EP2551121B1 - Recording medium carrier device and ink-jet recording apparatus - Google Patents
Recording medium carrier device and ink-jet recording apparatus Download PDFInfo
- Publication number
- EP2551121B1 EP2551121B1 EP12176944.2A EP12176944A EP2551121B1 EP 2551121 B1 EP2551121 B1 EP 2551121B1 EP 12176944 A EP12176944 A EP 12176944A EP 2551121 B1 EP2551121 B1 EP 2551121B1
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- European Patent Office
- Prior art keywords
- section
- endless belt
- recording medium
- scale
- scale section
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- 238000001514 detection method Methods 0.000 claims description 52
- 230000005540 biological transmission Effects 0.000 claims description 20
- 238000006073 displacement reaction Methods 0.000 claims description 10
- 230000033001 locomotion Effects 0.000 claims description 9
- 230000037361 pathway Effects 0.000 claims description 4
- 239000000976 ink Substances 0.000 description 14
- 244000208734 Pisonia aculeata Species 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012840 feeding operation Methods 0.000 description 2
- 239000010813 municipal solid waste Substances 0.000 description 2
- 239000003086 colorant Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/007—Conveyor belts or like feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0095—Detecting means for copy material, e.g. for detecting or sensing presence of copy material or its leading or trailing end
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/36—Blanking or long feeds; Feeding to a particular line, e.g. by rotation of platen or feed roller
- B41J11/42—Controlling printing material conveyance for accurate alignment of the printing material with the printhead; Print registering
Definitions
- the present invention relates to a recording medium carrier device and an ink-jet recording apparatus.
- an image forming apparatus such as an ink-jet recording apparatus provided with a recording medium carrier device for carrying a sheet-shaped recording medium by revolving an endless belt with the recording medium put on the endless belt.
- a recording medium carrier device there is known a device in which an encoder is installed on a rotary shaft of a driving roller for driving the endless belt, and controls a feeding distance of the recording medium based on the number of pulses from the encoder (see JP 4449924B , for example).
- the above-described recording medium carrier device cannot accurately measure the feeding distance of the recording medium owing to such factors as an eccentricity of the encoder or a variation in the thickness of the endless belt.
- JP 2003 165250 A discloses a serial printer in which a feeding amount detecting means detects a circumferential moving amount of a sheet feed roller around which an endless feeder belt is trained.
- the feeding amount detecting means comprises a contact roller that is driven by frictional contact with the sheet feed roller. Based on the detected circumferential moving amount detected by the feeding amount detecting means a number of pulses being fed to a subscan motor drive means for each feeding operation are calculated and stored such that the feeding amount of a recording sheet becomes identical for all feeding operations.
- US 2006/221164 A1 discloses a recording apparatus that detects the traveling speed of an endless feeder belt carrying a recording medium by an associated endless detection belt which is formed separately from the feeder belt.
- the endless feeder belt and the endless detection belt overlap and contact each other at at least a part of a feeder belt straight travel zone so as to circulate together at the same traveling speed.
- the detection belt comprises a plurality of detection marks that are arranged at constant intervals.
- a detecting device is provided for detecting the detection marks on the detection belt to determine the traveling speed of the feeder belt via the detection belt.
- EP 2679391 A1 which is a prior art document in accordance with Article 54(3) EPC discloses a recording medium carrier device to be installed in an ink-jet recording apparatus comprising an endless belt carrying a recording medium, a detection section that is moveable back and forth on a pathway along the endless belt for detecting its own displacement amount during the forward movement, and a calculation section for calculating the feeding distance of the recording medium based on the detection result of the detection section.
- the detection section comprises a slide unit rotating around a guide axis and adapted to be switched between engagement with the endless belt and disengagement from the endless belt in that it has a roller pivotally supported at a lower end of a support lever member so as to rotate freely, wherein the opposite end of the lever member can be pushed by a linearly moveable unit, thereby tilting the lever member and pressing the roller against the endless belt against a biasing force of a spring to rotate and thereby lift off the slide unit connected with the lever member from the belt.
- a main object of the present invention to enable an accurate measurement of a feeding distance of a recording medium.
- a recording medium carrier device to be installed in an ink-jet recording apparatus for forming an image on a recording medium while scanning a recording head in a sub-scanning direction
- the recording medium carrier device comprising: an endless belt on the surface of which a recording medium is set; a plurality of carrier rollers for supporting the endless belt so that a part of the endless belt constitutes a planar portion, and for intermittently revolving the endless belt; a detection section that is movable back and forth between a default position and a predetermined position in a pathway along the planar portion of the endless belt, the predetermined position being located downstream of the default position in a revolving direction of the endless belt, the distance from the default position to the predetermined position being set to be a recording width of a single scanning performed by the recording head, and the detection section detecting its own displacement amount during the forward movement; a calculation section for calculating feeding distance of the recording medium based on a detection result of the detection section; a controller for controlling revolution amount
- Fig. 1 is a schematic view of an ink-jet recording apparatus as an image forming apparatus according to an embodiment of the present invention.
- the ink-jet recording apparatus 1 includes: a recording medium carrier device 2 for carrying a sheet-shaped recording medium P, and an image forming section 3 for forming images onto the recording medium P carried by the recording medium carrier device 2.
- the image forming section 3 is provided with a rod-shaped carriage rail 4 that is arranged in a horizontal direction. Supported by the carriage rail 4 is a carriage 5 which is driven by a non-illustrated carriage driving mechanism and is movable back and forth in a direction along the carriage rail 4 (referred to as a main-scanning direction, hereinafter).
- a recording head 6 for injecting ink to the recording medium below is mounted on the carriage 5.
- subsidiary ink tanks for supplying inks for each color to the recording head 6 are mounted on the carriage 5.
- the subsidiary ink tanks are connected with ink-supplying tubes (or pipes) that are connected with ink tanks storing inks of corresponding colors, respectively.
- the inks are respectively and appropriately supplied from the ink tanks to the subsidiary ink tanks through the ink supplying tubes.
- the recording head 6 is configured to inject inks of each color to the recording medium P to form images thereon while scanning in the main scanning direction according to a back and forth movement of the carriage 5 along the carriage rail 4.
- the recording head 6 is set to inject inks in both scanning directions including forward direction and backward direction to perform an ink-jet recording.
- the recording medium carrier device 2 is arranged under the image forming apparatus 3 of the ink-jet recording apparatus 1.
- the recording medium carrier device 2 includes an endless belt 21 for carrying the recording medium P in a direction perpendicular to the main scanning direction (referred to as a sub-scanning direction, hereinafter) with the recording medium P opposed to a nozzle plane of the recording head 6.
- the recording medium carrier device 2 also includes a plurality of carrier rollers 23, 24 and 25 for revolving the endless belt 21. Among the carrier rollers 23, 24 and 25, one roller 23 is a driving roller and the other two rollers 24 and 25 are driven rollers.
- the endless belt 21 is bridged across the carrier rollers 23, 24 and 25. A part of the bridged endless belt 21 constitutes a horizontal plane (a planar portion) that is parallel to the nozzle plane of the recording head 6.
- the recording medium P is put on the surface of the horizontal plane.
- the recording medium carrier device 2 also includes a detection section 7 for calculating feeding distance of the recording medium P.
- the detection section 7 is movable back and forth between a default position and a predetermined position in a pathway along the planar portion of the endless belt 21.
- the predetermined position is located downstream of the default position in a revolving direction of the endless belt 21, and the distance from the default position to the predetermined position is set to be a recording width of a single scanning performed by the recording head 6.
- the detection section 7 detects its own displacement amount during the forward movement.
- Fig. 2 is a perspective view showing a skeleton framework of the detection section 7
- Fig. 3 is a front view of the detection section 7
- Fig. 4 is a rear view of the detection section 7
- Fig. 5 is an enlarged perspective view showing a part of the rear side of the detection section 7.
- the detection section 7 includes a rotary shaft 71, a base 72, a guide shaft 73, a scale section 74, a sensor 75, a rotary drive source 76 and a driver 77.
- the rotary shaft 71 is a rod-shaped shaft extending along the planar portion of the endless belt 21, specifically extending along the sub-scanning direction. Both end portions of the rotary shaft 71 are supported by a pair of supports 711 that are respectively fixed to a frame of the ink-jet recording apparatus 1.
- the base 72 rotates around the rotary shaft 71 and includes a pair of rotary members 721 and a connection member 722.
- the pair of rotary members 721 is assembled to the end portions of the rotary shaft 72, respectively, and is pivotally supported by the rotary shaft 71 so as to be rotatable to the same.
- the connection member 722 is a member for connecting the pair of rotary members 721 and is assembled to the rotary members 721 on a side far from the endless belt 21.
- the guide shaft 73 is a rod-shaped shaft which is fixed to the rotary member 721 on a side far from the rotary shaft 71 and is arranged so as to be parallel to the rotary shaft 71.
- the scale section 74 is slidable to the base 72 and is engaged with the endless belt 21 to follow the same.
- the scale section 74 includes a main body 741 slidably assembled to the rotary shaft 71 and the guide shaft 73, a scale 742 arranged on the main body 741 in the side of the rotary shaft 71, and an engagement section 743 for belt arranged in the main body 741 in the side of the guide shaft 73.
- the main body 741 Being assembled to the rotary shaft 71 and the guide shaft, the main body 741 is configured to rotate following the rotation of the base 72 in the same manner as the base 72.
- the scale 742 extends along the sub-scanning direction and has scale marks (not shown) on one side thereof.
- the engagement section 743 is arranged downwardly protruding from the main body 741.
- the undersurface of the engagement section 743 includes a friction surface. When the friction surface contacts to the endless belt 21, the engagement section 743 engages with the endless belt 21. According to this engagement, the scale section 74 becomes slidable to the base 72 following the revolution of the endless belt 21.
- a nip portion 744 which cooperates the engagement section 743 to nip the endless belt 21 is provided at a position opposite to the engagement section 743 across the endless belt 21.
- the nip portion 744 is slidable together with the engagement section 743.
- the sensor 75 is to measure a displacement amount of the scale section 74.
- the sensor 75 is provided at a predetermined position of the connection member 722 so that the sensor 75 faces the scale marks of the scale 742.
- the scale 742 moves by the movement of the scale section 74, and then, on this occasion, the sensor 75 measures the displacement amount of the scale section 74 by detecting the scale marks.
- the rotary drive source 76 is to rotate the base 72 around the rotary shaft 71.
- the rotary drive source 76 is an air cylinder connected to one end portion of the rotary member 721 in an inner rear side of the ink-jet recording apparatus 1.
- the rotary drive source 76 rotates the rotary member 721 by moving a rod up and down to rotate the base 72 around the rotary shaft 71.
- Figs. 2 to 5 show a state in which the rod of the rotary drive source 76 contracts and the planar portion of the endless belt 21 and the engagement section 743 are disengaged.
- the rotary drive source 76 in this manner, constitutes a switching section for switching engagement and disengagement between the endless belt 21 and the scale section 74 by making the scale section 74 contact with or apart from the endless belt 21.
- the driver 77 is to bring the scale section 74 back to the default position from the predetermined position, and includes a drive source 771, a transmission mechanism 772 and a release section 773.
- the drive source 771 is a motor, for example, and is arranged near the rotary member 721 in an inner front side of the ink-jet recording apparatus 1.
- the transmission mechanism 772 is to transfer power of the drive source 771 to the scale section 74, and includes a pair of pulleys 774, 775 and an endless connection belt 776 bridged across the pair of pulleys 774, 775.
- the front side pulley 774 is arranged to face the drive source 771.
- the rear side pulley 775 is arranged close to the rotary drive source 76.
- the connection belt 776 is, as a whole, arranged along the sub-scanning direction. A part of the connection belt 776 and the main body 741 of the scale section 74 are connected with each other, thus, revolution of the connection belt 776 is transferred to the main body 741.
- the release section 773 is, for example, a clutch such as an electromagnetic clutch, and is configured to engage or disengage the drive source 771 and the front side pulley 774.
- Fig. 3 shows a state in which the release section disengages the drive source 771 and the front side pulley 774.
- Fig. 9 shows a state in which the release section 773 engages the drive source 771 and the front side pulley 774.
- Fig. 10 is a block diagram showing a main control structure of the ink-jet recording apparatus 1.
- a controller 8 of the ink-jet recording apparatus 1 electrically connects a roller drive source 231 for the carrier roller 23, the recording head 6, the carriage 5, the sensor 75, the rotary drive source 76, the drive source 771, the release section 773, and so on.
- the controller 8 includes a central processing unit (CPU) and a memory, and controls each component of the ink-jet recording apparatus 1.
- the memory stores data of the image to be formed on the recording medium P and a program for controlling the each component of the ink-jet recording apparatus 1.
- the CPU performs calculation based on the image data or the program that are stored in the memory to send control signal to each of the components on the basis of the calculation result.
- the controller 8 calculates a feeding distance of the recording medium P based on a detection result of the sensor 75. Specifically, the detection result of the sensor 75 is obtained during a period where the scale section 74 moves from the default position to the predetermined position.
- the controller in this manner, constitutes a calculation section and controls revolution amount of the carriage roller 23 based on the calculated displacement amount to control a feeding distance of the recording medium P.
- the controller 8 controls the roller drive source 231 to intermittently carry the recording medium P at the time to start the image recording.
- the controller 8 controls the carriage 5 to cause the recording heads 6 to scan the recording medium P.
- the controller 8 controls the recording heads 6 so that each of the recording heads 6 injects ink to record images onto the recording medium P.
- the controller 8 calculates the feeding distance thereof. Concretely, before the feeding of the recording medium P that is before the revolution of the endless belt 21, the scale section 74 is positioned so that the main body 741 contacts with the rear side rotary member 721, as shown in Fig. 2 . This contact position is referred to as the default position. The controller 8 then controls the rotary drive source 76 and rotates the base 72 to engage the scale section 74 with the planar portion of the endless belt 21 (see Figs. 6 and 7 ). After the endless belt 21 and the scale section 74 are engaged, the controller 8 controls the release section 773 to release the power transmission between the drive source 771 and the transmission mechanism 772.
- the scale section 74 moves following the revolution of the endless belt 21. Then, the scale 742 also is moved and the displacement amount of the scale 742 is detected by the sensor 75.
- the scale 74 then reaches the predetermined position, as shown in Fig. 11 .
- the predetermined position is a position where a distance H from the default position is set to be a recording width of a single scanning performed by the recording head 6.
- the controller 8 controls the rotary drive source 76 to release the engagement between the endless belt 21 and the engagement section 741.
- the controller 8 controls the release section 773 to stop the release of the power transmission between the drive source 771 and the transmission mechanism 772.
- the pulley 774 rotates and the connection belt 776 revolves accordingly.
- the main body 741 of the scale section 74 moves following the connection belt 776 and is brought back to the default position.
- the controller 8 ignores a detection result of the sensor 75 though the scale 742 also moves with the main body 741. That is, the controller 8 calculates the feeding distance of the recording medium P based on the detection result of the sensor 75 obtained during the movement of the scale section 74 from the default position to the predetermined position.
- the controller 8 may calculate a pull-back amount, by which the scale section 74 is brought back to the default position, based on the detection result of the sensor 75 to control the drive source 771 so that the scale section 74 could be brought back by the calculated pull-back amount.
- the controller 8 then controls the revolution amount of the carriage roller 23 based on the calculated feeding distance to control the feeding distance of the recording medium P.
- the controller 8 controls the rotary drive source 76 to rotate the base 72, and engages the scale section 74 and the endless belt 21 (see Figs. 6 and 7 ). Then, after the scale section 74 is engaged with the endless belt 21, the controller 8 controls the release section 773 and releases the power transmission between the drive source 771 and the transmission mechanism 772 to prepare for the next revolution of the endless belt 21.
- the release section 773 releases the power transmission between the drive source 771 and the transmission mechanism 772 when the endless belt 21 engages with the scale section 74, the power of the drive source 771 does not operate while the scale section 74 moves following the endless belt 21. Therefore, at the time of the detection by the sensor 75, the detection result of the sensor 75 can be free of negative effects of noises that are caused by the power transmission from the drive source 771. As a result, the feeding distance of the recording medium P can be measured accurately.
- the release section 773 stops the release of the power transmission between the drive source 771 and the transmission mechanism 772, thereby the power of the drive source 771 can be transferred to the transmission mechanism 772 and the bring-back motion can be smoothly achieved when bringing the scale section 74 back to the default position.
- the scale section 74 is contacted with or apart from the endless belt 21 by the rotation of the base 72 around the rotary shaft 71 in order to engage or disengage the endless belt 21 and the scale section 74.
- the scale section 74 is slidable following the revolution of the endless belt 21 while being guided by the guide shaft 73 which is parallel to the rotary shaft 71. Accordingly, it is possible to obtain high-repetition positional accuracy because the engagement/disengagement between the scale section 74 and the endless belt 21 and the slide operation of the scale section 74 are achieved by such a simple structure as based on the pair of shafts (the rotary shaft 71 and guide shaft 73) having high rigidity. Therefore, the feeding distance of the recording medium P can be accurately measured regardless of the feeding distance.
- the positional relationship between the scale section 74 and the sensor 75 is fixed even during the operation of the engagement or disengagement between the scale section 74 and the endless belt 21 by rotating the base 72.
- clearance between the scale section 742 and the sensor 75 never be widened, thereby it is possible to prevent trash or the like from entering therebetween. Accordingly, it is possible to inhibit an erroneous detection owing to the irruption of the trash or the like.
- the revolution of the endless belt 21 is executed intermittently, wherein the endless belt 21 stops every time the endless belt 21 carries the recording medium P by the feeding distance corresponding to the recording width of the single scanning performed by the recording head 6.
- the scale section 74 returns to the default position after having followed the revolution of the endless belt 21 from the default position to have been reached the predetermined position.
- the distance H from the default position to the predetermined position is set to the recording width of the single scanning by the recording head 6. Accordingly, the feeding distance of the recording medium P can be detected each time the recording medium P has been carried by a single intermittent motion of the revolution, thereby it is possible to accurately measure the feeding distance of the recording medium P.
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- Ink Jet (AREA)
- Handling Of Sheets (AREA)
Description
- The present invention relates to a recording medium carrier device and an ink-jet recording apparatus.
- Heretofore, there exists an image forming apparatus such as an ink-jet recording apparatus provided with a recording medium carrier device for carrying a sheet-shaped recording medium by revolving an endless belt with the recording medium put on the endless belt. In such a recording medium carrier device, there is known a device in which an encoder is installed on a rotary shaft of a driving roller for driving the endless belt, and controls a feeding distance of the recording medium based on the number of pulses from the encoder (see
JP 4449924B - Meanwhile, there is a possibility that the above-described recording medium carrier device cannot accurately measure the feeding distance of the recording medium owing to such factors as an eccentricity of the encoder or a variation in the thickness of the endless belt.
-
JP 2003 165250 A -
US 2006/221164 A1 discloses a recording apparatus that detects the traveling speed of an endless feeder belt carrying a recording medium by an associated endless detection belt which is formed separately from the feeder belt. The endless feeder belt and the endless detection belt overlap and contact each other at at least a part of a feeder belt straight travel zone so as to circulate together at the same traveling speed. The detection belt comprises a plurality of detection marks that are arranged at constant intervals. A detecting device is provided for detecting the detection marks on the detection belt to determine the traveling speed of the feeder belt via the detection belt. -
EP 2679391 A1 which is a prior art document in accordance with Article 54(3) EPC discloses a recording medium carrier device to be installed in an ink-jet recording apparatus comprising an endless belt carrying a recording medium, a detection section that is moveable back and forth on a pathway along the endless belt for detecting its own displacement amount during the forward movement, and a calculation section for calculating the feeding distance of the recording medium based on the detection result of the detection section. The detection section comprises a slide unit rotating around a guide axis and adapted to be switched between engagement with the endless belt and disengagement from the endless belt in that it has a roller pivotally supported at a lower end of a support lever member so as to rotate freely, wherein the opposite end of the lever member can be pushed by a linearly moveable unit, thereby tilting the lever member and pressing the roller against the endless belt against a biasing force of a spring to rotate and thereby lift off the slide unit connected with the lever member from the belt. - It is, therefore, a main object of the present invention to enable an accurate measurement of a feeding distance of a recording medium.
- According to the present invention there is provided a recording medium carrier device comprising the features of
claim 1. Preferred embodiments are defined in the dependent claims. - According to the present invention, there is provided a recording medium carrier device to be installed in an ink-jet recording apparatus for forming an image on a recording medium while scanning a recording head in a sub-scanning direction, the recording medium carrier device comprising: an endless belt on the surface of which a recording medium is set; a plurality of carrier rollers for supporting the endless belt so that a part of the endless belt constitutes a planar portion, and for intermittently revolving the endless belt; a detection section that is movable back and forth between a default position and a predetermined position in a pathway along the planar portion of the endless belt, the predetermined position being located downstream of the default position in a revolving direction of the endless belt, the distance from the default position to the predetermined position being set to be a recording width of a single scanning performed by the recording head, and the detection section detecting its own displacement amount during the forward movement; a calculation section for calculating feeding distance of the recording medium based on a detection result of the detection section; a controller for controlling revolution amount of at least one of the plurality of carrier rollers based on the feeding distance calculated by the calculation section; the detection section comprising: a base; a scale section that is slidable to the base and follows the endless belt with being engaged with the endless belt; a sensor provided on the base for measuring a displacement amount of the scale section; a switching section for switching engagement and disengagement between the endless belt and the scale section by making the scale section contact with or apart from the endless belt; and a driver for bringing the scale section back to the default position from the predetermined position, wherein the switching section switches the scale section and the planar portion to be engaged before the revolution of the endless belt at the default position, the switching section disengages the scale section and the endless belt after the scale section moves following the revolution of the endless belt and reaches the predetermined position, and the driver brings the scale section back to the default position when the endless belt stops after the disengagement; and wherein the calculation section calculates the feeding distance of the recording medium based on a detection result of the sensor, which result being obtained during a period where the scale section moves from the default position to the predetermined position.
- The above and other objects, advantages and features of the present invention will become more fully understood from the detailed description given hereinbelow and the appended drawings which are given by way of illustration only, and thus are not intended as a definition of the limits of the present invention, and wherein:
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FIG. 1 is a view showing an internal constitution of an ink-jet recording apparatus according to an embodiment of the present invention; -
FIG. 2 is a perspective view showing a skeleton framework of a detection section provided on the ink-jet recording apparatus ofFIG. 1 ; -
FIG. 3 is a front view of the detection section ofFIG. 2 ; -
FIG. 4 is a rear view of the detection section ofFIG. 2 ; -
FIG. 5 is an enlarged perspective view showing a part of rear side of the detection section ofFIG. 2 ; -
FIG. 6 is a perspective view showing the detection section ofFIG. 2 in a state that the detection section and the endless belt are engaged; -
FIG. 7 is a front view of the detection section ofFIG. 2 ; -
FIG. 8 is an enlarged perspective view showing a part of the rear side of the detection section ofFIG. 6 ; -
FIG. 9 is a front view showing the detection section ofFIG. 3 in a state that the release section connects the drive source and the front side pulley; -
FIG. 10 is a block diagram showing main control structure of the ink-jet recording apparatus; -
FIG. 11 is a perspective view showing the detection section ofFIG. 6 in which the scale section reaches the predetermined position; and -
FIG. 12 is a perspective view showing the detection section ofFIG. 11 in a state that the engagement between the scale section and the endless belt is released. - Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings. Although technically preferable various limitations for implementing the present invention are given to the embodiments described below, the limitations are not intended to limit the scope of the present invention to the following embodiments or examples shown in the drawings.
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Fig. 1 is a schematic view of an ink-jet recording apparatus as an image forming apparatus according to an embodiment of the present invention. As shown inFig. 1 , the ink-jet recording apparatus 1 includes: a recording medium carrier device 2 for carrying a sheet-shaped recording medium P, and animage forming section 3 for forming images onto the recording medium P carried by the recording medium carrier device 2. - The
image forming section 3 is provided with a rod-shaped carriage rail 4 that is arranged in a horizontal direction. Supported by the carriage rail 4 is acarriage 5 which is driven by a non-illustrated carriage driving mechanism and is movable back and forth in a direction along the carriage rail 4 (referred to as a main-scanning direction, hereinafter). - A
recording head 6 for injecting ink to the recording medium below is mounted on thecarriage 5. In this embodiment, there are provided eight or sixteenrecording heads 6 in order to be able to correspond to a set of inks such as yellow (Y), magenta (M), cyan (C) and black (K), or s set of light YMCK in addition thereto. Further, although not shown, subsidiary ink tanks for supplying inks for each color to therecording head 6 are mounted on thecarriage 5. The subsidiary ink tanks are connected with ink-supplying tubes (or pipes) that are connected with ink tanks storing inks of corresponding colors, respectively. The inks are respectively and appropriately supplied from the ink tanks to the subsidiary ink tanks through the ink supplying tubes. - The
recording head 6 is configured to inject inks of each color to the recording medium P to form images thereon while scanning in the main scanning direction according to a back and forth movement of thecarriage 5 along the carriage rail 4. In this embodiment, therecording head 6 is set to inject inks in both scanning directions including forward direction and backward direction to perform an ink-jet recording. - The recording medium carrier device 2 is arranged under the
image forming apparatus 3 of the ink-jet recording apparatus 1. The recording medium carrier device 2 includes anendless belt 21 for carrying the recording medium P in a direction perpendicular to the main scanning direction (referred to as a sub-scanning direction, hereinafter) with the recording medium P opposed to a nozzle plane of therecording head 6. The recording medium carrier device 2 also includes a plurality ofcarrier rollers endless belt 21. Among thecarrier rollers roller 23 is a driving roller and the other tworollers endless belt 21 is bridged across thecarrier rollers endless belt 21 constitutes a horizontal plane (a planar portion) that is parallel to the nozzle plane of therecording head 6. The recording medium P is put on the surface of the horizontal plane. - The recording medium carrier device 2 also includes a
detection section 7 for calculating feeding distance of the recording medium P. Specifically, thedetection section 7 is movable back and forth between a default position and a predetermined position in a pathway along the planar portion of theendless belt 21. The predetermined position is located downstream of the default position in a revolving direction of theendless belt 21, and the distance from the default position to the predetermined position is set to be a recording width of a single scanning performed by therecording head 6. Thedetection section 7 detects its own displacement amount during the forward movement. -
Fig. 2 is a perspective view showing a skeleton framework of thedetection section 7,Fig. 3 is a front view of thedetection section 7,Fig. 4 is a rear view of thedetection section 7 andFig. 5 is an enlarged perspective view showing a part of the rear side of thedetection section 7. As shown inFigs. 2 to 5 , thedetection section 7 includes arotary shaft 71, abase 72, aguide shaft 73, ascale section 74, asensor 75, arotary drive source 76 and adriver 77. - The
rotary shaft 71 is a rod-shaped shaft extending along the planar portion of theendless belt 21, specifically extending along the sub-scanning direction. Both end portions of therotary shaft 71 are supported by a pair ofsupports 711 that are respectively fixed to a frame of the ink-jet recording apparatus 1. - The
base 72 rotates around therotary shaft 71 and includes a pair ofrotary members 721 and aconnection member 722. The pair ofrotary members 721 is assembled to the end portions of therotary shaft 72, respectively, and is pivotally supported by therotary shaft 71 so as to be rotatable to the same. Theconnection member 722 is a member for connecting the pair ofrotary members 721 and is assembled to therotary members 721 on a side far from theendless belt 21. - The
guide shaft 73 is a rod-shaped shaft which is fixed to therotary member 721 on a side far from therotary shaft 71 and is arranged so as to be parallel to therotary shaft 71. - The
scale section 74 is slidable to thebase 72 and is engaged with theendless belt 21 to follow the same. Thescale section 74 includes amain body 741 slidably assembled to therotary shaft 71 and theguide shaft 73, ascale 742 arranged on themain body 741 in the side of therotary shaft 71, and anengagement section 743 for belt arranged in themain body 741 in the side of theguide shaft 73. - Being assembled to the
rotary shaft 71 and the guide shaft, themain body 741 is configured to rotate following the rotation of the base 72 in the same manner as thebase 72. - The
scale 742 extends along the sub-scanning direction and has scale marks (not shown) on one side thereof. - The
engagement section 743 is arranged downwardly protruding from themain body 741. The undersurface of theengagement section 743 includes a friction surface. When the friction surface contacts to theendless belt 21, theengagement section 743 engages with theendless belt 21. According to this engagement, thescale section 74 becomes slidable to thebase 72 following the revolution of theendless belt 21. - Here, a
nip portion 744 which cooperates theengagement section 743 to nip theendless belt 21 is provided at a position opposite to theengagement section 743 across theendless belt 21. Thenip portion 744 is slidable together with theengagement section 743. - The
sensor 75 is to measure a displacement amount of thescale section 74. Thesensor 75 is provided at a predetermined position of theconnection member 722 so that thesensor 75 faces the scale marks of thescale 742. Thescale 742 moves by the movement of thescale section 74, and then, on this occasion, thesensor 75 measures the displacement amount of thescale section 74 by detecting the scale marks. - The
rotary drive source 76 is to rotate thebase 72 around therotary shaft 71. Therotary drive source 76 is an air cylinder connected to one end portion of therotary member 721 in an inner rear side of the ink-jet recording apparatus 1. Therotary drive source 76 rotates therotary member 721 by moving a rod up and down to rotate thebase 72 around therotary shaft 71.Figs. 2 to 5 show a state in which the rod of therotary drive source 76 contracts and the planar portion of theendless belt 21 and theengagement section 743 are disengaged. Then, from this state, when the rod of therotary drive source 76 extends, therotary member 721 rotates, the under surface of theengagement section 743 contacts with the planar portion of theendless belt 21, then thescale section 74 and theendless belt 21 come to be engaged, as shown inFigs. 6 to 8 . Therotary drive source 76, in this manner, constitutes a switching section for switching engagement and disengagement between theendless belt 21 and thescale section 74 by making thescale section 74 contact with or apart from theendless belt 21. - The
driver 77 is to bring thescale section 74 back to the default position from the predetermined position, and includes adrive source 771, atransmission mechanism 772 and arelease section 773. - The
drive source 771 is a motor, for example, and is arranged near therotary member 721 in an inner front side of the ink-jet recording apparatus 1. - The
transmission mechanism 772 is to transfer power of thedrive source 771 to thescale section 74, and includes a pair ofpulleys endless connection belt 776 bridged across the pair ofpulleys front side pulley 774 is arranged to face thedrive source 771. Therear side pulley 775 is arranged close to therotary drive source 76. Theconnection belt 776 is, as a whole, arranged along the sub-scanning direction. A part of theconnection belt 776 and themain body 741 of thescale section 74 are connected with each other, thus, revolution of theconnection belt 776 is transferred to themain body 741. - The
release section 773 is, for example, a clutch such as an electromagnetic clutch, and is configured to engage or disengage thedrive source 771 and thefront side pulley 774.Fig. 3 shows a state in which the release section disengages thedrive source 771 and thefront side pulley 774.Fig. 9 shows a state in which therelease section 773 engages thedrive source 771 and thefront side pulley 774. -
Fig. 10 is a block diagram showing a main control structure of the ink-jet recording apparatus 1. As shown in thisFig. 10 , acontroller 8 of the ink-jet recording apparatus 1 electrically connects aroller drive source 231 for thecarrier roller 23, therecording head 6, thecarriage 5, thesensor 75, therotary drive source 76, thedrive source 771, therelease section 773, and so on. - The
controller 8 includes a central processing unit (CPU) and a memory, and controls each component of the ink-jet recording apparatus 1. The memory stores data of the image to be formed on the recording medium P and a program for controlling the each component of the ink-jet recording apparatus 1. The CPU performs calculation based on the image data or the program that are stored in the memory to send control signal to each of the components on the basis of the calculation result. - Moreover, the
controller 8 calculates a feeding distance of the recording medium P based on a detection result of thesensor 75. Specifically, the detection result of thesensor 75 is obtained during a period where thescale section 74 moves from the default position to the predetermined position. The controller, in this manner, constitutes a calculation section and controls revolution amount of thecarriage roller 23 based on the calculated displacement amount to control a feeding distance of the recording medium P. - Next, an operation of the present embodiment will be described.
- The
controller 8 controls theroller drive source 231 to intermittently carry the recording medium P at the time to start the image recording. When the recording medium P is in a stopped state after the intermittent feeding, thecontroller 8 controls thecarriage 5 to cause the recording heads 6 to scan the recording medium P. During the scanning of thecarriage 5, thecontroller 8 controls the recording heads 6 so that each of the recording heads 6 injects ink to record images onto the recording medium P. - Here, during the feeding of the recording medium P, the
controller 8 calculates the feeding distance thereof. Concretely, before the feeding of the recording medium P that is before the revolution of theendless belt 21, thescale section 74 is positioned so that themain body 741 contacts with the rearside rotary member 721, as shown inFig. 2 . This contact position is referred to as the default position. Thecontroller 8 then controls therotary drive source 76 and rotates the base 72 to engage thescale section 74 with the planar portion of the endless belt 21 (seeFigs. 6 and7 ). After theendless belt 21 and thescale section 74 are engaged, thecontroller 8 controls therelease section 773 to release the power transmission between thedrive source 771 and thetransmission mechanism 772. - When the
endless belt 21 goes around to carry the recording medium P, thescale section 74 moves following the revolution of theendless belt 21. Then, thescale 742 also is moved and the displacement amount of thescale 742 is detected by thesensor 75. - The
scale 74 then reaches the predetermined position, as shown inFig. 11 . Here, as described above, the predetermined position is a position where a distance H from the default position is set to be a recording width of a single scanning performed by therecording head 6. As shown inFig. 12 , when thescale 74 reaches the predetermined position, thecontroller 8 controls therotary drive source 76 to release the engagement between theendless belt 21 and theengagement section 741. When the engagement between theendless belt 21 and theengagement section 741 is released, thecontroller 8 controls therelease section 773 to stop the release of the power transmission between thedrive source 771 and thetransmission mechanism 772. - Since the power of the
drive source 771 is transferred to thetransmission mechanism 772 as a result of the stop of the release, thepulley 774 rotates and theconnection belt 776 revolves accordingly. Themain body 741 of thescale section 74 moves following theconnection belt 776 and is brought back to the default position. In this regard, thecontroller 8 ignores a detection result of thesensor 75 though thescale 742 also moves with themain body 741. That is, thecontroller 8 calculates the feeding distance of the recording medium P based on the detection result of thesensor 75 obtained during the movement of thescale section 74 from the default position to the predetermined position. Here, thecontroller 8 may calculate a pull-back amount, by which thescale section 74 is brought back to the default position, based on the detection result of thesensor 75 to control thedrive source 771 so that thescale section 74 could be brought back by the calculated pull-back amount. - The
controller 8 then controls the revolution amount of thecarriage roller 23 based on the calculated feeding distance to control the feeding distance of the recording medium P. - After the
scale section 74 has brought back to the default position, thecontroller 8 controls therotary drive source 76 to rotate thebase 72, and engages thescale section 74 and the endless belt 21 (seeFigs. 6 and7 ). Then, after thescale section 74 is engaged with theendless belt 21, thecontroller 8 controls therelease section 773 and releases the power transmission between thedrive source 771 and thetransmission mechanism 772 to prepare for the next revolution of theendless belt 21. - As described above, according to the present embodiment, since the
release section 773 releases the power transmission between thedrive source 771 and thetransmission mechanism 772 when theendless belt 21 engages with thescale section 74, the power of thedrive source 771 does not operate while thescale section 74 moves following theendless belt 21. Therefore, at the time of the detection by thesensor 75, the detection result of thesensor 75 can be free of negative effects of noises that are caused by the power transmission from thedrive source 771. As a result, the feeding distance of the recording medium P can be measured accurately. - Moreover, if the engagement between the
endless belt 21 and thescale section 74 is released, therelease section 773 stops the release of the power transmission between thedrive source 771 and thetransmission mechanism 772, thereby the power of thedrive source 771 can be transferred to thetransmission mechanism 772 and the bring-back motion can be smoothly achieved when bringing thescale section 74 back to the default position. - Moreover, according to the present embodiment, the
scale section 74 is contacted with or apart from theendless belt 21 by the rotation of thebase 72 around therotary shaft 71 in order to engage or disengage theendless belt 21 and thescale section 74. Thescale section 74 is slidable following the revolution of theendless belt 21 while being guided by theguide shaft 73 which is parallel to therotary shaft 71. Accordingly, it is possible to obtain high-repetition positional accuracy because the engagement/disengagement between thescale section 74 and theendless belt 21 and the slide operation of thescale section 74 are achieved by such a simple structure as based on the pair of shafts (therotary shaft 71 and guide shaft 73) having high rigidity. Therefore, the feeding distance of the recording medium P can be accurately measured regardless of the feeding distance. - The positional relationship between the
scale section 74 and thesensor 75 is fixed even during the operation of the engagement or disengagement between thescale section 74 and theendless belt 21 by rotating thebase 72. Thus, clearance between thescale section 742 and thesensor 75 never be widened, thereby it is possible to prevent trash or the like from entering therebetween. Accordingly, it is possible to inhibit an erroneous detection owing to the irruption of the trash or the like. - Moreover, according to the present embodiment, the revolution of the
endless belt 21 is executed intermittently, wherein theendless belt 21 stops every time theendless belt 21 carries the recording medium P by the feeding distance corresponding to the recording width of the single scanning performed by therecording head 6. In other words, it is possible to achieve a precise detection by detecting the feeding distance each time the recording medium P has been carried by the intermittent revolution. Thescale section 74 returns to the default position after having followed the revolution of theendless belt 21 from the default position to have been reached the predetermined position. The distance H from the default position to the predetermined position is set to the recording width of the single scanning by therecording head 6. Accordingly, the feeding distance of the recording medium P can be detected each time the recording medium P has been carried by a single intermittent motion of the revolution, thereby it is possible to accurately measure the feeding distance of the recording medium P.
Claims (4)
- A recording medium carrier device (2) to be installed in an ink-jet recording apparatus (1) for forming an image on a recording medium (P) while scanning a recording head (6) in a sub-scanning direction, the recording medium carrier device (2) comprising:an endless belt (21) on the surface of which a recording medium (P) is to be set;a plurality of carrier rollers (23, 24, 25) for supporting the endless belt (21) so that a part of the endless belt (21) constitutes a planar portion, and for intermittently revolving the endless belt (21);a detection section (7) that is movable back and forth between a default position and a predetermined position in a pathway along the planar portion of the endless belt (21), the predetermined position being located downstream of the default position in a revolving direction of the endless belt (21), the distance from the default position to the predetermined position being set to be a recording width of a single scanning performed by the recording head (6), and the detection section (7) detecting its own displacement amount during the forward movement;a calculation section (8) for calculating a feeding distance of the recording medium (P) based on a detection result of the detection section (7);a controller (8) for controlling a revolution amount of at least one of the plurality of carrier rollers (23, 24, 25) based on the feeding distance calculated by the calculation section (8);the detection section (7) comprising:a base (72);a scale section (74) that is slidable to the base (72) and follows the endless belt (21) with being engaged with the endless belt (21);a sensor (75) provided on the base (72) for measuring a displacement amount of the scale section (74);a switching section (76) including a rotary drive source for switching engagement and disengagement between the endless belt (21) and the scale section (74) by making the scale section (74) contact with or apart from the endless belt (21); anda driver (77) for bringing the scale section (74) back to the default position from the predetermined position,wherein the switching section (76) is arranged to switch the scale section (74) and the planar portion to be engaged before the revolution of the endless belt (21) at the default position, the switching section (76) is arranged to disengage the scale section (74) and the endless belt (21) after the scale section (74) moves following the revolution of the endless belt (21) and reaches the predetermined position, and the driver (77) is arranged to bring the scale section (74) back to the default position when the endless belt (21) stops after the disengagement; andwherein the calculation section (8) is arranged to calculate the feeding distance of the recording medium (P) based on a detection result of the sensor (75), which result being obtained during a period where the scale section (74) moves from the default position to the predetermined position.
- The recording medium carrier device (2) according to claim 1,
wherein the driver (77) comprises:a drive source (771);a transmission mechanism (772) for transmitting power of the drive source (771) to the scale section (74); anda release section (773) for releasing power transmission between the drive source (771) and the transmission mechanism (772),wherein the release section (773) is arranged to release the power transmission when the switching section (76) switches the endless belt (21) and the scale section (74) to be engaged, and to stop the release of the power transmission when the switching section (76) switches the endless belt (21) and the scale section (74) to be disengaged. - The recording medium carrier device (2) according to claim 1,
wherein the detection section (7) comprises:a rotary shaft (71) extending along the planar portion of the endless belt (21), wherein the base (72) is pivotally supported to rotate in conjunction with the rotary shaft (71); anda guide shaft (73) provided on the base (72) on a side far from the rotary shaft (71) and in parallel with the rotary shaft (71);wherein the scale section (74) is slidable to the base (72) and is arranged to be engaged with the endless belt (21) to follow the same while being guided by the guide shaft (73);wherein the switching section includes the rotary drive source (76) to rotate the base (72) around the rotary shaft (71); andwherein the rotary drive source (76) is arranged to rotate the base (72) before the revolution of the endless belt (21) at the default position to make the scale section (74) be engaged with the planar portion, and to rotate the base (72) to release the engagement between the scale section (74) and the endless belt (21) after the scale section (74) moves following the revolution of the endless belt (21) and reaches the predetermined position. - An ink-jet recording apparatus (1), comprising:the recording medium carrier device (2) according to any one of claims 1 to 3; andan image forming section (3) to form an image on a recording medium (P) carried by the recording medium carrier device (2) with a recording head (6) being moved in a sub-scanning direction.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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JP2011167398A JP5397430B2 (en) | 2011-07-29 | 2011-07-29 | RECORDING MEDIUM CONVEYING DEVICE AND INKJET RECORDING DEVICE |
JP2011167401A JP2013028144A (en) | 2011-07-29 | 2011-07-29 | Recording medium conveying device and image forming apparatus |
JP2011167392A JP2013028142A (en) | 2011-07-29 | 2011-07-29 | Recording medium conveying device and image forming apparatus |
Publications (2)
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EP2551121A1 EP2551121A1 (en) | 2013-01-30 |
EP2551121B1 true EP2551121B1 (en) | 2015-01-21 |
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EP12176944.2A Active EP2551121B1 (en) | 2011-07-29 | 2012-07-18 | Recording medium carrier device and ink-jet recording apparatus |
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EP (1) | EP2551121B1 (en) |
CN (1) | CN102896914B (en) |
Families Citing this family (7)
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CN103625132B (en) * | 2013-12-03 | 2017-01-11 | 深圳市润天智数字设备股份有限公司 | Ink printer and medium positioning device thereof |
CN104723696B (en) * | 2015-03-17 | 2017-03-01 | 汕头东风印刷股份有限公司 | There is ink-jet printer stock transmission platform and its method for work of deviation-correcting function |
JP6808435B2 (en) * | 2016-10-11 | 2021-01-06 | 株式会社ミマキエンジニアリング | Printing equipment |
JP2018192735A (en) * | 2017-05-19 | 2018-12-06 | セイコーエプソン株式会社 | Printer and slip detection method for conveyance belt |
JP6926669B2 (en) * | 2017-05-19 | 2021-08-25 | セイコーエプソン株式会社 | Printing equipment |
CN111587836A (en) * | 2020-05-27 | 2020-08-28 | 冯家富 | Intelligent logistics conveying equipment |
JP7494623B2 (en) * | 2020-07-28 | 2024-06-04 | セイコーエプソン株式会社 | Recording device |
Citations (1)
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EP2679391A1 (en) * | 2011-02-24 | 2014-01-01 | Konica Minolta, Inc. | Recording medium transfer apparatus and image forming apparatus |
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JP2516694B2 (en) * | 1990-02-05 | 1996-07-24 | 東伸工業株式会社 | Intermittent drive of endless belt in automatic screen printing machine |
JP2003165250A (en) * | 2001-11-30 | 2003-06-10 | Copyer Co Ltd | Serial printer |
EP1396848B1 (en) * | 2002-08-28 | 2009-12-30 | Hitachi-Omron Terminal Solutions, Corp. | Device for determining coercive force of magnetic recording medium |
JP4353123B2 (en) * | 2005-03-30 | 2009-10-28 | ブラザー工業株式会社 | Recording device |
JP2006347055A (en) * | 2005-06-17 | 2006-12-28 | Ricoh Co Ltd | Ink jet recorder |
JP4449924B2 (en) | 2006-02-27 | 2010-04-14 | ブラザー工業株式会社 | Inkjet printer |
JP2008238568A (en) * | 2007-03-27 | 2008-10-09 | Oki Data Corp | Image recorder |
JP5305001B2 (en) * | 2007-12-05 | 2013-10-02 | セイコーエプソン株式会社 | Belt skew correction device, belt conveyance device, and recording device |
JP2009149387A (en) * | 2007-12-19 | 2009-07-09 | Ihi Corp | Position detection device of transferred article |
JP2010195553A (en) * | 2009-02-26 | 2010-09-09 | Seiko Epson Corp | Medium conveying device and inkjet recording device |
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2012
- 2012-07-18 EP EP12176944.2A patent/EP2551121B1/en active Active
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EP2679391A1 (en) * | 2011-02-24 | 2014-01-01 | Konica Minolta, Inc. | Recording medium transfer apparatus and image forming apparatus |
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