EP2601061A1 - Device with a spherical element to be crimped, crimping method and crimping system - Google Patents

Device with a spherical element to be crimped, crimping method and crimping system

Info

Publication number
EP2601061A1
EP2601061A1 EP11755367.7A EP11755367A EP2601061A1 EP 2601061 A1 EP2601061 A1 EP 2601061A1 EP 11755367 A EP11755367 A EP 11755367A EP 2601061 A1 EP2601061 A1 EP 2601061A1
Authority
EP
European Patent Office
Prior art keywords
rod
spherical element
crimping
sleeve
jaws
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP11755367.7A
Other languages
German (de)
French (fr)
Inventor
Thomas Boivin
Patrick Lejars
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bollhoff Otalu SA
Original Assignee
Bollhoff Otalu SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bollhoff Otalu SA filed Critical Bollhoff Otalu SA
Publication of EP2601061A1 publication Critical patent/EP2601061A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/02Riveting procedures
    • B21J15/04Riveting hollow rivets mechanically
    • B21J15/043Riveting hollow rivets mechanically by pulling a mandrel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P11/00Connecting or disconnecting metal parts or objects by metal-working techniques not otherwise provided for 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G7/00Pivoted suspension arms; Accessories thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P11/00Connecting or disconnecting metal parts or objects by metal-working techniques not otherwise provided for 
    • B23P11/005Connecting or disconnecting metal parts or objects by metal-working techniques not otherwise provided for  by expanding or crimping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G7/00Pivoted suspension arms; Accessories thereof
    • B60G7/001Suspension arms, e.g. constructional features
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G7/00Pivoted suspension arms; Accessories thereof
    • B60G7/005Ball joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G7/00Pivoted suspension arms; Accessories thereof
    • B60G7/02Attaching arms to sprung part of vehicle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B19/00Bolts without screw-thread; Pins, including deformable elements; Rivets
    • F16B19/04Rivets; Spigots or the like fastened by riveting
    • F16B19/08Hollow rivets; Multi-part rivets
    • F16B19/10Hollow rivets; Multi-part rivets fastened by expanding mechanically
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B19/00Bolts without screw-thread; Pins, including deformable elements; Rivets
    • F16B19/04Rivets; Spigots or the like fastened by riveting
    • F16B19/08Hollow rivets; Multi-part rivets
    • F16B19/10Hollow rivets; Multi-part rivets fastened by expanding mechanically
    • F16B19/1027Multi-part rivets
    • F16B19/1036Blind rivets
    • F16B19/1045Blind rivets fastened by a pull - mandrel or the like
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B33/00Features common to bolt and nut
    • F16B33/02Shape of thread; Special thread-forms
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C11/00Pivots; Pivotal connections
    • F16C11/04Pivotal connections
    • F16C11/06Ball-joints; Other joints having more than one degree of angular freedom, i.e. universal joints
    • F16C11/0604Construction of the male part
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C11/00Pivots; Pivotal connections
    • F16C11/04Pivotal connections
    • F16C11/06Ball-joints; Other joints having more than one degree of angular freedom, i.e. universal joints
    • F16C11/0695Mounting of ball-joints, e.g. fixing them to a connecting rod
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2204/00Indexing codes related to suspensions per se or to auxiliary parts
    • B60G2204/40Auxiliary suspension parts; Adjustment of suspensions
    • B60G2204/416Ball or spherical joints
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2326/00Articles relating to transporting
    • F16C2326/01Parts of vehicles in general
    • F16C2326/05Vehicle suspensions, e.g. bearings, pivots or connecting rods used therein
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49826Assembling or joining
    • Y10T29/49908Joining by deforming
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/53Means to assemble or disassemble
    • Y10T29/53996Means to assemble or disassemble by deforming

Definitions

  • the invention relates to a spherical crimp element device comprising a rod terminated at a first end by a spherical element.
  • the invention is also related to the crimping process and the associated crimping system.
  • a spherical element device comprises a rod equipped at a first end of the spherical element which is, for example, in the form of a ball joint.
  • a first example of a device with a spherical element is illustrated in FIG. 1 and comprises a rod 1 provided successively along the longitudinal axis A1 of the rod of a spherical element 2, of a support element 3, and of a cylinder 4.
  • This spherical element device is intended to be crimped on a plate having a through hole, the end of the rod formed by the cylinder 4 is inserted into the hole of the plate until the element of support 3 comes into contact with the plate.
  • the hole of the plate is of complementary dimensions to the cylinder 4 of the rod 1 so that the support element 3 abuts against the plate. Then, the cylinder 4 is deformed so as to form a bead whose dimensions are greater than the diameter of the opening hole of the plate, and thus crimp the spherical element device on the plate.
  • This technique has the disadvantage of requiring access to two opposite sides of the plate to be crimped the device, a first side for the insertion of the device, and a second allowing the deformation of the rod of the device to crimp it.
  • FIG. 2 A second example of a device with a spherical element is illustrated in FIG. 2. This device with a spherical element differs from that of FIG.
  • Spherical element devices are used in multiple fields. They are present at the service jack mounting interfaces, when opening elements such as vehicle tail lifts, doors, chests, etc.
  • the object of the invention is to provide a spherical element device allowing a blind assembly, that is to say eliminating the need for accessibility on both sides of the plate where said spherical element device will be fixed.
  • This object is achieved by the appended claims and in particular in that the device comprises a sleeve in which the rod is inserted, said sleeve comprising successively along its longitudinal axis:
  • the invention also relates to a method of crimping a device with a spherical element with a support having a hole.
  • the method comprises the following steps:
  • the invention also relates to a crimping system, a spherical crimp element device comprising a rod mounted in a socket and terminated at one end by the spherical element, said system comprises: an anvil intended to be supported on a support collar of the socket,
  • traction means comprising a jaw system configured to grip the spherical element.
  • Figures 1 and 2 illustrate two types of devices with separate spherical element according to the prior art.
  • Figure 3 illustrates a sectional view of a spherical device device according to one embodiment of the invention.
  • FIG. 4 illustrates a rod with a spherical element as used in the device of FIG. 3.
  • Figures 5 and 6 respectively illustrate another embodiment of the spherical device device and its associated rod.
  • Figure 7 illustrates a step of a method of crimping the spherical element device of Figure 3 on a support.
  • Figure 8 illustrates the spherical device in place on a support after crimping.
  • FIG. 9 illustrates a three-dimensional view of a crimping system of a crimping device in which a jaw of the traction means and a moving part of the anvil have been removed.
  • Figure 10 illustrates a three-dimensional view of the crimping system of Figure 9 at which the missing jaw was added.
  • Figure 11 illustrates a centric view of a jaw of the crimping system.
  • Figure 12 illustrates a three-dimensional view of the crimping system of Figure 10 at which the movable portion of the anvil has been added.
  • Fig. 13 illustrates a locking member mounted on the body of the anvil of Fig. 12.
  • FIG. 14 schematically illustrates two jaws of the traction means in the open position.
  • FIG. 15 schematically illustrates two jaws of the traction means in the closed position.
  • the spherical crimp device comprises a rod 1 terminated by a spherical element 2.
  • This rod 1 is mounted, preferably at a second end opposite the spherical element 2, on a spherical element 2.
  • sleeve 5, a part of the body is deformable.
  • the bushing 5 forms a shank open at its two distal ends along its longitudinal axis A2, said longitudinal axis A2 then being collinear with the axis of the opening or non-forming hole forming the bushing 5.
  • the shank 1 is inserted into the bushing 5.
  • the bushing 5 comprises, successively along its longitudinal axis A2 (FIGS.
  • the bushing 5 comprises at one of its ends the support flange 8, and the spherical element 2 protrudes from the collar 8 in a direction substantially parallel to the longitudinal axis A2 of the sleeve 5 so as to allow gripping of the element spherical
  • the chambering zone 7 is intended for the formation of a crimping bead, it is therefore deformable.
  • the recessing zone 7 can be made of a more malleable material than that forming the assembly zone 6 and the support flange 8.
  • the bushing 5 is formed in a single material.
  • the thickness of the material at the chambering zone 7, in a direction D1 perpendicular to the longitudinal axis A2 of the bushing 5, and according to the revolution of D1 about the longitudinal axis A2 of the bushing 5, may be less than the thickness of the material in the other zones of the bushing 5 (collar 8 and assembly zone 9) in the direction D1 and its revolution about the axis A2.
  • the rod 1 and the sleeve 5 are preferably made of a material selected from steel, stainless steel, aluminum or brass
  • the sleeve 5 can be assembled to the rod at the assembly area 6 for example by welding, by shrinking, by stamping, or by pegging the sleeve 5.
  • the rod 1, illustrated in Figure 4 comprises a portion 9, preferably threaded forming a first thread.
  • This threaded portion 9 is formed along the body of the rod 1 along its longitudinal axis A1, preferably at the second end of the rod 1 opposite to the spherical element 2.
  • the assembly zone 6, at the Inside the sleeve 5 ( Figure 3), then has a second complementary thread.
  • the rod 1 is mounted by screwing on the sleeve 5 at the assembly zone 6.
  • the first thread of the rod 1 cooperates with the second complementary thread of the sleeve 5 made at the assembly area 6.
  • the assembly zone 6 can be stamped on the outer surface of the sleeve 5. This stamping allows a hardening permanently sealing the rod 1 to the sleeve 5 by promoting the melting of the first and second threads.
  • the rod 1 comprises a threaded portion as indicated above, and the assembly zone 9 inside the sleeve 5 is smooth.
  • the sleeve 5 undergoes a stamping on its outer surface at the assembly area so that the material of the bushing 5 flows into the thread of the threaded portion of the rod to lock the assembly.
  • the method of manufacturing the spherical crimp member device is to separately manufacture the rod 1 and the sleeve 5, and then assemble.
  • the sleeve 5 and the rod 1 are treated, in particular by an anti-corrosion surface treatment.
  • the spherical crimp member device thus obtained is a ready-to-use product which exhibits good resistance to corrosion, since its two constituent components, namely the rod 1 and the sleeve 5, have been treated separately.
  • the assembly can be achieved by inserting the second end of the rod 1 opposite to the spherical element 2 by the end of the sleeve 5 comprising the collar 8, and then fixing them to each other at level of the assembly area 6 by screwing or any other means of assembly.
  • the rod 1 may comprise a bearing element 3 formed between the spherical element 2 and a portion 9 of the body of the rod 1 (threaded portion or not) intended to come opposite the zone
  • This support element 3 advantageously allows, for a given rod 1 and a socket 5, to ensure that the assembly zone 6 is brought into line with the corresponding portion 9 of the rod 1 (FIG. and 5). Indeed, during the assembly of the rod 1 with the bushing 5, the support element 3 comes into contact with a corresponding bearing zone, for example made by a shoulder inside the bushing 5 for FIG. 3 or on the support flange 8 for FIG. 5, ensuring the correct positioning of the rod 1 with the sleeve 5 for assembly, such as, for example, stamping.
  • FIG. 1 The embodiment of FIG.
  • the rod may comprise, moving away from the spherical element 2, a first diameter then a second smaller diameter. at the first diameter. The change of diameter allows the support of the shoulder of the socket.
  • the support element 3 and the associated support zone act as means for aligning the bushing 5 with the rod 1, facilitating their assembly in the factory. Therefore, any other means of alignment may be considered by the skilled person.
  • the rod 1 may comprise, on the outer surface of its body at the second end of the rod opposite to the spherical element 2, a portion 9, of preferably knurled and intended to secure the rod 1 to the sleeve 5 at the assembly area 6.
  • the knurled portion 9 comprises a plurality of longitudinal grooves preferably parallel to the longitudinal axis A1 of the rod ( Figure 6) and made on a first thread of the rod 1 so as to form a plurality of helical grooves, the first thread cooperating with a second thread of the sleeve 5 formed at the assembly area 6.
  • the portion 9 knurled is located next to the assembly zone 6 of the sleeve 5 when the device is assembled, and can extend under part of the chambering zone 7 of the sleeve 5.
  • This extension can be used to control the proper placement of the rod 1 and the sleeve 5 after assembly. It can be used in combination or not with the alignment means described above.
  • the sleeve 5 and the rod 1 are then permanently sealed by stamping.
  • the helical grooves constituted by the characteristic interlacing of the thread of the rod 1 and the longitudinal grooves, have the role of optimizing the assembly of the sleeve 5 on the rod 1.
  • the longitudinal grooves guarantee an anti-rotation effect of the bushing 5 on the rod 1 and the helical grooves guarantee an anti-extraction effect of the bushing 5.
  • the 9 knurled portion ensures good mechanical strength of the device once it is crimped.
  • the sleeve 5 is open at its two distal ends along its longitudinal axis A2.
  • the rod 1 is inserted by the support flange 8 until its second end, opposite to the spherical element 2, protrudes from the bushing 5 at the end of said bushing 5 opposite to the flange 8.
  • this second end of the rod 1 can be deformed so as to form a head 10 (FIG. 5), the dimensions of which are greater than the dimensions of the section of the bushing 5, at its end opposite to the support flange 8, according to a plane perpendicular to the longitudinal axis A2 of the sleeve 5.
  • the head 10 of the rod 1 bears on a bearing 11 of the sleeve 5 at the assembly area 6.
  • the bearing 11 is formed by the end of the sleeve 5 opposite to the support flange 8.
  • This head 10 limits the risk of tearing of the rod 1 during crimping or after crimping.
  • the risk of tearing can be further improved by the combination of this variant with the first or the second preferred embodiment, especially in combination with the stamping.
  • the second end of the rod 1 opposite the spherical element 2 may comprise a head 10 directly formed during the machining of the rod 1.
  • the dimensions of this head 10 are greater than the dimensions of the section of the sleeve 5, at the end of the sleeve 5 opposite the flange 8 of support and in a plane perpendicular to the axis A2 of the sleeve 5.
  • the rod 2 can be inserted, spherical element side 2, in the socket 5 by the end of the sleeve 5 opposite to the support flange 8, until the head 10 comes to bear on a bearing 11 of the bushing 5 at the assembly zone 6, and that the spherical element 2 protrudes from the side of the sleeve 5 having the flange 8. Therefore, the head 10 of the rod 1 bears on the sleeve 5, limiting the risk of tearing of the rod 1 during crimping or after crimping. The risk of tearing can be further improved by the combination of this variant with the first or the second preferred embodiment, especially in combination with the stamping.
  • the rod 1 comprises a groove 12 ( Figures 3 to 6) formed in the rod 1 opposite the assembly zone 6 and filled with the material forming the sleeve 5.
  • the groove 12 is formed between the head 10 and the knurled portion ( Figures 5).
  • the groove 12 serves to improve the assembly of the sleeve 5 on the rod 1, and to improve the anti-extraction effect of the rod 1, especially in case of stamping of the sleeve 5.
  • stamping of the bushing 5 with the rod 1 at the assembly zone 6 makes it possible to drive the material from the bushing 5 into the groove 12, thus further improving the tear resistance of the rod 1 after or during crimping.
  • the assembly of the sleeve 5 with the rod 1 is made by stamping.
  • the bushing 5 is then crimped by two dies on the rod 1 in one or more operations, at different angles, in order to reduce the outside diameter of the bushing 5 at the assembly area 6.
  • the material constituting the sleeve 5 penetrates, if necessary, firstly in the portion 9 knurled or threaded, and secondly in the groove 12 so as to fill them. This allows the material to be hardened at the level of the assembly zone 6, the hardened material and the particular design of the rod 1 facing the assembly zone 6 make it possible to obtain a mechanical assembly that is very resistant to rotation and / or extraction of the two constituent components of the device.
  • the spherical crimp element device is particularly suitable for the automotive industry, in particular for forming ball joints, joints, or clip-on elements in a device having a shape complementary to the spherical element 2.
  • the crimping method of a crimp element device crimping as described above with a support 13 is illustrated in Figures 7 and 8.
  • the support 13 has a hole 13a, preferably opening, wherein the spherical element device is inserted by its opposite end to the spherical element 2 until the support flange 8 is brought into contact with the support 13.
  • the hole 13a of the support 13 has dimensions greater than the dimensions of the bushing 5, with the exception of the support flange 8, in a plane perpendicular to the longitudinal axis A2 of the bushing 5 and dimensions smaller than the dimensions of the flange 8 in a plane perpendicular to the longitudinal axis A2 of the sleeve 5.
  • the spherical element device can be crimped by applying a holding force (arrows F1, F2) so to press the support flange 8 onto the support 13, while applying a pull (arrow F3) on the spherical element 2 so as to deform the bushing 5 at the recessing zone 7 to form a crimping bead 15
  • the pulling force is preferably carried out in a direction opposite to the holding force. Indeed, the combination of the traction and the holding force will bring the assembly area 6 of the support 13 by deformation of the recess zone 7.
  • the crimping bead 15 has dimensions in a perpendicular plane to the axis A2 of the sleeve, greater than the dimensions of the hole in this same plane.
  • the deformation of the chambering zone 7 forms a crimping bead 15, whose function is to hold the device on the support 13. In other words, the support 13 is held between the bead 15 and the flange 8 support.
  • the advantageous shape of sphere or ball of the spherical element 2 of the rod 1 makes it possible to facilitate traction on the latter by using, for example, a jaw system 14a, 14b coming to grip the spherical element 2, in particular at its interface. with the rest of the rod 1.
  • the holding force can in turn be achieved by an anvil (not shown) placed on the support flange 8, and pushing the support collar 8 towards the support 13 during the tensile force on the spherical element of the rod 1.
  • This tensile force is preferably substantially parallel to the longitudinal axis of the sleeve 5.
  • the end of the device intended to be inserted in the hole 13a of the support 13 comprises a chamfer, of substantially frustoconical shape, also called inlet cone.
  • the chamfer facilitates the introduction of the device into the support.
  • Such a device and its crimping method allow crimping with access only on one side of the plate.
  • the rod and the spherical element are monoblock elements derived from the same material.
  • the rod 1 comprises a section located between the assembly zone and the spherical element which has a convergent shape in the direction of the spherical element 2.
  • This section makes it possible in fact to form a stop when pulling to limit the crimping.
  • the rod comprises at least one portion, between the assembly zone and the spherical element, shaped to perform a stop function during crimping so that the stop cooperates with the anvil to stop the deformation of the sleeve. 5.
  • the latter can form an annular projection at the stop section of the rod 1, a face of the projection flush with an upper face of the support flange 8 at the level of of which rises a rod portion 1 equipped with its spherical element 2.
  • a crimping system a crimp element device to crimp comprising a rod mounted in a socket and terminated at one end by the spherical element can be advantageously used in the crimping process.
  • the crimping system makes it possible to position the spherical element in a three-dimensional space in a repeatable and reliable manner.
  • the crimping system comprises an anvil 101.
  • This anvil 101 is intended to bear on a bearing collar 8 of the sleeve 5.
  • the anvil 101 is supported on one side of the flange 8 at which the rod provided, at its free end distal from the flange 8, of the spherical element 2.
  • the crimping system further comprises traction means 102 comprising a jaw system 103 configured to grip the spherical element 2.
  • traction means 102 comprising a jaw system 103 configured to grip the spherical element 2.
  • the jaws enclose the spherical element 2 to obtain a grip on the rod and the bring in traction while the sleeve 5 is held in place by means of the anvil 101 which bears on the flange 8.
  • grip is meant that the jaws at least partially and closely surround the spherical element so as to contain it.
  • the shape of the jaws allows the repeatable and reliable positioning of the spherical element.
  • the spherical element 2 constitutes an obstacle for the insertion of the rod in the crimping system.
  • the jaw system comprises at least two jaws preferably articulated with respect to each other.
  • the jaw system comprises two jaws 103a, 103b.
  • the two jaws 103a, 103b are in the closed position.
  • a face through which the crimping device is introduced has an opening 103c sized to prevent the removal of the spherical element disposed within a main cavity defined by the two jaws and in which opens the opening 103c.
  • the two jaws 103a, 103b each comprise an open cavity 104 ( Figure 1 1) shaped to at least partially follow the outer lines of the rod and the element spherical at their junction, the cavities 104 allow the maintenance of the crimping device, by its spherical element, in the closed position of the jaws 103a, 10b.
  • the two open cavities 104 delimit the main cavity mentioned above.
  • the two open cavities 104 each have a partial imprint of the spherical element and the rod.
  • the angle formed by the two jaws 103a, 103b is sufficient to allow the insertion of the spherical element between the two jaws 103a, 103b, and in the closed position of the jaws 103a, 103b the jaw system comprises the opening 103c sized to receive a portion of the rod located between the spherical element and the support flange.
  • the two jaws 103a, 103b are pivotally mounted on each other to define an open position allowing the insertion of the spherical element between the jaws 103a, 103b and a closed position. in which the spherical element becomes integral with the movements of the traction means 102.
  • return means (not shown) are arranged to continuously urge said jaws to the open position.
  • the traction means 102 are preferably aligned along a longitudinal axis A3. This longitudinal axis A3 also defines the direction of traction, in FIGS. 9 and 10, it is parallel to the axis of the rod of the crimping device.
  • the two jaws are mounted to pivot about an axis A4 substantially perpendicular to the axis A3.
  • the traction means are preferably mounted in translation in the body of the anvil 101 which then forms a sleeve for guiding the jaws during traction.
  • the body of the anvil 101 then preferably comprises a fixed part 101a and a movable part 101b pivotally mounted A5 on the fixed part 101a, whose open and closed positions coincide respectively with the open and closed positions respectively.
  • two jaws 103a, 103b Figure 10
  • the return means allow the jaws to be kept in the open position
  • the jaw 103b pivotally mounted on the jaw 103a is in contact with the movable portion 101b of the jaw. anvil and the forces exerted by the return means are transmitted to the movable portion 101b so as to maintain the anvil in the open position.
  • the pivot axis A5 of FIG. 12 is also shown in FIG. 10. In FIG. 10, this pivot axis is parallel to the pivot axis A4 of the jaws.
  • the jaws (not visible) and the anvil 101 are in the closed position.
  • the end face 107 of the anvil coming into contact with the bearing flange 8 (FIG. 9) has an opening 108 intended to allow the rod to slide during the tensile force applied by the means traction on the spherical element.
  • This opening 108 is coaxial with the opening 103c of the jaws mentioned above.
  • the opening 108 may be dimensioned so as to cooperate with the abutment section of the rod mentioned above. Thus, the abutment section comes, during traction, in contact with the anvil.
  • the traction torque exerted by the traction means is calculated so that when the abutment section comes to rest on the anvil traction is either stopped or is no longer sufficient to deform the sleeve of the crimping device at the level of the rooming area.
  • a locking element 105 mounted in translation on the outside of the body of the anvil 101.
  • the locking element 105 comprises a disengaged position in which the jaws and the anvil 101 (via its fixed and mobile parts) are in the open position, and a position engaged (FIG.
  • the latter comprise a spring 106 bearing at each of its ends at one of the jaws 103a, 103b, preferably in an associated open cavity. It may be a compression spring 106 whose free length is sufficient to open the jaws 103a, 103b so as to allow the insertion of the spherical element 2 between said jaws 103a, 103b.
  • the jaws 103a, 103b are in the open position and in the figure
  • the traction means may comprise a traction rod integral with the jaws and a motor configured to put the rod in translation.
  • the jaw system comprises a plurality of jaws organized in the form of segments able to open radially. This allows in particular to adapt the jaw system to different diameters of spherical elements.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Pivots And Pivotal Connections (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)
  • Rolling Contact Bearings (AREA)
  • Prostheses (AREA)
  • Snaps, Bayonet Connections, Set Pins, And Snap Rings (AREA)
  • Dowels (AREA)

Abstract

The invention relates to a system for crimping a device with a spherical element (2) to be crimped, comprising a rod (1) mounted in a socket (5) and completed at one end by the spherical element (2), said system comprising an anvil (101) to bear on a bearing collar (8) of the socket (5), and traction means (102) comprising a system of jaws(103, 103a, 103b) designed to clamp the spherical element (2).

Description

Dispositif à élément sphérique à sertir, procédé de sertissage et système de sertissage  Spherical crimp element device, crimping method and crimping system
Domaine technique de l'invention Technical field of the invention
L'invention est relative à un dispositif à élément sphérique à sertir comportant une tige terminée à une première extrémité par un élément sphérique. L'invention est aussi liée au procédé de sertissage et au système de sertissage associé. The invention relates to a spherical crimp element device comprising a rod terminated at a first end by a spherical element. The invention is also related to the crimping process and the associated crimping system.
État de la technique State of the art
Un dispositif à élément sphérique comporte une tige équipée à une première extrémité de l'élément sphérique se présentant, par exemple, sous la forme d'une rotule. Un premier exemple de dispositif à élément sphérique est illustré à la figure 1 et comporte une tige 1 munie successivement selon l'axe longitudinal A1 de la tige d'un élément sphérique 2, d'un élément d'appui 3, et d'un cylindre 4. Ce dispositif à élément sphérique est destiné à être serti sur une plaque comportant un trou débouchant, l'extrémité de la tige formée par le cylindre 4 est insérée dans le trou de la plaque jusqu'à ce que l'élément d'appui 3 vienne en contact avec la plaque. Le trou de la plaque est de dimensions complémentaires au cylindre 4 de la tige 1 afin que l'élément d'appui 3 vienne buter contre la plaque. Ensuite, le cylindre 4 est déformé de sorte à former un bourrelet dont les dimensions sont supérieures au diamètre du trou débouchant de la plaque, et ainsi sertir le dispositif à élément sphérique sur la plaque. Cette technique présente l'inconvénient de nécessiter l'accès aux deux côtés opposés de la plaque où doit être serti le dispositif, un premier côté servant à l'insertion du dispositif, et un second permettant la déformation de la tige du dispositif afin de le sertir. Un second exemple de dispositif à élément sphérique est illustré à la figure 2. Ce dispositif à élément sphérique diffère de celui de la figure 1 en ce que le cylindre 4 de tige 1 est fileté. Ce filetage permet de fixer le dispositif à élément sphérique avec un écrou après son insertion au travers d'un trou de la plaque. Cette technique présente l'inconvénient de demander plusieurs étapes à l'opérateur devant fixer le dispositif à élément sphérique, en plus d'un accès aux deux côtés de la plaque. A spherical element device comprises a rod equipped at a first end of the spherical element which is, for example, in the form of a ball joint. A first example of a device with a spherical element is illustrated in FIG. 1 and comprises a rod 1 provided successively along the longitudinal axis A1 of the rod of a spherical element 2, of a support element 3, and of a cylinder 4. This spherical element device is intended to be crimped on a plate having a through hole, the end of the rod formed by the cylinder 4 is inserted into the hole of the plate until the element of support 3 comes into contact with the plate. The hole of the plate is of complementary dimensions to the cylinder 4 of the rod 1 so that the support element 3 abuts against the plate. Then, the cylinder 4 is deformed so as to form a bead whose dimensions are greater than the diameter of the opening hole of the plate, and thus crimp the spherical element device on the plate. This technique has the disadvantage of requiring access to two opposite sides of the plate to be crimped the device, a first side for the insertion of the device, and a second allowing the deformation of the rod of the device to crimp it. A second example of a device with a spherical element is illustrated in FIG. 2. This device with a spherical element differs from that of FIG. 1 in that the cylinder 4 of rod 1 is threaded. This threading makes it possible to fix the spherical element device with a nut after its insertion through a hole of the plate. This technique has the disadvantage of requiring several steps to the operator to fix the spherical element device, in addition to access to both sides of the plate.
De plus, le vissage n'apporte pas autant de garanties que le sertissage au niveau de la résistance mécanique. Par exemple, si le dispositif à élément sphérique est vissé à un boulon sur une plaque soumise à des vibrations importantes, cela peut entraîner un dévissage non désiré du dispositif à élément sphérique, et donc la désolidarisation du dispositif à élément sphérique de la plaque. Les dispositifs à élément sphérique sont utilisés dans de multiples domaines. Ils sont présents aux interfaces de fixation de vérins d'assistance, à l'ouverture d'éléments tels que les hayons de véhicules, les portes, les coffres, etc. In addition, screwing does not provide as many guarantees as crimping at the level of mechanical strength. For example, if the spherical member device is screwed to a bolt on a plate subjected to high vibration, this may result in unwanted loosening of the spherical member device, and thus disengagement of the spherical member device from the plate. Spherical element devices are used in multiple fields. They are present at the service jack mounting interfaces, when opening elements such as vehicle tail lifts, doors, chests, etc.
Objet de l'invention Object of the invention
L'objet de l'invention consiste à réaliser un dispositif à élément sphérique permettant un montage en aveugle, c'est-à-dire supprimant le besoin de l'accessibilité des deux côtés de la plaque où devra être fixé ledit dispositif à élément sphérique. Cet objet est atteint par les revendications annexées et notamment en ce que le dispositif comporte une douille dans laquelle la tige est insérée, ladite douille comprenant successivement selon son axe longitudinal : The object of the invention is to provide a spherical element device allowing a blind assembly, that is to say eliminating the need for accessibility on both sides of the plate where said spherical element device will be fixed. . This object is achieved by the appended claims and in particular in that the device comprises a sleeve in which the rod is inserted, said sleeve comprising successively along its longitudinal axis:
- une zone d'assemblage de la douille sur la tige, an assembly zone of the socket on the rod,
- une zone de chambrage destinée à la formation d'un bourrelet de sertissage, et  a chambering zone intended for the formation of a crimping bead, and
- une collerette d'appui, l'élément sphérique de la tige faisant saillie au niveau de la collerette d'appui.  - A support flange, the spherical element of the rod projecting at the support flange.
L'invention est aussi relative à un procédé de sertissage d'un dispositif à élément sphérique avec un support comportant un trou. Le procédé comporte les étapes suivantes : The invention also relates to a method of crimping a device with a spherical element with a support having a hole. The method comprises the following steps:
- insérer le dispositif à élément sphérique, dans le trou du support, par son extrémité opposée à l'élément sphérique jusqu'à mise en contact de la collerette d'appui avec le support,  inserting the device with a spherical element into the hole of the support, at its end opposite to the spherical element, until the support flange comes into contact with the support,
- sertir le dispositif en appliquant une force de maintien de sorte à plaquer la collerette d'appui sur le support , tout en appliquant une traction sur l'élément sphérique de sorte à déformer la douille au niveau de la zone de chambrage pour former un bourrelet  - Crimping the device by applying a holding force so as to press the support flange on the support, while applying traction on the spherical element so as to deform the sleeve at the chambering zone to form a bead
L'invention est aussi relative à un système de sertissage, d'un dispositif à élément sphérique à sertir comportant une tige montée dans une douille et terminée à une extrémité par l'élément sphérique, ledit système comporte : - une enclume destinée à prendre appui sur une collerette d'appui de la douille, The invention also relates to a crimping system, a spherical crimp element device comprising a rod mounted in a socket and terminated at one end by the spherical element, said system comprises: an anvil intended to be supported on a support collar of the socket,
des moyens de traction comportant un système de mors configurés pour enserrer l'élément sphérique. Description sommaire des dessins traction means comprising a jaw system configured to grip the spherical element. Brief description of the drawings
D'autres avantages et caractéristiques ressortiront plus clairement de la description qui va suivre de modes particuliers de réalisation de l'invention donnés à titre d'exemples non limitatifs et représentés aux dessins annexés, dans lesquels : Other advantages and features will emerge more clearly from the following description of particular embodiments of the invention given by way of non-limiting example and represented in the accompanying drawings, in which:
Les figures 1 et 2 illustrent deux types de dispositifs à élément sphérique distincts selon l'art antérieur. Figures 1 and 2 illustrate two types of devices with separate spherical element according to the prior art.
La figure 3 illustre une vue en coupe d'un dispositif à élément sphérique selon un mode de réalisation de l'invention. Figure 3 illustrates a sectional view of a spherical device device according to one embodiment of the invention.
La figure 4 illustre une tige à élément sphérique telle qu'utilisée dans le dispositif de la figure 3.  FIG. 4 illustrates a rod with a spherical element as used in the device of FIG. 3.
Les figures 5 et 6 illustrent respectivement un autre mode de réalisation du dispositif à élément sphérique et sa tige associée.  Figures 5 and 6 respectively illustrate another embodiment of the spherical device device and its associated rod.
La figure 7 illustre une étape d'un procédé de sertissage du dispositif à élément sphérique de la figure 3 sur un support.  Figure 7 illustrates a step of a method of crimping the spherical element device of Figure 3 on a support.
La figure 8 illustre le dispositif à élément sphérique en place sur un support après son sertissage.  Figure 8 illustrates the spherical device in place on a support after crimping.
La figure 9 illustre une vue en trois dimensions d'un système de sertissage d'un dispositif à sertir dont un mors des moyens de traction et une partie mobile de l'enclume ont été retirés. FIG. 9 illustrates a three-dimensional view of a crimping system of a crimping device in which a jaw of the traction means and a moving part of the anvil have been removed.
La figure 10 illustre une vue en trois dimension du système de sertissage de la figure 9 au niveau duquel le mors manquant a été rajouté.  Figure 10 illustrates a three-dimensional view of the crimping system of Figure 9 at which the missing jaw was added.
La figure 11 illustre une vue centrée sur un mors du système de sertissage.Figure 11 illustrates a centric view of a jaw of the crimping system.
La figure 12 illustre une vue en trois dimensions du système de sertissage de la figure 10 au niveau duquel la partie mobile de l'enclume a été rajoutée.Figure 12 illustrates a three-dimensional view of the crimping system of Figure 10 at which the movable portion of the anvil has been added.
La figure 13 illustre un élément de verrouillage monté sur le corps de l'enclume de la figure 12. Fig. 13 illustrates a locking member mounted on the body of the anvil of Fig. 12.
La figure 14 illustre schématiquement deux mors des moyens de traction en position ouverte. La figure 15 illustre schématiquement deux mors des moyens de traction en position fermée. FIG. 14 schematically illustrates two jaws of the traction means in the open position. FIG. 15 schematically illustrates two jaws of the traction means in the closed position.
Description de modes préférentiels de réalisation Description of preferred embodiments
Sur les figures 3 à 6, le dispositif à élément sphérique à sertir comporte une tige 1 terminée par un élément sphérique 2. Cette tige 1 est montée, de préférence au niveau d'une deuxième extrémité opposée à l'élément sphérique 2, sur une douille 5 dont une partie du corps est déformable. De préférence, la douille 5 forme un fût ouvert à ses deux extrémités distales selon son axe longitudinal A2, ledit axe longitudinal A2 étant alors colinéaire avec l'axe du trou débouchant ou non formant la douille 5. La tige 1 est insérée dans la douille 5. La douille 5 comprend successivement selon son axe longitudinal A2 (figure 3 et 5) une zone d'assemblage 6 de la douille 5 sur la tige 1 , une zone de chambrage 7, et une collerette d'appui 8. La collerette d'appui 8 fait saillie, de préférence, sur tout le pourtour extérieur de la douille 5. L'élément sphérique 2 de la tige 1 fait saillie de la douille 5 au niveau de la collerette d'appui 8. Autrement dit, la douille 5 comporte à une de ses extrémités la collerette d'appui 8, et l'élément sphérique 2 fait saillie de la collerette 8 dans une direction sensiblement parallèle à l'axe longitudinal A2 de la douille 5 de sorte à permettre la préhension de l'élément sphérique In FIGS. 3 to 6, the spherical crimp device comprises a rod 1 terminated by a spherical element 2. This rod 1 is mounted, preferably at a second end opposite the spherical element 2, on a spherical element 2. sleeve 5, a part of the body is deformable. Preferably, the bushing 5 forms a shank open at its two distal ends along its longitudinal axis A2, said longitudinal axis A2 then being collinear with the axis of the opening or non-forming hole forming the bushing 5. The shank 1 is inserted into the bushing 5. The bushing 5 comprises, successively along its longitudinal axis A2 (FIGS. 3 and 5), an assembly zone 6 of the bushing 5 on the rod 1, a holding zone 7, and a bearing flange 8. The collar support 8 protrudes, preferably, all around the outer periphery of the sleeve 5. The spherical element 2 of the rod 1 protrudes from the bushing 5 at the level of the bearing flange 8. In other words, the bushing 5 comprises at one of its ends the support flange 8, and the spherical element 2 protrudes from the collar 8 in a direction substantially parallel to the longitudinal axis A2 of the sleeve 5 so as to allow gripping of the element spherical
La zone de chambrage 7 est destinée à la formation d'un bourrelet de sertissage, elle est donc déformable. Autrement dit, la zone de chambrage 7 peut être réalisée dans un matériau plus malléable que celui formant la zone d'assemblage 6 et la collerette d'appui 8. Selon un cas particulier préféré, illustré aux figures 3 et 5, la douille 5 est formée dans un unique matériau. Dans ce cas, l'épaisseur du matériau au niveau de la zone de chambrage 7, dans une direction D1 perpendiculaire à l'axe longitudinal A2 de la douille 5, et selon la révolution de D1 autour de l'axe longitudinal A2 de la douille 5, peut être inférieure à l'épaisseur du matériau dans les autres zones de la douille 5 (collerette 8 et zone d'assemblage 9) selon la direction D1 et sa révolution autour de l'axe A2. The chambering zone 7 is intended for the formation of a crimping bead, it is therefore deformable. In other words, the recessing zone 7 can be made of a more malleable material than that forming the assembly zone 6 and the support flange 8. According to a particular preferred case, illustrated in FIGS. 3 and 5, the bushing 5 is formed in a single material. In this case, the thickness of the material at the chambering zone 7, in a direction D1 perpendicular to the longitudinal axis A2 of the bushing 5, and according to the revolution of D1 about the longitudinal axis A2 of the bushing 5, may be less than the thickness of the material in the other zones of the bushing 5 (collar 8 and assembly zone 9) in the direction D1 and its revolution about the axis A2.
La tige 1 et la douille 5 sont, de préférence, réalisées en un matériau choisi parmi l'acier, l'acier inoxydable, l'aluminium ou le laiton La douille 5 peut être assemblée à la tige au niveau de la zone d'assemblage 6 par exemple par soudure, par frettage, par matriçage, ou par bouterollage de la douille 5. The rod 1 and the sleeve 5 are preferably made of a material selected from steel, stainless steel, aluminum or brass The sleeve 5 can be assembled to the rod at the assembly area 6 for example by welding, by shrinking, by stamping, or by pegging the sleeve 5.
Selon un premier mode préféré de réalisation, la tige 1 , illustrée à la figure 4, comporte une portion 9, de préférence filetée formant un premier filetage. Cette portion filetée 9 est formée le long du corps de la tige 1 selon son axe longitudinal A1 , de préférence au niveau de la seconde extrémité de la tige 1 opposée à l'élément sphérique 2. La zone d'assemblage 6, à l'intérieur de la douille 5 (figure 3), comporte alors un second filetage complémentaire. La tige 1 est montée par vissage sur la douille 5 au niveau de la zone d'assemblage 6. Autrement dit, le premier filetage de la tige 1 coopère avec le second filetage complémentaire de la douille 5 réalisé au niveau de la zone d'assemblage 6. La zone d'assemblage 6 peut être matricée sur la surface extérieure de la douille 5. Ce matriçage permet un écrouissage scellant définitivement la tige 1 à la douille 5 en favorisant la fusion des premier et second filetages. According to a first preferred embodiment, the rod 1, illustrated in Figure 4, comprises a portion 9, preferably threaded forming a first thread. This threaded portion 9 is formed along the body of the rod 1 along its longitudinal axis A1, preferably at the second end of the rod 1 opposite to the spherical element 2. The assembly zone 6, at the Inside the sleeve 5 (Figure 3), then has a second complementary thread. The rod 1 is mounted by screwing on the sleeve 5 at the assembly zone 6. In other words, the first thread of the rod 1 cooperates with the second complementary thread of the sleeve 5 made at the assembly area 6. The assembly zone 6 can be stamped on the outer surface of the sleeve 5. This stamping allows a hardening permanently sealing the rod 1 to the sleeve 5 by promoting the melting of the first and second threads.
Selon une variante, la tige 1 comporte une portion filetée comme indiqué ci- dessus, et la zone d'assemblage 9 à l'intérieur de la douille 5 est lisse. Lors de l'assemblage de la tige 1 avec la douille 5, la douille 5 subit un matriçage sur sa surface extérieure au niveau de la zone d'assemblage de sorte que la matière de la douille 5 flue dans le filetage de la portion filetée de la tige afin de verrouiller l'assemblage. Le procédé de fabrication du dispositif à élément sphérique à sertir consiste à fabriquer séparément la tige 1 et la douille 5, puis à les assembler. De préférence, avant leur assemblage, la douille 5 et la tige 1 sont traitées, notamment par un traitement de surface anti-corrosion. Le dispositif à élément sphérique à sertir ainsi obtenu est un produit prêt à l'emploi, qui présente une bonne tenue à la corrosion, car ses deux composants constitutifs, à savoir la tige 1 et la douille 5, ont été traités séparément. According to a variant, the rod 1 comprises a threaded portion as indicated above, and the assembly zone 9 inside the sleeve 5 is smooth. When assembling the rod 1 with the socket 5, the sleeve 5 undergoes a stamping on its outer surface at the assembly area so that the material of the bushing 5 flows into the thread of the threaded portion of the rod to lock the assembly. The method of manufacturing the spherical crimp member device is to separately manufacture the rod 1 and the sleeve 5, and then assemble. Preferably, before assembly, the sleeve 5 and the rod 1 are treated, in particular by an anti-corrosion surface treatment. The spherical crimp member device thus obtained is a ready-to-use product which exhibits good resistance to corrosion, since its two constituent components, namely the rod 1 and the sleeve 5, have been treated separately.
Plus généralement, l'assemblage peut être réalisé en insérant la deuxième extrémité de la tige 1 opposée à l'élément sphérique 2 par l'extrémité de la douille 5 comportant la collerette 8, puis en les fixant l'une à l'autre au niveau de la zone d'assemblage 6 par vissage ou tout autre moyen d'assemblage. More generally, the assembly can be achieved by inserting the second end of the rod 1 opposite to the spherical element 2 by the end of the sleeve 5 comprising the collar 8, and then fixing them to each other at level of the assembly area 6 by screwing or any other means of assembly.
Comme sur les figures 3 à 6, la tige 1 peut comporter un élément d'appui 3 réalisé entre l'élément sphérique 2 et une portion 9 du corps de la tige 1 (portion filetée ou non) destinée à venir en regard de la zone d'assemblage 6. Cet élément d'appui 3 permet avantageusement, pour une tige 1 et une douille 5 données, d'assurer la mise en regard de la zone d'assemblage 6 avec la portion 9 correspondante de la tige 1 (figure 3 et 5). En effet, lors de l'assemblage de la tige 1 avec la douille 5, l'élément d'appui 3 vient en contact avec une zone d'appui correspondante, par exemple réalisée par un épaulement à l'intérieur de la douille 5 pour la figure 3 ou sur la collerette d'appui 8 pour la figure 5, assurant le positionnement correct de la tige 1 avec la douille 5 pour l'assemblage comme, par exemple, le matriçage. Le mode de réalisation de la figure 3 sera préféré car il permet de cacher l'élément d'appui 3, selon ce mode la tige peut comporter, en s'éloignant de l'élément sphérique 2, un premier diamètre puis un second diamètre inférieur au premier diamètre. Le changement de diamètre permet la prise d'appui sur l'épaulement de la douille. As in Figures 3 to 6, the rod 1 may comprise a bearing element 3 formed between the spherical element 2 and a portion 9 of the body of the rod 1 (threaded portion or not) intended to come opposite the zone This support element 3 advantageously allows, for a given rod 1 and a socket 5, to ensure that the assembly zone 6 is brought into line with the corresponding portion 9 of the rod 1 (FIG. and 5). Indeed, during the assembly of the rod 1 with the bushing 5, the support element 3 comes into contact with a corresponding bearing zone, for example made by a shoulder inside the bushing 5 for FIG. 3 or on the support flange 8 for FIG. 5, ensuring the correct positioning of the rod 1 with the sleeve 5 for assembly, such as, for example, stamping. The embodiment of FIG. 3 will be preferred because it makes it possible to conceal the support element 3, according to this mode the rod may comprise, moving away from the spherical element 2, a first diameter then a second smaller diameter. at the first diameter. The change of diameter allows the support of the shoulder of the socket.
En fait, l'élément d'appui 3 et la zone d'appui associée agissent comme des moyens d'alignement de la douille 5 avec la tige 1 , facilitant leur assemblage en usine. Dès lors, tout autre moyen d'alignement pourra être envisagé par l'homme du métier. In fact, the support element 3 and the associated support zone act as means for aligning the bushing 5 with the rod 1, facilitating their assembly in the factory. Therefore, any other means of alignment may be considered by the skilled person.
Comme illustré aux figures 5 et 6 selon un second mode de réalisation préféré, la tige 1 peut comporter, sur la surface extérieure de son corps au niveau de la deuxième extrémité de la tige opposée à l'élément sphérique 2, une portion 9, de préférence moletée et destinée à solidariser la tige 1 à la douille 5 au niveau de la zone d'assemblage 6. La portion 9 moletée comporte une pluralité de rainures longitudinales de préférence parallèles à l'axe longitudinale A1 de la tige (figure 6) et réalisées sur un premier filetage de la tige 1 de manière à former une pluralité de rainures hélicoïdales, le premier filetage coopérant avec un second filetage de la douille 5 réalisé au niveau de la zone d'assemblage 6. Sur la figure 5, la portion 9 moletée est située en regard de la zone d'assemblage 6 de la douille 5 lorsque le dispositif est assemblé, et peut se prolonger sous une partie de la zone de chambrage 7 de la douille 5. Ce prolongement peut être utilisé pour le contrôle de la bonne mise en place de la tige 1 et de la douille 5 après assemblage. Il peut être utilisé en combinaison ou non avec les moyens d'alignement décrits précédemment. De préférence, la douille 5 et la tige 1 sont ensuite définitivement scellées par matriçage. As illustrated in FIGS. 5 and 6 according to a second preferred embodiment, the rod 1 may comprise, on the outer surface of its body at the second end of the rod opposite to the spherical element 2, a portion 9, of preferably knurled and intended to secure the rod 1 to the sleeve 5 at the assembly area 6. The knurled portion 9 comprises a plurality of longitudinal grooves preferably parallel to the longitudinal axis A1 of the rod (Figure 6) and made on a first thread of the rod 1 so as to form a plurality of helical grooves, the first thread cooperating with a second thread of the sleeve 5 formed at the assembly area 6. In Figure 5, the portion 9 knurled is located next to the assembly zone 6 of the sleeve 5 when the device is assembled, and can extend under part of the chambering zone 7 of the sleeve 5. This extension can be used used to control the proper placement of the rod 1 and the sleeve 5 after assembly. It can be used in combination or not with the alignment means described above. Preferably, the sleeve 5 and the rod 1 are then permanently sealed by stamping.
Les rainures hélicoïdales, constituées par l'entrecroisement caractéristique du filetage de la tige 1 et des rainures longitudinales ont pour rôle d'optimiser l'assemblage de la douille 5 sur la tige 1 . Les rainures longitudinales garantissent un effet anti-rotation de la douille 5 sur la tige 1 et les rainures hélicoïdales garantissent un effet d 'anti-extraction de la douille 5. Ainsi, la portion 9 moletée garantit une bonne tenue mécanique du dispositif une fois ce dernier serti. The helical grooves, constituted by the characteristic interlacing of the thread of the rod 1 and the longitudinal grooves, have the role of optimizing the assembly of the sleeve 5 on the rod 1. The longitudinal grooves guarantee an anti-rotation effect of the bushing 5 on the rod 1 and the helical grooves guarantee an anti-extraction effect of the bushing 5. Thus, the 9 knurled portion ensures good mechanical strength of the device once it is crimped.
Selon une variante de l'assemblage applicable aux modes de réalisation et leurs variantes, la douille 5 est débouchante à ses deux extrémités distales selon son axe longitudinal A2. La tige 1 est insérée par la collerette d'appui 8 jusqu'à ce que sa deuxième extrémité, opposée à l'élément sphérique 2, dépasse de la douille 5 à l'extrémité de ladite douille 5 opposée à la collerette 8. Ensuite, cette deuxième extrémité de la tige 1 peut être déformée de sorte à former une tête 10 (figure 5) dont les dimensions sont supérieures aux dimensions de la section de la douille 5, à son extrémité opposée à la collerette d'appui 8, selon un plan perpendiculaire à l'axe longitudinal A2 de la douille 5. Ainsi, la tête 10 de la tige 1 prend appui sur une portée 11 de la douille 5 au niveau de la zone d'assemblage 6. Par exemple, la portée 11 est formée par l'extrémité de la douille 5 opposée à la collerette d'appui 8. Cette tête 10 permet de limiter les risques d'arrachement de la tige 1 lors du sertissage ou après sertissage. Les risques d'arrachement peuvent encore être améliorés par la combinaison de cette variante avec le premier ou le second mode préféré de réalisation, notamment en combinaison avec le matriçage. According to a variant of the assembly applicable to the embodiments and their variants, the sleeve 5 is open at its two distal ends along its longitudinal axis A2. The rod 1 is inserted by the support flange 8 until its second end, opposite to the spherical element 2, protrudes from the bushing 5 at the end of said bushing 5 opposite to the flange 8. Next, this second end of the rod 1 can be deformed so as to form a head 10 (FIG. 5), the dimensions of which are greater than the dimensions of the section of the bushing 5, at its end opposite to the support flange 8, according to a plane perpendicular to the longitudinal axis A2 of the sleeve 5. Thus, the head 10 of the rod 1 bears on a bearing 11 of the sleeve 5 at the assembly area 6. For example, the bearing 11 is formed by the end of the sleeve 5 opposite to the support flange 8. This head 10 limits the risk of tearing of the rod 1 during crimping or after crimping. The risk of tearing can be further improved by the combination of this variant with the first or the second preferred embodiment, especially in combination with the stamping.
Dans un cas particulier où les dimensions de l'élément sphérique 2, et d'une partie de la tige 1 , sont inférieures aux dimensions internes de la douille 5, c'est-à-dire que l'élément sphérique 2 et au moins une partie de la tige 1 peuvent coulisser librement dans la douille 5, la deuxième extrémité de la tige 1 opposée à l'élément sphérique 2 peut comporter une tête 10 directement formée lors de l'usinage de la tige 1. Les dimensions de cette tête 10 sont supérieures aux dimensions de la section de la douille 5, au niveau de l'extrémité de la douille 5 opposée à la collerette 8 d'appui et selon un plan perpendiculaire à l'axe A2 de la douille 5. Ainsi, la tige 2 peut être insérée, côté élément sphérique 2, dans la douille 5 par l'extrémité de la douille 5 opposée à la collerette d'appui 8, jusqu'à ce que la tête 10 vienne en appui sur une portée 11 de la douille 5 au niveau de la zone d'assemblage 6, et que l'élément sphérique 2 fasse saillie du côté de la douille 5 comportant la collerette 8. Dès lors, la tête 10 de la tige 1 prend appui sur la douille 5, limitant les risques d'arrachement de la tige 1 lors du sertissage ou après sertissage. Les risques d'arrachement peuvent encore être améliorés par la combinaison de cette variante avec le premier ou le second mode préféré de réalisation, notamment en combinaison avec le matriçage. In a particular case where the dimensions of the spherical element 2, and a portion of the rod 1, are smaller than the internal dimensions of the sleeve 5, that is to say that the spherical element 2 and at least a portion of the rod 1 can slide freely in the sleeve 5, the second end of the rod 1 opposite the spherical element 2 may comprise a head 10 directly formed during the machining of the rod 1. The dimensions of this head 10 are greater than the dimensions of the section of the sleeve 5, at the end of the sleeve 5 opposite the flange 8 of support and in a plane perpendicular to the axis A2 of the sleeve 5. Thus, the rod 2 can be inserted, spherical element side 2, in the socket 5 by the end of the sleeve 5 opposite to the support flange 8, until the head 10 comes to bear on a bearing 11 of the bushing 5 at the assembly zone 6, and that the spherical element 2 protrudes from the side of the sleeve 5 having the flange 8. Therefore, the head 10 of the rod 1 bears on the sleeve 5, limiting the risk of tearing of the rod 1 during crimping or after crimping. The risk of tearing can be further improved by the combination of this variant with the first or the second preferred embodiment, especially in combination with the stamping.
Selon une variante de la tige 1 équipée d'une tête 10 ou non, la tige 1 comporte une gorge 12 (figures 3 à 6) formée dans la tige 1 en regard de la zone d'assemblage 6 et comblée par le matériau formant la douille 5. De préférence, le cas échéant, la gorge 12 est formée entre la tête 10 et la portion moletée (figures 5). La gorge 12 a pour fonction d'améliorer l'assemblage de la douille 5 sur la tige 1 , et d'améliorer l'effet d'anti- extraction de la tige 1 , notamment en cas de matriçage de la douille 5. En effet, un matriçage de la douille 5 avec la tige 1 au niveau de la zone d'assemblage 6 permet de chasser la matière de la douille 5 dans la gorge 12, améliorant encore ainsi la résistance à l'arrachement de la tige 1 après ou pendant le sertissage. According to a variant of the rod 1 equipped with a head 10 or not, the rod 1 comprises a groove 12 (Figures 3 to 6) formed in the rod 1 opposite the assembly zone 6 and filled with the material forming the sleeve 5. Preferably, if desired, the groove 12 is formed between the head 10 and the knurled portion (Figures 5). The groove 12 serves to improve the assembly of the sleeve 5 on the rod 1, and to improve the anti-extraction effect of the rod 1, especially in case of stamping of the sleeve 5. Indeed , stamping of the bushing 5 with the rod 1 at the assembly zone 6 makes it possible to drive the material from the bushing 5 into the groove 12, thus further improving the tear resistance of the rod 1 after or during crimping.
De manière générale, comme évoqué précédemment, l'assemblage de la douille 5 avec la tige 1 est réalisé par matriçage. La douille 5 est alors sertie par deux matrices sur la tige 1 en une ou plusieurs opérations, selon des angles différents, afin de réduire le diamètre extérieur de la douille 5 au niveau de la zone d'assemblage 6. Lors du matriçage de la douille 5 sur la tige 1 , la matière constituant la douille 5 pénètre, le cas échéant, d'une part dans la portion 9 moletée ou filetée, et d'autre part dans la gorge 12 de sorte à les remplir. Ceci permet d'écrouir la matière au niveau de la zone d'assemblage 6, la matière écrouie et la conception particulière de la tige 1 en regard de la zone d'assemblage 6 permettent d'obtenir un assemblage mécanique très résistant en rotation et/ou en extraction des deux composants constitutifs du dispositif. Le dispositif à élément sphérique à sertir est particulièrement adaptée pour l'industrie automobile, notamment pour former des liaisons rotules, des articulation, ou des éléments clipsables dans un dispositif ayant une forme complémentaire à l'élément sphérique 2. Le procédé de sertissage d'un dispositif à élément sphérique à sertir tel que décrit ci-dessus avec un support 13 est illustré aux figures 7 et 8. Le support 13 comporte un trou 13a, de préférence débouchant, dans lequel le dispositif à élément sphérique est inséré par son extrémité opposée à l'élément sphérique 2 jusqu'à mise en contact de la collerette d'appui 8 avec le support 13. Bien entendu, afin de permette la mise en contact d'une portée la collerette d'appui 8 avec le support 13, le trou 13a du support 13 a des dimensions supérieures aux dimensions de la douille 5, à l'exception de la collerette d'appui 8, dans un plan perpendiculaire à l'axe longitudinal A2 de la douille 5, et des dimensions inférieures aux dimensions de la collerette 8 dans un plan perpendiculaire à l'axe longitudinal A2 de la douille 5. Ensuite, le dispositif à élément sphérique peut être serti en appliquant une force de maintien (flèches F1 , F2) de sorte à plaquer la collerette d'appui 8 sur le support 13, tout en appliquant une traction (flèche F3) sur l'élément sphérique 2 de sorte à déformer la douille 5 au niveau de la zone de chambrage 7 pour former un bourrelet de sertissage 15. La force de traction est, de préférence, réalisée dans une direction opposée à la force de maintien. En effet, la combinaison de la traction et de la force de maintien va rapprocher la zone d'assemblage 6 du support 13 par déformation de la zone de chambrage 7. Autrement dit, le bourrelet de sertissage 15 a des dimensions, dans un plan perpendiculaire à l'axe A2 de la douille, supérieures aux dimensions du trou dans ce même plan. Comme illustré à la figure 8, la déformation de la zone de chambrage 7 forme un bourrelet de sertissage 15, qui a pour fonction de maintenir le dispositif sur le support 13. Autrement dit, le support 13 est maintenu entre le bourrelet 15 et la collerette 8 d'appui. In general, as mentioned above, the assembly of the sleeve 5 with the rod 1 is made by stamping. The bushing 5 is then crimped by two dies on the rod 1 in one or more operations, at different angles, in order to reduce the outside diameter of the bushing 5 at the assembly area 6. When stamping the bushing 5 on the rod 1, the material constituting the sleeve 5 penetrates, if necessary, firstly in the portion 9 knurled or threaded, and secondly in the groove 12 so as to fill them. This allows the material to be hardened at the level of the assembly zone 6, the hardened material and the particular design of the rod 1 facing the assembly zone 6 make it possible to obtain a mechanical assembly that is very resistant to rotation and / or extraction of the two constituent components of the device. The spherical crimp element device is particularly suitable for the automotive industry, in particular for forming ball joints, joints, or clip-on elements in a device having a shape complementary to the spherical element 2. The crimping method of a crimp element device crimping as described above with a support 13 is illustrated in Figures 7 and 8. The support 13 has a hole 13a, preferably opening, wherein the spherical element device is inserted by its opposite end to the spherical element 2 until the support flange 8 is brought into contact with the support 13. Of course, in order to enable the bearing flange 8 to be brought into contact with the support 13, the hole 13a of the support 13 has dimensions greater than the dimensions of the bushing 5, with the exception of the support flange 8, in a plane perpendicular to the longitudinal axis A2 of the bushing 5 and dimensions smaller than the dimensions of the flange 8 in a plane perpendicular to the longitudinal axis A2 of the sleeve 5. Then, the spherical element device can be crimped by applying a holding force (arrows F1, F2) so to press the support flange 8 onto the support 13, while applying a pull (arrow F3) on the spherical element 2 so as to deform the bushing 5 at the recessing zone 7 to form a crimping bead 15 The pulling force is preferably carried out in a direction opposite to the holding force. Indeed, the combination of the traction and the holding force will bring the assembly area 6 of the support 13 by deformation of the recess zone 7. In other words, the crimping bead 15 has dimensions in a perpendicular plane to the axis A2 of the sleeve, greater than the dimensions of the hole in this same plane. As illustrated in FIG. 8, the deformation of the chambering zone 7 forms a crimping bead 15, whose function is to hold the device on the support 13. In other words, the support 13 is held between the bead 15 and the flange 8 support.
La forme avantageuse de sphère ou de rotule de l'élément sphérique 2 de la tige 1 permet de faciliter la traction sur ce dernier en utilisant, par exemple un système de mors 14a, 14b venant enserrer l'élément sphérique 2, notamment à son interface avec le reste de la tige 1. La force de maintien peut quant à elle être réalisée par une enclume (non représentée) mise en appui sur la collerette d'appui 8, et poussant la collerette d'appui 8 en direction du support 13 durant l'effort de traction sur l'élément sphérique de la tige 1. Cet effort de traction est, de préférence, sensiblement parallèle à l'axe longitudinal de la douille 5. The advantageous shape of sphere or ball of the spherical element 2 of the rod 1 makes it possible to facilitate traction on the latter by using, for example, a jaw system 14a, 14b coming to grip the spherical element 2, in particular at its interface. with the rest of the rod 1. The holding force can in turn be achieved by an anvil (not shown) placed on the support flange 8, and pushing the support collar 8 towards the support 13 during the tensile force on the spherical element of the rod 1. This tensile force is preferably substantially parallel to the longitudinal axis of the sleeve 5.
De préférence, l'extrémité du dispositif destinée à être insérée dans le trou 13a du support 13 comporte un chanfrein, de forme sensiblement tronconique, appelé aussi cône d'entrée. Le chanfrein facilite l'introduction du dispositif dans le support. Preferably, the end of the device intended to be inserted in the hole 13a of the support 13 comprises a chamfer, of substantially frustoconical shape, also called inlet cone. The chamfer facilitates the introduction of the device into the support.
Un tel dispositif et son procédé de sertissage permettent un sertissage en ayant accès que d'un côté de la plaque. La tige et l'élément sphérique sont des éléments monoblocs issus d'un même matériau. Such a device and its crimping method allow crimping with access only on one side of the plate. The rod and the spherical element are monoblock elements derived from the same material.
Avantageusement, comme illustré aux figure 3 à 6 la tige 1 comporte un tronçon situé entre la zone d'assemblage et l'élément sphérique qui présente une forme convergente en direction de l'élément sphérique 2. Ce tronçon permet en fait de former une butée lors de la traction pour limiter le sertissage. Autrement dit, la tige comporte au moins un tronçon, entre la zone d'assemblage et l'élément sphérique, conformé pour réaliser une fonction de butée lors du sertissage de sorte que la butée coopère avec l'enclume pour arrêter la déformation de la douille 5. Selon une mise en œuvre de la butée, cette dernière peut former une saillie annulaire au niveau du tronçon de butée de la tige 1 , une face de la saillie venant à affleurement avec une face supérieure de la collerette d'appui 8 au niveau de laquelle s'élève une portion de tige 1 équipée de son élément sphérique 2. Comme évoqué ci-dessus, un système de sertissage, d'un dispositif à élément sphérique à sertir comportant une tige montée dans une douille et terminée à une extrémité par l'élément sphérique, peut être avantageusement utilisé dans le procédé de sertissage. Le système de sertissage permet de positionner l'élément sphérique dans un espace en trois dimensions de manière répétable et fiable. Advantageously, as illustrated in FIGS. 3 to 6, the rod 1 comprises a section located between the assembly zone and the spherical element which has a convergent shape in the direction of the spherical element 2. This section makes it possible in fact to form a stop when pulling to limit the crimping. In other words, the rod comprises at least one portion, between the assembly zone and the spherical element, shaped to perform a stop function during crimping so that the stop cooperates with the anvil to stop the deformation of the sleeve. 5. According to an implementation of the stop, the latter can form an annular projection at the stop section of the rod 1, a face of the projection flush with an upper face of the support flange 8 at the level of of which rises a rod portion 1 equipped with its spherical element 2. As mentioned above, a crimping system, a crimp element device to crimp comprising a rod mounted in a socket and terminated at one end by the spherical element can be advantageously used in the crimping process. The crimping system makes it possible to position the spherical element in a three-dimensional space in a repeatable and reliable manner.
Comme illustré à la figure 9, le système de sertissage comporte une enclume 101. Cette enclume 101 est destinée à prendre appui sur une collerette d'appui 8 de la douille 5. En fait, sur la figure 9, l'enclume 101 prend appui sur une face de la collerette 8 au niveau de laquelle s'élève la tige munie, à son extrémité libre distale de la collerette 8, de l'élément sphérique 2. As illustrated in FIG. 9, the crimping system comprises an anvil 101. This anvil 101 is intended to bear on a bearing collar 8 of the sleeve 5. In fact, in FIG. 9, the anvil 101 is supported on one side of the flange 8 at which the rod provided, at its free end distal from the flange 8, of the spherical element 2.
Le système de sertissage comporte en outre des moyens de traction 102 comportant un système de mors 103 configurés pour enserrer l'élément sphérique 2. Ainsi, lors du sertissage, les mors enserrent l'élément sphérique 2 pour obtenir une prise sur la tige et l'emmener en traction tandis que la douille 5 est maintenue en place par l'intermédiaire de l'enclume 101 qui prend appui sur la collerette 8. Par « enserrer » on entend que les mors entourent au moins partiellement et étroitement l'élément sphérique de sorte à le contenir. Ainsi, la forme des mors permet le positionnement répétable et fiable de l'élément sphérique. II résulte du sertissage d'un dispositif à sertir à élément sphérique une problématique d'insertion de l'élément sphérique. En effet, l'élément sphérique 2 constitue un obstacle pour l'insertion de la tige dans le système de sertissage. Pour répondre à cette problématique, le système de mors comporte au moins deux mors préférentiellement articulés l'un par rapport à l'autre. The crimping system further comprises traction means 102 comprising a jaw system 103 configured to grip the spherical element 2. Thus, during crimping, the jaws enclose the spherical element 2 to obtain a grip on the rod and the bring in traction while the sleeve 5 is held in place by means of the anvil 101 which bears on the flange 8. By "grip" is meant that the jaws at least partially and closely surround the spherical element so as to contain it. Thus, the shape of the jaws allows the repeatable and reliable positioning of the spherical element. As a result of the crimping of a spherical element crimping device a problematic insertion of the spherical element. Indeed, the spherical element 2 constitutes an obstacle for the insertion of the rod in the crimping system. To answer this problem, the jaw system comprises at least two jaws preferably articulated with respect to each other.
Sur la figure 10, le système de mors comporte deux mors 103a, 103b. Dans l'exemple illustré, les deux mors 103a, 103b sont en position fermée. Préférentiellement, dans cette position fermée, une face par laquelle le dispositif à sertir est introduit comporte une ouverture 103c dimensionnée pour empêcher le retrait de l'élément sphérique disposé à l'intérieur d'une cavité principale délimitée par les deux mors et dans laquelle débouche l'ouverture 103c. Afin d'assurer le meilleur maintien de l'élément sphérique lors du sertissage, les deux mors 103a, 103b comportent chacun une cavité ouverte 104 (figure 1 1 ) conformée pour suivre au moins partiellement les lignes extérieures de la tige et de l'élément sphérique au niveau de leur jonction, les cavités 104 permettent le maintien du dispositif à sertir, par son élément sphérique, en position fermée des mors 103a, 10b. Ainsi, lorsque les mors 103a, 103b sont en position fermée comme sur la figure 10, les deux cavités ouvertes 104 délimitent la cavité principale évoquée ci-dessus. Autrement dit, les deux cavités ouvertes 104 présentent chacune une empreinte partielle de l'élément sphérique et de la tige. En position ouverte des mors, l'angle formé par les deux mors 103a, 103b est suffisant pour permettre l'insertion de l'élément sphérique entre les deux mors 103a, 103b, et en position fermée des mors 103a, 103b le système de mors comporte l'ouverture 103c dimensionnée pour recevoir une portion de la tige située entre l'élément sphérique et la collerette d'appui. In Figure 10, the jaw system comprises two jaws 103a, 103b. In the illustrated example, the two jaws 103a, 103b are in the closed position. Preferably, in this closed position, a face through which the crimping device is introduced has an opening 103c sized to prevent the removal of the spherical element disposed within a main cavity defined by the two jaws and in which opens the opening 103c. To ensure the best retention of the spherical element during crimping, the two jaws 103a, 103b each comprise an open cavity 104 (Figure 1 1) shaped to at least partially follow the outer lines of the rod and the element spherical at their junction, the cavities 104 allow the maintenance of the crimping device, by its spherical element, in the closed position of the jaws 103a, 10b. Thus, when the jaws 103a, 103b are in the closed position as in Figure 10, the two open cavities 104 delimit the main cavity mentioned above. In other words, the two open cavities 104 each have a partial imprint of the spherical element and the rod. In the open position of the jaws, the angle formed by the two jaws 103a, 103b is sufficient to allow the insertion of the spherical element between the two jaws 103a, 103b, and in the closed position of the jaws 103a, 103b the jaw system comprises the opening 103c sized to receive a portion of the rod located between the spherical element and the support flange.
Avantageusement comme illustré aux figures 9 et 10 les deux mors 103a, 103b sont montés à pivotement A4 l'un sur l'autre pour définir une position ouverte permettant l'insertion de l'élément sphérique entre les mors 103a, 103b et une position fermée dans laquelle l'élément sphérique devient solidaire des mouvements des moyens de traction 102. Préférentiellement, des moyens de rappel (non représentés) sont agencés pour solliciter en continuité lesdits mors vers la position ouverte. Les moyens de traction 102 sont préférentiellement alignés le long d'un axe longitudinal A3. Cet axe longitudinal A3 défini aussi la direction de traction, sur les figures 9 et 10, il est parallèle à l'axe de la tige du dispositif à sertir. Les deux mors sont montés à pivotement autour d'un axe A4 sensiblement perpendiculaire à l'axe A3. Advantageously, as illustrated in FIGS. 9 and 10, the two jaws 103a, 103b are pivotally mounted on each other to define an open position allowing the insertion of the spherical element between the jaws 103a, 103b and a closed position. in which the spherical element becomes integral with the movements of the traction means 102. Preferably, return means (not shown) are arranged to continuously urge said jaws to the open position. The traction means 102 are preferably aligned along a longitudinal axis A3. This longitudinal axis A3 also defines the direction of traction, in FIGS. 9 and 10, it is parallel to the axis of the rod of the crimping device. The two jaws are mounted to pivot about an axis A4 substantially perpendicular to the axis A3.
Afin de réaliser un système de sertissage compact et efficace, les moyens de traction sont préférentiellement montés à translation dans le corps de l'enclume 101 qui forme alors un fourreau permettant de guider les mors lors de la traction. Sur la figure 12, le corps de l'enclume 101 comporte alors préférentiellement une partie fixe 101a et une partie mobile 101 b, montée à pivotement A5 sur la partie fixe 101a, dont des positions ouverte et fermée coïncident respectivement avec les positions ouverte et fermée des deux mors 103a, 103b (figure 10). En fait, lorsque aucune force n'est appliquée sur l'enclume, les moyens de rappel permettent le maintien en position ouverte des mors, le mors 103b monté à pivotement sur le mors 103a est en contact avec la partie mobile 101 b de l'enclume et les forces exercées par les moyens de rappel sont transmises à la partie mobile 101 b de sorte à la maintenir l'enclume en position ouverte. In order to achieve a compact and efficient crimping system, the traction means are preferably mounted in translation in the body of the anvil 101 which then forms a sleeve for guiding the jaws during traction. In FIG. 12, the body of the anvil 101 then preferably comprises a fixed part 101a and a movable part 101b pivotally mounted A5 on the fixed part 101a, whose open and closed positions coincide respectively with the open and closed positions respectively. two jaws 103a, 103b (Figure 10). In fact, when no force is applied to the anvil, the return means allow the jaws to be kept in the open position, the jaw 103b pivotally mounted on the jaw 103a is in contact with the movable portion 101b of the jaw. anvil and the forces exerted by the return means are transmitted to the movable portion 101b so as to maintain the anvil in the open position.
L'axe de pivotement A5 de la figure 12 est aussi représenté à la figure 10. Sur la figure 10, cet axe de pivotement est parallèle à l'axe de pivotement A4 des mors. The pivot axis A5 of FIG. 12 is also shown in FIG. 10. In FIG. 10, this pivot axis is parallel to the pivot axis A4 of the jaws.
Comme illustrée à la figure 12, les mors (non visibles) et l'enclume 101 sont en position fermée. Dans cette position fermée, la face d'extrémité 107 de l'enclume venant en contact avec la collerette d'appui 8 (figure 9) comporte une ouverture 108 destinée à laisser coulisser la tige lors de l'effort de traction appliqué par les moyens de traction sur l'élément sphérique. Cette ouverture 108 est coaxiale avec l'ouverture 103c des mors évoquée ci- dessus. L'ouverture 108 peut être dimensionnée de sorte à coopérer avec le tronçon formant butée de la tige évoqué précédemment. Ainsi, le tronçon de butée vient, au cours de la traction, en contact avec l'enclume. Le couple de traction exercé par les moyens de traction est calculé de sorte que lorsque le tronçon de butée vient prendre appui sur l'enclume la traction est soit stoppée, soit n'est plus suffisante pour déformer la douille du dispositif à sertir au niveau de la zone de chambrage. As illustrated in Figure 12, the jaws (not visible) and the anvil 101 are in the closed position. In this closed position, the end face 107 of the anvil coming into contact with the bearing flange 8 (FIG. 9) has an opening 108 intended to allow the rod to slide during the tensile force applied by the means traction on the spherical element. This opening 108 is coaxial with the opening 103c of the jaws mentioned above. The opening 108 may be dimensioned so as to cooperate with the abutment section of the rod mentioned above. Thus, the abutment section comes, during traction, in contact with the anvil. The traction torque exerted by the traction means is calculated so that when the abutment section comes to rest on the anvil traction is either stopped or is no longer sufficient to deform the sleeve of the crimping device at the level of the rooming area.
Pour faciliter la fermeture des mors 103a, 103b et de l'enclume 101 , il existe un besoin de contrecarrer, le cas échéant, les moyens de rappel afin de passer les mors 103a, 103 et les parties fixe et mobile 101 a, 101 b en position fermée. Ce besoin peut être satisfait en prévoyant comme sur la figure 13 un élément de verrouillage 105 monté à translation sur l'extérieur du corps de l'enclume 101. L'élément de verrouillage 105 comprend une position désengagée dans laquelle les mors et l'enclume 101 (via ses parties fixe et mobile) sont en position ouverte, et une position engagée (figure 13) venant refermer la partie mobile 101 b de l'enclume 101 sur sa partie fixe 101 a de sorte que le mouvement de fermeture de l'enclume soit transmis aux mors pour les mettre en position fermée par compression des moyens de rappel. En fait, la partie mobile 101 b étant montée à pivotement sur la partie fixe 101a, lors du passage de la position désengagée à la position engagée l'élément de verrouillage 105 vient prendre appui sur ces deux parties de sorte à rabattre la partie mobile 101a sur la partie fixe 101 b. To facilitate the closure of the jaws 103a, 103b and the anvil 101, there is a need to counteract, if necessary, the return means to pass the jaws 103a, 103 and the fixed and movable parts 101a, 101b in closed position. This need can be satisfied by providing, as in FIG. 13, a locking element 105 mounted in translation on the outside of the body of the anvil 101. The locking element 105 comprises a disengaged position in which the jaws and the anvil 101 (via its fixed and mobile parts) are in the open position, and a position engaged (FIG. 13) closing the movable part 101b of the anvil 101 on its fixed part 101a so that the closing movement of the anvil either transmitted to the jaws to put them in the closed position by compression of the return means. In fact, the mobile part 101b being pivotally mounted on the fixed part 101a, during the transition from the disengaged position to the engaged position the locking element 105 bears on these two parts so as to fold down the movable part 101a on the fixed part 101 b.
Selon un mode de mise en œuvre des moyens de rappel illustré à la figureAccording to a mode of implementation of the return means illustrated in FIG.
14, ces derniers comportent un ressort 106 prenant appui à chacune de ses extrémités au niveau d'un des mors 103a, 103b, préférentiellement dans une cavité ouverte associée. Il peut s'agir d'un ressort 106 de compression dont la longueur libre est suffisante pour ouvrir les mors 103a, 103b de sorte à permettre l'insertion de l'élément sphérique 2 entre lesdits mors 103a, 103b. Sur la figure 14 les mors 103a, 103b sont en position ouverte et sur la figure14, the latter comprise a spring 106 bearing at each of its ends at one of the jaws 103a, 103b, preferably in an associated open cavity. It may be a compression spring 106 whose free length is sufficient to open the jaws 103a, 103b so as to allow the insertion of the spherical element 2 between said jaws 103a, 103b. In Figure 14 the jaws 103a, 103b are in the open position and in the figure
15, les mors 103a et 103b sont en position fermée. Sur les figures 14 et 15, les cavités ouvertes 104 décrites ci-dessus sont représentées en pointillés. 15, the jaws 103a and 103b are in the closed position. In Figures 14 and 15, the open cavities 104 described above are shown in dashed lines.
Outre les mors, les moyens de traction peuvent comporter une tige de traction solidaire des mors et un moteur configuré pour mettre la tige en translation. In addition to the jaws, the traction means may comprise a traction rod integral with the jaws and a motor configured to put the rod in translation.
Selon une variante, le système de mors comporte une pluralité de mors organisés sous forme de segments aptes à s'ouvrir radialement. Ceci permet notamment d'adapter le système de mors à différents diamètres d'éléments sphériques. According to one variant, the jaw system comprises a plurality of jaws organized in the form of segments able to open radially. This allows in particular to adapt the jaw system to different diameters of spherical elements.

Claims

Revendications  claims
Système de sertissage, d'un dispositif à élément sphérique (2) à sertir comportant une tige (1 ) montée dans une douille (5) et terminée à une extrémité par l'élément sphérique (2), ledit système comporte : Crimping system, a crimp element device (2) to be crimped comprising a rod (1) mounted in a socket (5) and terminated at one end by the spherical element (2), said system comprises:
- une enclume (101 ) destinée à prendre appui sur une collerette d'appui (8) de la douille (5),  an anvil (101) intended to bear on a bearing flange (8) of the sleeve (5),
- des moyens de traction (102) comportant un système de mors (103, 103a, 103b) configurés pour enserrer l'élément sphérique (2).  - Traction means (102) comprising a jaw system (103, 103a, 103b) configured to grip the spherical element (2).
Système de sertissage selon la revendication 1 , caractérisé en ce que le système de mors comporte deux mors (103a, 103b). Crimping system according to claim 1, characterized in that the jaw system comprises two jaws (103a, 103b).
Système de sertissage selon la revendication 2, caractérisé en ce que les deux mors (103a, 103b) comportent chacun une cavité ouverte (104) conformée pour suivre au moins partiellement les lignes extérieures de la tige (1) et de l'élément sphérique (2) au niveau de leur jonction, les cavités (104) permettant le maintien du dispositif à sertir en position fermée des mors (103a, 103b). Crimping system according to claim 2, characterized in that the two jaws (103a, 103b) each comprise an open cavity (104) shaped to at least partially follow the outer lines of the rod (1) and the spherical element ( 2) at their junction, the cavities (104) for maintaining the crimping device in the closed position of the jaws (103a, 103b).
Système de sertissage selon l'une des revendications 2 ou 3, caractérisé en ce que les deux mors (103a, 103b) sont montés à pivotement (A4) l'un sur l'autre pour définir une position ouverte permettant l'insertion de l'élément sphérique (2) entre les mors (103a, 103b) et une position fermée dans laquelle l'élément sphérique (2) devient solidaire des mouvements des moyens de traction (102), et en ce que des moyens de rappel (106) sont agencés pour solliciter en continuité lesdits mors (103a, 103b) vers la position ouverte. Crimping system according to one of claims 2 or 3, characterized in that the two jaws (103a, 103b) are pivotally mounted (A4) on one another to define an open position allowing the insertion of the spherical element (2) between the jaws (103a, 103b) and a closed position in which the spherical element (2) becomes integral with the movements of the traction means (102), and in that return means (106) are arranged to continuously urge said jaws (103a, 103b) to the open position.
5. Système de sertissage selon la revendication 4, caractérisé en ce que les moyens de traction (102) sont montés à translation dans le corps de l'enclume (101 ). 6. Système de sertissage selon la revendication 4, caractérisé en ce que le corps de l'enclume (101 ) comporte une partie fixe (101 a) et une partie mobile (101 b), montée à pivotement sur la partie fixe (101 a), dont des positions ouverte et fermée coïncident respectivement avec les positions ouverte et fermée des mors (103a, 103b). 5. crimping system according to claim 4, characterized in that the traction means (102) are mounted in translation in the body of the anvil (101). 6. crimping system according to claim 4, characterized in that the body of the anvil (101) comprises a fixed part (101 a) and a movable part (101 b) pivotally mounted on the fixed part (101 a ), whose open and closed positions coincide respectively with the open and closed positions of the jaws (103a, 103b).
7. Système de sertissage selon la revendication 6, caractérisé en ce qu'un élément de verrouillage (105) est monté à translation sur l'extérieur du corps de l'enclume, l'élément de verrouillage (105) comprenant une position désengagée dans laquelle les mors (103a, 103b) et les parties fixe et mobile (101 a, 101 b) de l'enclume (101 ) sont en position ouverte, et une position engagée venant refermer la partie mobile (101 b) de l'enclume (101 ) sur sa partie fixe (101 a) de sorte que le mouvement de fermeture de l'enclume (101 ) soit transmis aux mors (103a, 103b) pour les mettre en position fermée par compression des moyens de rappel (106). Crimping system according to claim 6, characterized in that a locking element (105) is translationally mounted on the outside of the body of the anvil, the locking element (105) comprising a disengaged position in which the jaws (103a, 103b) and the fixed and movable parts (101a, 101b) of the anvil (101) are in the open position, and an engaged position closing the movable part (101b) of the anvil (101) on its fixed part (101 a) so that the closing movement of the anvil (101) is transmitted to the jaws (103a, 103b) to put them in the closed position by compression of the return means (106).
8. Système de sertissage selon les revendications 3 et 4, caractérisé en ce que les moyens de rappel (106) comportent un ressort prenant appui à chacune de ses extrémités au niveau d'un des mors (103a, 103b). 9. Dispositif à élément sphérique (2) à sertir comportant une tige (1 ) terminée à une première extrémité par l'élément sphérique (2), 8. Crimping system according to claims 3 and 4, characterized in that the biasing means (106) comprise a spring bearing at each of its ends at one of the jaws (103a, 103b). 9. Device with a spherical element (2) to be crimped comprising a rod (1) terminated at a first end by the spherical element (2),
caractérisé en ce qu'il comporte une douille (5) dans laquelle la tige (1 ) est insérée, ladite douille (5) comprenant successivement selon son axe longitudinal (A2) :  characterized in that it comprises a sleeve (5) in which the rod (1) is inserted, said sleeve (5) comprising successively along its longitudinal axis (A2):
- une zone d'assemblage (6) de la douille (5) sur la tige (1 ), - une zone de chambrage (7) destinée à la formation d'un bourrelet de sertissage (15), et - an assembly zone (6) of the sleeve (5) on the rod (1), a chambering zone (7) intended to form a crimping bead (15), and
- une collerette d'appui (8), l'élément sphérique (2) de la tige (1) faisant saillie au niveau de la collerette d'appui (8).  - A support flange (8), the spherical element (2) of the rod (1) projecting at the support flange (8).
10. Dispositif selon la revendication 9, caractérisé en ce que la tige (1 ) comporte un premier filetage au niveau d'une portion (9) de ladite tige (1) coopérant avec un second filetage complémentaire de la douille (5) réalisé au niveau de la zone d'assemblage (6). 10. Device according to claim 9, characterized in that the rod (1) comprises a first thread at a portion (9) of said rod (1) cooperating with a second thread complementary to the bushing (5) produced at level of the assembly area (6).
11. Dispositif selon la revendication 10, caractérisé en ce qu'en regard de la zone d'assemblage (6) la portion (9) est moletée, le moletage étant muni d'une pluralité de rainures longitudinales réalisées sur le premier filetage de la tige (1 ) de manière à former une pluralité de rainures hélicoïdales. 11. Device according to claim 10, characterized in that opposite the assembly area (6) the portion (9) is knurled, the knurling being provided with a plurality of longitudinal grooves made on the first thread of the rod (1) so as to form a plurality of helical grooves.
12. Dispositif selon l'une quelconque des revendications 9 à 11 , caractérisé en ce que la tige (1 ) comporte une tête (10) au niveau d'une deuxième extrémité de la tige (1) opposée à la première extrémité de la tige (1), la tête (10) prenant appui sur une portée (11 ) de la douille (5) au niveau de la zone d'assemblage (6). 12. Device according to any one of claims 9 to 11, characterized in that the rod (1) has a head (10) at a second end of the rod (1) opposite the first end of the rod. (1), the head (10) bearing on a bearing surface (11) of the sleeve (5) at the assembly area (6).
13. Dispositif selon l'une quelconque des revendications 9 à 12, caractérisé en ce que la tige (1) comporte une gorge (12) formée dans la tige (1) en regard de la zone d'assemblage (6) et comblée par le matériau formant la douille (5). 13. Device according to any one of claims 9 to 12, characterized in that the rod (1) has a groove (12) formed in the rod (1) facing the assembly area (6) and filled by the material forming the sleeve (5).
14. Dispositif selon l'une quelconque des revendications 9 à 13, caractérisé en ce que zone d'assemblage (6) est matricée. 14. Device according to any one of claims 9 to 13, characterized in that assembly area (6) is stamped.
15. Dispositif selon la revendication 9, caractérisé en ce que la tige (1 ) et la douille (5) sont assemblées au niveau de la zone d'assemblage (6) par soudure, frettage ou bouterollage de la douille (5). 15. Device according to claim 9, characterized in that the rod (1) and the sleeve (5) are assembled at the assembly area (6) by welding, hooping or bouterollage the sleeve (5).
16. Procédé de sertissage d'un dispositif à élément sphérique selon l'une des revendications 9 à 15 avec un support (13) comportant un trou caractérisé en ce qu'il comporte les étapes suivantes : 16. Method for crimping a device with a spherical element according to one of claims 9 to 15 with a support (13) having a hole characterized in that it comprises the following steps:
- insérer le dispositif à élément sphérique, dans le trou (13a) du support (13), par son extrémité opposée à l'élément sphérique (2) jusqu'à mise en contact de la collerette d'appui (8) avec le support (13),  inserting the device with a spherical element into the hole (13a) of the support (13) at its end opposite the spherical element (2) until the support flange (8) comes into contact with the support (13)
- sertir le dispositif en appliquant une force de maintien de sorte à plaquer la collerette d'appui (8) sur le support (13), tout en appliquant une traction sur l'élément sphérique (2) de sorte à déformer la douille (5) au niveau de la zone de chambrage (7) pour former un bourrelet de sertissage (15).  - Crimping the device by applying a holding force so as to press the support flange (8) on the support (13), while applying a traction on the spherical element (2) so as to deform the sleeve (5). ) at the chambering zone (7) to form a crimping bead (15).
EP11755367.7A 2010-08-05 2011-08-02 Device with a spherical element to be crimped, crimping method and crimping system Withdrawn EP2601061A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR1003285A FR2963576B1 (en) 2010-08-05 2010-08-05 SPHERICAL MEMBER DEVICE FOR CRIMPING AND CRIMPING METHOD
PCT/FR2011/000453 WO2012017143A1 (en) 2010-08-05 2011-08-02 Device with a spherical element to be crimped, crimping method and crimping system

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EP (1) EP2601061A1 (en)
JP (1) JP5886286B2 (en)
KR (1) KR20130097743A (en)
CN (1) CN103201125A (en)
BR (1) BR112013002872A2 (en)
CA (1) CA2807261A1 (en)
DE (1) DE202011110816U1 (en)
FR (1) FR2963576B1 (en)
MX (1) MX2013001411A (en)
RU (1) RU2567492C2 (en)
WO (1) WO2012017143A1 (en)

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KR20130097743A (en) 2013-09-03
FR2963576A1 (en) 2012-02-10
CN103201125A (en) 2013-07-10
US20130125360A1 (en) 2013-05-23
JP2013540954A (en) 2013-11-07
JP5886286B2 (en) 2016-03-16
MX2013001411A (en) 2013-07-03
WO2012017143A1 (en) 2012-02-09
RU2013109404A (en) 2014-09-10
CA2807261A1 (en) 2012-02-09
FR2963576B1 (en) 2012-09-07
BR112013002872A2 (en) 2019-09-24
RU2567492C2 (en) 2015-11-10
DE202011110816U1 (en) 2016-07-20

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