EP2586057B1 - Thermogenerator comprising phase-change materials - Google Patents

Thermogenerator comprising phase-change materials Download PDF

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Publication number
EP2586057B1
EP2586057B1 EP11728242.6A EP11728242A EP2586057B1 EP 2586057 B1 EP2586057 B1 EP 2586057B1 EP 11728242 A EP11728242 A EP 11728242A EP 2586057 B1 EP2586057 B1 EP 2586057B1
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EP
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Prior art keywords
phase
mcp1
change
temperature
mcp2
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EP11728242.6A
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German (de)
French (fr)
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EP2586057A1 (en
Inventor
Jérôme GAVILLET
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Commissariat a lEnergie Atomique et aux Energies Alternatives CEA
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Commissariat a lEnergie Atomique et aux Energies Alternatives CEA
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N10/00Thermoelectric devices comprising a junction of dissimilar materials, i.e. devices exhibiting Seebeck or Peltier effects
    • H10N10/10Thermoelectric devices comprising a junction of dissimilar materials, i.e. devices exhibiting Seebeck or Peltier effects operating with only the Peltier or Seebeck effects
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/34Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
    • H01L23/42Fillings or auxiliary members in containers or encapsulations selected or arranged to facilitate heating or cooling
    • H01L23/427Cooling by change of state, e.g. use of heat pipes
    • H01L23/4275Cooling by change of state, e.g. use of heat pipes by melting or evaporation of solids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D20/00Heat storage plants or apparatus in general; Regenerative heat-exchange apparatus not covered by groups F28D17/00 or F28D19/00
    • F28D20/02Heat storage plants or apparatus in general; Regenerative heat-exchange apparatus not covered by groups F28D17/00 or F28D19/00 using latent heat
    • F28D20/026Heat storage plants or apparatus in general; Regenerative heat-exchange apparatus not covered by groups F28D17/00 or F28D19/00 using latent heat with different heat storage materials not coming into direct contact
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N10/00Thermoelectric devices comprising a junction of dissimilar materials, i.e. devices exhibiting Seebeck or Peltier effects
    • H10N10/10Thermoelectric devices comprising a junction of dissimilar materials, i.e. devices exhibiting Seebeck or Peltier effects operating with only the Peltier or Seebeck effects
    • H10N10/13Thermoelectric devices comprising a junction of dissimilar materials, i.e. devices exhibiting Seebeck or Peltier effects operating with only the Peltier or Seebeck effects characterised by the heat-exchanging means at the junction
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/0001Technical content checked by a classifier
    • H01L2924/0002Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/14Thermal energy storage

Definitions

  • the present invention relates to a thermogenerator using phase change materials, and more generally to a thermoelectric power source.
  • thermoelectric effect the appearance of a potential difference at the junction of two conductive materials of different types subjected to a temperature difference is referred to as this effect is also known as the Seebeck effect.
  • thermocouples The most well-known use of the Seebeck effect is temperature measurement using thermocouples.
  • thermoelectric conversion systems or thermoelectric sources for generating electricity from heat have been confined to niche markets because of their low yields and high costs.
  • the temperature difference is fluctuating and does not allow the constant generation of voltage and current. This is particularly troublesome in the case of a power supply of a battery, which does not support the variation of voltage at its terminals.
  • thermoelectric element powered by a thermoelectric element.
  • Two phase change material elements may be provided. In the intended arrangement and in the intended operation, it is not possible to control the thermal gradient within the thermoelectric element so that it is constant over a given period of time and the thermoelectric element delivers a stable electrical power .
  • thermoelectric generator is disposed between an electronic component and a phase change material.
  • thermogenerator employing phase change materials, for which the generation of a stable electrical power is controlled.
  • thermogenerator having at least one thermoelement and two phase change material elements having different phase change temperatures, the phase change material elements being disposed on either side of the thermoelement so that it only sees the temperature gradient imposed by the two phase change material elements.
  • phase change material elements and the thermoelement are thermally arranged in series, i.e. the thermoelement is therefore subject only to the temperatures of the two phase change material elements.
  • thermoelement It is sought to deliver a constant thermal power to the thermoelement, which implies a constant temperature gradient since all the other parameters are already constant.
  • phase change material elements are disposed on both sides of the thermoelement so that they are fully subjected to the temperatures of the phase change material.
  • thermal short-circuits between the two phase-change materials in order to lengthen the period during which the temperature gradient across the thermoelement is constant, in the melting phase.
  • thermal short-circuits can be realized by fluidic communication between the phase-change material elements, causing a premature appearance of a seed of liquid in the phase change material not directly subject to the heat source. Connections between the phase change material tanks are made to rapidly create a seed appearance in the least exposed material and lengthen the period during which the temperature is constant.
  • thermogenerator comprising at least one thermoelement and two phase change materials having different phase change temperatures, said at least one thermoelement having two opposite main faces, each of said faces being covered by one of the materials. phase change so that the thermoelement only sees the temperature gradient imposed by the two phase change materials, during a heating or cooling phase.
  • the thermogenerator comprises enclosures containing the phase-change materials, each enclosure comprising a first and a second part, the first part comprising a flat plate, one face of which is provided with projecting fins, and the second part comprising a part comprising a flat plate, one side of which is in contact with the thermoelement and the other side is provided with projecting fins, the two first and second parts being mounted face to face so that the fins interpenetrate defining a cavity in which is the phase change material.
  • the thickness of phase-change material in at least a portion of each of the enclosures is of the order and, preferably, slightly less than or equal to the distance of the melting front, the distance of the melting front being equal to 2.
  • k is the heat conduction of the phase change material
  • L is the latent heat of fusion of the phase change material
  • ⁇ T is the temperature difference between the fin wall temperature and the phase change temperature of the phase change material
  • t being the time.
  • thermogenerator according to the present invention comprises means for directly contacting the two phase change materials.
  • Said means for directly contacting the two phase-change materials may comprise at least one conduit connecting an enclosure in which the first phase-change material is located and an enclosure in which the second phase-change material is located, said duct being partially filled by the first phase change material and the second phase change material.
  • the transverse dimension of the duct is less than or equal to the distance from the melting front, the distance from the melting front being equal to 2.
  • k is the heat conduction of the phase change material
  • L is the latent heat of fusion of the phase change material
  • ⁇ T is the temperature difference between the duct wall temperature and the phase change temperature of the change material. phase
  • t being the time.
  • the transverse dimension of the duct is much smaller than the distance from the melting front, for example, representing only 0.01 to 50% of this distance, or else from 0.1 to 20. %.
  • the conduit may be of a material having good thermal conductivity, that is to say a material whose thermal conductivity is greater than that of the MCP used in the invention.
  • the conduit may be aluminum, copper steel or stainless steel.
  • a central portion of the duct is made of a material having a limited thermal conductivity, that is to say whose thermal conductivity is lower than that of phase change materials.
  • said portion of the conduit may be glass or plastic material.
  • At least one volume of liquid separates the first and second phase change materials in said conduit.
  • the chamber containing the phase charging material having the highest phase change temperature comprises a zone of phase change material whose thickness is greater than the distance of the melting front.
  • the distance between two fins is locally greater than the distance from the fusion front.
  • the enclosure having an insert tank containing phase change material, the transverse dimension of said tank being greater than the distance of the melting front.
  • thermogenerator according to the invention is surrounded by thermal insulation means to guide the thermal flow through the stack formed by the phase change materials and the moiris a thermoelement.
  • the present invention also relates to a power generation system comprising a thermogenerator according to the present invention and a heat source.
  • the heat source may be disposed on the side of the enclosure containing the phase change material having the highest phase change temperature.
  • the electricity generation system may comprise a closed fluidic circuit, containing a heat transfer fluid, said circuit being able to exchange heat with the first and second phase-change material, and passing through the heat source, in which the heat source is located downstream phase change material having the lowest phase change temperature and upstream of the phase change material having the highest phase change temperature in the coolant flow direction, and wherein when the coolant exchanges with the phase change material having the lowest phase change temperature, its temperature is at least equal to the phase change temperature of said material, and when the coolant exchanges heat with the change material phase with the highest phase change temperature, its temperature is at least equal to the change temperature phase of said material.
  • the heat source is for example formed by at least one integrated circuit.
  • thermogenerator comprising a thermoelement 2 and first and second elements 4, 6 each containing a phase change material MCP1, MCP2 can be seen.
  • phase-change materials will be referred to as "MCP1 material” and "MCP2 material”.
  • thermoelement 2 is provided with two opposite faces 8, 10 of larger areas. Each of the faces 8, 10 is in contact with one of the phase change material elements 4, 6.
  • the first and second elements 4, 6 with phase change material completely cover the two faces 8, 10 of the thermoelement 2.
  • the first and second elements 4, 6 with phase change material each comprise an enclosure 12, 14 provided with a face 12.1, 14.1 in contact with a face 8, 10 of the thermoelement 2, and the MCP1 material, MCP2 disposed in the enclosure 12, 14.
  • thermogenerator is surrounded by a thermal insulator 17 guiding the thermal flow along the axis of the stack and also reducing heat loss to the outside.
  • the MCP1, MCP2 materials have different solid-liquid phase change temperatures T f1 , T f2 .
  • the MCP1 material has the highest melting temperature and is intended to be disposed on the side of a heat source 15.
  • This heat source may be an integrated circuit of a computer, a photovoltaic cell, a solar thermal component, an electronic power component such as an insulated gate bipolar transistor or an IGBT transistor ("Insulated Gate Bipolar Transistor"), a microelectronic component such as a microprocessor ...
  • thermoelement designates any device capable of generating electrical power when it is subjected to a temperature gradient.
  • the thermoelement 2 comprises a substrate and one or more connected PN junctions serial.
  • the PN junctions are formed by an N-doped semiconductor material and a P-doped semiconductor material. The materials are alternately arranged and extend between the two faces 8, 10 of the thermoelement. Interconnections are provided between the N-doped materials and the adjacent P-doped materials so as to form the PN junctions. The two materials of a PN junction thus see the same thermal flux imposed by the materials MCP1 and MCP2. PN junctions are electrically connected in series.
  • the materials of the PN junctions are separated by the substrate, which is chosen to be an electrical insulator to prevent electrical short-circuiting of the PN junctions and to be a good thermal insulator to prevent a thermal short circuit between MCP1 material and MCP2 material.
  • the substrate may be for example flexible polymer, ceramic or metal.
  • the polymer used may be a thermosetting polymer.
  • the voltage ⁇ V at the terminals of the module is a function of the number of P-N junctions, the larger the voltage, the higher the voltage.
  • connection between the N-doped materials and the P-doped materials and the interconnections between the P-N junctions are, for example, made of copper.
  • the MCP1 material has a phase change temperature T1, it imposes the temperature T1 on the face 8 of the thermoelement and the face 10 of the thermoelement is at the temperature of the material MCP2 T 2 .
  • thermogenerator the higher the temperature gradient ⁇ T imposed, the higher the potential difference ⁇ V generated by the thermogenerator.
  • ⁇ T is chosen as a function of the desired power, for example if a power of a few hundred milliwatts is desired, a temperature difference ⁇ T of 20 ° C. suffices. In the case of a desired power of a few watts, a temperature difference of several hundred ° C is required.
  • phase change materials When heat is supplied by the heat source, the phase change materials progressively change from a solid state to a liquid state, the liquid being confined in the chamber.
  • thermoelement 2 is then subjected to a temperature gradient between its first face 8 and its second face.
  • the phase change material elements form a thermal buffer between the heat source and the thermoelement on the one hand and opposite back of the thermoelement on the other hand, and thus impose a thermal gradient to the thermoelement.
  • the variation of the stored energy and the released energy E as a function of the temperature T for the two materials MCP1, MCP2 can be represented.
  • the energy variation of the MCP1 material is shown in solid lines, and that of MCP2 in dashed lines.
  • the reference S designates the solid phase alone
  • the reference L designates the liquid phase alone
  • the reference S + L the mixture of the liquid phase and the solid phase.
  • Each of the materials MCP1, MCP2 have constant temperatures T f1 , T f2 as long as a solid phase and a liquid phase coexist. These periods are represented by the vertical lines on the figure 6 .
  • the zone designated ⁇ Tcst during which the two phase change materials are simultaneously at constant temperatures T f1 , T f2 is delimited by the horizontal solid lines. It is this period that allows the generation of a stable electrical power.
  • thermoelement only sees the temperature gradient imposed by the two phase change materials MCP1, MCP2. Consequently, during the period when the two materials MCP1, MCP2 are at constant temperatures T f1 , T f2 , the temperature gradient seen by the thermoelement 2 is constant.
  • the thermogenerator can then produce a stable electrical power.
  • thermogenerator according to the present invention can be seen providing elongated periods of generation of stable electrical power.
  • thermogenerator comprises means 16 forming thermal short circuits between the first phase change material element 4 and the second phase change material element 6.
  • phase change material elements 4, 6 and more particularly the enclosures can be seen.
  • each chamber comprises an outer wall 19, for example glass, Pyrex® type and means for transferring heat between the phase-change material, and the thermoelement.
  • the thermal conductivity of the enclosure is low and preferably lower than that of the PCM.
  • the means for transferring heat comprises an outer part 18 and an inner part 20 nested one inside the other.
  • the parts 18, 20 comprise a plate 18.1 and fins 22 projecting from one of the faces of the plate 18.1.
  • the parts are made of a material with good thermal conductivity, such as aluminum or copper.
  • the fins 22 have for example a triangular section.
  • the fins 22 have the function of developing an upper heat exchange surface between the phase change material and the external environment.
  • the parts are characterized by their "surface development" factor which is equal to the ratio of the finned workpiece surface to the non-finned workpiece surface.
  • a development factor of 2 makes it possible to double the storage power density of the phase change material.
  • the two parts 18, 20 are nested one inside the other so that a fin 22 of a part 18, 20 is received between two fins 22 of the other part 20, 18. These two parts 18, 20 then define a cavity 24 having a zigzag section.
  • the flat face of the plate 18.1 of the outer part 18 of the first phase change material element 4 receives the heat flux F of the heat source 15, and the flat face of the inner part 20 of the first material element to change phase 2 and the flat face of the inner part 20 are in contact with the thermoelement 2.
  • the fins 22 of the inner parts 20 form fins leading the heat of the material MCP1 to thermoelement 2, then thermoelement 2 to MCP2 material.
  • the fins 22 of the outer part 18 also serve to conduct heat from the heat source 15 to the MCP1 material.
  • the inner parts 20 are for example glued on the faces of the thermoelement 2 to ensure good thermal conduction.
  • the assembly between the outer wall and the two parts 18, 20 is sealed to the phase change materials by conventional means known to those skilled in the art.
  • the MCP1 material is for example RT58® whose phase change temperature is 58 ° C and the MCP2 material is RT35H® whose phase change temperature is 35 ° C from Rubitherm®.
  • the two enclosures are identical, however, concerning the enclosure containing the material MCP2, it could not include fins 22 at the outer part 18, since it is not desired drive the heat towards the outside of the thermogenerator.
  • the thickness of the phase change materials is substantially constant in each of the enclosures. This thickness corresponds to the distance separating the facing faces of two adjacent fins 22, which forms two surfaces heat exchange with the phase change material.
  • the average thickness of phase change material corresponds to a characteristic length Lc.
  • the characteristic length Lc is of the order of, and preferably less than or equal to the distance traveled by the melting front.
  • the order of we mean that we tolerate a difference of plus or minus 30%.
  • the heat transmitted by the fins 22 can traverse the entire thickness of the material and melt it completely in a given period of time depending on the heat source.
  • the distance of the melting front depends on the storage power and the time.
  • the advantageous maximum thickness of the phase change materials in the enclosures can be calculated.
  • thermal short circuit means 16 can be seen in three different states.
  • the thermal short-circuit means 16 comprise one or more conduits 26 connecting the inside of the reservoir of the material MCP1 to the reservoir of the material MCP2.
  • the thermogenerator comprises two ducts 26.
  • the portion of the duct on the side of the enclosure containing the material MCP1, upper part in the representation of the Figure 2A is filled with MCP1 material
  • the portion of the conduit on the side of the enclosure containing the material MCP2, lower part in the representation of the Figure 2A is filled with MCP2 material.
  • a volume 28 filled with gas, for example air, is provided between the two materials MCP1, MCP2 in the solid state.
  • the conduit 26 is made of a material offering good thermal conductivity, for example it is made of metal, for example aluminum or copper.
  • the central portion of the duct extending between at least the MCP1-air or liquid interface material and at least the air or liquid interface and MPC2 material has a low thermal conductivity so that the majority of the heat, for example of the order of at least 90%, passes through the phase change materials and not through the wall of the duct.
  • this portion of conduit is made of a material having a lower thermal conductivity than phase change materials, for example such as a plastic material or a glass and / or have a reduced thickness to provide a reduced section for heat flow.
  • this central portion can represent between 10% and 30% of the total length of the conduit.
  • thermogenerator may also include several conduits 26 distributed between the enclosures containing the materials MCP1, MCP2.
  • thermogenerator may also comprise several ducts arranged next to each other.
  • MCP1 and MCP2 materials are chosen to be immiscible.
  • the transverse dimension of the duct 26, ie its diameter in the case of a circular section duct, is less than the characteristic dimension Lc, in order to quickly obtain a complete melting of the phase-change material MCP1 in the conduit, especially in its center.
  • the distance of the fusion front corresponds to the distance traveled by the fusion front during a given time.
  • thermogenerator can calculate the maximum advantageous diameter for the duct connecting the two enclosures.
  • the ratio of the volume of MCP2 material contained in the duct and the volume to the volume of MCP2 material in the chamber is advantageously less than 30%, preferably less than 20%, more preferably of the order of 2 to 15%. .
  • thermogenerator considering that the MCP1, MCP2 materials are solid.
  • the phase change material MCP1 begins to melt, the MCP1 material in the conduit 26 also begins to melt ( figure 3A ). During the melting, the material MCP1 is at the constant temperature T f1 . It then comes into contact with the MCP2 material located in the duct ( figure 3B ). There is then transmission of a small amount of heat between the material MCP1 and the material MCP2 in the conduit, the latter melts ( figure 3C ). The MCP2 material is then at the constant temperature T f2 .
  • thermo short-circuit causes more quickly the appearance of the first seed of liquid MCP2 material regardless of the thermal resistance formed by the thermoelement, without accelerating the complete melting of all the MCP2 material .
  • the material MCP2 is at the temperature T f2 until the last seed of solid MCP2 material disappears. Therefore, the period during which the two MCP1, MCP2 materials are at constant temperatures is lengthened.
  • thermal short-circuit means make it possible to rapidly create a liquid seed of the MCP2 material without reducing the volume of MCP2 material involved in creating the thermal gradient, since the materials used in the conduit are added and do not participate in all. the cases at the creation of the thermal gradient. This amount of material is not “seen” by the thermoelement.
  • the different ducts could have different diameters from each other, so the complete melting in the ducts having the largest diameters would be later than in the ducts having the smaller diameters. It is also possible to envisage one or more ducts with a variable diameter. This variant makes it possible to have a system with a scalable response: with increasing duct section, it will thus be possible to short-circuit higher powers or source times (see the data in the table above) for the same device.
  • volume 28 entered two materials is partially filled with a liquid 30, for example water.
  • This liquid is not miscible with either MCP1 material or MCP2 material.
  • the volume of liquid 30, because of its deformability, provides a good interface between the molten material MCP1 and the MCP2 material not yet melted.
  • thermogenerator according to the present invention also comprises means for delaying the complete solidification of the material MCP1, which is the material having the highest melting temperature Tf 1 .
  • the means for retarding the complete solidification of the MCP1 material are formed by a zone containing MCP1 material whose dimensions, in particular the dimension between two inner surfaces of the enclosure is increased relative to the rest of the enclosure.
  • the zigzag cavity comprises an area in which the distance between two fins of the two parts 18, 20 defining a channel is greater than the characteristic dimension Lc, for example doubled or more.
  • the enclosure comprises an additional reported tank, whose transverse dimension is larger than the characteristic dimension.
  • the ratio between the volume of the portion of material MCP1 having a thickness greater than the distance from the melting front and the volume of total MCP1 material is advantageously less than 30%, preferably less than 20%, more preferably of the order from 2 to 15%.
  • thermogenerator considering that the MCP1, MCP2 materials are originally liquid.
  • the MCP1 material being the one with the highest melting temperature, it solidifies first.
  • the temperature of the material MCP1 is at the temperature T f1 .
  • the temperature gradient across the thermoelement is therefore constant.
  • the solidification of the MCP1 material in this area is delayed relative to the rest of the MCP1 material. It is possible to extend the existence of a liquid phase of the material MCP1 and thus maintain a constant temperature T f1 , and thus maintain a constant temperature gradient.
  • thermogenerators Figures 1 and 2A the heat source does not directly irradiate the first phase change material element, but exchanges heat with a fluid circuit 32 in which a coolant circulates.
  • the heat source is located downstream of the second phase change material element 6 and upstream of the phase change material element 4 in the flow direction of the heat transfer fluid.
  • the fluid circuit 32 forms a closed loop and passes through the second phase-change material element 6, the heat source 15 and the first phase-change material element 4.
  • the heat-transfer fluid has a temperature at least equal to the temperature of the phase change of MCP2 material.
  • the enclosures of the phase change elements are such as to define cavities for the MCP1 and MCP2 phase change materials and channels for the coolant circulation.
  • tubes can pass through the enclosures of the phase change material elements 4, 6 in a sealed manner.
  • the hot source is for example an integrated circuit in a computer.
  • the "cold" coolant passes through the second phase change material element and causes partial melting of the MCP2 material. Then, it passes through the hot source in which the coolant is heated to a water temperature less than T f1 .
  • the Heat transfer medium then passes through the first phase change material element causing partial melting of the MCP1 material. The coolant is then cooled and returned to the second phase change material element.
  • the MCP1 and MCP2 materials are in transition from solid-liquid phase.
  • the temperature of each of the phase change material elements is constant, and therefore the temperature gradient applied to the thermoelement.
  • the thermogenerator then generates a stable electrical power.
  • the system of figure 5 is particularly suitable for cooling of integrated circuits of a computer, the heat thus extracted allowing the generation of electricity that can be used by the computer.
  • the coolant flows in the circuit 32 and keeps the MCP1, MCP2 materials in a transient state of phase change.
  • phase change materials Due to the reversible behavior of phase change materials, as can be seen in the figure 6 , it is possible, thanks to the invention to obtain a generation of electrical energy that is stable cyclically as a function of the cyclic operation of the heat source: alternating periods of heat emission (heating and melting of the materials MCP1 and MCP2) and heat non-emission periods (cooling and solidification of MCP1 and MCP2 materials).
  • thermogenerator may comprise several thermoelements electrically connected in series or in parallel depending on the application.
  • Thermoelements are thermally connected in parallel.
  • the thermoelements are arranged next to one another between the two phase change material elements.
  • phase change materials that can be used in the present invention can be organic materials such as Rubitherm® RT100® whose phase change temperature is 99 ° C, benzoic acid whose temperature of change of the phase is 122 ° C, benzamide whose phase change temperature is 130 ° C, stilbene whose phase change temperature is 123 ° C, erythritol whose phase change temperature is 118 ° C,. ..), salt hydrates such as MgCl 2 .6H 2 O whose phase change temperature is 117 ° C, salts such as KNO 3 -NaNO 2 -NaNO 3 whose phase change temperature is 140 ° C. ° C., the NaNO 3 -KNO 3 whose phase change temperature is 222 ° C., or metals such as Sn whose phase change temperature is 232 ° C.
  • organic materials such as Rubitherm® RT100® whose phase change temperature is 99 ° C, benzoic acid whose temperature of change of the phase is 122 °
  • couples of phase change materials MCP1 and MCP2 will be selected having a significant difference in temperature, which will be advantageous for the generated electrical power.

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  • Power Engineering (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
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  • Investigating Or Analyzing Materials Using Thermal Means (AREA)

Description

DOMAINE TECHNIQUE ET ART ANTÉRIEURTECHNICAL FIELD AND PRIOR ART

La présente invention se rapporte à un thermogénérateur utilisant des matériaux à changement de phase, et plus généralement à une source d'énergie thermoélectrique.The present invention relates to a thermogenerator using phase change materials, and more generally to a thermoelectric power source.

On désigne par effet thermoélectrique, l'apparition d'une différence de potentiel à la jonction de deux matériaux conducteurs de natures différentes soumise à une différence de température, cet effet est également appelé effet Seebeck.By thermoelectric effect, the appearance of a potential difference at the junction of two conductive materials of different types subjected to a temperature difference is referred to as this effect is also known as the Seebeck effect.

L'utilisation la plus connue de l'effet Seebeck est la mesure de température à l'aide de thermocouples.The most well-known use of the Seebeck effect is temperature measurement using thermocouples.

Jusqu'à présent, les systèmes de conversion thermoélectriques ou sources thermoélectriques pour produire de l'électricité à partir de la chaleur ont été cantonnés aux marchés de niche du fait de leurs faibles rendements et de leurs coûts élevés.Until now, thermoelectric conversion systems or thermoelectric sources for generating electricity from heat have been confined to niche markets because of their low yields and high costs.

Dans le cas d'un environnement dans lequel la température est la plus souvent strictement homogène, le système n'est pas soumis à un gradient de température de manière continue. Il faut alors prévoir une batterie électrique pour stocker le courant généré, lorsqu'un gradient de température apparaît. Par conséquent, la production d'électricité est soumise à des événements qui ne sont pas-maîtrisés.In the case of an environment in which the temperature is most often strictly homogeneous, the system is not subjected to a temperature gradient continuously. It is then necessary to provide an electric battery to store the generated current, when a temperature gradient appears. As a result, power generation is subject to events that are not under control.

Par ailleurs, dans le cas de systèmes autonomes, i.e. non reliés à un dispositif de contrôle de la différence de température, la différence de température est fluctuante et ne permet pas la génération constante de tension et de courant. Ceci est particulièrement gênant dans le cas d'une alimentation d'une batterie, qui supporte mal la variation de tension à ses bornes.Moreover, in the case of autonomous systems, i.e. not connected to a device for controlling the temperature difference, the temperature difference is fluctuating and does not allow the constant generation of voltage and current. This is particularly troublesome in the case of a power supply of a battery, which does not support the variation of voltage at its terminals.

Le document EP 1 001 470 décrit une montre à bracelet alimentée par un élément thermoélectrique. Deux éléments à matériaux à changement de phase peuvent être prévus. Dans la disposition prévue et dans le fonctionnement prévu, il n'est pas possible de maîtriser le gradient thermique au sein de l'élément thermoélectrique de sorte qu'il soit constant sur une période donnée et que l'élément thermoélectrique délivre une puissance électrique stable.The document EP 1 001 470 describes a wristwatch powered by a thermoelectric element. Two phase change material elements may be provided. In the intended arrangement and in the intended operation, it is not possible to control the thermal gradient within the thermoelectric element so that it is constant over a given period of time and the thermoelectric element delivers a stable electrical power .

US 2003/143958 divulgue un dispositif dans lequel un générateur thermoélectrique est disposé entre un composant électronique et un matériau à changement de phase. US 2003/143958 discloses a device in which a thermoelectric generator is disposed between an electronic component and a phase change material.

C'est par conséquent un but de la présente invention d'offrir un thermogénérateur mettant en oeuvre des matériaux à changement de phase, pour lequel la génération d'une puissance électrique stable est maîtrisée.It is therefore an object of the present invention to provide a thermogenerator employing phase change materials, for which the generation of a stable electrical power is controlled.

EXPOSÉ DE L'INVENTIONSTATEMENT OF THE INVENTION

Le but précédemment énoncé est atteint par un thermogénérateur comportant au moins un thermoélément et deux éléments à matériaux à changement de phase, présentant des températures de changement de phase différentes, les éléments à matériaux à changement de phase étant disposés de part et d'autre du thermoélément de sorte que celui-ci ne voie que le gradient de température imposé par les deux éléments à matériaux à changement de phase. Ainsi, lorsque chacun des éléments à matériau à changement de phase est composé à la fois d'une phase liquide et d'une phase solide, il est à une température constante. Par conséquent le gradient de température à travers le thermoélément est constant. Le thermoélément est alors apte à délivrer une puissance électrique stable.The previously stated purpose is achieved by a thermogenerator having at least one thermoelement and two phase change material elements having different phase change temperatures, the phase change material elements being disposed on either side of the thermoelement so that it only sees the temperature gradient imposed by the two phase change material elements. Thus, when each of the phase change material elements is composed of both a liquid phase and a solid phase, it is at a constant temperature. Therefore, the temperature gradient across the thermoelement is constant. The thermoelement is then able to deliver a stable electrical power.

En d'autres termes, les éléments à matériau à changement de phase et le thermoélément sont disposés thermiquement en série, i.e. le thermoélément est donc soumis uniquement aux températures des deux éléments à matériaux à changement de phase.In other words, the phase change material elements and the thermoelement are thermally arranged in series, i.e. the thermoelement is therefore subject only to the temperatures of the two phase change material elements.

On cherche à délivrer une puissance thermique constante au thermoélément, ce qui sous-entend un gradient de température constant puisque tous les autres paramètres sont déjà constants.It is sought to deliver a constant thermal power to the thermoelement, which implies a constant temperature gradient since all the other parameters are already constant.

Les éléments à matériau à changement de phase sont disposés sur les deux faces du thermoélément, de sorte qu'elles soient soumises entièrement aux températures du matériau à changement de phase.The phase change material elements are disposed on both sides of the thermoelement so that they are fully subjected to the temperatures of the phase change material.

De manière particulièrement avantageuse, on peut prévoir de réaliser des courts-circuits thermiques entre les deux matériaux à changement de phase afin d'allonger la période pendant laquelle le gradient de température à travers le thermoélément est constant, en phase de fusion. Ces courts-circuits thermiques peuvent être réalisés par une communication fluidique entre les éléments à matériaux à changement de phase, provoquant une apparition prématurée d'un germe de liquide dans le matériau à changement de phase non soumis directement à la source de chaleur. On réalise des connexions entre les réservoirs de matériaux à changement de phase pour créer rapidement l'apparition d'un germe dans le matériau le moins exposé et allongé la période durant laquelle la température est constante.Particularly advantageously, it is possible to provide thermal short-circuits between the two phase-change materials in order to lengthen the period during which the temperature gradient across the thermoelement is constant, in the melting phase. These thermal short-circuits can be realized by fluidic communication between the phase-change material elements, causing a premature appearance of a seed of liquid in the phase change material not directly subject to the heat source. Connections between the phase change material tanks are made to rapidly create a seed appearance in the least exposed material and lengthen the period during which the temperature is constant.

De manière également particulièrement avantageuse, on peut prévoir des zones dans lesquelles la solidification est retardée permettant d'allonger la période pendant laquelle le gradient de température est constant, en phase de solidification. Pour cela, on prévoit une zone dans laquelle l'épaisseur de matériau à changement de phase est supérieure à la distance du front de fusion.Also particularly advantageously, one can provide areas in which the solidification is delayed to extend the period during which the temperature gradient is constant, in the solidification phase. For this, there is provided an area in which the thickness of the phase change material is greater than the distance of the melting front.

La présente invention a alors pour objet un thermogénérateur comportant au moins un thermoélément et deux matériaux à changement de phase présentant des températures de changement de phase différentes, ledit au moins un thermoélément comportant deux faces principales opposées, chacune desdites faces étant recouverte par un des matériaux à changement de phase de sorte que le thermoélément ne voit que le gradient de température imposé par les deux matériaux à changement de phase, lors d'une phase d'échauffement ou de refroidissement.The present invention therefore relates to a thermogenerator comprising at least one thermoelement and two phase change materials having different phase change temperatures, said at least one thermoelement having two opposite main faces, each of said faces being covered by one of the materials. phase change so that the thermoelement only sees the temperature gradient imposed by the two phase change materials, during a heating or cooling phase.

Dans un exemple de réalisation, le thermogénérateur comporte des enceintes contenant les matériaux à changement de phase, chaque enceinte comportant une première et une deuxième pièce, la première pièce comportant une plaque plane dont une face est munie d'ailettes en saillie, et la deuxième pièce comportant une plaque plane dont une face est en contact avec le thermoélément et l'autre face est munie d'ailettes en saillie, les deux première et deuxième pièces étant montées face à face de sorte que les ailettes s'interpénètrent définissant un cavité dans laquelle est située le matériau à changement de phase.In an exemplary embodiment, the thermogenerator comprises enclosures containing the phase-change materials, each enclosure comprising a first and a second part, the first part comprising a flat plate, one face of which is provided with projecting fins, and the second part comprising a part comprising a flat plate, one side of which is in contact with the thermoelement and the other side is provided with projecting fins, the two first and second parts being mounted face to face so that the fins interpenetrate defining a cavity in which is the phase change material.

De manière avantageuse, l'épaisseur de matériau à changement de phase dans au moins une partie de chacune des enceintes est de l'ordre et, de préférence, légèrement inférieure ou égale à la distance du front de fusion, la distance du front de fusion étant égale à 2. k . Δ T . t L ,

Figure imgb0001
k étant la conduction thermique du matériau à changement de phase, L étant la chaleur latente de fusion du matériau à changement de phase, ΔT étant la différence de température entre la température de la paroi de l'ailette et la température de changement de phase du matériau à changement de phase, et t étant le temps.Advantageously, the thickness of phase-change material in at least a portion of each of the enclosures is of the order and, preferably, slightly less than or equal to the distance of the melting front, the distance of the melting front being equal to 2. k . Δ T . t The ,
Figure imgb0001
where k is the heat conduction of the phase change material, L is the latent heat of fusion of the phase change material, where ΔT is the temperature difference between the fin wall temperature and the phase change temperature of the phase change material, and t being the time.

De manière particulièrement avantageuse, le thermogénérateur selon la présente invention comporte des moyens pour mettre directement en contact les deux matériaux à changement de phase.Particularly advantageously, the thermogenerator according to the present invention comprises means for directly contacting the two phase change materials.

Lesdits moyens pour mettre directement en contact les deux matériaux à changement de phase peuvent comporter au moins un conduit reliant une enceinte dans laquelle se trouve le premier matériau à changement de phase et une enceinte dans laquelle se trouve le deuxième matériau à changement de phase, ledit conduit étant rempli partiellement par le premier matériau à changement de phase et par le deuxième matériau à changement de phase.Said means for directly contacting the two phase-change materials may comprise at least one conduit connecting an enclosure in which the first phase-change material is located and an enclosure in which the second phase-change material is located, said duct being partially filled by the first phase change material and the second phase change material.

De manière préférée, la dimension transversale du conduit est inférieure ou égale à la distance du front de fusion, la distance du front de fusion étant égale à 2. k . Δ T . t L ,

Figure imgb0002
k étant la conduction thermique du matériau à changement de phase, L étant la chaleur latente de fusion du matériau à changement de phase, ΔT étant la différence de température entre la température de paroi du conduit et la température de changement de phase du matériau à changement de phase, et t étant le temps.Preferably, the transverse dimension of the duct is less than or equal to the distance from the melting front, the distance from the melting front being equal to 2. k . Δ T . t The ,
Figure imgb0002
where k is the heat conduction of the phase change material, L is the latent heat of fusion of the phase change material, where ΔT is the temperature difference between the duct wall temperature and the phase change temperature of the change material. phase, and t being the time.

Selon, un mode préféré de l'invention, la dimension transversale du conduit est très inférieure à la distance du front de fusion, par exemple, ne représentant que 0,01 à 50 % de cette distance, ou encore de 0,1 à 20 %.According to a preferred embodiment of the invention, the transverse dimension of the duct is much smaller than the distance from the melting front, for example, representing only 0.01 to 50% of this distance, or else from 0.1 to 20. %.

Le conduit peut être en un matériau offrant une bonne conductivité thermique, c'est-à-dire un matériau dont la conductivité thermique est supérieure à celle des MCP utilisés dans l'invention.The conduit may be of a material having good thermal conductivity, that is to say a material whose thermal conductivity is greater than that of the MCP used in the invention.

Par exemples le conduit peut-être en aluminium, en acier en cuivre ou en inox.For example the conduit may be aluminum, copper steel or stainless steel.

Avantageusement, une portion centrale du conduit est faite en un matériau présentant une conductivité thermique limitée, c'est-à-dire dont la conductivité thermique est inférieure à celle des matériaux à changement de phase.Advantageously, a central portion of the duct is made of a material having a limited thermal conductivity, that is to say whose thermal conductivity is lower than that of phase change materials.

Par exemple, ladite portion du conduit peut être en verre ou en matériau plastique.For example, said portion of the conduit may be glass or plastic material.

Il peut être prévu qu'au moins un volume de liquide sépare les premier et deuxième matériaux à changement de phase dans ledit conduit.It can be provided that at least one volume of liquid separates the first and second phase change materials in said conduit.

De manière également particulièrement avantageuse, l'enceinte contenant le matériau à charigement de phase présentant la température de changement de phase la plus élevée comporte une zone de matériau à changement de phase dont l'épaisseur est supérieure à la distance du front de fusion.Also particularly advantageously, the chamber containing the phase charging material having the highest phase change temperature comprises a zone of phase change material whose thickness is greater than the distance of the melting front.

Ceci peut être obtenu en prévoyant que la distance entre deux ailettes est localement supérieure à la distance du front de fusion. En variante, on prévoit que l'enceinte comportant un réservoir rapporté contenant du matériau à changement de phase, la dimension transversale dudit réservoir étant supérieure à la distance du front de fusion.This can be achieved by providing that the distance between two fins is locally greater than the distance from the fusion front. Alternatively, it is expected that the enclosure having an insert tank containing phase change material, the transverse dimension of said tank being greater than the distance of the melting front.

De préférence, le thermogénérateur selon l'invention est entouré de moyens d'isolation thermique pour guider le flux thermique à travers l'empilement formé par les matériaux à changement de phase et le au moiris un thermoélément.Preferably, the thermogenerator according to the invention is surrounded by thermal insulation means to guide the thermal flow through the stack formed by the phase change materials and the moiris a thermoelement.

La présente invention a également pour objet un système génération d'électricité comportant un thermogénérateur selon la présente invention et une source de chaleur.The present invention also relates to a power generation system comprising a thermogenerator according to the present invention and a heat source.

La source de chaleur peut être disposée du côté de l'enceinte contenant le matériau à changement de phase présentant la température de changement de phase la plus élevée.The heat source may be disposed on the side of the enclosure containing the phase change material having the highest phase change temperature.

Dans un autre exemple de réalisation, le système de génération d'électricité selon l'intention peut comporter un circuit fluidique fermé, contenant un fluide caloporteur, ledit circuit étant apte à échanger de la chaleur avec le premier et le deuxième matériau à changement de phase, et traversant la source de chaleur, dans lequel la source de chaleur est située en aval du matériau à changement de phase ayant la température de changement de phase la plus basse et en amont du matériau à changement de phase ayant la température de changement de phase la plus haute dans le sens d'écoulement du fluide caloporteur, et dans lequel, lorsque le caloporteur échange avec le matériau à changement de phase ayant la température de changement de phase la plus basse, sa température est au moins égale à la température de changement de phase dudit matériau, et lorsque le caloporteur échange de la chaleur avec le matériau à changement de phase ayant la température de changement de phase la plus haute, sa température est au moins égale à la température de changement de phase dudit matériau.In another embodiment, the electricity generation system according to the intention may comprise a closed fluidic circuit, containing a heat transfer fluid, said circuit being able to exchange heat with the first and second phase-change material, and passing through the heat source, in which the heat source is located downstream phase change material having the lowest phase change temperature and upstream of the phase change material having the highest phase change temperature in the coolant flow direction, and wherein when the coolant exchanges with the phase change material having the lowest phase change temperature, its temperature is at least equal to the phase change temperature of said material, and when the coolant exchanges heat with the change material phase with the highest phase change temperature, its temperature is at least equal to the change temperature phase of said material.

La source de chaleur est par exemple formée par au moins un circuit intégré.The heat source is for example formed by at least one integrated circuit.

BRÈVE DESCRIPTION DES DESSINSBRIEF DESCRIPTION OF THE DRAWINGS

La présente invention sera mieux comprise à l'aide de la description qui va suivre et des dessins en annexes, sur lesquels :

  • la figure 1 est une représentation schématique d'un thermogénérateur selon la présente invention,
  • la figure 2A est une représentation schématique d'un exemple de réalisation pratique d'un thermogénérateur selon la présente invention comportant des courts-circuits thermiques entre les deux matériaux à changement de phase,
  • la figure 2B est une vue de détail de la figure 2A,
  • les figures 3A à 3C sont des vues de détail de la figure 2A au niveau d'un court-circuit thermique dans différents états,
  • les figures 4A à 4C sont des vues d'une variante de réalisation d'un court-circuit thermique dans différents états,
  • la figure 5 est une représentation schématique d'un système de génération d'électricité comportant thermogénérateur selon la présente invention associé à un circuit fluidique,
  • la figure 6 est une représentation graphique de l'évolution de l'énergie stockée ou, libérée dans les matériaux à changement de phase en fonction de la température.
The present invention will be better understood with the aid of the description which will follow and the appended drawings, in which:
  • the figure 1 is a schematic representation of a thermogenerator according to the present invention,
  • the Figure 2A is a schematic representation of an example of practical realization of a thermogenerator according to the present invention comprising thermal shorts between the two phase change materials,
  • the Figure 2B is a detail view of the Figure 2A ,
  • the FIGS. 3A to 3C are detailed views of the Figure 2A at the level of a thermal short circuit in different states,
  • the Figures 4A to 4C are views of an alternative embodiment of a thermal short circuit in different states,
  • the figure 5 is a schematic representation of an electricity generating system comprising a thermogenerator according to the present invention associated with a fluid circuit,
  • the figure 6 is a graphical representation of the evolution of stored or released energy in phase change materials as a function of temperature.

EXPOSÉ DÉTAILLÉ DE MODES DE RÉALISATION PARTICULIERSDETAILED PRESENTATION OF PARTICULAR EMBODIMENTS

Sur la figure 1, on peut voir une représentation schématique d'un thermogénérateur selon la présente invention comportant un thermoélément 2 et des premier et deuxième éléments 4, 6 contenant chacun un matériau à changement de phase MCP1, MCP2. Dans la suite de la description, ont désignera les matériaux à changement de phase par "matériau MCP1" et "matériau MCP2".On the figure 1 , a schematic representation of a thermogenerator according to the present invention comprising a thermoelement 2 and first and second elements 4, 6 each containing a phase change material MCP1, MCP2 can be seen. In the remainder of the description, the phase-change materials will be referred to as "MCP1 material" and "MCP2 material".

Le thermoélément 2 est muni de deux faces opposées 8, 10 de plus grandes surfaces. Chacune des faces 8, 10 est en contact avec un des éléments à matériau à changement de phase 4, 6.The thermoelement 2 is provided with two opposite faces 8, 10 of larger areas. Each of the faces 8, 10 is in contact with one of the phase change material elements 4, 6.

Les premier et deuxième éléments 4, 6 à matériau à changement de phase recouvrent entièrement les deux faces 8, 10 du thermoélément 2.The first and second elements 4, 6 with phase change material completely cover the two faces 8, 10 of the thermoelement 2.

Les premier et deuxième éléments 4, 6 à matériau à changement de phase comportent chacun une enceinte 12, 14 munie d'une face 12.1, 14.1 en contact avec une face 8, 10 du thermoélément 2, et le matériau MCP1, MCP2 disposé dans l'enceinte 12, 14.The first and second elements 4, 6 with phase change material each comprise an enclosure 12, 14 provided with a face 12.1, 14.1 in contact with a face 8, 10 of the thermoelement 2, and the MCP1 material, MCP2 disposed in the enclosure 12, 14.

De manière avantageuse, le thermogénérateur est entouré par un isolant thermique 17 guidant le flux thermique le long de l'axe de l'empilement et réduisant également les pertes de chaleur vers l'extérieur.Advantageously, the thermogenerator is surrounded by a thermal insulator 17 guiding the thermal flow along the axis of the stack and also reducing heat loss to the outside.

Selon l'invention, les matériaux MCP1, MCP2 présentent des températures de changement de phase solide-liquide Tf1, Tf2 différentes.According to the invention, the MCP1, MCP2 materials have different solid-liquid phase change temperatures T f1 , T f2 .

Le matériau MCP1 présente la température de fusion la plus élevée et est destiné à être disposé du côté d'une source de chaleur 15. Cette source de chaleur peut être un circuit intégré d'un ordinateur, une cellule photovoltaïque, un composant solaire thermique, un composant électronique de puissance comme un transistor bipolaire à porte isolée ou transistor IGBT ("Insulated Gate Bipolar Transistor en anglais, un composant microélectronique comme un microprocesseur...The MCP1 material has the highest melting temperature and is intended to be disposed on the side of a heat source 15. This heat source may be an integrated circuit of a computer, a photovoltaic cell, a solar thermal component, an electronic power component such as an insulated gate bipolar transistor or an IGBT transistor ("Insulated Gate Bipolar Transistor"), a microelectronic component such as a microprocessor ...

Le terme « thermoélément » désigne tout dispositif apte à générer une puissance électrique lorsqu'il est soumis à un gradient de température.The term "thermoelement" designates any device capable of generating electrical power when it is subjected to a temperature gradient.

Par exemple, le thermoélément 2 comporte un substrat et une ou plusieurs jonctions P-N connectées en série. Les jonctions P-N sont formées par un matériau semi-conducteur dopé N et un matériau semi-conducteur dopé P. Les matériaux sont disposés de manière alternée et s'étendent entre les deux faces 8, 10 du thermoélément. Des interconnexions sont prévues entre les matériaux dopés N et les matériaux dopés P adjacents de sorte à former les jonctions P-N. Les deux matériaux d'une jonction P-N voient donc le même flux thermique imposé par les matériaux MCP1 et MCP2. Les jonctions P-N sont connectées électriquement en série.For example, the thermoelement 2 comprises a substrate and one or more connected PN junctions serial. The PN junctions are formed by an N-doped semiconductor material and a P-doped semiconductor material. The materials are alternately arranged and extend between the two faces 8, 10 of the thermoelement. Interconnections are provided between the N-doped materials and the adjacent P-doped materials so as to form the PN junctions. The two materials of a PN junction thus see the same thermal flux imposed by the materials MCP1 and MCP2. PN junctions are electrically connected in series.

Les matériaux des jonctions P-N sont séparés par le substrat, qui est choisi de sorte à être un isolant électrique pour éviter la mise en court-circuit électrique des jonctions P-N et de sorte à être un bon isolant thermique pour empêcher un court-circuit thermique entre le matériau MCP1 et le matériau MCP2. Le substrat peut être par exemple en polymère souple, en céramique ou en métal. Le polymère utilisé peut être un polymère thermodurcissable.The materials of the PN junctions are separated by the substrate, which is chosen to be an electrical insulator to prevent electrical short-circuiting of the PN junctions and to be a good thermal insulator to prevent a thermal short circuit between MCP1 material and MCP2 material. The substrate may be for example flexible polymer, ceramic or metal. The polymer used may be a thermosetting polymer.

La tension ΔV aux bornes du module est fonction du nombre de jonctions P-N, plus celui-ci est grand plus la tension est élevée.The voltage ΔV at the terminals of the module is a function of the number of P-N junctions, the larger the voltage, the higher the voltage.

La connexion entre les matériaux dopés N et les matériaux dopés P et les interconnexions entre les jonctions P-N sont par exemple en cuivre.The connection between the N-doped materials and the P-doped materials and the interconnections between the P-N junctions are, for example, made of copper.

Le matériau MCP1 a une température de changement de phase T1, il impose la température T1 à la face 8 du thermoélément et la face 10 du thermoélément est à température du matériau MCP2 T2.The MCP1 material has a phase change temperature T1, it imposes the temperature T1 on the face 8 of the thermoelement and the face 10 of the thermoelement is at the temperature of the material MCP2 T 2 .

C'est la différence ΔT = T1 - T2 qui est responsable de l'apparition d'une tension ΔV aux bornes du module thermoélectrique 2.It is the difference ΔT = T1 - T2 which is responsible for the appearance of a voltage ΔV at the terminals of the thermoelectric module 2.

L'effet Seebeck se traduit par la relation suivante : ΔV = ΔT . S

Figure imgb0003
avec

  • ΔV la différence de potentiel en Volt aux bornes du module thermoélectrique,
  • ΔT le gradient de température en °C au niveau des jonctions P-N,
  • S le coefficient Seebeck en V.K-1.
The Seebeck effect is expressed by the following relation: .DELTA.V = DT . S
Figure imgb0003
with
  • ΔV the potential difference in Volt across the thermoelectric module,
  • ΔT the temperature gradient in ° C at the PN junctions,
  • S the Seebeck coefficient in VK -1 .

Ainsi, plus le gradient de température ΔT imposé est élevé, plus la différence de potentiel ΔV générée par le thermogénérateur est élevée.Thus, the higher the temperature gradient ΔT imposed, the higher the potential difference ΔV generated by the thermogenerator.

La valeur de ΔT est choisie en fonction de la puissance souhaitée, par exemple si l'on souhaite une puissance de quelques centaines de milliwatts, une différence de température ΔT de 20°C suffit. Dans le cas d'une puissance recherchée de quelques watts, une différence de température de plusieurs centaines de °C est requise.The value of ΔT is chosen as a function of the desired power, for example if a power of a few hundred milliwatts is desired, a temperature difference ΔT of 20 ° C. suffices. In the case of a desired power of a few watts, a temperature difference of several hundred ° C is required.

Lors d'un apport de chaleur par la source de chaleur, les matériaux à changement de phase passent progressivement d'un état solide à l'état liquide, le liquide étant confiné dans l'enceinte.When heat is supplied by the heat source, the phase change materials progressively change from a solid state to a liquid state, the liquid being confined in the chamber.

Le thermoélément 2 est alors soumis à un gradient de température entre sa première face 8 et sa deuxième face. Les éléments à matériau à changement de phase forment un tampon thermique entre la source de chaleur et le thermoélément d'une part et en face arrière du thermoélément d'autre part, et imposent ainsi un gradient thermique au thermoélément.The thermoelement 2 is then subjected to a temperature gradient between its first face 8 and its second face. The phase change material elements form a thermal buffer between the heat source and the thermoelement on the one hand and opposite back of the thermoelement on the other hand, and thus impose a thermal gradient to the thermoelement.

Sur la figure 6, on peut voir représentée la variation de l'énergie stockée et l'énergie libérée E en fonction de la température T pour les deux matériaux MCP1, MCP2. La variation d'énergie du matériau MCP1 est représentée en trait plein, et celle de MCP2 en tirets. La référence S désigne la phase solide seule, la référence L désigne la phase liquide seule, et la référence S + L la mélange de la phase liquide et de la phase solide.On the figure 6 the variation of the stored energy and the released energy E as a function of the temperature T for the two materials MCP1, MCP2 can be represented. The energy variation of the MCP1 material is shown in solid lines, and that of MCP2 in dashed lines. The reference S designates the solid phase alone, the reference L designates the liquid phase alone, and the reference S + L the mixture of the liquid phase and the solid phase.

Chacun des matériaux MCP1, MCP2 présentent des températures constantes Tf1, Tf2 tant que coexistent une phase solide et une phase liquide. Ces périodes sont représentées par les traits verticaux sur la figure 6.Each of the materials MCP1, MCP2 have constant temperatures T f1 , T f2 as long as a solid phase and a liquid phase coexist. These periods are represented by the vertical lines on the figure 6 .

La zone désignée ΔTcst durant laquelle les deux matériaux à changement phase sont simultanément à des températures constantes Tf1, Tf2 est délimitée par les traits pleins horizontaux. C'est cette période qui permet la génération d'une puissance électrique stable.The zone designated ΔTcst during which the two phase change materials are simultaneously at constant temperatures T f1 , T f2 is delimited by the horizontal solid lines. It is this period that allows the generation of a stable electrical power.

Selon la présente invention, le thermoélément ne voit que le gradient de température imposé par les deux matériaux à changement de phase MCP1, MCP2. Par conséquent, lors de la période où les deux matériaux MCP1, MCP2 sont à températures constantes Tf1, Tf2, le gradient de température vu par le thermoélément 2 est constant. Le thermogénérateur peut alors produire une puissance électrique stable.According to the present invention, the thermoelement only sees the temperature gradient imposed by the two phase change materials MCP1, MCP2. Consequently, during the period when the two materials MCP1, MCP2 are at constant temperatures T f1 , T f2 , the temperature gradient seen by the thermoelement 2 is constant. The thermogenerator can then produce a stable electrical power.

Grâce à l'invention, il est alors aisé d'obtenir grâce à des matériaux à changement phase la génération d'une puissance stable à partir d'une source de chaleur.Thanks to the invention, it is then easy to obtain through phase change materials the generating a stable power from a heat source.

Sur les figures 2A et 2B, on peut voir un mode de réalisation particulièrement avantageux d'un thermogénérateur selon la présente invention offrant de périodes allongées de génération d'une puissance électrique stable.On the Figures 2A and 2B a particularly advantageous embodiment of a thermogenerator according to the present invention can be seen providing elongated periods of generation of stable electrical power.

Les références utilisées pour la figure 1 seront reprises pour désigner les mêmes éléments sur la figure 2A.The references used for the figure 1 will be used to designate the same elements on the Figure 2A .

Ce mode de réalisation diffère de celui de la figure 1, notamment en ce que le thermogénérateur comporte des moyens 16 formant des courts-circuits thermiques entre le premier élément à matériau à changement de phase 4 et le deuxième élément à matériau à changement de phase 6.This embodiment differs from that of the figure 1 , in particular in that the thermogenerator comprises means 16 forming thermal short circuits between the first phase change material element 4 and the second phase change material element 6.

En outre, sur la figure 2A on peut voir un exemple de réalisation pratique des éléments à matériau à changement de phase 4, 6 et plus particulièrement des enceintes.In addition, on the Figure 2A an example of a practical embodiment of the phase change material elements 4, 6 and more particularly the enclosures can be seen.

Dans cet exemple, chaque enceinte comporte une paroi extérieure 19, par exemple en verre, type Pyrex® et des moyens pour transférer la chaleur entre le matériau à changement de phase, et le thermoélément. La conductivité thermique de l'enceinte est faible et préférablement inférieure à celle du MCP.In this example, each chamber comprises an outer wall 19, for example glass, Pyrex® type and means for transferring heat between the phase-change material, and the thermoelement. The thermal conductivity of the enclosure is low and preferably lower than that of the PCM.

Dans l'exemple représenté, les moyens pour transférer la chaleur comporte une pièce extérieure 18 et une pièce intérieure 20 emboîtées l'une dans l'autre. Les pièces 18, 20 comportent une plaque 18.1 et des ailettes 22 en saillie de l'une des faces de la plaque 18.1. Les pièces sont réalisées en un matériau offrant une bonne conductivité thermique, tel qu'en aluminium ou en cuivre.In the example shown, the means for transferring heat comprises an outer part 18 and an inner part 20 nested one inside the other. The parts 18, 20 comprise a plate 18.1 and fins 22 projecting from one of the faces of the plate 18.1. The parts are made of a material with good thermal conductivity, such as aluminum or copper.

Les ailettes 22 ont par exemple une section triangulaire. Les ailettes 22 ont pour fonction de développer une surface d'échange thermique supérieure entre le matériau à changement de phase et l'environnement extérieur. On caractérise les pièces par leur facteur de « développement de surface » qui st égal au rapport de la surface de pièce avec ailettes sur la surface de pièce sans ailette. Par exemple, un facteur de développement de 2 permet de doubler la densité de puissance de stockage du matériau à changement de phase. De préférence, on choisira des pièces présentant. Sur la figure 2A le facteur de développement des pièces est de l'ordre de 6.The fins 22 have for example a triangular section. The fins 22 have the function of developing an upper heat exchange surface between the phase change material and the external environment. The parts are characterized by their "surface development" factor which is equal to the ratio of the finned workpiece surface to the non-finned workpiece surface. For example, a development factor of 2 makes it possible to double the storage power density of the phase change material. Preferably, we will choose parts presenting. On the Figure 2A the part development factor is of the order of 6.

Les deux pièces 18, 20 sont emboîtées l'une dans l'autre de sorte qu'une ailette 22 d'une pièce 18, 20 soit reçue entre deux ailettes 22 de l'autre pièce 20, 18. Ces deux pièces 18, 20 définissent alors une cavité 24 ayant une section en zigzag. La face plane de la plaque 18.1 de la pièce extérieure 18 du premier élément à matériau à changement de phase 4 reçoit le flux thermique F de la source de chaleur 15, et la face plane de la pièce intérieure 20 du premier élément à matériau à changement de phase 2 et la face plane de la pièce intérieure 20 sont en contact avec le thermoélément 2.The two parts 18, 20 are nested one inside the other so that a fin 22 of a part 18, 20 is received between two fins 22 of the other part 20, 18. These two parts 18, 20 then define a cavity 24 having a zigzag section. The flat face of the plate 18.1 of the outer part 18 of the first phase change material element 4 receives the heat flux F of the heat source 15, and the flat face of the inner part 20 of the first material element to change phase 2 and the flat face of the inner part 20 are in contact with the thermoelement 2.

Les ailettes 22 des pièces intérieures 20 forment des ailettes conduisant la chaleur du matériau MCP1 vers le thermoélément 2, puis du thermoélément 2 vers le matériau MCP2.The fins 22 of the inner parts 20 form fins leading the heat of the material MCP1 to thermoelement 2, then thermoelement 2 to MCP2 material.

Dans le cas de l'élément à matériau à changement de phase 4 situé du côté de la source de chaleur 15, les ailettes 22 de la pièce extérieure 18 servent également à conduire la chaleur de la source de chaleur 15 vers le matériau MCP1.In the case of the phase change material element 4 located on the heat source side 15, the fins 22 of the outer part 18 also serve to conduct heat from the heat source 15 to the MCP1 material.

Les pièces intérieures 20 sont par exemple collées sur les faces du thermoélément 2 afin d'assurer une bonne conduction thermique.The inner parts 20 are for example glued on the faces of the thermoelement 2 to ensure good thermal conduction.

L'assemblage entre la paroi extérieure et les deux pièces 18, 20 est rendu étanche aux matériaux à changement de phase par des moyens classiques connus de l'homme du métier.The assembly between the outer wall and the two parts 18, 20 is sealed to the phase change materials by conventional means known to those skilled in the art.

Le matériau MCP1 est par exemple du RT58® dont la température de changement de phase est 58°C et le matériau MCP2 est du RT35H® dont la température de changement de phase est 35°C de la société Rubitherm®.The MCP1 material is for example RT58® whose phase change temperature is 58 ° C and the MCP2 material is RT35H® whose phase change temperature is 35 ° C from Rubitherm®.

A des fins de simplicité de construction, les deux enceintes sont identiques, cependant, concernant l'enceinte contenant le matériau MCP2, celle-ci pourrait ne pas comporter d'ailettes 22 au niveau de là pièce extérieure 18, puisqu'on ne souhaite pas conduire la chaleur vers l'extérieure du thermogénérateur.For the sake of simplicity of construction, the two enclosures are identical, however, concerning the enclosure containing the material MCP2, it could not include fins 22 at the outer part 18, since it is not desired drive the heat towards the outside of the thermogenerator.

De manière avantageuse, l'épaisseur des matériaux à changement de phase est sensiblement constante dans chacune des enceintes. Cette épaisseur correspond à la distance séparant les faces en regard de deux ailettes 22 adjacentes, qui forme deux surfaces d'échange thermique avec le matériau à changement de phase.Advantageously, the thickness of the phase change materials is substantially constant in each of the enclosures. This thickness corresponds to the distance separating the facing faces of two adjacent fins 22, which forms two surfaces heat exchange with the phase change material.

L'épaisseur moyenne de matériau à changement de phase correspond à une longueur caractéristique Lc.The average thickness of phase change material corresponds to a characteristic length Lc.

De manière particulièrement avantageuse, la longueur caractéristique Lc est de l'ordre de, et de préférence inférieure ou égale à la distance parcourue par le front de fusion. Par de l'ordre de, on entend qu'on tolère une différence de plus ou moins 30 %. Ainsi, la chaleur transmise par les ailettes 22 peut traverser toute l'épaisseur du matériau et le fondre entièrement dans une période de temps donné dépendant de la source de chaleur.Particularly advantageously, the characteristic length Lc is of the order of, and preferably less than or equal to the distance traveled by the melting front. By the order of, we mean that we tolerate a difference of plus or minus 30%. Thus, the heat transmitted by the fins 22 can traverse the entire thickness of the material and melt it completely in a given period of time depending on the heat source.

La distance du front de fusion est donnée par la relation suivante : Distance du front de fusion = 2. k . Δ T . t L

Figure imgb0004
avec :

  • k : la conduction thermique,
  • L : la chaleur latente de fusion du MCP,
  • ΔT : la différence de température entre la température de la paroi des ailettes et la températures de changement de phase du MCP,
  • t : le temps.
The distance of the fusion front is given by the following relation: Distance from the melting front = 2. k . Δ T . t The
Figure imgb0004
with:
  • k: thermal conduction,
  • L: the latent heat of fusion of the MCP,
  • ΔT: the temperature difference between the fin wall temperature and the phase change temperature of the MCP,
  • t: the time.

La puissance de stockage d'un matériaux à changement de phase est donnée par la relation suivant Puissance stockage = L . k Δ T 2 t

Figure imgb0005
The storage power of a phase change material is given by the following relationship Power storage = The . k Δ T 2 t
Figure imgb0005

Par conséquent la distance du front de fusion dépend de la puissance de stockage et du temps.Therefore, the distance of the melting front depends on the storage power and the time.

Dans le tableau ci-dessous, sont regroupées différentes valeurs de distance du front de fusion en fonction de la puissance de stockage et du temps, en considérant que les matériaux MCP1 et MCP2 ont une conduction thermique égale à 0,2 W/m/K et la source de chaleur est à une température de 100°C.

Figure imgb0006
In the table below, different distance values of the melting front are grouped according to the storage power and the time, considering that the MCP1 and MCP2 materials have a thermal conductivity equal to 0.2 W / m / K and the heat source is at a temperature of 100 ° C.
Figure imgb0006

En fonction des conditions de fonctionnement du thermogénérateur, on peut calculer l'épaisseur maximale avantageuse des matériaux à changement de phase dans les enceintes.Depending on the operating conditions of the thermogenerator, the advantageous maximum thickness of the phase change materials in the enclosures can be calculated.

Il est bien entendu qu'il n'est en aucun cas nécessaire que les deux matériaux aient la même conductivité thermique. On peut prévoir qu'elles soient différentes, dans ce cas les épaisseurs des deux matériaux à changement de phase dans les deux enceintes seraient différentes.It is understood that it is in no case necessary that the two materials have the same thermal conductivity. We can predict that they are different, in this case the thicknesses of the two phase change materials in the two speakers would be different.

Nous allons décrire en détail les moyens 16 de court-circuit thermique.We will describe in detail the means 16 of thermal short-circuit.

Sur les figures 3A à 3C, on peut voir un exemple de tels moyens 16 de court-circuit thermique dans trois états différents.On the FIGS. 3A to 3C an example of such thermal short circuit means 16 can be seen in three different states.

Dans cet exemple, les moyens 16 de court-circuit thermique comportent un ou plusieurs conduits 26 reliant l'intérieur du réservoir du matériau MCP1 au réservoir du matériau MCP2. Dans l'exemple représenté, le thermogénérateur comporte deux conduits 26. Lorsque les matériaux MCP1 et MCP2 sont à l'état solide, la partie du conduit du côté de l'enceinte contenant le matériau MCP1, partie supérieure dans la représentation de la figure 2A, est remplie de matériau MCP1, et la partie du conduit du côté de l'enceinte contenant le matériau MCP2, partie inférieure dans la représentation de la figure 2A, est remplie de matériau MCP2. Un volume 28 rempli de gaz, par exemple d'air, est prévu entre les deux matériaux MCP1, MCP2 à l'état solide.In this example, the thermal short-circuit means 16 comprise one or more conduits 26 connecting the inside of the reservoir of the material MCP1 to the reservoir of the material MCP2. In the example shown, the thermogenerator comprises two ducts 26. When the materials MCP1 and MCP2 are in the solid state, the portion of the duct on the side of the enclosure containing the material MCP1, upper part in the representation of the Figure 2A , is filled with MCP1 material, and the portion of the conduit on the side of the enclosure containing the material MCP2, lower part in the representation of the Figure 2A , is filled with MCP2 material. A volume 28 filled with gas, for example air, is provided between the two materials MCP1, MCP2 in the solid state.

De manière avantageuse, le conduit 26 est en matériau offrant une bonne conductivité thermique, il est par exemple en métal, par exemple en aluminium ou en cuivre.Advantageously, the conduit 26 is made of a material offering good thermal conductivity, for example it is made of metal, for example aluminum or copper.

De manière encore plus avantageuse, la portion centrale du conduit s'étendant entre au moins l'interface matériau MCP1-air ou liquide et au moins l'interface air ou liquide et matériau MPC2, présente une faible conductivité thermique de sorte que la majorité de la chaleur, par exemple de l'ordre d'au moins 90 % passe par les matériaux à changement de phase et non par la paroi du conduit. Par exemple, cette portion de conduit est réalisé en un matériau présentant une conductivité thermique inférieure à celle des matériaux à changement de phase, par exemple tel qu'un matériau plastique ou un verre et/ou présenter une épaisseur réduite afin d'offrir une section réduite pour le flux thermique. Par exemple cette portion centrale peut représenter entre 10 % et 30 % de la longueur totale du conduit.Even more advantageously, the central portion of the duct extending between at least the MCP1-air or liquid interface material and at least the air or liquid interface and MPC2 material, has a low thermal conductivity so that the majority of the heat, for example of the order of at least 90%, passes through the phase change materials and not through the wall of the duct. For example, this portion of conduit is made of a material having a lower thermal conductivity than phase change materials, for example such as a plastic material or a glass and / or have a reduced thickness to provide a reduced section for heat flow. For example, this central portion can represent between 10% and 30% of the total length of the conduit.

Le thermogénérateur selon ce mode de réalisation peut aussi comporter plusieurs conduits 26 repartis entre les enceintes contenant les matériaux MCP1, MCP2.The thermogenerator according to this embodiment may also include several conduits 26 distributed between the enclosures containing the materials MCP1, MCP2.

Le thermogénérateur peut aussi comporter plusieurs conduits disposés l'un à côté de l'autre.The thermogenerator may also comprise several ducts arranged next to each other.

Lorsque le matériau MCP1 fond, il se dilate et entre en contact avec le matériau MCP2 auquel il transmet de la chaleur, provoquant sa fusion. Les matériaux MCP1 et MCP2 sont choisis non miscibles.When the MCP1 material melts, it expands and comes into contact with the MCP2 material to which it transmits heat, causing it to melt. MCP1 and MCP2 materials are chosen to be immiscible.

De manière particulièrement avantageuse, la dimension transversale du conduit 26, i.e. son diamètre dans le cas d'un conduit à section circulaire, est inférieure à la dimension caractéristique Lc, afin d'obtenir rapidement une fusion complète du matériau à changement de phase MCP1 dans le conduit, en particulier en son centre. La distance du front de fusion correspond à la distance parcourue par le front de fusion pendant un temps donné. En choisissant le diamètre du conduit inférieur à cette distance, le front de fusion aura parcouru le diamètre du tube, on est alors sûr que tout le matériau MCP1 dans le conduite est fondu.Particularly advantageously, the transverse dimension of the duct 26, ie its diameter in the case of a circular section duct, is less than the characteristic dimension Lc, in order to quickly obtain a complete melting of the phase-change material MCP1 in the conduit, especially in its center. The distance of the fusion front corresponds to the distance traveled by the fusion front during a given time. By choosing the diameter of the duct less than this distance, the melting front will have traveled the diameter of the tube, it is then certain that all the MCP1 material in the pipe is melted.

Les exemples de dimensions donnés précédemment s'appliquent également pour le dimensionnement des conduits. Ainsi, en fonction des conditions de fonctionnement du thermogénérateur, on peut calculer le diamètre maximal avantageux pour le conduit reliant les deux enceintes.The examples of dimensions given previously also apply for the dimensioning of the ducts. Thus, depending on the operating conditions of the thermogenerator, can calculate the maximum advantageous diameter for the duct connecting the two enclosures.

Le rapport entre le volume de matériau MCP2 contenu dans le conduit et le volume au volume de matériau MCP2 dans l'enceinte est avantageusement inférieur à 30 %, de préférence inférieur à 20 %, de préférence encore de l'ordre de 2 à 15 %.The ratio of the volume of MCP2 material contained in the duct and the volume to the volume of MCP2 material in the chamber is advantageously less than 30%, preferably less than 20%, more preferably of the order of 2 to 15%. .

Nous allons maintenant expliquer le fonctionnement de ce thermogénérateur, en considérant que les matériaux MCP1, MCP2 sont solides.We will now explain the operation of this thermogenerator, considering that the MCP1, MCP2 materials are solid.

Lorsque l'élément à matériau de changement de phase MCP1 est soumis à une source de chaleur, le matériau à changement de phase MCP1 commence à fondre, le matériau MCP1 situé dans le conduit 26 se met également à fondre (figure 3A). Lors de la fusion le matériau MCP1 est à la température constante Tf1. Il entre alors en contact avec le matériau MCP2 situé dans le conduit (figure 3B). Il y a alors transmission d'une faible quantité de chaleur entre le matériau MCP1 et le matériau MCP2 dans le conduit, ce dernier se met à fondre (figure 3C). Le matériau MCP2 est alors à la température constante Tf2.When the MCP1 phase change material element is subjected to a heat source, the phase change material MCP1 begins to melt, the MCP1 material in the conduit 26 also begins to melt ( figure 3A ). During the melting, the material MCP1 is at the constant temperature T f1 . It then comes into contact with the MCP2 material located in the duct ( figure 3B ). There is then transmission of a small amount of heat between the material MCP1 and the material MCP2 in the conduit, the latter melts ( figure 3C ). The MCP2 material is then at the constant temperature T f2 .

Ainsi, grâce à ces moyens 16 de court-circuit thermique, on provoque plus rapidement l'apparition du premier germe de liquide du matériau MCP2 quelle que soit la résistance thermique formée par le thermoélément, sans pourtant accélérer la fusion complète de tout le matériau MCP2. Dés l'apparition du premier germe de liquide du matériau MCP2, le matériau MCP2 est à la température Tf2 jusqu'à la disparition du dernier germe de matériau MCP2 solide. Par conséquent, la période durant laquelle les deux matériaux MCP1, MCP2 sont à températures constantes est allongée.Thus, thanks to these means 16 thermal short-circuit, it causes more quickly the appearance of the first seed of liquid MCP2 material regardless of the thermal resistance formed by the thermoelement, without accelerating the complete melting of all the MCP2 material . As soon as the first seed of liquid of the material MCP2 appears, the material MCP2 is at the temperature T f2 until the last seed of solid MCP2 material disappears. Therefore, the period during which the two MCP1, MCP2 materials are at constant temperatures is lengthened.

On évite alors que tout le matériau MCP1 ou une grande partie de celui-ci soit fondu avant que le matériau MCP2 fonde. Ceci est obtenu en court-circuitant la résistance thermique formée par le thermoélément.This prevents any or all of the MCP1 material from melting before the MCP2 material melts. This is achieved by bypassing the thermal resistance formed by the thermoelement.

Ces moyens de court-circuit thermique permettent de créer rapidement un germe de liquide du matériau MCP2 sans pour autant réduire le volume de matériau MCP2 participant à la création du gradient thermique, puisque les matériaux utilisés dans le conduit sont ajoutés et ne participent pas dans tous les cas à la création du gradient thermique. Cette quantité de matériau n'est pas "vue" par le thermoélément.These thermal short-circuit means make it possible to rapidly create a liquid seed of the MCP2 material without reducing the volume of MCP2 material involved in creating the thermal gradient, since the materials used in the conduit are added and do not participate in all. the cases at the creation of the thermal gradient. This amount of material is not "seen" by the thermoelement.

Il est bien entendu que les différents conduits pourraient avoir des diamètres différents les uns des autres, ainsi la fusion complète dans les conduits ayant les plus grands diamètres serait plus tardive que dans les conduits ayant les plus petits diamètres. On peut également envisager un ou des conduits avec un diamètre variable. Cette variante permet d'avoir un système à réponse modulable : à section de conduit croissante, il sera ainsi possible de court-circuiter des puissances ou temps de source supérieurs (voir les données dans le tableau ci-dessus) pour un même dispositif.It is understood that the different ducts could have different diameters from each other, so the complete melting in the ducts having the largest diameters would be later than in the ducts having the smaller diameters. It is also possible to envisage one or more ducts with a variable diameter. This variant makes it possible to have a system with a scalable response: with increasing duct section, it will thus be possible to short-circuit higher powers or source times (see the data in the table above) for the same device.

Sur les figures 4A à 4C, on peut voir une variante des moyens de court-circuit entre les deux enceintes. Dans cette variante, le volume 28 entré les deux matériaux est rempli partiellement d'un liquide 30, par exemple de l'eau. Ce liquide n'est miscible ni avec le matériau MCP1, ni avec le matériau MCP2. Le volume de liquide 30, du fait de sa déformabilité, assure une bonne interface entre le matériau MCP1 fondu et le matériau MCP2 non encore fondu.On the Figures 4A to 4C we can see a variant of the short circuit means between the two speakers. In this variant, volume 28 entered two materials is partially filled with a liquid 30, for example water. This liquid is not miscible with either MCP1 material or MCP2 material. The volume of liquid 30, because of its deformability, provides a good interface between the molten material MCP1 and the MCP2 material not yet melted.

Le fonctionnement de ces moyens de court-circuit est similaire à celui de moyens représentés sur les figures 3A à 3C et ne sera pas répété ici.The operation of these short-circuit means is similar to that of means represented on the FIGS. 3A to 3C and will not be repeated here.

De manière avantageuse, le thermogénérateur selon la présente invention comporte également des moyens pour retarder la solidification totale du matériau MCP1, qui est le matériau ayant la température de fusion Tf1 la plus élevée.Advantageously, the thermogenerator according to the present invention also comprises means for delaying the complete solidification of the material MCP1, which is the material having the highest melting temperature Tf 1 .

Les moyens pour retarder la solidification complète du matériau MCP1 sont formés par une zone contenant du matériau MCP1 dont les dimensions, en particulier la dimension entre deux surfaces intérieures de l'enceinte est augmentée par rapport au reste de l'enceinte.The means for retarding the complete solidification of the MCP1 material are formed by a zone containing MCP1 material whose dimensions, in particular the dimension between two inner surfaces of the enclosure is increased relative to the rest of the enclosure.

Par exemple, dans le cas du thermogénérateur de la figure 2A, on peut prévoir que la cavité en zigzag comporte une zone dans laquelle la distance entre deux ailettes des deux pièces 18, 20 définissant un canal soit supérieure à la dimension caractéristique Lc, par exemple doublée ou plus. On peut prévoir en variante que l'enceinte comporte un réservoir additionnel rapporté, dont la dimension transversale est plus grande que la dimension caractéristique.For example, in the case of the thermogenerator of the Figure 2A it can be provided that the zigzag cavity comprises an area in which the distance between two fins of the two parts 18, 20 defining a channel is greater than the characteristic dimension Lc, for example doubled or more. It can be provided in a variant that the enclosure comprises an additional reported tank, whose transverse dimension is larger than the characteristic dimension.

Le rapport entre le volume de la portion de matériau MCP1 ayant une épaisseur supérieure à la distance du front de fusion et le volume de matériau MCP1 totale est avantageusement inférieur à 30 %, de préférence inférieur à 20 %, de préférence encore de l'ordre de 2 à 15 %.The ratio between the volume of the portion of material MCP1 having a thickness greater than the distance from the melting front and the volume of total MCP1 material is advantageously less than 30%, preferably less than 20%, more preferably of the order from 2 to 15%.

Nous allons maintenant expliquer le fonctionnement de ce thermogénérateur, en considérant que les matériaux MCP1, MCP2 sont à l'origine liquides.We will now explain the operation of this thermogenerator, considering that the MCP1, MCP2 materials are originally liquid.

En l'absence d'une source de chaleur, les enceintes se refroidissent, et de fait les ailettes 22 aussi, ce qui provoque une baisse de température des matériaux MCP1 et MCP2.In the absence of a heat source, the speakers cool, and indeed the fins 22 too, which causes a temperature drop of MCP1 and MCP2 materials.

Le matériau MCP1 étant celui qui à la température de fusion la plus élevée, il se solidifie le premier.The MCP1 material being the one with the highest melting temperature, it solidifies first.

Tant que la solidification du matériau MCP1 a lieu et qu'il existe de la phase liquide, la température du matériau MCP1 est à la température Tf1. Le gradient de température à travers le thermoélément est donc constant. En prévoyant cette zone de dimension augmentée, la solidification du matériau MCP1 dans cette zone est retardée par rapport au reste du matériau MCP1. On prolonge dont l'existence d'une phase liquide du matériau MCP1 et donc le maintien d'une température constante Tf1, et donc le maintien d'un gradient de température constant.As long as the solidification of the material MCP1 takes place and the liquid phase exists, the temperature of the material MCP1 is at the temperature T f1 . The temperature gradient across the thermoelement is therefore constant. By providing this area of increased dimension, the solidification of the MCP1 material in this area is delayed relative to the rest of the MCP1 material. It is possible to extend the existence of a liquid phase of the material MCP1 and thus maintain a constant temperature T f1 , and thus maintain a constant temperature gradient.

Sur la figure 5, on peut voir schématisé un autre mode de fonctionnement d'un themogénératèur selon la présente invention associé à un circuit fluidique.On the figure 5 it is possible to see schematically another mode of operation of a themogénératèur according to the present invention associated with a fluidic circuit.

Au contraire des thermogénérateurs des figures 1 et 2A, la source de chaleur n'irradie pas directement le premier élément à matériau à changement de phase, mais échange de la chaleur avec un circuit fluidique 32 dans lequel circule un fluide caloporteur.Unlike thermogenerators Figures 1 and 2A the heat source does not directly irradiate the first phase change material element, but exchanges heat with a fluid circuit 32 in which a coolant circulates.

La source de chaleur est située en aval le deuxième élément à matériau à changement de phase 6 et en amont de l'élément à matériau à changement de phase 4 dans le sens d'écoulement du fluide caloporteur. Le circuit fluidique 32 forme une boucle fermée et traverse le deuxième élément à matériau à changement de phase 6, la source chaude 15 et le premier élément à matériau à changement de phase 4. Le fluide caloporteur a une température au moins égale à la température de changement de phase du matériau MCP2.The heat source is located downstream of the second phase change material element 6 and upstream of the phase change material element 4 in the flow direction of the heat transfer fluid. The fluid circuit 32 forms a closed loop and passes through the second phase-change material element 6, the heat source 15 and the first phase-change material element 4. The heat-transfer fluid has a temperature at least equal to the temperature of the phase change of MCP2 material.

Les enceintes des éléments à changement de phase sont telles qu'elles délimitent des cavités pour les matériaux à changement de phase MCP1 et MCP2 et des canaux pour la circulation étanche du caloporteur. On peut prévoir par exemple des tubes traversant de manière étanche les enceintes des éléments à matériau à changement de phase 4, 6.The enclosures of the phase change elements are such as to define cavities for the MCP1 and MCP2 phase change materials and channels for the coolant circulation. For example, tubes can pass through the enclosures of the phase change material elements 4, 6 in a sealed manner.

La source chaude est par exemple un circuit intégré dans un ordinateur.The hot source is for example an integrated circuit in a computer.

Nous allons maintenant expliquer le fonctionnement du circuit de la figure 5.We will now explain how the circuit of the figure 5 .

Le caloporteur "froid" traverse le deuxième élément à matériau à changement de phase et provoque la fusion partielle du matériau MCP2. Puis, il traverse la source chaude dans laquelle le caloporteur est échauffé jusqu'à une température eau moins égale à Tf1. Le caloporteur échauffé traverse ensuite le premier élément à matériau à changement de phase provoquant la fusion partielle du matériau MCP1. Le caloporteur est ensuite refroidi puis renvoyé dans le deuxième élément à matériau à changement de phase.The "cold" coolant passes through the second phase change material element and causes partial melting of the MCP2 material. Then, it passes through the hot source in which the coolant is heated to a water temperature less than T f1 . The Heat transfer medium then passes through the first phase change material element causing partial melting of the MCP1 material. The coolant is then cooled and returned to the second phase change material element.

Tant que le caloporteur circule dans le circuit, les matériaux MCP1 et MCP2 sont en cours de transition de phase solide-liquide. La température de chacune des éléments à matériau à changement de phase est constante, et de fait le gradient de température appliqué au thermoélément. Le thermogénérateur génère alors une puissance électrique stable.As long as the coolant circulates in the circuit, the MCP1 and MCP2 materials are in transition from solid-liquid phase. The temperature of each of the phase change material elements is constant, and therefore the temperature gradient applied to the thermoelement. The thermogenerator then generates a stable electrical power.

Le système de la figure 5 est particulièrement adapté au refroidissement de circuits intégrés d'un ordinateur, la chaleur ainsi extraite permettant la génération d'électricité qui peut être utilisée par l'ordinateur. Tant que l'ordinateur fonctionne, le caloporteur circule dans le circuit 32 et maintient les matériaux MCP1, MCP2 dans un état transitoire de changement de phase.The system of figure 5 is particularly suitable for cooling of integrated circuits of a computer, the heat thus extracted allowing the generation of electricity that can be used by the computer. As long as the computer is operating, the coolant flows in the circuit 32 and keeps the MCP1, MCP2 materials in a transient state of phase change.

Du fait du comportement réversible des matériaux à changement de phase, comme cela est visible sur la figure 6, il est possible, grâce à l'invention d'obtenir une génération d' énergie électrique stable de manière cyclique en fonction du fonctionnement cyclique de la source de chaleur : alternance de périodes d'émissions de chaleur (échauffement et fusion des matériaux MCP1 et MCP2) et de périodes de non émission e de chaleur (refroidissement et solidification des matériaux MCP1 et MCP2).Due to the reversible behavior of phase change materials, as can be seen in the figure 6 , it is possible, thanks to the invention to obtain a generation of electrical energy that is stable cyclically as a function of the cyclic operation of the heat source: alternating periods of heat emission (heating and melting of the materials MCP1 and MCP2) and heat non-emission periods (cooling and solidification of MCP1 and MCP2 materials).

Il est bien entendu que le thermogénérateur selon l'invention peut comporter plusieurs thermoéléments connectés électriquement en série ou en parallèle en fonction de l'application. Les thermoéléments sont connectés thermiquement en parallèle. Les thermoéléments sont disposés les uns à côtés des autres entre les deux éléments à matériau à changement de phase.It is understood that the thermogenerator according to the invention may comprise several thermoelements electrically connected in series or in parallel depending on the application. Thermoelements are thermally connected in parallel. The thermoelements are arranged next to one another between the two phase change material elements.

Les matériaux à changement de phase pouvant être mis en oeuvre dans la présente invention peuvent être des matériaux organiques tel que le RT100® de Rubitherm® dont la température de changement des phase est 99°C, l'acide benzoïque dont la température de changement des phase est 122°C, le benzamide dont la température de changement des phase est 130°C, le stilbène dont la température de changement des phase est 123°C, l'erythritol dont la température de changement des phase est 118°C,...), des hydrates de sels tes que le MgCl2.6H2O dont la température de changement des phase est 117°C, les sels tels que KNO3-NaNO2-NaNO3 dont la température de changement des phase est 140°C, le NaNO3-KNO3 dont la température de changement des phase est 222°C..., ou des métaux tels que le Sn dont la température de changement des phase est 232°C....The phase change materials that can be used in the present invention can be organic materials such as Rubitherm® RT100® whose phase change temperature is 99 ° C, benzoic acid whose temperature of change of the phase is 122 ° C, benzamide whose phase change temperature is 130 ° C, stilbene whose phase change temperature is 123 ° C, erythritol whose phase change temperature is 118 ° C,. ..), salt hydrates such as MgCl 2 .6H 2 O whose phase change temperature is 117 ° C, salts such as KNO 3 -NaNO 2 -NaNO 3 whose phase change temperature is 140 ° C. ° C., the NaNO 3 -KNO 3 whose phase change temperature is 222 ° C., or metals such as Sn whose phase change temperature is 232 ° C.

De préférence, on choisira des couples de matériaux à changement de phase MCP1 et MCP2 présentant une différence importante de température, ce qui sera avantageux pour la puissance électrique générée.Preferably, couples of phase change materials MCP1 and MCP2 will be selected having a significant difference in temperature, which will be advantageous for the generated electrical power.

Claims (15)

  1. A thermogenerator comprising at least one thermoelement (2) and two phase-change materials (MCP1, MCP2) having different phase-change temperatures (Tf1, Tf2), said at least one thermoelement (2) having two opposite main faces (8, 10), and each of said faces (8, 10) being covered by one of the phase-change materials (MCP1, MCP2), such that the thermoelement (2) is subject only to the temperature gradient imposed by the two phase-change materials (MCP1, MCP2), during a phase of heating or cooling.
  2. A thermogenerator according to claim 1, comprising enclosures containing the phase-change materials (MCP1, MCP2), each enclosure having a first and a second part (18, 20), the first part (18) comprising a flat plate (18.1), one face of which is fitted with protruding fins (22), and the second part (20) comprising a flat plane (20.1), one face of which is in contact with the thermoelement (2), and the other face of which is fitted with protruding fins (22), the first (18) and second (20) parts being installed facing one another, such that the fins (22) interpenetrate, defining a cavity (24) in which the phase-change material (MCP1, MCP2) is present.
  3. A thermogenerator according to claim 2, in which the thickness of the phase-change material in at least a proportion of each of the enclosures is of the order of the melt front distance, the melt front distance being equal to 2. k . Δ T . t L ,
    Figure imgb0011
    where k is the thermal conduction of the phase-change material, L is the latent heat of fusion of the phase-change material, ΔT is the temperature difference between the temperature of the wall of the fin and the phase-change temperature of the phase-change material, and t is the time.
  4. A thermogenerator according to one of the claims 1 to 3, comprising means (16) to bring the two phase-change materials (MCP1, MCP2) into direct contact.
  5. A thermogenerator according to claim 4, in which the means (16) to put the two phase-change materials into direct contact comprise at least one duct (26) connecting an enclosure in which the first phase-change material (MCP1) is present and an enclosure in which the second phase-change material (MCP2) is present, said duct (26) being partially filled by the first phase-change material and by the second phase-change material.
  6. A thermogenerator according to claim 5, in which the transverse dimension of the duct (26) is less than or equal to the melt front distance, where the melt front distance is equal to 2. k . Δ T . t L ,
    Figure imgb0012
    where k is the thermal conduction of the phase-change material, L is the latent heat of fusion of the phase-change material, ΔT is the temperature difference between the temperature of the wall of the duct and the phase-change temperature of the phase-change material, and t is the time.
  7. A thermogenerator according to claim 5 or 6, in which at least one volume of liquid (30) separates the first and second phase-change materials in said duct.
  8. A thermogenerator according to one of the previous claims, comprising enclosures containing the phase-change materials (MCP1, MCP2), the enclosure containing the phase-change material (MCP1) having the higher phase-change temperature (Tf1) comprising an area of phase-change material the thickness of which is greater than the melt front distance.
  9. A thermogenerator according to the previous claim in combination with claim 2, in which the distance between two fins (22) is locally greater than the melt front distance.
  10. A thermogenerator according to claim 8, in which said enclosure comprises an added tank containing phase-change material (MCP1), the transverse dimension of said tank being greater than the melt front distance.
  11. A thermogenerator according to one of the previous claims, surrounded by thermal insulation means (17) to guide the heat flux through the stack formed by the phase-change materials (MCP1, MCP2) and the at least one thermoelement (2).
  12. An electricity generating system comprising a thermogenerator according to one of the previous claims and a heat source (15).
  13. An electricity generating system according to the previous claim, in which the heat source (15) is positioned on the side of the enclosure containing the phase-change material (MCP1) having the higher phase-change temperature (Tf1).
  14. An electricity generating system according to claim 12, comprising a closed fluid circuit (32), containing a heat-transfer fluid, said circuit being able to exchange heat with the first and second phase-change materials (MCP1, MCP2), and traversing the heat source (15), in which the heat source (15) is located downstream from the phase-change material (MCP2) having the lower phase-change temperature (Tf2), and upstream from the phase-change material (MCP1) having the higher phase-change temperature (Tf1) in the direction of flow of the heat transfer fluid, and in which, when the heat transfer fluid exchanges with the phase-change material (MCP2) having the lower phase-change temperature (Tf2), its temperature is at least equal to the phase-change temperature (Tf2) of said material (MCP2), and when the heat transfer fluid exchanges heat with the phase-change material (MCP1) having the higher phase-change temperature (Tf1), its temperature is at least equal to the phase-change temperature (Tf1) of said material (MCP1).
  15. An electricity generating system according to claim 12, 13 or 14, in which the heat source (15) is formed by at least one integrated circuit.
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