EP2638986B1 - Procédé de fabrication d'une pièce usinée composite à métal fibreux et machine-outil - Google Patents

Procédé de fabrication d'une pièce usinée composite à métal fibreux et machine-outil Download PDF

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Publication number
EP2638986B1
EP2638986B1 EP12159180.4A EP12159180A EP2638986B1 EP 2638986 B1 EP2638986 B1 EP 2638986B1 EP 12159180 A EP12159180 A EP 12159180A EP 2638986 B1 EP2638986 B1 EP 2638986B1
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EP
European Patent Office
Prior art keywords
workpiece
fiber
fibre
positive
machine tool
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP12159180.4A
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German (de)
English (en)
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EP2638986A1 (fr
Inventor
Bernd Dr. Renz
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Trumpf Werkzeugmaschinen SE and Co KG
Original Assignee
Trumpf Werkzeugmaschinen SE and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Trumpf Werkzeugmaschinen SE and Co KG filed Critical Trumpf Werkzeugmaschinen SE and Co KG
Priority to EP12159180.4A priority Critical patent/EP2638986B1/fr
Priority to US14/384,196 priority patent/US9656315B2/en
Priority to CN201380013697.XA priority patent/CN104245175B/zh
Priority to PCT/EP2013/054711 priority patent/WO2013135572A1/fr
Publication of EP2638986A1 publication Critical patent/EP2638986A1/fr
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Publication of EP2638986B1 publication Critical patent/EP2638986B1/fr
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • B21D39/03Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal otherwise than by folding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • B21D39/03Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal otherwise than by folding
    • B21D39/031Joining superposed plates by locally deforming without slitting or piercing
    • B21D39/032Joining superposed plates by locally deforming without slitting or piercing by fitting a projecting part integral with one plate in a hole of the other plate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D49/00Sheathing or stiffening objects
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49826Assembling or joining
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/53Means to assemble or disassemble
    • Y10T29/53961Means to assemble or disassemble with work-holder for assembly

Definitions

  • the present invention relates to a method for producing a fiber-metal composite workpiece on a machine tool and a machine tool for producing fiber-metal composite workpieces.
  • a metallic workpiece may be reinforced with fibers at selected locations.
  • the DE 697 25 418 T2 discloses a method in which a workpiece is provided with a groove into which a preform made of fibers and a deposition metal is introduced. Subsequent isothermal forging welds the preform to the workpiece.
  • a method of manufacturing a fiber-metal composite has been known in which a fiber preform housed in a cassette and a filler metal are placed in an annular groove between two metal workpieces.
  • the metallic workpieces are bonded to the fiber preform and the filler metal by heat and pressure or diffusion bonding.
  • connection of the fiber fabric with the metal workpiece by a thermal treatment (welding) or via adhesion of the metal matrix.
  • a method for producing a fiber-metal composite workpiece on a machine tool comprising the steps: loading a workpiece support of the machine tool with a metallic, preferably plate-shaped workpiece, in particular with a Metal sheet; Processing the resting on the workpiece support workpiece by means of a processing device for generating deformations on the workpiece; Attaching a fiber fabric to the resting on the workpiece support workpiece in the region of the transformations; and force and / or positive connection of the fiber fabric with the workpiece by machining the workpiece by means of the processing device, preferably in the region of the transformations.
  • the workpiece is plastically deformed by means of the machining device.
  • the transformations are three-dimensional changes in the shape of the workpiece which are suitable for producing a non-positive and / or positive connection with a fiber layer, i.
  • the deformations should typically protrude beyond the workpiece plane in a plate-shaped workpiece or protrude from this.
  • the attachment of the fiber fabric to the workpiece preferably takes place in a form-fitting manner or in such a way that the fiber layer can be displaced together with the workpiece in the working plane after installation, without causing a relative movement between the workpiece and the fiber layer.
  • recesses provided on a fiber mat can be brought into engagement with the deformations and / or the geometry of the fiber mat can be adapted such that it fits in a form-fitting manner between the deformations.
  • the non-positive and / or positive connection can in this case take place on that machine tool which is also used to produce the deformations in the workpiece, so that a transfer of the workpiece between the forming machining of the workpiece and the bonding process between the workpiece and fiber layer is not required.
  • the inventive method thus enables automated production of a Fiber-metal composite workpiece in a single operation, so that by means of the method according to the invention fiber-metal composite workpieces can be produced in an economical and highly resilient manner.
  • a stamped machining of the workpiece for generating the deformations before and / or during non-positive and / or positive connection of the Fasergeleges with the workpiece.
  • transformations e.g. In the form of passages (round recesses whose edges are still formed at the top or bottom), beads (channel-shaped depressions), gills (beads with opening), etc. are generated. It is understood that the enumeration given here is not exhaustive, i. E. Other than the listed here types of transformations can be used to produce a positive and / or positive connection between the workpiece and the fiber fabric.
  • the machining device can also be designed, if necessary, as an alternative or in addition to a stamped machining operation for producing the positive and / or positive connection, another type of forming machining, e.g. by bending editing, to enable.
  • the step of applying the fiber fabric comprises feeding at least a portion of the fiber fabric in the form of a fiber mat to the resting on the workpiece support workpiece.
  • the fiber mat can be cut out, for example, from a fiber fabric or produced in embroidery technology. In the latter case, it can be a two-dimensional fiber fabric produced on a textile machine, in which fiber rovings are placed on a base of embroidery and, e.g. be attached to the embroidery ground by zigzag stitches.
  • the shape and size of the fiber mat is hereby typically designed or cut to such an extent that no additional (cutting) processing must be carried out to form the composite workpiece, i.
  • the blank of the fiber mat typically corresponds to the final shape used in the composite.
  • the positioning of the fiber mat on the workpiece preferably takes place such that at least one deformation of the workpiece is brought into engagement with at least one recess formed on the fiber mat.
  • the fiber mat is fixed to the workpiece and can be moved in the working plane (X / Y direction) together with the workpiece, without slipping. This is beneficial for subsequent (forming) machining to make a permanent bond between the workpiece and fiber web, since the workpiece must typically be displaced in the working plane to make the permanent connection to allow reshaping of the deformations.
  • the slippage of the workpiece can possibly also be avoided if the fiber mat has no recesses or openings, but an outer edge whose shape and size is adapted to the contour of a region on the workpiece, which is limited by several transformations. Also in this case, a positive connection or fixation can take place, which allows a joint movement of the workpiece and fiber layer. It is also possible, before attaching the fiber fabric to the workpiece pointed deformations, for example in the form of prongs to provide that prick when attaching the fiber fabric through this and thus prevent mutual slippage. During subsequent joining or forming machining these tines can be bent and pressed flat, the fibers are clamped and creates a positive connection.
  • the step of applying the fiber fabric may include forming at least a portion of the fiber fabric by wrapping at least a portion of the work fiber deformations with fiber strands, hereinafter also referred to as fiber rovings.
  • the workpiece in this case remains on the workpiece support and is typically displaced relative to a (usually stationary) application device in the workpiece plane, with which an attachment of the fiber strands on the workpiece or a wrapping of the transformations takes place.
  • the application device or the supply of the fiber strands in the vicinity of the processing device.
  • a deformation can be generated and the deformation can be wrapped directly with the fiber strands before the position of the workpiece is changed on the workpiece support, to produce again elsewhere in a deformation.
  • the application device or the transport device for the fiber strands can possibly also be moved over the workpiece support in order to wrap around deformations at different points of the workpiece with the fiber strands.
  • the fiber strands are preferably supplied to the workpiece located on the workpiece support by transport from a magazine, for example by unwinding from a coil.
  • the transport comprises a feed movement of the fiber strands from the magazine, which can be realized by means of a drive, e.g. by means of a motor for unwinding the spool.
  • a drive can also be dispensed with, since the fiber strand is automatically drawn by the winding movement.
  • the fiber strands transported to the workpiece can be attached to the workpiece by means of an application device in the area of the deformations, or these can be wrapped with the aid of the application device.
  • the application device may be designed in the manner of a embroidery device and a tool e.g.
  • the application device may also include a separator, e.g. a cutting blade, in order to separate after wrapping the transformations the fiber strand.
  • the end of the fiber strand attached to the formations may also be e.g. be clamped by means of a needle-like tool on the workpiece.
  • the wrapping of the deformations of the workpiece takes place by displacing the workpiece relative to the (usually stationary) processing device.
  • This displacement preferably takes place with the aid of devices of the machine tool, which serve for displacing the workpiece relative to the machining devices (eg the machining heads) of the machine tool.
  • These devices are generally designed as linear drives, by means of which the workpiece can be moved together with the workpiece support and / or relative to the workpiece support in order to position the workpiece suitable for machining in a machining plane (XY plane).
  • the means for moving the workpiece are thus used not only for positioning the workpiece relative to the processing device (s) of the machine tool, but also for winding the fiber strands fed to the workpiece around the deformations.
  • the or all deformations can be formed on the workpiece and wrapped in a subsequent step, or a forming can first be formed at a position of the workpiece and these can be wrapped, before the workpiece is moved relative to the processing device to make a deformation at a different position and to wrap these, etc.
  • the non-positive and / or positive connection of the fiber fabric with the workpiece comprises a deformation of the deformations generated on the workpiece.
  • the deformation of the deformations causes e.g. when using a fiber mat, that the transformations engage over the recesses in the fiber mat or clamp the fiber mat, so that the fiber mat can no longer be separated without damage from the workpiece and thus the fiber mat whose recesses were previously brought into engagement with the transformations to the workpiece is permanently fixed (joining by forming).
  • the fiber mat and / or the fiber layer formed by wrapping the deformations can be clamped by the forming machining on the deformations with the workpiece.
  • a preferred variant of the method comprises applying at least one plate-shaped cover, in particular a cover plate, to the fiber fabric attached to the workpiece, wherein the non-positive and / or positive connection of the fiber fabric with the workpiece includes pinching the Fasergeleges between the workpiece and the cover ,
  • the jamming of the fiber fabric between the workpiece and the cover can be accomplished by forming, e.g. be realized by means of a stamping process.
  • the cover can be a metallic material (cover plate), but it may also be possible to use plastic materials as a cover, which withstand the forces generated during the deformation or when pinching.
  • the clamping of the fiber fabric can be done by a permanent joining (joining) of the workpiece with the fiber fabric and the cover, for example.
  • a permanent joining joining
  • the non-positive and / or positive direct connection between the workpiece and the fiber fabric can be made by one or more of the above-described types of forming processing and / or by other, not described types of forming processing.
  • the workpiece is usually made larger and shaped differently (usually rectangular) than the component, which is to be used finally as a fiber-metal composite workpiece.
  • the fiber-metal composite workpiece can therefore be separated or cut free from the remainder of the workpiece.
  • the method therefore comprises, in a preferred variant, a separating machining of the workpiece for separating or free cutting of the fiber-metal composite workpiece from the remainder workpiece.
  • the separation of the fiber-metal composite workpiece from the remainder workpiece can be done by means of a punching head, eg by nibbling, or by cutting, for example by laser cutting with the aid of a laser processing head.
  • the invention also relates to a machine tool for producing fiber-metal composite workpieces according to claim 11.
  • the device for attaching a fiber fabric for automated supply of a fiber mat to the workpiece resting on the workpiece support and for positioning the fiber mat is formed on the workpiece.
  • the thus formed means for attaching a fiber fabric can be integrated into a loading device for feeding the (metallic) workpieces to the workpiece support or designed as a separate unit.
  • the loading device may for example comprise a plurality of plate-shaped vacuum suction or a (programmable) field of vacuum suckers, which suck a metallic workpiece by a vacuum or take to transport the workpiece from a loading position on the workpiece support and order To transport processed workpiece parts from the workpiece support.
  • Such a loading and unloading device is sold, for example, under the name "SheetMaster®" by the applicant.
  • vacuum suction devices used in the conventional manner are unsuitable for gripping or sucking in the pliable fiber fabric.
  • fiber meshes can serve vacuum suckers, which are equipped on their side facing the fiber fabric with an air-permeable component, for example in the form of an open-cell foam or a screen, which serves as a contact surface for the fiber fabric and a suction of the fiber fabric or parts thereof in the Vacuum sucker prevented.
  • the vacuum pads for gripping the fiber web can be placed in common with vacuum pads for gripping the workpiece in a common field of vacuum pads.
  • the machine tool In order to make an accurate positioning of a fiber mat on the workpiece, the machine tool usually has a control device which is designed or programmed to control the means for attaching the fiber fabric so that the fiber mat positioned at the desired location on the workpiece becomes.
  • the control can take place in such a way that the recesses or openings possibly provided on the fiber mat come into engagement with the deformations on the workpiece during positioning or generally such that a form-fitting attachment of the fiber mat to or between the deformations can be produced.
  • a device for the automated feeding of fiber strands to the workpiece resting on the workpiece support can also be provided on the machine tool.
  • This device for the automated feeding of fiber strands or fiber rovings can have a magazine for storing fiber strands, for example a coil.
  • the device designed for automated feeding of fiber strands preferably comprises an application device for fastening a respective fiber strand to the workpiece resting on the workpiece support and for wrapping the deformations formed on the workpiece or for fastening the fiber strands to the deformations, which are designed as described above can.
  • the application or the supply can be carried out in particular adjacent to the processing device to possibly immediately after deforming processing of the workpiece to wrap around the forming process.
  • the application device has a gripping device for gripping the fiber strands and / or a separating device for severing the fiber strands.
  • a fiber strand brought into the vicinity of the surface of the workpiece by the application device can be gripped in order to fix the fiber strand to the workpiece.
  • a deformation for example, in the form of a fastening gap can be formed on the workpiece, in which the fiber strand is clamped by means of the gripping device or to which the fiber strand is threaded.
  • the gripping device is preferably designed to be rotatable, so that the gripping device or a gripping element attached thereto, e.g.
  • a gripping groove can be rotated from a position spaced from the fiber strand position into a gripping position.
  • the fiber strand can then be gripped by the gripping device and fixed by further rotation of the gripping device on the workpiece, for example by threading or pinching in the mounting gap.
  • the gripping device simultaneously serves as a separating device.
  • the gripping device can be equipped with a cutting edge, by means of which the fiber strand is severed.
  • the cutting edge can be provided, for example, on a side opposite the gripping element, so that the fiber strand can be severed when the gripping device is rotated counter to the gripping direction.
  • the machine tool has a processing device for laser cutting of workpieces.
  • the processing device can be advantageously used for precise and rapid parting of the workpiece, in particular for free cutting of the fiber-metal composite workpiece from the remainder workpiece and / or for cutting contours on the metallic workpiece in the area in which the fiber webs are subsequently applied should.
  • Fig. 1 shows a machine tool 1 designed as a laser stamping combination machine , which as a processing tools for forming (and possibly separating) processing a plate-shaped workpiece 2 in the form of a sheet has a conventional punching head 3 with punch 3a and a laser processing head 4 for separating processing.
  • the workpiece 2 to be machined supports during workpiece machining on a workpiece support 5 in the form of a machining table.
  • a conventional holding device 6 which has clamps 7 for holding the workpiece 2
  • the workpiece 2 can be opposite to the punch 3a and the laser processing head 4 in the X direction of the workpiece plane (XY plane of an XYZ coordinate system) by means of a double arrow indicated Linear actuator 8a are moved.
  • the workpiece 2 In the Y-direction of the workpiece plane, the workpiece 2 can be moved by the workpiece support 5 is moved together with the holding device 6 by means of another indicated by a double arrow conventional linear actuator 8b .
  • the workpiece 2 can be moved in this way in the X and Y directions relative to the punch 3a and the laser processing head 4, so that the respectively to be machined portion of the workpiece 2 in a stationary processing area 10 of the punch 3a and a fixed processing area 11 of Laser processing head 4 can be positioned.
  • a (replaceable) punching die 12 is positioned, which has an opening 12a for engagement with the (also replaceable) punch 3a.
  • a laser die 13 which serves as an opening limit for a substantially circular suction opening 13a in the workpiece support 5, is arranged in the stationary processing region 11 of the laser processing head 4.
  • machine tool 1 can be produced fiber-metal composite workpieces, as described below with reference to Fig. 2 to Fig. 6 is exemplified for the production of a fiber-metal composite piece 23 in the form of a wheel, which in Fig. 7 is shown.
  • a control device 21 is provided on the machine tool 1 intended. The control device 21 accesses an NC control program whose control commands are executed during processing.
  • the workpiece 2 After feeding the workpiece 2 to the workpiece support 5 by means of a transport device not shown and the lateral clamping means of the holding device 6, the workpiece 2 is first machined by cutting the laser processing head 4, by three annular segments are cut from the workpiece 2, wherein three webs remain behind, which form the spokes of the wheel (cf. Fig. 2 ). Also holes 4 , 25 are cut out of the workpiece 2 by means of the laser processing head 4, which serve as force introduction points on the outer or on the inner circumference of the fiber-metal composite workpiece to be produced.
  • the workpiece 2 is provided with deformations 15 , ie selected areas of the workpiece 2 are deformed by means of the punching head 3 and the punch 3a, so that the deformed areas protrude from the workpiece plane (three-dimensional plastic deformation).
  • the punch 3a may be changed if necessary.
  • Shown formations are produced in the form of collar-shaped passages, which are suitable for producing a non-positive and / or positive connection with a fiber fabric.
  • a fiber fabric is applied to the workpiece 2.
  • the application takes place in the present example by positioning a prefabricated fiber mat 16 on the workpiece 2, ie the fiber mat 16 already has the required shape and size for the composite workpiece.
  • the fiber mat 16 is fed to the workpiece 2 via a device 17 for automated feeding of fiber mats 16 (cf. Fig. 1 ) and positioned on the workpiece 2 such that the deformations 15 in recesses 9 (holes) in the fiber mat 16 engage (see. Fig. 3 ).
  • the fiber mat 16 is held on the workpiece 2 in the working plane (XY plane), so that the fiber mat 16 moves together with the workpiece 2 during a subsequent movement of the workpiece 2 in the working plane can be without them slipping. Slippage can also be prevented if pointed, for example prong-shaped deformations are generated on the workpiece 2, the 16 when placing the fiber mat pierce through this and cause a fixation of the fiber mat 16 on the workpiece 2 in this way.
  • the device 17 for feeding comprises a conveyor belt 17a, which conveys the fiber mat 16 to the resting on the workpiece support 5 workpiece 2, and a further linear drive 8c for moving the conveyor belt 17a in the X direction.
  • a suitable positioning of the fiber mat 16 in the Y direction can be determined by the choice of the position of the fiber mat 16 on the conveyor belt 17a and / or the conveyor belt 17a can be moved in the Y direction by means of another (not shown) linear drive.
  • the storage of the fiber mat 16 on the conveyor belt 17a can be done, for example, by means of a (not shown) gripper or the like.
  • the device 17 for the automated feeding of fiber mats also different than in Fig. 1 can be shown shown.
  • a direct deposition of the fiber mat 16 on the workpiece 2 by means of one or more gripping means take place, which may be attached, for example, to a suitably modified transport means 17b for positioning the workpiece 2 on the workpiece support 5.
  • the gripping devices may be formed in, for example, as a vacuum suction device (not shown), which are suitable for gripping the non-rigid fiber mat 16.
  • gripper devices for the fiber mat 16 may be (large-area) suction grippers which may have an air-permeable component on their side facing the fiber mat 16, eg in the form of a (planar) sieve or an air-permeable layer of an open-porous material, eg of foam. through which the suction takes place.
  • the conveyor belt 17a can possibly be dispensed with or that the conveyor belt 17a can serve for feeding fiber mats 16 to a transfer position in the region of the transport device 17b, at which the transport device receives a respective fiber mat 16.
  • the control device 21 is used to control the device 17 (of the conveyor belt 17 a and des Linear drive 8c and / or the transport device 17b) and for coordination with a possibly necessary for the positionally accurate placement of the workpiece 2 by means of the linear drives 8a, 8b.
  • a fiber strand 18a (also: fiber roving) is automatically fed by means of a further feed device 18 in the region of the punching head 3 and the associated processing region 10 and wound there around the previously generated deformations 15.
  • a fiber strand 18a is unwound from a magazine in the form of a bobbin 18b, which is attached to the C-shaped machine frame of the machine tool 1.
  • the spool 18b may optionally be provided with a drive (not shown) for conveying fiber strands 18a. It is understood that the transport of the fiber strands 18a or the storage of the fiber strands 18a can also take place elsewhere in the machine tool 1.
  • the workpiece 2 is moved using the machine axes of the machine tool 2 relative to the device 18 such that the wrapping of the deformations 15 of the workpiece 2 due to the relative movement of the workpiece 2 relative to the exit end of the feeder 18 and a there provided application device 18c he follows.
  • the application device 18c also serves to fix a respective fiber strand 18a to the workpiece 2 before and after the wrapping of the deformations 15.
  • a narrow gap can be formed on the workpiece 2 by means of the punching head 3 and / or by means of the laser processing head 4 which the fiber strand 18a is inserted with its (free) end and clamped.
  • Fig. 8 shows such an application process.
  • the fiber strand 18a is fed to the workpiece 2 through the interior of a tubular yarn guide 18d .
  • a V-shaped gap 14 is provided, on which the protruding from the end of the thread guide 18 d end of the fiber strand 18 a can be fixed.
  • the wrapping of the deformations 15 with the fiber strand 18a can take place to form a fiber fabric.
  • the fiber strand 18a may be fixed to the same nip 14 or to another nip or forming.
  • FIGS. 9a It is shown how such a fixation of the fiber strand 18a can be realized.
  • the workpiece 2 is moved so that the thread guide 18 d is in a position adjacent to the gap 14.
  • the in the Fig. 9a-d Application device shown comprises a gripping device 18e, which are moved along the thread guide 18d (perpendicular to the workpiece surface) and about an axis 22 (perpendicular to the workpiece surface) can be rotated ( Fig. 9a ).
  • the gripping device 18e For fixing the fiber strand 18a, the gripping device 18e is moved to a height below the end of the thread guide 18d and then rotated in a gripping direction about the axis 22, so that the fiber strand 18a in engagement with an eccentric to the axis 22 arranged gripping element in the form of a gripping groove 18f the gripping device 18e comes ( Fig. 9b ). By further rotation of the gripping device 18e in the gripping direction of the fiber strand 18a is pulled out of the yarn guide 18d and it forms a loop between yarn guide 18d and gripping device 18e. For threading the fiber strand 18a into the gap 14, the yarn guide 18d and the gripping device 18e are lowered onto the surface of the workpiece 2a (FIG. Fig.
  • the feeder 18, more specifically the applicator 18c has a cutter 18g for severing a respective fiber strand 18a after producing the fiber web or after producing parts of the fiber web.
  • the cutter 18g may serve to sever the fiber strand 18a after fixing, as in FIG Fig. 9d is shown.
  • the cutting device 18g is designed in the form of a cutting edge, which is provided on a side of the gripping device 18e opposite the gripping notch 18f.
  • the yarn guide 18d and the gripping device 18e can first be moved away from the surface of the workpiece 2 or from the fastening gap 14. During or after this movement, the gripping device 18e can be rotated counter to the gripping direction, wherein the fiber strand 18a comes into contact with the cutting edge 18g and is severed by this.
  • the feeder 18 is fixedly installed in the present example and may be similar to a wire feeder for welding or like the thread feeder in a textile machine, e.g. be executed in an embroidery machine. However, it is also possible to leave the workpiece 2 stationary and to move the fiber rovings 18a by means of moving parts of the feeding device 18, in particular the application device 18c, around the deformations 15. It is understood that in this case, if necessary, in addition, the workpiece 2 can be moved in the XY plane.
  • a fiber fabric 16 is produced, which can be moved together (ie without relative movement) with the workpiece 2 in the working plane, so that in a subsequent processing step in the area of the transformations 15 a positive and / or positive connection between the Workpiece 2 and the fiber fabric 16 made and thus a fiber-metal composite workpiece can be produced.
  • a prefabricated cover plate 20 placed on the fiber mat 16 and the fiber mat 16 between the two sheets 2, 20 are clamped (see. Fig. 4 ).
  • the mechanical clamping connection is preferably produced in the punching operation, for example by means of crimping, punch riveting or clinching, for which purpose the deformations 15 formed in the preceding step can be deformed.
  • FIGS. 5a, b show a section through a deformation 15 of the assembled with the fiber mat 16 workpiece 2 before or after the deformation of the deformations 15.
  • FIGS. 5a, b show a section through a deformation 15 of the assembled with the fiber mat 16 workpiece 2 before or after the deformation of the deformations 15.
  • the collar of the formed as passages transformations 15 are bent with the help of the punching head 3, the collar of the formed as passages transformations 15 to the outside, so that a bead is formed, which overlaps provided on the cover plate 20 bevels or chamfers and fixed in this way the fiber mat 16.
  • FIGS. 6a, b show a section through a deformation of the 15 equipped with the fiber mat 16 workpiece 2, in contrast to FIGS. 5a, b has been dispensed with a cover plate for producing the non-positive and / or positive connection.
  • the collars of the passages 15 are also bent outward in this case, so that they overlap the fiber mat 16.
  • the outwardly bent regions are formed claw-like in the present example, to jam the fiber mat 16 and thus produce a positive and non-positive connection.
  • connection of the fiber mat 16 with the workpiece 2 can be done as described above in the region of the transformations 15, which also serve to fix the fiber mat 16 in the x-y direction. In this way, a form-locking connection of the workpiece fiber-covering cover sheet sandwich is achieved.
  • Umformungen not shown
  • the connection between the workpiece 2 and the fiber mat 16 can additionally or exclusively be carried out by means of these further deformations which are preferably formed adjacent to the fiber mat 16 on the workpiece 2 and which after forming or deformation at least partially overlap the workpiece surface covered by the fiber mat 16.
  • the fiber mat 16 and any cover plate may be formed together, eg in the form of a bead, to produce in this way a force and form fit.
  • FIGS. 5a, b and the FIGS. 6a, b shown procedure for non-positive and / or positive connection of fiber mat 16 and workpiece 2 can be applied analogously to the non-positive and / or positive connection of the workpiece 2 and made of fiber rovings fiber fabric. It is also understood that portions of the fiber fabric can be formed as fiber mats and other portions in the form of fiber rovings.
  • the fiber-metal composite is cut out of the workpiece 2 along a cutting contour 19 in a final processing step. This can be done by laser cutting through the laser processing head 4 or possibly by nibbling with the aid of the punching head 3.
  • the finished fiber-metal composite piece 23 (see. Fig. 7 ) can then be discharged from the machine tool 1 by means of a transport device, not shown pictorially.
  • this processing step may possibly be made elsewhere. This may be favorable if the manufacturing process described above is not as in Fig. 1 shown at a laser punching combination machine 1, but for the production of the composite workpiece 23 a punching machine is used without laser cutting function.
  • Fiber-to-metal composites 23 made in the manner described above may be used in further processing steps e.g. formed by bending three-dimensionally and then in a tool e.g. Resin Transfer Molding (RTM) process is infiltrated with resin or overmoulded with a thermoplastic material.
  • RTM Resin Transfer Molding
  • the composite is realized by a direct power transmission between the sheet and fibers by force and / or positive connection.
  • Both the machining of the metallic workpiece and the connection of the workpiece to the fiber web can be carried out in one and the same machine tool, i. the cutting of the sheet metal part, the joining of the workpiece with the fiber fabric and possibly also the production of the fiber fabric can be done in a single operation and thus fiber-metal composite workpieces are produced in a particularly economical manner.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Moulding By Coating Moulds (AREA)

Claims (13)

  1. Procédé de fabrication d'une pièce composite fibre-métal (23) sur une machine-outil (1), comprenant les étapes suivantes :
    chargement d'un support de pièce (5) de la machine-outil (1) avec une pièce métallique (2), en particulier avec une feuille de tôle ;
    usinage de la pièce (2) reposant sur le support de pièce (5) au moyen d'un dispositif d'usinage (3, 3a), afin de produire des façonnages (15) sur la pièce (2) ;
    apposition d'un non-tissé fibreux (16) sur la pièce (2) reposant sur le support de pièce (5) dans la région des façonnages (15) ; et
    liaison à force et/ou par complémentarité de forme du non-tissé fibreux (16) avec la pièce (2), par usinage de la pièce (2) au moyen du dispositif d'usinage (3, 3a).
  2. Procédé selon la revendication 1, caractérisé par l'usinage par découpage de la pièce (2) pour la production des façonnages (15) et/ou pour la liaison à force et/ou par complémentarité de forme du non-tissé fibreux (16) avec la pièce (2).
  3. Procédé selon la revendication 1 ou 2, selon lequel l'étape d'apposition du non-tissé fibreux (16) comprend :
    l'apport d'au moins une partie du non-tissé fibreux sous la forme d'un mat de fibres (16) à la pièce (2) reposant sur le support de pièce (5).
  4. Procédé selon la revendication 3, comprenant en outre :
    le positionnement du mat de fibres (16) sur la pièce (2) de telle sorte qu'au moins un façonnage (15) de la pièce (2) est amené en engagement avec au moins un évidement (9) formé sur le mat de fibres (16).
  5. Procédé selon l'une des revendications précédentes, selon lequel l'étape d'apposition du non-tissé fibreux comprend :
    la production d'au moins une partie du non-tissé fibreux par enroulement de cordons de fibres (18a) autour d'au moins une partie des façonnages (15) de la pièce (2).
  6. Procédé selon la revendication 5, caractérisé en ce que les cordons de fibres (18a) sont apportés à la pièce (2) se trouvant sur le support de pièce (5) par transport à partir d'un magasin, en particulier par déroulement à partir d'une bobine (18b).
  7. Procédé selon l'une des revendications 5 ou 6, caractérisé en ce que l'enroulement autour des façonnages (15) de la pièce (2) s'effectue en déplaçant la pièce (2) par rapport au dispositif d'usinage (3, 3a).
  8. Procédé selon l'une des revendications précédentes, caractérisé en ce que la liaison à force et/ou par complémentarité de forme du non-tissé fibreux (16) avec la pièce (2) comprend une déformation des façonnages (15) produits sur la pièce (2).
  9. Procédé selon l'une des revendications précédentes, comprenant en outre :
    la mise en place d'au moins un recouvrement en forme de plaque, en particulier d'une tôle de recouvrement (20), sur le non-tissé fibreux (16) apposé sur la pièce (2),
    sachant que la liaison à force et/ou par complémentarité de forme du non-tissé fibreux (16) avec la pièce (2) comprend un serrage du non-tissé fibreux (16) entre la pièce (2) et le recouvrement (20).
  10. Procédé selon l'une des revendications précédentes, comprenant en outre :
    l'usinage de séparation de la pièce (2) afin de dégager du reste de la pièce par découpage la pièce composite fibre-tôle (23).
  11. Machine-outil (1) pour la fabrication de pièces composites fibre-tôle (23), comprenant :
    un dispositif d'usinage (3, 3a) pour l'usinage de pièces (2) par façonnage,
    un support de pièce (5) pour supporter une pièce (2) lors de l'usinage,
    et au moins un dispositif (17, 18) pour apposer un non-tissé fibreux (16) sur la pièce (2) reposant sur le support de pièce (5),
    caractérisée en ce que le dispositif (17) est conçu pour l'apport automatisé d'un mat de fibres (16) à la pièce (2) reposant sur le support de pièce (5) et pour le positionnement du mat de fibres (16) sur la pièce (2), sachant que la machine-outil (1) présente un dispositif de commande (21) qui est programmé pour asservir le dispositif (17) de telle sorte que le mat de fibres (16) est apposé par complémentarité de forme sur et entre des façonnages (15) sur la pièce (2),
    et/ou en ce que le dispositif (18) est conçu pour l'apport automatisé de cordons de fibres (18a) à la pièce (2) reposant sur le support de pièce (5), sachant que le dispositif (18) comprend un dispositif d'application (18c) pour la fixation des cordons de fibres (18a) sur la pièce (2) reposant sur le support de pièce (5) ainsi que pour l'enroulement autour des façonnages (15) formés sur la pièce (2).
  12. Machine-outil selon la revendication 11, caractérisée en ce que le dispositif d'application (18c) présente un dispositif de préhension (18e) pour saisir les cordons de fibres (18a) et/ou un dispositif de séparation (18g) pour sectionner les cordons de fibres.
  13. Machine-outil selon l'une des revendications 11 ou 12, caractérisée par un dispositif d'usinage supplémentaire (4) pour le découpage au laser de pièces (2).
EP12159180.4A 2012-03-13 2012-03-13 Procédé de fabrication d'une pièce usinée composite à métal fibreux et machine-outil Active EP2638986B1 (fr)

Priority Applications (4)

Application Number Priority Date Filing Date Title
EP12159180.4A EP2638986B1 (fr) 2012-03-13 2012-03-13 Procédé de fabrication d'une pièce usinée composite à métal fibreux et machine-outil
US14/384,196 US9656315B2 (en) 2012-03-13 2013-03-08 Producing composite fiber/metal workpieces
CN201380013697.XA CN104245175B (zh) 2012-03-13 2013-03-08 用于制造纤维-金属-复合工件的方法和工具机
PCT/EP2013/054711 WO2013135572A1 (fr) 2012-03-13 2013-03-08 Procédé de fabrication d'une pièce composite fibre-métal, machine-outil et produit-programme informatique

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP12159180.4A EP2638986B1 (fr) 2012-03-13 2012-03-13 Procédé de fabrication d'une pièce usinée composite à métal fibreux et machine-outil

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EP2638986A1 EP2638986A1 (fr) 2013-09-18
EP2638986B1 true EP2638986B1 (fr) 2019-05-08

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US (1) US9656315B2 (fr)
EP (1) EP2638986B1 (fr)
CN (1) CN104245175B (fr)
WO (1) WO2013135572A1 (fr)

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US3406446A (en) * 1963-10-29 1968-10-22 Stephen A. Muldovan Method of manufacturing laminated metal panel
US5578384A (en) 1995-12-07 1996-11-26 Ticomp, Inc. Beta titanium-fiber reinforced composite laminates
FR2713662B1 (fr) 1993-12-08 1996-01-12 Snecma Procédé d'obtention d'une pièce circulaire métallique renforcée par des fibres.
CN1207062A (zh) 1995-12-07 1999-02-03 蒂康普公司 β钛-纤维加强的复合层状物
US5961409A (en) 1996-12-26 1999-10-05 Shimano, Inc. Rear derailleur for a bicycle
GB0327044D0 (en) 2003-11-18 2004-04-07 Rolls Royce Plc A method of manufacturing a fibre reinforced metal matrix composite article and a cassette for use therein
GB0402221D0 (en) 2004-02-02 2004-03-03 L & L Products Inc Improvements in or relating to composite materials
AT8674U1 (de) * 2005-02-17 2006-11-15 Trumpf Maschinen Austria Gmbh Blechbiegeeinrichtung mit einer ablagevorrichtung
DE102006049014B4 (de) * 2006-10-13 2019-07-11 Thyssenkrupp Steel Europe Ag Verbundblech mit hohem Energieabsorptionsvermögen, Verfahren zu dessen Herstellung und Bauteil
US7910145B2 (en) * 2007-05-31 2011-03-22 Marco Reati Precharged ground coffee capsule, method for its production and apparatus for implementing said method
EP2177293B1 (fr) * 2008-10-17 2013-01-02 TRUMPF Werkzeugmaschinen GmbH + Co. KG Procédé d'extraction d'une partie d'une pièce à usiner et machine-outil
WO2011147387A1 (fr) * 2010-05-27 2011-12-01 Technische Universität Dortmund Procédé de fabrication de pièces composites dotées de structures de renforcement, et pièces composites fabriquées selon ledit procédé
WO2015024125A1 (fr) * 2013-08-20 2015-02-26 2266170 Ontario Inc. Capsule contenant un agent de dosage et son système et procédé de fabrication

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Also Published As

Publication number Publication date
CN104245175A (zh) 2014-12-24
EP2638986A1 (fr) 2013-09-18
US9656315B2 (en) 2017-05-23
US20150074970A1 (en) 2015-03-19
CN104245175B (zh) 2016-02-10
WO2013135572A1 (fr) 2013-09-19

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