EP2593617A1 - Device for preventing permeation of rainwater or the like at a separator portion in a concrete structure - Google Patents
Device for preventing permeation of rainwater or the like at a separator portion in a concrete structureInfo
- Publication number
- EP2593617A1 EP2593617A1 EP11730960.9A EP11730960A EP2593617A1 EP 2593617 A1 EP2593617 A1 EP 2593617A1 EP 11730960 A EP11730960 A EP 11730960A EP 2593617 A1 EP2593617 A1 EP 2593617A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- plug
- stem
- seal element
- opening
- base
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G17/00—Connecting or other auxiliary members for forms, falsework structures, or shutterings
- E04G17/06—Tying means; Spacers ; Devices for extracting or inserting wall ties
- E04G17/0644—Plug means for tie-holes
Definitions
- the present invention concerns a plug for sealing an opening in a concrete structure, in particular an opening of a separation portion of the concrete structure, said plug comprising a stem with a base at the distal end and a seal element provided on the stem frontal of said base, wherein the seal element is manufactured in a material having a lower hardness than the stem.
- the present invention concerns a plug for sealing an opening in a concrete structure, in particular an opening of a separation portion of the concrete structure, said plug comprising a stem with a base at the distal end and a seal element provided on the stem frontal of said base, wherein the seal element is manufactured in a material having a lower hardness than the stem, characterized in that a free space is defined between the distal end of the seal element and the frontal end of the base.
- the present invention also concerns a kit of parts comprising a separation portion protection tube and one or more plugs as identified here above.
- the seal element is preferably manufactured in an elastomeric material, having a hardness of 90 Shore A or lower. More preferably, the elastomeric material is a moisture swellable material.
- Said free space preferably has a width (D) corresponding to or larger than the displacement of the material of the seal element when inserting the plug with its frontal side in an opening.
- the seal element comprises a cap like body enveloping the frontal end of the stem of the plug. The plug is inserted and left in the opening to be sealed.
- Figure 1 represents a exploded side view of a plug according to the present invention
- Figure 2 represents an perspective view of a plug according to the present invention
- Figure 3 represents a view according to arrow P3 in figure 1 ;
- Figure 4 schematically represents a plug according to the present invention when inserted in an opening of a separation portion in a concrete structure.
- Figure 5 represents an exploded side view of an alternative embodiment of the plug according to the present invention.
- Figure 6 schematically represents the plug according to figure 5 when inserted in an opening of a separation portion in a concrete structure. Description of a preferred Embodiment
- Figure 1 represents a plug according to the present invention, the plug 1 comprising a stem 2 with a base 3 at the distal end and a seal element 4 provided on the stem 2, frontal of said base 3.
- the seal element 4 is manufactured in a material having a lower hardness than the stem 2.
- the stem 2 and base 3 are preferably manufactured as a single piece in a rigid synthetic and impact resistant material such as polyethylene; polypropylene or polyamide. It is preferred that the impact resistant material has an E-modulus ranging between 250 and 3000 MPa.
- the stem 2 is provided with a seat 5 for accommodating the seal element.
- This seat can be defined by an annular groove in the stem or as is the case in the represented embodiment by the frontal end 6 of the stem 2 and allows preventing sliding of the seal element 4 over the stem when introducing the plug in an appropriate opening to be sealed.
- the seat 5 is preferably further defined by one or more axial grooves 7 or rims provided in or on the stem.
- the base 3 is preferably a flat disc extending in a plane perpendicular to the stem.
- the distal surface 8 of the base can either be flat or slightly bulged outwardly and serves as a surface for hammering the plug in an opening.
- the base comprises one or more radially extending rings 16 that are slightly inclined from the base to their outer perimeter towards the distal end of the plug 1 . These rings have cross sectional dimensions substantially equal to cross sectional dimensions (A) of the opening (typically a diameter (A) of 21 ,5 to 22 mm) to be sealed and are an integral part of the stem 2 and base 3 and allow fixation of the plug into an opening.
- the seal element 4 can be either a separate piece to be assembled on the stem or can be molded on the stem 2.
- a free space 10 is defined between the distal end 1 1 of the seal element 4 and the frontal end 12 of the base.
- This free space 10 has a width (D) corresponding to or larger than the displacement of the material of the seal element 4 when inserting the plug with its frontal side in an opening.
- the free space 10 is defined in that the diameter of the plug at the distal end 1 1 of the seal element is larger than the diameter of the plug along a portion of the plug immediately distal of the seal element 4.
- the seal element 4 is designed as a cap like body enveloping the frontal end 6 of the stem 2, whereby rims 9 or grooves are provided at the inner surface of the cap which cooperate with the above mentioned rims or grooves 7 on the stem to prevent rotation of the seal element in view of the stem 2 and to support the seal element 4.
- the seal element 4 is preferably manufactured in an elastomeric material having a hardness of 90 Shore A or lower, for example a thermoset rubber such as styrene- ethylene/butylene-styrene (SEBS) or styrene-ethylene/propylene-styrene (SEPS) rubbers.
- SEBS styrene- ethylene/butylene-styrene
- SEPS styrene-ethylene/propylene-styrene
- the seal element preferably comprises moisture swellable materials to increase the sealing function of the plug.
- the combination of a rigid stem with a softer seal element and a free space is defined between the distal end of the seal element and the frontal end of the base allows providing a plug with a guaranteed air pressure resistance and a water pressure resistance of 5 bar or more.
- moisture swellable materials that can be used for the seal element 4 include acryl, vinyl and inorganic moisture swelling resins. It is particularly preferable to use a flexible material containing moisture swelling polyurethane which comprises a mixture of a moisture swelling polyurethane resin, and for example, natural, synthetic or reclaimed rubber, therefor.
- Such a flexible material as described above may be obtained by kneading one or more polyether polyols of the following general formula:
- R[(OR)n]p wherein R represents a polyhydric alcohol residue; (OR) represents a polyoxyalkylene chain comprising oxyalkylene groups each having an oxyethylene group and an alkylene group carrying three or four carbon atoms, provided that the content of the oxyethylene groups amounts to 20 to 100% of the total molecular weight;
- n is a number corresponding to the degree of polymerization of the oxyalkylene groups and giving a hydroxyl group equivalent of 200 to 2500;
- p is a number of 2 to 8, preferably 2 to 4; together with urethane polymer(s) having polyisocyanate groups, a crosslinking agent and the rubber as defined above followed by curing.
- polyhydric alcohol examples include dihydric alcohols such as ethylene glycol and propylene glycol; trihydric alcohols such as glycerol and trimethylolpropane; tetrahydric alcohols such as erythritol and pentaerythritol; pentahydric alcohols such as arabitol and xylitol; and hexahydric alcohols such as sorbitol and mannitol.
- dihydric alcohols such as ethylene glycol and propylene glycol
- trihydric alcohols such as glycerol and trimethylolpropane
- tetrahydric alcohols such as erythritol and pentaerythritol
- pentahydric alcohols such as arabitol and xylitol
- hexahydric alcohols such as sorbitol and mannitol.
- Said polyether polyols may be obtained by adding alkylene oxide(s) to these polyhydric alcohols in such a manner as to give the desired molecular weight. Either random or block addition may be employed therefor. When the content of the oxyethylene groups is less than 20%, the resulting material is unsatisfactory as a moisturestop material. Any polyisocyanates may be employed. The content of the terminal isocyanate groups may be 1 to 12%, preferably 2 to 7%.
- Example of said crosslinking agent include polyols and polyamines each carrying two to six active hydrogen atoms per molecule and has an average molecular weight per active hydrogen atom of 30 to 15000, for example, low-molecular weight polyols, addition polymers of low-molecular weight polyols and alkylene oxides and addition polymers of low-molecular weight polyamines and alkylene oxides, as well as mixtures thereof.
- the flexible material as described above contains 20 to 800 parts of moisture swelling polyurethane resin per 100 parts of the rubber.
- preferable flexible materials are those obtained by further adding hydraulic material(s) to a composition comprising said moisture swelling polyurethane resin and rubber.
- available hydraulic materials include Portland cement, blast furnace cement, colloidal cement and gypsum. It is preferable to employ a curing accelerator for cement comprising calcium aluminate simultaneously therewith.
- a flexible material comprising such a hydraulic material has an advantage that it shows little shrinkage when dried. It is preferable that the hydraulic material is blended in an amount of 20 to 30 parts per 100 parts of the mixture of the moisture swelling polyurethane and rubber.
- the above flexible material may further contain appropriate moisture absorbing material(s).
- the moisture absorbing materials include those mainly comprising an alpha, beta-unsaturated compound, which carries one or more carboxyl groups or those capable of being derived thereto such as carboxyl, carboxylate, carboxylic imide, carboxylic amide or carboxylic anhydride groups per molecule, and optionally polymerized with other alpha, beta. -unsaturated compound(s) and/or modified with isocyanate(s).
- moisture absorbing resin examples include conventional moisture absorbing polymers such as starch-acrylic acid graft copolymer, a salt of styrene/maleic anhydride copolymer, crosslinked poly(sodium acrylate), vinyl ester/ethylenically unsaturated carboxylic acids, and saponified products or derivatives thereof.
- conventional moisture absorbing polymers such as starch-acrylic acid graft copolymer, a salt of styrene/maleic anhydride copolymer, crosslinked poly(sodium acrylate), vinyl ester/ethylenically unsaturated carboxylic acids, and saponified products or derivatives thereof.
- the flexible material may be further vulcanized with the use of a crosslinking agent such as sulfur. It is preferable that the composition of the flexible material may be controlled in such a manner as to give a moisture swelling ratio of the resulting molded article of 1 0 to 350%, still preferably 40 to 250%.
- Figure 4 represents the plug 1 when inserted with its frontal end first in an opening 1 3 of a separation portion protection tube 14 of a concrete structure 1 5, the base 3 abutting the outer surface of the concrete structure around the opening 1 3.
- Fig. 5 represents another embodiment of the plug 1 , wherein the stem 2 and in particular the seat 5 of said stem is provided with a shoulder portion 1 7 at which the cross-sectional diameter of the stem 2 decreases towards the frontal end of the stem 2.
- the seal element 4 too comprises a shoulder portion 1 8 at which the cross sectional diameter of the seal element decreases towards its frontal end.
- the cross sectional diameter D2 of said seal element distal of the shoulder portion is preferably larger than the cross sectional diameter D3 of the stem frontal of the shoulder portion.
- the seal is hereby detachably provided over the stem.
- This alternative plug has the advantage that it can be inserted in protection tubes of different diameters, in particular protection tubes having an inner diameter corresponding to the circumferential diameter of the plug distal of the shoulder portion of the seal (large diameter) and protection tubes having an inner diameter corresponding to the circumferential diameter of the plug frontal of the shoulder portion 18 of the seal (small diameter).
- the seal can be fitted in the protection tube by first cutting away the distal end of the seal element at the shoulder portion 18 and only providing the frontal end of the seal element on the stem to allow insertion of the plug in the protection tube as represented in figure 6. In that case, the remaining ring 19 of the seal element can be slid over the outer surface of the protection tube to provide anti- leakage at the protection tube's circumference.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Building Environments (AREA)
- Sealing Material Composition (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
Abstract
Description
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP11730960.9A EP2593617B1 (en) | 2010-07-12 | 2011-07-08 | Device for preventing permeation of rainwater or the like at a separator portion in a concrete structure |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP10007146A EP2407611A1 (en) | 2010-07-12 | 2010-07-12 | Device for preventing permeation of rainwater or the like at a separator portion in a concrete structure |
| PCT/EP2011/061602 WO2012007378A1 (en) | 2010-07-12 | 2011-07-08 | Device for preventing permeation of rainwater or the like at a separator portion in a concrete structure |
| EP11730960.9A EP2593617B1 (en) | 2010-07-12 | 2011-07-08 | Device for preventing permeation of rainwater or the like at a separator portion in a concrete structure |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2593617A1 true EP2593617A1 (en) | 2013-05-22 |
| EP2593617B1 EP2593617B1 (en) | 2017-03-15 |
Family
ID=42985350
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP10007146A Withdrawn EP2407611A1 (en) | 2010-07-12 | 2010-07-12 | Device for preventing permeation of rainwater or the like at a separator portion in a concrete structure |
| EP11730960.9A Active EP2593617B1 (en) | 2010-07-12 | 2011-07-08 | Device for preventing permeation of rainwater or the like at a separator portion in a concrete structure |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP10007146A Withdrawn EP2407611A1 (en) | 2010-07-12 | 2010-07-12 | Device for preventing permeation of rainwater or the like at a separator portion in a concrete structure |
Country Status (4)
| Country | Link |
|---|---|
| EP (2) | EP2407611A1 (en) |
| DE (1) | DE202011110691U1 (en) |
| DK (1) | DK2593617T3 (en) |
| WO (1) | WO2012007378A1 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102012217823A1 (en) * | 2012-09-28 | 2014-04-03 | Harsco Infrastructure Services Gmbh | Wall formwork with sealing system |
| DE102015212466A1 (en) * | 2015-07-03 | 2017-01-05 | Peri Gmbh | closing element |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE7533055U (en) * | 1975-10-17 | 1976-02-12 | Dyckerhoff & Widmann Ag, 8000 Muenchen | SEALING PLUGS FOR CONICAL RECESSES IN CONCRETE COMPONENTS IN THE AREA OF FORMWORK ANCHORS |
| DE3433575A1 (en) * | 1984-09-13 | 1986-03-20 | Döllen, Heinz von, 5840 Schwerte | Stopper for closing sheaths in concrete construction work |
| JPH0526194Y2 (en) | 1986-11-11 | 1993-07-01 | ||
| EP0286583A3 (en) | 1987-04-08 | 1990-03-21 | Elesta Ag Elektronik | Method for switching over, on or off a component of a heating, ventilation, air conditioning or heat pumps plant without the use of a control wire |
| FR2742784B1 (en) | 1995-12-22 | 1998-02-06 | Kochem Michel | SEALING CONES FOR CONCRETE STRUCTURES |
| DE102006003047A1 (en) * | 2006-01-20 | 2007-07-26 | Busak + Shamban Deutschland Gmbh | Sealing system for ends of pipes, comprises bung which fits into tubular sleeve with annular rib near its base, rib fitting into groove on outside of bung when it is partially inserted and into higher groove when it is completely inserted |
| DE102005048707A1 (en) * | 2005-10-11 | 2007-04-19 | Busak + Shamban Deutschland Gmbh | Sealing system for ends of pipes, comprises bung which fits into tubular sleeve with annular rib near its base, rib fitting into groove on outside of bung when it is partially inserted and into higher groove when it is completely inserted |
| DE202009018645U1 (en) * | 2008-03-12 | 2012-06-20 | Andreas Müller | Plug for closing openings in concrete walls |
| DE202008012973U1 (en) * | 2008-09-30 | 2008-12-24 | WEM Würzburger Elastomertechnik GmbH | sealing plug |
| DE202009004865U1 (en) * | 2009-05-26 | 2009-08-27 | Max Frank Gmbh & Co. Kg | sealing plug |
-
2010
- 2010-07-12 EP EP10007146A patent/EP2407611A1/en not_active Withdrawn
-
2011
- 2011-07-08 DE DE202011110691.1U patent/DE202011110691U1/en not_active Expired - Lifetime
- 2011-07-08 DK DK11730960.9T patent/DK2593617T3/en active
- 2011-07-08 EP EP11730960.9A patent/EP2593617B1/en active Active
- 2011-07-08 WO PCT/EP2011/061602 patent/WO2012007378A1/en not_active Ceased
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2012007378A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| EP2407611A1 (en) | 2012-01-18 |
| DE202011110691U1 (en) | 2015-08-17 |
| EP2593617B1 (en) | 2017-03-15 |
| DK2593617T3 (en) | 2017-06-06 |
| WO2012007378A1 (en) | 2012-01-19 |
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