EP2590275A1 - Circuit positioning device - Google Patents
Circuit positioning device Download PDFInfo
- Publication number
- EP2590275A1 EP2590275A1 EP11187480.6A EP11187480A EP2590275A1 EP 2590275 A1 EP2590275 A1 EP 2590275A1 EP 11187480 A EP11187480 A EP 11187480A EP 2590275 A1 EP2590275 A1 EP 2590275A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- line
- pressure piece
- lowering
- positioning device
- longitudinal axis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000012545 processing Methods 0.000 claims abstract description 68
- 238000000034 method Methods 0.000 claims abstract description 10
- 230000000284 resting effect Effects 0.000 claims abstract description 4
- 238000002788 crimping Methods 0.000 claims description 37
- 230000033001 locomotion Effects 0.000 claims description 20
- 230000001914 calming effect Effects 0.000 claims description 3
- 230000001133 acceleration Effects 0.000 claims description 2
- 238000003754 machining Methods 0.000 claims 3
- 210000000078 claw Anatomy 0.000 description 6
- 239000004020 conductor Substances 0.000 description 5
- 238000009413 insulation Methods 0.000 description 5
- 238000013461 design Methods 0.000 description 4
- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 229920001875 Ebonite Polymers 0.000 description 3
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000003534 oscillatory effect Effects 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/052—Crimping apparatus or processes with wire-feeding mechanism
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49174—Assembling terminal to elongated conductor
- Y10T29/49181—Assembling terminal to elongated conductor by deforming
- Y10T29/49185—Assembling terminal to elongated conductor by deforming of terminal
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/5313—Means to assemble electrical device
- Y10T29/532—Conductor
- Y10T29/53209—Terminal or connector
- Y10T29/53213—Assembled to wire-type conductor
- Y10T29/53235—Means to fasten by deformation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/5313—Means to assemble electrical device
- Y10T29/53261—Means to align and advance work part
Definitions
- the invention relates to a line positioning device for positioning an electrical line in a processing device according to the preamble of claim 1. Furthermore, the invention relates to a processing device comprising a processing station and such a line positioning device. Furthermore, the invention relates to a method for lowering and vibration-calming positioning of thin lines.
- a swivel gripper which is movably mounted on a carriage, holds the line not far from a stripped cable end of the insulation and drives it in front of the crimping station, where he stripped the cable end, z.
- the press ram moves downwards with a stroke of approx.
- the stationary gripper head like a hammer during the last 8 to 10mm and pushes the spring-loaded gripper with the cable downwards.
- the line is inserted into the crimping claw, without great bending, provided that it has a sufficiently large cross section, and the sheathed part of the line and / or the stripped part with an insulation and / or Aderkralle is from the upper punch of the crimping tool on the lower punch crimped synchronously.
- the carrier strip is separated from a separator.
- the crimping tool moves back up to its top dead center and the gripper also springs back.
- the spring travel of commercially available grippers is approx. 16 mm.
- Thin lines have an additional insulation, which is very tensile, because the insulation must also take part of the tensile force.
- the thin conductor wire or the strands of the thin leads still vibrate for a long time when placed in the crimping claw when they are positioned with conventional grippers.
- the conductor wire or the stranded wire can not be controlled during the stroke movement of the crimping tool and can be reliably inserted into the crimping claw of a contact element; the conductor wire or the stranded wire can be bent or kinked.
- a line positioning device which is intended to remedy such a disadvantage.
- the line positioning device is arranged on a base frame.
- the line positioning device according to WO 2009/017653 A1 has a gripper and is rotatably mounted on a turntable. It moves the line in planes A, B and C.
- the gripper has cylindrical guide bars with teeth which communicate with a gear of a horizontally disposed drive shaft of a servomotor and convert the rotary motion into a vertical movement.
- the height and the distances can also be controlled by a hydraulic or other drive means.
- the crimping tool comprises a stationary anvil and movable crimping punches which are vertically moved by a stroke of the crimping station.
- the servo motor of the line positioning device after being positioned above an electrical contact element located on the anvil, moves the line end by lowering into the open insulation and / or wire claw of the contact element. Subsequently, the contact element is crimped with the line.
- a device for lowering and positioning thin lines in a crimping station which comprises a press base with a drive, which moves a press carriage along a central axis with a speed curve similar to a sinusoid from a top dead center to a bottom dead center and back, one parallel to the central axis arranged centric plunger which is fastened at one end to a holder, via which the plunger is rigidly connected to the press slide of the crimping station so that the press slide and plunger move synchronously in a downward stroke, a separate gripper with a gripper head and at least one gripper jaw pair, at least one line end of a conductor in a crimping zone of a crimping tool arranged on the press slide, comprising a crimping tool upper part and a crimping tool lower part, in a defined swiveling position for crimping with crimping claws of a contact element
- the object of the present invention is therefore to provide a solution by means of which the constructive effort of a line positioning device and thus a processing device for an electrical line can be reduced and by means of which a targeted positioning of an electrical line in a processing station of a processing device can be achieved simultaneously.
- the object of the invention is also to provide a method which operates inexpensively and is particularly suitable for positioning thin electrical lines.
- the line positioning device is characterized in that the lowering device comprises a spring-loaded by at least one spring element pressure member for resting on the cable guide, wherein the at least one spring element is arranged in a tube.
- the wiring which may be formed, for example in the form of a guide tube, from which a free end of the line, preferably a partially stripped End of the line, protruding, to a swinging of the wiring and protruding from the wiring free end of the line both in a direction horizontal to the longitudinal axis of the line and in a vertical direction to the longitudinal axis of the line.
- This oscillating movement of the cable guide together with the line inserted therein can be interrupted by lowering the lowering device and thereby resulting support of the pressure piece of the lowering on the wiring.
- the pressure piece is thereby applied by a movement of the lowering device vertically to the longitudinal axis of the recorded in the cable management line directly on the wiring, so that the pressure piece comes to rest on a top of the wiring.
- the pressure piece preferably has a block or a plate on which a flat bearing surface is formed, by means of which the pressure piece is brought to rest on the wiring during lowering of the lowering device.
- the pressure piece can also be designed as a hard rubber buffer with a flat or slightly convex bearing surface.
- the pressure piece is spring-mounted in the lowering device via at least one spring element, which is preferably designed in the form of one or more compression springs, so that the pressure piece can perform a guided via the spring element vertical movement to the longitudinal axis of the electrical line.
- the pressure piece can be connected directly or via an intermediate element, such as a bolt, with the spring element.
- the pressure piece is thus within the lowering of the spring element, which is arranged in a tube, movably guided, whereby it is achieved that initially when positioning the wiring by bringing the pressure piece with the wiring, the wiring can be accelerated as low as possible and after reaching one for the processing of outstanding from the wiring free end of the line in the processing station desired insertion height the vibration of the wiring and thus the projecting from the wiring free end of the electrical line accommodated therein can be stopped. If the cable routing and the free end of the line protruding from the cable guide are substantially free of vibration, the free end of the line is positioned with high accuracy in the processing station, for example a crimping station, due to the now lack of proper movement of the free end of the line.
- the arrangement of the spring element in a tube accurate positioning and guidance of the spring element within the lowering is possible.
- a lateral tilting of the spring element which is preferably designed in the form of a spiral spring, is thereby prevented.
- the line positioning device according to the invention makes it possible to position the line in a processing station of a processing device with a high degree of repeatability.
- the spring-loaded pressure piece By means of the spring-loaded pressure piece, the reduction of the vibrations of the wiring of the cable end projecting from the free end of the line can be achieved in a short time, so that the total processing time of an electrical line in a processing station of a processing device can be reduced, whereby the processing can be done more economically ,
- the sprung pressure piece thus replaces the known from the prior art servo motor or the centric plunger with the most complicated leading lowering and has a much simpler structure than this. Due to the relatively simple structural design of the device according to the invention, moreover, the manufacturing costs of a line positioning device compared to conventional line positioning devices can be significantly reduced.
- the line positioning device is opposite to the pressure piece arranged a stop element, wherein the line guide between the pressure piece and the stop element is vibration-calmed, clamped.
- the stop element is positioned during insertion of the electrical line into the processing station of the processing device below the line guide, whereas the pressure piece of the lowering device is positioned above the line guide, so that the pressure piece and the stop element are substantially opposite.
- the pressure piece of the lowering device are arranged with a second longitudinal axis above and the stop element with a third longitudinal axis below the line guide, wherein the pressure piece with the second longitudinal axis and the stop element with the third longitudinal axis vertical to the first longitudinal axis of the line are arranged.
- the second longitudinal axis of the pressure piece are offset from one another with respect to the third longitudinal axis of the stop element along the first longitudinal axis of the electrical line.
- the tube has an external thread, which engages in a holding element having an internal thread.
- an external thread can be formed, in which a provided with an internal thread holding element can engage.
- the tube in which the spring element is arranged can thus be positioned and fastened to the holding element.
- the tube and thus the spring element can be fastened by hand in a simple manner to the holding element and at the same time adjusted via the external thread and the internal thread engaging therein, without the need for further tools for this purpose. The effort to form the line positioning device can thus be further reduced.
- the holding member may, for example, a flange and a sleeve, wherein the sleeve may be secured to a passage formed in the flange through hole and on the inner wall of the sleeve, an internal thread may be formed, in which the external thread of the tube can engage, so that the pipe the sleeve and the through hole formed in the flange may be passed.
- the holding element can then be fastened via the flange to the processing station of the processing device.
- the line positioning device has a pivotally mounted pivoting conveyor, wherein the line guide is attached to the pivotally mounted pivoting conveyor.
- the line to be processed can For example, be held and transported in the pivotally mounted pivoting conveyor by the line between conveyor belt or pinch rollers, which are formed on the pivoting conveyor, is clamped. Starting from the attachment of the electrical line to the pivoting conveyor, the line and in particular the free end of the line can be passed through the line guide, which is arranged on the pivoting conveyor.
- the pivoting conveyor permits lateral pivoting of the line, which is fastened in the pivoting conveyor and guided in the line guide, in the direction of the processing station of the processing device, in which the free end of the line protruding from the line guide is crimped, for example.
- the invention is characterized by a processing device, in particular a crimping device, for an electrical line, which has a processing station and a line positioning device according to one of claims 1 to 6.
- a processing device having a line positioning device according to the invention is characterized by a high positioning accuracy of the line to be processed in the processing station of the processing device, which can be achieved with a low design complexity of the entire processing device.
- the processing device is, for example, a crimping device, a free end of the line to be machined can be positioned in the processing station in crimping claws of a contact part provided in a crimping tool as free of vibration as possible.
- the processing, in particular the crimping of a line can be qualitatively substantially improved, wherein the processing of the line is also possible in a relatively short time, so that the processing of the line can be carried out with a high efficiency.
- the processing station preferably has a movable carriage, wherein the lowering device of the line positioning device is preferably arranged on the movable carriage.
- the movable one The carriage preferably serves to move a part of the processing station of the processing apparatus back and forth in a vertical direction. If the lowering device of the line positioning device arranged on the movable carriage, the mobility of the lowering can be realized vertically to the longitudinal axis of recorded in the wiring management by the movable carriage, so that additional aids, such as an additional drive on the lowering device itself, for the realization of Mobility of the lowering are not necessary. As a result, the design complexity of the processing device can be further reduced.
- the stop element of the line positioning device is fixed to a stationarily positioned carrier element of the processing station. Locally fixed means in this case that the support element in the processing station is not just displaced or moved.
- the stop element is preferably also arranged fixedly on the carrier element, so that preferably no relative displacement can take place between the carrier element and the stop element.
- the stop element form a secure, firmly positioned counter pressure element for the pressure piece, when the wiring is pressed by means of the pressure piece on the stop element.
- the stop element as well as the lowering device is movable vertically to the longitudinal axis of the recorded in the wiring guide, so that the pressure piece and the stop member can be moved towards each other.
- the method is characterized in that a line positioning device according to claims 1 to 6 and a processing device according to claims 7 to 10 is used.
- the lowering device is moved with the pressure piece from a first position to a second position. In the first position, the pressure piece is above the top of the wiring and spaced therefrom. The pressure piece has reached the second position as soon as it impinges on the top of the wiring, resulting in a first vibration calming the wiring and the line.
- the pressure piece is moved vertically in the direction of the pipe according to the spring force of the spring element or the individual spring elements, while the wiring is moved from the pressure piece in the form of a pitching motion reduced acceleration of the second to a third position.
- the third position is reached as soon as the vertical movement of the lowering device and the pitching movement of the cable guide is terminated by striking the stop element.
- a processing apparatus which has a processing station 3 and a line positioning device 1 for positioning an electrical line 2 in the processing station 3.
- Fig. 3 is a detail of the line positioning device 1 after Fig. 2 in a second position and in Fig. 4 a detail view of the line positioning device 1 is shown in a further third position.
- the processing station 3 shown here is designed as a crimping station, so that the processing device shown here is a crimping device.
- the crimping station shown here has a crimping tool with an upper punch unit 39 and a lower punch unit 40.
- the invention is not limited to a crimping apparatus having a crimping station. It can also be used, for example, for soldering or welding devices.
- the wire positioning device 1 has a wiring 4 in which the electric wire 2 is accommodated to be processed in the work station 3.
- the wiring 4 is formed here in the form of a guide sleeve through which the line. 2 is passed, wherein a free end 44 of the line 2 protrudes from the wiring 4.
- the line positioning device 1 has a lowering device 5 which is arranged to be movable vertically to a first longitudinal axis 45 of the electrical line 3 accommodated in the line guide 4.
- the lowering device 5 has at one end a spring-mounted pressure piece 6, which in a second position, as in Fig. 2 and 3 is shown, on an upper side 7 of the cable guide 4 comes to rest.
- the pressure piece 6 shown here is substantially T-shaped and has, as in particular in Fig. 3 and 4 is shown, a plate 8 and arranged on the plate 8 shaft 9.
- the plate 8 is a hard rubber buffer with a flat or slightly spherical surface.
- an external thread 10 is formed, via which the pressure piece 6 can be attached.
- the pressure piece 6 shown here is thus formed substantially in the form of a screw.
- the pressure piece 6 has on the plate 8, a preferably circular bearing surface 11, with which the pressure piece 6 can be pressed flat on the wiring 4, as shown in Fig. 2 . 3 and 4 is shown.
- the pressure piece 6 is screwed in the embodiment shown here on the shaft 9 formed on the external thread 10 at a first end portion 12 of a bolt 13 and secured to the bolt 13.
- the bolt 13 is connected to a spring element 15, so that via the bolt 13, a suspension of the pressure member 6 is formed.
- the spring element 15 is formed here in the form of several juxtaposed arranged compression springs. Alternatively, the spring element 15 may also be formed from a single mechanical compression spring. Also conceivable is a small pressurized pneumatic cylinder, conceivable is also a construction with one in the tube guided plunger and eg two externally mounted between plunger head and mounting flange tension springs.
- the spring element 15 and the second end portion 14 of the bolt 13 are arranged in a tube 16, wherein the tube 16 extends with its longitudinal axis vertical to the longitudinal axis of the electrical line 2.
- the tube 16 is closed by a first cap-shaped end piece 17 and a second cap-shaped end piece 18, wherein on the second cap-shaped end piece 18, a through hole 19 is formed, through which the bolt 13 is passed with its first end portion 12.
- an external thread 20 is formed on the outer peripheral surface of the tube 16.
- the holding member 21 has an L-shaped bent flange 22 and a cylindrical sleeve 23, e.g. for adjusting the line insertion height, wherein on an inner wall of the sleeve 23, an internal thread 24 is formed, in which the external thread 20 of the tube 16 engages.
- the tube 16 is passed through a formed on the flange 22 through opening 25.
- the lowering device 5 is arranged on the flange 22 of the holding element 21 to a movable carriage 26 of the processing station 3 of the processing device and secured by a screw 27.
- the movable carriage 26, which may for example be a press carriage, is movable in a direction 28 vertical to the first longitudinal axis 45 of the cable 2 received in the cable guide 4.
- the lowering device 5 is fixedly attached to the movable carriage 26, the lowering device 5 follows the movement of the movable carriage 26, so that the vertical guidance of the lowering device 5 is carried out by means of the movable carriage 26. It is therefore not necessary to provide own drive means for the lowering device 5.
- the movement of the movable carriage 26 is achieved via a arranged in the processing station 3 crankshaft 29 and the movable carriage 26 with the crankshaft 29 connecting crank pin 30.
- a stop element 31 is arranged, wherein the pressure piece 6 and the stop element 31 are arranged opposite each other in such a way that a second longitudinal axis 46 of the pressure piece 6 is slightly offset from a third longitudinal axis 47 of the stop element 31 aligned.
- the stopper member 31 has a plate 32, which may be designed as a hard rubber buffer with a flat or slightly crowned surface, a screwed into the plate 32 pin 33 and a flange 34 to which the pin 33 is fixed by means of a fastener 37 on.
- the stop member 31 has on its plate 32 on a flat support surface 35, with which the bottom 36 of the wiring 4 directly or indirectly comes to rest when the wiring 4 is pressed by means of the pressure member 6 down in the direction of the stop member 31, as in Fig. 2 . 3 and 4 is shown.
- the underside 36 of the line guide 4 can be supported by a first support element 48 which is arranged on the pivoting conveyor 41.
- a second support member 49 between the first support member 48 and the stopper member 31 on the pivoting conveyor 41 may be arranged to further improve the stability of the pivoting conveyor 41.
- the stop element 31 is fixedly connected via the flange 34 to a carrier element 38 positioned stationarily on the processing station 3.
- the Stop member 31 may alternatively be mounted on the machine mounting surface on which the press is mounted.
- the line guide 4 is further attached to a pivotally mounted horizontal pivoting conveyor 41, via which the line guide 4 is pivoted together with the inserted in the line 4 line 2 before editing the line 2 in the direction of the processing station 3.
- the pivoting conveyor 41 has a pitch axis 42, about which the vibration-calming pivoting conveyor 41 after Fig. 3 the line 2 in an open Crimpkralle a stored in a lower punch unit 40 of the processing station 3 contact element according to Fig. 4 gently and with reduced vibration.
- spring packet 43 is a vibration of the wiring 4 and the protruding from the cable guide 4 free end 44 of the line 2 both in a vertical direction as well as in a horizontal direction relative to prior art line positioning devices without a lowering device calms much faster.
- the line positioning device 1 After swiveling in the line guide 4 together with the line 2 in the direction of the processing station 3, the line positioning device 1 is in a as in Fig. 1 shown first position. In this first position, the pressure piece 6 and the stop element 31 is arranged at a distance from the cable guide 4. The protruding from the cable guide 4 free end 44 of the line 2 oscillates freely by the vibrations in all directions. In order to minimize the oscillatory movements of the line guide 4 and the protruding from the line guide 4 free end 44 of the line 2, then the lowering device 5 is moved by the carriage 25 of the processing station 3 downwards in the direction of the cable guide 4 until the pressure piece 6 with its stop surface 11 at the Top 7 of the wiring 4 according to Fig. 2 and 3 and has reached a second position.
- the pressure piece 6 lying on the cable guide 4 also continues to move in the direction of the stop element 31 accelerated with low impact and moved in the form of a pitching movement down to a third position. Due to the onset of spring action of the lowering device 5 arranged in the spring elements 15, the lowering speed of the pressure element 6 is compared to the lowering speed of the carriage 25, however, significantly reduced. At the same time, a further calming of the oscillatory movements takes place until the lower side 36 of the cable guide 4 or, as in FIG Fig.
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Of Electrical Connectors (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
- Wire Processing (AREA)
Abstract
Description
Die Erfindung betrifft eine Leitungspositionierungsvorrichtung zum Positionieren einer elektrischen Leitung in einer Bearbeitungsvorrichtung nach dem Oberbegriff des Anspruchs 1. Ferner betrifft die Erfindung eine Bearbeitungsvorrichtung, umfassend eine Bearbeitungsstation und eine derartige Leitungspositionierungsvorrichtung. Des Weiteren betrifft die Erfindung ein Verfahren zum Absenken und schwingungsberuhigten Positionieren dünner Leitungen.The invention relates to a line positioning device for positioning an electrical line in a processing device according to the preamble of
Eine derartige Vorrichtung und ein Verfahren zum Absenken und Positionieren von Leitungen in einer als Crimpstation ausgebildeten Bearbeitungsstation einer Bearbeitungsvorrichtung ist im Stand der Technik der
Nach dem Crimpen fährt das Crimpwerkzeug wieder nach oben in seinen oberen Totpunkt und der Greifer federt ebenfalls wieder zurück. Der Federweg handelsüblicher Greifer beträgt ca. 16 mm.After crimping, the crimping tool moves back up to its top dead center and the gripper also springs back. The spring travel of commercially available grippers is approx. 16 mm.
Die üblichen Leitungen, die im Automobil eingebaut werden (0,35-6 mm2), sind relativ gutmütig, auch wenn sie etwas verbiegen und etwas nachzittern, wenn sie mit Schwung nach unten gedrückt werden. Beim Crimpvorgang gibt es jedoch keine nennenswerten Problemfälle.The usual wires installed in automobiles (0.35-6 mm 2 ) are relatively good-natured, even if they bend slightly and shake a little when pushed down with momentum. When crimping, however, there are no significant problem cases.
Zunehmend werden jedoch auch sehr dünne Leitungen z. B. 0,13 mm2 im Automobil verbaut. Es sind sogar Leitungen mit einem Leitungsquerschnitt von 0,05 mm2 angedacht. Derartig dünne Leitungen sind jedoch mit herkömmlicher Technik nicht mehr zu verarbeiten.Increasingly, however, very thin lines z. B. 0.13 mm 2 installed in the car. Even lines with a line cross section of 0.05 mm 2 are planned. However, such thin lines are no longer to process with conventional technology.
Dünne Leitungen weisen eine zusätzliche Isolation auf, die sehr zugfest ist, weil die Isolation auch einen Teil der Zugkraft übernehmen muss. Der dünne Leiterdraht oder die Litzen der dünnen Leitungen schwingen beim Einlegen in die Crimpkralle noch lange nach, wenn sie mit herkömmlichen Greifern positioniert werden. Der Leiterdraht oder die Litze kann während der HubBewegung des Crimpwerkzeugs nicht kontrolliert und prozesssicher in die Crimpkralle eines Kontaktelements eingelegt werden, Leiterdraht oder Litze können verbogen oder geknickt werden.Thin lines have an additional insulation, which is very tensile, because the insulation must also take part of the tensile force. The thin conductor wire or the strands of the thin leads still vibrate for a long time when placed in the crimping claw when they are positioned with conventional grippers. The conductor wire or the stranded wire can not be controlled during the stroke movement of the crimping tool and can be reliably inserted into the crimping claw of a contact element; the conductor wire or the stranded wire can be bent or kinked.
In der
Das Crimpwerkzeug umfasst einen stationären Amboss und bewegliche Crimp-Oberstempel, die durch einen Hub der Crimpstation vertikal bewegt werden. Der Servomotor der Leitungspositionierungsvorrichtung bewegt das Leitungsende, nachdem es oberhalb eines auf dem Amboss liegenden elektrischen Kontaktelements positioniert wurde, durch Absenken in die offene Isolations- und/oder Aderkralle des Kontaktelements. Anschließend wird das Kontaktelement mit der Leitung vercrimpt.The crimping tool comprises a stationary anvil and movable crimping punches which are vertically moved by a stroke of the crimping station. The servo motor of the line positioning device, after being positioned above an electrical contact element located on the anvil, moves the line end by lowering into the open insulation and / or wire claw of the contact element. Subsequently, the contact element is crimped with the line.
Mit einer derartigen Leitungspositionierungsvorrichtung kann die Leitung zwar langsamer abgesenkt werden. Eine Synchronisierung ist jedoch äußerst schwierig, weil schwer steuerbar. Zudem verteuert ein zusätzlicher Servomotor die Leiterpositionierungsvorrichtung erheblich. Eine Reduzierung der Absenkgeschwindigkeit kann dann auch die Produktivität negativ beeinflussen.With such a line positioning device, although the line can be lowered slower. However, synchronization is extremely difficult because it is difficult to control. In addition, an additional servo motor makes the ladder positioning device considerably more expensive. A reduction in the lowering speed can then also adversely affect productivity.
Zum Beheben dieser Nachteile ist aus der
Nachteilig bei der in der
Aufgabe der vorliegenden Erfindung ist es somit, eine Lösung zu schaffen, mittels welcher der konstruktive Aufwand einer Leitungspositionierungsvorrichtung und damit einer Bearbeitungsvorrichtung für eine elektrische Leitung reduziert werden kann und mittels welcher gleichzeitig eine gezielte Positionierung einer elektrischen Leitung in einer Bearbeitungsstation einer Bearbeitungsvorrichtung erreicht werden kann.The object of the present invention is therefore to provide a solution by means of which the constructive effort of a line positioning device and thus a processing device for an electrical line can be reduced and by means of which a targeted positioning of an electrical line in a processing station of a processing device can be achieved simultaneously.
Aufgabe der Erfindung ist es auch, ein Verfahren zu schaffen, das kostengünstig arbeitet und insbesondere zum Positionieren dünner elektrischer Leitungen geeignet ist.The object of the invention is also to provide a method which operates inexpensively and is particularly suitable for positioning thin electrical lines.
Diese Aufgaben werden durch die Merkmale der unabhängigen Ansprüche 1, 7 und 10 gelöst. Vorteilhafte Weiterbildungen sind in den Figuren und in den abhängigen Patentansprüchen dargelegt.These objects are achieved by the features of
Gemäß der Erfindung zeichnet sich die Leitungspositionierungsvorrichtung dadurch aus, dass die Absenkvorrichtung ein über mindestens ein Federelement gefedertes Druckstück zur Auflage auf der Leitungsführung aufweist, wobei das mindestens eine Federelement in einem Rohr angeordnet ist.According to the invention, the line positioning device is characterized in that the lowering device comprises a spring-loaded by at least one spring element pressure member for resting on the cable guide, wherein the at least one spring element is arranged in a tube.
Beim Bereitstellen einer Leitung für die Leitungspositionierungsvorrichtung kommt es aufgrund der filigranen Struktur einer dünnen Leitung und der damit auch relativ dünnen Ausbildung der Leitungsführung, welche beispielsweise in Form eines Führungsröhrchens ausgebildet sein kann, aus welchem ein freies Ende der Leitung, vorzugsweise ein teilweise abisoliertes Ende der Leitung, herausragt, zu einem Schwingen der Leitungsführung und dem aus der Leitungsführung herausragenden freien Ende der Leitung sowohl in einer zur Längsachse der Leitung horizontalen Richtung als auch in einer zur Längsachse der Leitung vertikalen Richtung. Diese Schwingbewegung der Leitungsführung zusammen mit der darin eingeführten Leitung kann durch ein Absenken der Absenkvorrichtung und der sich dabei ergebenden Auflage des Druckstückes der Absenkvorrichtung auf der Leitungsführung unterbrochen werden. Das Druckstück wird dabei durch eine Bewegung der Absenkvorrichtung vertikal zur Längsachse der in der Leitungsführung aufgenommenen Leitung unmittelbar auf die Leitungsführung aufgebracht, so dass das Druckstück auf einer Oberseite der Leitungsführung zum Aufliegen kommt.When providing a line for the line positioning device, it is due to the filigree structure of a thin line and thus relatively thin formation of the wiring, which may be formed, for example in the form of a guide tube, from which a free end of the line, preferably a partially stripped End of the line, protruding, to a swinging of the wiring and protruding from the wiring free end of the line both in a direction horizontal to the longitudinal axis of the line and in a vertical direction to the longitudinal axis of the line. This oscillating movement of the cable guide together with the line inserted therein can be interrupted by lowering the lowering device and thereby resulting support of the pressure piece of the lowering on the wiring. The pressure piece is thereby applied by a movement of the lowering device vertically to the longitudinal axis of the recorded in the cable management line directly on the wiring, so that the pressure piece comes to rest on a top of the wiring.
Das Druckstück weist vorzugsweise einen Block oder eine Platte auf, an welcher eine ebene Auflagefläche ausgebildet ist, mittels welcher das Druckstück auf der Leitungsführung beim Absenken der Absenkvorrichtung zum Aufliegen gebracht wird. Das Druckstück kann aber auch als Hartgummi-Puffer mit einer ebenen oder mit einer leicht ballig ausgeführten Auflagefläche ausgebildet sein. Das Druckstück ist über mindestens ein Federelement, welches vorzugsweise in Form einer oder mehrerer Druckfedern ausgebildet ist, gefedert in der Absenkvorrichtung gelagert, so dass das Druckstück eine über das Federelement geführte vertikale Bewegung zur Längsachse der elektrischen Leitung ausführen kann. Das Druckstück kann unmittelbar oder über ein Zwischenelement, wie beispielsweise einen Bolzen, mit dem Federelement verbunden sein. Das Druckstück ist somit innerhalb der Absenkvorrichtung über das Federelement, welches in einem Rohr angeordnet ist, beweglich geführt, wodurch erreicht wird, dass zunächst beim Positionieren der Leitungsführung durch in Kontakt bringen des Druckstückes mit der Leitungsführung die Leitungsführung möglichst stoßarm beschleunigt werden kann und nach Erreichen einer für die Bearbeitung des aus der Leitungsführung herausragenden freien Endes der Leitung in der Bearbeitungsstation gewünschten Einlegehöhe das Schwingen der Leitungsführung und damit des aus der Leitungsführung herausragenden freien Endes der darin aufgenommenen elektrischen Leitung gestoppt werden kann. Ist die Leitungsführung und das aus der Leitungsführung herausragende freie Ende der Leitung im Wesentlichen schwingungsfrei, ist das freie Ende der Leitung aufgrund der nunmehr fehlenden Eigenbewegung des freien Endes der Leitung mit einer hohen Genauigkeit in der Bearbeitungsstation, beispielsweise einer Crimpstation, positioniert. Durch die Anordnung des Federelementes in einem Rohr ist eine genaue Positionierung und Führung des Federelementes innerhalb der Absenkvorrichtung möglich. Insbesondere ein seitliches Verkippen des Federelementes, welches vorzugsweise in Form einer Spiralfeder ausgebildet ist, wird hierdurch verhindert. Durch die erfindungsgemäße Leitungspositionierungsvorrichtung kann das Positionieren der Leitung in einer Bearbeitungsstation einer Bearbeitungsvorrichtung mit einer hohen Wiederholgenauigkeit erfolgen. Mittels des gefederten Druckstückes kann die Reduzierung der Schwingungen der Leitungsführung des aus der Leitungsführung herausragenden freien Endes der Leitung in einer kurzen Zeit erreicht werden, so dass die gesamte Bearbeitungszeit einer elektrischen Leitung in einer Bearbeitungsstation einer Bearbeitungsvorrichtung reduziert werden kann, wodurch die Bearbeitung wirtschaftlicher erfolgen kann.The pressure piece preferably has a block or a plate on which a flat bearing surface is formed, by means of which the pressure piece is brought to rest on the wiring during lowering of the lowering device. But the pressure piece can also be designed as a hard rubber buffer with a flat or slightly convex bearing surface. The pressure piece is spring-mounted in the lowering device via at least one spring element, which is preferably designed in the form of one or more compression springs, so that the pressure piece can perform a guided via the spring element vertical movement to the longitudinal axis of the electrical line. The pressure piece can be connected directly or via an intermediate element, such as a bolt, with the spring element. The pressure piece is thus within the lowering of the spring element, which is arranged in a tube, movably guided, whereby it is achieved that initially when positioning the wiring by bringing the pressure piece with the wiring, the wiring can be accelerated as low as possible and after reaching one for the processing of outstanding from the wiring free end of the line in the processing station desired insertion height the vibration of the wiring and thus the projecting from the wiring free end of the electrical line accommodated therein can be stopped. If the cable routing and the free end of the line protruding from the cable guide are substantially free of vibration, the free end of the line is positioned with high accuracy in the processing station, for example a crimping station, due to the now lack of proper movement of the free end of the line. The arrangement of the spring element in a tube accurate positioning and guidance of the spring element within the lowering is possible. In particular, a lateral tilting of the spring element, which is preferably designed in the form of a spiral spring, is thereby prevented. The line positioning device according to the invention makes it possible to position the line in a processing station of a processing device with a high degree of repeatability. By means of the spring-loaded pressure piece, the reduction of the vibrations of the wiring of the cable end projecting from the free end of the line can be achieved in a short time, so that the total processing time of an electrical line in a processing station of a processing device can be reduced, whereby the processing can be done more economically ,
Das gefederte Druckstück ersetzt somit den aus dem Stand der Technik bekannten Servomotor oder den zentrischen Stößel mit der höchst komplizierten voreilenden Absenkvorrichtung und weist einen wesentlich einfacheren Aufbau auf als diese. Durch den relativ einfachen konstruktiven Aufbau der erfindungsgemäßen Vorrichtung können zudem die Herstellungskosten einer Leitungspositionierungsvorrichtung gegenüber herkömmlichen Leitungspositionierungsvorrichtungen erheblich reduziert werden.The sprung pressure piece thus replaces the known from the prior art servo motor or the centric plunger with the most complicated leading lowering and has a much simpler structure than this. Due to the relatively simple structural design of the device according to the invention, moreover, the manufacturing costs of a line positioning device compared to conventional line positioning devices can be significantly reduced.
Nach einer bevorzugten Ausgestaltung der Leitungspositionierungsvorrichtung ist gegenüberliegend zu dem Druckstück ein Anschlagselement angeordnet, wobei die Leitungsführung zwischen dem Druckstück und dem Anschlagselement schwingungsberuhigt, klemmbar ist. Vorzugsweise ist das Anschlagselement beim Einführen der elektrischen Leitung in die Bearbeitungsstation der Bearbeitungsvorrichtung unterhalb der Leitungsführung positioniert, wohingegen das Druckstück der Absenkvorrichtung oberhalb der Leitungsführung positioniert ist, so dass sich das Druckstück und das Anschlagselement im Wesentlichen gegenüberliegen. Bei einem Aufliegen des Druckstückes auf einer Oberseite der Leitungsführung kann nun mittels des Druckstückes die noch schwingende Leitungsführung nach unten in Richtung des Anschlagselementes gedrückt werden, bis die Leitungsführung direkt oder indirekt mit ihrer Unterseite auf dem unterhalb des Druckstückes angeordneten Anschlagselement aufliegt, so dass die Leitungsführung zwischen dem Druckstück und dem Anschlagselement schwingungsberuhigt geklemmt wird, wodurch das Schwingen der Leitungsführung und damit auch des aus der Leitungsführung herausragenden freien Endes der elektrischen Leitung besonders schnell und wirkungsvoll minimiert bzw. gestoppt werden kann. Die Wiederholgenauigkeit und die Präzision der Bearbeitung der in der Leitungsführung aufgenommen elektrischen Leitung in der Bearbeitungsstation der Bearbeitungsvorrichtung kann dadurch weiter verbessert werden.According to a preferred embodiment of the line positioning device is opposite to the pressure piece arranged a stop element, wherein the line guide between the pressure piece and the stop element is vibration-calmed, clamped. Preferably, the stop element is positioned during insertion of the electrical line into the processing station of the processing device below the line guide, whereas the pressure piece of the lowering device is positioned above the line guide, so that the pressure piece and the stop element are substantially opposite. In a resting of the pressure piece on an upper side of the wiring can now be pressed by means of the pressure piece, the still vibrating wiring down in the direction of the stop member until the wiring rests directly or indirectly with its underside on the arranged below the pressure piece stop member so that the wiring is clamped vibration-moderated between the pressure piece and the stop element, whereby the oscillation of the wiring and thus also of the projecting from the wiring free end of the electrical line can be particularly quickly and effectively minimized or stopped. The repeat accuracy and the precision of the processing of the electric line accommodated in the wiring in the processing station of the processing apparatus can thereby be further improved.
Dabei ist es ferner bevorzugt vorgesehen, dass das Druckstück der Absenkvorrichtung mit einer zweiten Längsachse oberhalb und das Anschlagselement mit einer dritten Längsachse unterhalb der Leitungsführung angeordnet sind, wobei das Druckstück mit der zweiten Längsachse und das Anschlagselement mit der dritten Längsachse vertikal zur ersten Längsachse der Leitung angeordnet sind. Hierdurch kann sichergestellt werden, dass das Druckstück und das Anschlagselement zur Schwingungsberuhigung der Leitungsführung mit ihren Auflageflächen jeweils flächig oder leicht ballig auf der Leitungsführung aufliegen, wodurch besonders schnell und wirkungsvoll eine Schwingungsberuhigung der Leitungsführung erreicht wird.In this case, it is further preferably provided that the pressure piece of the lowering device are arranged with a second longitudinal axis above and the stop element with a third longitudinal axis below the line guide, wherein the pressure piece with the second longitudinal axis and the stop element with the third longitudinal axis vertical to the first longitudinal axis of the line are arranged. In this way it can be ensured that the pressure piece and the stop element for vibration damping of the cable guide with their bearing surfaces in each case rest flat or slightly convex on the wiring, whereby particularly fast and effective vibration stabilization of the wiring is achieved.
Weiter ist es bevorzugt vorgesehen, dass die zweite Längsachse des Druckstücks zur dritten Längsachse des Anschlagselements entlang der ersten Längsachse der elektrischen Leitung versetzt zueinander angeordnet sind.Further, it is preferably provided that the second longitudinal axis of the pressure piece are offset from one another with respect to the third longitudinal axis of the stop element along the first longitudinal axis of the electrical line.
Gemäß einer weiteren vorteilhaften Ausgestaltung der Leitungspositionierungsvorrichtung weist das Rohr ein Außengewinde auf, welches in ein ein Innengewinde aufweisendes Halteelement eingreift. An der Außenumfangsfläche des Rohres kann ein Außengewinde ausgebildet sein, in welches ein mit einem Innengewinde versehenes Halteelement eingreifen kann. Das Rohr, in welchem das Federelement angeordnet ist, kann somit an dem Halteelement positioniert und befestigt werden. Über das Außengewinde und das darin eingreifende Innengewinde kann zudem das Rohr und damit das Federelement per Hand auf eine einfache Art und Weise an dem Halteelement befestigt und gleichzeitig justiert werden, ohne dass hierfür weitere Werkzeuge notwendig wären. Der Aufwand zur Ausbildung der Leitungspositionierungsvorrichtung kann somit weiter reduziert werden. Das Halteelement kann beispielsweise einen Flansch und eine Hülse aufweisen, wobei die Hülse an einer in dem Flansch ausgebildeten Durchgangsöffnung befestigt sein kann und an der Innenwand der Hülse ein Innengewinde ausgebildet sein kann, in welches das Außengewinde des Rohres eingreifen kann, so dass das Rohr durch die Hülse und die in dem Flansch ausgebildete Durchgangsöffnung hindurchgeführt sein kann. Das Halteelement kann dann über den Flansch an der Bearbeitungsstation der Bearbeitungsvorrichtung befestigt sein.According to a further advantageous embodiment of the line positioning device, the tube has an external thread, which engages in a holding element having an internal thread. On the outer peripheral surface of the tube, an external thread can be formed, in which a provided with an internal thread holding element can engage. The tube in which the spring element is arranged can thus be positioned and fastened to the holding element. In addition, the tube and thus the spring element can be fastened by hand in a simple manner to the holding element and at the same time adjusted via the external thread and the internal thread engaging therein, without the need for further tools for this purpose. The effort to form the line positioning device can thus be further reduced. The holding member may, for example, a flange and a sleeve, wherein the sleeve may be secured to a passage formed in the flange through hole and on the inner wall of the sleeve, an internal thread may be formed, in which the external thread of the tube can engage, so that the pipe the sleeve and the through hole formed in the flange may be passed. The holding element can then be fastened via the flange to the processing station of the processing device.
Vorzugsweise ist es ferner vorgesehen, dass die Leitungspositionierungsvorrichtung einen schwenkbar gelagerten Schwenkförderer aufweist, wobei die Leitungsführung an dem schwenkbar gelagerten Schwenkförderer befestigt ist. Die zu bearbeitende Leitung kann beispielsweise in dem schwenkbar gelagerten Schwenkförderer gehalten und transportiert werden, indem die Leitung zwischen Förderriemen oder Andruckrollen, die an dem Schwenkförderer ausgebildet sind, geklemmt wird. Ausgehend von der Befestigung der elektrischen Leitung an dem Schwenkförderer kann die Leitung und insbesondere das freie Ende der Leitung durch die Leitungsführung, die an dem Schwenkförderer angeordnet ist, hindurchgeführt sein. Der Schwenkförder ermöglicht ein seitliches Verschwenken der in dem Schwenkförderer befestigten und in der Leitungsführung geführten Leitung in Richtung der Bearbeitungsstation der Bearbeitungsvorrichtung, in welcher das aus der Leitungsführung herausragende freie Ende der Leitung beispielsweise gecrimpt wird.Preferably, it is further provided that the line positioning device has a pivotally mounted pivoting conveyor, wherein the line guide is attached to the pivotally mounted pivoting conveyor. The line to be processed can For example, be held and transported in the pivotally mounted pivoting conveyor by the line between conveyor belt or pinch rollers, which are formed on the pivoting conveyor, is clamped. Starting from the attachment of the electrical line to the pivoting conveyor, the line and in particular the free end of the line can be passed through the line guide, which is arranged on the pivoting conveyor. The pivoting conveyor permits lateral pivoting of the line, which is fastened in the pivoting conveyor and guided in the line guide, in the direction of the processing station of the processing device, in which the free end of the line protruding from the line guide is crimped, for example.
Des Weiteren zeichnet sich die Erfindung durch eine Bearbeitungsvorrichtung, insbesondere eine Crimpvorrichtung, für eine elektrische Leitung aus, welche eine Bearbeitungsstation und eine Leitungspositionierungsvorrichtung nach einem der Ansprüche 1 bis 6 aufweist. Eine Bearbeitungsvorrichtung, welche eine erfindungsgemäße Leitungspositionierungsvorrichtung aufweist, zeichnet sich durch eine hohe Positioniergenauigkeit der zu bearbeitenden Leitung in der Bearbeitungsstation der Bearbeitungsvorrichtung auf, wobei dies mit einem geringen konstruktiven Aufwand der gesamten Bearbeitungsvorrichtung erreicht werden kann. Ist die Bearbeitungsvorrichtung beispielsweise eine Crimpvorrichtung, kann ein freies Ende der zu bearbeitenden Leitung möglichst schwingungsfrei in der Bearbeitungsstation in Crimpkrallen eines in einem Crimpwerkzeug bereitliegenden Kontaktteiles positioniert werden. Hierdurch kann das Bearbeiten, insbesondere das Crimpen, einer Leitung qualitativ wesentlich verbessert werden, wobei das Bearbeiten der Leitung zudem auch in einer relativ kurzen Zeit möglich ist, so dass das Bearbeiten der Leitung mit einer hohen Wirtschaftlichkeit ausgeführt werden kann.Furthermore, the invention is characterized by a processing device, in particular a crimping device, for an electrical line, which has a processing station and a line positioning device according to one of
Die Bearbeitungsstation weist bevorzugt einen verfahrbaren Schlitten auf, wobei an dem verfahrbaren Schlitten vorzugsweise die Absenkvorrichtung der Leitungspositionierungsvorrichtung angeordnet ist. Der verfahrbare Schlitten dient vorzugsweise dazu, dass ein Teil der Bearbeitungsstation der Bearbeitungsvorrichtung in einer vertikalen Richtung hin- und her bewegt werden kann. Ist die Absenkvorrichtung der Leitungspositionierungsvorrichtung an dem verfahrbaren Schlitten angeordnet, kann die Bewegbarkeit der Absenkvorrichtung vertikal zur Längsachse der in der Leitungsführung aufgenommenen Leitung durch den verfahrbaren Schlitten realisiert werden, so dass zusätzliche Hilfsmittel, wie beispielsweise ein zusätzlicher Antrieb an der Absenkvorrichtung selber, zur Realisierung der Bewegbarkeit der Absenkvorrichtung nicht notwendig sind. Hierdurch kann der konstruktive Aufwand der Bearbeitungsvorrichtung weiter reduziert werden.The processing station preferably has a movable carriage, wherein the lowering device of the line positioning device is preferably arranged on the movable carriage. The movable one The carriage preferably serves to move a part of the processing station of the processing apparatus back and forth in a vertical direction. If the lowering device of the line positioning device arranged on the movable carriage, the mobility of the lowering can be realized vertically to the longitudinal axis of recorded in the wiring management by the movable carriage, so that additional aids, such as an additional drive on the lowering device itself, for the realization of Mobility of the lowering are not necessary. As a result, the design complexity of the processing device can be further reduced.
Ferner ist es bevorzugt vorgesehen, dass das Anschlagselement der Leitungspositionierungsvorrichtung an einem ortsfest positionierten Trägerelement der Bearbeitungsstation fixiert ist. Ortsfest positioniert bedeutet hierbei, dass das Trägerelement in der Bearbeitungsstation gerade nicht verschieb- oder verfahrbar angeordnet ist. Das Anschlagselement ist vorzugsweise ebenfalls ortsfest an dem Trägerelement angeordnet, so dass zwischen dem Trägerelement und dem Anschlagselement vorzugsweise keine Relativverschiebung stattfinden kann. Hierdurch kann das Anschlagselement ein sicheres, fest positioniertes Gegendruckelement für das Druckstück ausbilden, wenn die Leitungsführung mittels des Druckstückes auf das Anschlagselement gedrückt wird. Alternativ ist es jedoch auch möglich, dass das Anschlagselement ebenso wie die Absenkvorrichtung vertikal zur Längsachse der in der Leitungsführung aufgenommenen Leitung bewegbar ist, so dass das Druckstück und das Anschlagselement aufeinander zu bewegt werden können.Furthermore, it is preferably provided that the stop element of the line positioning device is fixed to a stationarily positioned carrier element of the processing station. Locally fixed means in this case that the support element in the processing station is not just displaced or moved. The stop element is preferably also arranged fixedly on the carrier element, so that preferably no relative displacement can take place between the carrier element and the stop element. As a result, the stop element form a secure, firmly positioned counter pressure element for the pressure piece, when the wiring is pressed by means of the pressure piece on the stop element. Alternatively, however, it is also possible that the stop element as well as the lowering device is movable vertically to the longitudinal axis of the recorded in the wiring guide, so that the pressure piece and the stop member can be moved towards each other.
Gemäß der Erfindung zeichnet sich das Verfahren dadurch aus, dass eine Leitungspositionierungsvorrichtung nach den Ansprüchen 1 bis 6 und eine Bearbeitungsvorrichtung nach den Ansprüchen 7 bis 10 Verwendung findet. Nach dem erfindungsgemäßen Verfahren wird die Absenkvorrichtung mit dem Druckstück von einer ersten Position in eine zweite Position verfahren. In der ersten Position befindet sich das Druckstück oberhalb der Oberseite der Leitungsführung und von dieser beabstandet. Das Druckstück hat die zweite Position erreicht, sobald es auf die Oberseite der Leitungsführung auftrifft, was zu einer ersten Schwingungsberuhigung der Leitungsführung und der Leitung führt. Beim weiteren Absenken der Absenkvorrichtung wird das Druckstück vertikal in Richtung Rohr entsprechend der Federkraft des Federelements oder der einzelnen Federelemente bewegt, während die Leitungsführung vom Druckstück in Form einer Nickbewegung beschleunigungsreduziert von der zweiten in eine dritte Position bewegt wird. Die dritte Position ist erreicht, sobald die Vertikalbewegung der Absenkvorrichtung und die Nickbewegung der Leitungsführung durch Auftreffen auf das Anschlagselement beendet wird.According to the invention, the method is characterized in that a line positioning device according to
Weitere Vorteile, Merkmale und Einzelheiten der Erfindung ergeben sich aus der nachfolgenden Beschreibung, in der unter Bezugnahme auf die Zeichnungen ein Ausführungsbeispiel der Erfindung beschrieben ist. Dabei können die in den Ansprüchen und in der Beschreibung erwähnten Merkmale jeweils einzeln für sich oder in beliebiger Kombination erfindungswesentlich sein.Further advantages, features and details of the invention will become apparent from the following description in which an embodiment of the invention is described with reference to the drawings. The features mentioned in the claims and in the description may each be essential to the invention individually or in any desired combination.
Die Bezugszeichenliste ist Bestandteil der Offenbarung. Die Figuren werden zusammenhängend und übergreifend beschrieben. Gleiche Bezugszeichen bedeuten gleiche Bauteile, Bezugszeichen mit unterschiedlichen Indices geben funktionsgleiche oder ähnliche Bauteile an.The list of reference numerals is part of the disclosure. The figures are described coherently and comprehensively. The same reference symbols denote the same components, reference symbols with different indices indicate functionally identical or similar components.
Es zeigen dabei:
- Fig. 1
- eine schematische, partielle Schnittdarstellung einer Bearbeitungsvorrichtung mit einer Leitungspositionierungsvorrichtung gemäß der Erfindung in einer ersten Position,
- Fig. 2
- eine schematische, partielle Schnittdarstellung der Bearbeitungsvorrichtung mit einer Leitungspositionierungsvorrichtung gemäß der Erfindung nach
Fig. 1 in einer zweiten Position, - Fig. 3
- eine schematische Ausschnittsdarstellung der in
Fig. 2 gezeigten Leitungspositionierungsvorrichtung gemäß der Erfindung in der zweiten Position und - Fig. 4
- eine schematische Ausschnittsdarstellung der Leitungspositionierungsvorrichtung gemäß der Erfindung in einer dritten Position.
- Fig. 1
- 1 is a schematic, partial sectional view of a processing device with a line positioning device according to the invention in a first position,
- Fig. 2
- a schematic, partial sectional view of the processing device with a line positioning device according to the invention according to
Fig. 1 in a second position, - Fig. 3
- a schematic sectional view of in
Fig. 2 shown line positioning device according to the invention in the second position and - Fig. 4
- a schematic sectional view of the line positioning device according to the invention in a third position.
In
Die hier gezeigte Bearbeitungsstation 3 ist als eine Crimpstation ausgebildet, so dass auch die hier gezeigte Bearbeitungsvorrichtung eine Crimpvorrichtung ist. Die hier gezeigte Crimpstation weist ein Crimpwerkzeug mit einer Oberstempel-Einheit 39 und einer Unterstempel-Einheit 40 auf. Die Erfindung ist jedoch nicht auf eine Crimpvorrichtung mit einer Crimpstation beschränkt. Sie kann beispielsweise auch für Löt- oder Schweißvorrichtungen Verwendung finden.The
Die Leitungspositionierungsvorrichtung 1 weist eine Leitungsführung 4 auf, in welche die elektrische Leitung 2 aufgenommen ist, um in der Bearbeitungsstation 3 bearbeitet zu werden. Die Leitungsführung 4 ist hier in Form einer Führungshülse ausgebildet, durch welche die Leitung 2 hindurchgeführt ist, wobei ein freies Ende 44 der Leitung 2 aus der Leitungsführung 4 herausragt.The
Weiter weist die Leitungspositionierungsvorrichtung 1 eine Absenkvorrichtung 5 auf, welche vertikal zu einer ersten Längsachse 45 der in der Leitungsführung 4 aufgenommenen elektrischen Leitung 3 bewegbar angeordnet ist.Furthermore, the
Die Absenkvorrichtung 5 weist an einem Ende ein federnd gelagertes Druckstück 6 auf, welches in einer zweiten Position, wie sie in
An einem dem ersten Endabschnitt 12 gegenüberliegenden zweiten Endabschnitt 14 des Bolzens 13 ist der Bolzen 13 mit einem Federelement 15 verbunden, so dass über den Bolzen 13 eine Federung des Druckstückes 6 ausgebildet wird. Das Federelement 15 ist hier in Form von mehreren aneinander gereiht angeordneten Druckfedern ausgebildet. Alternativ kann das Federelement 15 auch aus einer einzelnen mechanischen Druckfeder ausgebildet sein. Denkbar ist auch ein kleiner druckbeaufschlagter Pneumatikzylinder, denkbar ist auch eine Konstruktion mit einem im Rohr geführten Druckstößel und z.B. zwei außen zwischen Druckstößelkopf und Montageflansch montierten Zugfedern. Das Federelement 15 und der zweite Endabschnitt 14 des Bolzens 13 sind in einem Rohr 16 angeordnet, wobei sich das Rohr 16 mit seiner Längsachse vertikal zur Längsachse der elektrischen Leitung 2 erstreckt.At a
Das Rohr 16 ist über ein erstes kappenförmiges Endstück 17 und über ein zweites kappenförmiges Endstück 18 verschlossen, wobei an dem zweiten kappenförmigen Endstück 18 eine Durchgangsöffnung 19 ausgebildet ist, durch welche der Bolzen 13 mit seinem ersten Endabschnitt 12 hindurchgeführt ist.The
An der Außenumfangsfläche des Rohres 16 ist ein Außengewinde 20 ausgebildet. Über das Außengewinde 20 ist das Rohr 16 an einem Halteelement 21 befestigt. Das Halteelement 21 weist einen L-förmig gebogenen Flansch 22 und eine zylinderförmige Hülse 23, z.B. zur Einstellung der Leitungseinlegehöhe, auf, wobei an einer Innenwand der Hülse 23 ein Innengewinde 24 ausgebildet ist, in welches das Außengewinde 20 des Rohres 16 eingreift. Das Rohr 16 ist durch eine an dem Flansch 22 ausgebildete Durchgangsöffnung 25 hindurchgeführt. Die Hülse 23, welche auch als Mutter ausgebildet sein kann, ist im Bereich der Durchgangsöffnung 25 auf den Flansch 22 aufgesetzt und vorzugsweise an dem Flansch 22 befestigt, so dass das Rohr 16 durch die Hülse 23 und die in dem Flansch 22 ausgebildete Durchgangsöffnung 25 hindurchgeführt ist und dabei zur Fixierung an dem Halteelement 21 mit seinem Außengewinde 20 in das Innengewinde 24 der Hülse 23 eingeschraubt ist.On the outer peripheral surface of the
Die Absenkvorrichtung 5 ist über den Flansch 22 des Halteelementes 21 an einem verfahrbaren Schlitten 26 der Bearbeitungsstation 3 der Bearbeitungsvorrichtung angeordnet und über eine Schraube 27 befestigt. Der verfahrbare Schlitten 26, welcher beispielsweise ein Pressenschlitten sein kann, ist in eine Richtung 28 vertikal zu der ersten Längsachse 45 der in der Leitungsführung 4 aufgenommenen Leitung 2 verfahrbar. Dadurch, dass die Absenkvorrichtung 5 ortsfest an dem verfahrbaren Schlitten 26 befestigt ist, folgt die Absenkvorrichtung 5 der Verfahrbewegung des verfahrbaren Schlittens 26, so dass die vertikale Führung der Absenkvorrichtung 5 mittels des verfahrbaren Schlittens 26 ausgeführt wird. Es ist somit nicht notwendig, eigene Antriebsmittel für die Absenkvorrichtung 5 vorzusehen. Die Verfahrbewegung des verfahrbaren Schlittens 26 wird über eine in der Bearbeitungsstation 3 angeordnete Kurbelwelle 29 und einen den verfahrbaren Schlitten 26 mit der Kurbelwelle 29 verbindenden Kurbelzapfen 30 erreicht.The lowering
Gegenüberliegend zu dem Druckstück 6 ist ein Anschlagselement 31 angeordnet, wobei das Druckstück 6 und das Anschlagselement 31 derart zueinander gegenüberliegend angeordnet sind, dass eine zweite Längsachse 46 des Druckstückes 6 leicht versetzt zu einer dritten Längsachse 47 des Anschlagselementes 31 ausgerichtet ist. Das Anschlagselement 31 weist eine Platte 32, die als Hartgummi-Puffer mit ebener oder leicht balliger Oberfläche ausgeführt sein kann, einen in die Platte 32 eingedrehten Stift 33 und einen Flansch 34, an welchem der Stift 33 mittels eines Befestigungselementes 37 befestigt ist, auf. Das Anschlagselement 31 weist an seiner Platte 32 eine eben ausgebildete Auflagefläche 35 auf, mit welcher die Unterseite 36 der Leitungsführung 4 direkt oder indirekt zum Aufliegen kommt, wenn die Leitungsführung 4 mittels des Druckstückes 6 nach unten in Richtung des Anschlagselementes 31 gedrückt wird, wie dies in
Die Leitungsführung 4 ist ferner an einem horizontal schwenkbar gelagerten Schwenkförderer 41 befestigt, über welchen die Leitungsführung 4 zusammen mit der in der Leitungsführung 4 eingelegten Leitung 2 vor dem Bearbeiten der Leitung 2 in Richtung der Bearbeitungsstation 3 eingeschwenkt wird. Der Schwenkförderer 41 weist eine Nickachse 42 auf, um welche der schwingungsberuhigte Schwenkförderer 41 nach
Nach einem Einschwenken der Leitungsführung 4 zusammen mit der Leitung 2 in Richtung der Bearbeitungsstation 3 befindet sich die Leitungspositionierungsvorrichtung 1 in einer wie in
- 11
- LeitungspositionierungsvorrichtungLine positioning device
- 22
- Leitungmanagement
- 33
- Bearbeitungsstationprocessing station
- 44
- Leitungsführungwiring
- 55
- Absenkvorrichtunglowering
- 66
- DruckstückPressure piece
- 77
- Oberseitetop
- 88th
- Platteplate
- 99
- Schaftshaft
- 1010
- Außengewindeexternal thread
- 1111
- Auflageflächebearing surface
- 1212
- Erster EndabschnittFirst end section
- 1313
- Bolzenbolt
- 1414
- Zweite EndabschnittSecond end section
- 1515
- Federelementspring element
- 1616
- Rohrpipe
- 1717
- Erstes kappenförmiges EndstückFirst cap-shaped tail
- 1818
- Zweites kappenförmiges EndstückSecond cap-shaped tail
- 1919
- DurchgangsöffnungThrough opening
- 2020
- Außengewindeexternal thread
- 2121
- Halteelementretaining element
- 2222
- Flanschflange
- 2323
- Hülseshell
- 2424
- Innengewindeinner thread
- 2525
- DurchgangsöffnungThrough opening
- 2626
- Verfahrbarer SchlittenMobile carriage
- 2727
- Schraubescrew
- 2828
- Richtungdirection
- 2929
- Kurbelwellecrankshaft
- 3030
- Kurbelzapfencrank pin
- 3131
- Anschlagselementstop element
- 3232
- Platteplate
- 3333
- Stiftpen
- 3434
- Flanschflange
- 3535
- Auflageflächebearing surface
- 3636
- Unterseitebottom
- 3737
- Befestigungselementfastener
- 3838
- Trägerelementsupport element
- 3939
- Oberstempel-EinheitUpper punch unit
- 4040
- Unterstempel-EinheitLower punch unit
- 4141
- Schwenkfördereroscillating conveyor
- 4242
- Nickachsepitch axis
- 4343
- Federpaketspring assembly
- 4444
- Freies Ende der LeitungFree end of the pipe
- 4545
- Erste LängsachseFirst longitudinal axis
- 4646
- Zweite LängsachseSecond longitudinal axis
- 4747
- Dritte LängsachseThird longitudinal axis
- 4848
- Erstes AbstützelementFirst support element
- 4949
- Zweites AbstützelementSecond support element
Claims (12)
einer Leitungsführung (4) zur Aufnahme der elektrischen Leitung (2) und
einer Absenkvorrichtung (5), welche vertikal zu einer ersten Längsachse (45) der in der Leitungsführung (4) aufgenommenen Leitung (2) bewegbar ist,
dadurch gekennzeichnet, dass
die Absenkvorrichtung (5) ein über mindestens ein Federelement (15) gefedertes Druckstück (6) zur Auflage auf der Leitungsführung (4) aufweist, wobei das mindestens eine Federelemente (15) in einem Rohr (16) angeordnet ist.Line positioning device (1) for positioning an electrical line (2) in a processing device, with
a cable guide (4) for receiving the electrical line (2) and
a lowering device (5) which is movable vertically to a first longitudinal axis (45) of the line (2) received in the line guide (4),
characterized in that
the lowering device (5) has a pressure piece (6) supported by at least one spring element (15) for resting on the cable guide (4), wherein the at least one spring element (15) is arranged in a tube (16).
dass beim weiteren Absenken der Absenkvorrichtung (5) das Druckstück (6) vertikal in Richtung Rohr (16) entsprechend der Federkraft des Federelements oder der einzelnen Federelemente (15) bewegt wird, während sich die Leitungsführung (4) in Form einer Nickbewegung beschleunigungsreduziert in eine dritte Position bewegt.A method according to claim 10, characterized in that the lowering device (5) is moved with the pressure piece (6) from a first position to a second position, wherein the pressure piece (6) has reached the second position as soon as it is on the top (7 ) of the cable guide (4) impinges, which leads to a first vibration calming of the cable guide (4) and the line (2) and
that upon further lowering of the lowering device (5), the pressure piece (6) is moved vertically in the direction of the pipe (16) in accordance with the spring force of the spring element or of the individual spring elements (15), while the line guide (4) reduces acceleration in the form of a pitching motion third position moves.
Priority Applications (20)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL11187480T PL2590275T3 (en) | 2011-11-02 | 2011-11-02 | Circuit positioning device |
PT111874806T PT2590275E (en) | 2011-11-02 | 2011-11-02 | Circuit positioning device |
HUE11187480A HUE027759T2 (en) | 2011-11-02 | 2011-11-02 | Circuit positioning device |
EP11187480.6A EP2590275B1 (en) | 2011-11-02 | 2011-11-02 | Circuit positioning device |
ES11187480.6T ES2575158T3 (en) | 2011-11-02 | 2011-11-02 | Line Placement Device |
ES12769736.5T ES2656507T3 (en) | 2011-11-02 | 2012-08-14 | Cable positioning device |
CN201280065810.4A CN104025396B (en) | 2011-11-02 | 2012-08-14 | Electric wire positioner |
HUE12769736A HUE035341T2 (en) | 2011-11-02 | 2012-08-14 | Wire positioning device |
PCT/IB2012/054137 WO2013064916A1 (en) | 2011-11-02 | 2012-08-14 | Wire positioning device |
US14/354,589 US9793671B2 (en) | 2011-11-02 | 2012-08-14 | Wire positioning device |
PT127697365T PT2774227T (en) | 2011-11-02 | 2012-08-14 | Wire positioning device |
RU2014121997/07A RU2014121997A (en) | 2011-11-02 | 2012-08-14 | WIRE POSITIONING DEVICE |
EP12769736.5A EP2774227B1 (en) | 2011-11-02 | 2012-08-14 | Wire positioning device |
KR1020147014629A KR101824296B1 (en) | 2011-11-02 | 2012-08-14 | Wire positioning device |
MX2014005238A MX341245B (en) | 2011-11-02 | 2012-08-14 | Wire positioning device. |
CA2853821A CA2853821A1 (en) | 2011-11-02 | 2012-08-14 | Wire positioning device |
BR112014010527A BR112014010527A2 (en) | 2011-11-02 | 2012-08-14 | crimping, yarn positioning and processing devices, method for lowering a free end of a thin wire (2) and positioning said free end of a thin wire and for lowering thin wires and positioning them in a damped oscillating manner wire crimping machine and wire processing process |
JP2014539429A JP6147267B2 (en) | 2011-11-02 | 2012-08-14 | Wire placement device |
PL12769736T PL2774227T3 (en) | 2011-11-02 | 2012-08-14 | Wire positioning device |
IN3445DEN2014 IN2014DN03445A (en) | 2011-11-02 | 2014-04-30 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11187480.6A EP2590275B1 (en) | 2011-11-02 | 2011-11-02 | Circuit positioning device |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2590275A1 true EP2590275A1 (en) | 2013-05-08 |
EP2590275B1 EP2590275B1 (en) | 2016-03-02 |
Family
ID=45217183
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11187480.6A Active EP2590275B1 (en) | 2011-11-02 | 2011-11-02 | Circuit positioning device |
EP12769736.5A Active EP2774227B1 (en) | 2011-11-02 | 2012-08-14 | Wire positioning device |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12769736.5A Active EP2774227B1 (en) | 2011-11-02 | 2012-08-14 | Wire positioning device |
Country Status (15)
Country | Link |
---|---|
US (1) | US9793671B2 (en) |
EP (2) | EP2590275B1 (en) |
JP (1) | JP6147267B2 (en) |
KR (1) | KR101824296B1 (en) |
CN (1) | CN104025396B (en) |
BR (1) | BR112014010527A2 (en) |
CA (1) | CA2853821A1 (en) |
ES (2) | ES2575158T3 (en) |
HU (2) | HUE027759T2 (en) |
IN (1) | IN2014DN03445A (en) |
MX (1) | MX341245B (en) |
PL (2) | PL2590275T3 (en) |
PT (2) | PT2590275E (en) |
RU (1) | RU2014121997A (en) |
WO (1) | WO2013064916A1 (en) |
Cited By (3)
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WO2016088091A1 (en) | 2014-12-04 | 2016-06-09 | Schleuniger Holding Ag | Centring unit, crimping apparatus and cable processing installation |
DE102017102941A1 (en) | 2017-02-14 | 2018-08-16 | Te Connectivity Germany Gmbh | Positioning method for a section of a cable in / on a crimp contact device, crimping method and crimping machine |
US11876332B2 (en) | 2020-06-24 | 2024-01-16 | Schleuniger Ag | Cable processing device for processing a cable |
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EP2590275B1 (en) * | 2011-11-02 | 2016-03-02 | Schleuniger Holding AG | Circuit positioning device |
EP3165487A1 (en) * | 2015-11-08 | 2017-05-10 | Schleuniger Holding AG | Conduit transportation device, in particular for cables to be processed in cable processing machines |
FR3065330B1 (en) * | 2017-04-13 | 2019-05-03 | Tyco Electronics France Sas | TOOL FOR WELDING AN ELECTRICAL CONDUCTOR WITH A CONNECTING DEVICE |
CH713877B1 (en) | 2017-06-13 | 2022-05-13 | Komax Holding Ag | Lowerer for a cable gripping module of a crimping press and method for positioning a cable gripping module of a crimping press. |
CN211789934U (en) * | 2020-01-22 | 2020-10-27 | 泰科电子(上海)有限公司 | Assembly system |
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- 2011-11-02 HU HUE11187480A patent/HUE027759T2/en unknown
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-
2012
- 2012-08-14 WO PCT/IB2012/054137 patent/WO2013064916A1/en active Application Filing
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Also Published As
Publication number | Publication date |
---|---|
KR20140087047A (en) | 2014-07-08 |
KR101824296B1 (en) | 2018-01-31 |
WO2013064916A1 (en) | 2013-05-10 |
PL2774227T3 (en) | 2018-04-30 |
CA2853821A1 (en) | 2013-05-10 |
MX341245B (en) | 2016-08-10 |
US20140283382A1 (en) | 2014-09-25 |
EP2774227A1 (en) | 2014-09-10 |
BR112014010527A2 (en) | 2017-04-25 |
EP2590275B1 (en) | 2016-03-02 |
CN104025396B (en) | 2018-01-23 |
RU2014121997A (en) | 2015-12-10 |
ES2656507T3 (en) | 2018-02-27 |
CN104025396A (en) | 2014-09-03 |
JP6147267B2 (en) | 2017-06-14 |
US9793671B2 (en) | 2017-10-17 |
PT2774227T (en) | 2018-01-19 |
EP2774227B1 (en) | 2017-10-25 |
HUE027759T2 (en) | 2016-11-28 |
PL2590275T3 (en) | 2016-08-31 |
JP2014534593A (en) | 2014-12-18 |
HUE035341T2 (en) | 2018-05-02 |
PT2590275E (en) | 2016-06-02 |
ES2575158T3 (en) | 2016-06-24 |
IN2014DN03445A (en) | 2015-06-05 |
MX2014005238A (en) | 2015-03-09 |
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