EP2595934A1 - Method of metallizing mineral fibers and their use - Google Patents

Method of metallizing mineral fibers and their use

Info

Publication number
EP2595934A1
EP2595934A1 EP11743480.3A EP11743480A EP2595934A1 EP 2595934 A1 EP2595934 A1 EP 2595934A1 EP 11743480 A EP11743480 A EP 11743480A EP 2595934 A1 EP2595934 A1 EP 2595934A1
Authority
EP
European Patent Office
Prior art keywords
metal
mineral fibers
coated
group
fibers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP11743480.3A
Other languages
German (de)
French (fr)
Inventor
Hagen HÜNIG
Michael Schumm
Ulrich Passon
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Saint Gobain Isover SA France
Original Assignee
Saint Gobain Isover SA France
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Saint Gobain Isover SA France filed Critical Saint Gobain Isover SA France
Publication of EP2595934A1 publication Critical patent/EP2595934A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C25/00Surface treatment of fibres or filaments made from glass, minerals or slags
    • C03C25/10Coating
    • C03C25/42Coatings containing inorganic materials
    • C03C25/46Metals
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/02Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition
    • C23C18/08Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of metallic material
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/1601Process or apparatus
    • C23C18/1633Process of electroless plating
    • C23C18/1646Characteristics of the product obtained
    • C23C18/165Multilayered product
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/1601Process or apparatus
    • C23C18/1633Process of electroless plating
    • C23C18/1655Process features
    • C23C18/1658Process features with two steps starting with metal deposition followed by addition of reducing agent
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/18Pretreatment of the material to be coated
    • C23C18/1851Pretreatment of the material to be coated of surfaces of non-metallic or semiconducting in organic material
    • C23C18/1872Pretreatment of the material to be coated of surfaces of non-metallic or semiconducting in organic material by chemical pretreatment
    • C23C18/1875Pretreatment of the material to be coated of surfaces of non-metallic or semiconducting in organic material by chemical pretreatment only one step pretreatment
    • C23C18/1882Use of organic or inorganic compounds other than metals, e.g. activation, sensitisation with polymers
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/31Coating with metals
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/31Coating with metals
    • C23C18/42Coating with noble metals
    • C23C18/44Coating with noble metals using reducing agents
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/7654Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only comprising an insulating layer, disposed between two longitudinal supporting elements, e.g. to insulate ceilings
    • E04B1/7658Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only comprising an insulating layer, disposed between two longitudinal supporting elements, e.g. to insulate ceilings comprising fiber insulation, e.g. as panels or loose filled fibres
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B2001/7691Heat reflecting layers or coatings

Definitions

  • the present invention relates to a method of metallizing mineral fibers in accordance with the preamble of claim 1 , metal-coated mineral fibers according to claim 1 1 , a use thereof for the manufacture of insulation material products according to claim 13, as well as an insulation material product according to claim 16.
  • mineral fibres includes any kind of mineral fibers, in particular "man-made mineral fibers", preferably “(refractory) ceramic fibers” or “glass fibers” including “optical glass fibers”, “drawn glass fibers”, “glass wool”, “rock wool”, and “slag wool”.
  • a jet of molten material is conducted into a rotating drum having a perforated annular jacket.
  • the fibers are formed by centrifugal ejection and further attenuation with the aid of pressurized air.
  • a suitable molten material is conducted through platinum nozzles to be divided there into individual primary filaments of molten liquid. These are subsequently accelerated with the aid of high-velocity air streams, multiplied, and attenuated into homogeneous long fibers in the process.
  • the molten material flows onto the revolving surface of a rapidly rotating disk having a horizontal axis whereby it is accelerated and spun off onto one or more subsequent disks whilst being attenuated into fibers.
  • a suitable binder dissolved in water for instance a phenol-formaldehyde binder, is sprayed from nozzles onto the fibers while they are still hot inside the chute, and the fibers are deposited in the form of a mineral wool web.
  • the various insulation material products are then produced according to demand and may be present, e.g., in the form of rolls, mats and panels which may be employed in various areas of civil engineering such as, for example, in roof insulation, facade insulation, and in ceiling and floor insulation.
  • Thermal conduction of a mineral wool product is made up of three components: firstly, thermal conduction through the stationary air enclosed in the porous structure of the mineral wool product ("gas conduction"), secondly, the component of heat dissipation by way of the very material of the fibers (conduction), as well as the radiation component.
  • the radiation component depends in particular on the temperature and the bulk density of the mineral wool product so as to increase with a decreasing bulk density. At a bulk density in the range from 20 to 30 kg/m 3 , the radiation component at room temperature may be as high as 7 imW/mK.
  • the pipe insulation shells in accordance with DE 27 24 147 C3 include a lining consisting of a metal foil, in particular aluminum foil, for suppressing the infrared radiation loss. At room temperature this measure was found to be of limited effect.
  • Athermanous materials to an insulation material, in particular to a fiber-type or foam-type insulation material, in order to enhance - i.e. reduce - thermal conductivity by radiation.
  • Materials referred to as athermanous materials generally are materials possessing IR absorption or IR reflection properties.
  • Customary materials are graphite, (industrial) carbon black, metal powders, and organic dyes or pigments whose effectivity is founded in an electrically conductive surface.
  • EP 1 127 032 B1 discloses a thermal insulation product of a man-made fiber material in which graphite is distributed homogeneously for the purpose of reducing the radiant heat transfer.
  • EP 1 127 032 it is possible, depending on application temperature and added concentration of graphite, to obtain improvements in the thermal conductivity on an order of 2 to 4 imW/mK as compared to mineral wool products without graphite.
  • conductive papers which may be used, for example, for electrostatic printing or may be employed for cable insulation and shielding.
  • these conductive papers additionally contain metal- coated glass fibers, in particular silver-coated glass fibers, wherein the glass fibers are initially activated with 5% SnCI 2 solutions, the fibers then are added to an ammoniacal silver solution, and the silver ions are reduced to elemental silver with dextrose.
  • Document DE 10 2007 030 861 A1 describes metal-coated, electrically conductive glass fibers for embedding in a resin and/or rubber mat.
  • German laid-open publication 1 720 977 of July 18, 1967 discloses a polymer material and a method for its manufacture.
  • Various recipes for the reduction of metal ions from their solutions, in particular silver, copper and nickel, by means of sugar and their depositions on glass fibers are described there.
  • the glass fibers are prepared for the metallization by washing with organic solvents, chromic acid and water, as well as by SnCI 2 or PdCI 2 or TiCI 3 .
  • the metal-coated mineral fibers according to claim 1 1 equally achieve the object.
  • the present invention concerns in particular a method of metallizing mineral fibers, for example glass fibers, wherein the mineral fibers are contacted for a predetermined time period to an N-, P-, or S-functionalized silane and to the metal ions intended for the metallization in a wet chemical process, so as to deposit on the mineral fibers a first metal layer which includes the metal corresponding to said metal ions; and incubating the mineral fibers thus pre-coated with an aqueous solution of the metal ions intended for the metallization and with a reducing agent, so as to reinforce the first metal layer.
  • This metal layer which obviously still is very thin and defective, appears to have a catalytic effect for the further deposition of metal during incubation of the pre-coated glass fibers or mineral fibers with an aqueous solution and a reducing agent, resulting in the formation of a homogeneous, thicker metal layer which reinforces the first metal layer and thus brings about very good IR radiation reflection properties.
  • N-, P- or S- function- alized silane is understood to be a silane or alkoxysilane intramolecularly and/or terminally carrying a functional group which contains N, P, or S.
  • N this may be an NH group or a C1 to C10 N-alkyl group
  • P it may be a PH or PR group
  • R being a C1 to C10 alkyl residue
  • S this may be a thioether group.
  • a NH 2 group, a NHR group, or a NR 2 group is applicable for N.
  • the PR 2 group and for S the SH or SR group is applicable, with R being a C1 to C10 alkyl residue in these cases.
  • the nitrogenous silanes are preferably selected from the group consisting of mono-, di-, and trialkoxysilanes having a C1 to C8 alkoxy group, wherein the alkoxysilane carries at least one C2 to C10 aminoalkyl group or a C2 to C10 N-aminoalkyl group, 3(2-aminoethylamino)propyltrimethoxysilane; (MeO)3-Si-(CH 2 ) 3 -NH-(CH 2 ) 3 -Si- (OMe) 3 ; 3-aminopropylsilanetriol; aminosilanes with ethoxylated nonylphenolate;
  • silanes having P and/or S functionality in particular those where at least one intramolecular NH group is replaced with PH or PR, with R being a C1 to C10 alkyl residue, or S; corresponding silanes where at least one NH 2 group is replaced with PR 2 , SH, or SR, with R being a C1 to C10 alkyl residue; as well as their mixtures.
  • the metal coating in accordance with the method of the present invention may be carried out with metals selected from the group consisting of: Ag, Ni, Cu, Pd, Pt, Au, Cr, Fe, Mn, Zr, and Ti, with a silver coating being preferred as the metal coating because it may be obtained easily and because silver salts, beside nickel, copper, and chromium salts, are relatively low-cost.
  • metal salts for incubating the previously pre-coated mineral fibers with an aqueous solution of the metal ions intended for the metallization and with a reducing agent for the purpose of reinforcing the first metal layer, particularly those metal salts are employed which are selected from the group consisting of:
  • glass fibers as the mineral fibers which are then provided, in accordance with the invention, with a metal layer.
  • reducing agents in particular for the deposition of the noble metals in the second step of the method of the invention, sugars, in particular saccharose and glucose, as well as aldehydes, in particular formaldehyde, are applicable, with an aqueous saccharose solution (sucrose solution) preferably being employed as the reducing agent.
  • aqueous saccharose solution sucrose solution
  • the metallized fiber material may be reduced under a gas flow.
  • CH 4 , H 2 , or CO are preferably applicable as reducing agents.
  • the metal-coated mineral fibers in accordance with the invention are provided with a silver coating, they preferably contain between 200 and 1000 mg Ag/kg fiber, preferably 800 to 900 mg Ag/kg fiber.
  • a preferred use of the metal-coated mineral fibers in accordance with the present invention resides in the manufacture of insulation material products having an improved thermal insulation capacity.
  • the particular advantage of the insulation material products lies in the fact that owing to the athermanous properties of the metal-coated mineral fibers, they exhibit a thermal conductivity corresponding to a thermal conductivity class of lower than or equal to 031 , preferably lower than or equal to 030 in accordance with DIN 18165.
  • the proportion of the metal-coated mineral fibers of the invention in the total mass of an insulation material product on the basis of non-coated mineral fibers is 0.5 to 8% (wt.), more preferably 1 to 5% (wt.), and in a particularly preferred manner 2 to 4%.
  • the metal-coated mineral fibers may be introduced via the binder subsequently to the actual fiberization process inside the chute.
  • Mineral wool is manufactured in accordance with one of the processes represented at the outset, however only quenched with water after its passage through the fiberizing unit.
  • the binder-free raw nonwoven is dried. Drying is not indispensable but contributes to economy of the process.
  • the raw nonwoven treated in this way is crushed by means of a roller, and the desired fiber length predetermined by the purpose of use is adjusted by means of a cutting mill.
  • the geometry of the fibers to be coated is not of importance.
  • the required amount of coating material can be found by determining the real surface area or estimated by measuring the mean fiber diameter under the hypothesis of a mean fiber length.
  • the cooled mixture of toluene and glass fibers is filtered off, the filtration residue is washed with a small quantity of toluene and suction-dried.
  • the filtrate may be used for further reactions of glass with a silane.
  • the filtered glass fibers are dried to weight constancy.
  • Success of the reaction may be checked in a simple manner in a tentative experiment by heating the correspondingly coated fiber material in a diluted ascorbic acid solution.
  • the metal which is partly present on the surface in the oxidic state is reduced, which is visually well discernible by a bathochromic shift.
  • tempering for an examination of layer homogeneity it is also possible to carry out tempering during several hours at 400 °C in air. In contrast with the pure metal, the metal layer is transformed quantitatively to the well- visible, yellow-brown oxide.
  • the corresponding salt solutions are expediently prepared fresh by dissolving the respective metal in nitrohydrochloric acid (Aqua regia), in the case of gold 197 mg, in the case of platinum 195 mg in one milliliter of nitrohydrochloric acid. Subsequently dilution to about 10 ml and careful buffering with caustic soda solution are performed. The respective solution is reacted with 10 g of the silanized fiber powder in 1 10 ml of water. Working up takes place in analogy with the previous metals. Verification of the metal content was carried out by dissolving in nitrohydrochloric acid and yielded the result of 710 mg/kg for gold and 845 mg/kg for platinum.
  • the effectivity of the method can, of course, be enhanced by the use of less-diluted solutions to thereby approach complete loading.
  • unused solutions and washing filtrates are re-circulated as a matter of fact.
  • the respective fibers are stirred in 100 ml of a 0.1 M ammonia solution during about 10 minutes, sharply vacuum filtered, but not dried. Subsequently, stirring out in the respective metal salt solution is performed, and further processing takes place in analogy with the previous steps. In cases of base metals, this step is necessary prior to reducing as the simple layers are pyrophoric. By this simple method step it is also possible to realize intermetallic coatings.
  • dispersing in toluene as described at the outset may be used following removal of the alcohol by distillation.
  • Working up is not performed in this case, but a halogen alkane hetero compound in quanitites equi- molar to the silane is added to the dispersion. It is possible, for example, to obtain functionalization with phosphorus by the addition of diethylchloromethylphosphonate (CAS 3167-63-3) or functionalization with sulfur by the addition of 2-chloroethyl- ethylsulfide (CAS 693-02-2).
  • the toluene in turn serves as an entraining agent for the released hydrogen chloride.
  • the end of the reaction may be determined by shaking out several drops of distillate with an aqueous indicator solution.
  • this method it is possible by this method to convert the nitrogen function to the amide by addition of the respective carboxylic acid anhydride, or to the imine by addition of the corresponding aldehyde / ketone.
  • N-, P-, or S-functionalized silane selected from the group consisting of: mono-, di- and trialkoxysilanes having a C1 to C8 alkoxy group, wherein the alkoxysilane carries at least one C2 to C10 aminoalkyl group or a C2 to C10 N-aminoalkyl group; 3(2- aminoethylamino)propyltrimethoxysilane; (MeO)3-Si-(CH 2 ) 3 -NH-(CH 2 ) 3 -Si- (OMe) 3 ; 3-aminopropylsilanetriol; aminosilanes with ethoxylated
  • silanes having P and/or S functionality in particular those where at least one intramolecular NH group is replaced with PH, PR, with R being a C1 to C10 alkyl residue, or S; corresponding silanes where at least one NH 2 group is replaced with PR 2 , SH, or SR, with R being a C1 to C10 alkyl residue; as well as their mixtures;
  • a first metal coating layer which includes the metal corresponding to said metal ions; wherein said metal is selected from the group consisting of: Ag, Ni, Cu, Pd, Pt, Au, Cr, Fe, Mn, Zr, and Ti; and b) incubating the mineral or glass fibers pre-coated in accordance with step a) with an aqueous solution of the metal ions intended for the metallization and with a reducing agent, so as to reinforce the first metal coating layer; wherein said reducing agent is selected from the group consisting of: sugars, in particular saccharose, glucose; aldehydes, in particular formaldehyde; ascorbic acid and phenols; reducing gases, in particular CH 4 , H 2 , and CO.
  • aqueous solutions of metal salts which are selected from the group consisting of: AgNO 3 , Ag 2 SO 4 , NiCI 2 , Ni(NO 3 ) 2 , PdCI 2 , PtCI 4 , AuCI 3 ⁇ Au 2 CI 6 ⁇ , CrCI 3 , FeCI 3 , MnCI 2 , ZrOCI 2 , TiCI 4 .
  • Metal-coated mineral or glass fibers obtained in accordance with a method according to any one of the embodiments I- VI . VIII) .
  • Insulation material product on the basis of mineral wool wherein it contains a proportion of metal-coated mineral fibers according to embodiment VII, wherein the proportion relative to the total mass of the insulation material product on the basis of mineral fibers not coated with metal is 0.5 to 8% (wt.), preferably 1 to 5% (wt.), and in a particularly preferred manner 2 to 4%.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Physics & Mathematics (AREA)
  • Architecture (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Acoustics & Sound (AREA)
  • Geochemistry & Mineralogy (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Thermal Sciences (AREA)
  • Surface Treatment Of Glass Fibres Or Filaments (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

A method of metallizing mineral fibers, wherein the mineral fibers a) are contacted for a predetermined time period to an N-, P-, or S-functionalized silane and to the metal ions intended for the metallization, so as to deposit on the mineral fibers a first metal layer which includes the metal corresponding to said metal ions; and b) incubating the mineral fibers pre-coated in accordance with step a) with an aqueous solution of the metal ions intended for the metallization and with a reducing agent, so as to reinforce the first metal layer.

Description

METHOD OF METALLIZING MINERAL FIBERS AND THEIR USE
Description
The present invention relates to a method of metallizing mineral fibers in accordance with the preamble of claim 1 , metal-coated mineral fibers according to claim 1 1 , a use thereof for the manufacture of insulation material products according to claim 13, as well as an insulation material product according to claim 16.
For the purpose of the present invention, the term "mineral fibres" includes any kind of mineral fibers, in particular "man-made mineral fibers", preferably "(refractory) ceramic fibers" or "glass fibers" including "optical glass fibers", "drawn glass fibers", "glass wool", "rock wool", and "slag wool".
The use of man-made mineral fibers for the thermal insulation of buildings and industrial facilities has been state of the art for many decades.
Several processes were found to be suited for the manufacture of mineral fibers from siliceous starting materials, among which the so-called TEL process for the production of glass wool as well as the nozzle blast process and the REX process for the production of rock wool have gained particular importance. The processes are described, e.g., in Ullmann's Encyclopedia of Industrial Chemistry, Vol. A1 1 , Fibers, 5. Synthetic Inorganic.
In the TEL process, a jet of molten material is conducted into a rotating drum having a perforated annular jacket. The fibers are formed by centrifugal ejection and further attenuation with the aid of pressurized air.
In the nozzle blast process, a suitable molten material is conducted through platinum nozzles to be divided there into individual primary filaments of molten liquid. These are subsequently accelerated with the aid of high-velocity air streams, multiplied, and attenuated into homogeneous long fibers in the process.
In the cascade spinning process, the molten material flows onto the revolving surface of a rapidly rotating disk having a horizontal axis whereby it is accelerated and spun off onto one or more subsequent disks whilst being attenuated into fibers. As a rule, during fiberization in these three processes a suitable binder dissolved in water, for instance a phenol-formaldehyde binder, is sprayed from nozzles onto the fibers while they are still hot inside the chute, and the fibers are deposited in the form of a mineral wool web. From this mineral wool web the various insulation material products are then produced according to demand and may be present, e.g., in the form of rolls, mats and panels which may be employed in various areas of civil engineering such as, for example, in roof insulation, facade insulation, and in ceiling and floor insulation.
Mineral wool products are offered in the form of panels or rolls having a thermal conductivity that corresponds to a thermal conductivity classification of 032 to 040. The requirements to the thermal conductivity classification which are described in German Industrial Standard DIN 18165 continue to be highly important in practice, despite the fact that this standard has in the meantime been withdrawn.
Thermal conduction of a mineral wool product is made up of three components: firstly, thermal conduction through the stationary air enclosed in the porous structure of the mineral wool product ("gas conduction"), secondly, the component of heat dissipation by way of the very material of the fibers (conduction), as well as the radiation component. Besides other parameters, the radiation component depends in particular on the temperature and the bulk density of the mineral wool product so as to increase with a decreasing bulk density. At a bulk density in the range from 20 to 30 kg/m3, the radiation component at room temperature may be as high as 7 imW/mK.
In order to counteract this lowered insulation effect owing to the comparatively high heat transfer in the form of radiation through such mineral wool products, for example unilateral aluminum linings were in the past applied on the mineral wool on its side facing away from the heat source. This technique is employed particularly in the industrial high-temperature insulation field, for example in the insulation of pipes transporting hot media. Here the pipe insulation shells in accordance with DE 27 24 147 C3 include a lining consisting of a metal foil, in particular aluminum foil, for suppressing the infrared radiation loss. At room temperature this measure was found to be of limited effect.
From the prior art it is known to add athermanous materials to an insulation material, in particular to a fiber-type or foam-type insulation material, in order to enhance - i.e. reduce - thermal conductivity by radiation. Materials referred to as athermanous materials generally are materials possessing IR absorption or IR reflection properties. Customary materials are graphite, (industrial) carbon black, metal powders, and organic dyes or pigments whose effectivity is founded in an electrically conductive surface.
By way of example, EP 1 127 032 B1 discloses a thermal insulation product of a man-made fiber material in which graphite is distributed homogeneously for the purpose of reducing the radiant heat transfer. In accordance with EP 1 127 032 it is possible, depending on application temperature and added concentration of graphite, to obtain improvements in the thermal conductivity on an order of 2 to 4 imW/mK as compared to mineral wool products without graphite.
Apart from this, there are a number of documents in the prior art which deal with metal coating of fibers and in particular of mineral fibers that are added to a polymer material as electrically conductive fillers whereby, for instance, a casing for electronic equipment is capable of protecting the electronic circuits inside it against undesirable electromagnetic fields.
Thus, e.g., US 3,148,107 describes conductive papers which may be used, for example, for electrostatic printing or may be employed for cable insulation and shielding. Apart from the paper fibers, these conductive papers additionally contain metal- coated glass fibers, in particular silver-coated glass fibers, wherein the glass fibers are initially activated with 5% SnCI2 solutions, the fibers then are added to an ammoniacal silver solution, and the silver ions are reduced to elemental silver with dextrose.
Document DE 10 2007 030 861 A1 describes metal-coated, electrically conductive glass fibers for embedding in a resin and/or rubber mat.
There, a silver or nickel coating is disclosed without giving any details, however in accordance with this prior art, activation on the one hand appears to be effected with SnCI2, and on the other hand a defined ratio of fiber length to fiber diameter must be provided.
Furthermore, German laid-open publication 1 720 977 of July 18, 1967 discloses a polymer material and a method for its manufacture. Various recipes for the reduction of metal ions from their solutions, in particular silver, copper and nickel, by means of sugar and their depositions on glass fibers are described there. The glass fibers are prepared for the metallization by washing with organic solvents, chromic acid and water, as well as by SnCI2 or PdCI2 or TiCI3.
DE 1 720 977 A clearly points out that a possibly existing silanization of the glass fibers must be destroyed prior to metallization by heating the fibers to 400 to 500 °C.
None of the named documents disclose insulation materials based on mineral fiber or glass fiber containing these metallized fibers.
Before this background it was therefore an object of the present invention to even further improve the hitherto excellent thermal insulation properties of mineral wool products.
This object is achieved through a method according to claim 1 .
The metal-coated mineral fibers according to claim 1 1 equally achieve the object.
In terms of use, the object is achieved through the features of claim 13.
With regard to an insulation material product having improved properties, the object is achieved through the features of claim 16.
The present invention concerns in particular a method of metallizing mineral fibers, for example glass fibers, wherein the mineral fibers are contacted for a predetermined time period to an N-, P-, or S-functionalized silane and to the metal ions intended for the metallization in a wet chemical process, so as to deposit on the mineral fibers a first metal layer which includes the metal corresponding to said metal ions; and incubating the mineral fibers thus pre-coated with an aqueous solution of the metal ions intended for the metallization and with a reducing agent, so as to reinforce the first metal layer.
As a result of this two-stage reaction it was surprisingly found that the mineral or glass fibers are coated with the metal in an extremely homogeneous manner.
Without being bound hereby, it appears in a mechanistic view that what takes place initially is complexing of the metal ions on the nitrogen, phosphorus, or sulfur of the silane, while the silane with its remaining organic residues couples to the glass surface via an Si-O bond. This complex is then decomposed in the course of time, or for example by heating, with the metals depositing in their elemental form or being fixed as a mixed oxide, respectively, on the glass surface.
This metal layer, which obviously still is very thin and defective, appears to have a catalytic effect for the further deposition of metal during incubation of the pre-coated glass fibers or mineral fibers with an aqueous solution and a reducing agent, resulting in the formation of a homogeneous, thicker metal layer which reinforces the first metal layer and thus brings about very good IR radiation reflection properties.
For the purposes of the present invention, the expression "N-, P- or S- function- alized silane" is understood to be a silane or alkoxysilane intramolecularly and/or terminally carrying a functional group which contains N, P, or S. In the case of intramolecular functional groups, for N this may be an NH group or a C1 to C10 N-alkyl group, for P it may be a PH or PR group, with R being a C1 to C10 alkyl residue, and for S this may be a thioether group.
For terminal functional groups of the silane in question, a NH2 group, a NHR group, or a NR2 group is applicable for N. For P, the PR2 group and for S the SH or SR group is applicable, with R being a C1 to C10 alkyl residue in these cases.
The nitrogenous silanes are preferably selected from the group consisting of mono-, di-, and trialkoxysilanes having a C1 to C8 alkoxy group, wherein the alkoxysilane carries at least one C2 to C10 aminoalkyl group or a C2 to C10 N-aminoalkyl group, 3(2-aminoethylamino)propyltrimethoxysilane; (MeO)3-Si-(CH2)3-NH-(CH2)3-Si- (OMe)3; 3-aminopropylsilanetriol; aminosilanes with ethoxylated nonylphenolate;
phenyl-CH2-NH-(CH2)3-NH-(CH2)3-Si-(OMe)3 *HCI; corresponding silanes having P and/or S functionality, in particular those where at least one intramolecular NH group is replaced with PH or PR, with R being a C1 to C10 alkyl residue, or S; corresponding silanes where at least one NH2 group is replaced with PR2, SH, or SR, with R being a C1 to C10 alkyl residue; as well as their mixtures.
It was found in practice that a desired first metallization takes place with 3-amino- propyltriethoxysilane, with 3-aminopropyltriethoxysilane having the advantage of being commercially available at a favorable pricing. The metal coating in accordance with the method of the present invention may be carried out with metals selected from the group consisting of: Ag, Ni, Cu, Pd, Pt, Au, Cr, Fe, Mn, Zr, and Ti, with a silver coating being preferred as the metal coating because it may be obtained easily and because silver salts, beside nickel, copper, and chromium salts, are relatively low-cost.
As aqueous solutions of metal salts for incubating the previously pre-coated mineral fibers with an aqueous solution of the metal ions intended for the metallization and with a reducing agent for the purpose of reinforcing the first metal layer, particularly those metal salts are employed which are selected from the group consisting of:
AgNO3, Ag2SO4, NiCI2, Ni(NO3)2, PdCI2, PtCI4, AuCI3 {Au2CI6}, CrCI3, FeCI3, MnCI2, ZrOCI2, TiCI4.
It is furthermore preferred to employ glass fibers as the mineral fibers which are then provided, in accordance with the invention, with a metal layer.
As reducing agents, in particular for the deposition of the noble metals in the second step of the method of the invention, sugars, in particular saccharose and glucose, as well as aldehydes, in particular formaldehyde, are applicable, with an aqueous saccharose solution (sucrose solution) preferably being employed as the reducing agent. Alternatively, the metallized fiber material may be reduced under a gas flow. In this case, CH4, H2, or CO are preferably applicable as reducing agents.
For the case that the metal-coated mineral fibers in accordance with the invention are provided with a silver coating, they preferably contain between 200 and 1000 mg Ag/kg fiber, preferably 800 to 900 mg Ag/kg fiber.
A preferred use of the metal-coated mineral fibers in accordance with the present invention resides in the manufacture of insulation material products having an improved thermal insulation capacity. The particular advantage of the insulation material products lies in the fact that owing to the athermanous properties of the metal-coated mineral fibers, they exhibit a thermal conductivity corresponding to a thermal conductivity class of lower than or equal to 031 , preferably lower than or equal to 030 in accordance with DIN 18165.
In principle, it is possible to manufacture fiber-based insulation material products of metallized mineral fibers only. Such a product can not be realized economically, however, for with an increasing proportion of the metal-coated mineral fibers the improvement of the thermal insulation capacity exhibits a tendency to approach a limit value in an asymptotic manner.
Preferably, the proportion of the metal-coated mineral fibers of the invention in the total mass of an insulation material product on the basis of non-coated mineral fibers is 0.5 to 8% (wt.), more preferably 1 to 5% (wt.), and in a particularly preferred manner 2 to 4%.
The metal-coated mineral fibers may be introduced via the binder subsequently to the actual fiberization process inside the chute. As an alternative it is also possible to directly supply the metal-coated mineral fibers there via separate feeding means, to thereby obtain a homogeneous distribution in the product.
Further advantages and features of the present invention result from the description of practical examples.
Manufacture of mineral fibers having a suitable size
Mineral wool is manufactured in accordance with one of the processes represented at the outset, however only quenched with water after its passage through the fiberizing unit. First of all, the binder-free raw nonwoven is dried. Drying is not indispensable but contributes to economy of the process. The raw nonwoven treated in this way is crushed by means of a roller, and the desired fiber length predetermined by the purpose of use is adjusted by means of a cutting mill. For the wet chemical coating process per se, the geometry of the fibers to be coated is not of importance. The required amount of coating material can be found by determining the real surface area or estimated by measuring the mean fiber diameter under the hypothesis of a mean fiber length.
Wet chemical process
The presently described metallizations only constitute a very small selection of the coatings that are possible by this technique and should thus only be considered to be examples. What is presently being shown are selected techniques on a laboratory scale. Transposition to technical magnitudes is readily possible.
Pre-treatment of the glass fibers 1000 ml of toluene and 50 g of fibers are placed in a 2-liter distillation apparatus. At first, this is heated to the boil, and about 100 ml of the solvent is removed by distillation. 5.25 g = 25 imMol 3-aminopropyltriethoxysilane is added to the mixture that was dried by steam entraining, and distilling is continued slowly until the boiling temperature of the pure toluene is reached at the still head. Once the reaction is completed, it is allowed to cool.
With the exception of reactively functionalized silanes such as acrylic or methacrylic silanes, most compounds of this type may be converted in this way.
Treatment of the mixture for direct complexinq
The cooled mixture of toluene and glass fibers is filtered off, the filtration residue is washed with a small quantity of toluene and suction-dried. The filtrate may be used for further reactions of glass with a silane. The filtered glass fibers are dried to weight constancy.
Reaction with aqueous salt solutions of silver
10 g of the silanized fiber powder is stirred into 120 ml of deionized water, and 10 ml 0.1 M silver nitrate solution is added in the absence of light. Stirring is then carried out during 10 minutes, followed by evacuation and washing with a small quantity of water. The silver is subsequently fixed by thermal decomposition of the complex at 100 - 300 °C. In order to establish the quantity of silver contained on the fibers, 1 g of the material is treated with fuming nitric acid, and following filtration and dilution to volume under standard conditions, the solution is examined for metal content by AAS (Atomic Absorption Spectroscopy). In the case of the silver solution, 810 mg/kg was found.
Success of the reaction may be checked in a simple manner in a tentative experiment by heating the correspondingly coated fiber material in a diluted ascorbic acid solution. The metal which is partly present on the surface in the oxidic state is reduced, which is visually well discernible by a bathochromic shift. For an examination of layer homogeneity it is also possible to carry out tempering during several hours at 400 °C in air. In contrast with the pure metal, the metal layer is transformed quantitatively to the well- visible, yellow-brown oxide.
Reaction with aqueous copper salt solutions
250 mg of CuSO4 * 5H2O is dissolved in 120 ml of deionized water, and 10 g of the silanized fiber powder is introduced under stirring. After 10 minutes, suction-drying, washing with a small quantity of water, and drying are performed. Subsequently the copper is fixed by tempering at 100 - 300 °C with concurrent decomposition of the complex. The metal content was determined in analogy with the silver solution and was 2720 mg/kg in this case.
Reaction with salts of gold and platinum
The corresponding salt solutions are expediently prepared fresh by dissolving the respective metal in nitrohydrochloric acid (Aqua regia), in the case of gold 197 mg, in the case of platinum 195 mg in one milliliter of nitrohydrochloric acid. Subsequently dilution to about 10 ml and careful buffering with caustic soda solution are performed. The respective solution is reacted with 10 g of the silanized fiber powder in 1 10 ml of water. Working up takes place in analogy with the previous metals. Verification of the metal content was carried out by dissolving in nitrohydrochloric acid and yielded the result of 710 mg/kg for gold and 845 mg/kg for platinum.
The effectivity of the method can, of course, be enhanced by the use of less-diluted solutions to thereby approach complete loading. In this case, unused solutions and washing filtrates are re-circulated as a matter of fact.
Reinforcing the metal layer
To this end, following fixation of the metal, the respective fibers are stirred in 100 ml of a 0.1 M ammonia solution during about 10 minutes, sharply vacuum filtered, but not dried. Subsequently, stirring out in the respective metal salt solution is performed, and further processing takes place in analogy with the previous steps. In cases of base metals, this step is necessary prior to reducing as the simple layers are pyrophoric. By this simple method step it is also possible to realize intermetallic coatings.
It is a further possibility to start out from fiber powders with reduced metal and boiling these in the known manner with a reducible metal salt and a corresponding reducing agent such as a glucose solution or an aldehyde. In order to avoid metal being separated out from the solution, however, it is necessary to start with diluted solutions or separate the adding steps.
Reduction to the metal
In cases of noble metals it is readily possible, following fixation of the metal, to add a wet chemical process. To this end, the corresponding fiber powder is boiled in aqueous solutions of sugar or formaldehyde. In the course of the tests it was, however, found far more simple to transform the metal into its elemental form under a gas flow. To this end, the respective fiber powder is transferred into a quartz glass tube, the oxygen is displaced from the apparatus at room temperature, and then stepwise heating to 400 °C under a gas flow is performed. Hydrogen, carbon monoxide and particularly methane (dry natural gas) are suited as gases having a reducing effect for the noble metals. It should be noted, however, that platinum metals form hydride phases, and carbon monoxide is unsuited for ferrous metals / chromium.
Modification of the nitrogen function by reacting with compounds of phosphorus and sulfur
In order to convert the nitrogen function of the silane, dispersing in toluene as described at the outset may be used following removal of the alcohol by distillation. Working up is not performed in this case, but a halogen alkane hetero compound in quanitites equi- molar to the silane is added to the dispersion. It is possible, for example, to obtain functionalization with phosphorus by the addition of diethylchloromethylphosphonate (CAS 3167-63-3) or functionalization with sulfur by the addition of 2-chloroethyl- ethylsulfide (CAS 693-02-2). As it is not possible to proceed in the customary manner by employing a scavenger base, the toluene in turn serves as an entraining agent for the released hydrogen chloride. The end of the reaction may be determined by shaking out several drops of distillate with an aqueous indicator solution. In analogy it is possible by this method to convert the nitrogen function to the amide by addition of the respective carboxylic acid anhydride, or to the imine by addition of the corresponding aldehyde / ketone.
Further preferred embodiments of the invention
A further preferred embodiment of the present invention is
I) A method of metallizing mineral or glass fibers,
wherein
the mineral or glass fibers
a) are contacted for a predetermined time period to an N-, P-, or S-functionalized silane selected from the group consisting of: mono-, di- and trialkoxysilanes having a C1 to C8 alkoxy group, wherein the alkoxysilane carries at least one C2 to C10 aminoalkyl group or a C2 to C10 N-aminoalkyl group; 3(2- aminoethylamino)propyltrimethoxysilane; (MeO)3-Si-(CH2)3-NH-(CH2)3-Si- (OMe)3; 3-aminopropylsilanetriol; aminosilanes with ethoxylated
nonylphenolate; phenyl-CH2-NH-(CH2)3-NH-(CH2)3-Si-(OMe)3*HCI;
corresponding silanes having P and/or S functionality, in particular those where at least one intramolecular NH group is replaced with PH, PR, with R being a C1 to C10 alkyl residue, or S; corresponding silanes where at least one NH2 group is replaced with PR2, SH, or SR, with R being a C1 to C10 alkyl residue; as well as their mixtures;
and to the metal ions intended for the metallization, so as to deposit on the mineral fibers a first metal coating layer which includes the metal corresponding to said metal ions; wherein said metal is selected from the group consisting of: Ag, Ni, Cu, Pd, Pt, Au, Cr, Fe, Mn, Zr, and Ti; and b) incubating the mineral or glass fibers pre-coated in accordance with step a) with an aqueous solution of the metal ions intended for the metallization and with a reducing agent, so as to reinforce the first metal coating layer; wherein said reducing agent is selected from the group consisting of: sugars, in particular saccharose, glucose; aldehydes, in particular formaldehyde; ascorbic acid and phenols; reducing gases, in particular CH4, H2, and CO.
The method according to embodiment I, wherein 3-aminopropyltriethoxysilane is used as said silane.
The method according to embodiment II, wherein a silver coating is employed as said metal coating.
The method according to any one of embodiments l-lll, wherein for step a) and/or b), the aqueous solutions of metal salts are employed which are selected from the group consisting of: AgNO3, Ag2SO4, NiCI2, Ni(NO3)2, PdCI2, PtCI4, AuCI3 {Au2CI6}, CrCI3, FeCI3, MnCI2, ZrOCI2, TiCI4.
The method according to any one of the embodiments I- IV, wherein an aqueous saccharose (sucrose) solution is employed as a reducing agent.
The method according to any one of the embodiments l-V, wherein insulation material products are manufactured of the metallized mineral fibers.
Metal-coated mineral or glass fibers, obtained in accordance with a method according to any one of the embodiments I- VI . VIII) . Metal-coated mineral fibers, in particular glass fibers, according to embodiment
VII, wherein they are provided with a silver coating, wherein they preferably contain 200 to 1000 mg Ag/kg fiber, in a preferred manner 800 to 900 mg Ag/kg fiber.
IX) . Use of metal-coated mineral fibers, in particular glass fibers, according to any one of embodiments VII or VIII for the manufacture of insulation material products.
X) . Use according embodiment IX, wherein the insulation material products of metal- coated mineral fibers have a thermal conductivity class of lower than or equal to 031 , preferably lower than or equal to 030 in accordance with DIN 18165.
XI) . Use according to embodiment IX or X, wherein the insulation material products contain a proportion of metal-coated mineral fibers according to embodiment VII, wherein the proportion relative to the total mass of the insulation material products on the basis of mineral fibers not coated with metal is 0.5 to 8% (wt.), preferably 1 to 5% (wt.), and in a particularly preferred manner 2 to 4%.
XII) . Insulation material product on the basis of mineral wool, wherein it contains a proportion of metal-coated mineral fibers according to embodiment VII, wherein the proportion relative to the total mass of the insulation material product on the basis of mineral fibers not coated with metal is 0.5 to 8% (wt.), preferably 1 to 5% (wt.), and in a particularly preferred manner 2 to 4%.

Claims

Claims
A method of metallizing mineral fibers,
characterized in that
the mineral fibers
a) are contacted for a predetermined time period to an N-, P-, or S-function- alized silane and to the metal ions intended for the metallization, so as to deposit on the mineral fibers a first metal layer which includes the metal corresponding to said metal ions; and b) incubating the mineral fibers pre-coated in accordance with step a) with an aqueous solution of the metal ions intended for the metallization and with a reducing agent, so as to reinforce the first metal layer.
The method according to claim 1 , characterized in that the silane is selected from the group consisting of: mono-, di- and trialkoxysilanes having a C1 to C8 alkoxy group, wherein the alkoxysilane carries at least one C2 to C10 aminoalkyi group or a C2 to C10 N-aminoalkyl group; 3(2-aminoethylamino)propyltrimethoxysilane; (MeO)3-Si-(CH2)3-NH-(CH2)3-Si-(OMe)3; 3-aminopropylsilanetriol; aminosilanes with ethoxylated nonylphenolate; phenyl-CH2-NH-(CH2)3-NH-(CH2)3-Si- (OMe)3 *HCI; corresponding silanes having P and/or S functionality, in particular those where at least one intramolecular NH group is replaced with PH, PR, with R being a C1 to C10 alkyl residue, or S; corresponding silanes where at least one NH2 group is replaced with PR2, SH, or SR, with R being a C1 to C10 alkyl residue; as well as their mixtures.
The method according to claim 2, characterized in that 3-aminopropyltriethoxy- silane is employed as a silane.
The method according to any one of claims 1 to 3, characterized in that the metal coating is selected from the group consisting of coatings with: Ag, Ni, Cu, Pd, Pt, Au, Cr, Fe, Mn, Zr, and Ti.
The method according to claim 4, characterized in that a silver coating is employed as a metal coating.
6. The method according to any one of the preceding claims, characterized in that for step a) and/or b), the aqueous solutions of metal salts are employed which are selected from the group consisting of: AgNO3, Ag2SO4, NiCI2, Ni(NO3)2, PdCI2, PtCI4, AuCI3 {Au2CI6}, CrCI3, FeCI3, MnCI2, ZrOCI2, TiCI4.
7. The method according to any one of the preceding claims, characterized in that glass fibers are employed as mineral fibers.
8. The method according to any one of the preceding claims, characterized in that the reducing agent is selected from the group consisting of: sugars, in particular saccharose, glucose; aldehydes, in particular formaldehyde; ascorbic acid and phenols; reducing gases, in particular CH4, H2, and CO.
9. The method according to any one of the preceding claims, characterized in that an aqueous saccharose (sucrose) solution is employed as a reducing agent.
10. The method according to any one of the preceding claims, characterized in that insulation material products are manufactured of the metallized mineral fibers.
1 1 . Metal-coated mineral fibers, obtained in accordance with a method according to any one of the preceding claims.
12. Metal-coated mineral fibers, in particular glass fibers, according to claim 1 1 ,
characterized in that they are provided with a silver coating, wherein they preferably contain 200 to 1000 mg Ag/kg fiber, in a preferred manner 800 to 900 mg Ag/kg fiber.
13. Use of metal-coated mineral fibers, in particular glass fibers, according to any one of claims 1 1 or 12 for the manufacture of insulation material products.
14. Use according to claim 13, wherein the insulation material products of metal- coated mineral fibers have a thermal conductivity class of lower than or equal to 031 , preferably lower than or equal to 030 in accordance with DIN 18165.
15. Use according to claim 13 or 14, characterized in that the insulation material
products contain a proportion of metal-coated mineral fibers according to claim 1 1 , wherein the proportion relative to the total mass of the insulation material products on the basis of mineral fibers not coated with metal is 0.5 to 8% (wt.), preferably 1 to 5% (wt.), and in a particularly preferred manner 2 to 4%.
16. Insulation material product on the basis of mineral wool, characterized in that it contains a proportion of metal-coated mineral fibers according to claim 1 1 , wherein the proportion relative to the total mass of the insulation material product on the basis of mineral fibers not coated with metal is 0.5 to 8% (wt.), preferably 1 to 5% (wt.), and in a particularly preferred manner 2 to 4%.
EP11743480.3A 2010-07-21 2011-07-21 Method of metallizing mineral fibers and their use Withdrawn EP2595934A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102010036535A DE102010036535A1 (en) 2010-07-21 2010-07-21 Method for metallizing mineral fibers and use thereof
PCT/EP2011/062515 WO2012010655A1 (en) 2010-07-21 2011-07-21 Method of metallizing mineral fibers and their use

Publications (1)

Publication Number Publication Date
EP2595934A1 true EP2595934A1 (en) 2013-05-29

Family

ID=44630175

Family Applications (1)

Application Number Title Priority Date Filing Date
EP11743480.3A Withdrawn EP2595934A1 (en) 2010-07-21 2011-07-21 Method of metallizing mineral fibers and their use

Country Status (3)

Country Link
EP (1) EP2595934A1 (en)
DE (1) DE102010036535A1 (en)
WO (1) WO2012010655A1 (en)

Family Cites Families (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3091561A (en) * 1957-09-11 1963-05-28 Owens Corning Fiberglass Corp Metalized flattened glass strand and method of manufacturing
US3148107A (en) 1962-02-01 1964-09-08 Kimberly Clark Co Electrically conductive paper and method of making it
FR1399700A (en) * 1964-04-09 1965-05-21 Quartz & Silice Improvements to mattresses or felts of synthetic or natural fibers with a view to improving their thermal insulation properties
GB1159994A (en) 1966-07-18 1969-07-30 Ici Ltd Polymer Compositions containing Electrically-Conductive Material
DE2724147C2 (en) 1977-05-27 1987-12-23 Grünzweig + Hartmann und Glasfaser AG, 6700 Ludwigshafen A pipe insulation shell consisting of a metal foil and which can be expanded at a continuous longitudinal slot with insulating material, in particular made of mineral fibers, as well as a method for producing such a pipe insulation shell
US5264288A (en) * 1992-10-01 1993-11-23 Ppg Industries, Inc. Electroless process using silylated polyamine-noble metal complexes
WO2000017120A1 (en) 1998-09-24 2000-03-30 Rockwool International A/S Man-made vitreous fibre products for use in thermal insulation, and their production
WO2001049898A1 (en) * 2000-01-07 2001-07-12 Nikko Materials Co., Ltd. Method for metal plating, pre-treating agent, and semiconductor wafer and semiconductor device using the same
DE60329501D1 (en) * 2002-09-10 2009-11-12 Nippon Mining Co METAL SEPARATION METHOD AND PRE-TREATMENT METHOD
WO2004108986A1 (en) * 2003-06-09 2004-12-16 Nikko Materials Co., Ltd. Method for electroless plating and metal-plated article
DE202007013688U1 (en) * 2007-05-03 2008-01-31 Kratel, Günter, Dr. Thermal insulation composite systems with hydrophobic, microporous thermal insulation core
DE102007030861A1 (en) 2007-06-22 2008-12-24 Brazel Research Marc und Jens Brazel GbR (Vertretungsberechtigter Gesellschafter: Herr Marc Brazel, 73230 Kirchheim) Metal coated electrical conductive glass fiber for imbedding in a plastic- and/or rubber mass as initial product useful for housing parts of electronic devices e.g. computer and mobile phone
DE102007056599A1 (en) * 2007-11-21 2009-05-28 Dieter Kreysig Process for metallizing a polymer

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
ANONYMOUS: "Silver Mirror | Chem Toddler", 10 February 2009 (2009-02-10), XP055204499, Retrieved from the Internet <URL:https://web.archive.org/web/20090210055738/http://www.chem-toddler.com/organic-chemistry/silver-mirror.html> [retrieved on 20150724] *
See also references of WO2012010655A1 *

Also Published As

Publication number Publication date
WO2012010655A1 (en) 2012-01-26
DE102010036535A1 (en) 2012-01-26

Similar Documents

Publication Publication Date Title
US4738896A (en) Sol gel formation of polysilicate, titania, and alumina interlayers for enhanced adhesion of metal films on substrates
Houdayer et al. Heck and Suzuki–Miyaura couplings catalyzed by nanosized palladium in polyaniline
US4935296A (en) Metal coated fibers containing a sol gel formed porous polysilicate, titania or alumina interlayer and composite material articles reinforced therewith
Lu et al. Fabrication of copper/modal fabric composites through electroless plating process for electromagnetic interference shielding
AU2009334578A1 (en) Fire-resistant mineral wool insulating product, production method thereof and suitable binding composition
Zhao et al. Microstructure and properties of copper plating on citric acid modified cotton fabric
Deshmukh et al. Room temperature electroless Ni-coating on boron particles: physicochemical and oxidation-resistance properties
Bouazizi et al. Copper oxide coated polyester fabrics with enhanced catalytic properties towards the reduction of 4-nitrophenol
Hu et al. Synthesis of core–shell structured alumina/Cu microspheres using activation by silver nanoparticles deposited on polydopamine-coated surfaces
Sun et al. Electromagnetic interference shielding material from electroless copper plating on birch veneer
Fan et al. Preparation of kapok–polyacrylonitrile core–shell composite microtube and its application as gold nanoparticles carrier
Zhao et al. Comparative study of electroless nickel film on different organic acids modified cuprammonium fabric (CF)
CN105839402A (en) Chemical modification method for surface of aramid fiber and application of same in preparation of silver-coated aramid composite fiber
Liu et al. Electroless nickel plating on APTHS modified wood veneer for EMI shielding
Zuo et al. Electroless silver plating on modified fly ash particle surface
Nabil et al. Inorganic-organic-fabrics based polyester/cotton for catalytic reduction of 4-nitrophenol
Afzali et al. The electroless plating of Cu-Ni-P alloy onto cotton fabrics
WO2012010655A1 (en) Method of metallizing mineral fibers and their use
US4789563A (en) Sol gel formation of polysilicate, titania, and alumina interlayers for enhanced adhesion of metal films on substrates
US3501333A (en) Aluminum coating of particulate substrate materials
Zhao et al. Fabrication of conductive soybean protein fiber for electromagnetic interference shielding through electroless copper plating
Zhang et al. Enabling the low‐cost preparation of core‐shell WC–Ni powder by developing a non‐noble metal‐based catalytic
Huang et al. Method for electroless nickel plating on the surface of CaCO 3 powders
Gu et al. Surface functionalization of silver-coated aramid fiber
Zhang et al. Comparative study of electroless Ni-P, Cu, Ag, and Cu-Ag plating on polyamide fabrics

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

17P Request for examination filed

Effective date: 20130220

AK Designated contracting states

Kind code of ref document: A1

Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR

DAX Request for extension of the european patent (deleted)
17Q First examination report despatched

Effective date: 20150730

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: EXAMINATION IS IN PROGRESS

RAP1 Party data changed (applicant data changed or rights of an application transferred)

Owner name: SAINT-GOBAIN ISOVER

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN

18D Application deemed to be withdrawn

Effective date: 20210601