EP2631200B1 - Device for thermosealing waste - Google Patents
Device for thermosealing waste Download PDFInfo
- Publication number
- EP2631200B1 EP2631200B1 EP20130000693 EP13000693A EP2631200B1 EP 2631200 B1 EP2631200 B1 EP 2631200B1 EP 20130000693 EP20130000693 EP 20130000693 EP 13000693 A EP13000693 A EP 13000693A EP 2631200 B1 EP2631200 B1 EP 2631200B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- welding
- tubular portion
- unit
- conveying
- seam
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000002699 waste material Substances 0.000 title claims description 27
- 238000003466 welding Methods 0.000 claims description 135
- 238000010438 heat treatment Methods 0.000 claims description 11
- 230000002441 reversible effect Effects 0.000 claims description 10
- 239000004809 Teflon Substances 0.000 claims description 3
- 229920006362 TeflonĀ® Polymers 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims 4
- 230000003213 activating effect Effects 0.000 claims 1
- 238000012544 monitoring process Methods 0.000 claims 1
- 238000000926 separation method Methods 0.000 description 20
- 239000011888 foil Substances 0.000 description 6
- 230000005855 radiation Effects 0.000 description 5
- 230000001960 triggered effect Effects 0.000 description 5
- 239000002184 metal Substances 0.000 description 4
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 239000012815 thermoplastic material Substances 0.000 description 3
- 231100000331 toxic Toxicity 0.000 description 3
- 230000002588 toxic effect Effects 0.000 description 3
- 235000014676 Phragmites communis Nutrition 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 239000000443 aerosol Substances 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 208000015181 infectious disease Diseases 0.000 description 2
- 230000002458 infectious effect Effects 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 230000004913 activation Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 239000002920 hazardous waste Substances 0.000 description 1
- 239000010781 infectious medical waste Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000010816 packaging waste Substances 0.000 description 1
- 235000011837 pasties Nutrition 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 239000010891 toxic waste Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65F—GATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
- B65F1/00—Refuse receptacles; Accessories therefor
- B65F1/04—Refuse receptacles; Accessories therefor with removable inserts
- B65F1/06—Refuse receptacles; Accessories therefor with removable inserts with flexible inserts, e.g. bags or sacks
- B65F1/062—Refuse receptacles; Accessories therefor with removable inserts with flexible inserts, e.g. bags or sacks having means for storing or dispensing spare bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
- B65B51/26—Devices specially adapted for producing transverse or longitudinal seams in webs or tubes
- B65B51/30—Devices, e.g. jaws, for applying pressure and heat, e.g. for subdividing filled tubes
- B65B51/303—Devices, e.g. jaws, for applying pressure and heat, e.g. for subdividing filled tubes reciprocating along only one axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B67/00—Apparatus or devices facilitating manual packaging operations; Sack holders
- B65B67/12—Sack holders, i.e. stands or frames with means for supporting sacks in the open condition to facilitate filling with articles or materials
- B65B67/1266—Sack holders, i.e. stands or frames with means for supporting sacks in the open condition to facilitate filling with articles or materials specially adapted for storing or dispensing sacks from a supply
- B65B67/1277—Sack holders, i.e. stands or frames with means for supporting sacks in the open condition to facilitate filling with articles or materials specially adapted for storing or dispensing sacks from a supply for dispensing flexible tubular material gathered up in the shape of a ring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/10—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
- B65B9/15—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the preformed tubular webs being stored on filling nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B67/00—Apparatus or devices facilitating manual packaging operations; Sack holders
- B65B67/12—Sack holders, i.e. stands or frames with means for supporting sacks in the open condition to facilitate filling with articles or materials
- B65B2067/1283—Means for gathering, closing or sealing the sacks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65F—GATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
- B65F1/00—Refuse receptacles; Accessories therefor
- B65F1/14—Other constructional features; Accessories
- B65F1/1468—Means for facilitating the transport of the receptacle, e.g. wheels, rolls
- B65F1/1473—Receptacles having wheels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65F—GATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
- B65F1/00—Refuse receptacles; Accessories therefor
- B65F1/14—Other constructional features; Accessories
- B65F1/16—Lids or covers
- B65F1/1607—Lids or covers with filling openings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65F—GATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
- B65F2210/00—Equipment of refuse receptacles
- B65F2210/167—Sealing means
Definitions
- the invention relates to a device for welding waste according to the preamble of claim 1.
- Devices for welding waste are mainly used in laboratories and medical facilities for safe and low-contamination disposal of toxic or infectious waste and hazardous waste, the waste to be disposed of by means of the device aerosol and liquid-tight sealed in foil bags.
- a device for packaging waste by welding in foil bag which comprises a housing having a receiving space for a folded film tube and extending through the receiving space funnel.
- a welding unit with two movable heatable welding jaws is arranged, between which an inwardly folded, guided from top to bottom through the hopper hose section of the film tube can be clamped and welded along a transversely extending over the hose section away weld.
- a conveyor unit with two pairs of conveyor rollers is arranged below the welding unit, between which the tube section extends.
- the conveyor rollers of each pair of rollers are pressed from opposite sides against an edge strip of the tube portion and driven to transport the tube portion in the opposite direction of rotation.
- the emerging from the conveyor unit film tube consists of a series of contiguous bags, between each of which a weld is arranged.
- the lower end of the hose portion located below the welding and separating unit with the last filled or welded bag is only safely separated, if the weight of this lower end or the therein welded waste is greater than the resistance force, along the Trennnaht contrary to flow heated tubular film a separation opposes. If the shrink-wrapped waste has only a very low weight, such as used syringes that are contaminated with toxic or infectious material, a safe separation is not always guaranteed. Moreover, since the tubular film is heated to flow along the dividing seams, it can not be ruled out that bags with welded waste at their ends along one or both dividing seams will leak leaking toxic or infectious material.
- the DE 696 06 219 T2 discloses an apparatus for packaging products in mesh bags having a shaft through which an inwardly turned portion of a mesh tube extends, and two roller pairs of a conveyor disposed outside the shaft.
- the pairs of rollers may be driven in a reversible direction to lift the outer portion of the mesh tube and thus bring it into the tube and lower its free end in the tube or to lift the mesh tube within the tube until its free lower closed end determines a particular one Height in the tube reached before a bag with open top created and the product is filled into the bag.
- the conveyor unit comprises as drive an electric motor and thus a motor whose direction of rotation is reversible by reversing, which would inherently lead to a reversal of the transport direction of the conveyor unit.
- the known device comprises a controller with which the various functions of the device can be controlled.
- the invention has the object, a device of the type mentioned above to improve the fact that the waste to be welded can optionally be sealed in individual separate bags or in several connected bags and that in the former case a secure separation of the bags is ensured even if the weight of the welded-in waste is very small.
- the conveying unit can be started or put into operation when separating a filled and sealed bag with the reverse transport direction by the feature according to the invention to the above the filled bag between the conveyor unit and the welding and separating unit located part of the hose section to exert an upward pulling force and thereby pull this part of the hose section upwards.
- This ensures that this part of the hose section along a seam referred to below as a separating seam is reliably separated from the last filled and welded bag and thus from the lower end of the hose section below the welding and separating unit as soon as the upward pulling force is greater than the resistance, which opposes the heated separating seam located between the welding jaws of a separation.
- the last filled and welded bag then falls either immediately or at the latest when moving apart of the two welding jaws down in a arranged below the welding and separating unit collecting container.
- the conveying unit is not started or put into operation in the reverse transporting direction, so that no upward pulling force is exerted on the welded seam being formed and the bags along the Weld seam can not be separated.
- a preferred embodiment of the invention provides for a separation welding cycle for separating the lower end of the tube section from the welding section. and separation unit along the cutting seam in the tube portion supplied amount of heat is greater than the amount of heat that is supplied during a welding cycle of the welding and separating unit in the tube section to only weld this, but not separate. In this way, on the one hand, the separation of the lower end of the tube section can be facilitated without, on the other hand, jeopardizing a hermetic welding of the waste by excessive heating of the seam.
- thermoplastic material of the tube being heated to a flow temperature along the dividing line, while the reduced amount of heat supplied to the tube section during welding along a weld the thermoplastic material of the film tube along the weld is heated only to a lower temperature, which in the sufficient pressure exerted by the welding jaws to hermetically weld the hose section.
- a waste batch to be welded can be placed both in one individually segregated bag or in one of several contiguous bags.
- the reversal of the transport direction of the conveyor unit during the separating welding cycle is preferably triggered as a function of a state of the separating seam, expediently when the separating seam has been heated by the welding and separating unit until it has flowed.
- the devices provided for this purpose advantageously comprise a time control which triggers the reversal of the transport direction of the delivery unit as a function of the time elapsed since the beginning of the heat supply to the separating seam.
- a further advantageous embodiment of the invention provides that the conveyor unit comprises at least one pair of conveyor rollers, which are driven in opposite directions of rotation, and that for separating the lower end of the tube section, the direction of rotation of both conveyor rollers is reversible.
- the conveyor unit has two pairs of narrow conveyor rollers, which are arranged on opposite sides of the shaft and extend only over part of the width of the hose section in the shaft, wherein the direction of rotation of the conveyor rollers of both roller pairs is reversible.
- the conveyor unit comprises at least one pair of conveyor rollers, which are driven in opposite directions of rotation, and that for separating the lower end of the tube section, the direction of rotation of both conveyor rollers is reversible.
- the conveyor unit has two pairs of narrow conveyor rollers, which are arranged on opposite sides of the shaft and extend only over part of the width of the hose section in the shaft, wherein the direction of rotation of the conveyor rollers of both roller pairs is reversible.
- the welding and separating unit preferably comprises two heatable welding jaws which, for welding the hose section, approach the hose section by means of a welding jaw drive from opposite sides and can be pressed against the latter.
- the two welding jaws each have a connectable to a power source heating wire, which is arranged between a Teflon tape on its side facing the hose section and a rubber band on its side facing away from the hose section is.
- a still further advantageous embodiment of the invention provides that at least one of the two welding jaws is resiliently mounted counter to the direction of movement when approaching the hose section and provided with a contact for reversing the direction of the welding jaw drive when the spring outside of a central welding position of the welding jaw by a Resistance in the same movement path is compressed and triggers the contact.
- the contact is preferably a reed contact, which is triggered by the approach of a permanent magnet during compression of the spring.
- the device according to the invention has a control which serves to activate the conveyor unit and the welding and separating unit when the device is put into operation.
- this control advantageously comprises a device which monitors the power supply to the electric welding jaw drive during a movement apart of the welding jaws and the power supply to the drive motor interrupts and preferably reverses briefly when a predetermined current threshold is exceeded.
- the control also serves to control the welding of the tube section in the welding cycle and the separation of the lower end of the tube section in the separation welding cycle, in which case the tube section is first welded along a weld, then the lower end of the tube section is separated along a separating seam arranged above the weld and finally the remaining tube section is welded along a weld arranged above the dividing seam.
- a further preferred embodiment of the invention provides that in the welding cycle and in the separation welding cycle, first a transport of the film tube takes place, wherein the length of the transport path is freely selectable.
- the apparatus 10 of the invention shown in the drawing is used to weld waste into a foil tube 12 made of a thermoplastic film which, during welding, is subdivided by transversal welds into a series of aerosol and liquid tight pouches, each containing a batch of wastes.
- a plurality of sealed bags can be dispensed either as a continuous strand or in the form of individual separate bags from a housing 12 of the device 10, from which they extend downwardly into a container (not shown) positioned below the housing 12 will fall.
- the apparatus 10 includes, in addition to the flat parallelepiped housing 12, a chassis 14 having four elongated legs 16 supporting the housing 12, which are provided with rollers 18 at their lower ends, and a platform 20 mounted on the legs 16 near the lower ends for parking the collecting container.
- the housing 12, the chassis 14 and the platform 20 are made of stainless steel.
- the apparatus 10 can also be integrated without the carriage 14 into a work table or into a wall, e.g. as a built-in device.
- the cover member 24 has a circular insertion opening 32 for injecting the waste to be welded, which is surrounded by a flat funnel-shaped edge 34.
- the in-outline square trough-like housing base 22 has a flat bottom 36 which is provided with a central bottom opening 38.
- the electronics unit 26 has a flat bottom plate 40 with a central opening 42 which is aligned with the bottom opening 38 after insertion into the housing lower part 22.
- a sheet-metal bent frame-like wall portion 44 with a square outline perpendicular to above, to which, inter alia, a power supply, a rechargeable battery 46 and mounted on a circuit board electronic controller 48 of the device 10 are attached.
- the conveyor unit 30 has a bottom plate 50, an outline in square inner wall 52 made of sheet metal and an outline square outer wall 54 made of sheet metal, which are bent from the floor panel 50 upwards.
- the inner wall 52 of the conveyor unit 30 defines a square shaft 56 and is provided on opposite sides of the shaft 56 with two pairs of narrow conveyor rollers 58 in the form of friction wheels, each projecting inwardly into the shaft 56.
- a first of the two conveyor rollers 58 of each pair has a fixed axis, while a second of the two conveyor rollers 58 of each pair is pivotally mounted and acted upon by a pressure ram 60 with a spring force to press with its peripheral surface against the peripheral surface of the first conveyor roller 58 ,
- the two conveyor rollers 58 of each pair are non-rotatably connected by the inner wall 52 with meshing gears 62, of which the gear 62 of the fixed shaft conveyor roller 58 via a toothed belt 64 and an output shaft 66 of an electric drive motor 68 can be driven, so that the Always turn gears 62 in opposite directions.
- the drive motor 68 is a drive motor 68 with a reversible direction of rotation, which is arranged in the intermediate space between the inner and outer walls 52, 54.
- the welding and separating unit 28 has an outline square frame 70 which defines a passage opening 72 and an outer wall 74 of sheet metal, whose dimensions correspond to those of the outer wall of the conveyor unit 28.
- the frame 70 two movable parallel welding jaws 76 are arranged, the opposite ends of which are mounted on slides, which can be approximated by a welding jaw drive 78 along parallel guides 80 to each other or moved apart.
- the movement and the respective position of the welding jaws 76 are monitored by the controller 48 via microswitches according to the quiescent current principle.
- Each welding jaw 76 has a heating wire which can be connected to a current source and which is arranged between a Teflon strip on its side facing the passage opening 72 and a rubber band on its side facing away from the passage opening 72.
- the heating wires of the two welding jaws 76 are supplied with power from the controller 48 when the welding jaws 76 are in an intermediate welding position in which they are pressed against the welding between the welding jaws 76 extending hose portion 82 from opposite sides, as in Fig. 6 shown schematically.
- the welding jaws 76 are resiliently supported against the direction of movement in their approach to the carriage. Further, a reed contact is disposed on one of the slides, which is triggered by a permanent magnet attached to the welding jaw 76 when the spring is compressed outside the central welding position and thereby the magnet is approximated to the contact.
- the welding jaw drive 78 is an electric drive motor, to which power is supplied for the mutual approaching or moving apart of the welding jaws 76.
- the power supply to the drive motor 78 is monitored. If the current consumption of the drive motor 78 exceeds a predetermined current threshold, which indicates that there is an obstacle in the path of movement of the welding jaws 76 between these and opposite parts of the frame 70, the direction of movement of the welding jaws 76 is briefly reversed by reversing the drive motor 78.
- the obstacle is a user's hand or finger, it may pull the hand or fingers out of the gap between the welding jaw 76 and the frame 70 without the risk of injury.
- the outer wall 54 of the conveyor unit 30 and the outer wall 74 of the welding and separating unit 28 have corresponding lateral dimensions, while the wall portion 44 of the electronic unit 26 has larger lateral dimensions.
- a receiving space 84 for a folded film tube 86 is formed between the outer walls 54, 74 on the one hand and the wall portion 44 on the other hand, as in Fig. 6 shown.
- the film tube 86 which has been folded into an annular packet is inserted into the receiving space 84, which is accessible from above when the cover part 24 is removed. Subsequently, the upper end of the film tube 86 is folded inward or everted and passed through the limited by the inner wall 52 of the conveyor unit 30 shaft 56. In this case, between the two pairs of conveyor rollers 58 opposite and double superimposed edge strips of the folded inwards and through the shaft 56 and between the Welding jaws 76 downwardly guided hose portion 82 of the film tube 86 is clamped. In this way, the tube portion 82 can be transported downwardly through the housing 12 to and from the bottom opening 38, as indicated by the arrow A in FIG Fig. 6 illustrated by the conveyor rollers 58 are driven in the opposite direction of rotation, as indicated by the arrows B in Fig. 6 displayed. After closing the lid part 24, the device 10 can be put into operation.
- the device 10 is controlled by means of a contactlessly above the housing lower part 24 protruding infrared sensor 88 which projects into a punched next to the opening 32 opening 90 in the cover part 24.
- the sensor 88 comprises a pulse operating, emitting IR radiation transmitter 92 and an adjacent to the transmitter 92 arranged IR receiver 94.
- the receiver 94 is responsive when vertically upwards from the transmitter 92 emitted IR radiation from one above of the sensor 88 at a distance of less than 0.2 m in the radiation path of the IR radiation moving object is reflected back to the receiver 94.
- the sensor 88 also includes an indicator light 96, which indicates various operating states of the device 10 by different colors.
- the device 10 After switching on a arranged on the bottom of the housing 12 battery disconnect switch 98 for connecting the battery 46, the device 10 is in stand-by mode, in which the device 10 can not be controlled by means of the sensor 88.
- the activation takes place by pressing a reset button 100 on the lower housing part 22, whereupon the indicator lamp 96 lights up in a first color.
- the hose section 82 of the film tube 86 which is folded inwards and is passed through the shaft 56 and the remaining housing 12, is closed in the welding and separating unit 28 between the welding jaws 76 by a weld extending transversely across the tube section 82, which then forms the lower end of the first bag.
- one of the user may select one of two desired modes of operation, namely, a welding cycle and a separation welding cycle.
- the welding cycle is triggered by moving an object, for example the user's hand, over the sensor 88 into the IR radiation path. Thereafter, the indicator light 96 begins to flash in a different color, indicating that the device 10 is waiting and waiting for another input from the user.
- transport of the hose portion 82 is initiated by driving the two pairs of conveyor rollers 58 of the conveyor unit 30. The transport takes place until the user again moves the hand away from the sensor 88 or until an adjustable maximum bag length is reached. The user can thus control by the residence time of the hand above the sensor 88, the length of the film bag to be formed to receive the waste.
- the user may throw a batch of the waste into the throw-in port 32 from where they fall into the upwardly open hose section 82 or bag which has previously been welded in the welding and separation unit 28 at the lower end.
- a welding operation is then initiated again to close the top of the bag.
- the two welding jaws 76 are approached from opposite sides of the hose portion 82 and pressed against it. Then, current is supplied to the heating wires in the welding jaws 76 to weld the hose portion 82 therebetween along a weld extending transversely across the hose portion 82 and thus hermetically seal the film bag. Between the upper end of a bag and the lower end of a subsequently formed bag a single weld is arranged in each case.
- the film tube is not severed in the welding cycle to form a continuous string of bags which are closed at both ends by parallel welds, the contents of each bag being hermetically separated from the contents of the adjacent bags.
- the splice cycle is triggered by holding an object, such as the user's hand, over the sensor 88 for a period of more than 2 to 3 seconds.
- the indicator light 96 flashes in still another color and the separation welding cycle is initiated.
- a hand-controlled transport of the hose portion 82 is first initiated, which lasts until the user moves the hand away from the sensor 88 again or a maximum adjustable bag length is reached.
- the user can, as in the welding cycle throw the waste into the insertion opening 32, from where they fall into the already sealed at the bottom of foil bag.
- a first welding operation is initiated in which the bag is welded at the top by a transverse weld, as previously described for the welding cycle.
- the hose section 82 is removed from the Feed unit 30 again moves down a short distance, preferably by about 5 centimeters. Thereafter, the two welding jaws 76 are again approximated to the hose portion 82 and pressed against this, but the heater wires more power than in the welding process is supplied. Due to the greater amount of heat generated thereby, the hose portion 82 between the welding jaws 76 is heated to flow.
- the direction of rotation of the drive motor 68 of the conveyor unit 30 is reversed by reversing the polarity and power is again supplied to the drive motor 68 for a short time.
- the part of the hose section 82 located between the conveying unit 30 and the welding and separating unit 28 is moved backwards, ie upwards, and thus along a separating seam extending between the welding jaws 76 from the lower end of the hose section 82 projecting downwards beyond the welding jaws 76 demolished the last welded bag. This latter then falls either immediately or at the latest when moving apart of the welding jaws 76 down into the receptacle.
- the hose section 82 is once again moved downwards a short distance by the conveyor unit 30 and then welded again along a weld before the next cycle can be initiated.
- individual bags are produced at the Trennsch spases with shrink-wrapped waste, which are closed at both ends by two parallel seams, a weld adjacent to the bag contents and a arranged directly at the bag end seam.
- thermoplastic material of the film tube is heated along the seams to such a temperature that there are also several along the seams hermetically connect superimposed or overlapping layers of plastic material.
- the welding cycle and the separating welding cycle can be stopped at any time.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
- Package Closures (AREA)
Description
Die Erfindung betrifft eine Vorrichtung zum EinschweiĆen von AbfƤllen gemĆ¤Ć dem Oberbegriff des Anspruchs 1.The invention relates to a device for welding waste according to the preamble of claim 1.
Vorrichtungen zum EinschweiĆen von AbfƤllen werden vor allem in Laboren und in medizinischen Einrichtungen zur sicheren und kontaminationsarmen Entsorgung von toxischen oder infektiƶsen AbfƤllen sowie SondermĆ¼ll eingesetzt, wobei die zu entsorgenden AbfƤlle mittels der Vorrichtung aerosol- und flĆ¼ssigkeitsdicht in Folienbeutel eingeschweiĆt werden.Devices for welding waste are mainly used in laboratories and medical facilities for safe and low-contamination disposal of toxic or infectious waste and hazardous waste, the waste to be disposed of by means of the device aerosol and liquid-tight sealed in foil bags.
Aus der
Weiter ist aus der
Die
Weiter offenbart die
Ausgehend hiervon liegt der Erfindung die Aufgabe zugrunde, eine Vorrichtung der eingangs genannten Art dahingehend zu verbessern, dass die einzuschweiĆenden AbfƤlle wahlweise in einzelnen getrennten Beuteln oder in mehreren zusammenhƤngenden Beuteln eingeschweiĆt werden kƶnnen und dass im zuerst genannten Fall selbst dann eine sichere Trennung der Beutel gewƤhrleistet ist, wenn das Gewicht der eingeschweiĆten AbfƤlle sehr gering ist.Proceeding from this, the invention has the object, a device of the type mentioned above to improve the fact that the waste to be welded can optionally be sealed in individual separate bags or in several connected bags and that in the former case a secure separation of the bags is ensured even if the weight of the welded-in waste is very small.
Diese Aufgabe wird erfindungsgemĆ¤Ć durch die Merkmale des Anspruchs 1 gelƶst.This object is achieved by the features of claim 1.
Wenn AbfƤlle wƤhrend eines TrennschweiĆzyklus in einzelnen getrennten Beuteln eingeschweiĆt werden sollen, kann durch das erfindungsgemƤĆe Merkmal die Fƶrdereinheit beim Abtrennen eines befĆ¼llten und verschweiĆten Beutels mit umgekehrter Transportrichtung in Gang gesetzt bzw. in Betrieb genommen werden, um auf den oberhalb des befĆ¼llten Beutels zwischen der Fƶrdereinheit und der SchweiĆ- und Trenneinheit befindlichen Teil des Schlauchabschnitts eine nach oben gerichtete Zugkraft auszuĆ¼ben und dadurch diesen Teil des Schlauchabschnitts nach oben zu ziehen. Dadurch wird erreicht, dass dieser Teil des Schlauchabschnitts entlang einer nachfolgend als Trennnaht bezeichneten Naht sicher von dem zuletzt befĆ¼llten und verschweiĆten Beutel und damit von dem unteren Ende des Schlauchabschnitts unterhalb der SchweiĆ- und Trenneinheit getrennt wird, sobald die nach oben gerichtete Zugkraft grƶĆer ist als die Widerstandskraft, welche die zwischen den SchweiĆbacken befindliche erwƤrmte Trennnaht einer Trennung entgegensetzt. Der zuletzt befĆ¼llte und verschweiĆte Beutel fƤllt dann entweder sofort oder spƤtestens beim Auseinanderbewegen der beiden SchweiĆbacken nach unten in einen unterhalb der SchweiĆ- und Trenneinheit angeordneten AuffangbehƤlter.When wastes are to be sealed in individual separate bags during a separation welding cycle, the conveying unit can be started or put into operation when separating a filled and sealed bag with the reverse transport direction by the feature according to the invention to the above the filled bag between the conveyor unit and the welding and separating unit located part of the hose section to exert an upward pulling force and thereby pull this part of the hose section upwards. This ensures that this part of the hose section along a seam referred to below as a separating seam is reliably separated from the last filled and welded bag and thus from the lower end of the hose section below the welding and separating unit as soon as the upward pulling force is greater than the resistance, which opposes the heated separating seam located between the welding jaws of a separation. The last filled and welded bag then falls either immediately or at the latest when moving apart of the two welding jaws down in a arranged below the welding and separating unit collecting container.
Wenn die AbfƤlle wƤhrend eines SchweiĆzyklus in mehreren zusammenhƤngenden Beuteln eingeschweiĆt werden sollen, wird hingegen die Fƶrdereinheit nicht mit umgekehrter Transportrichtung in Gang gesetzt bzw. in Betrieb genommen, so dass keine nach oben gerichtete Zugkraft auf die gerade gebildete SchweiĆnaht ausgeĆ¼bt wird und die Beutel entlang der SchweiĆnaht nicht getrennt werden.On the other hand, if the wastes are to be sealed in a plurality of contiguous bags during a welding cycle, the conveying unit is not started or put into operation in the reverse transporting direction, so that no upward pulling force is exerted on the welded seam being formed and the bags along the Weld seam can not be separated.
Da die Widerstandskraft, welche die erwƤrmte Trennnaht beim TrennschweiĆzyklus einer Trennung entgegensetzt, davon abhƤngt, wie stark sich der Schlauchabschnitt zwischen den SchweiĆbacken erwƤrmt, sieht eine bevorzugte Ausgestaltung der Erfindung vor, dass eine beim TrennschweiĆzyklus zum Abtrennen des unteren Endes des Schlauchabschnitts von der SchweiĆ- und Trenneinheit entlang der Trennnaht in den Schlauchabschnitt zugefĆ¼hrte WƤrmemenge grƶĆer ist als die WƤrmemenge, die wƤhrend eines SchweiĆzyklus von der SchweiĆ- und Trenneinheit in den Schlauchabschnitt zugefĆ¼hrt wird, um diesen nur zu verschweiĆen, nicht jedoch abzutrennen. Auf diese Weise kann einerseits das Abtrennen des unteren Endes des Schlauchabschnitts erleichtert werden, ohne andererseits ein hermetisches EinschweiĆen der AbfƤlle durch eine Ć¼bermƤĆige ErwƤrmung der Naht zu gefƤhrden.Since the resistance force which the heated separating seam opposes to a separation during the separation welding cycle depends on how strongly the tube section heats up between the welding jaws, a preferred embodiment of the invention provides for a separation welding cycle for separating the lower end of the tube section from the welding section. and separation unit along the cutting seam in the tube portion supplied amount of heat is greater than the amount of heat that is supplied during a welding cycle of the welding and separating unit in the tube section to only weld this, but not separate. In this way, on the one hand, the separation of the lower end of the tube section can be facilitated without, on the other hand, jeopardizing a hermetic welding of the waste by excessive heating of the seam.
Die beim Abtrennen des unteren Endes des Schlauchabschnitts entlang der Trennnaht in den Schlauchabschnitt zugefĆ¼hrte grƶĆere WƤrmemenge hat zur Folge, dass das thermoplastische Kunststoffmaterial des Folienschlauchs entlang der Trennnaht auf eine FlieĆtemperatur erwƤrmt wird, wƤhrend durch die beim VerschweiĆen entlang einer SchweiĆnaht in den Schlauchabschnitt zugefĆ¼hrte geringere WƤrmemenge das thermoplastische Kunststoffmaterial des Folienschlauchs entlang der SchweiĆnaht nur auf eine niedrigere Temperatur erwƤrmt wird, die bei dem von den SchweiĆbacken ausgeĆ¼bten Druck ausreicht, um den Schlauchabschnitt hermetisch zu verschweiĆen.The greater amount of heat supplied as the lower end of the tube section is cut into the tube section along the dividing line results in the thermoplastic material of the tube being heated to a flow temperature along the dividing line, while the reduced amount of heat supplied to the tube section during welding along a weld the thermoplastic material of the film tube along the weld is heated only to a lower temperature, which in the sufficient pressure exerted by the welding jaws to hermetically weld the hose section.
Durch die Mƶglichkeit, bei Bedarf die Transportrichtung der Fƶrdereinheit umzukehren und die von der SchweiĆ- und Trenneinheit in die Naht zugefĆ¼hrte WƤrmemenge zu verƤndern, kann eine einzuschweiĆende Abfallcharge sowohl in einem einzelnen getrennten Beutel oder in einem von mehreren zusammenhƤngenden Beuteln eingeschweiĆt werden.Due to the possibility of reversing the transport direction of the conveyor unit when necessary and to change the amount of heat supplied by the welding and separating unit into the seam, a waste batch to be welded can be placed both in one individually segregated bag or in one of several contiguous bags.
Die Umkehr der Transportrichtung der Fƶrdereinheit beim TrennschweiĆzyklus wird bevorzugt in AbhƤngigkeit von einem Zustand der Trennnaht ausgelƶst, zweckmƤĆig wenn die Trennnaht von der SchweiĆ- und Trenneinheit bis zum FlieĆen erwƤrmt worden ist. Die dazu vorgesehenen Einrichtungen umfassen vorteilhaft eine Zeitsteuerung, welche die Umkehr der Transportrichtung der Fƶrdereinheit in AbhƤngigkeit von der seit dem Beginn der WƤrmezufuhr zur Trennnaht verstrichenen Zeit auslƶst.The reversal of the transport direction of the conveyor unit during the separating welding cycle is preferably triggered as a function of a state of the separating seam, expediently when the separating seam has been heated by the welding and separating unit until it has flowed. The devices provided for this purpose advantageously comprise a time control which triggers the reversal of the transport direction of the delivery unit as a function of the time elapsed since the beginning of the heat supply to the separating seam.
Eine weitere vorteilhafte Ausgestaltung der Erfindung sieht vor, dass die Fƶrdereinheit mindestens ein Paar Fƶrderrollen umfasst, die mit entgegengesetzter Drehrichtung angetrieben werden, und dass zum Abtrennen des unteren Endes des Schlauchabschnitts die Drehrichtung beider Fƶrderrollen umkehrbar ist. ZweckmƤĆig weist die Fƶrdereinheit zwei Paare von schmalen Fƶrderrollen auf, die an entgegengesetzten Seiten des Schachtes angeordnet sind und sich nur Ć¼ber einen Teil der Breite des Schlauchabschnitts im Schacht erstrecken, wobei die Drehrichtung der Fƶrderrollen beider Rollenpaare umkehrbar ist. Im Vergleich zu der aus der
Die SchweiĆ- und Trenneinheit umfasst vorzugsweise zwei beheizbare SchweiĆbacken, die sich zum VerschweiĆen des Schlauchabschnitts mittels eines SchweiĆbackenantriebs von entgegengesetzten Seiten her an den Schlauchabschnitt annƤhern und gegen diesen anpressen lassen.The welding and separating unit preferably comprises two heatable welding jaws which, for welding the hose section, approach the hose section by means of a welding jaw drive from opposite sides and can be pressed against the latter.
Um ein Festkleben der SchweiĆbacken am Schlauchabschnitt zu vermeiden und fĆ¼r eine gleichmƤĆige VerschweiĆung zu sorgen, weisen die beiden SchweiĆbacken jeweils einen mit einer Stromquelle verbindbaren Heizdraht auf, der zwischen einem Teflonband auf seiner dem Schlauchabschnitt zugewandten Seite und einem Gummiband auf seiner vom Schlauchabschnitt abgewandten Seite angeordnet ist.In order to avoid sticking of the welding jaws on the hose portion and to ensure uniform welding, the two welding jaws each have a connectable to a power source heating wire, which is arranged between a Teflon tape on its side facing the hose section and a rubber band on its side facing away from the hose section is.
Eine noch weitere vorteilhafte Ausgestaltung der Erfindung sieht vor, dass mindestens eine der beiden SchweiĆbacken entgegen der Bewegungsrichtung bei der AnnƤherung an den Schlauchabschnitt federnd gelagert und mit einem Kontakt zur Richtungsumkehr des SchweiĆbackenantriebs versehen ist, wenn die Feder auĆerhalb von einer mittigen SchweiĆposition der SchweiĆbacke durch einen Widerstand im Bewegungsweg derselben zusammengedrĆ¼ckt wird und den Kontakt auslƶst. Der Kontakt ist vorzugsweise ein Reed-Kontakt, der durch AnnƤherung eines Dauermagneten beim ZusammendrĆ¼cken der Feder ausgelƶst wird. Auf diese Weise kann ein Quetschen einer Hand oder eines Fingers eines Benutzers verhindert werden, sofern dieser unerwartet die Hand oder den Finger von oben oder von unten her zwischen die sich annƤhernden SchweiĆbacken einfĆ¼hren sollte. Eine eventuelle Verbrennung an einem der HeizdrƤhte wird dadurch verhindert, dass die Stromzufuhr zu den HeizdrƤhten erst eingeschaltet wird, wenn die SchweiĆbacken eine mittige SchweiĆposition erreicht haben.A still further advantageous embodiment of the invention provides that at least one of the two welding jaws is resiliently mounted counter to the direction of movement when approaching the hose section and provided with a contact for reversing the direction of the welding jaw drive when the spring outside of a central welding position of the welding jaw by a Resistance in the same movement path is compressed and triggers the contact. The contact is preferably a reed contact, which is triggered by the approach of a permanent magnet during compression of the spring. In this way, a squeezing of a hand or a finger of a user can be prevented, provided that unexpectedly the hand or finger should be introduced from above or from below between the approaching welding jaws. A possible combustion on one of the heating wires is prevented by the fact that the power supply to the heating wires is switched on only when the welding jaws have reached a central welding position.
Die erfindungsgemƤĆe Vorrichtung besitzt eine Steuerung, die zur Aktivierung der Fƶrdereinheit und der SchweiĆ- und Trenneinheit dient, wenn die Vorrichtung in Betrieb genommen wird. Vorteilhaft umfasst diese Steuerung unter anderem eine Einrichtung, welche die Stromzufuhr zu dem elektrischen SchweiĆbackenantrieb wƤhrend eines Auseinanderbewegens der SchweiĆbacken Ć¼berwacht und die Stromzufuhr zum Antriebsmotor unterbricht und bevorzugt kurzzeitig umkehrt, wenn ein vorbestimmter Strom-Schwellenwert Ć¼berschritten wird. Dadurch kann ein Quetschen einer Hand oder eines Fingers eines Benutzers verhindert werden, sofern dieser die Hand oder den Finger unerwartet von oben oder von unten her zwischen eine der sich auseinander bewegenden SchweiĆbacken und einen gegenĆ¼berliegenden starren Teil der SchweiĆ- und Trenneinheit einfĆ¼hren sollte.The device according to the invention has a control which serves to activate the conveyor unit and the welding and separating unit when the device is put into operation. Among other things, this control advantageously comprises a device which monitors the power supply to the electric welding jaw drive during a movement apart of the welding jaws and the power supply to the drive motor interrupts and preferably reverses briefly when a predetermined current threshold is exceeded. As a result, a squeezing of a hand or a finger of a user can be prevented, as long as the hand or finger unexpectedly from above or below between one of the diverging welding jaws and an opposite rigid part of the welding and separating unit should introduce.
Die Steuerung dient auch dazu, das VerschweiĆen des Schlauchabschnitts beim SchweiĆzyklus und das Abtrennen des unteren Endes des Schlauchabschnitts beim TrennschweiĆzyklus zu steuern, wobei sie im zuletzt genannten Fall dafĆ¼r sorgt, dass zuerst der Schlauchabschnitt entlang von einer SchweiĆnaht verschweiĆt, dann das untere Ende des Schlauchabschnitts entlang von einer oberhalb von der SchweiĆnaht angeordneten Trennnaht abgetrennt und zuletzt der verbleibende Schlauchabschnitt entlang von einer oberhalb von der Trennnaht angeordneten SchweiĆnaht verschweiĆt wird.The control also serves to control the welding of the tube section in the welding cycle and the separation of the lower end of the tube section in the separation welding cycle, in which case the tube section is first welded along a weld, then the lower end of the tube section is separated along a separating seam arranged above the weld and finally the remaining tube section is welded along a weld arranged above the dividing seam.
Um es zu ermƶglichen, die LƤnge eines Beutels zum Beispiel in AbhƤngigkeit von der GrƶĆe der einzuschweiĆenden AbfƤlle frei zu wƤhlen, sieht eine weitere bevorzugte Ausgestaltung der Erfindung vor, dass im SchweiĆzyklus und im TrennschweiĆzyklus zuerst ein Transport des Folienschlauchs erfolgt, wobei die LƤnge des Transportwegs frei wƤhlbar ist.In order to make it possible to freely choose the length of a bag, for example, depending on the size of the waste to be welded, a further preferred embodiment of the invention provides that in the welding cycle and in the separation welding cycle, first a transport of the film tube takes place, wherein the length of the transport path is freely selectable.
Im Folgenden wird die Erfindung anhand eines in der Zeichnung dargestellten AusfĆ¼hrungsbeispiels nƤher erlƤutert. Es zeigen:
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Fig. 1 eine perspektivische Ansicht einer erfindungsgemƤĆen Vorrichtung zum EinschweiĆen von AbfƤllen in einen Folienschlauch; -
Fig. 2 eine Oberseitenansicht eines GehƤuses der Vorrichtung; -
Fig. 3 eine Oberseitenansicht des GehƤuses nach dem Abnehmen eines GehƤusedeckels; -
Fig. 4 eine perspektivische Ansicht des GehƤuses; -
Fig. 5 eine perspektivische Ansicht des GehƤuses nach dem Abnehmen eines GehƤusedeckels; -
Fig. 6 eine schematische Schnittansicht des GehƤuses zur ErlƤuterung der Funktionsweise der Vorrichtung; -
Fig. 7 eine auseinander gezogene perspektivische Ansicht einer Fƶrdereinheit, einer SchweiĆ- und Trenneinheit und eines GehƤuseunterteils des GehƤuses; -
Fig. 8 eine perspektivische Ansicht der Fƶrdereinheit; -
Fig. 9 eine perspektivische Ansicht der SchweiĆ- und Trenneinheit.
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Fig. 1 a perspective view of a device according to the invention for welding waste into a film tube; -
Fig. 2 a top view of a housing of the device; -
Fig. 3 a top view of the housing after removing a housing cover; -
Fig. 4 a perspective view of the housing; -
Fig. 5 a perspective view of the housing after removing a housing cover; -
Fig. 6 a schematic sectional view of the housing for explaining the operation of the device; -
Fig. 7 an exploded perspective view of a conveyor unit, a welding and separating unit and a housing lower part of the housing; -
Fig. 8 a perspective view of the conveyor unit; -
Fig. 9 a perspective view of the welding and separating unit.
Die in der Zeichnung dargestellte erfindungsgemƤĆe Vorrichtung 10 dient zum EinschweiĆen von AbfƤllen in einen Folienschlauch 12 aus einer thermoplastischen Kunststofffolie, der wƤhrend des EinschweiĆens durch quer verlaufende SchweiĆnƤhte in eine Reihe von aerosol- und flĆ¼ssigkeitsdichten Beuteln unterteilt wird, welche jeweils eine Charge der AbfƤlle enthalten.The
Mit der Vorrichtung 10 kƶnnen mehrere verschweiĆte Beutel wahlweise als zusammenhƤngender Strang oder in Form von einzelnen getrennten Beuteln aus einem GehƤuse 12 der Vorrichtung 10 abgegeben werden, aus dem sie nach unten in einen unter dem GehƤuse 12 positionierten AuffangbehƤlter (nicht dargestellt) fallen.With the
Die Vorrichtung 10 umfasst neben dem flachen quaderfƶrmigen GehƤuse 12 ein Fahrgestell 14 mit vier langgestreckten, das GehƤuse 12 tragenden Beinen 16, die an ihren unteren Enden mit Rollen 18 versehen sind, sowie eine in der NƤhe der unteren Enden an den Beinen 16 angebrachte Plattform 20 zum Abstellen des AuffangbehƤlters. Das GehƤuse 12, das Fahrgestell 14 und die Plattform 20 bestehen aus Edelstahl. Die Vorrichtung 10 kann jedoch auch ohne das Fahrgestell 14 in einen Arbeitstisch oder in eine Wand integriert werden, z.B. als EinbaugerƤt.The
Das im Wesentlichen aus einem GehƤuseunterteil 22 und einem abnehmbaren Deckelteil 24 bestehende GehƤuse 12 umgibt eine Elektronikeinheit 26, eine SchweiĆ- und Trenneinheit 28 und eine Fƶrdereinheit 30, die im GehƤuseinneren untergebracht sind. Wie am besten in
Wie am besten in
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Den HeizdrƤhten der beiden SchweiĆbacken 76 wird von der Steuerung 48 Strom zugefĆ¼hrt, wenn sich die SchweiĆbacken 76 in einer mittleren SchweiĆposition befinden, in der sie von entgegengesetzten Seiten her gegen den zwischen den SchweiĆbacken 76 hindurch verlaufenden Schlauchabschnitt 82 angepresst werden, wie in
Um Verletzungen an einer Hand oder an Fingern eines Benutzers zu verhindern, die bei der gegenseitigen AnnƤherung der beiden SchweiĆbacken 76 versehentlich zwischen diese gelangen, sind die SchweiĆbacken 76 entgegen der Bewegungsrichtung bei ihrer AnnƤherung auf den Schlitten federnd abgestĆ¼tzt. Weiter ist auf einem der Schlitten ein Reed-Kontakt angeordnet, der von einem an der SchweiĆbacke 76 befestigten Dauermagneten ausgelƶst wird, wenn die Feder auĆerhalb der mittigen SchweiĆposition zusammengedrĆ¼ckt und dadurch der Magnet an den Kontakt angenƤhert wird.In order to prevent injury to a hand or fingers of a user who accidentally get between them in the mutual approach of the two welding
Der SchweiĆbackenantrieb 78 ist ein elektrischer Antriebsmotor, dem zum gegenseitigen AnnƤhern bzw. zum Auseinanderbewegen der SchweiĆbacken 76 Strom zugefĆ¼hrt wird. Beim Auseinanderbewegen der SchweiĆbacken 76 wird die Stromzufuhr zum Antriebsmotor 78 Ć¼berwacht. Wenn die Stromaufnahme des Antriebsmotors 78 einen vorbestimmten Strom-Schwellenwert Ć¼bersteigt, der anzeigt, dass sich im Bewegungsweg der SchweiĆbacken 76 zwischen diesen und gegenĆ¼berliegenden Teilen des Rahmens 70 ein Hindernis befindet, wird die Bewegungsrichtung der SchweiĆbacken 76 durch Umpolung des Antriebsmotors 78 kurzzeitig umgekehrt. Wenn es sich bei dem Hindernis um eine Hand oder Finger eines Benutzers handelt, kann dieser die Hand oder Finger somit ohne die Gefahr von Verletzungen wieder aus dem Spalt zwischen der SchweiĆbacke 76 und dem Rahmen 70 herausziehen.The
Die AuĆenwand 54 der Fƶrdereinheit 30 und die AuĆenwand 74 der SchweiĆ- und Trenneinheit 28 besitzen entsprechende seitliche Abmessungen, wƤhrend der Wandteil 44 der Elektronikeinheit 26 grƶĆere seitliche Abmessungen aufweist. Auf diese Weise wird zwischen den AuĆenwƤnden 54, 74 einerseits und dem Wandteil 44 andererseits ein Aufnahmeraum 84 fĆ¼r einen zusammengefalteten Folienschlauch 86 gebildet, wie in
Vor der Inbetriebnahme der Vorrichtung 10 wird der zu einem ringfƶrmigen Paket zusammengefaltete Folienschlauch 86 in den Aufnahmeraum 84 eingesetzt, der bei abgenommenem Deckelteil 24 von oben her zugƤnglich ist. AnschlieĆend wird das obere Ende des Folienschlauchs 86 nach innen umgeschlagen oder umgestĆ¼lpt und durch den von der Innenwand 52 der Fƶrdereinheit 30 begrenzten Schacht 56 hindurchgefĆ¼hrt. Dabei werden zwischen den beiden Paaren von Fƶrderrollen 58 entgegengesetzte und doppelt Ć¼bereinander gelegte Randstreifen des nach innen umgeschlagenen und durch den Schacht 56 sowie zwischen den SchweiĆbacken 76 nach unten gefĆ¼hrten Schlauchabschnitts 82 des Folienschlauchs 86 eingeklemmt. Auf diese Weise kann der Schlauchabschnitt 82 nach unten durch das GehƤuse 12 hindurch bis zur Bodenƶffnung 38 und durch diese hinaus transportiert werden, wie durch den Pfeil A in
Im Betrieb wird die Vorrichtung 10 mit Hilfe eines nach oben Ć¼ber den GehƤuseunterteil 24 Ć¼berstehenden berĆ¼hrungslos arbeitenden Infrarot-Sensors 88 gesteuert, der in eine neben der Einwurfƶffnung 32 ausgestanzte Ćffnung 90 im Deckelteil 24 ragt. Wie in
Nach dem Einschalten eines an der Unterseite des GehƤuses 12 angeordneten Akku-Trennschalters 98 zum AnschlieĆen des Akkus 46 befindet sich die Vorrichtung 10 im Stand-by-Modus, in dem sich die Vorrichtung 10 mit Hilfe des Sensors 88 nicht steuern lƤsst. Die Aktivierung erfolgt durch DrĆ¼cken einer Reset-Taste 100 am GehƤuseunterteil 22, woraufhin die Anzeigeleuchte 96 in einer ersten Farbe leuchtet. Beim erstmaligen Gebrauch der Vorrichtung 10 nach dem Einlegen eines neuen Folienschlauchs 86 in den Aufnahmeraum 84 wird der nach innen umgeschlagene, durch den Schacht 56 und das Ć¼brige GehƤuse 12 hindurch nach unten gefĆ¼hrte Schlauchabschnitt 82 des Folienschlauchs 86 in der SchweiĆ- und Trenneinheit 28 zwischen den SchweiĆbacken 76 durch eine quer Ć¼ber den Schlauchabschnitt 82 verlaufende SchweiĆnaht verschlossen, die dann das untere Ende des ersten Beutels bildet.After switching on a arranged on the bottom of the
Im Gebrauch der Vorrichtung 10 kann bei aktiviertem Sensor 88 von einem Benutzer eine von zwei gewĆ¼nschten Betriebsarten ausgewƤhlt werden, nƤmlich ein SchweiĆzyklus und ein TrennschweiĆzyklus.In use of the
Der SchweiĆzyklus wird ausgelƶst, indem ein Objekt, zum Beispiel die Hand des Benutzers Ć¼ber dem Sensor 88 in den Strahlungsweg der IR-Strahlung bewegt wird. Daraufhin beginnt die Anzeigeleuchte 96 in einer anderen Farbe zu blinken, was anzeigt, dass sich die Vorrichtung 10 im Wartezustand befindet und auf eine weitere Eingabe vom Benutzer wartet. Wenn der Benutzer die Hand erneut Ć¼ber den Sensor 88 bewegt, wird ein Transport des Schlauchabschnitts 82 durch Antreiben der beiden Paare von Fƶrderrollen 58 der Fƶrdereinheit 30 ausgelƶst. Der Transport erfolgt so lange, bis der Benutzer die Hand wieder vom Sensor 88 wegbewegt oder bis eine einstellbare maximale BeutellƤnge erreicht ist. Der Benutzer kann somit durch die Verweilzeit der Hand Ć¼ber dem Sensor 88 die LƤnge des Folienbeutels steuern, der zur Aufnahme der AbfƤlle gebildet werden soll. Vor oder wƤhrend des Transports kann der Benutzer eine Charge der AbfƤlle in die Einwurfƶffnung 32 werfen, von wo sie in den nach oben offenen Schlauchabschnitt 82 oder Beutel fallen, der bereits zuvor in der SchweiĆ- und Trenneinheit 28 am unteren Ende verschweiĆt worden ist. Wenn der Benutzer die Hand vom Sensor 88 wegbewegt, wird dann zum VerschlieĆen des oberen Endes des Beutels erneut ein SchweiĆvorgang ausgelƶst.The welding cycle is triggered by moving an object, for example the user's hand, over the
Bei den SchweiĆvorgƤngen werden die beiden SchweiĆbacken 76 von entgegengesetzten Seiten her an den Schlauchabschnitt 82 angenƤhert und gegen diesen angepresst. Dann wird den HeizdrƤhten in den SchweiĆbacken 76 Strom zugefĆ¼hrt, um den Schlauchabschnitt 82 zwischen diesen entlang einer quer Ć¼ber den Schlauchabschnitt 82 verlaufenden SchweiĆnaht zu verschweiĆen und somit den Folienbeutel hermetisch zu verschlieĆen. Zwischen dem oberen Ende eines Beutels und dem unteren Ende eines nachfolgend gebildeten Beutels ist jeweils eine einzige SchweiĆnaht angeordnet. Der Folienschlauch wird im SchweiĆzyklus nicht durchtrennt, so dass ein zusammenhƤngender Strang von Beuteln erzeugt wird, die an beiden Enden durch parallele SchweiĆnƤhte verschlossen sind, wobei der Inhalt jedes Beutels hermetisch vom Inhalt der benachbarten Beutel getrennt ist.In the welding operations, the two welding
Der TrennschweiĆzyklus wird ausgelƶst, indem ein Objekt, zum Beispiel die Hand des Benutzers Ć¼ber einen lƤngeren Zeitraum von mehr als 2 bis 3 Sekunden Ć¼ber den Sensor 88 gehalten wird. In diesem Fall blinkt die Anzeigeleuchte 96 in einer noch anderen Farbe und der TrennschweiĆzyklus wird eingeleitet. Wie beim SchweiĆzyklus wird zuerst ein handgesteuerter Transport des Schlauchabschnitts 82 ausgelƶst, der so lange anhƤlt, bis der Benutzer die Hand wieder vom Sensor 88 wegbewegt bzw. eine maximale einstellbare BeutellƤnge erreicht ist. Vor oder wƤhrend des Transports kann der Benutzer wie beim SchweiĆzyklus die AbfƤlle in die Einwurfƶffnung 32 werfen, von wo sie in den am unteren Ende bereits verschweiĆten Folienbeutel fallen. Wenn der Benutzer die Hand vom Sensor 88 wegbewegt, wird ein erster SchweiĆvorgang ausgelƶst, bei dem der Beutel am oberen Ende durch eine quer verlaufende SchweiĆnaht verschweiĆt wird, wie zuvor fĆ¼r den SchweiĆzyklus beschrieben. Nachdem die SchweiĆbacken 76 wieder auseinander bewegt worden sind, wird beim TrennschweiĆzyklus der Schlauchabschnitt 82 jedoch von der Fƶrdereinheit 30 erneut um ein kurzes StĆ¼ck nach unten bewegt, vorzugsweise um etwa 5 Zentimeter. Danach werden die beiden SchweiĆbacken 76 wieder an den Schlauchabschnitt 82 angenƤhert und gegen diesen angepresst, wobei jedoch den HeizdrƤhten mehr Strom als beim SchweiĆvorgang zugefĆ¼hrt wird. Durch die dadurch erzeugte grƶĆere WƤrmemenge wird der Schlauchabschnitt 82 zwischen den SchweiĆbacken 76 bis zum FlieĆen erwƤrmt. Wenn dies nach Ablauf einer zuvor durch Versuche ermittelten voreingestellten Zeitspanne der Fall ist, wird die Drehrichtung des Antriebsmotors 68 der Fƶrdereinheit 30 durch Umpolung umgekehrt und dem Antriebsmotor 68 erneut kurzzeitig Strom zugefĆ¼hrt. Dadurch wird der zwischen der Fƶrdereinheit 30 und der SchweiĆ- und Trenneinheit 28 befindliche Teil des Schlauchabschnitts 82 rĆ¼ckwƤrts, d.h. nach oben bewegt und somit entlang einer zwischen den SchweiĆbacken 76 verlaufenden Trennnaht von dem nach unten Ć¼ber die SchweiĆbacken 76 Ć¼berstehenden unteren Ende des Schlauchabschnitts 82 mit dem zuletzt verschweiĆten Beutel abgerissen. Dieser letztere fƤllt dann entweder sofort oder spƤtestens beim Auseinanderbewegen der SchweiĆbacken 76 nach unten in den AuffangbehƤlter. Nach dem Auseinanderbewegen der SchweiĆbacken 76 wird der Schlauchabschnitt 82 von der Fƶrdereinheit 30 noch einmal um ein kurzes StĆ¼ck nach unten bewegt und dann erneut entlang einer SchweiĆnaht verschweiĆt, bevor der nƤchste Zyklus eingeleitet werden kann. Auf diese Weise werden beim TrennschweiĆzyklus einzelne Beutel mit eingeschweiĆten AbfƤllen erzeugt, die an beiden Enden durch zwei parallele NƤhte, eine zum Beutelinhalt benachbarte SchweiĆnaht und eine unmittelbar am Beutelende angeordnete Trennnaht, verschlossen sind.The splice cycle is triggered by holding an object, such as the user's hand, over the
Sowohl beim SchweiĆzyklus und beim TrennschweiĆzyklus wird jedoch das thermoplastische Kunststoffmaterial des Folienschlauchs entlang der NƤhte bis zu einer solchen Temperatur erwƤrmt, dass sich entlang der NƤhte auch mehrere Ć¼bereinander liegende oder einander Ć¼berlappende Schichten des Kunststoffmaterials hermetisch miteinander verbinden.However, in both the welding cycle and the separation welding cycle, the thermoplastic material of the film tube is heated along the seams to such a temperature that there are also several along the seams hermetically connect superimposed or overlapping layers of plastic material.
Durch DrĆ¼cken der Reset-Taste 100 kƶnnen der SchweiĆzyklus und der TrennschweiĆzyklus zu einem beliebigen Zeitpunkt abgebrochen werden.By pressing the
Claims (11)
- Device (10) for welding waste into a tubular film (56), having a housing (12) which surrounds a receiving space (84) for the folded-up tubular film (86), a duct (56) through which an inwardly folded-over tubular portion (82) of the tubular film (82) extends from the top to the bottom, a conveying unit (30) which conveys the tubular portion (82) downwards through the duct (56) and the conveying direction of which is reversible, having a welding and separating unit (28), which is disposed below the conveying unit (30), for welding the tubular portion (82) along transversely running seams and for severing a lower end of the tubular portion (82), and having a controller (48) for activating the conveying unit (30) and the welding and separating unit (28), characterized in that the controller (48) is disposed in such a manner that the conveying direction of the conveying unit (30) is reversed in the event of the lower end of the tubular portion (82) being severed.
- Device according to Claim 1, characterized by installations for reversing the conveying direction of the conveying unit (30), depending on the state of a seam which is produced for severing the lower end of the tubular portion (82) in the welding and separating unit (28).
- Device according to Claim 2, characterized in that the installations comprise a time controller.
- Device according to one of the preceding claims, characterized in that a heat quantity which is supplied by the welding and separating unit (28) into the tubular portion (82) for severing the lower end of the tubular portion (82) is larger than a heat quantity which is supplied by the welding and separating unit (28) into the tubular portion (82) for welding the tubular portion (82).
- Device according to one of the preceding claims, characterized in that the conveying unit (30) comprises at least one pair of conveying rollers (58) which are driven so as to have opposing directions of rotation, and in that for severing the lower end of the tubular portion (82) the direction of rotation of both conveying rollers (58) is reversible.
- Device according to Claim 5, characterized in that the conveying unit (30) comprises two pairs of narrow conveying rollers (58) which are disposed at opposite sides of the duct (56) and extend only across part of the width of the tubular portion (82), the direction of rotation of the conveying rollers (58) of both roller pairs being reversible.
- Device according to one of the preceding claims, characterized in that the welding and separating unit (28) comprises two heatable welding jaws (76) which are pressable against the tubular portion (82) from opposite sides.
- Device according to Claim 7, characterized in that the two welding jaws (76) comprise in each case one heating wire which is connectable to a power source and which is disposed between a Teflon tape on the side of said heating wire which faces towards the tubular portion (82) and a rubber tape on the side of said heating wire which faces away from the tubular portion (82).
- Device according to Claim 7 or 8, characterized in that when approaching the tubular portion (82), the two welding jaws (76) are supported counter to their direction of movement by springs and in that, in the event of one of the springs being compressed, installations for reversing the direction of movement of the welding jaws (76) are provided.
- Device according to one of Claims 7 to 9, characterized by installations for monitoring the power supply to an electric drive motor (78) of the welding jaws (76) during moving-apart of the welding jaws (76), and a controller (48) for reversing the power supply to the drive motor (78) when a predefined power threshold value is exceeded.
- Device according to one of the preceding claims, characterized in that the controller (48) is disposed in such a manner that, in the event of the lower end of the tubular portion (82) being severed, first the tubular portion (82) is welded along a welding seam, in that the lower end of the tubular portion (82) is then severed along a separating seam which is disposed above the welding seam, and in that finally the remaining part of the tubular portion (82) is welded along a welding seam which is disposed above the separating seam.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE201210003358 DE102012003358B4 (en) | 2012-02-21 | 2012-02-21 | Device for welding waste |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2631200A1 EP2631200A1 (en) | 2013-08-28 |
EP2631200B1 true EP2631200B1 (en) | 2015-03-25 |
Family
ID=47683508
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20130000693 Active EP2631200B1 (en) | 2012-02-21 | 2013-02-09 | Device for thermosealing waste |
Country Status (2)
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EP (1) | EP2631200B1 (en) |
DE (1) | DE102012003358B4 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105883250A (en) * | 2014-10-22 | 2016-08-24 | ę¢å®¶č“µ | Blanket storage bucket |
NL2018341B1 (en) * | 2017-02-08 | 2018-09-03 | Ingb J K De Heer | Packaging process and apparatus |
CN113148486A (en) * | 2021-03-26 | 2021-07-23 | ęµå¤§å®ę³¢ēå·„å¦é¢ | Full-automatic garbage can |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SE381172B (en) * | 1973-01-03 | 1975-12-01 | Pactosan Ab | DEVICE FOR PACKING WASTE IN A HOSE |
JPH07223617A (en) * | 1994-02-04 | 1995-08-22 | Masayuki Nakaya | Sealer |
ES2108632B1 (en) * | 1995-04-20 | 1998-07-01 | Daumar Talleres | PROCEDURE FOR OBTAINING BAGS FILLED WITH PRODUCTS FROM TUBULAR MESH BATCHES. |
ES2149384T3 (en) * | 1995-11-17 | 2000-11-01 | Captiva Holding | DEVICE TO COLLECT AND CONFINE HOSPITAL AND DOMESTIC WASTE. |
SE523546C2 (en) * | 2001-08-10 | 2004-04-27 | Danfo Ab | foil Tape |
FR2841229B1 (en) * | 2002-06-19 | 2006-05-26 | Aa Man | DEVICE FOR COLLECTING WASTE |
-
2012
- 2012-02-21 DE DE201210003358 patent/DE102012003358B4/en not_active Expired - Fee Related
-
2013
- 2013-02-09 EP EP20130000693 patent/EP2631200B1/en active Active
Also Published As
Publication number | Publication date |
---|---|
DE102012003358A1 (en) | 2013-08-22 |
EP2631200A1 (en) | 2013-08-28 |
DE102012003358B4 (en) | 2014-06-05 |
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