EP2595770B1 - Forming tool and method for hot forming and partially press hardening a workpiece made of sheet steel - Google Patents

Forming tool and method for hot forming and partially press hardening a workpiece made of sheet steel Download PDF

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Publication number
EP2595770B1
EP2595770B1 EP11729634.3A EP11729634A EP2595770B1 EP 2595770 B1 EP2595770 B1 EP 2595770B1 EP 11729634 A EP11729634 A EP 11729634A EP 2595770 B1 EP2595770 B1 EP 2595770B1
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EP
European Patent Office
Prior art keywords
die
punch
forming tool
workpiece
contact
Prior art date
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Application number
EP11729634.3A
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German (de)
French (fr)
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EP2595770A1 (en
Inventor
Siegfried Lösch
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Gestamp Umformtechnik GmbH
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Gestamp Umformtechnik GmbH
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Priority to PL11729634T priority Critical patent/PL2595770T3/en
Publication of EP2595770A1 publication Critical patent/EP2595770A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02Stamping using rigid devices or tools
    • B21D22/022Stamping using rigid devices or tools by heating the blank or stamping associated with heat treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02Stamping using rigid devices or tools
    • B21D22/06Stamping using rigid devices or tools having relatively-movable die parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/20Deep-drawing
    • B21D22/208Deep-drawing by heating the blank or deep-drawing associated with heat treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/20Deep-drawing
    • B21D22/22Deep-drawing with devices for holding the edge of the blanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/08Dies with different parts for several steps in a process
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/16Heating or cooling
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/62Quenching devices
    • C21D1/673Quenching devices for die quenching
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/0062Heat-treating apparatus with a cooling or quenching zone
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2221/00Treating localised areas of an article
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/46Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
    • C21D9/48Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals deep-drawing sheets

Definitions

  • the invention relates to a forming tool for hot forming and partial press hardening of a workpiece made of sheet steel, with a die, an insertable for forming the workpiece in a recess of the die and a punch cooling device.
  • the invention relates to a method for hot forming and partial press hardening of a workpiece made of sheet steel, in which the workpiece is heated prior to forming and then hot formed in a die and a die insertable into a recess of the die forming tool, wherein the forming tool Cooling device has.
  • the hot forming of blanks made of high-strength and ultra-high-strength steels for the production of press-hardened components has been established in vehicle construction in recent years.
  • numerous concepts for the production of partially hardened components with different structures have been developed.
  • One from the DE 10 2006 019 395 A1 The known concept is the heating of a suitable steel existing board to a temperature above the austenitizing temperature and the immediately subsequent forming in a hot forming tool, which is equipped in at least one area with a heater for local adjustment of a softer microstructure.
  • this known concept has the disadvantage that at least one heating device must be provided, which causes considerable operating costs.
  • the permanent affects Heat exposure of the corresponding effective surface of the forming tool negatively on its life (lifetime).
  • the present invention has for its object to provide a method or forming tool for hot forming and partial press hardening of sheet steel, which allows in a simple manufacturing technology to produce on the metal component to be produced adjacent zones with different structures and thus different material properties.
  • the inventive method in which the workpiece is heated before forming and then hot formed in a forming tool, the forming tool having a cooling device, is characterized essentially in that in the closed state of the forming tool, the contact between the workpiece and the contact surfaces of the die and the punch is partially interrupted by moving apart a movable die part and a movable die part from a closed position to an open position.
  • the forming tool comprises a die, a punch insertable into a depression of the die and a cooling device.
  • the die is made of a first die part and at least one relative to the first die part movable second mold part formed while the punch of a first stamp member and at least one movable relative to the first stamp member second stamp member is formed, wherein the at least one movable second female part and the at least one movable second stamp member cooperate with an opening device, which causes the at least one second die part and the at least one second stamp part contact the workpiece with a shorter closing time than the first die part and the first stamp part.
  • the method according to the invention and the forming tool according to the invention thus make it possible, in a simple manufacturing technique, to produce adjacent zones with different structures and correspondingly different material characteristics, such as strength and elongation, on the metal component to be produced.
  • An advantageous embodiment of the forming tool according to the invention is that the mold parts are movably connected to a Matrizenarme and the punch parts movable with a punch carrier, wherein the Matrizenarme and the punch carrier are each provided with a plunger, and wherein the plunger in the closed state of the first female part and cause the first die part by a further approximation of Matrizenarme and punch carrier moving apart of the at least one second die part and the at least one second die part.
  • This embodiment can be compared to conventional forming tools for hot forming and partial press hardening of steel blanks operate without significant additional energy consumption. Especially this embodiment does not require costly additional drive means for the moving apart of the tool parts, which serve to generate at least one zone with a relatively soft structure in the component.
  • the already existing press ram can be used for this purpose, which serves for closing the forming tool, ie for moving the punch.
  • the rams of the die carrier and the punch carrier are moved back, the at least one second die part and the at least one second die part close again before opening the die and punch, whereby the area of the workpiece (component) in which the contact between the workpiece and the tool effective area has been interrupted, is looked up.
  • Another advantageous embodiment of the forming tool according to the invention is characterized in that the first mold part is rigidly connected and the at least one second mold part is movably connected to a die carrier, while the first stamp part is rigid and the at least one second stamp part is movably connected to a punch carrier, wherein the die carrier and the punch carrier are respectively provided with a forward and backward movement causing drive means, and wherein in the closed state of the first die part and the first die part, the drive means cause a movement apart of the at least one second die part and the at least one second die part.
  • This variant of the forming tool according to the invention can be operated so that, as desired, with and without looking up the workpiece, ie with and without re-closing of the Matrizenarme movably connected to the female part and the movable with the punch carrier connected stamp part, can be manufactured.
  • the timing at which the die member movably connected to the die carrier and the punch member movably connected to the punch carrier are moved apart can be variably controlled depending on the elongation to be set in the workpiece in the contact area of these tool parts.
  • the drive means for moving apart the at least one second die part and the at least one second die part are preferably formed from hydraulic, pneumatic or hydropneumatic working cylinders.
  • Another preferred embodiment of the forming tool according to the invention provides that the at least one second die part and / or the at least one second die part, which are moved apart in the closed state of the forming tool, have a controllable tempering device, preferably a heater.
  • a controllable tempering device preferably a heater.
  • the at least one second die part and / or the at least one second die part can be made of a material or have a surface coating that conducts heat poorly in order to specifically prevent the removal of heat in the areas of the workpiece which are not hardened. counteract.
  • Ceramics could be used as a material with low thermal conductivity.
  • An advantageous embodiment of the method according to the invention is characterized in that the contact between the workpiece and the contact surfaces of the die and the punch of Umformtechnik Weges partially by repeated or multiple moving apart of the movable die part and the movable die part from the closed position to the open position and subsequent backward movement of the movable die part and the movable die part is interrupted clocked from the open position to the closed position.
  • the cooling rate of the hot-formed workpiece can be arbitrarily reduced or varied in this way in a wide range. For example, if a continuous, i.
  • the cooling rate of the component is 100 ° C / s, so can at a clocked contact time of 0.2 seconds per second (ie, 0.8 seconds per second there is no contact), the average cooling rate of Component be reduced to about 20 ° C / s.
  • the clocked contact interruption is adjusted so that the sum of the contact times is less than the sum of the contact interruption times.
  • the clocked contact interruption can also be set so that the sum of the contact times is equal to or greater than the sum of the contact interruption times.
  • a forming tool 1, 1 ' for hot forming and partial press hardening of a board made of high-strength or high-strength steel are shown.
  • the board Component 2 to be produced is, for example, a bumper, a B pillar or another crash-relevant body component of a motor vehicle.
  • the board (workpiece) consists for example of a manganese-boron steel, in particular a manganese-boron steel alloy 22MnB5.
  • Portions of the component (workpiece) 2 to be hardened must be rapidly cooled from the austenitizing temperature, while portions of the component 2 that are not to be hardened may not undergo rapid cooling.
  • the forming tools 1, 1 'shown in the drawing offer the possibility of partially interrupting the contact between the component and the tool acting surfaces.
  • the forming tool 1, 1 ' is designed in the manner of a deep-drawing device and has a die 3.
  • a recess (recess) 4 is formed, which images the outer shape of the produced, three-dimensionally shaped component 2.
  • the forming tool 1, 1 comprises a punch 5, which determines the inner shape of the component 2 to be produced.
  • the punch 5 can be moved by means of an adjusting device (press ram), not shown, from a remote from the die 3 starting position into a closed position in which it is fully retracted into the recess 4 of the die 3.
  • the adjusting device comprises a control device which controls the speed with which the Stamp 5 enters the recess 4 of the die 3, controls.
  • the die 3 is subdivided into at least two die parts 3.1, 3.2 which are movable relative to each other on a stationary support, e.g. a plate 6 of a press table are held.
  • the punch 5 is subdivided into a corresponding number of punch parts 5.1, 5.2, wherein a respective stamp part 5.1, 5.2 is associated with a respective die part 3.1, 3.2.
  • the stamp parts 5.1, 5.2 are also held relative to each other movable on a punch carrier 7, which is formed for example from a plate.
  • the punch carrier or the plate 7 is mounted on the above-mentioned adjusting device, not shown here, by means of which the punch 5 can be retracted from a remote from the die 3 starting position in the recess 4 of the die 3.
  • FIGS. 1 to 4 each with the tool parts 3.1 shown on the left side, 5.1, the component 2 are partially cured, whereas the tool parts 3.2, 5.2 shown on the right side to prevent hardening of the component 2 by interrupting the contact of the component 2 and the tool effective surfaces 3.21, 5.21.
  • the active surface of the stamp part 5.1 shown on the left side and / or the active surface of the associated mold part 3.1 are cooled, while the active surfaces 3.21, 5.21 of the right side tool parts 3.2, 5.2, where another or relatively soft structure is to be set, cooled and / or preferably heated and / or made of a poorly thermally conductive material or a bad thermally conductive surface coating are performed.
  • cooling channels 8 are introduced into the stamp part 5.1 and the die part 3.1 near the active surfaces.
  • the cooling channels 8 are part of a cooling device, not shown further. Depending on the degree of cooling required in each case, the cooling channels are traversed by water, ice water, a frozen salt solution, liquid nitrogen or another cooling medium which is suitable for the rapid removal of large amounts of heat.
  • a tempering introduced, which is also not shown here in detail.
  • a cooling medium for example, a cooling oil is passed, which causes a moderate cooling of the tool parts 3.2, 5.2 in this area.
  • a heating fluid e.g. Hot steam to be passed.
  • fluid channels 9 and 9.1 heating cartridges, heating spirals or heating wires can also be integrated in the tool parts 3.2, 5.2, at which a different or relatively soft structure is to be set.
  • a board made of high-strength or very high-strength steel (for example made of 22MnB5) is first heated to austenitizing temperature in an oven, not shown here. Subsequently, the workpiece (board) is placed in the opened forming tool 1, 1 ', so that it lies with its edge on the upper side of the die 3. Then be Hold-down 10 attached, which hold down the workpiece in its edge region during the subsequent forming.
  • the hold-down force exerted by the holding-down device 10 can be adjusted as a function of the respective forming speed, in order to enable an optimized subsequent flow of the workpiece 2 into the depression 4 of the die 3.
  • the punch 5 is placed at high speed on the steel sheet, so that the highly cooled end face of the stamping part 5.1, at which a press hardening of the steel sheet 2 is to take place quickly comes into intensive contact with its associated surface portion of the steel sheet 2.
  • Tool parts 3.2, 5.2 shown on the right are associated with an opening device which causes the second stamp part 5.2 and second die part 3.2 to contact the workpiece 2 with a shorter closing time than the first stamp part 5.1 and the first die part 3.1.
  • the steel sheet 2 is quenched in this way in its section 2.1 so fast that there forms a microstructure or area with a hardness that is higher than the hardness of the adjacent to the section 2.1 section 2.2 of the steel sheet.
  • the die parts 3.1, 3.2 and the stamp parts 5.1, 5.2 sprung against the associated plate 6 of the press table or the stamp plate 7 is supported.
  • spring elements 11 for example, coil springs or the like arranged between the respective plate 6 or 7 and the die parts held thereon 3.1, 3.2 or stamp parts 5.1, 5.2 spring elements 11, for example, coil springs or the like arranged.
  • the plates 6 and 7 are provided with brackets 12 which form the matrices 3.1, 3.2 and stamp parts 5.1, 5.2 associated stops 13.
  • the spring elements 11 the movable die and stamp parts 3.1, 3.2, 5.1, 5.2 are stretched against the stops 13.
  • the stamp parts 5.1, 5.2 and the plate-shaped punch carrier 7 in this case have recesses (apertures) 14, 15 for the hold-10 supporting push rods 16.
  • the push rods 16 penetrate the recesses 14, 15 with play.
  • the sprung supported die and punch parts 3.1, 3.2, 5.1, 5.2 are each provided with (not shown) guides that specify the direction of movement of the die and stamp parts 3.1, 3.2, 5.1, 5.2 during closing and opening of the forming tool 1.
  • the respective plunger 17, 18 penetrates an opening (through bore) 19, 20 formed in the stamping part 5.2 or die part 3.2.
  • the plungers 17, 18 and, accordingly, the openings 19, 20 are arranged axially offset from one another.
  • the plate-shaped die carrier 6 and the punch carrier 7 are provided with further stops 21, 22 which face the rear sides of the linearly displaceable punch parts 5.1, 5.2 and die parts 3.1, 3.2.
  • the tool parts 3.1, 5.1 facing end faces of the stops 21 have in the in Fig. 1 shown closed position of the forming tool 1 a distance A1 from the back of the Tool parts 3.1, 5.1, which is less than the distance A2, the rear sides of the tool parts 3.2, 5.2 facing end faces of the stops 22 of the tool parts 3.2, 5.2 have.
  • the closing time of the punch member 5.2 and the female part 3.2 can be adjusted.
  • the plunger 18 When moving back the plunger 18 close before opening of female part 3.1 and stamp part 5.1, the female part 3.2 and the stamp part 5.2 again, whereby the area 2.2 of the component 2, in which a relatively soft structure was generated, is looked up again.
  • the stamp parts 5.1, 5.2 and the plate-shaped punch carrier 7 in turn have recesses (through holes) 14, 15, which are penetrated by the depressors 10 supporting push rods 16 with game.
  • the die carrier 6 and the punch carrier 7 with stops 13, 22 are provided which limit the range of movement of female part 3.2 and stamping part 5.2.
  • the stops are formed on brackets 12, on which the female part 3.2 or stamp part 5.2 is also supported by spring elements 11.
  • the working cylinder 23 which can be operated pneumatically, hydraulically or hydropneumatically, the interruption of the contact of tool effective surface 3.21, 5.21 and component 2 is realized in the bottom dead center of the press.
  • the forming tool 1 ' according to the Figures 3 and 4 can be operated so that the forming and partial press hardening as desired with or without looking up the workpiece 2, ie with or without re-closing of movable die part 3.2 and movable stamping part 5.2 before opening the fixed to the press table (die carrier 6) or Stamp carrier 7 mounted die part 3.1 and die part 5.1, can be done.
  • Fig. 5 is a device for driving and controlling the movable tool elements 3.2, 5.2 in the Figures 3 and 4 Outlined forming tool 1 'outlined.
  • the device comprises a hydraulic cylinder 24 operating in the manner of a pump, which is driven by the press ram of the forming press during each press stroke.
  • the hydraulic cylinder 24 is preferably filled with oil and connected via a hydraulic line 25 to the working cylinder 23 coupled to the movable die part 5.2 or movable die part.
  • the respective working cylinder 23 here consists of a hydropneumatic cylinder, on whose one piston side the oil flowing through the hydraulic line 25 acts, while on the other side of the piston a compressed gas acts.
  • the gas pressure in the cylinder 23 can be, for example, in the closed state of the movable die part 5.2 and the associated movable die part 3.2 at about 50 bar.
  • the reference numerals 13, 22 are in Fig. 5 denotes the stops of the movable stamping part 5.2.
  • a valve 26, preferably a check valve is arranged in the hydraulic line 25, a valve 26, preferably a check valve is arranged. Further, a hydropneumatic pressure accumulator 27 is connected to the hydraulic line 25 between the check valve 26 and the working cylinder 23. The gas pressure in the accumulator 27 is in the closed state of stamp part 5.2 and female part 3.2, for example, about 250 bar.
  • the hydraulic line 25 is further provided with a 3/2-way valve 28, from the third port, a valve 26 bridging the return line 29 is connected.
  • a valve 30 is also arranged, preferably a check valve, which acts opposite to the valve 26.
  • a hydropneumatic pressure accumulator 31 is connected between the valve 30 and the 3/2-way valve 28. The gas pressure in this pressure accumulator 31 is in the closed state of stamp part 5.2 and female part 3.2, for example, about 5 bar.
  • Fig. 6 shows a path-time diagram, which is a mode of operation of a forming tool according to the invention or of the forming tool 1 'according to the Figures 3 and 4 illustrated in which the contact between the workpiece 2 and the contact surfaces of the die and the punch of the forming tool 1 'is interrupted clocked by the movable die part 3.2 and the movable die part 5.2 several times from the closed position ( Fig. 3 ) in the open position ( Fig. 4 ) and vice versa from the open position to the closed position to be moved.
  • the clocked contact time is set to about 0.2 seconds per second.
  • the contact between the workpiece 2 and the contact surfaces of the movable die part 3.2 and the movable die part 5.2 is thus interrupted in this case by about 0.8 seconds per second. If the cooling rate of the hot-formed workpiece 2 in the region of the cooled die part 3.1 and the stamp part 5.1 of the forming tool 1 ', for example, 100 ° C / s, so may clocked interruption of the contact of the workpiece 2 relative to the cooled movable mold part 3.2 and the cooled movable die part 5.2 to a contact time of about 0.2 seconds per second, the average cooling rate in Area of the female part 3.2 and the stamp part 5.2 can be reduced to about 20 ° C / s.
  • the cooling rate thus drops by about 80% from 100 ° C / s to 20 ° C / s.
  • the times of contact or contact interruption can be in the clocked operation according to the invention according to Fig. 6 vary in a wide range. Accordingly, with the described mode of operation, the average cooling rate over time can be reduced from 0 to approximately 100%.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Mounting, Exchange, And Manufacturing Of Dies (AREA)

Description

Die Erfindung betrifft ein Umformwerkzeug zum Warmumformen und partiellen Presshärten eines Werkstückes aus Stahlblech, mit einer Matrize, einem zum Umformen des Werkstückes in eine Vertiefung der Matrize einführbaren Stempel und einer Kühleinrichtung. Insbesondere betrifft die Erfindung ein Verfahren zum Warmumformen und partiellen Presshärten eines Werkstückes aus Stahlblech, bei welchem das Werkstück vor dem Umformen erhitzt wird und anschließend in einem eine Matrize und einen in eine Vertiefung der Matrize einführbaren Stempel aufweisenden Umformwerkzeug warm umgeformt wird, wobei das Umformwerkzeug eine Kühleinrichtung aufweist.The invention relates to a forming tool for hot forming and partial press hardening of a workpiece made of sheet steel, with a die, an insertable for forming the workpiece in a recess of the die and a punch cooling device. In particular, the invention relates to a method for hot forming and partial press hardening of a workpiece made of sheet steel, in which the workpiece is heated prior to forming and then hot formed in a die and a die insertable into a recess of the die forming tool, wherein the forming tool Cooling device has.

Das Warmumformen von Platinen aus höher- und höchstfesten Stählen zur Herstellung pressgehärteter Bauteile hat sich in den letzten Jahren im Fahrzeugbau etabliert. Dabei wurden unter anderem auch zahlreiche Konzepte zur Herstellung von partiell gehärteten Bauteilen mit unterschiedlichen Gefügen entwickelt. Ein aus der DE 10 2006 019 395 A1 bekanntes Konzept ist das Erwärmen einer aus geeignetem Stahl bestehenden Platine auf eine Temperatur oberhalb der Austenitisierungstemperatur und das unmittelbar anschließende Umformen in einem Warmumformwerkzeug, das in mindestens einem Bereich mit einer Heizeinrichtung zur lokalen Einstellung eines weicheren Gefüges ausgestattet ist. Dieses bekannte Konzept hat jedoch den Nachteil, dass mindestens eine Heizeinrichtung vorgesehen werden muss, die erhebliche Betriebskosten verursacht. Zudem wirkt sich die permanente Wärmebeaufschlagung der entsprechenden Wirkfläche des Umformwerkzeuges negativ auf dessen Standzeit (Lebenszeit) aus.The hot forming of blanks made of high-strength and ultra-high-strength steels for the production of press-hardened components has been established in vehicle construction in recent years. Among other things, numerous concepts for the production of partially hardened components with different structures have been developed. One from the DE 10 2006 019 395 A1 The known concept is the heating of a suitable steel existing board to a temperature above the austenitizing temperature and the immediately subsequent forming in a hot forming tool, which is equipped in at least one area with a heater for local adjustment of a softer microstructure. However, this known concept has the disadvantage that at least one heating device must be provided, which causes considerable operating costs. In addition, the permanent affects Heat exposure of the corresponding effective surface of the forming tool negatively on its life (lifetime).

Der vorliegenden Erfindung liegt die Aufgabe zugrunde, ein Verfahren bzw. Umformwerkzeug zum Warmumformen und partiellen Presshärten von Stahlblech anzugeben, das es auf fertigungstechnisch einfache Weise erlaubt, an dem herzustellenden Metallbauteil aneinander angrenzende Zonen mit unterschiedlichen Gefügen und damit unterschiedlichen Materialeigenschaften zu erzeugen.The present invention has for its object to provide a method or forming tool for hot forming and partial press hardening of sheet steel, which allows in a simple manufacturing technology to produce on the metal component to be produced adjacent zones with different structures and thus different material properties.

Erfindungsgemäß wird diese Aufgabe durch das Umformwerkzeug mit den Merkmalen des Anspruchs 1 bzw. durch das Verfahren mit den Merkmalen des Anspruchs 9 gelöst.According to the invention this object is achieved by the forming tool with the features of claim 1 and by the method with the features of claim 9.

Das erfindungsgemäße Verfahren, bei welchem das Werkstück vor dem Umformen erhitzt und anschließend in einem Umformwerkzeug warm umgeformt wird, wobei das Umformwerkzeug eine Kühleinrichtung aufweist, ist im Wesentlichen dadurch gekennzeichnet, dass im geschlossenen Zustand des Umformwerkzeuges der Kontakt zwischen Werkstück und den Kontaktflächen der Matrize und des Stempels durch Auseinanderbewegen eines beweglichen Matrizenteils und eines beweglichen Stempelteils aus einer Schließstellung in eine geöffnete Stellung bereichsweise unterbrochen wird.The inventive method in which the workpiece is heated before forming and then hot formed in a forming tool, the forming tool having a cooling device, is characterized essentially in that in the closed state of the forming tool, the contact between the workpiece and the contact surfaces of the die and the punch is partially interrupted by moving apart a movable die part and a movable die part from a closed position to an open position.

Dementsprechend umfasst das erfindungsgemäße Umformwerkzeug eine Matrize, einen in eine Vertiefung der Matrize einführbaren Stempel und eine Kühleinrichtung. Erfindungsgemäß ist die Matrize aus einem ersten Matrizenteil und mindestens einem relativ zu dem ersten Matrizenteil bewegbaren zweiten Matrizenteil gebildet, während der Stempel aus einem ersten Stempelteil und mindestens einem relativ zu dem ersten Stempelteil bewegbaren zweiten Stempelteil gebildet ist, wobei der mindestens eine bewegbare zweite Matrizenteil und der mindestens eine bewegbare zweite Stempelteil mit einer Öffnungsvorrichtung zusammenwirken, die bewirkt, dass das mindestens eine zweite Matrizenteil und das mindestens eine zweite Stempelteil das Werkstück mit kürzerer Schließzeit kontaktieren als das erste Matrizenteil und das erste Stempelteil.Accordingly, the forming tool according to the invention comprises a die, a punch insertable into a depression of the die and a cooling device. According to the invention, the die is made of a first die part and at least one relative to the first die part movable second mold part formed while the punch of a first stamp member and at least one movable relative to the first stamp member second stamp member is formed, wherein the at least one movable second female part and the at least one movable second stamp member cooperate with an opening device, which causes the at least one second die part and the at least one second stamp part contact the workpiece with a shorter closing time than the first die part and the first stamp part.

Das erfindungsgemäße Verfahren und das erfindungsgemäße Umformwerkzeug ermöglichen somit auf einfache fertigungstechnische Weise, an dem herzustellenden Metallbauteil aneinander angrenzende Zonen mit unterschiedlichen Gefügen und entsprechend unterschiedlichen Materialkennwerten wie Festigkeit und Dehnungsvermögen zu erzeugen.The method according to the invention and the forming tool according to the invention thus make it possible, in a simple manufacturing technique, to produce adjacent zones with different structures and correspondingly different material characteristics, such as strength and elongation, on the metal component to be produced.

Eine vorteilhafte Ausgestaltung des erfindungsgemäßen Umformwerkzeuges besteht darin, dass die Matrizenteile beweglich mit einem Matrizenträger und die Stempelteile beweglich mit einem Stempelträger verbunden sind, wobei der Matrizenträger und der Stempelträger jeweils mit einem Stößel versehen sind, und wobei die Stößel im geschlossenen Zustand des ersten Matrizenteils und des ersten Stempelteils durch eine weitere Annäherung von Matrizenträger und Stempelträger ein Auseinanderbewegen des mindestens einen zweiten Matrizenteils und des mindestens einen zweiten Stempelteils bewirken. Diese Ausgestaltung lässt sich im Vergleich zu herkömmlichen Umformwerkzeugen zum Warmumformen und partiellen Presshärten von Stahlplatinen ohne nennenswerten zusätzlichen Energieverbrauch betreiben. Insbesondere erfordert diese Ausgestaltung keine kostenintensiven zusätzlichen Antriebsmittel für das Auseinanderbewegen der Werkzeugteile, die der Erzeugung mindestens einer Zone mit relativ weichem Gefüge im Bauteil dienen. Vielmehr kann hierzu der ohnehin vorhandene Pressenstößel genutzt werden, der zum Schließen des Umformwerkzeuges, d.h. zum Bewegen des Stempels dient. Beim Zurückfahren der Stößel des Matrizenträgers und des Stempelträgers schließen vor dem Öffnen von Matrize und Stempel das mindestens eine zweite Matrizenteil und das mindestens eine zweite Stempelteil nochmals, wodurch der Bereich des Werkstückes (Bauteils), in welchem der Kontakt zwischen Werkstück und Werkzeugwirkfläche unterbrochen wurde, nachgeschlagen wird.An advantageous embodiment of the forming tool according to the invention is that the mold parts are movably connected to a Matrizenträger and the punch parts movable with a punch carrier, wherein the Matrizenträger and the punch carrier are each provided with a plunger, and wherein the plunger in the closed state of the first female part and cause the first die part by a further approximation of Matrizenträger and punch carrier moving apart of the at least one second die part and the at least one second die part. This embodiment can be compared to conventional forming tools for hot forming and partial press hardening of steel blanks operate without significant additional energy consumption. Especially this embodiment does not require costly additional drive means for the moving apart of the tool parts, which serve to generate at least one zone with a relatively soft structure in the component. Rather, the already existing press ram can be used for this purpose, which serves for closing the forming tool, ie for moving the punch. When the rams of the die carrier and the punch carrier are moved back, the at least one second die part and the at least one second die part close again before opening the die and punch, whereby the area of the workpiece (component) in which the contact between the workpiece and the tool effective area has been interrupted, is looked up.

Eine andere vorteilhafte Ausgestaltung des erfindungsgemäßen Umformwerkzeuges ist dadurch gekennzeichnet, dass das erste Matrizenteil starr und das mindestens eine zweite Matrizenteil beweglich mit einem Matrizenträger verbunden sind, während das erste Stempelteil starr und das mindestens eine zweite Stempelteil beweglich mit einem Stempelträger verbunden sind, wobei der Matrizenträger und der Stempelträger jeweils mit einem eine Vorwärts- sowie eine Rückwärtsbewegung bewirkenden Antriebsmittel versehen sind, und wobei im geschlossenen Zustand von erstem Matrizenteil und erstem Stempelteil die Antriebsmittel ein Auseinanderbewegen des mindestens einen zweiten Matrizenteils und des mindestens einen zweiten Stempelteils bewirken. Diese Variante des erfindungsgemäßen Umformwerkzeuges kann so betrieben werden, dass je nach Wunsch mit und ohne Nachschlagen des Werkstückes, d.h. mit und ohne nochmaligem Schließen des mit dem Matrizenträger beweglich verbundenen Matrizenteils und des mit dem Stempelträger beweglich verbundenen Stempelteils, gefertigt werden kann. Der Zeitpunkt, in welchem der mit dem Matrizenträger beweglich verbundene Matrizenteil und der mit dem Stempelträger beweglich verbundene Stempelteil auseinander bewegt werden, kann variabel und in Abhängigkeit von der im Kontaktbereich dieser Werkzeugteile im Werkstück einzustellenden Dehnung geregelt werden. Die Antriebsmittel zum Auseinanderbewegen des mindestens einen zweiten Matrizenteils und des mindestens einen zweiten Stempelteils sind vorzugsweise aus hydraulischen, pneumatischen oder hydropneumatischen Arbeitszylindern gebildet.Another advantageous embodiment of the forming tool according to the invention is characterized in that the first mold part is rigidly connected and the at least one second mold part is movably connected to a die carrier, while the first stamp part is rigid and the at least one second stamp part is movably connected to a punch carrier, wherein the die carrier and the punch carrier are respectively provided with a forward and backward movement causing drive means, and wherein in the closed state of the first die part and the first die part, the drive means cause a movement apart of the at least one second die part and the at least one second die part. This variant of the forming tool according to the invention can be operated so that, as desired, with and without looking up the workpiece, ie with and without re-closing of the Matrizenträger movably connected to the female part and the movable with the punch carrier connected stamp part, can be manufactured. The timing at which the die member movably connected to the die carrier and the punch member movably connected to the punch carrier are moved apart can be variably controlled depending on the elongation to be set in the workpiece in the contact area of these tool parts. The drive means for moving apart the at least one second die part and the at least one second die part are preferably formed from hydraulic, pneumatic or hydropneumatic working cylinders.

Eine weitere bevorzugte Ausgestaltung des erfindungsgemäßen Umformwerkzeuges sieht vor, dass das mindestens eine zweite Matrizenteil und/oder das mindestens eine zweite Stempelteil, die im geschlossenen Zustand des Umformwerkzeuges auseinander bewegt werden, eine regelbare Temperiereinrichtung, vorzugsweise eine Heizung aufweisen. Hierdurch lässt sich nicht nur mit hoher Zuverlässigkeit sicherstellen, dass an dem Werkstück gezielt ein oder mehrere nicht gehärtete Bereiche erzeugt werden; diese Ausgestaltung schafft auch die Möglichkeit, in einem bestimmten Bereich des Werkstückes dessen Materialeigenschaften wie Festigkeit und Dehnung je nach den an das herzustellende Bauteil gestellten Anforderungen variabel einzustellen.Another preferred embodiment of the forming tool according to the invention provides that the at least one second die part and / or the at least one second die part, which are moved apart in the closed state of the forming tool, have a controllable tempering device, preferably a heater. As a result, it is possible not only to ensure with high reliability that one or more non-hardened regions are selectively produced on the workpiece; This embodiment also creates the possibility of variably setting its material properties, such as strength and elongation, in a specific region of the workpiece, depending on the requirements imposed on the component to be produced.

In vorteilhafter Weise können das mindestens eine zweite Matrizenteil und/oder das mindestens eine zweite Stempelteil aus einem Werkstoff hergestellt sein bzw. eine Oberflächenbeschichtung aufweisen, die schlecht Wärme leitet, um gezielt einer Abfuhr von Wärme in den Bereichen des Werkstückes, die nicht gehärtet werden, entgegenzuwirken. Beispielsweise könnte Keramik als ein Werkstoff mit geringer Wärmeleitfähigkeit verwendet werden.In an advantageous manner, the at least one second die part and / or the at least one second die part can be made of a material or have a surface coating that conducts heat poorly in order to specifically prevent the removal of heat in the areas of the workpiece which are not hardened. counteract. For example Ceramics could be used as a material with low thermal conductivity.

Eine vorteilhafte Ausgestaltung des erfindungsgemäßen Verfahrens ist dadurch gekennzeichnet, dass der Kontakt zwischen Werkstück und den Kontaktflächen der Matrize und des Stempels des Umformwerkzeuges bereichsweise durch wiederholtes bzw. mehrfaches Auseinanderbewegen des beweglichen Matrizenteils und des beweglichen Stempelteils aus der Schließstellung in die geöffnete Stellung und anschließendes Zurückbewegen des beweglichen Matrizenteils und des beweglichen Stempelteils aus der geöffneten Stellung in die Schließstellung getaktet unterbrochen wird. Die Abkühlrate des warm umgeformten Werkstückes kann auf diese Weise in einem weiten Bereich beliebig reduziert bzw. variiert werden. Wenn beispielsweise bei einem kontinuierlichen, d.h. unterbrochenen Kontakt zwischen gekühltem Umformwerkzeug und Werkstück bzw. Bauteil die Abkühlrate des Bauteils 100 °C/s beträgt, so kann bei einer getakteten Kontaktzeit von 0,2 Sekunden pro Sekunde (d.h. 0,8 Sekunden pro Sekunde besteht kein Kontakt) die mittlere Abkühlrate des Bauteils auf ungefähr 20°C/s reduziert werden.An advantageous embodiment of the method according to the invention is characterized in that the contact between the workpiece and the contact surfaces of the die and the punch of Umformwerkzeuges partially by repeated or multiple moving apart of the movable die part and the movable die part from the closed position to the open position and subsequent backward movement of the movable die part and the movable die part is interrupted clocked from the open position to the closed position. The cooling rate of the hot-formed workpiece can be arbitrarily reduced or varied in this way in a wide range. For example, if a continuous, i. interrupted contact between cooled forming tool and workpiece or component, the cooling rate of the component is 100 ° C / s, so can at a clocked contact time of 0.2 seconds per second (ie, 0.8 seconds per second there is no contact), the average cooling rate of Component be reduced to about 20 ° C / s.

Vorzugsweise wird die getaktete Kontaktunterbrechung so eingestellt, dass die Summe der Kontaktzeiten kleiner als die Summe der Kontaktunterbrechungszeiten ist. Alternativ kann die getaktete Kontaktunterbrechung aber auch so eingestellt werden, dass die Summe der Kontaktzeiten gleich der Summe oder größer als die Summe der Kontaktunterbrechungszeiten ist.Preferably, the clocked contact interruption is adjusted so that the sum of the contact times is less than the sum of the contact interruption times. Alternatively, the clocked contact interruption can also be set so that the sum of the contact times is equal to or greater than the sum of the contact interruption times.

Weitere bevorzugte und vorteilhafte Ausgestaltungen der erfindungsgemäßen Vorrichtung sowie des erfindungsgemäßen Verfahrens sind in den Unteransprüchen angegeben.Further preferred and advantageous embodiments of the device according to the invention and of the method according to the invention are specified in the subclaims.

Nachfolgend wird die Erfindung anhand einer mehrere Ausführungsbeispiele darstellenden Zeichnung näher erläutert. Es zeigen jeweils schematisch:

Fig. 1
eine Schnittansicht eines Umformwerkzeuges im vollständig geschlossenen Zustand;
Fig. 2
eine Schnittansicht des Umformwerkzeuges der Fig. 1 im partiell geschlossenen Zustand;
Fig. 3
ein weiteres Umformwerkzeug im vollständig geschlossenen Zustand, in einer Schnittansicht;
Fig. 4
das Umformwerkzeug der Fig. 3 im partiell geschlossenen Zustand, in einer Schnittansicht;
Fig. 5
eine hydropneumatische Vorrichtung zum Antrieb und zur Steuerung der partiellen Öffnung des Umformwerkzeuges der Figuren 3 und 4; und
Fig. 6
ein Weg-Zeit-Diagramm, das eine getaktete Unterbrechung des Kontaktes von Umformwerkzeug und Werkstück bzw. geformten Bauteil veranschaulicht.
The invention will be explained in more detail with reference to a drawing illustrating several embodiments. Each show schematically:
Fig. 1
a sectional view of a forming tool in the fully closed state;
Fig. 2
a sectional view of the forming tool of Fig. 1 in the partially closed state;
Fig. 3
another forming tool in the fully closed state, in a sectional view;
Fig. 4
the forming tool the Fig. 3 in the partially closed state, in a sectional view;
Fig. 5
a hydropneumatic device for driving and controlling the partial opening of the forming tool the Figures 3 and 4 ; and
Fig. 6
a path-time diagram illustrating a clocked interruption of the contact of forming tool and workpiece or molded component.

In der Zeichnung sind verschiedene Ausführungsbeispiele eines erfindungsgemäßen Umformwerkzeuges 1, 1' zum Warmumformen und partiellen Presshärten einer Platine aus höher- oder höchstfestem Stahl dargestellt. Bei dem aus der Platine herzustellenden Bauteil 2 handelt es sich beispielsweise um einen Stoßfänger, eine B-Säule oder ein anderes crashrelevantes Karosseriebauteil eines Kraftfahrzeuges. Die Platine (Werkstück) besteht beispielsweise aus einem Mangan-Bor-Stahl, insbesondere einem Mangan-Bor-Stahl vom Legierungstyp 22MnB5.In the drawing, various embodiments of a forming tool 1, 1 'according to the invention for hot forming and partial press hardening of a board made of high-strength or high-strength steel are shown. In the case of the board Component 2 to be produced is, for example, a bumper, a B pillar or another crash-relevant body component of a motor vehicle. The board (workpiece) consists for example of a manganese-boron steel, in particular a manganese-boron steel alloy 22MnB5.

Bereiche des Bauteils (Werkstücks) 2, die gehärtet werden sollen, müssen ausgehend von der Austenitisierungstemperatur schnell abgekühlt werden, während Bereiche des Bauteils 2, die nicht gehärtet werden sollen, keine schnelle Abkühlung erfahren dürfen.Portions of the component (workpiece) 2 to be hardened must be rapidly cooled from the austenitizing temperature, while portions of the component 2 that are not to be hardened may not undergo rapid cooling.

Die in der Zeichnung dargestellten Umformwerkzeuge 1, 1' bieten die Möglichkeit, den Kontakt zwischen dem Bauteil und den Werkzeugwirkflächen bereichsweise zu unterbrechen.The forming tools 1, 1 'shown in the drawing offer the possibility of partially interrupting the contact between the component and the tool acting surfaces.

Das Umformwerkzeug 1, 1' ist nach Art einer Tiefziehvorrichtung ausgebildet und weist eine Matrize 3 auf. In der Matrize 3 ist eine Vertiefung (Ausnehmung) 4 ausgebildet, die die Außenform des herzustellenden, dreidimensional geformten Bauteils 2 abbildet.The forming tool 1, 1 'is designed in the manner of a deep-drawing device and has a die 3. In the die 3, a recess (recess) 4 is formed, which images the outer shape of the produced, three-dimensionally shaped component 2.

Zusätzlich umfasst das Umformwerkzeug 1, 1' einen Stempel 5, der die Innenform des herzustellenden Bauteils 2 bestimmt. Der Stempel 5 kann mittels einer nicht dargestellten Stelleinrichtung (Pressenstößel) aus einer von der Matrize 3 entfernten Ausgangsstellung in eine Schließstellung bewegt werden, in der er vollständig in die Vertiefung 4 der Matrize 3 eingefahren ist. Die Stelleinrichtung umfasst dabei eine Steuereinrichtung, die die Geschwindigkeit, mit der der Stempel 5 in die Ausnehmung 4 der Matrize 3 einfährt, kontrolliert.In addition, the forming tool 1, 1 'comprises a punch 5, which determines the inner shape of the component 2 to be produced. The punch 5 can be moved by means of an adjusting device (press ram), not shown, from a remote from the die 3 starting position into a closed position in which it is fully retracted into the recess 4 of the die 3. The adjusting device comprises a control device which controls the speed with which the Stamp 5 enters the recess 4 of the die 3, controls.

Die Matrize 3 ist in mindestens zwei Matrizenteile 3.1, 3.2 unterteilt, die relativ zueinander bewegbar an einem ortfesten Träger, z.B. einer Platte 6 eines Pressentisches gehalten sind. Dementsprechend ist auch der Stempel 5 in eine entsprechende Anzahl von Stempelteilen 5.1, 5.2 unterteilt, wobei jeweils einem Matrizenteil 3.1, 3.2 ein damit zusammenwirkender Stempelteil 5.1 bzw. 5.2 zugeordnet ist. Die Stempelteile 5.1, 5.2 sind ebenfalls relativ zueinander bewegbar an einem Stempelträger 7 gehalten, der beispielsweise aus einer Platte gebildet ist. Der Stempelträger bzw. die Platte 7 ist an der oben erwähnten, hier nicht dargestellten Stelleinrichtung montiert, mittels der der Stempel 5 aus einer von der Matrize 3 entfernten Ausgangsstellung in die Vertiefung 4 der Matrize 3 eingefahren werden kann.The die 3 is subdivided into at least two die parts 3.1, 3.2 which are movable relative to each other on a stationary support, e.g. a plate 6 of a press table are held. Correspondingly, the punch 5 is subdivided into a corresponding number of punch parts 5.1, 5.2, wherein a respective stamp part 5.1, 5.2 is associated with a respective die part 3.1, 3.2. The stamp parts 5.1, 5.2 are also held relative to each other movable on a punch carrier 7, which is formed for example from a plate. The punch carrier or the plate 7 is mounted on the above-mentioned adjusting device, not shown here, by means of which the punch 5 can be retracted from a remote from the die 3 starting position in the recess 4 of the die 3.

In den Figuren 1 bis 4 soll jeweils mit den linksseitig dargestellten Werkzeugteilen 3.1, 5.1 das Bauteil 2 partiell gehärtet werden, wohingegen die rechtsseitig dargestellten Werkzeugteile 3.2, 5.2 ein Härten des Bauteils 2 durch Unterbrechung des Kontaktes von Bauteil 2 und den Werkzeugwirkflächen 3.21, 5.21 unterbinden sollen.In the FIGS. 1 to 4 each with the tool parts 3.1 shown on the left side, 5.1, the component 2 are partially cured, whereas the tool parts 3.2, 5.2 shown on the right side to prevent hardening of the component 2 by interrupting the contact of the component 2 and the tool effective surfaces 3.21, 5.21.

Die Wirkfläche des linkseitig dargestellten Stempelteils 5.1 und/oder die Wirkfläche des zugehörigen Matrizenteils 3.1 sind gekühlt, während die Wirkflächen 3.21, 5.21 der rechtsseitig dargestellten Werkzeugteile 3.2, 5.2, an denen ein anderes bzw. relativ weiches Gefüge eingestellt werden soll, gekühlt und/oder vorzugsweise beheizt und/oder aus einem schlecht wärmeleitenden Werkstoff bzw. einer schlecht wärmeleitenden Oberflächenbeschichtung ausgeführt werden. Hierzu sind in das Stempelteil 5.1 und das Matrizenteil 3.1 nahe deren Wirkflächen Kühlkanäle 8 eingebracht. Die Kühlkanäle 8 sind Teil einer weiter nicht dargestellten Kühleinrichtung. Abhängig von dem jeweils erforderlichen Kühlgrad werden die Kühlkanäle von Wasser, Eiswasser, einer tiefgekühlten Salzlösung, flüssigem Stickstoff oder einem anderen Kühlmedium durchströmt, das zur schnellen Abführung großer Wärmemengen geeignet ist.The active surface of the stamp part 5.1 shown on the left side and / or the active surface of the associated mold part 3.1 are cooled, while the active surfaces 3.21, 5.21 of the right side tool parts 3.2, 5.2, where another or relatively soft structure is to be set, cooled and / or preferably heated and / or made of a poorly thermally conductive material or a bad thermally conductive surface coating are performed. For this purpose, cooling channels 8 are introduced into the stamp part 5.1 and the die part 3.1 near the active surfaces. The cooling channels 8 are part of a cooling device, not shown further. Depending on the degree of cooling required in each case, the cooling channels are traversed by water, ice water, a frozen salt solution, liquid nitrogen or another cooling medium which is suitable for the rapid removal of large amounts of heat.

Ebenso sind in das zweite Stempelteil 5.2 und das Matrizenteil 3.2 nahe deren Wirkflächen 3.21, 5.21 Fluidkanäle 9 einer Temperiereinrichtung eingebracht, die hier ebenfalls im Einzelnen nicht weiter dargestellt ist. Durch die Kanäle 9 der Temperiereinrichtung wird ein Kühlmedium, beispielsweise ein Kühlöl geleitet, das eine moderate Kühlung der Werkzeugteile 3.2, 5.2 in diesem Bereich bewirkt. Alternativ kann zumindest durch einen Teil der Kanäle 9, insbesondere durch die benachbart zu den ersten bzw. linksseitigen Werkzeugteilen 3.2, 5.2 angeordneten Kanäle 9.1 ein Heizfluid, z.B. Heißdampf geleitet werden. Anstelle von Fluidkanälen 9 bzw. 9.1 können in den Werkzeugteilen 3.2, 5.2, an denen ein anderes bzw. relativ weiches Gefüge eingestellt werden soll, auch Heizpatronen, Heizspiralen oder Heizdrähte integriert sein.Likewise, in the second stamp part 5.2 and the female part 3.2 near their active surfaces 3.21, 5.21 fluid channels 9 a tempering introduced, which is also not shown here in detail. Through the channels 9 of the tempering a cooling medium, for example, a cooling oil is passed, which causes a moderate cooling of the tool parts 3.2, 5.2 in this area. Alternatively, at least through a part of the channels 9, in particular through the channels 9.1 arranged adjacent to the first or left-hand tool parts 3.2, 5.2, a heating fluid, e.g. Hot steam to be passed. Instead of fluid channels 9 and 9.1, heating cartridges, heating spirals or heating wires can also be integrated in the tool parts 3.2, 5.2, at which a different or relatively soft structure is to be set.

Zum Herstellen des Bauteils 2 wird eine Platine aus höher- oder höchstfestem Stahl (z.B. aus 22MnB5) zunächst in einem hier nicht gezeigten Ofen auf Austenitisierungstemperatur erwärmt. Anschließend wird das Werkstück (Platine) in das geöffnete Umformwerkzeug 1, 1' gelegt, so dass es mit seinem Rand auf der Oberseite der Matrize 3 liegt. Sodann werden Niederhalter 10 angesetzt, die das Werkstück in seinem Randbereich während der anschließenden Umformung niederhalten. Die vom Niederhalter 10 ausgeübte Niederhaltekraft kann dabei in Abhängigkeit von der jeweiligen Umformgeschwindigkeit verstellt werden, um ein optimiertes Nachfließen des Werkstückes 2 in die Vertiefung 4 der Matrize 3 zu ermöglichen.To produce the component 2, a board made of high-strength or very high-strength steel (for example made of 22MnB5) is first heated to austenitizing temperature in an oven, not shown here. Subsequently, the workpiece (board) is placed in the opened forming tool 1, 1 ', so that it lies with its edge on the upper side of the die 3. Then be Hold-down 10 attached, which hold down the workpiece in its edge region during the subsequent forming. The hold-down force exerted by the holding-down device 10 can be adjusted as a function of the respective forming speed, in order to enable an optimized subsequent flow of the workpiece 2 into the depression 4 of the die 3.

Daraufhin wird der Stempel 5 mit hoher Geschwindigkeit auf das Stahlblech aufgesetzt, so dass die stark gekühlte Stirnseite des Stempelteils 5.1, an dem eine Presshärtung des Stahlblechs 2 erfolgen soll, schnell in intensiven Kontakt mit dem ihr zugeordneten Flächenabschnitt des Stahlblechs 2 kommt.Then, the punch 5 is placed at high speed on the steel sheet, so that the highly cooled end face of the stamping part 5.1, at which a press hardening of the steel sheet 2 is to take place quickly comes into intensive contact with its associated surface portion of the steel sheet 2.

Den in den Figuren 1 bis 4 rechtsseitig dargestellten Werkzeugteilen 3.2, 5.2 ist eine Öffnungsvorrichtung zugeordnet, die bewirkt, dass das zweite Stempelteil 5.2 und zweite Matrizenteil 3.2 das Werkstück 2 mit kürzerer Schließzeit kontaktieren als das erste Stempelteil 5.1 und das erste Matrizenteil 3.1. Das Stahlblech 2 wird auf diese Weise in seinem Abschnitt 2.1 so schnell abgeschreckt, dass sich dort ein Gefüge bzw. Bereich mit einer Härte bildet, die höher ist als die Härte des an den Abschnitt 2.1 angrenzenden Abschnittes 2.2 des Stahlblechs.The in the FIGS. 1 to 4 Tool parts 3.2, 5.2 shown on the right are associated with an opening device which causes the second stamp part 5.2 and second die part 3.2 to contact the workpiece 2 with a shorter closing time than the first stamp part 5.1 and the first die part 3.1. The steel sheet 2 is quenched in this way in its section 2.1 so fast that there forms a microstructure or area with a hardness that is higher than the hardness of the adjacent to the section 2.1 section 2.2 of the steel sheet.

Bei dem in den Figuren 1 und 2 dargestellten Ausführungsbeispiel sind die Matrizenteile 3.1, 3.2 und die Stempelteile 5.1, 5.2 gefedert gegenüber der zugeordneten Platte 6 des Pressentisches bzw. der Stempelplatte 7 abgestützt. Hierzu sind zwischen der jeweiligen Platte 6 bzw. 7 und den daran gehaltenen Matrizenteilen 3.1, 3.2 bzw. Stempelteilen 5.1, 5.2 Federelemente 11, z.B. Schraubenfedern oder dergleichen angeordnet. Ferner sind die Platten 6 und 7 mit Halterungen 12 versehen, die den Matrizenteilen 3.1, 3.2 und Stempelteilen 5.1, 5.2 zugeordnete Anschläge 13 bilden. Durch die Federelemente 11 sind die beweglichen Matrizen- und Stempelteile 3.1, 3.2, 5.1, 5.2 gegen die Anschläge 13 gespannt. Die Stempelteile 5.1, 5.2 sowie der plattenförmige Stempelträger 7 weisen dabei Ausnehmungen (Durchbrechungen) 14, 15 für die Niederhalter 10 tragende Druckstangen 16 auf. Die Druckstangen 16 durchdringen die Ausnehmungen 14, 15 mit Spiel.In the in the Figures 1 and 2 illustrated embodiment, the die parts 3.1, 3.2 and the stamp parts 5.1, 5.2 sprung against the associated plate 6 of the press table or the stamp plate 7 is supported. For this purpose, between the respective plate 6 or 7 and the die parts held thereon 3.1, 3.2 or stamp parts 5.1, 5.2 spring elements 11, for example, coil springs or the like arranged. Further, the plates 6 and 7 are provided with brackets 12 which form the matrices 3.1, 3.2 and stamp parts 5.1, 5.2 associated stops 13. By the spring elements 11, the movable die and stamp parts 3.1, 3.2, 5.1, 5.2 are stretched against the stops 13. The stamp parts 5.1, 5.2 and the plate-shaped punch carrier 7 in this case have recesses (apertures) 14, 15 for the hold-10 supporting push rods 16. The push rods 16 penetrate the recesses 14, 15 with play.

Ferner sind die gefedert abgestützten Matrizen- und Stempelteile 3.1, 3.2, 5.1, 5.2 jeweils mit (nicht näher dargestellten) Führungen versehen, die die Bewegungsrichtung der Matrizen- und Stempelteile 3.1, 3.2, 5.1, 5.2 beim Schließen und Öffnen des Umformwerkzeuges 1 vorgeben.Furthermore, the sprung supported die and punch parts 3.1, 3.2, 5.1, 5.2 are each provided with (not shown) guides that specify the direction of movement of the die and stamp parts 3.1, 3.2, 5.1, 5.2 during closing and opening of the forming tool 1.

Des Weiteren sind die als Matrizenträger dienende Platte 6 sowie der plattenförmige Stempelträger 7 mit Stößeln 17, 18 versehen. Der jeweilige Stößel 17, 18 durchdringt eine im Stempelteil 5.2 bzw. Matrizenteil 3.2 ausgebildete Öffnung (Durchgangsbohrung) 19, 20. Die Stößel 17, 18 und dementsprechend die Öffnungen 19, 20 sind axial versetzt zueinander angeordnet.Furthermore, serving as Matrizenträger plate 6 and the plate-shaped punch carrier 7 with tappets 17, 18 are provided. The respective plunger 17, 18 penetrates an opening (through bore) 19, 20 formed in the stamping part 5.2 or die part 3.2. The plungers 17, 18 and, accordingly, the openings 19, 20 are arranged axially offset from one another.

Zudem sind der plattenförmige Matrizenträger 6 und der Stempelträger 7 mit weiteren Anschlägen 21, 22 versehen, die den Rückseiten der linear verschiebbaren Stempelteile 5.1, 5.2 und Matrizenteile 3.1, 3.2 zugewandt sind. Die den Werkzeugteilen 3.1, 5.1 zugewandten Stirnseiten der Anschläge 21 haben in der in Fig. 1 dargestellten Schließstellung des Umformwerkzeuges 1 einen Abstand A1 von der Rückseite der Werkzeugteile 3.1, 5.1, der geringer ist als der Abstand A2, den die den Rückseiten der Werkzeugteile 3.2, 5.2 zugewandten Stirnseiten der Anschläge 22 von den Werkzeugteile 3.2, 5.2 haben.In addition, the plate-shaped die carrier 6 and the punch carrier 7 are provided with further stops 21, 22 which face the rear sides of the linearly displaceable punch parts 5.1, 5.2 and die parts 3.1, 3.2. The tool parts 3.1, 5.1 facing end faces of the stops 21 have in the in Fig. 1 shown closed position of the forming tool 1 a distance A1 from the back of the Tool parts 3.1, 5.1, which is less than the distance A2, the rear sides of the tool parts 3.2, 5.2 facing end faces of the stops 22 of the tool parts 3.2, 5.2 have.

Wenn das Umformwerkzeug 1 komplett geschlossen ist, bewirken die Stößel 17, 18 bei einer weiteren Annäherung von Matrizenträger 6 und Stempelträger 7 ein Auseinanderbewegen von Stempelteil 5.2 und Matrizenteil 3.2, d.h. eine partielle Öffnung des Umformwerkzeuges 1, so dass der Kontakt zwischen Bauteil 2 und Werkzeugwirkfläche bereichsweise unterbrochen wird (vgl. Figuren 1 und 2). Die Unterbrechung des Kontaktes von Werkzeugwirkfläche 3.21, 5.21 und Bauteil 2, d.h. das partielle Öffnen des Umformwerkzeuges 1, erfolgt hier bevor und nachdem der Pressenstößel mit dem Stempel 5 seinen unteren Totpunkt in Bezug auf den ortsfesten Pressentisch 6 erreicht hat.When the forming tool 1 is completely closed, cause the plunger 17, 18 in a further approximation of Matrizenträger 6 and punch carrier 7 a moving apart of stamp part 5.2 and die part 3.2, ie a partial opening of the forming tool 1, so that the contact between the component 2 and tool effective area is partially interrupted (see. Figures 1 and 2 ). The interruption of the contact of tool effective surface 3.21, 5.21 and component 2, ie the partial opening of the forming tool 1, takes place here before and after the press ram with the punch 5 has reached its bottom dead center with respect to the stationary press table 6.

Über die Stößelgeschwindigkeit, d.h. die Geschwindigkeit, mit der der Stempel 5 in Richtung der Platte 6 bewegt wird, sowie den Abstand der Anschläge 21, 22 lässt sich die Schließzeit des Stempelteils 5.2 und des Matrizenteils 3.2 einstellen. Beim Zurückfahren des Stößels 18 schließen vor dem Öffnen von Matrizenteil 3.1 und Stempelteil 5.1 das Matrizenteil 3.2 und das Stempelteil 5.2 nochmals, wodurch der Bereich 2.2 des Bauteils 2, in welchem ein relativ weiches Gefüge erzeugt wurde, nochmals nachgeschlagen wird.About the ram speed, i. the speed with which the punch 5 is moved in the direction of the plate 6, as well as the distance of the stops 21, 22, the closing time of the punch member 5.2 and the female part 3.2 can be adjusted. When moving back the plunger 18 close before opening of female part 3.1 and stamp part 5.1, the female part 3.2 and the stamp part 5.2 again, whereby the area 2.2 of the component 2, in which a relatively soft structure was generated, is looked up again.

Bei dem in den Figuren 3 und 4 dargestellten Ausführungsbeispiel des erfindungsgemäßen Umformwerkzeuges 1' sind Matrizenteil 3.1 und Stempelteil 5.1, an denen das Bauteil partiell gehärtet werden soll, mit dem Matrizenträger (Pressentisch) 6 bzw. Stempelträger 7 starr verbunden. Matrizenteil 3.2 und Stempelteil 5.2, an denen ein relativ weiches Gefüge im Bauteil 2 eingestellt werden soll, sind dagegen über Zylinder (Arbeitszylinder) 23 beweglich gegenüber dem Matrizenträger 6 bzw. Stempelträger 7 abgestützt.In the in the Figures 3 and 4 illustrated embodiment of the forming tool according to the invention 1 'are female part 3.1 and stamp part 5.1, where the component is to be partially cured, with the die carrier (Press table) 6 or punch carrier 7 rigidly connected. Die part 3.2 and stamp part 5.2, where a relatively soft microstructure in the component 2 is to be adjusted, however, via cylinder (working cylinder) 23 are movably supported relative to the die carrier 6 and die carrier 7.

Die Stempelteile 5.1, 5.2 sowie der plattenförmige Stempelträger 7 weisen wiederum Ausnehmungen (Durchgangsbohrungen) 14, 15 auf, die von den die Niederhalter 10 tragenden Druckstangen 16 mit Spiel durchdrungen sind.The stamp parts 5.1, 5.2 and the plate-shaped punch carrier 7 in turn have recesses (through holes) 14, 15, which are penetrated by the depressors 10 supporting push rods 16 with game.

Auch sind der Matrizenträger 6 sowie der Stempelträger 7 mit Anschlägen 13, 22 versehen, die den Bewegungsbereich von Matrizenteil 3.2 und Stempelteil 5.2 begrenzen. Die Anschläge sind dabei an Halterungen 12 ausgebildet, an denen das Matrizenteil 3.2 bzw. Stempelteil 5.2 zudem über Federelemente 11 abgestützt ist. Die Federelemente 11, die vorzugsweise als Schraubenfedern ausgeführt sind, greifen an der dem Arbeitszylinder 23 gegenüberliegenden Seite des Stempelteils 5.2 bzw. Matrizenteils 3.2 an.Also, the die carrier 6 and the punch carrier 7 with stops 13, 22 are provided which limit the range of movement of female part 3.2 and stamping part 5.2. The stops are formed on brackets 12, on which the female part 3.2 or stamp part 5.2 is also supported by spring elements 11. The spring elements 11, which are preferably designed as coil springs, engage on the side opposite to the working cylinder 23 of the stamping part 5.2 or die part 3.2.

Mittels der Arbeitszylinder 23, die pneumatisch, hydraulisch oder hydropneumatisch betrieben werden können, wird die Unterbrechung des Kontaktes von Werkzeugwirkfläche 3.21, 5.21 und Bauteil 2 im unteren Totpunkt der Presse realisiert.By means of the working cylinder 23, which can be operated pneumatically, hydraulically or hydropneumatically, the interruption of the contact of tool effective surface 3.21, 5.21 and component 2 is realized in the bottom dead center of the press.

Das Umformwerkzeug 1' gemäß den Figuren 3 und 4 kann so betrieben werden, dass das Umformen und partielle Presshärten je nach Wunsch mit oder ohne Nachschlagen des Werkstückes 2, d.h. mit oder ohne nochmaligem Schließen von beweglichem Matrizenteil 3.2 und beweglichem Stempelteil 5.2 vor dem Öffnen des fest am Pressentisch (Matrizenträger 6) bzw. Stempelträger 7 gelagerten Matrizenteils 3.1 bzw. Stempelteils 5.1, erfolgen kann.The forming tool 1 'according to the Figures 3 and 4 can be operated so that the forming and partial press hardening as desired with or without looking up the workpiece 2, ie with or without re-closing of movable die part 3.2 and movable stamping part 5.2 before opening the fixed to the press table (die carrier 6) or Stamp carrier 7 mounted die part 3.1 and die part 5.1, can be done.

In Fig. 5 ist eine Vorrichtung zum Antrieb und zur Steuerung der beweglichen Werkzeugelemente 3.2, 5.2 des in den Figuren 3 und 4 dargestellten Umformwerkzeuges 1' skizziert. Die Vorrichtung umfasst einen nach Art einer Pumpe arbeitenden Hydraulikzylinder 24, der bei jedem Pressenhub durch den Pressenstößel der Umformpresse angetrieben wird. Der Hydraulikzylinder 24 ist vorzugsweise mit Öl befüllt und über eine Hydraulikleitung 25 an dem mit dem beweglichen Stempelteil 5.2 bzw. beweglichen Matrizenteil gekoppelten Arbeitszylinder 23 angeschlossen. Der jeweilige Arbeitszylinder 23 besteht hier aus einem hydropneumatischen Zylinder, auf dessen einer Kolbenseite das durch die Hydraulikleitung 25 fließende Öl wirkt, während auf der anderen Kolbenseite ein verdichtetes Gas wirkt. Der Gasdruck in dem Zylinder 23 kann beispielsweise im geschlossenen Zustand des beweglichen Stempelteils 5.2 und des zugeordneten beweglichen Matrizenteils 3.2 bei ca. 50 bar liegen. Mit den Bezugzeichen 13, 22 sind in Fig. 5 die Anschläge des beweglichen Stempelteils 5.2 bezeichnet.In Fig. 5 is a device for driving and controlling the movable tool elements 3.2, 5.2 in the Figures 3 and 4 Outlined forming tool 1 'outlined. The device comprises a hydraulic cylinder 24 operating in the manner of a pump, which is driven by the press ram of the forming press during each press stroke. The hydraulic cylinder 24 is preferably filled with oil and connected via a hydraulic line 25 to the working cylinder 23 coupled to the movable die part 5.2 or movable die part. The respective working cylinder 23 here consists of a hydropneumatic cylinder, on whose one piston side the oil flowing through the hydraulic line 25 acts, while on the other side of the piston a compressed gas acts. The gas pressure in the cylinder 23 can be, for example, in the closed state of the movable die part 5.2 and the associated movable die part 3.2 at about 50 bar. With the reference numerals 13, 22 are in Fig. 5 denotes the stops of the movable stamping part 5.2.

In der Hydraulikleitung 25 ist ein Ventil 26, vorzugsweise ein Rückschlagventil angeordnet. Ferner ist an der Hydraulikleitung 25 zwischen dem Rückschlagventil 26 und dem Arbeitszylinder 23 ein hydropneumatischer Druckspeicher 27 angeschlossen. Der Gasdruck in dem Druckspeicher 27 beträgt im geschlossenen Zustand von Stempelteil 5.2 und Matrizenteil 3.2 beispielsweise ca. 250 bar. Die Hydraulikleitung 25 ist ferner mit einem 3/2-Wegeventil 28 versehen, von dessen drittem Anschluss eine das Ventil 26 überbrückende Rücklaufleitung 29 angeschlossen ist. In der Rücklaufleitung 29 ist ebenfalls ein Ventil 30 angeordnet, vorzugsweise ein Rückschlagventil, das entgegengesetzt zu dem Ventil 26 wirkt. Ferner ist zwischen dem Ventil 30 und dem 3/2-Wegeventil 28 wiederum ein hydropneumatischer Druckspeicher 31 angeschlossen. Der Gasdruck in diesem Druckspeicher 31 beträgt im geschlossenen Zustand von Stempelteil 5.2 und Matrizenteil 3.2 beispielsweise ca. 5 bar.In the hydraulic line 25, a valve 26, preferably a check valve is arranged. Further, a hydropneumatic pressure accumulator 27 is connected to the hydraulic line 25 between the check valve 26 and the working cylinder 23. The gas pressure in the accumulator 27 is in the closed state of stamp part 5.2 and female part 3.2, for example, about 250 bar. The hydraulic line 25 is further provided with a 3/2-way valve 28, from the third port, a valve 26 bridging the return line 29 is connected. In the return line 29, a valve 30 is also arranged, preferably a check valve, which acts opposite to the valve 26. Further, in turn, a hydropneumatic pressure accumulator 31 is connected between the valve 30 and the 3/2-way valve 28. The gas pressure in this pressure accumulator 31 is in the closed state of stamp part 5.2 and female part 3.2, for example, about 5 bar.

Fig. 6 zeigt ein Weg-Zeit-Diagramm, welches eine Betriebsweise eines erfindungsgemäßen Umformwerkzeuges bzw. des Umformwerkzeuges 1' gemäß den Figuren 3 und 4 veranschaulicht, bei dem der Kontakt zwischen Werkstück 2 und den Kontaktflächen der Matrize und des Stempels des Umformwerkzeuges 1' getaktet unterbrochen wird, indem das bewegliche Matrizenteil 3.2 und das bewegliche Stempelteil 5.2 mehrfach aus der Schließstellung (Fig. 3) in die geöffnete Stellung (Fig. 4) und umgekehrt aus der geöffneten Stellung in die Schließstellung bewegt werden. In dem in Fig. 6 dargestellten Beispiel ist die getaktete Kontaktzeit auf ca. 0,2 Sekunden pro Sekunde eingestellt. Der Kontakt zwischen Werkstück 2 und den Kontaktflächen des beweglichen Matrizenteils 3.2 und des beweglichen Stempelteils 5.2 ist in diesem Fall also um ca. 0,8 Sekunden pro Sekunde unterbrochen. Wenn die Abkühlrate des warm umgeformten Werkstückes 2 im Bereich des gekühlten Matrizenteils 3.1 und des Stempelteils 5.1 des Umformwerkzeuges 1' beispielsweise 100 °C/s beträgt, so kann bei getakteter Unterbrechung des Kontaktes des Werkstückes 2 relativ zu dem gekühlten beweglichen Matrizenteil 3.2 und dem gekühlten beweglichen Stempelteil 5.2 auf eine Kontaktzeit von ca. 0,2 Sekunden pro Sekunde die mittlere Abkühlrate im Bereich des Matrizenteils 3.2 und des Stempelteils 5.2 auf ca. 20°C/s reduziert werden. Fig. 6 shows a path-time diagram, which is a mode of operation of a forming tool according to the invention or of the forming tool 1 'according to the Figures 3 and 4 illustrated in which the contact between the workpiece 2 and the contact surfaces of the die and the punch of the forming tool 1 'is interrupted clocked by the movable die part 3.2 and the movable die part 5.2 several times from the closed position ( Fig. 3 ) in the open position ( Fig. 4 ) and vice versa from the open position to the closed position to be moved. In the in Fig. 6 As shown, the clocked contact time is set to about 0.2 seconds per second. The contact between the workpiece 2 and the contact surfaces of the movable die part 3.2 and the movable die part 5.2 is thus interrupted in this case by about 0.8 seconds per second. If the cooling rate of the hot-formed workpiece 2 in the region of the cooled die part 3.1 and the stamp part 5.1 of the forming tool 1 ', for example, 100 ° C / s, so may clocked interruption of the contact of the workpiece 2 relative to the cooled movable mold part 3.2 and the cooled movable die part 5.2 to a contact time of about 0.2 seconds per second, the average cooling rate in Area of the female part 3.2 and the stamp part 5.2 can be reduced to about 20 ° C / s.

Das Maß der mittleren Abkühlratenreduktion hängt im Wesentlichen von dem Verhältnis der Zeit, bei welcher (partiell) kein Kontakt zwischen Umformwerkzeug 1' und Bauteil 2 besteht, zu der Gesamttaktzeit ab. Für das vorstehend angegebene Beispiel bedeutet dies 0,8 s / 1 s = 0,8. Die Abkühlrate sinkt somit um etwa 80% von 100°C/s auf 20°C/s. Da die Abkühlung des Bauteils allerdings bei gleichem Anpressdruck nicht exakt von den Zeiten abhängt, bei denen partiell Kontakt bzw. partiell kein Kontakt zwischen Bauteil und gekühltem Umformwerkzeug besteht, beschreibt die vorstehende Formel lediglich die Grundtendenz. Die Zeiten von Kontakt bzw. Kontaktunterbrechung lassen sich bei der erfindungsgemäßen getakteten Betriebsweise gemäß Fig. 6 in einem weiten Bereich beliebig variieren. Dementsprechend kann mit der beschriebenen Betriebsweise die mittlere Abkühlrate über die Zeit von 0 bis annähernd 100% reduziert werden.The measure of the average cooling rate reduction depends essentially on the ratio of the time at which (partial) no contact between forming tool 1 'and component 2 exists, to the total cycle time. For the example given above, this means 0.8 s / 1 s = 0.8. The cooling rate thus drops by about 80% from 100 ° C / s to 20 ° C / s. However, since the cooling of the component does not depend exactly on the times at the same contact pressure, in which partial contact or partial contact between the component and cooled forming tool, the above formula describes only the basic tendency. The times of contact or contact interruption can be in the clocked operation according to the invention according to Fig. 6 vary in a wide range. Accordingly, with the described mode of operation, the average cooling rate over time can be reduced from 0 to approximately 100%.

Die Ausführung der Erfindung ist nicht auf die vorstehend beschriebenen Ausführungsbeispiele beschränkt. Vielmehr sind weitere Varianten denkbar, die auch bei von den dargestellten Ausführungsbeispielen abweichender Gestaltung von der in den beiliegenden Ansprüchen angegebenen Erfindung Gebrauch machen.The embodiment of the invention is not limited to the embodiments described above. On the contrary, further variants are conceivable which make use of the invention specified in the appended claims, even in the case of designs differing from those illustrated.

Claims (16)

  1. Forming tool (1, 1') for hot forming and partially press hardening a workpiece made of sheet steel, comprising a die (3), a punch (5) which can be inserted into a cavity (4) of the die (3) to form the workpiece, and a cooling device (8), characterised in that the die (3) is formed of a first die part (3.1) and at least one second die part (3.2) which is movable relative to the first die part, while the punch (5) is formed of a first punch part (5.1) and at least one second punch part (5.2) which is movable relative to the first punch part, the at least one movable second die part (3.2) and the at least one movable second punch part (5.2) interacting with an opening device (17, 18; 23) which causes the at least one second die part (3.2) and the at least one second punch part (5.2) to contact the workpiece with a shorter closing time than the first die part (3.1) and the first punch part (5.1).
  2. Forming tool according to claim 1, characterised in that the die parts (3.1, 3.2) are movably connected to a die carrier (6) and the punch parts (5.1, 5.2) are movably connected to a punch carrier (7), the die carrier (6) and the punch carrier (7) each being provided with a ram (17, 18), and the rams (17, 18) causing the at least one second die part (3.2) and the at least one second punch part (5.2) to move apart in the closed state of the first die part (3.1) and the first punch part (5.1) owing to the die carrier (6) and punch carrier (7) being moved closer together.
  3. Forming tool according to claim 1, characterised in that the first die part (3.1) is rigidly connected and the at least one second die part (3.2) is movably connected to a die carrier (6), while the first punch part (5.1) is rigidly connected and the at least one second punch part (5.2) is movably connect to a punch carrier (7), the die carrier (6) and the punch carrier (7) each being provided with a drive means (23) causing a forward and a backward movement, and, in the closed state of the first die part (3.1) and first punch part (5.1), the drive means (23) causing the at least one second die part (3.2) and the at least one second punch part (5.2) to move apart.
  4. Forming tool according to claim 3, characterised in that the drive means (23) are formed of hydraulic, pneumatic or hydropneumatic working cylinders.
  5. Forming tool according to any of claims 1 to 4, characterised in that the first die part (3.1) and/or the first punch part (5.1) comprise a cooling device (8).
  6. Forming tool according to any of claims 1 to 5, characterised in that the at least one second die part (3.2) and/or the at least one second punch part (5.2) comprise a controllable temperature conditioning device (9, 9.1).
  7. Forming tool according to claim 6, characterised in that the temperature conditioning device (9, 9.1) is a heater.
  8. Forming tool according to any of claims 1 to 7, characterised in that the at least one second die part (3.2) and/or the at least one second punch part (5.2) is made of a material which is a poor conductor of heat or has a surface coating which is a poor conductor of heat.
  9. Method for hot forming and partially press hardening a workpiece made of sheet steel, in which the workpiece is heated prior to forming and is subsequently hot formed in a forming tool comprising a die (3) and a punch (5), the forming tool comprising a cooling device (8), in particular using a forming tool (1, 1') according to any of claims 1 to 7, characterised in that, in the closed state of the forming tool (1, 1'), the contact between the workpiece (2) and the contact surfaces of the die (3) and the punch (5) of the forming tool is interrupted in regions by moving apart a movable die part (3.2) and a movable punch part (5.2) from a closed position to an opened position.
  10. Method according to claim 9, characterised in that, prior to the opening of the forming tool (1, 1'), the region (2.2) of the workpiece (2) in which the contact between the workpiece and the contact surfaces of the forming tool was interrupted in regions is restruck by moving the movable die part (3.2) and the punch part (5.2) back from the opened position to the closed position.
  11. Method according to claim 9, characterised in that, after the partial press hardening of the formed workpiece (2), the forming tool (1') is opened without restriking the region (2.2) of the workpiece (2) in which the contact between the workpiece (2) and the contact surfaces (3.21, 5.21) of the forming tool (1) was interrupted in regions.
  12. Method according to either claim 9 or claim 10, characterised in that the contact between the workpiece (2) and the contact surfaces of the die (3) and the punch (5) of the forming tool is interrupted in a clocked manner in regions by moving apart the movable die part (3.2) and the movable punch part (5.2) from the closed position to the opened position a number of times and subsequently moving the movable die part (3.2) and the movable punch part (5.2) back from the opened position to the closed position.
  13. Method according to claim 12, characterised in that the clocked contact interruption is set such that the sum of the contact times is less than the sum of the contact interruption times.
  14. Method according to claim 12, characterised in that the clocked contact interruption is set such that the sum of the contact times is equal to or greater than the sum of the contact interruption times.
  15. Method according to any of claims 9 to 14, characterised in that the region (2.2) of the workpiece (2) in which the contact between the workpiece (2) and the contact surfaces (3.21, 5.21) of the forming tool (1, 1') is interrupted in regions is heated beforehand during the forming.
  16. Method according to any of claims 9 to 15, characterised in that, during the forming, a holding force which is controlled according to the forming speed is exerted on an edge region of the workpiece (2).
EP11729634.3A 2010-07-19 2011-07-06 Forming tool and method for hot forming and partially press hardening a workpiece made of sheet steel Active EP2595770B1 (en)

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PL11729634T PL2595770T3 (en) 2010-07-19 2011-07-06 Forming tool and method for hot forming and partially press hardening a workpiece made of sheet steel

Applications Claiming Priority (2)

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DE102010027554A DE102010027554A1 (en) 2010-07-19 2010-07-19 Forming tool and method for hot forming and partial press hardening of a work piece made of sheet steel
PCT/EP2011/061399 WO2012010418A1 (en) 2010-07-19 2011-07-06 Forming tool and method for hot forming and partially press hardening a workpiece made of sheet steel

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EP2595770B1 true EP2595770B1 (en) 2014-06-04

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