EP2548265B1 - High current connector - Google Patents
High current connector Download PDFInfo
- Publication number
- EP2548265B1 EP2548265B1 EP11710129.5A EP11710129A EP2548265B1 EP 2548265 B1 EP2548265 B1 EP 2548265B1 EP 11710129 A EP11710129 A EP 11710129A EP 2548265 B1 EP2548265 B1 EP 2548265B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- contact
- housing
- contact element
- current connector
- conducting element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 230000000284 resting effect Effects 0.000 claims 1
- 239000004020 conductor Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 3
- 241000446313 Lamella Species 0.000 description 2
- 239000002131 composite material Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/53—Bases or cases for heavy duty; Bases or cases for high voltage with means for preventing corona or arcing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/10—Sockets for co-operation with pins or blades
- H01R13/11—Resilient sockets
- H01R13/113—Resilient sockets co-operating with pins or blades having a rectangular transverse section
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/15—Pins, blades or sockets having separate spring member for producing or increasing contact pressure
- H01R13/187—Pins, blades or sockets having separate spring member for producing or increasing contact pressure with spring member in the socket
Definitions
- the present invention relates to a high-current connector for transmitting electrical currents with at least one contact element for establishing an electrical contact between an inner Stromleitelement and an outer Stromleitelement
- the contact element comprises a plurality of spring elements for electrical KreddlingAuthieren between the inner Stromleitelement and the outer Stromleitelement
- the contact element is arranged in a housing together with the outer Stromleitelement such that the spring elements electrically contact the outer Stromleitelement on a radial outer side of the contact element and that an inner Stromleitelement at a plug-side end of the Hochstromsteckverbinders is inserted into the housing such that the spring elements a radial inner side of the contact element, the inner conductor element contact, according to the preamble of claim 1.
- a high-current-load connection device and an associated contacting elements wherein the contacting element a plurality of spring elements for Has multi-point contact between an inner conductor element and an outer conductor element.
- the spring elements are arranged in a sleeve-shaped basic structure between an upper and a lower annular support element such that they twist torsionally upon insertion of the inner conductor element in the outer conductor element.
- US 2003/060090 discloses a high current connector according to the preamble of claim 1.
- the invention has for its object to provide a high-current connector of o.g. Extend the type of application and improve its production and assembly.
- the outer Stromleitelement projects beyond a predetermined section in the axial direction and in the region of this predetermined section has a radially inwardly upraising housing section such that the contact element on this uplifting housing section stop axially fixed within the housing.
- a mechanically particularly stable high-current connector is achieved in that the contacting element has at its axial ends in each case a rectangular support frame, wherein the spring elements are mechanically and electrically connected at their axial ends in each case with a support frame.
- a particularly strong torsion-like distortion of the spring elements with a particularly high contact force during mating of inner and outer Stromleitelement achieved by the fact that the spring elements are lamellar and tilted relative to the support frame.
- a simple and mechanically functionally reliable axial fixation is achieved by arranging at least one tab on at least one support frame facing away from the spring elements. This tab abuts against the radially inwardly uplifting housing section.
- a high-current connector comprises a housing having a housing upper part 10 and a lower housing part 12 and an outer Stromleitelement 14 and a contact element 16.
- the contact element 16 is formed as a spring lamellae with spring blades 18 as spring contact elements comprising a first support frame 20 and a second support frame 22, between which the spring blades 18 are arranged.
- the spring blades 18 are at their opposite ends with one of the support frame 20, 22 electrically and mechanically connected and tilted with respect to this, so that the spring blades 18 in a space radially inside and radially outside the support frame 20, 22 or spring lamella protrude.
- the contact element 16 is arranged in the outer Stromleitelement 14 such that the spring blades 18 on the radially outer circumference of the contact element 16, the outer Stromleitelement 14 electrically contact.
- the spring lamella 16 with the spring blades 18 and the support frame 20, 22 is rectangular in cross-section.
- a likewise rectangular inner Stromleitelement (not shown) in the housing 10, 12 and in the contact element 16 can be inserted such that the spring blades 18 on an inner circumference of the contact element 16 electrically contact the inner Stromleitelement.
- the contact element 16 is thus arranged between the inner and outer Stromleitelement 14 and transmits electrical power between them. Due to the mechanical contact between the spring blades 18 and the Stromleitiatan 14, the spring blades 18 are rotated about its longitudinal axis, so that a torsion of the spring blades 18 results, which presses the spring blades 18 with a corresponding elastic spring force against the Stromleitmaschine 14, so that for the electrical contact one corresponding contact surface and a corresponding contact pressure is available.
- the support frame 20, 22, which are remote from the spring blades 18, tabs 24 are arranged. These are used for axially fixing the contact element 16 within the housing 10, 12. For this purpose, corresponding stops forming elevations 26 through the composite housing halves 10, 12 are formed. As a result, no undercuts on the outer Stromleitelement 14 are necessary, but the axial fixation of the contact element 16 results automatically by the composition of the housing halves 10, 12.
- the housing halves 10, 12 are formed such that they the outer Stromleitelement 14 in the axial direction of that project beyond the axial end, on which the inner Stromleitelement in the housing 10, 12 and the contact element 16 and the outer Stromleitelement 14 can be inserted (plug-side end).
- the housing halves 10, 12 rise radially inwardly in the region of the axial projection and thereby form elevations 26, which form axial stops for the tabs 24. At the same time fix these attacks the projections 26 and the outer Stromleitelement 14 within the housing 10, 12 in the axial direction.
Landscapes
- Connector Housings Or Holding Contact Members (AREA)
Description
Die vorliegende Erfindung betrifft einen Hochstromsteckverbinder zum Übertragen von elektrischen Strömen mit mindestens einem Kontaktelement zum Herstellen eines elektrischen Kontaktes zwischen einem inneren Stromleitelement und einem äußeren Stromleitelement, wobei das Kontaktelement eine Vielzahl von Federelementen zum elektrischen Vielpunktkontaktieren zwischen dem inneren Stromleitelement und dem äußeren Stromleitelement aufweist, wobei das Kontaktelement in einem Gehäuse zusammen mit dem äußeren Stromleitelement derart angeordnet ist, dass die Federelemente an einer radialen Außenseite des Kontaktelementes das äußere Stromleitelement elektrisch kontaktieren und dass ein inneres Stromleitelement an einem steckseitigen Ende des Hochstromsteckverbinders derart in das Gehäuse einsteckbar ist, dass die Federelemente an einer radialen Innenseite des Kontaktelementes das innere Stromleiterelement kontaktieren, gemäß dem Oberbegriff des Anspruchs 1.The present invention relates to a high-current connector for transmitting electrical currents with at least one contact element for establishing an electrical contact between an inner Stromleitelement and an outer Stromleitelement, wherein the contact element comprises a plurality of spring elements for electrical Vielpunktkontaktieren between the inner Stromleitelement and the outer Stromleitelement the contact element is arranged in a housing together with the outer Stromleitelement such that the spring elements electrically contact the outer Stromleitelement on a radial outer side of the contact element and that an inner Stromleitelement at a plug-side end of the Hochstromsteckverbinders is inserted into the housing such that the spring elements a radial inner side of the contact element, the inner conductor element contact, according to the preamble of claim 1.
Aus der
Der Erfindung liegt die Aufgabe zugrunde, einen Hochstromsteckverbinder der o.g. Art hinsichtlich des Anwendungsbereiches zu erweitern und hinsichtlich der Herstellung und Montage zu verbessern.The invention has for its object to provide a high-current connector of o.g. Extend the type of application and improve its production and assembly.
Diese Aufgabe wird erfindungsgemäß durch einen Hochstromsteckverbinder der o.g. Art mit den in Anspruch 1 gekennzeichneten Merkmalen gelöst. Vorteilhafte Ausgestaltungen der Erfindung sind in den weiteren Ansprüchen beschrieben.This object is achieved by a high current connector of the o.g. Art solved with the features characterized in claim 1. Advantageous embodiments of the invention are described in the further claims.
Bei einem Hochstromsteckverbinder der o.g. Art ist es erfindungsgemäß vorgesehen, dass das Gehäuse an dem steckseitigen Ende des Hochstromsteckverbinders das äußere Stromleitelement in axialer Richtung über einen vorbestimmten Abschnitt überragt und im Bereich dieses vorbestimmten Abschnittes einen sich radial nach innen erhebenden Gehäuseabschnitt derart aufweist, dass das Kontaktelement an diesem sich erhebenden Gehäuseabschnitt anschlagend axial innerhalb des Gehäuses fixiert ist.In a high-current connector of o.g. It is inventively provided that the housing at the plug-side end of the high-current connector, the outer Stromleitelement projects beyond a predetermined section in the axial direction and in the region of this predetermined section has a radially inwardly upraising housing section such that the contact element on this uplifting housing section stop axially fixed within the housing.
Dies hat den Vorteil, dass zum axialen Fixieren des Kontaktelementes innerhalb des Hochstromsteckverbinders keine zusätzliche Hinterschneidung am äußeren Stromleitelement erforderlich ist, sondern die axiale Fixierung mit der Montage des Gehäuses automatisch hergestellt ist. Dies reduziert Fertigungskosten und Montageaufwand für den Hochstromsteckverbinder.This has the advantage that for axial fixing of the contact element within the high-current connector no additional undercut on the outer Stromleitelement is required, but the axial fixation with the assembly of the housing is made automatically. This reduces manufacturing costs and assembly costs for the high-current connector.
Eine besonders verwindungssteife Ausbildung des Hochstromsteckverbinders mit einer hohen Anzahl von Kontaktpunkten zu dem inneren und äußeren Stromleitelement erzielt man dadurch, dass das Kontaktelement im Querschnitt rechteckförmig ausgebildet ist. Weiterhin ist der Hochstromsteckverbinder auf einfache Weise in rechteckförmige Steckergehäuse integrierbar. Zusätzlich steht eine kostengünstige Hochstromsteckverbindung für rechteckförmige innere und äußere Stromleitelemente zur Verfügung, wobei überraschenderweise gleichzeitig hohe elektrische Ströme übertragen werden können. Durch die rechteckige Ausbildung des Kontaktierungselementes können kostengünstige und zeitsparende Herstellungsverfahren für den Hochstromsteckverbinder verwendet werden.A particularly torsionally rigid design of the high-current connector with a high number of contact points to the inner and outer Stromleitelement achieved by the fact that the contact element is rectangular in cross-section. Furthermore, the high-current connector can be easily integrated into rectangular plug housing. Additionally stands an inexpensive high-current connector for rectangular inner and outer Stromleitelemente available, surprisingly high electrical currents can be transmitted simultaneously. The rectangular design of the contacting element cost-effective and time-saving manufacturing process for the high-current connector can be used.
Einen mechanisch besonders stabilen Hochstromsteckverbinder erzielt man dadurch, dass das Kontaktierungselement an dessen axialen Enden jeweils einen rechteckförmigen Trägerrahmen aufweist, wobei die Federelemente an deren axialen Enden jeweils mit einem Trägerrahmen mechanisch und elektrisch verbunden sind.A mechanically particularly stable high-current connector is achieved in that the contacting element has at its axial ends in each case a rectangular support frame, wherein the spring elements are mechanically and electrically connected at their axial ends in each case with a support frame.
Eine besonders starke torsionsartige Verwindung der Federelemente mit besonders hoher Kontaktkraft beim Zusammenstecken von innerem und äußerem Stromleitelement erzielt man dadurch, dass die Federelemente lamellenförmig ausgebildet und relativ zu den Trägerrahmen verkippt sind.A particularly strong torsion-like distortion of the spring elements with a particularly high contact force during mating of inner and outer Stromleitelement achieved by the fact that the spring elements are lamellar and tilted relative to the support frame.
Eine einfache und mechanisch funktionssichere axiale Fixierung erzielt man dadurch, dass an einem von den Federelementen abgewandten axialen Ende mindestens eines Trägerrahmens mindestens eine Lasche angeordnet ist. Diese Lasche schlägt an dem sich radial nach innen erhebenden Gehäuseabschnitt an.A simple and mechanically functionally reliable axial fixation is achieved by arranging at least one tab on at least one support frame facing away from the spring elements. This tab abuts against the radially inwardly uplifting housing section.
Die Erfindung wird im Folgenden anhand der Zeichnung näher erläutert. Diese zeigt in:
- Fig. 1
- eine bevorzugte Ausführungsform eines erfindungsgemäßen Hochstromsteckverbinders in perspektivischer Ansicht,
- Fig. 2
- den Hochstromsteckverbinders gemäß
Fig. 1 in Explosionsdarstellung, - Fig. 3
- ein äußeres Stromleiterteil mit einem Kontaktelement des Hochstromsteckverbinders gemäß
Fig. 1 in perspektivischer Ansicht und - Fig. 4
- das Kontaktelement des Hochstromsteckverbinders gemäß
Fig. 1 in perspektivischer Ansicht.
- Fig. 1
- a preferred embodiment of a high-current connector according to the invention in a perspective view,
- Fig. 2
- according to the high current connector
Fig. 1 in exploded view, - Fig. 3
- an outer conductor part with a contact element of the high current connector according to
Fig. 1 in perspective view and - Fig. 4
- the contact element of the high current connector according to
Fig. 1 in perspective view.
Die in
Die Federlamellen 18 sind an ihren gegenüberliegenden Enden mit jeweils einem der Trägerrahmen 20, 22 elektrisch sowie mechanisch verbunden und bezüglich dieser verkippt, so dass die Federlamellen 18 in einen Raum radial innerhalb sowie radial außerhalb der Trägerrahmen 20, 22 bzw. Federlamellenkorbes hinein ragen.The
Das Kontaktelement 16 ist in dem äußeren Stromleitelement 14 derart angeordnet, dass die Federlamellen 18 am radial äußeren Umfang des Kontaktelementes 16 das äußere Stromleitelement 14 elektrisch kontaktieren.The
Der Federlamellenkorb 16 mit den Federlamellen 18 und den Trägerrahmen 20, 22 ist im Querschnitt rechteckig ausgebildet.The
Zum Herstellen eines elektrischen Kontaktes ist ein ebenfalls rechteckförmiges inneres Stromleitelement (nicht dargestellt) in das Gehäuse 10, 12 und in das Kontaktelement 16 derart einsteckbar, dass die Federlamellen 18 an einem inneren Umfang des Kontaktelementes 16 das innere Stromleitelement elektrisch kontaktieren. Das Kontaktelement 16 ist somit zwischen dem inneren und äußeren Stromleitelement 14 angeordnet und überträgt elektrischen Strom zwischen diesen. Durch den mechanischen Kontakt zwischen den Federlamellen 18 und den Stromleitelementen 14 werden die Federlamellen 18 um deren Längsachse verdreht, so dass sich eine Torsion der Federlamellen 18 ergibt, die die Federlamellen 18 mit einer entsprechenden elastischen Federkraft gegen die Stromleitelemente 14 drückt, so dass für den elektrischen Kontakt eine entsprechende Kontaktfläche und ein entsprechender Kontaktdruck zur Verfügung steht.For producing an electrical contact, a likewise rectangular inner Stromleitelement (not shown) in the
An jeweiligen axialen Enden der Trägerrahmen 20, 22, die von den Federlamellen 18 abgewandt sind, sind Laschen 24 angeordnet. Diese dienen zum axialen Fixieren des Kontaktelementes 16 innerhalb des Gehäuses 10, 12. Hierzu sind entsprechende Anschläge ausbildende Erhebungen 26 durch die zusammengesetzten Gehäusehälften 10, 12 ausgebildet. Hierdurch sind keine Hinterschneidungen am äußeren Stromleitelement 14 notwendig, sondern die axiale Fixierung des Kontaktelementes 16 ergibt sich automatisch durch das zusammensetzen der Gehäusehälften 10, 12. Hierzu sind die Gehäusehälften 10, 12 derart ausgebildet, dass diese das äußere Stromleitelement 14 in axialer Richtung an demjenigen axialen Ende überragen, an dem das innere Stromleitelement in das Gehäuse 10, 12 bzw. das Kontaktelement 16 bzw. das äußere Stromleitelement 14 einsteckbar ist (steckseitiges Ende). Gleichzeitig erheben sich die Gehäusehälften 10, 12 im Bereich des axialen Überragens radial nach innen und bilden dadurch Erhebungen 26, die axiale Anschläge für die Laschen 24 ausbilden. Gleichzeitig fixieren diese Anschläge der Erhebungen 26 auch das äußere Stromleitelement 14 innerhalb des Gehäuses 10, 12 in axialer Richtung.At respective axial ends of the
Claims (5)
- High current connector for transmitting electric currents, comprising at least one contact element (16) for establishing an electrical contact between an internal current conducting element and an external current conducting element (14), the contact element (16) comprising a plurality of spring elements (18) for establishing an electrical multi-point contact between the internal current conducting element and the external current conducting element (14), said contact element (16) being arranged in a housing (10, 12) together with the external current conducting element (14) in such a manner that said spring elements (18) establish an electrical contact with the external current conducting element (14) at a radial outer side of the contact element (16) and that an internal current conducting element can be inserted into the housing (10, 12) at a plug-side end of the high current connector in such a manner that the spring elements (18) establish contact with the internal current conducting element at a radial inner side of the contact element (16), characterised in that the housing (10, 12) extends, at the plug-side end of the high current connector, beyond the external current conducting element (14) in the axial direction, over a predetermined section and comprises, in the region of said predetermined section, a radially inwardly projecting housing section (26) in such a manner that the contact element (16) is fixed by resting against said projecting housing section (26) in the axial direction inside the housing (10, 12).
- High current connector according to claim 1, characterised in that the contact element (16) is configured rectangular in cross-section.
- High current connector according to claim 1 or 2, characterised in that the contact element (16) has, at each axial end thereof, a rectangular support frame (20, 22), wherein the spring elements (18) are mechanically and electrically connected at each axial end thereof to a support frame (20, 22).
- High current connector according to claim 3, characterised in that the spring elements (18) are configured lamellar and are tilted relative to the support frames (20, 22).
- High current connector according to claim 3 or 4, characterised in that at least one lug (24) is arranged at one axial end of at least one support frame (20, 22) facing away from the spring elements (18).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202010003649U DE202010003649U1 (en) | 2010-03-16 | 2010-03-16 | High Power Connectors |
PCT/EP2011/001310 WO2011113594A1 (en) | 2010-03-16 | 2011-03-16 | High current connector |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2548265A1 EP2548265A1 (en) | 2013-01-23 |
EP2548265B1 true EP2548265B1 (en) | 2014-05-07 |
Family
ID=42339172
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11710129.5A Active EP2548265B1 (en) | 2010-03-16 | 2011-03-16 | High current connector |
Country Status (10)
Country | Link |
---|---|
US (1) | US8827755B2 (en) |
EP (1) | EP2548265B1 (en) |
JP (1) | JP5599907B2 (en) |
KR (1) | KR101845442B1 (en) |
CN (1) | CN102754281B (en) |
CA (1) | CA2785604C (en) |
DE (1) | DE202010003649U1 (en) |
HK (1) | HK1172739A1 (en) |
TW (1) | TWM409610U (en) |
WO (1) | WO2011113594A1 (en) |
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DE202015006807U1 (en) * | 2015-09-29 | 2015-10-27 | Rosenberger Hochfrequenztechnik Gmbh & Co. Kg | Contact lamella part as well as connector with contact lamellae part |
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-
2010
- 2010-03-16 DE DE202010003649U patent/DE202010003649U1/en not_active Expired - Lifetime
-
2011
- 2011-03-14 TW TW100204485U patent/TWM409610U/en not_active IP Right Cessation
- 2011-03-16 JP JP2012557445A patent/JP5599907B2/en not_active Expired - Fee Related
- 2011-03-16 CA CA2785604A patent/CA2785604C/en not_active Expired - Fee Related
- 2011-03-16 US US13/579,077 patent/US8827755B2/en active Active
- 2011-03-16 KR KR1020127024285A patent/KR101845442B1/en active IP Right Grant
- 2011-03-16 EP EP11710129.5A patent/EP2548265B1/en active Active
- 2011-03-16 WO PCT/EP2011/001310 patent/WO2011113594A1/en active Application Filing
- 2011-03-16 CN CN201180008756.5A patent/CN102754281B/en active Active
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Also Published As
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DE202010003649U1 (en) | 2010-07-15 |
US8827755B2 (en) | 2014-09-09 |
CN102754281A (en) | 2012-10-24 |
CN102754281B (en) | 2014-09-10 |
KR101845442B1 (en) | 2018-04-04 |
JP5599907B2 (en) | 2014-10-01 |
EP2548265A1 (en) | 2013-01-23 |
WO2011113594A1 (en) | 2011-09-22 |
KR20130006454A (en) | 2013-01-16 |
HK1172739A1 (en) | 2013-04-26 |
US20120315802A1 (en) | 2012-12-13 |
CA2785604A1 (en) | 2011-09-22 |
CA2785604C (en) | 2017-11-07 |
TWM409610U (en) | 2011-08-11 |
JP2013522832A (en) | 2013-06-13 |
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