.
Dies bedeutet, dass der Kernhalter nicht das vordere Ende des Kühlrohres abdichtend verschließt, sondern dass im Bereich dieser Lagensicherung ein oder mehrere, die Kühlflüssigkeit führende Ausnehmungen vorhanden sind, die in der Lage sind, die im Innenraum des Kühlrohrs geführte Kühlflüssigkeit entlang des Kernhalters weiterzuleiten und bevorzugt bis zum Ringnutgrund des Elektrodenkörpers zu führen, wo der Kühlflüssigkeitsstrom umgeleitet wird und die im Innenraum des Kühlrohrs geführte Kühlflüssigkeit aus dem Innenraum des Kühlrohrs in den äußeren Ringspalt zwischen der Außenfläche des Kühlrohrs und der Innenfläche des Elektrodenkörpers umgelenkt wird.This means that the core holder does not sealingly close the front end of the cooling tube, but that in the region of this position assurance one or more, the cooling liquid recesses are present, which are able to forward the guided inside the cooling tube cooling liquid along the core holder and preferably to lead to the annular groove bottom of the electrode body, where the cooling liquid flow is diverted and guided in the interior of the cooling tube cooling liquid is deflected from the interior of the cooling tube in the outer annular gap between the outer surface of the cooling tube and the inner surface of the electrode body.
Für die Ausbildung derartiger die Kühlflüssigkeit führender, in der Ausnehmung des Elektrodenkörpers selbst angeordneter Ausnehmungen gibt es eine Vielzahl von unterschiedlichen Ausführungsformen. Ein besonderer Vorteil dieser Ausnehmungen liegt darin, dass die gekühlte Oberfläche des Kernhalters im ein Vielfaches im Vergleich zu einer glatten Oberfläche vergrößert wird und damit eine wesentlich bessere Kühlung bei Vervielfachung des in den Kernhalter eingesetzten Elektrodenkerns gegeben ist.For the formation of such the cooling liquid leading, in the recess of the electrode body itself arranged recesses, there are a variety of different embodiments. A particular advantage of these recesses is that the cooled surface of the core holder is increased in a multiple compared to a smooth surface and thus a much better cooling is given by multiplication of the electrode core used in the core holder.
Deshalb wird für diese besondere Ausbildung des Kernhalters mit seiner vergrößerten Oberfläche gesonderter Schutzbeansprucht, unabhängig davon, ob als Halterung und Zentrierung für ein Kühlrohr ausgebildet ist.Therefore, separate protection is required for this particular embodiment of the core holder with its enlarged surface, regardless of whether it is designed as a holder and centering for a cooling tube.
In einer ersten Ausgestaltung der Erfindung ist es vorgesehen, dass der Kernhalter nicht als Kegelstumpf ausgebildet ist, sondern als mindestens einseitig abgeflachter Kegelstumpf, sodass durch die so gebildete Abflachung der Kühlmittelstrom über den Außenumfang des Kernhalters in den Innenraum des Elektrodenkörpers gelangen kann.In a first embodiment of the invention, it is provided that the core holder is not formed as a truncated cone, but as at least one side flattened truncated cone, so through the flattening thus formed the coolant flow can pass into the interior of the electrode body via the outer circumference of the core holder.
Bevorzugt wird hierbei jedoch eine zweiseitige Abflachung, die spiegelsymmetrisch bezüglich der Längsmittenachse des als Kegelstumpf ausgebildeten Kernhalters ausgebildet ist.In this case, however, a two-sided flattening, which is mirror-symmetrical with respect to the longitudinal center axis of the core holder designed as a truncated cone, is preferred.
Die Erfindung ist nicht darauf beschränkt, dass der Kernhalter als abgeflachter Kegelstumpf ausgebildet ist, der im Wesentlichen rotationssymmetrisch ausgebildet ist.The invention is not limited to that of the core holder is formed as a flattened truncated cone, which is formed substantially rotationally symmetrical.
Es können sämtliche anderen Ausführungsformen verwendet werden, die beinhalten, dass im Bereich des Kernhalters Kühlflüssigkeit führende Ausnehmungen vorhanden sind, die in der Lage sind, die im Innenraum des Kühlrohrs in axialer Richtung geführte Kühlflüssigkeit im Bereich der Lagensicherung des Kühlrohrs am Kernhalter aus dem Kühlrohr herauszuleiten und in den Innenraum des Elektrodenkörpers einzubringen.It can be used all other embodiments, which include that in the region of the core holder cooling liquid leading recesses are provided which are able to lead out in the interior of the cooling tube in the axial direction guided coolant in the area of the position assurance of the cooling tube on the core holder from the cooling tube and to introduce into the interior of the electrode body.
In einer bevorzugten Ausgestaltung der Erfindung ist es deshalb vorgesehen, dass die im Kernhalter angeordneten ein oder mehreren Ausnehmungen parallel zur Konusfläche des konischen Kernhalters angeordnet sind, weil sich hierdurch besonders günstige Strömungsverhältnisse ergeben.In a preferred embodiment of the invention, it is therefore provided that arranged in the core holder one or more recesses are arranged parallel to the conical surface of the conical core holder, because this results in particularly favorable flow conditions.
Hierauf ist die Erfindung jedoch nicht beschränkt. Es können auch Ausnehmungen verwendet werden, die im Winkel zur Konusfläche des konischen Kernhalters gerichtet sind.However, the invention is not limited thereto. It can also be used recesses, which are directed at an angle to the conical surface of the conical core holder.
In einer bevorzugten Ausgestaltung der Erfindung ist es im Übrigen vorgesehen, dass die im Kernhalter angeordnete, mindestens eine Ausnehmung entweder als halboffene Längsnut oder als halboffener Bohrkanal oder als radial nach außen offene Segmentaussparung ausgebildet ist.In a preferred embodiment of the invention, it is otherwise provided that the at least one recess arranged in the core holder is designed either as a half-open longitudinal groove or as a half-open bore channel or as a radially outwardly open segment recess.
Es wird jedoch bevorzugt, wenn mehr als eine Ausnehmung den Außenumfang des Kernhalters durchsetzt, um einen möglichst günstigen und vollflächigen Kühlflüssigkeitsstrom über den gesamten Umfang des Kernhalters zu erreichen. Hierbei wird es dann bevorzugt, dass bei mehreren, die Kühlflüssigkeit führenden Ausnehmungen diese gleichmäßig verteilt am Umfang des Kernhalters angeordnet sind.However, it is preferred if more than one recess passes through the outer periphery of the core holder, in order to achieve the most favorable and full-surface coolant flow over the entire circumference of the core holder. In this case, it is then preferred that, in the case of a plurality of recesses leading to the cooling liquid, these recesses are distributed uniformly around the circumference of the core holder.
Selbstverständlich kann es auch in einer anderen Ausgestaltung der Erfindung vorgesehen sein, dass die vordere Stirnseite des Kühlröhrchens nicht abdichtend auf dem Außenumfang des Kernhalters aufliegt, sondern dass zwar dort eine Auflage gegeben ist, aber das Kühlröhrchen in diesem Bereich noch radial nach außen gerichtete Schlitze, Bohrungen oder Ausnehmungen aufweist.Of course, it may also be provided in another embodiment of the invention that the front end of the cooling tube does not sealingly rests on the outer circumference of the core holder, but that although there is a support, but the cooling tube in this area still radially outwardly directed slots, Has holes or recesses.
In den nachfolgenden Ausführungsbeispielen werden verschiedene Ausführungsbeispiele bezüglich der Halterung des Elektrodenkerns im Kernhalter beschrieben. Für alle Ausführungsbeispiele gilt, dass die in den Innenraum des Kühlrohrs und der Elektrode gerichtete Stirnseite des Kernhalters abgeflacht ist und die hintere Stirnseite des Elektrodenkerns flächenbündig mit dieser Stirnseite ist.In the following exemplary embodiments, various exemplary embodiments relating to the mounting of the electrode core in the core holder will be described. Applies to all embodiments that the directed into the interior of the cooling tube and the electrode end face of the core holder is flattened and the rear end side of the electrode core is flush with this end face.
In einer anderen Ausgestaltung gilt für sämtliche Ausführungsformen, dass die in dem Innenraum des Kühlrohrs und der Elektrode gerichtete Stirnseite des Kernhalters ebenfalls abgeflacht ist, aber der Elektrodenkern mit einem verlängerten Ansatz in den Innenraum des Kühlrohrs hineinragt.In another embodiment applies to all embodiments that the directed in the interior of the cooling tube and the electrode end face of the core holder is also flattened, but the electrode core protrudes with an elongated approach into the interior of the cooling tube.
Durch diese letztgenannte Ausführung wird gewährleistet, dass der Elektrodenkern - dessen Kühlung entscheidend ist - flüssigkeitsberührt in den Innenraum des Kühlröhrchens hineinragt, und damit eine noch bessere Kühlung gegeben ist.This latter embodiment ensures that the electrode core - the cooling of which is decisive - protrudes into the interior of the cooling tube in contact with the liquid, thus providing even better cooling.
Nach dem Gegenstand des Anspruches 2 wurde erkannt, dass die Oberflächenkühlung des Kernhalters entscheidend dadurch verbessert werden kann, dass diese Oberfläche mit nach außen offenen Nuten oder Bohrungen vergrößert wird, Es bilden sich dadurch die Oberfläche des Kernhalters vergrößernde Kühlkanäle, die bevorzugt in axialer Richtung ausgerichtet sind. Diese Kühlkanäle können jedoch auch - zu weiteren Verlängerung der Länge des jeweiligen Kühlkanals - auch schraubenförmig, in der Art von Gewindegängen den Außenumfang des Kernhalters vergrößern. Nach anderer nicht beanspruchten Ausgestaltungen, der Kernhalter kann hierbei im Profil zylindrisch oder konisch oder mit jedem anderen Profil versehen sein. Auch kommt es bei der Idee der Vergrößerung der Kühlfläche des Kernhalters nicht darauf an, ob das Kühlrohr lagengesichert auf einer Auflagefläche des Kernhalters aufliegt oder nur unter Bildung eines Ringspaltes der Kernhalter übergreift.After the subject matter of
Um eine derartig vergrößerte Oberfläche zu erhalten, wurde erkannt, dass es zweckmässig ist, solche halboffenen Nuten oder halboffenen Bohrungen entweder durch eine spanabhebende Bearbeitung oder durch eine Stauch-Umformung zu schaffen. Eine dritte Ausführung betrifft die Anbringung eines Gewindes auf dem Außenumfang des Kernhalters, was entweder durch ein Gewindeschneiden oder eine Stauch-Umformung erfolgen kann.In order to obtain such an enlarged surface, it has been recognized that it is desirable to provide such semi-open grooves or half-open bores by either machining or upsetting. A third embodiment relates to the attachment of a thread on the outer circumference of the core holder, which can be done either by a thread cutting or a compression forming.
Bei Ausführungsformen nach Patentansprüchen wird im Übrigen beansprucht, dass die vordere Stirnseite des Kühlrohrs entweder glatt und undurchbrochen ist oder mit seitlichen Schlitzen oder Bohrungen versehen ist.In other embodiments, claims claim that the front end face of the cooling tube is either smooth and undurchbrochen or provided with lateral slots or holes.
Der Erfindungsgegenstand der vorliegenden Erfindung ergibt sich nur aus dem Gegenstand der einzelnen Patentansprüche. Im Folgenden wird die Erfindung anhand von mehrere Ausführungswege darstellenden Zeichnungen näher erläutert. Hierbei gehen aus den Zeichnungen und ihrer Beschreibung weitere erfindungswesentliche Merkmale und Vorteile der Erfindung hervor.The subject invention of the present invention arises only from the subject matter of the individual claims. In the following, the invention will be explained in more detail with reference to drawings illustrating several execution paths. Here are from the drawings and their description further features essential to the invention and advantages of the invention.
Es zeigen:
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Figur 1 : schematisiert einen Längsschnitt durch eine erste Ausführungsform einer Plasmaelektrode -
Figur 2 : Schnitt durch die Plasmaelektrode entlang der inFigur 1 dargestellten Schnittlinie -
Figur 3 : schematisiert eine räumliche Darstellung der Lagensicherung des vorderen Endes des Kühlrohres auf einer konusförmigen Kernhalter des Elektrodenkörpers -
Figur 4 : einen Längsschnitt durch einen Elektrodenkörper mit einer anderen Halterung des Elektrodenkerns -
Figur 5 : Schnitt durch die Plasmaelektrode in Höhe der eingezeichneten Schnittlinie -
Figur 6 : Längsschnitt durch eine Plasmaelektrode mit einer zweiten Ausführungsform des Kernhalters -
Figur 7 : Querschnitt durch die Plasmaelektrode in Höhe der inFigur 6 eingezeichneten Schnittlinie -
Figur 8 : Längsschnitt durch eine dritte Ausführungsform einer Plasmaelektrode -
Figur 9 : Querschnitt durch diePlasmaelektrode nach Figur 8 -
Figur 10 : Längsschnitt durch eine vierte Ausführungsform einer Plasmaelektrode -
Figur 11 : Querschnitt durch diePlasmaelektrode nach Figur 10 -
Figur 12 : Längsschnitt durch eine fünfte Ausführungsform einer Plasmaelektrode -
Figur 13 : Querschnitt durch die Plasmaelektrode nachFigur 12 -
Figur 14 : Längsschnitt durch eine sechste Ausführungsform einer Plasmaelektrode -
Figur 15 : Querschnitt durch die Plasmaelektrode nachFigur 14 -
Figur 16 : Längsschnitt durch eine siebte Ausführungsform einer Plasmaelektrode -
Figur 17 : Querschnitt durch diePlasmaelektrode nach Figur 16 -
Figur 18 : Längsschnitt durch eine achte Ausführungsform einer Plasmaelektrode -
Figur 19 : Querschnitt durch diePlasmaelektrode nach Figur 18 -
Figur 20 : Längsschnitt durch eine neunte Ausführungsform einer Plasmaelektrode -
Figur 21 : Querschnitt durch diePlasmaelektrode nach Figur 20 -
Figur 22 : Längsschnitt durch eine zehnte Ausführungsform einer Plasmaelektrode -
Figur 23 : Querschnitt durch diePlasmaelektrode nach Figur 22 -
Figur 24 : Längsschnitt durch eine elfte Ausführungsform einer Plasmaelektrode -
Figur 25 : Querschnitt durch diePlasmaelektrode nach Figur 24 -
Figur 26 : Längsschnitt durch eine zwölfte Ausführungsform einer Plasmaelektrode -
Figur 27 : Querschnitt durch die Plasmaelektrode nachFigur 26 -
Figur 28 : Ein schematisiertes Ausführungsbeispiel im Schnitt, das eine Stauch-Umformung der zentrischen Kernhalter mit einem Stauchwerkzeug zeigt. -
Figur 29 : DerKernhalter nach Figur 28 nach der Stauchumformung -
Figur 30 : Ein weiteres schematisiertes Ausführungsbeispiel mit einer Kernhalter, an deren Außenumfang Kühlkanäle in Form von Gewindegängen angeformt sind.
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FIG. 1 : Schematically illustrates a longitudinal section through a first embodiment of a plasma electrode -
FIG. 2 : Section through the plasma electrode along the inFIG. 1 illustrated section line -
FIG. 3 : Schematically illustrates a spatial representation of the position assurance of the front end of the cooling tube on a cone-shaped core holder of the electrode body -
FIG. 4 a longitudinal section through an electrode body with another holder of the electrode core -
FIG. 5 : Section through the plasma electrode at the level of the cut line drawn -
FIG. 6 : Longitudinal section through a plasma electrode with a second embodiment of the core holder -
FIG. 7 : Cross section through the plasma electrode at the level ofFIG. 6 drawn cutting line -
FIG. 8 : Longitudinal section through a third embodiment of a plasma electrode -
FIG. 9 : Cross section through the plasma electrode afterFIG. 8 -
FIG. 10 : Longitudinal section through a fourth embodiment of a plasma electrode -
FIG. 11 : Cross section through the plasma electrode afterFIG. 10 -
FIG. 12 : Longitudinal section through a fifth embodiment of a plasma electrode -
FIG. 13 : Cross section through the plasma electrode afterFIG. 12 -
FIG. 14 : Longitudinal section through a sixth embodiment of a plasma electrode -
FIG. 15 : Cross section through the plasma electrode afterFIG. 14 -
FIG. 16 : Longitudinal section through a seventh embodiment of a plasma electrode -
FIG. 17 : Cross section through the plasma electrode afterFIG. 16 -
FIG. 18 : Longitudinal section through an eighth embodiment of a plasma electrode -
FIG. 19 : Cross section through the plasma electrode afterFIG. 18 -
FIG. 20 : Longitudinal section through a ninth embodiment of a plasma electrode -
FIG. 21 : Cross section through the plasma electrode afterFIG. 20 -
FIG. 22 : Longitudinal section through a tenth embodiment of a plasma electrode -
FIG. 23 : Cross section through the plasma electrode afterFIG. 22 -
FIG. 24 : Longitudinal section through an eleventh embodiment of a plasma electrode -
FIG. 25 : Cross section through the plasma electrode afterFIG. 24 -
FIG. 26 : Longitudinal section through a twelfth embodiment of a plasma electrode -
FIG. 27 : Cross section through the plasma electrode afterFIG. 26 -
FIG. 28 : A schematic embodiment in section, showing a compression deformation of the centric core holder with a compression tool. -
FIG. 29 : The core holder afterFIG. 28 after compression deformation -
FIG. 30 A further schematized exemplary embodiment with a core holder, on the outer circumference of which cooling channels in the form of threads are formed.
Das in den
Die in den
Das Kühlrohr 3 bildet in seinem Innenraum einen die Kühlflüssigkeit führenden Flüssigkeitskanal 4, welche in Pfeilrichtung 19 zur Vorderseite des Kühlrohrs 3 unter Druck befördert wird.The in the
The cooling
An der vorderen Innenseite des Elektrodenkörpers 2 ist bodenseitig ein Kernhalter 5 angeformt, in dem ein - z. B. aus Hafnium bestehender - Elektrodenkern 9 z.B. im Presssitz gehalten ist.On the front inside of the
Der Elektrodenkern 9 ist stiftförmig, rundzylindrisch und in dessen vorderer Stirnseite ist die Emissionsfläche für den Plasma-Lichtbogen ausgebildet.The
Wichtig bei der Erfindung ist nun, dass in allen Ausgestaltungen der Teil des Elektrodenkörpers 2 bildende Kernhalter 5 als Konuskörper ausgebildet ist, das heißt, dieser Körper ist bevorzugt rundzylindrisch ausgebildet, wie dies durch die Kreisflächen 25 in
Gemäß
Die Innenseite des Kühlrohrs 3 bildet somit den Ringanschlag 10 zur Anlage auf der Außenfläche der als Konusfläche 7 ausgebildeten Mantelfläche des Kernhalters 5.Important in the invention is now that in all embodiments of the part of the
According to
The inside of the
Es wird noch darauf hingewiesen, dass der Elektrodenkern 9 in einer stirnseitigen Bohrung 8 des Kernhalters 5 lagengesichert gehalten ist.It should also be noted that the
Wichtig ist nun, dass auf jeden Fall verhindert werden muss, dass das vordere Ende des Kühlrohrs 3 abdichtend auf dem Kernhalter 5 aufliegt. Zu diesem Zweck sind ein oder mehrere, die Kühlflüssigkeit führende Ausnehmungen vorgesehen, wobei im Ausführungsbeispiel nach den
Dies ist in
Durch diese Ringspalte fließt die in Pfeilrichtung 19 herangeführte Kühlflüssigkeit parallel zur Konusfläche 7 durch die Abflachungen in Pfeilrichtung 19 weiter (s.
Die
In Abweichung zu dem Ausführungsbeispiel nach
Aus dem Ausführungsbeispiel der
Hier zeigt das Ausführungsbeispiel nach den
Im gezeigten Ausführungsbeispiel sind die Längsnuten 17 als nach außen geöffnete keilförmige Nuten ausgebildet. Statt solcher keilförmiger Nuten können auch nach außen geöffnete halbrunde, elliptische oder anders profilierte Nuten verwendet werden. Auch ist die Anzahl der Nuten nicht beschränkt. Neben einer einzigen Längsnut 17 kann eine Vielzahl von Längsnuten 17 gleichmäßig verteilt am Umfang der als Kegelstumpfkörper ausgebildeten Kernhalters 5 angeordnet sein.In the illustrated embodiment, the
Dies zeigen als weitere Abwandlung des Erfindungsprinzips die
Dies zeigt auch das Ausführungsbeispiel nach
Es sind also fünf gleichmäßig am Umfang verteilt angeordnete Längsnuten 17 vorhanden, welche geeignet sind, die aus dem Innenraum des Kühlrohrs 3 entströmende Kühlflüssigkeit gleichmäßig über den Außenumfang des Kernhalters 5 zu verteilen und in den Innenraum des Elektrodenkörpers 2 bis zum Ringnutgrund 13 zu leiten und dort in entgegengesetzter Richtung (Pfeilrichtung 23) wieder herauszuführen.There are thus five evenly distributed on the circumference
Je größer die Materialeinsparung im Material des Kernhalters 5 ist, und je geringer der Materialquerschnitt des Kernhalters 5 ist, desto besser ist die Kühlwirkung.The greater the material saving in the material of the
Dies bedeutet, dass der Kernhalter 5 aufgrund der stark vergrößerten, radial nach außen gerichteten Oberfläche - bedingt durch die Vielzahl der eingebrachten Längsnuten 17 - eine sehr große gekühlte Oberfläche aufweist, sodass eine dergestalt hergestellte Plasmaelektrode eine wesentlich höhere Standzeit wegen der verbesserten Kühlung des Elektrodenkerns 9 hat, als vergleichsweise andere, konkurrierende Produkte.This means that the
Nach den Ausführungsbeispielen der
Bei den folgenden Ausführungsbeispielen, z. B. dem Ausführungsbeispiel nach
Selbstverständlich ist es möglich, Bohrkanäle 21 mit Längsnuten 17 untereinander zu kombinieren.Of course, it is possible to combine
Die
Die vorher in
Demgegenüber zeigt das Ausführungsbeispiel nach den
Die
Die Stirnseite 20 des Kühlrohrs 3 (s.
In einer anderen Ausgestaltung kann es vorgesehen sein, dass diese Stirnseite an zugeordneten, ringförmigen und sich über den Außenumfang des Kernhalters erstreckende, halboffene Ringnuten anlegen, sodass die gesamte Stirnseite 20 dann bündig in der am Außenumfang des Kernhalters 5 angeordneten Ringnut anliegt.In another embodiment, it may be provided that this end face on assigned, annular and over the outer circumference of the core holder extending, semi-open annular grooves, so that the
Im Ausführungsbeispiel nach
Die
In
Wichtig bei allen Ausführungsformen ist, dass die Längsachse 27 des Kühlrohres 3 dezentriert in des Kernhalters 5 gehalten ist.Important in all embodiments is that the
Wenn bei den vorher beschriebenen Ausführungsbeispielen beschrieben wurde, dass der Kernhalter 5 auch einseitig und asymmetrisch ausgebildet sein kann, so kann es vorgesehen werden, dass im gegenüberliegenden, freiliegenden Teil des Kernhalters, an der keine Anlage des Kühlrohres erfolgt, noch zusätzliche Zentriermittel vorhanden sind.If it has been described in the previously described embodiments that the
Im Ausführungsbeispiel nach
Von Vorteil ist, wenn am Stauchkopf 30 noch seitliche Schrägen 31 angeformt sind, die zwischen sich rippenförmige, schräg nach außen gerichtete Nuten ausbilden. Die Schrägen 31 verformen die oberen Seitenflächen des Kernhalters 5 während der Stauchumformung und formen so gleichzeitig radial und schräg nach außen gerichtete Abflachungen 15 oder Längsnuten 17 hinein. Durch die so während der Stauchumformung eingeformten Abflachungen 15 oder Längsnuten 17 werden nach außen geöffnete Kühlkanäle zur Führung des Kühlmediums über die so vergrößerte Oberfläche des Kernhalters ausgebildet.It is advantageous if the
Statt der Anbringung der Abflachungen 15 oder der Längsnuten 17 durch eine Stauch-Umformung ist es in einer Weiterbildung vorgesehen, dass ein Gewinde 34 in die Oberfläche des Kernhalters eingeschnitten oder durch ein Presswerkzeug eingeformt wird. Auch hier werden durch den Gewindeschnitt zusätzliche Kühlkanäle großer Länge gebildet.Instead of attaching the
Damit offenbart ein Ausführungsbeispiel eine Vergrößerung der Oberfläche des Kernhalters 5 durch Abflachungen 15, Längsnuten 17 und Gewinde 34 unabhängig davon, ob die Vorderseite des Kühlrohrs 3 berührend auf dem Kernhalter 5 aufsitzt oder den Kernhalter unter Bildung eines Ringspaltes 16 berührungslos übergreift.
Durch die Vergrößerung der Oberfläche des Kernhalters 5 wird eine wesentlich verbesserte Kühlung des Kernhalters in direkter Nähe zum annähernd auf 1000 bis 2000 Celsius Grad aufgeheizten Elektrodenkern 9 erreicht. Die Standzeit des Elektrodenkerns 9 konnte so entscheidend verbessert werden.Thus, an embodiment discloses an enlargement of the surface of the
By enlarging the surface of the
- 1.1.
- Plasmaelektrodeplasma electrode
- 2.Second
- Elektrodenkörperelectrode body
- 3.Third
- Kühlrohrcooling pipe
- 4.4th
- Flüssigkeitskanalliquid channel
- 5.5th
- Kernhaltercore holder
- 6. 7.6. 7.
- Konusflächeconical surface
- 8.8th.
- Bohrungdrilling
- 9.9th
- Elektrodenkernelectrode core
- 10.10th
- Ringanschlagannular stop
- 11.11th
- Elektrodenkern-AnsatzElectrode core approach
- 12. 13.12. 13.
- Ringnutgrund von 18Ringnutgrund of 18
- 14. 15.14. 15.
- Abflachungflattening
- 16.16th
- Ringspaltannular gap
- 17.17th
- Längsnutlongitudinal groove
- 18.18th
- Ringspaltannular gap
- 19.19th
- Pfeilrichtungarrow
- 20.20th
- Stirnseitefront
- 21.21st
- Bohrkanaldrill hole
- 22.22nd
- Stirnseite von 5Front side of 5
- 23.23rd
- Pfeilrichtungarrow
- 24.24th
- Segmentaussparungsegment recess
- 25.25th
- Kreisflächecircular area
- 26.26th
- Stirnfläche von 3Face of 3
- 27.27th
- Längsachse (Anschlag)Longitudinal axis (stop)
- 28.28th
- Ringspaltannular gap
- 29.29th
- Stauchwerkzeugupsetting tool
- 30.30th
- StauchkopfForming head
- 31.31st
- Schrägeslope
- 32.32nd
- Stempelstamp
- 33.33rd
- Wulstbead
- 34.34th
- Gewindethread
- 35.35th
- Pfeilrichtungarrow
Claims (13)
- A plasma electrode (1) for a plasma cutting apparatus consisting of a cylindrical cooling tube (3) and an approximately hollow-cylindrical electrode body (2), at whose front side a central core holder (5) arranged at the end face and facing into the interior of the electrode body (2) is arranged for holding an emitting electrode core (8), wherein the cooling tube (3) through which an axial cooling liquid flow flows in operation is arranged in the interior of the electrode body (2), wherein the cooling tube (3) is releasably connected to the rear end of the electrode body (2) by means of a connection preferably formed as a screw or plug connection, characterized in that the core holder (5) is formed as a conical body facing into the interior of the electrode body (2), whose conical surfaces (7) taper in the axial direction starting from the base of the electrode body (2), and the cooling tube (3), with its front end face (20), is set on the core holder (5) in an at least partially positionally secured manner.
- The plasma electrode according to claim 1, characterized in that ribs or grooves or holes or threads are formed into the surface of the core holder (5), which enlarge the cooled surface of the core holder (5).
- The plasma electrode according to claim 1, characterized in that at least one recess (16, 17, 21, 24) conducting the cooling liquid is arranged in the core holder (5).
- The plasma electrode according to claim 3, characterized in that the recess (16, 17, 21, 24) arranged in the core holder (5) redirects the cooling liquid conducted in the interior of the cooling tube (3) from the interior of the cooling tube (3) into the outer annular space (18) between the outer surface of the cooling tube and the inner surface of the electrode body (2).
- The plasma electrode according to any one of claims 1 to 4, characterized in that a recess arranged in the core holder (5) is formed as an at least one-sided, axially aligned, liquid-conducting flattened portion (15).
- The plasma electrode according to any one of claims 3 to 5, characterized in that the recess (16, 17, 21, 24) arranged in the core holder (5) is arranged parallel to the conical surface (7) of the conical core holder (5).
- The plasma electrode according to any one of claims 3 to 6, characterized in that the recess (16, 17, 21, 24) arranged in the core holder (5) is formed as a semi-open longitudinal groove (17) or as a semi-open bored channel (18) or as a cut-out segment (24) open radially toward the outside.
- The plasma electrode according to any one of claims 4 to 7, characterized in that a plurality of recesses (16, 17, 21, 24) conducting the cooling liquid are arranged equally spaced about the circumference of the core holder (5).
- The plasma electrode according to any one of claims 1 to 8, characterized in that the end face (22) of the core holder (5) facing into the interior of the cooling tube is flattened and the rear end face of the electrode core (9) is flush with this end face (22).
- The plasma electrode according to any one of claims 1 to 8, characterized in that the end face (22) of the core holder (5) facing into the interior of the cooling tube (3) is flattened and the electrode core (9) protrudes into the interior of the cooling tube (3) with an extended projection (11).
- The plasma electrode according to any one of claims 1 to 10, characterized in that the cooling tube (3) has lateral slots or lateral holes at its front surface facing the core holder (5).
- The plasma electrode according to any one of claims 1 to 11, characterized in that the core holder (5) is formed as a truncated cone flattened at least on one side.
- The plasma electrode (1) according to claim 12, characterized in that the core holder (5) has a two-sided flattened portion formed in a mirror-symmetrical manner with respect to the longitudinal central axis of the core holder (5) formed as a truncated cone.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP12001761.1A EP2640167B1 (en) | 2012-03-15 | 2012-03-15 | Plasma electrode for a plasma cutting device |
PCT/EP2013/000764 WO2013135384A1 (en) | 2012-03-15 | 2013-03-14 | Plasma electrode for a plasma cutting device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP12001761.1A EP2640167B1 (en) | 2012-03-15 | 2012-03-15 | Plasma electrode for a plasma cutting device |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2640167A1 EP2640167A1 (en) | 2013-09-18 |
EP2640167B1 true EP2640167B1 (en) | 2018-02-14 |
Family
ID=48049933
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12001761.1A Not-in-force EP2640167B1 (en) | 2012-03-15 | 2012-03-15 | Plasma electrode for a plasma cutting device |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP2640167B1 (en) |
WO (1) | WO2013135384A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP4294133A3 (en) | 2016-04-11 | 2024-03-27 | Hypertherm, Inc. | Plasma arc cutting system, including nozzles and other consumables, and related operational methods |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5416296A (en) * | 1994-03-11 | 1995-05-16 | American Torch Tip Company | Electrode for plasma arc torch |
US6362450B1 (en) * | 2001-01-30 | 2002-03-26 | The Esab Group, Inc. | Gas flow for plasma arc torch |
US6946617B2 (en) * | 2003-04-11 | 2005-09-20 | Hypertherm, Inc. | Method and apparatus for alignment of components of a plasma arc torch |
US20080116179A1 (en) * | 2003-04-11 | 2008-05-22 | Hypertherm, Inc. | Method and apparatus for alignment of components of a plasma arc torch |
JP5118404B2 (en) * | 2006-10-18 | 2013-01-16 | コマツ産機株式会社 | Plasma cutting apparatus and plasma torch cooling method |
FR2910224A1 (en) * | 2006-12-13 | 2008-06-20 | Air Liquide | PLASMA CUTTING TORCH WITH ADAPTIVE PLUNGER TUBE COOLING CIRCUIT |
DE102009059108A1 (en) * | 2009-12-18 | 2011-06-22 | Holma Ag | Electrode with cooling tube for a plasma cutting device |
US8633417B2 (en) * | 2010-12-01 | 2014-01-21 | The Esab Group, Inc. | Electrode for plasma torch with novel assembly method and enhanced heat transfer |
-
2012
- 2012-03-15 EP EP12001761.1A patent/EP2640167B1/en not_active Not-in-force
-
2013
- 2013-03-14 WO PCT/EP2013/000764 patent/WO2013135384A1/en active Application Filing
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
---|---|
EP2640167A1 (en) | 2013-09-18 |
WO2013135384A1 (en) | 2013-09-19 |
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