EP2538085A2 - Pump assembly and method - Google Patents
Pump assembly and method Download PDFInfo
- Publication number
- EP2538085A2 EP2538085A2 EP12173106A EP12173106A EP2538085A2 EP 2538085 A2 EP2538085 A2 EP 2538085A2 EP 12173106 A EP12173106 A EP 12173106A EP 12173106 A EP12173106 A EP 12173106A EP 2538085 A2 EP2538085 A2 EP 2538085A2
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- EP
- European Patent Office
- Prior art keywords
- receiving device
- impeller
- ultrasonic transmitting
- pump arrangement
- arrangement according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D15/00—Control, e.g. regulation, of pumps, pumping installations or systems
- F04D15/02—Stopping of pumps, or operating valves, on occurrence of unwanted conditions
- F04D15/0245—Stopping of pumps, or operating valves, on occurrence of unwanted conditions responsive to a condition of the pump
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D15/00—Control, e.g. regulation, of pumps, pumping installations or systems
- F04D15/0088—Testing machines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D15/00—Control, e.g. regulation, of pumps, pumping installations or systems
- F04D15/0094—Indicators of rotational movement
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/66—Combating cavitation, whirls, noise, vibration or the like; Balancing
- F04D29/669—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for liquid pumps
Definitions
- the invention relates to a pump arrangement with a pumping device, in particular with a centrifugal pump, wherein the pumping device comprises a housing comprising at least one suction opening, an impeller housing part and an outflow opening, a drive shaft arranged at least partially in the housing and displaceable in a rotary movement about a rotation axis and at least one in the Impeller housing part arranged and fixed to the drive shaft impeller has.
- the invention further relates to a method for determining the operating state of such a pump arrangement.
- Such a pump arrangement is for example from the DE 10 2005 023 269 A1 known.
- An ultrasonic flow sensor mounted on the outer wall of the tube monitors the flow present during operation of the centrifugal pump. This happens because an ultrasonic signal is sent into the flowing liquid, reflected there and collected again in the sensor. A measured value formed from the signal provides information about the flow velocity. Since the flow in the pipe is influenced not only by possible blockages at the injector nozzle, but also by changes in the entire delivery area of the centrifugal pump, the flow sensor also detects disturbances elsewhere, for example in the intake area.
- the flow sensor Via a sensor cable, the flow sensor transmits the respective operating state to a display device, which in its display function
- a display device which in its display function
- a similar design is like a traffic light: Constant green light indicates perfect operation, yellow flashing light indicates a partial blockage and constant red light warns in the event of a malfunction, which may have been caused mainly by a blockage.
- the object of the invention is to investigate the operating state, in particular the state of wear of internal components, in particular of the impeller, without opening the pump device in order to avoid costly downtimes of the system concerned. Furthermore, a method for determining the operating state of a pump arrangement is to be created.
- the object is achieved by a diagnostic unit for determining the operating state of the pumping device, wherein the diagnostic unit is connected to a near the suction port or the discharge opening of the pumping device arranged ultrasonic transmitting / receiving device.
- the pump assembly thus has, in addition to the pumping device, also a diagnostic unit and an ultrasonic transmitting / receiving device.
- the ultrasonic transmitting / receiving device arranged near the outlet or outflow opening of the pump device can be arranged in or on the impeller housing part or in or on a component connected to the impeller housing part.
- the ultrasonic transmitting / receiving device is arranged facing the impeller. This can be the easily check points that are usually affected by signs of wear.
- the ultrasonic transmitting / receiving device is arranged in or on the impeller housing part of the pumping device.
- a voltage applied to the pumping device side of the ultrasonic transmitting / receiving device is adapted to the design of the pumping device.
- the ultrasonic transmitting / receiving device is located optimally on the pumping device, so that possible impurities for the ultrasonic pulses are avoided.
- the ultrasonic transmitting / receiving device can be inserted or screwed into an adapter part adapted to the respective design of the pump device.
- a pocket is formed in the pumping device, into which the ultrasonic transmitting / receiving device can be inserted. This makes it possible to produce the ultrasonic transmitting / receiving device in one embodiment or to dispense with the adapter part.
- the ultrasound transmitting / receiving device is arranged in a positive and / or non-positive fit in the pocket, whereby the handling of the diagnostic unit is further simplified.
- the impeller housing part has an opening into which the ultrasonic transmitting / receiving device is inserted, such that the ultrasound transmitting / receiving device is wettable by the pumped with the pumping medium.
- the ultrasonic transceiver comprises a socket into which a plug of an electrical line or a radio transmission device can be inserted in order to connect the ultrasonic transceiver to the diagnostic unit.
- a radio transmission device is integrated into the ultrasonic transmitting / receiving device, whereby the handling of the diagnostic unit is further simplified.
- the ultrasonic transmitting / receiving device has a substantially radial extension with respect to the axis of rotation.
- the ultrasonic transmitting / receiving device comprises a plurality of probes or at least one phased array probe.
- the material of the pumping device has a low density, which corresponds to the density of polymers, usually from 1.1 to 2.2 g / cm 3 , and / or the material of the pumping device is a homogeneous material ,
- the geometry changes detectable by the diagnostic unit include the wear state of the pumping device and / or a blockage occurring on the impeller and / or the proportion of solids in the conveyed fluid and / or cavitation areas and / or blockages in front of and / or on the impeller.
- a method for determining the operating state of a pump arrangement provides that the pumping device is operated at a defined rotational speed, with the ultrasonic transmitting / receiving device transmitting and receiving ultrasonic signals, the electrical signals from the ultrasonic transmitting / receiving device to the diagnostic unit on the basis of received ultrasonic signals are forwarded and information about the operating state of the pumping device is output.
- the pumping device at a defined or constant speed facilitates further processing of the signals in the diagnostic unit.
- variable-speed operated pumping devices it is provided to further process the signals by means of an order analysis.
- the electrical signals are triggered automatically and determines the direction of rotation and the speed of the impeller, so that the surface of a blade arranged on the impeller is hit at least once in each revolution.
- Another advantageous method step is to combine the triggered signals associated with a blade.
- each ultrasonic pulse can be assigned to an azimuth related to an arbitrarily selected radial axis.
- the radial extent of the phased array includes the radial assignment. Assuming that during some revolutions of the wear of the impeller does not change much, with a sufficiently short pulse duration already a sampling frequency below the rotational frequency is sufficient to scan the impeller. In contrast, with a sampling frequency which is a multiple of the rotational frequency, the impeller can be sampled in real time.
- the combined signals are compared with the data stored in the memory.
- Another advantageous method step is that the diagnostic unit determines operational geometry changes.
- Another advantageous method step is that the diagnostic unit determines quantitative and / or qualitative operational changes in geometry.
- the diagnostic unit determines the state of wear of the pumping device and / or a blockage occurring on the impeller and / or the proportion of solids in the conveyed fluid and / or Kavitations Societye and / or Verockerept before and / or on the impeller.
- an optical representation of the rotor state is carried out by the diagnostic unit.
- an optical representation of the state of the impeller in a three-dimensional representation which results, advantageously, an exact damage pattern of the impeller.
- a pump assembly for a flow-carrying system is shown with a pumping device 1 in the form of a centrifugal pump, wherein the pumping device 1 comprises at least one with a suction port 2, an impeller housing part 3 and an outflow opening 4 having housing 5, wherein with the pumping device 1 a within the flow System is affected medium.
- the promotion of the medium takes place with an impeller 6, which is fixed to a first shaft end 7 of a drive shaft 8.
- a plurality of blades 9 are formed, which are connected to a cover plate 10.
- a motor not shown, with a first shaft end 7 opposite the second shaft end 11 of the drive shaft 8 is connected in a known manner.
- the medium Via a pipe 12 belonging to the flow-guiding system, the medium enters the pump device 1 through the suction opening 2 arranged in a rotation axis A and is accelerated by the rotating impeller 6. By the action of the centrifugal force, the medium flows from the rotation axis A radially outward into the impeller housing part 3 and from there via the outflow opening 4 into a pipe 13 of the flow-carrying system.
- a simplified ultrasonic transmitting / receiving device 14 On the side facing away from the intake 2 side of the impeller housing part 3 and the drive shaft 8 side facing a simplified ultrasonic transmitting / receiving device 14 is brought into abutment over one, one or more conductors or wires having electrical line 15 with a diagnostic unit 16 connected or connectable.
- an applied to the pumping device 1 side of the ultrasonic transmitting / receiving device 14 is adapted to the design of the impeller housing part 3. It is also within the scope of the invention to design one or more locations suitable for the examination on the impeller housing part 3 in such a way that a flat or polished surface is formed, against which the ultrasound transceiver 14 is positioned. Alternatively, as in Fig. 1a represented, adapted to the respective design adapter part 17 are used, in which the ultrasonic transmitting / receiving device 14 is inserted or screwed.
- projections 18 are provided on the impeller housing part 3 of the pumping device 1, between which the ultrasonic transmitting / receiving device 14 connected to the diagnostic unit 16 via the electrical line 15 can be positioned on the pumping device 1.
- two projections are sufficient. These may have a recess adapted to the side surface or side surfaces, depending on whether the ultrasound transceiver 14 is round or quadrangular, for example, so that a projection 18 is a side surface of a round ultrasonic transceiver 14 or two side surfaces a quadrangular ultrasonic transceiver 14 at least partially surrounds. Other suitable shapes for the projections 18 are also within the scope of the invention.
- the Fig. 3 shows a pump assembly, in which the pumping device 1, an impeller 6 without the in the Fig. 1 has shown cover plate.
- a pocket 19 is formed, in which the connected via the electrical line 15 to the diagnostic unit 16 ultrasonic transmitting / receiving device 14 is used.
- the sound cone emitted from the ultrasonic transmitting / receiving device 14 is defined by the boundary lines a and b.
- FIGS. 1 to 3 While in the FIGS. 1 to 3 the suction openings 2 are arranged substantially coaxially to the axis of rotation A and the outflow openings 4 are arranged radially or essentially perpendicular to the axis of rotation A, are in Fig. 4 and 5 both the suction openings 2 and the outflow openings 4 are arranged radially or substantially perpendicular to the axis of rotation A of the pump device 1.
- a pocket 19 is formed in the impeller housing part 3, in which the ultrasonic transmitting / receiving device 14 is arranged positively and / or non-positively.
- the ultrasonic transceiver 14 may be secured in the pocket 19 by adhesive.
- the ultrasonic transmitting / receiving device 14 has a socket 20, in which a plug 21 of the electrical line 15 can be inserted in order to connect the ultrasonic transmitting / receiving device 14 with the diagnostic unit 16.
- the ultrasonic transmitting / receiving device 14 transmits its ultrasonic waves substantially obliquely to the drive shaft 8 in order to detect a specific point of the impeller 6.
- the ultrasonic transmitting / receiving device 14 is arranged substantially coaxially with the axis of rotation A, to detect the impeller 6 at another location or from another angle. According to the invention, it is provided that the connection of diagnostic unit 16 and ultrasound transceiver 14 takes place via an insertable into the socket 20 radio transmission device 22.
- radio transmission device is integrated in the ultrasonic transmitting / receiving device 14 is also within the scope of the invention.
- the Fig. 6 shows a pumping device 1 in the embodiment of a tubular casing pump, in which the ultrasonic transmitting / receiving device 14 is arranged in a formed on the impeller housing part 3 swirl cup 23 and is directly in communication with the interior of the impeller housing part 3.
- the swirl cup 23 has an opening 24 into which the ultrasound transceiver 14 is inserted.
- the ultrasound transmitting / receiving device 14 is wettable by the pumped with the pumping device 1 medium. Due to the absence of a reflection generating wall, a more accurate measurement is possible.
- the ultrasonic waves impinge directly on the impeller 6 and the blades 9 arranged thereon and are likewise reflected directly to the ultrasonic transmitting / receiving device 14, without having to penetrate the impeller housing part 3 or without reflections occurring at the edges of the impeller housing part 3, which must be removed from the diagnostic unit 16 again.
- the Fig. 7 shows by way of example that the ultrasonic transmitting / receiving device 14 with respect to the axis of rotation A preferably has a substantially radial extent in order to be able to detect the relevant points, that is, the most heavily stressed points on the impeller 6 with its blades 9.
- the individual blades are provided with the reference numerals 9a to 9g.
- Fig. 8 shows a snapshot of a signal generated by at least two probes of the ultrasonic transmitting / receiving device 14, as shown in the Fig. 6 shown arrangement of the blades 9a and 9g on impeller 6 and the ultrasonic transmitting / receiving device 14 is generated.
- pulse 9a 'cor relates with blade 9a and pulse 9g' with blade 9g.
- FIG. 9 shows the generated by a probe of the ultrasonic transmitting / receiving device 14 waveform at the rotating, in Fig. 6
- the height of the individual pulses depends on the distance between the blades 9a to 9g, which are of equal height without wear, to the ultrasonic transmitting / receiving device 14. The smaller the distance of the blade from the ultrasonic transmitting / receiving device 14, the higher the pulse height and the lower the wear. Different pulse heights indicate a different wear of the individual blades 9a to 9g. Also is off Fig. 9 It can be seen that the distance between the pulse signals 9d and 9e is slightly less than the distance between the other pulses. This indicates an irregularity in the impeller 6 out.
- the diagnostic unit 16 can quantitatively and / or qualitatively determine operational geometry changes, in particular the state of wear of the pump device 1 and / or a blockage occurring on the impeller 6 and / or the proportion of solids in the pumped fluid and / or Kavitations Raile and / or Verockerept before and / or on the impeller without the pumping device 1 must be dismantled or removed from the flow-leading system and expensive downtime incurred.
- the emitted sound pulses are partially reflected by the inner wall of the housing 5, more precisely by the impeller housing part 3, partly the sound pulses reach the impeller 6 via the conveyed medium and are transmitted to the test heads or the at least one phased array test head of the ultrasound transmitter. / Receiving device 14 reflected.
- the pulse repetition frequency is chosen so that each area of the surface of the rotating impeller 6 is hit at least once by the one or more emitted sound pulses at each revolution.
- the emitted pulse frequency is in this case many times higher than the rotational frequency of a point on or on the impeller 6 or the blades 9 and 9a to 9g connected to the impeller.
- the corresponding signals are further processed in the diagnostic unit 16 and used for generating a three-dimensional image on a monitor integrated in the diagnostic unit 16.
- phase shift or Doppler effect By a suitable evaluation, for example phase shift or Doppler effect, the direction of rotation and the speed can be determined.
- the material of the pumping device 1 has a different but not too different density from the pumped medium, which is the case for most polymers with densities of usually 1.1 to 2.2 g / cm 3 , and if the material is a homogeneous material.
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Abstract
Description
Die Erfindung betrifft eine Pumpenanordnung mit einer Pumpvorrichtung, insbesondere mit einer Kreiselpumpe, wobei die Pumpvorrichtung ein wenigstens eine Ansaugöffnung, ein Laufradgehäuseteil und eine Ausströmöffnung umfassendes Gehäuse, eine wenigstens teilweise in dem Gehäuse angeordnete und um eine Drehachse in eine Drehbewegung versetzbare Antriebswelle und wenigstens ein im Laufradgehäuseteil angeordnetes und an der Antriebswelle befestigtes Laufrad aufweist.The invention relates to a pump arrangement with a pumping device, in particular with a centrifugal pump, wherein the pumping device comprises a housing comprising at least one suction opening, an impeller housing part and an outflow opening, a drive shaft arranged at least partially in the housing and displaceable in a rotary movement about a rotation axis and at least one in the Impeller housing part arranged and fixed to the drive shaft impeller has.
Die Erfindung betrifft ferner ein Verfahren zur Ermittlung des Betriebszustands einer derartigen Pumpenanordnung.The invention further relates to a method for determining the operating state of such a pump arrangement.
Eine derartige Pumpenanordnung ist beispielsweise aus der
Beim Betrieb einer gattungsgemäßen Pumpenanordnung kann es, insbesondere an der Oberfläche des Laufrades der Pumpvorrichtung, insbesondere einer Kreiselpumpe, zu Verschleiß, insbesondere dem sogenannten Kavitationsfraß kommen. Teile des Laufrades können durch die hohen mechanischen Beanspruchungen in mikroskopisch kleinen Teilen deformiert werden. Nach einiger Zeit können aus der Oberfläche größere Partikel herausbrechen, wodurch der Wirkungsgrad der Pumpe stark gemindert wird.During operation of a generic pump arrangement, in particular on the surface of the impeller of the pump device, in particular a centrifugal pump, wear, in particular the so-called cavitation, can occur. Parts of the impeller can be deformed by the high mechanical stresses in microscopic parts. After some time, larger particles may break out of the surface, greatly reducing the efficiency of the pump.
Die Aufgabe der Erfindung besteht darin, den Betriebszustand, insbesondere den Verschleißzustand innenliegender Bauteile, insbesondere des Laufrads, ohne Öffnung der Pumpvorrichtung zu untersuchen, um teure Stillstandszeiten der betroffenen Anlage zu vermeiden. Ferner soll ein Verfahren zur Ermittlung des Betriebszustands einer Pumpenanordnung geschaffen werden.The object of the invention is to investigate the operating state, in particular the state of wear of internal components, in particular of the impeller, without opening the pump device in order to avoid costly downtimes of the system concerned. Furthermore, a method for determining the operating state of a pump arrangement is to be created.
Die Aufgabe wird erfindungsgemäß durch eine Diagnoseeinheit zur Ermittlung des Betriebszustands der Pumpvorrichtung gelöst, wobei die Diagnoseeinheit mit einer nahe der Ansaugöffnung oder der Ausströmöffnung der Pumpvorrichtung angeordneten Ultraschall-Sende-/Empfangsvorrichtung verbunden ist.The object is achieved by a diagnostic unit for determining the operating state of the pumping device, wherein the diagnostic unit is connected to a near the suction port or the discharge opening of the pumping device arranged ultrasonic transmitting / receiving device.
Die Pumpenanordnung weist somit neben der Pumpvorrichtung auch eine Diagnoseeinheit und eine Ultraschall-Sende-/Empfangsvorrichtung auf. Die nahe der Ausgangs-oder Ausströmöffnung der Pumpvorrichtung angeordnete Ultraschall-Sende-/Empfangsvorrichtung kann im oder am Laufradgehäuseteil oder in oder an einem mit dem Laufradgehäuseteil verbundenen Bauteil angeordnet sein.The pump assembly thus has, in addition to the pumping device, also a diagnostic unit and an ultrasonic transmitting / receiving device. The ultrasonic transmitting / receiving device arranged near the outlet or outflow opening of the pump device can be arranged in or on the impeller housing part or in or on a component connected to the impeller housing part.
Nach einer erfindungsgemäßen Ausgestaltung ist die Ultraschall-Sende-/Empfangsvorrichtung dem Laufrad zugewandt angeordnet. Dadurch lassen sich die Stellen auf einfache Weise überprüfen, die üblicherweise von Verschleißerscheinungen betroffen sind.According to an embodiment of the invention, the ultrasonic transmitting / receiving device is arranged facing the impeller. This can be the Easily check points that are usually affected by signs of wear.
In weiterer Ausgestaltung ist die Ultraschall-Sende-/Empfangsvorrichtung im oder am Laufradgehäuseteil der Pumpvorrichtung angeordnet. Durch eine derartige Anordnung lassen sich die Verschleißerscheinungen, insbesondere am Laufrad, sehr gut feststellen.In a further embodiment, the ultrasonic transmitting / receiving device is arranged in or on the impeller housing part of the pumping device. By such an arrangement, the signs of wear, especially on the impeller, can be determined very well.
Nach einer erfindungsgemäßen Ausgestaltung ist eine an der Pumpvorrichtung anliegende Seite der Ultraschall-Sende-/Empfangsvorrichtung an die Bauform der Pumpvorrichtung angepasst. Dadurch liegt die Ultraschall-Sende-/Empfangsvorrichtung optimal an der Pumpvorrichtung an, sodass mögliche Störstellen für die Ultraschallimpulse vermieden werden.According to an embodiment of the invention, a voltage applied to the pumping device side of the ultrasonic transmitting / receiving device is adapted to the design of the pumping device. As a result, the ultrasonic transmitting / receiving device is located optimally on the pumping device, so that possible impurities for the ultrasonic pulses are avoided.
Nach einer alternativen Ausgestaltung ist die Ultraschall-Sende-/Empfangsvorrichtung in ein an die jeweilige Bauform der Pumpvorrichtung angepasstes Adapterteil einsteckbar oder einschraubbar.According to an alternative embodiment, the ultrasonic transmitting / receiving device can be inserted or screwed into an adapter part adapted to the respective design of the pump device.
Damit die Ultraschall-Sende-/Empfangsvorrichtung immer an der gleichen Stelle der Pumpvorrichtung platziert werden kann, sind erfindungsgemäß am Laufradgehäuseteil der Pumpvorrichtung Vorsprünge vorgesehen, zwischen welche die Ultraschall-Sende-/Empfangsvorrichtung positionierbar ist. Dadurch sind genaue Untersuchungsreihen, auch von verschieden Personen, durchführbar.So that the ultrasonic transmitting / receiving device can always be placed at the same location of the pumping device, according to the invention projections are provided on the impeller housing part of the pumping device, between which the ultrasonic transmitting / receiving device can be positioned. As a result, accurate series of examinations, even by different people, feasible.
Bei einer alternativen erfindungsgemäßen Ausgestaltung ist in der Pumpvorrichtung eine Tasche ausgebildet, in welche die Ultraschall-Sende-/Empfangsvorrichtung einsetzbar ist. Dadurch ist es möglich, die Ultraschall-Sende-/Empfangsvorrichtung in einer Ausführungsform herzustellen bzw. auf das Adapterteil zu verzichten.In an alternative embodiment of the invention, a pocket is formed in the pumping device, into which the ultrasonic transmitting / receiving device can be inserted. This makes it possible to produce the ultrasonic transmitting / receiving device in one embodiment or to dispense with the adapter part.
In weiterer Ausgestaltung ist die Ultraschall-Sende-/Empfangsvorrichtung form-und/oder kraftschlüssig in der Tasche angeordnet, wodurch die Handhabung der Diagnoseeinheit weiter vereinfacht wird.In a further embodiment, the ultrasound transmitting / receiving device is arranged in a positive and / or non-positive fit in the pocket, whereby the handling of the diagnostic unit is further simplified.
Nach einer alternativen Ausgestaltung weist das Laufradgehäuseteil eine Öffnung auf, in welche die Ultraschall-Sende-/Empfangsvorrichtung eingesetzt ist, derart, dass die Ultraschall-Sende-/Empfangsvorrichtung von dem mit der Pumpvorrichtung geförderten Medium benetzbar ist. Dadurch ist eine genauere Messung möglich. Die Ultraschallwellen treffen direkt auf das Laufrad bzw. die daran angeordneten Schaufeln auf und werden ebenso direkt zur medienberührten Ultraschall-Sende-/Empfangsvorrichtung reflektiert, ohne das Laufradgehäuseteil durchdringen zu müssen bzw. ohne dass Reflexionen an den Kanten des Laufradgehäuseteils entstehen, die von der Diagnoseeinheit wieder herausgerechnet werden müssen.According to an alternative embodiment, the impeller housing part has an opening into which the ultrasonic transmitting / receiving device is inserted, such that the ultrasound transmitting / receiving device is wettable by the pumped with the pumping medium. This allows a more accurate measurement. The ultrasonic waves impinge directly on the impeller and the blades arranged thereon and are also reflected directly to the media-contacting ultrasonic transmitting / receiving device without having to penetrate the impeller housing part or without reflections on the edges of the impeller housing part arising from the diagnostic unit have to be deducted again.
Bei dieser Ausführungsform weist die Ultraschall-Sende-/Empfangsvorrichtung erfindungsgemäß eine Buchse auf, in die ein Stecker einer elektrischen Leitung oder eine Funkübertragungseinrichtung einsteckbar ist, um die Ultraschall-Sende-/Empfangsvorrichtung mit der Diagnoseeinheit zu verbinden.In this embodiment, the ultrasonic transceiver according to the invention comprises a socket into which a plug of an electrical line or a radio transmission device can be inserted in order to connect the ultrasonic transceiver to the diagnostic unit.
Nach einer weiteren erfindungsgemäßen Ausgestaltung ist eine Funkübertragungseinrichtung in die Ultraschall-Sende-/Empfangsvorrichtung integriert wodurch die Handhabung der Diagnoseeinheit weiter vereinfacht wird.According to a further embodiment of the invention, a radio transmission device is integrated into the ultrasonic transmitting / receiving device, whereby the handling of the diagnostic unit is further simplified.
Als zweckmäßig hat es sich erwiesen, wenn die Ultraschall-Sende-/Empfangsvorrichtung hinsichtlich der Drehachse eine im Wesentlichen radiale Erstreckung aufweist.It has proved to be expedient if the ultrasonic transmitting / receiving device has a substantially radial extension with respect to the axis of rotation.
Eine vorteilhafte Ausgestaltung mit besten Untersuchungsergebnissen wird dadurch erreicht, dass die Ultraschall-Sende-/Empfangsvorrichtung erfindungsgemäß mehrere Prüfköpfe oder wenigstens einen Phased-Array-Prüfkopf umfasst.An advantageous embodiment with best examination results is achieved in that the ultrasonic transmitting / receiving device according to the invention comprises a plurality of probes or at least one phased array probe.
Um möglichst geringe Störeffekte zu erhalten, weist der Werkstoff der Pumpvorrichtung eine niedrige Dichte, die der Dichte von Polymeren, üblicherweise von 1,1 bis 2,2 g/cm3, entspricht, auf und/oder der Werkstoff der Pumpvorrichtung ist ein homogener Werkstoff.In order to obtain the lowest possible disturbing effects, the material of the pumping device has a low density, which corresponds to the density of polymers, usually from 1.1 to 2.2 g / cm 3 , and / or the material of the pumping device is a homogeneous material ,
Vorteilhaft ist es, wenn durch die Diagnoseeinheit betriebsbedingte Geometrieänderungen ermittelbar sind.It is advantageous if operational changes in geometry can be determined by the diagnostic unit.
Vorteilhaft ist es ferner, wenn durch die Diagnoseeinheit quantitative und/oder qualitative betriebsbedingte Geometrieänderungen ermittelbar sind.It is also advantageous if quantitative and / or qualitative operational changes in geometry can be determined by the diagnostic unit.
Bei einer bevorzugten Realisierung umfassen die durch die Diagnoseeinheit ermittelbaren Geometrieänderungen den Verschleißzustand der Pumpvorrichtung und/oder eine am Laufrad auftretende Verstopfung und/oder den Anteil an Feststoffen im geförderten Fluid und/oder Kavitationsbereiche und/oder Verockerungen vor und/oder an dem Laufrad.In a preferred embodiment, the geometry changes detectable by the diagnostic unit include the wear state of the pumping device and / or a blockage occurring on the impeller and / or the proportion of solids in the conveyed fluid and / or cavitation areas and / or blockages in front of and / or on the impeller.
Dadurch können Rückschlüsse gezogen werden, ob oder wann ein Austausch einzelner Teile der Pumpenanordnung notwendig ist bzw. notwendig werden kann.As a result, conclusions can be drawn as to whether or when an exchange of individual parts of the pump arrangement is necessary or may become necessary.
Ein erfindungsgemäßes Verfahren zur Ermittlung des Betriebszustands einer Pumpenanordnung sieht vor, dass die Pumpvorrichtung mit definierter Drehzahl betrieben wird, mit der Ultraschall-Sende-/Empfangsvorrichtung Ultraschallsignale gesendet und empfangen werden, die elektrischen Signale von der Ultraschall-Sende-/Empfangsvorrichtung zur Diagnoseeinheit aufgrund der empfangenen Ultraschallsignale weitergeleitet werden und eine Information über den Betriebszustand der Pumpvorrichtung ausgegeben wird.A method according to the invention for determining the operating state of a pump arrangement provides that the pumping device is operated at a defined rotational speed, with the ultrasonic transmitting / receiving device transmitting and receiving ultrasonic signals, the electrical signals from the ultrasonic transmitting / receiving device to the diagnostic unit on the basis of received ultrasonic signals are forwarded and information about the operating state of the pumping device is output.
Das Betreiben der Pumpvorrichtung mit einer definierten oder konstanten Drehzahl erleichtert die Weiterbearbeitung der Signale in der Diagnoseeinheit. Bei drehzahlvariabel betriebenen Pumpvorrichtungen ist es vorgesehen, die Signale mittels einer Ordnungsanalyse weiterzuverarbeiten.Operating the pumping device at a defined or constant speed facilitates further processing of the signals in the diagnostic unit. In variable-speed operated pumping devices, it is provided to further process the signals by means of an order analysis.
Von Vorteil ist es, Pumpentyp, Art des Laufrads, Schaufelzahl und/oder Kennlinien in einem Speicher der Diagnoseeinheit zu hinterlegen.It is advantageous to store pump type, type of impeller, number of blades and / or characteristic curves in a memory of the diagnostic unit.
In einer weiteren vorteilhaften Ausgestaltung des Verfahrens werden die elektrischen Signale automatisch getriggert und die Drehrichtung und die Drehzahl des Laufrads bestimmt, so dass die Fläche einer auf dem Laufrad angeordneten Schaufel wenigstens einmal bei jeder Umdrehung getroffen wird.In a further advantageous embodiment of the method, the electrical signals are triggered automatically and determines the direction of rotation and the speed of the impeller, so that the surface of a blade arranged on the impeller is hit at least once in each revolution.
Ein weiterer vorteilhafter Verfahrensschritt besteht darin, die getriggerten, einer Schaufel zugeordneten Signale zusammenzufassen.Another advantageous method step is to combine the triggered signals associated with a blade.
Über die Drehzahlinformation kann jeder Ultraschallimpuls einer gegenüber einer willkürlich gewählten radialen Achse einem hierauf bezogenen Azimut zugeordnet werden. Die radiale Erstreckung des Phased Array beinhaltet die radiale Zuordnung. Unter der Annahme, dass sich während einiger Umdrehungen der Verschleiß des Laufrades nicht stark ändert, kann bei einer hinreichend kurzen Pulsdauer bereits eine Abtastfrequenz unterhalb der Drehfrequenz genügen, das Laufrad abzutasten. Demgegenüber kann mit einer Abtastfrequenz, die ein Vielfaches der Drehfrequenz entspricht, das Laufrad in Echtzeit abgetastet werden.By means of the speed information, each ultrasonic pulse can be assigned to an azimuth related to an arbitrarily selected radial axis. The radial extent of the phased array includes the radial assignment. Assuming that during some revolutions of the wear of the impeller does not change much, with a sufficiently short pulse duration already a sampling frequency below the rotational frequency is sufficient to scan the impeller. In contrast, with a sampling frequency which is a multiple of the rotational frequency, the impeller can be sampled in real time.
Bei zeitlich hoch aufgelösten und hinreichend genauen Signalen von den Schaufeln oder unter Zuhilfenahme einer nur einmal vorkommenden Markierung, beispielsweise einer Wuchtmarke, Vertiefung, Erhöhung, Typenbezeichnung, Werkstoffbezeichnung oder dergleichen, auf dem Laufrad über eine Frequenzanalyse auf die Schaufelanzahl, Drehfrequenz und Drehrichtung geschlossen werden.With high-resolution and sufficiently accurate signals from the blades or with the aid of a unique mark, such as a balancing mark, depression, increase, type designation, material designation or the like, be closed on the impeller via a frequency analysis on the number of blades, rotational frequency and direction of rotation.
In weiterer Ausgestaltung des Verfahrens werden die zusammengefassten Signale mit den in dem Speicher abgelegten Daten verglichen.In a further embodiment of the method, the combined signals are compared with the data stored in the memory.
Ein weiterer vorteilhafter Verfahrensschritt besteht darin, dass die Diagnoseeinheit betriebsbedingte Geometrieänderungen ermittelt.Another advantageous method step is that the diagnostic unit determines operational geometry changes.
Ein weiterer vorteilhafter Verfahrensschritt besteht darin, dass die Diagnoseeinheit quantitative und/oder qualitative betriebsbedingte Geometrieänderungen ermittelt.Another advantageous method step is that the diagnostic unit determines quantitative and / or qualitative operational changes in geometry.
In besonders vorteilhafter Ausgestaltung des Verfahrens ermittelt die Diagnoseeinheit den Verschleißzustand der Pumpvorrichtung und/oder eine am Laufrad auftretende Verstopfung und/oder den Anteil an Feststoffen im geförderten Fluid und/oder Kavitationsbereiche und/oder Verockerungen vor und/oder an dem Laufrad.In a particularly advantageous embodiment of the method, the diagnostic unit determines the state of wear of the pumping device and / or a blockage occurring on the impeller and / or the proportion of solids in the conveyed fluid and / or Kavitationsbereiche and / or Verockerungen before and / or on the impeller.
Dadurch kann ermittelt werden, ob das Laufrad oder die Pumpvorrichtung sofort ausgewechselt werden muss oder wie lange die Bauteile noch in der Anlage betrieben werden können.As a result, it can be determined whether the impeller or the pumping device must be replaced immediately or how long the components can still be operated in the system.
Bei einer weiteren Ausgestaltung des Verfahrens ist es vorgesehen, dass durch die Diagnoseeinheit eine optische Darstellung des Laufradzustands erfolgt.In a further embodiment of the method, it is provided that an optical representation of the rotor state is carried out by the diagnostic unit.
In einer bevorzugten Ausgestaltung des Verfahrens erfolgt durch die Diagnoseeinheit eine optische Darstellung des Laufradzustands in einer dreidimensionalen Darstellung, wodurch sich, in vorteilhafter Weise ein exaktes Schadensbild des Laufrades ergibt.In a preferred embodiment of the method is carried out by the diagnostic unit, an optical representation of the state of the impeller in a three-dimensional representation, which results, advantageously, an exact damage pattern of the impeller.
Ausführungsbeispiele der Erfindung sind in der Zeichnung dargestellt und werden im Folgenden näher beschrieben. Es zeigt die
- Fig. 1
- eine Pumpenanordnung für ein strömungsführendes System mit einer Pumpvorrichtung und einer an einem Laufradgehäuseteil der Pumpvorrichtung positionierten Ultraschall-Sende-/Empfangsvorrichtung sowie einer daran angeschlossenen Diagnoseeinheit, die
- Fig. 1a
- eine Ausführungsform der Ultraschall-Sende-/Empfangsvorrichtung, die
- Fig. 2
- eine Pumpenanordnung gemäß
Fig.1 mit einer mittels Vorsprüngen an einem Laufradgehäuseteil der Pumpvorrichtung positionierten Ultraschall-Sende-/Empfangsvorrichtung, die - Fig. 3
- eine Pumpenanordnung gemäß
Fig.1 mit einer in einer Tasche angeordneten Ultraschall-Sende/Empfangsvorrichtung, die - Fig. 4
- eine Pumpenanordnung gemäß
Fig.1 mit einer speziellen Ausführungsform der Ultraschall-Sende/Empfangsvorrichtung, die - Fig. 5
- eine Pumpenanordnung gemäß
Fig.1 mit einer weiteren Ausführungsform der Ultraschall-Sende/Empfangsvorrichtung, die - Fig. 6
- eine Pumpenanordnung gemäß
Fig.1 mit einer in einer Öffnung der zum Innenraum des Laufradgehäuseteils angeordneten Ultraschall-Sende/Empfangsvorrichtung, die - Fig. 7
- eine schematische Darstellung der Anordnung der Ultraschall-Sende-/Empfangsvorrichtung zum Laufrad in der Pumpvorrichtung gemäß
Fig. 3 , die - Fig. 8
- eine Momentaufnahme eines gemäß der Anordnung aus
Fig. 7 erzeugten Signals und die - Fig. 9
- einen gemäß der Anordnung aus
Fig. 7 erzeugten Signalverlauf, eines Punktes der Ultraschall-Sende-/Empfangsvorrichtung.
- Fig. 1
- a pump assembly for a flow-carrying system having a pumping device and an ultrasonic transmitting / receiving device positioned on an impeller housing part of the pumping device and a diagnostic unit connected thereto
- Fig. 1a
- an embodiment of the ultrasonic transmitting / receiving apparatus, the
- Fig. 2
- a pump assembly according to
Fig.1 with an ultrasonic transmitting / receiving device positioned by means of projections on an impeller housing part of the pumping device, the - Fig. 3
- a pump assembly according to
Fig.1 with an ultrasonic transmitting / receiving device arranged in a pocket, the - Fig. 4
- a pump assembly according to
Fig.1 with a specific embodiment of the ultrasonic transmitting / receiving device, the - Fig. 5
- a pump assembly according to
Fig.1 with a further embodiment of the ultrasonic transmitting / receiving device, the - Fig. 6
- a pump assembly according to
Fig.1 with an in an opening of the interior of the impeller housing part arranged ultrasonic transmitting / receiving device, the - Fig. 7
- a schematic representation of the arrangement of the ultrasonic transmitting / receiving device to the impeller in the pumping device according to
Fig. 3 , the - Fig. 8
- a snapshot of one according to the arrangement
Fig. 7 generated signal and the - Fig. 9
- one according to the arrangement
Fig. 7 generated waveform, a point of the ultrasonic transmitting / receiving device.
In
Über eine zum strömungsführenden System gehörende Rohrleitung 12 tritt das Medium durch die in einer Drehachse A angeordnete Ansaugöffnung 2 in die Pumpvorrichtung 1 ein und wird vom rotierenden Laufrad 6 beschleunigt. Durch die Wirkung der Zentrifugalkraft strömt das Medium von der Drehachse A radial nach außen in das Laufradgehäuseteil 3 und von dort über die Ausströmöffnung 4 in eine Rohrleitung 13 des strömungsführenden Systems. An der der Ansaugöffnung 2 zugewandten Seite des Laufradgehäuseteils 3 bzw. der Antriebswelle 8 abgewandten Seite ist eine vereinfacht dargestellte Ultraschall-Sende-/Empfangsvorrichtung 14 in Anlage gebracht, die über eine, eine oder mehrere Leiter oder Adern aufweisende elektrische Leitung 15 mit einer Diagnoseeinheit 16 verbunden oder verbindbar ist.Via a
Vorteilhafterweise ist eine an der Pumpvorrichtung 1 anliegende Seite der Ultraschall-Sende-/Empfangsvorrichtung 14 an die Bauform des Laufradgehäuseteils 3 angepasst. Im Rahmen der Erfindung liegt es zudem, am Laufradgehäuseteil 3 eine oder mehrere für die Untersuchung geeignete Stellen derart auszubilden, dass eine ebene oder polierte Fläche entsteht, an welche die Ultraschall-Sende-/Empfangsvorrichtung 14 positioniert wird. Alternativ kann, wie in
Bei der in
Die
Während in den
Aus
Dass die Funkübertragungseinrichtung in die Ultraschall-Sende-/Empfangsvorrichtung 14 integriert ist, liegt ebenfalls im Rahmen der Erfindung.The fact that the radio transmission device is integrated in the ultrasonic transmitting / receiving
Die
Die
Die
Umfasst die Ultraschall-Sende-/Empfangsvorrichtung 14 mehrere Prüfköpfe oder wenigstens einen sogenannten Phased-Array-Prüfkopf, kann die Diagnoseeinheit 16 betriebsbedingte Geometrieänderungen quantitativ und/oder qualitativ ermitteln, insbesondere den Verschleißzustand der Pumpvorrichtung 1 und/oder eine am Laufrad 6 auftretende Verstopfung und/oder den Anteil an Feststoffen im geförderten Fluid und/oder Kavitationsbereiche und/oder Verockerungen vor und/oder an dem Laufrad, ohne dass die Pumpvorrichtung 1 demontiert oder aus dem strömungsführenden System ausgebaut werden muss und teure Stillstandszeiten anfallen.If the
Die ausgesendeten Schallimpulse werden teilweise von der Innenwand des Gehäuses 5, genauer vom Laufradgehäuseteil 3, reflektiert, teilweise erreichen die Schallimpulse über das geförderte Medium das Laufrad 6 und werden an die Prüfköpfe bzw. den wenigstens einen Phased-Array-Prüfkopf der Ultraschall-Sende-/Empfangsvorrichtung 14 reflektiert. Dabei wird die Impulsfolgefrequenz so gewählt, dass jeder Bereich der Oberfläche des sich drehenden Laufrades 6 bei jeder Umdrehung wenigstens einmal von dem oder den ausgesendeten Schallimpulsen getroffen wird. Die ausgesendete Impulsfrequenz ist dabei um ein Vielfaches höher, als die Umlauffrequenz eines Punktes auf oder an dem Laufrad 6 bzw. den mit dem Laufrad verbundenen Schaufeln 9 bzw. 9a bis 9g. Die entsprechenden Signale werden in der Diagnoseeinheit 16 weiterverarbeitet und für die Erzeugung eines dreidimensionalen Bildes auf einem in der Diagnoseeinheit 16 integrierten Monitor verwendet.The emitted sound pulses are partially reflected by the inner wall of the
Durch eine geeignete Auswertung, beispielsweise Phasenverschiebung oder DopplerEffekt, kann die Drehrichtung und die Drehzahl bestimmt werden.By a suitable evaluation, for example phase shift or Doppler effect, the direction of rotation and the speed can be determined.
Die besten Ergebnisse sind dann erreichbar, wenn der Werkstoff der Pumpvorrichtung 1 eine vom Fördermedium unterschiedliche, aber nicht zu weit abweichende Dichte aufweist, was bei den meisten Polymeren mit Dichten von üblicherweise 1,1 bis 2,2 g/cm3 der Fall ist, und wenn der Werkstoff ein homogener Werkstoff ist.The best results can be achieved if the material of the
- 11
- Pumpvorrichtungpumping device
- 22
- Ansaugöffnungsuction
- 33
- LaufradgehäuseteilImpeller housing part
- 44
- Ausströmöffnungoutflow
- 55
- Gehäusecasing
- 66
- LaufradWheel
- 77
- erstes Wellenendefirst wave end
- 88th
- Antriebswelledrive shaft
- 99
- Schaufelshovel
- 1010
- Deckscheibecover disc
- 1111
- zweites Wellenendesecond shaft end
- 1212
- Rohrleitungpipeline
- 1313
- Rohrleitungpipeline
- 1414
- Ultraschall-Sende-/EmpfangsvorrichtungUltrasonic transmitting / receiving device
- 1515
- elektrische Leitungelectrical line
- 1616
- Diagnoseeinheitdiagnostic unit
- 1717
- Adapterteiladapter part
- 1818
- Vorsprunghead Start
- 1919
- Taschebag
- 2020
- BuchseRifle
- 2121
- Steckerplug
- 2222
- FunkübertragungseinrichtungRadio transmission device
- 2323
- Drallbecherswirl cup
- 2424
- Öffnungopening
- AA
- Drehachseaxis of rotation
- aa
- Grenzlinieboundary line
- bb
- Grenzlinieboundary line
Claims (27)
gekennzeichnet durch
eine Diagnoseeinheit (16) zur Ermittlung des Betriebszustands der Pumpvorrichtung (1), wobei die Diagnoseeinheit (16) mit einer nahe der Ansaugöffnung (2) oder der Ausströmöffnung (4) der Pumpvorrichtung (1) angeordneten Ultraschall-Sende-/Empfangsvorrichtung (14) verbunden ist.Pump arrangement with a pumping device (1), in particular with a centrifugal pump, wherein the pumping device (1) comprises a housing (5) comprising at least one suction opening (2), an impeller housing part (3) and an outflow opening (4), one at least partially in the housing (5) arranged and about a rotational axis (A) in a rotational movement displaceable drive shaft (8) and at least one in the impeller housing part (3) arranged and on the drive shaft (8) fixed impeller (6),
marked by
a diagnostic unit (16) for determining the operating state of the pump device (1), the diagnostic unit (16) having an ultrasonic transmitting / receiving device (14) arranged near the suction opening (2) or the outflow opening (4) of the pump device (1) connected is.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE102011105649 | 2011-06-22 | ||
DE102012210518A DE102012210518A1 (en) | 2011-06-22 | 2012-06-21 | Pump arrangement and method |
Publications (1)
Publication Number | Publication Date |
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EP2538085A2 true EP2538085A2 (en) | 2012-12-26 |
Family
ID=46465047
Family Applications (1)
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EP12173106A Withdrawn EP2538085A2 (en) | 2011-06-22 | 2012-06-22 | Pump assembly and method |
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EP (1) | EP2538085A2 (en) |
DE (1) | DE102012210518A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2020254380A1 (en) * | 2019-06-18 | 2020-12-24 | KSB SE & Co. KGaA | Centrifugal pump and method for status detection of a centrifugal pump |
RU2819545C2 (en) * | 2019-06-18 | 2024-05-21 | Ксб Се & Ко. Кгаа | Circulating pump and method of determining state of circulating pump |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102012013774A1 (en) * | 2012-07-11 | 2014-01-16 | Wilo Se | Centrifugal pump with flow meter |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102005023269A1 (en) | 2005-05-20 | 2006-11-23 | Ksb Aktiengesellschaft | Method and device for monitoring a cleaning system for containers |
-
2012
- 2012-06-21 DE DE102012210518A patent/DE102012210518A1/en not_active Withdrawn
- 2012-06-22 EP EP12173106A patent/EP2538085A2/en not_active Withdrawn
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102005023269A1 (en) | 2005-05-20 | 2006-11-23 | Ksb Aktiengesellschaft | Method and device for monitoring a cleaning system for containers |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2020254380A1 (en) * | 2019-06-18 | 2020-12-24 | KSB SE & Co. KGaA | Centrifugal pump and method for status detection of a centrifugal pump |
CN113939657A (en) * | 2019-06-18 | 2022-01-14 | Ksb股份有限公司 | Centrifugal pump and method for identifying the state of a centrifugal pump |
RU2819545C2 (en) * | 2019-06-18 | 2024-05-21 | Ксб Се & Ко. Кгаа | Circulating pump and method of determining state of circulating pump |
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