EP2628588A3 - Fiber mold filling system and method - Google Patents

Fiber mold filling system and method Download PDF

Info

Publication number
EP2628588A3
EP2628588A3 EP12004375.7A EP12004375A EP2628588A3 EP 2628588 A3 EP2628588 A3 EP 2628588A3 EP 12004375 A EP12004375 A EP 12004375A EP 2628588 A3 EP2628588 A3 EP 2628588A3
Authority
EP
European Patent Office
Prior art keywords
fiber
station
hold
molded
lowered onto
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP12004375.7A
Other languages
German (de)
French (fr)
Other versions
EP2628588B1 (en
EP2628588A2 (en
Inventor
Gerhard Spengler
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Olbrich GmbH
Original Assignee
Olbrich GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Olbrich GmbH filed Critical Olbrich GmbH
Publication of EP2628588A2 publication Critical patent/EP2628588A2/en
Publication of EP2628588A3 publication Critical patent/EP2628588A3/en
Application granted granted Critical
Publication of EP2628588B1 publication Critical patent/EP2628588B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/305Spray-up of reinforcing fibres with or without matrix to form a non-coherent mat in or on a mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/006Pressing and sintering powders, granules or fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/04Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles using movable moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/14Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles in several steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/52Heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/56Compression moulding under special conditions, e.g. vacuum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • B29C70/542Placing or positioning the reinforcement in a covering or packaging element before or during moulding, e.g. drawing in a sleeve
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/14Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles in several steps
    • B29C2043/141Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles in several steps for making single layer articles
    • B29C2043/144Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles in several steps for making single layer articles using different moulds, i.e. the layer is compressed in consecutive steps by using different moulds for each portion of the article

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

A fiber filling box (50) divided into compartments by slotted divider walls (2), is lowered onto an air-permeable conveyor (6) over at least one vacuum box (9) in a fiber filling station (60). A multi-axis controlled nozzle (13) blows fiber material (4) to different depths and/or densities in the individual compartments. Hold-down plates (3) are lowered onto the fiber material, the fiber filling box is lifted away, and then the hold-down plates are lifted to release a shaped fiber mass (4E), which is then heated and compacted in a heating station (70) to form a fiber preform (25). The hot fiber preform is then molded, compressed and cooled in a molding station (80) to produce a molded fiber component (32).
EP12004375.7A 2012-02-15 2012-06-09 Fiber mold filling system and method Active EP2628588B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US13/396,745 US9144943B2 (en) 2012-02-15 2012-02-15 Fiber mold filling system and method

Publications (3)

Publication Number Publication Date
EP2628588A2 EP2628588A2 (en) 2013-08-21
EP2628588A3 true EP2628588A3 (en) 2017-04-26
EP2628588B1 EP2628588B1 (en) 2018-04-04

Family

ID=46319541

Family Applications (1)

Application Number Title Priority Date Filing Date
EP12004375.7A Active EP2628588B1 (en) 2012-02-15 2012-06-09 Fiber mold filling system and method

Country Status (2)

Country Link
US (1) US9144943B2 (en)
EP (1) EP2628588B1 (en)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10807277B2 (en) * 2016-11-07 2020-10-20 The Boeing Company Resin-infused short fiber composite materials
CN103015273B (en) * 2012-12-19 2015-01-21 杭州欧亚环保工程有限公司 Vegetable fiber molded product full-automatic manufacturing method and molding and trimming integrated machine
US11351702B1 (en) 2016-10-05 2022-06-07 Auria Solutions Uk I Ltd. Three dimensional fiber deposited multi-layered/multi-blend molded fiber parts
GB2567699B (en) * 2017-10-23 2022-02-09 Mclaren Automotive Ltd Moulding arrangement
JP2023510605A (en) * 2020-01-15 2023-03-14 サイテック インダストリーズ インコーポレイテッド Automated mechanical forming of composites
EP4081396A4 (en) * 2020-03-06 2024-03-27 Galactic Co., LLC Shaped composite vehicle skins and method for high rate manufacturing of same
JP7124032B2 (en) * 2020-10-28 2022-08-23 本田技研工業株式会社 Molded product manufacturing method
JP7073551B1 (en) 2021-02-12 2022-05-23 株式会社日本製鋼所 Laminate molding system and laminating molding method
CN113910633B (en) * 2021-10-19 2023-12-05 扬州丽华汽车内饰件有限公司 Automobile interior trim part production forming die and application method thereof

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5926215A (en) * 1982-08-05 1984-02-10 Nippon Glass Seni Kk Prefoam molding machine
US4923731A (en) * 1988-12-27 1990-05-08 Ppg Industries, Inc. Novel preform screens and preform product
WO1996002693A1 (en) * 1994-07-13 1996-02-01 E.I. Du Pont De Nemours And Company Fiber clusters molding process and equipment
US5492662A (en) * 1994-10-17 1996-02-20 Kargol; James A. Process for forming multiple density body from fibrous polymeric material and vehicle seat component formed thereby
US5935509A (en) * 1998-03-24 1999-08-10 Cambridge Industries, Inc. Process for manufacturing fiber preforms and an apparatus for the process
US20020093125A1 (en) * 2001-01-16 2002-07-18 Galloway Eugene V. Automated process and apparatus for forming a molded article
WO2004080710A2 (en) * 2003-03-12 2004-09-23 Collins & Aikman Products Co. Improved methods of forming vehicle interior components which include a decoupler layer
DE102008013808A1 (en) * 2008-03-12 2009-09-17 Entwicklungsgesellschaft für Akustik (EfA) mit beschränkter Haftung Production of a semifinished product from flakes
EP2116357A1 (en) * 2008-05-09 2009-11-11 Johnson Controls GmbH Method for creating a padded overlay, preform tool and padded overlays created according to this method

Family Cites Families (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3520750A (en) 1966-12-23 1970-07-14 Allied Chem Novel thermosetting composites and process for making
US4806298A (en) 1984-11-21 1989-02-21 The Budd Company A cutter for cutting resin impregnated strands and a method and apparatus for making a charge for molding a fiber reinforced part
MX171501B (en) 1984-11-21 1993-11-03 Budd Co METHOD AND APPARATUS TO PRODUCE A LOAD TO MOLD A PIECE REINFORCED WITH FIBERS
WO1993001929A1 (en) 1991-07-18 1993-02-04 Sumitomo Chemical Company, Limited Method of manufacturing laminated molding
DE19918343C2 (en) 1999-04-22 2001-03-08 Wacker Chemie Gmbh Process for the production of non-woven fabrics by the airlaid process
EP1437435A4 (en) 2001-09-03 2005-04-06 Teijin Ltd Method and apparatus for forming fiber aggregate
DE10208524B4 (en) 2002-02-27 2004-07-08 Johann Borgers Gmbh & Co. Kg Process for producing nonwoven molded parts
WO2004080763A2 (en) * 2003-03-12 2004-09-23 Collins & Aikman Products Co. Rotary apparatus for forming decouplers for vehicle interior components
DE10324735B3 (en) 2003-05-30 2004-11-11 Fiber Engineering Gmbh Molded three-dimensional shaped body of a fiber material as an acoustic damper for the automobile industry has fibers blown into a structured mold to form a blank converted into the body by a bonding agent
US7540307B1 (en) * 2004-10-06 2009-06-02 Indratech Llc Machine having variable fiber filling system for forming fiber parts
DE102005004454B3 (en) 2005-02-01 2006-10-12 ERKO Trützschler GmbH Producing shaped textile products by sucking fibers into an air-permeable mold comprises moving the zone of maximum suction

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5926215A (en) * 1982-08-05 1984-02-10 Nippon Glass Seni Kk Prefoam molding machine
US4923731A (en) * 1988-12-27 1990-05-08 Ppg Industries, Inc. Novel preform screens and preform product
WO1996002693A1 (en) * 1994-07-13 1996-02-01 E.I. Du Pont De Nemours And Company Fiber clusters molding process and equipment
US5492662A (en) * 1994-10-17 1996-02-20 Kargol; James A. Process for forming multiple density body from fibrous polymeric material and vehicle seat component formed thereby
US5935509A (en) * 1998-03-24 1999-08-10 Cambridge Industries, Inc. Process for manufacturing fiber preforms and an apparatus for the process
US20020093125A1 (en) * 2001-01-16 2002-07-18 Galloway Eugene V. Automated process and apparatus for forming a molded article
WO2004080710A2 (en) * 2003-03-12 2004-09-23 Collins & Aikman Products Co. Improved methods of forming vehicle interior components which include a decoupler layer
DE102008013808A1 (en) * 2008-03-12 2009-09-17 Entwicklungsgesellschaft für Akustik (EfA) mit beschränkter Haftung Production of a semifinished product from flakes
EP2116357A1 (en) * 2008-05-09 2009-11-11 Johnson Controls GmbH Method for creating a padded overlay, preform tool and padded overlays created according to this method

Also Published As

Publication number Publication date
EP2628588B1 (en) 2018-04-04
EP2628588A2 (en) 2013-08-21
US20130207292A1 (en) 2013-08-15
US9144943B2 (en) 2015-09-29

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