EP2518174A2 - Cgi cast iron and a production method for the same - Google Patents

Cgi cast iron and a production method for the same Download PDF

Info

Publication number
EP2518174A2
EP2518174A2 EP10839697A EP10839697A EP2518174A2 EP 2518174 A2 EP2518174 A2 EP 2518174A2 EP 10839697 A EP10839697 A EP 10839697A EP 10839697 A EP10839697 A EP 10839697A EP 2518174 A2 EP2518174 A2 EP 2518174A2
Authority
EP
European Patent Office
Prior art keywords
cast iron
magnesium
present
content
carbon
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP10839697A
Other languages
German (de)
French (fr)
Other versions
EP2518174A4 (en
EP2518174B1 (en
Inventor
Sik Yang
Dong Seob Shim
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HD Hyundai Infracore Co Ltd
Original Assignee
Doosan Infracore Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Doosan Infracore Co Ltd filed Critical Doosan Infracore Co Ltd
Publication of EP2518174A2 publication Critical patent/EP2518174A2/en
Publication of EP2518174A4 publication Critical patent/EP2518174A4/en
Application granted granted Critical
Publication of EP2518174B1 publication Critical patent/EP2518174B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C37/00Cast-iron alloys
    • C22C37/10Cast-iron alloys containing aluminium or silicon
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C1/00Refining of pig-iron; Cast iron
    • C21C1/08Manufacture of cast-iron
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/0006Adding metallic additives
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/08Making cast-iron alloys

Definitions

  • the present invention relates to cast iron and a method of producing the same, and more particularly, to cast iron having an improved casting property and stable tensile strength and yield strength by controlling the contents of components added to iron, and a method of producing the cast iron.
  • Cast iron according to the present invention corresponds to hypereutectic compacted graphite iron (CGI) cast iron that can be applied to the cylinder block of diesel engines with high output.
  • CGI hypereutectic compacted graphite iron
  • Cast iron is the material that is generally used for cylinder blocks in the related art, common grade cast iron is usually gray cast iron.
  • the gray cast iron is called gray cast iron because carbon is decomposed and produced into graphite in casting and the surface shows gray.
  • cast iron has differences in accordance with the shape, size, and distribution state of graphite contained in the base and the tensile strength of gray cast iron generally called cast iron is about 147.1 to 196.1MPa.
  • the gray cast iron has a limit in use for the material of the cylinder block of engines having high explosive pressure, because the strength is low although a cast property, damping capacity, and thermal conductivity are excellent.
  • the spherical graphite cast iron is cast iron of which the toughness is improved by changing graphite shown in common cast iron (gray cast iron) into a spherical structure from the original foliaceous structure.
  • the spherical graphite cast iron is also called nodular cast iron or ductile cast iron.
  • the spherical graphite cast iron has excellent abrasion resistance, heat resistance, corrosion resistance, has a higher modulus of elasticity than that of common gray cast iron, has a Brinell Hardnes of even about 200, and also has a cutting property better than that of common cast iron having the same hardness.
  • the spherical graphite cast iron has high strength required for cylinder blocks, but has an insufficient casting property and low thermal conductivity to be produced in a complicate shape, such that it has a limit in use for cylinder bocks having complicated shapes.
  • CGI Cosmetic Graphite Iron
  • the CGI cast iron may be produced by accurately controlling the content of magnesium (Mg) when tapping molten spherical graphite cast iron, which is produced by melting spherical graphite cast iron, into a ladle for carrying original molten metal produced by a furnace to another place.
  • Mg magnesium
  • the present invention provides cast iron of which tensile strength and yield strength are controlled within the ranges of 500 to 600MPa and 350 to 450MPa, respectively, by controlling the contents of carbon (C), silicon (Si), manganese (Mn), copper (Cu), tin (Sn), and magnesium (Mg) with a range that ensures stable properties without causing poor casting.
  • An object of the present invention is to provide cast iron having stable properties and structure by accurately controlling the amount of magnesium (Mg).
  • Mg magnesium
  • Another object of the present invention is to establish a chemical composition and a production method which make it possible to producing cast iron for a cylinder block that can be applied to high-output and high-power diesel engines by providing stable tensile strength and yield strength and appropriate hardness.
  • the present invention provides a cast iron for use with cylinder block of an engine comprising carbon (c) of 3.65 to 3.75 wt%, silicon (Si) of 2.0 to 2.25 wt%, manganese (Mn) of 0.3 to 0.6 wt%, copper (Cu) of 1.2 to 1.4 wt%, tin (Sn) of 0.07 to 0.10 wt%, magnesium (Mg) of 0.008 to 0.018 wt%, phosphorus (P) of 0.04 wt% or less, sulfur (S) of 0.02 wt% or less, and the balance of ferrum (Fe), an the entire weight.
  • tensile strength of the cast iron is 500 to 600MPa. Further, according to another exemplary embodiment of the present invention, yield strength of the cast iron is in the range of 350 to 450MPa. Meanwhile, a Brinell Hardness value (BHW) of the cast iron is 255 to 280.
  • BHW Brinell Hardness value
  • CE Carbon Equivalent
  • nodularity of graphite produced by the carbon is 5 to 20% in the cast iron.
  • the present invention provides a method of producing cast iron, comprising: producing original molten cast iron by melting a cast iron material, which contains carbon (C) of 3.65 to 3.75 wt%, silicon (Si) of 2.0 to 2.25 wt%, manganese (Mn) of 0.3 to 0.6 wt%, phosphorous (P) of 0.04 wt% less, sulfur (S) of 0.02 wt% or less, and the balance of ferrum (Fe), in the entire weight, in a furnace; providing copper (Cu) of 1.2 to 1.4 wt%, tin (Sn) of 0.07 to 0.10 wt%, and magnesium (Mg) of 0.008 to 0.018 wt% in a ladle that is a container for tapping the original molten cast iron melted in a furnace; producing molten cast iron by tapping the produced original molten cast iron with the ladle with copper (Cu) of 1.2 to 1.4 wt%, tin (Sn) of 0.
  • CGI cast iron with stable mechanical properties is achieved by putting a predetermined amount of magnesium (Mg) and appropriate amounts of copper (Cu) and tin (Sn) into a ladle, which is a container for tapping an original molten cast iron melted in a furnace, tapping the original molten cast iron into the laddle, and crystallizing the graphite to be stable CGI.
  • Mg magnesium
  • Cu copper
  • Sn tin
  • CE Carbon Equivalent
  • the tapping temperature of the original molten metal is adjusted to be 1520°C.
  • the cast iron according to the present invention it is possible to estimate nodularity of graphite contained in cast iron from the content of magnesium contained in the molten cast iron and to estimate the range of strength according to the nodularity.
  • the content of magnesium may depend on the necessary strength and the content is 0.008 to 0.018 wt% to be applied to the cylinder block of high-output diesel engines.
  • the present invention it is possible to provide cast iron with tensile strength in the range of 500 to 600 MPa, yield strength in the range of 350 to 450 Mpa, and Brinell Hardness in the range of 255 to 280, by precisely controlling the amount of magnesium (Mg) and controlling the amounts of copper (Cu) and tin (Sn).
  • the cast iron according to the present invention has stable tensile strength and yield strength and appropriate hardness, the cast iron can be used to manufacture cylinder blocks that can be applied to high-output and high-power diesel engines.
  • CGI cast iron having a uniform structure and strength that is high enough to be used for the cylinder block of high-power diesel engines, by precisely controlling the amount of magnesium (Mg). Further, it is possible to produce CGI cast iron having various hardness and tensile strength by controlling the amount of copper (Cu) and tin (Sn) that is alloy elements.
  • Cast iron according to the present invention contains carbon (c) of 3.65 to 3.75 wt%, silicon (Si) of 2.0 to 2.25 wt%, manganese (Mn) of 0.3 to 0.6 wt%, copper (Cu) of 1.2 to 1.4 wt%, tin (Sn) of 0.07 to 0.10 wt%, magnesium (Mg) of 0.008 to 0.018 wt%, phosphorus (P) of 0.04 wt% or less, sulfur (S) of 0.02 wt% or less, and the balance of ferrum (Fe), an the entire weight.
  • the basic material of the cast iron is ferrum (Fe).
  • Carbon is added for crystallization of compacted graphite, and when the content of carbon in cast iron is less than 3.65 wt%, a chilling behavior is observed in a thin-walled part, and when it is above 3.75 wt%, graphite nodularity retraction and poor flow are generated. Therefore, the content of carbon is limited within 3.65 to 3.75 wt% in the present invention to prevent the defects in high-strength cylinder block having various thicknesses.
  • Silicon maximizes the amount of crystallization of compacted graphite and increases strength of cast iron when being added at the optimum ratio with carbon.
  • the content of silicon is less than 2.0 wt%, the amount of crystallization of compacted graphite decreases, and when it is above 2.25 wt%, ductility decreases, such that the content is set within 2.0 to 2.25 wt%.
  • Manganese is added to make graphite fine and stabilize pearlite, and in the cast iron according to the present invention, when the content of manganese is less than 0.3 wt%, hardness decreases, and when it is above 0.6 wt%, brittleness increases, such that the content is set within 0.3 to 0.6 wt%.
  • Copper is an element for compacted graphitization and promote creation of pearlite and makes it fine, such that it is an element for ensuring strength.
  • iron according to the present invention when the content of copper is less than 1.2 wt%, lack of strength is caused, but even if the content is above 1.4 wt%, there is no additional effect corresponding to the excessive amount. Therefore, the content of copper is set within 1.2 to 1.4 wt% in the present invention.
  • Tins is a very strong element for promoting creation of pearlite and added to improve strength, similar to copper.
  • the content of tin is less than 0.07 wt%, strength decreases and when it is added over 0.10 wt%, brittleness rapidly increases, such that the content is set within 0.07 to 0.10 wt%.
  • Magnesium has function of graphite nodularity and promotes creation and growth of the nucleus of compacted graphite.
  • the content of magnesium is less than 0.008 wt%, graphite becomes flaky, and when it is above 0.018 wt%, nodularity of graphite increases and poor retraction is caused, such that the content is limited within 0.008 to 0.018 wt%.
  • Phosphorous is also a kind of impurity naturally added from the air in the process of producing cast iron. Phosphorous stabilizes pearlite but when the content is above 0.04 wt%, brittleness rapidly increases and this is in association with poor retraction due to segregation. Therefore, in the cast iron according to the present invention, it is preferable to maintain the content of phosphorous at 0.04 wt% or less.
  • Sulfur functions as a creation site of compacted graphite, but when the content is above 0.02 wt%, it is required to add more magnesium in order to create compacted graphite. That is, when the content of sulfur increases above a predetermined range, with the content is magnesium limited, compacted graphite becomes flaky. Therefore, it is necessary to maintain the content of sulfur at 0.02 wt% or less in the cast iron according to the present invention.
  • Ferrum is the main substance of cast iron according to the present invention. The balance except for the components described above is ferrum.
  • carbon equivalent is 4.35 to 4.5.
  • the carbon equivalent is defined by carbon + (silicon + phosphorous) X 1/3 and the value may be adjusted to control the properties and quality of the product.
  • tensile strength of the cast iron is 500 to 600MPa and yield strength is 350 to 450MPa.
  • nodularity of graphite produced by the carbon is 5 to 20%.
  • a process of producing cast iron according to the present invention is described with reference to FIG. 4 .
  • original molten cast iron 110 is produced by melting a cast iron material containing carbon (C) of 3.65 to 3.75 wt%, silicon (Si) of 2.0 to 2.25 wt%, manganese (Mn) of 0.3 to 0.6 wt%, phosphorous (P) of above 0 and 0.04 wt% less, sulfur (S) of above 0 and 0.02 wt% or less, and the balance of ferrum (Fe), in the entire weight, in a furnace 100.
  • C carbon
  • Si silicon
  • Mn manganese
  • P phosphorous
  • S sulfur
  • Fe ferrum
  • a ladle 200 with the other components 210 of copper (Cu) of 1.2 to 1.4 wt%, tin (Sn) of 0.07 to 0.10 wt%, and magnesium (Mg) of 0.008 to 0.018 wt% is prepared, in which the ladle 200 is a container for tapping the original molten cast iron melted in a furnace.
  • the molten cast iron 110 is produced by tapping the produced original molten cast iron with the ladle 200 with copper (Cu) of 1.2 to 1.4 wt%, tin (Sn) of 0.07 to 0.10 wt%, and magnesium (Mg) of 0.008 to 0.018 wt%.
  • Cu copper
  • Sn tin
  • Mg magnesium
  • the tapping temperature can be adjusted to be 1,520°C.
  • the CE Carbon Equivalent
  • the CE may be adjusted to be 4.35 to 4.5 in the original molten cast iron.
  • the amount of magnesium to be added is determined by checking the content of magnesium contained in the molten cast iron in the ladle 200.
  • the original molten cast iron was carried to the ladle with the magnesium, a predetermined amount of magnesium is contained in the molten cast iron in the ladle. Nevertheless, the content of magnesium contained in the molten cast iron in the ladle is checked again to more precisely controlled the content of magnesium in consideration of loss of magnesium while carrying the ladle, and when it is determined that it needs to add magnesium, magnesium is added again.
  • a thermal analysis system 300 may be used to check the content of magnesium.
  • Magnesium of which the amount to be added is determined is added to the molten cast iron in the ladle. According to an exemplary embodiment of the present invention, it may be possible to add magnesium, using a wire shape of magnesium 500.
  • Another inoculant that is generally used in a process of producing cast iron may be added with magnesium.
  • a silicon-based inoculant may be added.
  • the silicon-based inoculant may be obtained from those on the market.
  • the kind and content of the inoculant may be easily selected and determined by those skilled in the art, if necessary.
  • Other inoculants may also be shaped in a wire type 500.
  • Cast iron is completed by injecting the molten metal with magnesium into a mold 400.
  • Cast iron according to Examples 1 to 10 and Comparative example 1 to 10 was produced in accordance with the composition in the following Table 1 [Table 1] Unit: wt% Items C Si Mn Cu Sn Mg P S Fe Example 1 3.650 2.240 0.440 1.360 0.090 0.017 0.031 small balance Example 2 3.680 2.190 0.400 1.340 0.090 0.010 0.031 small balance Example 3 3.700 2.110 0.390 1.410 0.080 0.011 0.031 small balance Example 4 3.710 2.080 0.400 1.330 0.100 0.009 0.034 small balance Example 5 3.680 2.140 0.380 1.260 0.080 0.011 0.031 small balance Example 6 3.680 2.180 0.430 1.340 0.090 0.018 0.026 small balance Example 7 3.710 2.130 0.400 1.290 0.070 0.013 0.031 small balance Example 8 3.690 2.050 0.400 1.350 0.100 0.014 0.033 small balance Example 9 3.710 2.130 0.400 1.290 0.070 0.013 0.031 small balance Example 10 3.700 2.140 0.430
  • S is an element that is unavoidably contained in the raw material of cast iron and the process of producing cast iron, such that it is not separately added but the content is maintained at 0.02 wt% or less.
  • the content of carbon was adjusted by measuring the CE by using a CE meter before tapping and temperature was fitted to 1,146°C with respect to TL (Liquidous Temperature), thereby preparing original molten metal.
  • a ladle was prepared by adding magnesium (Mg), copper (Cu), and tin (Sn) and the original molten metal was tapped to the ladle while the tapping temperature is uniformly maintained around about 1,520°C .
  • the amount of magnesium to be added in consideration of the content of magnesium that will be finally contained was determined by thermally analyzing the tapped original molten metal, the alloy amount of a wire type of magnesium was injected into a mold at 1,410°C after the alloy elements are adjusted.
  • Carbon equivalent (CE), tensile strength (TS), yield strength (YS), hardness (Hardness), and nodularity of the cast iron produced in accordance with the composition in Table 1 were measured and shown in Table 2.
  • the hardness is Brinell Hardness and an HBW brinell hardness value.
  • the tensile strength was within 500 to 600 MPa(N/mm 2 ), the yield strength was 350 to 450 MPa(N/mm 2 ), and the HBW brinell hardness value was 255 to 280.
  • the cast iron according to the present invention has stable tensile strength and yield strength and appropriate hardness, such that the cast iron may be easily used to manufacture a cylinder block that can be applied to high-output and high-power diesel engines.
  • nodularity was in the range of 5 to 20% in the CGI cast iron according to the present invention.
  • FIGS. 2 and 3 can be referred for the relationship between tensile strength and yield strength according to nodularity of the CGI cast iron produced as described above. As shown in FIGS. 2 and 3 , it is possible to provide the cast iron of which the tensile strength and the yield strength are in the ranges of 500 to 600MPa and 350 to 450Mpa, respectively, with good quality of product.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)

Abstract

The present invention relates to cast iron, and more particularly, to a compacted graphite iron (CGI) cast iron having an improved casting property, stable tensile strength and yield strength, and hardness in an appropriate range, by being produced with the amounts of carbon (C), silicon (Si), manganese (Mn), copper (Cu), tin (Sn), and magnesium (Mg) controlled, and a production method thereof.

Description

    [Technical Field]
  • The present invention relates to cast iron and a method of producing the same, and more particularly, to cast iron having an improved casting property and stable tensile strength and yield strength by controlling the contents of components added to iron, and a method of producing the cast iron. Cast iron according to the present invention corresponds to hypereutectic compacted graphite iron (CGI) cast iron that can be applied to the cylinder block of diesel engines with high output.
  • [Technical Field]
  • Recently, it is required to reduce the contents of environmental pollutants such as Cox or NOx discharged from engines due to strictly enforced environmental regulation.
  • For diesel engines, it is necessary to increase the explosive pressure of the engines in order to reduce the exhaust amount of environmental pollutants such as Cox or NOx. It needs to increase the strength of the cylinder block of the engines in order to increase the explosive pressure of the engines.
  • Cast iron is the material that is generally used for cylinder blocks in the related art, common grade cast iron is usually gray cast iron. The gray cast iron is called gray cast iron because carbon is decomposed and produced into graphite in casting and the surface shows gray.
  • In general, cast iron has differences in accordance with the shape, size, and distribution state of graphite contained in the base and the tensile strength of gray cast iron generally called cast iron is about 147.1 to 196.1MPa. The gray cast iron has a limit in use for the material of the cylinder block of engines having high explosive pressure, because the strength is low although a cast property, damping capacity, and thermal conductivity are excellent.
  • There is spherical graphite cast iron as cast iron produced by improving the properties of gray cast iron. The spherical graphite cast iron is cast iron of which the toughness is improved by changing graphite shown in common cast iron (gray cast iron) into a spherical structure from the original foliaceous structure. The spherical graphite cast iron is also called nodular cast iron or ductile cast iron. The spherical graphite cast iron has excellent abrasion resistance, heat resistance, corrosion resistance, has a higher modulus of elasticity than that of common gray cast iron, has a Brinell Hardnes of even about 200, and also has a cutting property better than that of common cast iron having the same hardness.
  • However, the spherical graphite cast iron has high strength required for cylinder blocks, but has an insufficient casting property and low thermal conductivity to be produced in a complicate shape, such that it has a limit in use for cylinder bocks having complicated shapes.
  • Therefore, CGI (Compacted Graphite Iron) that has both the high strength and predetermined elongation of the spherical graphite cast iron while having the excellent casting property, damping capacity, and thermal conductivity of the gray cast iron is used as the next generation material for cylinder blocks.
  • The CGI cast iron may be produced by accurately controlling the content of magnesium (Mg) when tapping molten spherical graphite cast iron, which is produced by melting spherical graphite cast iron, into a ladle for carrying original molten metal produced by a furnace to another place.
  • It is necessary to accurately control the amount of magnesium and melting/tapping temperatures in order to ensure stable mechanical properties (tensile strength) in CGI cast iron, and for this purpose, an accurate control device, an experienced worker, and using high-quality pig iron with low contents of impurities are required. There is a problem in that poor quality and poor casting of CGI cast iron are frequently generated by differences in various requirements such as the content of magnesium, the tapping position, the tapping temperature, and the tapping speed, even under accurate control.
  • [Disclosure] [Technical Problem]
  • The present invention provides cast iron of which tensile strength and yield strength are controlled within the ranges of 500 to 600MPa and 350 to 450MPa, respectively, by controlling the contents of carbon (C), silicon (Si), manganese (Mn), copper (Cu), tin (Sn), and magnesium (Mg) with a range that ensures stable properties without causing poor casting.
  • An object of the present invention is to provide cast iron having stable properties and structure by accurately controlling the amount of magnesium (Mg). In particular, it is an object of the present invention to provide cast iron that can be applied to the cylinder block of high-output and high-power diesel engines.
  • Another object of the present invention is to establish a chemical composition and a production method which make it possible to producing cast iron for a cylinder block that can be applied to high-output and high-power diesel engines by providing stable tensile strength and yield strength and appropriate hardness.
  • [Technical Solution]
  • The present invention provides a cast iron for use with cylinder block of an engine comprising carbon (c) of 3.65 to 3.75 wt%, silicon (Si) of 2.0 to 2.25 wt%, manganese (Mn) of 0.3 to 0.6 wt%, copper (Cu) of 1.2 to 1.4 wt%, tin (Sn) of 0.07 to 0.10 wt%, magnesium (Mg) of 0.008 to 0.018 wt%, phosphorus (P) of 0.04 wt% or less, sulfur (S) of 0.02 wt% or less, and the balance of ferrum (Fe), an the entire weight.
  • According to an exemplary embodiment of the present invention, tensile strength of the cast iron is 500 to 600MPa. Further, according to another exemplary embodiment of the present invention, yield strength of the cast iron is in the range of 350 to 450MPa. Meanwhile, a Brinell Hardness value (BHW) of the cast iron is 255 to 280.
  • According to an exemplary embodiment of the present invention, CE (Carbon Equivalent) of the cast iron is 4.35 to 4.5.
  • According to an exemplary embodiment of the present invention, nodularity of graphite produced by the carbon is 5 to 20% in the cast iron.
  • The present invention provides a method of producing cast iron, comprising: producing original molten cast iron by melting a cast iron material, which contains carbon (C) of 3.65 to 3.75 wt%, silicon (Si) of 2.0 to 2.25 wt%, manganese (Mn) of 0.3 to 0.6 wt%, phosphorous (P) of 0.04 wt% less, sulfur (S) of 0.02 wt% or less, and the balance of ferrum (Fe), in the entire weight, in a furnace; providing copper (Cu) of 1.2 to 1.4 wt%, tin (Sn) of 0.07 to 0.10 wt%, and magnesium (Mg) of 0.008 to 0.018 wt% in a ladle that is a container for tapping the original molten cast iron melted in a furnace; producing molten cast iron by tapping the produced original molten cast iron with the ladle with copper (Cu) of 1.2 to 1.4 wt%, tin (Sn) of 0.07 to 0.10 wt%, and magnesium (Mg) of 0.008 to 0.018 wt%; determining the amount of magnesium to be added by checking the content of magnesium contained in the molten cast iron in the ladle; adding magnesium of which the amount to be added is determined to the molten cast iron in the ladle; and injecting the molten cast iron added with the magnesium into a mold.
  • In the present invention, CGI cast iron with stable mechanical properties is achieved by putting a predetermined amount of magnesium (Mg) and appropriate amounts of copper (Cu) and tin (Sn) into a ladle, which is a container for tapping an original molten cast iron melted in a furnace, tapping the original molten cast iron into the laddle, and crystallizing the graphite to be stable CGI.
  • According to an exemplary embodiment of the present invention, CE (Carbon Equivalent) is adjusted to be 4.35 to 4.5 in the original molten cast iron.
  • Further, according to an exemplary embodiment of the present invention, the tapping temperature of the original molten metal is adjusted to be 1520°C.
  • According to an exemplary embodiment of the present invention, it may be possible to inoculate magnesium by using a wire type of magnesium inoculant in the adding of magnesium.
  • In the cast iron according to the present invention, it is possible to estimate nodularity of graphite contained in cast iron from the content of magnesium contained in the molten cast iron and to estimate the range of strength according to the nodularity.
  • In the present invention, the content of magnesium may depend on the necessary strength and the content is 0.008 to 0.018 wt% to be applied to the cylinder block of high-output diesel engines.
  • [Advantageous Effects]
  • According to the present invention, it is possible to provide cast iron with tensile strength in the range of 500 to 600 MPa, yield strength in the range of 350 to 450 Mpa, and Brinell Hardness in the range of 255 to 280, by precisely controlling the amount of magnesium (Mg) and controlling the amounts of copper (Cu) and tin (Sn).
  • Since the cast iron according to the present invention has stable tensile strength and yield strength and appropriate hardness, the cast iron can be used to manufacture cylinder blocks that can be applied to high-output and high-power diesel engines.
  • According to the present invention, it is possible to produce CGI cast iron having a uniform structure and strength that is high enough to be used for the cylinder block of high-power diesel engines, by precisely controlling the amount of magnesium (Mg). Further, it is possible to produce CGI cast iron having various hardness and tensile strength by controlling the amount of copper (Cu) and tin (Sn) that is alloy elements.
  • [Description of Drawings]
    • FIG. 1 is a graph illustrating the relationship between the content of magnesium (Mg) and nodularity of graphite.
    • FIG. 2 is a graph illustrating the relationship of nodularity of graphite, tensile strength, and yield strength.
    • FIG. 3 is a table showing the relationship between the content of magnesium (Mg) and tensile strength and a representative structure of cast iron (for reference, 1 MPa is 1N/mm2).
    • FIG. 4 is a view simply showing an example of a process of producing cast iron according to the present invention.
    [Embodiments]
  • The present invention will be described in more detail with reference to detailed examples.
  • Cast iron according to the present invention contains carbon (c) of 3.65 to 3.75 wt%, silicon (Si) of 2.0 to 2.25 wt%, manganese (Mn) of 0.3 to 0.6 wt%, copper (Cu) of 1.2 to 1.4 wt%, tin (Sn) of 0.07 to 0.10 wt%, magnesium (Mg) of 0.008 to 0.018 wt%, phosphorus (P) of 0.04 wt% or less, sulfur (S) of 0.02 wt% or less, and the balance of ferrum (Fe), an the entire weight. The basic material of the cast iron is ferrum (Fe).
  • Next, the components and contents of the cast iron in the present invention are described.
  • 1) Carbon (c) of 3.65 to 3.75 wt%
  • Carbon is added for crystallization of compacted graphite, and when the content of carbon in cast iron is less than 3.65 wt%, a chilling behavior is observed in a thin-walled part, and when it is above 3.75 wt%, graphite nodularity retraction and poor flow are generated. Therefore, the content of carbon is limited within 3.65 to 3.75 wt% in the present invention to prevent the defects in high-strength cylinder block having various thicknesses.
  • 2) Silicon (Si) 2.0 to 2.25 wt%
  • Silicon maximizes the amount of crystallization of compacted graphite and increases strength of cast iron when being added at the optimum ratio with carbon. In the cast iron according to the present invention, when the content of silicon is less than 2.0 wt%, the amount of crystallization of compacted graphite decreases, and when it is above 2.25 wt%, ductility decreases, such that the content is set within 2.0 to 2.25 wt%.
  • 3) Manganese (Mn) 0.3 to 0.6 wt%
  • Manganese is added to make graphite fine and stabilize pearlite, and in the cast iron according to the present invention, when the content of manganese is less than 0.3 wt%, hardness decreases, and when it is above 0.6 wt%, brittleness increases, such that the content is set within 0.3 to 0.6 wt%.
  • 4) Copper (Cu) 1.2 to 1.4 wt%
  • Copper is an element for compacted graphitization and promote creation of pearlite and makes it fine, such that it is an element for ensuring strength. In the case iron according to the present invention, when the content of copper is less than 1.2 wt%, lack of strength is caused, but even if the content is above 1.4 wt%, there is no additional effect corresponding to the excessive amount. Therefore, the content of copper is set within 1.2 to 1.4 wt% in the present invention.
  • 5) Tin (Sn) 0.07 to 0.10 wt%
  • Tins is a very strong element for promoting creation of pearlite and added to improve strength, similar to copper. In the cast iron according to the present invention, when the content of tin is less than 0.07 wt%, strength decreases and when it is added over 0.10 wt%, brittleness rapidly increases, such that the content is set within 0.07 to 0.10 wt%.
  • 6) Magnesium (Mg) 0.008 to 0.018 wt%
  • Magnesium has function of graphite nodularity and promotes creation and growth of the nucleus of compacted graphite. In the cast iron according to the present invention, when the content of magnesium is less than 0.008 wt%, graphite becomes flaky, and when it is above 0.018 wt%, nodularity of graphite increases and poor retraction is caused, such that the content is limited within 0.008 to 0.018 wt%.
  • 7) Phosphorous (P) 0.04 wt% or less
  • Phosphorous is also a kind of impurity naturally added from the air in the process of producing cast iron. Phosphorous stabilizes pearlite but when the content is above 0.04 wt%, brittleness rapidly increases and this is in association with poor retraction due to segregation. Therefore, in the cast iron according to the present invention, it is preferable to maintain the content of phosphorous at 0.04 wt% or less.
  • It is realistically difficult to make the content of phosphorous 0 in the raw material components of cast iron, and even if the content of phosphorous in the raw material components of cast iron is 0, phosphorous would be contained in the process of producing cast iron. Therefore, it is important to keep the content of phosphorous not more than 0.04 wt% in the present invention.
  • 8) Sulfur (S) 0.02 wt% or less
  • Sulfur functions as a creation site of compacted graphite, but when the content is above 0.02 wt%, it is required to add more magnesium in order to create compacted graphite. That is, when the content of sulfur increases above a predetermined range, with the content is magnesium limited, compacted graphite becomes flaky. Therefore, it is necessary to maintain the content of sulfur at 0.02 wt% or less in the cast iron according to the present invention.
  • It is realistically difficult to make the content of sulfur 0 in the raw material components of cast iron, and even if the content of sulfur in the raw material components of cast iron is 0, sulfur would be contained in the process of producing cast iron. Therefore, it is important to keep the content of sulfur not more than 0.02 wt% in the present invention.
  • 9) Ferrum (Fe)
  • Ferrum is the main substance of cast iron according to the present invention. The balance except for the components described above is ferrum.
  • According to an exemplary embodiment of the present invention, carbon equivalent is 4.35 to 4.5. In the cast iron according to the present invention, when the carbon equivalent is less than 4.35, the thin-walled part is chilled, and when it is above 4.5, retraction and poor flow is caused by excessive primary graphite, such that the content is limited within 4.35 to 4.5. The carbon equivalent (CE) is defined by carbon + (silicon + phosphorous) X 1/3 and the value may be adjusted to control the properties and quality of the product.
  • According to an exemplary embodiment of the present invention, tensile strength of the cast iron is 500 to 600MPa and yield strength is 350 to 450MPa.
  • According to an exemplary embodiment of the present invention, in the cast iron, nodularity of graphite produced by the carbon is 5 to 20%.
  • A process of producing cast iron according to the present invention is described with reference to FIG. 4.
  • According to a method of producing cast iron of the present invention, original molten cast iron 110 is produced by melting a cast iron material containing carbon (C) of 3.65 to 3.75 wt%, silicon (Si) of 2.0 to 2.25 wt%, manganese (Mn) of 0.3 to 0.6 wt%, phosphorous (P) of above 0 and 0.04 wt% less, sulfur (S) of above 0 and 0.02 wt% or less, and the balance of ferrum (Fe), in the entire weight, in a furnace 100.
  • A ladle 200 with the other components 210 of copper (Cu) of 1.2 to 1.4 wt%, tin (Sn) of 0.07 to 0.10 wt%, and magnesium (Mg) of 0.008 to 0.018 wt% is prepared, in which the ladle 200 is a container for tapping the original molten cast iron melted in a furnace.
  • The molten cast iron 110 is produced by tapping the produced original molten cast iron with the ladle 200 with copper (Cu) of 1.2 to 1.4 wt%, tin (Sn) of 0.07 to 0.10 wt%, and magnesium (Mg) of 0.008 to 0.018 wt%.
  • According to an exemplary embodiment of the present invention, the tapping temperature can be adjusted to be 1,520°C.
  • Meanwhile, according to an exemplary embodiment of the present invention, the CE (Carbon Equivalent) may be adjusted to be 4.35 to 4.5 in the original molten cast iron.
  • The amount of magnesium to be added is determined by checking the content of magnesium contained in the molten cast iron in the ladle 200.
  • Since the original molten cast iron was carried to the ladle with the magnesium, a predetermined amount of magnesium is contained in the molten cast iron in the ladle. Nevertheless, the content of magnesium contained in the molten cast iron in the ladle is checked again to more precisely controlled the content of magnesium in consideration of loss of magnesium while carrying the ladle, and when it is determined that it needs to add magnesium, magnesium is added again.
  • According to an exemplary embodiment of the present invention, a thermal analysis system 300 may be used to check the content of magnesium.
  • Magnesium of which the amount to be added is determined is added to the molten cast iron in the ladle. According to an exemplary embodiment of the present invention, it may be possible to add magnesium, using a wire shape of magnesium 500.
  • Another inoculant that is generally used in a process of producing cast iron may be added with magnesium. For example, a silicon-based inoculant may be added. The silicon-based inoculant may be obtained from those on the market. The kind and content of the inoculant may be easily selected and determined by those skilled in the art, if necessary. Other inoculants may also be shaped in a wire type 500.
  • Cast iron is completed by injecting the molten metal with magnesium into a mold 400.
  • < Examples 1 to 10 and Comparative Examples 1 to 10>
  • Cast iron according to Examples 1 to 10 and Comparative example 1 to 10 was produced in accordance with the composition in the following Table 1 [Table 1]
    Unit: wt%
    Items C Si Mn Cu Sn Mg P S Fe
    Example 1 3.650 2.240 0.440 1.360 0.090 0.017 0.031 small balance
    Example 2 3.680 2.190 0.400 1.340 0.090 0.010 0.031 small balance
    Example 3 3.700 2.110 0.390 1.410 0.080 0.011 0.031 small balance
    Example 4 3.710 2.080 0.400 1.330 0.100 0.009 0.034 small balance
    Example 5 3.680 2.140 0.380 1.260 0.080 0.011 0.031 small balance
    Example 6 3.680 2.180 0.430 1.340 0.090 0.018 0.026 small balance
    Example 7 3.710 2.130 0.400 1.290 0.070 0.013 0.031 small balance
    Example 8 3.690 2.050 0.400 1.350 0.100 0.014 0.033 small balance
    Example 9 3.710 2.130 0.400 1.290 0.070 0.013 0.031 small balance
    Example 10 3.700 2.140 0.430 1.320 0.090 0.017 0.030 small balance
    Comparative Example 1 3.810 2.220 0.110 1.150 0.090 0.012 0.034 small balance
    Comparative Example 2 3.710 2.090 0.290 0.820 0.070 0.008 0.024 small balance
    Comparative Example 3 3.780 1.970 0.110 0.870 0.070 0.000 0.019 small balance
    Comparative Example 4 3.690 2.220 0.080 1.100 0.120 0.011 0.036 small balance
    Comparative Example 5 3.780 2.010 0.110 0.890 0.070 0.000 0.018 small balance
    Comparative Example 6 3.620 2.230 0.480 1.650 0.090 0.020 0.028 small balance
    Comparative Example 7 3.720 2.090 0.460 1.390 0.090 0.022 0.029 small balance
    Comparative Example 8 3.710 2.090 0.430 1.430 0.100 0.024 0.025 small balance
    Comparative Example 9 3.650 2.190 0.370 1.230 0.090 0.020 0.031 small balance
    Comparative Example 10 3.690 2.370 0.290 0.810 0.070 0.017 0.023 small balance
  • First, in accordance with the composition in Table 1, original molten metal containing carbon (C), silicon (Si), Manganese (Mn), and phosphorous (P) was prepared. Sulfur (S) is an element that is unavoidably contained in the raw material of cast iron and the process of producing cast iron, such that it is not separately added but the content is maintained at 0.02 wt% or less.
  • The content of carbon was adjusted by measuring the CE by using a CE meter before tapping and temperature was fitted to 1,146°C with respect to TL (Liquidous Temperature), thereby preparing original molten metal.
  • A ladle was prepared by adding magnesium (Mg), copper (Cu), and tin (Sn) and the original molten metal was tapped to the ladle while the tapping temperature is uniformly maintained around about 1,520°C .
  • The amount of magnesium to be added in consideration of the content of magnesium that will be finally contained was determined by thermally analyzing the tapped original molten metal, the alloy amount of a wire type of magnesium was injected into a mold at 1,410°C after the alloy elements are adjusted.
  • Carbon equivalent (CE), tensile strength (TS), yield strength (YS), hardness (Hardness), and nodularity of the cast iron produced in accordance with the composition in Table 1 were measured and shown in Table 2. The hardness is Brinell Hardness and an HBW brinell hardness value. [Table 2]
    Items C.E Tensile strength (N/mm2) Yield strength (N/mm2) Hardness (HBW) Nodularity (%)
    Example 1 4.410 514.0 422.0 267.3 17.8
    Example 2 4.420 521.0 342.5 259.5 8.5
    Example 3 4.410 537.0 418.5 260.5 7.5
    Example 4 4.410 550.8 418.8 273.3 11.6
    Example 5 4.400 562.5 424.5 265.0 18.0
    Example 6 4.420 570.0 434.0 271.3 19.9
    Example 7 4.430 576.3 427.3 261.8 18.2
    Example 8 4.380 579.5 441.8 279.0 14.4
    Example 9 4.430 584.0 430.8 272.5 18.3
    Example 10 4.420 584.8 438.3 269.0 21.1
    Comparative Example 1 4.560 356.3 371.0 261.5 9.2
    Comparative Example 2 4.410 412.5 345.8 244.3 17.5
    Comparative Example 3 4.440 480.3 379.5 248.0 Impossible to measure
    Comparative Example 4 4.440 480.7 372.0 256.7 5.1
    Comparative Example 5 4.460 481.0 390.0 248.0 Impossible to measure
    Comparative Example 6 4.370 602.8 443.8 275.3 22.0
    Comparative Example 7 4.430 609.0 433.3 261.8 36.4
    Comparative Example 8 4.420 629.0 442.5 273.8 29.7
    Comparative Example 9 4.390 636.3 462.3 281.8 42.0
    Comparative Example 10 4.490 654.3 448.0 266.0 59.3
  • As described above, it can be seen that in the cast iron according to the examples of the present invention the tensile strength was within 500 to 600 MPa(N/mm2), the yield strength was 350 to 450 MPa(N/mm2), and the HBW brinell hardness value was 255 to 280.
  • As described above, the cast iron according to the present invention has stable tensile strength and yield strength and appropriate hardness, such that the cast iron may be easily used to manufacture a cylinder block that can be applied to high-output and high-power diesel engines.
  • For reference, the result of observing the relationship between the nodularity of cast iron and the amount of magnesium was show in FIG. 1. As shown in FIG. 1, it can be seen that nodularity was in the range of 5 to 20% in the CGI cast iron according to the present invention.
  • FIGS. 2 and 3 can be referred for the relationship between tensile strength and yield strength according to nodularity of the CGI cast iron produced as described above. As shown in FIGS. 2 and 3, it is possible to provide the cast iron of which the tensile strength and the yield strength are in the ranges of 500 to 600MPa and 350 to 450Mpa, respectively, with good quality of product.

Claims (9)

  1. A cast iron for use with a cylinder block of an engine comprising:
    carbon (c) of 3.65 to 3.75 wt%;
    silicon (Si) of 2.0 to 2.25 wt%;
    manganese (Mn) of 0.3 to 0.6 wt%;
    copper (Cu) of 1.2 to 1.4 wt%;
    tin (Sn) of 0.07 to 0.10 wt%;
    magnesium (Mg) of 0.008 to 0.018 wt%;
    phosphorus (P) of 0.04 wt% or less;
    sulfur (S) of 0.02 wt% or less; and
    the balance of ferrum (Fe), an the entire weight
  2. The cast iron of claim 1, wherein tensile strength is 500 to 600MPa.
  3. The cast iron of claim 1, wherein yield strength is 350 to 450MPa.
  4. The cast iron of claim 1, wherein carbon equivalent is 4.35 to 4.5.
  5. The cast iron of claim 1, wherein nodularity of graphite produced by the carbon is 5 to 20%.
  6. A method of producing cast iron, comprising:
    producing original molten cast iron by melting a cast iron material, which contains carbon (C) of 3.65 to 3.75 wt%, silicon (Si) of 2.0 to 2.25 wt%, manganese (Mn) of 0.3 to 0.6 wt%, phosphorous (P) of above 0 and 0.04 wt% less, sulfur (S) of above 0 and 0.02 wt% or less, and the balance of ferrum (Fe), in the entire weight, in a furnace;
    providing copper (Cu) of 1.2 to 1.4 wt%, tin (Sn) of 0.07 to 0.10 wt%, and magnesium (Mg) of 0.008 to 0.018 wt% in a ladle that is a container for tapping the original molten cast iron melted in a furnace;
    producing molten cast iron by tapping the produced original molten cast iron with the ladle with copper (Cu) of 1.2 to 1.4 wt%, tin (Sn) of 0.07 to 0.10 wt%, and magnesium (Mg) of 0.008 to 0.018 wt%;
    determining the amount of magnesium to be added by checking the content of magnesium contained in the molten cast iron in the ladle;
    adding magnesium of which the amount to be added is determined to the molten cast iron in the ladle; and
    injecting the molten cast iron added with the magnesium into a mold.
  7. The method of claim 6, wherein carbon equivalent in the original molten cast iron is 4.35 to 4.5.
  8. The method of claim 6, wherein the tapping temperature is adjusted to be 1,520°C.
  9. The method of claim 6, wherein magnesium is added by using a wire type of magnesium in the adding of magnesium.
EP10839697.9A 2009-12-22 2010-12-08 Cgi cast iron and a production method for the same Active EP2518174B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR1020090128817A KR101605905B1 (en) 2009-12-22 2009-12-22 Cgi cast iron and preparation method thereof
PCT/KR2010/008730 WO2011078500A2 (en) 2009-12-22 2010-12-08 Cgi cast iron and a production method for the same

Publications (3)

Publication Number Publication Date
EP2518174A2 true EP2518174A2 (en) 2012-10-31
EP2518174A4 EP2518174A4 (en) 2014-05-07
EP2518174B1 EP2518174B1 (en) 2015-07-22

Family

ID=44196252

Family Applications (1)

Application Number Title Priority Date Filing Date
EP10839697.9A Active EP2518174B1 (en) 2009-12-22 2010-12-08 Cgi cast iron and a production method for the same

Country Status (5)

Country Link
US (1) US20120301346A1 (en)
EP (1) EP2518174B1 (en)
KR (1) KR101605905B1 (en)
CN (2) CN103938067B (en)
WO (1) WO2011078500A2 (en)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2785882B1 (en) * 2011-11-30 2016-01-20 Federal-Mogul Corporation High modulus wear resistant gray cast iron for piston ring applications
CN103195689A (en) * 2013-04-24 2013-07-10 东莞市金瑞五金制品有限公司 Compressor
KR102279874B1 (en) * 2014-12-24 2021-07-20 두산인프라코어 주식회사 Nodular graphite cast iron and preparation method thereof, and component for hydraulic device prepared thereby
KR102388131B1 (en) * 2015-02-04 2022-04-19 현대두산인프라코어(주) Compacted graphite cast iron and engine component comprising the same
WO2018079887A1 (en) * 2016-10-28 2018-05-03 한국생산기술연구원 Flake graphite cast iron and casting and production method thereof
CN112322962B (en) * 2020-11-06 2022-04-12 中原内配集团股份有限公司 Vermicular graphite cast iron and preparation method thereof
CN114836680A (en) * 2021-02-01 2022-08-02 上海海立电器有限公司 Casting material, compressor cylinder and casting method thereof, and rotor type compressor

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09202935A (en) * 1996-11-15 1997-08-05 Hitachi Ltd Compacted vermicular graphite cast iron and sliding device using the same
WO2001038593A1 (en) * 1999-11-23 2001-05-31 Sintercast Ab New cast iron alloy and method for making the same
WO2003045625A2 (en) * 2001-11-27 2003-06-05 Tupy Fundições Ltda. Vermicular cast iron of high machinability

Family Cites Families (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2690392A (en) * 1947-03-22 1954-09-28 Int Nickel Co Process for producing improved cast iron
US2943932A (en) * 1957-06-10 1960-07-05 Gen Motors Corp Boron-containing ferrous metal having as-cast compacted graphite
US4164148A (en) * 1978-05-01 1979-08-14 Laforet Henry A Method for determining sulfur content of cast iron
JP2624886B2 (en) * 1990-09-19 1997-06-25 株式会社日立製作所 Elevator equipment
SE502227C2 (en) * 1993-12-30 1995-09-18 Sintercast Ab Process for the continuous provision of pretreated molten iron for casting compact graphite iron articles
US20030024608A1 (en) * 1997-10-14 2003-02-06 Camcast Industries Pty., Ltd. Iron alloy containing molybdenum
SE520028C2 (en) * 1998-07-03 2003-05-13 Sintercast Ab Process for the preparation of compact graphite iron alloy, this article, and the use of compact graphite alloy
JP3812925B2 (en) * 1998-07-24 2006-08-23 日産ディーゼル工業株式会社 Compact vermicular graphite cast iron for engine cases
KR20030087484A (en) * 2002-05-10 2003-11-14 현대자동차주식회사 A composition of compacted graphite iron ferrite
KR100836399B1 (en) * 2006-11-13 2008-06-09 현대자동차주식회사 method for manufacturing CGI Cast Iron
KR20090093291A (en) * 2008-02-29 2009-09-02 현대자동차주식회사 CGI Cast Iron

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09202935A (en) * 1996-11-15 1997-08-05 Hitachi Ltd Compacted vermicular graphite cast iron and sliding device using the same
WO2001038593A1 (en) * 1999-11-23 2001-05-31 Sintercast Ab New cast iron alloy and method for making the same
WO2003045625A2 (en) * 2001-11-27 2003-06-05 Tupy Fundições Ltda. Vermicular cast iron of high machinability

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of WO2011078500A2 *

Also Published As

Publication number Publication date
KR101605905B1 (en) 2016-03-23
CN102666896A (en) 2012-09-12
WO2011078500A2 (en) 2011-06-30
CN103938067B (en) 2017-07-28
US20120301346A1 (en) 2012-11-29
CN103938067A (en) 2014-07-23
WO2011078500A3 (en) 2011-11-10
EP2518174A4 (en) 2014-05-07
EP2518174B1 (en) 2015-07-22
KR20110072048A (en) 2011-06-29
CN102666896B (en) 2014-10-29

Similar Documents

Publication Publication Date Title
EP2518174B1 (en) Cgi cast iron and a production method for the same
EP2184372B9 (en) Austenitic cast iron, process for manufacturing the same, austenitic cast iron castings, and exhaust system parts
CN103352161A (en) Ductile iron casting and casting process thereof
WO2008105987A1 (en) High strength gray cast iron containing niobium
CN103131942A (en) Vermicular graphite cast iron with high percent of vermiculation of combustion motor cylinder body and cylinder cover and preparation method
CN110373601A (en) A kind of preparation method of the material suitable for diesel engine cylinder cover
KR102075802B1 (en) High strength flake graphite iron having excellent workability and preparation method
KR20130087213A (en) High strength flake graphite iron using rare earth element and preparation method thereof
CN114411049B (en) Low-cost and high-strength ferritic nodular cast iron and preparation method and application thereof
EP2796582B1 (en) Method for manufacturing high strength flake graphite cast iron, flake graphite cast iron manufactured by the method, and engine body comprising the cast iron for internal combustion engine
KR102076368B1 (en) Flake graphite iron and preparation method thereof, and engine body for internal combustion engine comprising the same
JP5475380B2 (en) Austenitic cast iron, its manufacturing method and austenitic cast iron casting
KR102388131B1 (en) Compacted graphite cast iron and engine component comprising the same
KR20230025184A (en) Cgi cast iron having enhanced manufacturability and manufacturing method thereof
CN108034883A (en) Bed piece material
US8449647B2 (en) Method of inoculating magnesium on compacted graphite iron, and cylinder block and cylinder head manufactured by using the method
WO2024011299A1 (en) High mechanical strength and high thermal conductivity vermicular cast iron alloy, high mechanical strength and high thermal conductivity vermicular cast iron alloy manufacturing process, and internal combustion engine part
CN117867370A (en) Alloy nodular cast iron section bar for loader knife board and preparation method thereof
KR20210055129A (en) Manufacturing method for cast iron for durability reinforced farming machine and cast iron thereby
CN107488810A (en) cast iron and preparation method thereof

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

17P Request for examination filed

Effective date: 20120709

AK Designated contracting states

Kind code of ref document: A2

Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR

DAX Request for extension of the european patent (deleted)
A4 Supplementary search report drawn up and despatched

Effective date: 20140407

RIC1 Information provided on ipc code assigned before grant

Ipc: C22C 37/10 20060101AFI20140401BHEP

GRAP Despatch of communication of intention to grant a patent

Free format text: ORIGINAL CODE: EPIDOSNIGR1

INTG Intention to grant announced

Effective date: 20150303

GRAS Grant fee paid

Free format text: ORIGINAL CODE: EPIDOSNIGR3

GRAA (expected) grant

Free format text: ORIGINAL CODE: 0009210

AK Designated contracting states

Kind code of ref document: B1

Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR

REG Reference to a national code

Ref country code: GB

Ref legal event code: FG4D

REG Reference to a national code

Ref country code: CH

Ref legal event code: EP

REG Reference to a national code

Ref country code: IE

Ref legal event code: FG4D

REG Reference to a national code

Ref country code: AT

Ref legal event code: REF

Ref document number: 737978

Country of ref document: AT

Kind code of ref document: T

Effective date: 20150815

REG Reference to a national code

Ref country code: DE

Ref legal event code: R096

Ref document number: 602010026126

Country of ref document: DE

REG Reference to a national code

Ref country code: FR

Ref legal event code: PLFP

Year of fee payment: 6

REG Reference to a national code

Ref country code: AT

Ref legal event code: MK05

Ref document number: 737978

Country of ref document: AT

Kind code of ref document: T

Effective date: 20150722

REG Reference to a national code

Ref country code: LT

Ref legal event code: MG4D

REG Reference to a national code

Ref country code: NL

Ref legal event code: MP

Effective date: 20150722

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: GR

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20151023

Ref country code: NO

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20151022

Ref country code: LT

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20150722

Ref country code: FI

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20150722

Ref country code: LV

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20150722

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: PL

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20150722

Ref country code: SE

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20150722

Ref country code: AT

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20150722

Ref country code: HR

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20150722

Ref country code: ES

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20150722

Ref country code: IS

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20151122

Ref country code: PT

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20151123

Ref country code: RS

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20150722

REG Reference to a national code

Ref country code: DE

Ref legal event code: R097

Ref document number: 602010026126

Country of ref document: DE

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: CZ

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20150722

Ref country code: DK

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20150722

Ref country code: IT

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20150722

Ref country code: SK

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20150722

Ref country code: EE

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20150722

PLBE No opposition filed within time limit

Free format text: ORIGINAL CODE: 0009261

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: RO

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20150722

Ref country code: BE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20151231

26N No opposition filed

Effective date: 20160425

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: LU

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20151208

Ref country code: MC

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20150722

REG Reference to a national code

Ref country code: CH

Ref legal event code: PL

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: SI

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20150722

REG Reference to a national code

Ref country code: IE

Ref legal event code: MM4A

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: LI

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20151231

Ref country code: CH

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20151231

Ref country code: IE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20151208

REG Reference to a national code

Ref country code: FR

Ref legal event code: PLFP

Year of fee payment: 7

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: BE

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20150722

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: HU

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT; INVALID AB INITIO

Effective date: 20101208

Ref country code: SM

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20150722

Ref country code: BG

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20150722

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: NL

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20150722

Ref country code: CY

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20150722

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: MT

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20150722

REG Reference to a national code

Ref country code: FR

Ref legal event code: PLFP

Year of fee payment: 8

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: MK

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20150722

Ref country code: TR

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20150722

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: AL

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20150722

REG Reference to a national code

Ref country code: DE

Ref legal event code: R081

Ref document number: 602010026126

Country of ref document: DE

Owner name: HYUNDAI DOOSAN INFRACORE CO., LTD., KR

Free format text: FORMER OWNER: DOOSAN INFRACORE CO., LTD., DONG-GU, INCHEON, KR

Ref country code: DE

Ref legal event code: R081

Ref document number: 602010026126

Country of ref document: DE

Owner name: HD HYUNDAI INFRACORE CO., LTD., KR

Free format text: FORMER OWNER: DOOSAN INFRACORE CO., LTD., DONG-GU, INCHEON, KR

REG Reference to a national code

Ref country code: DE

Ref legal event code: R081

Ref document number: 602010026126

Country of ref document: DE

Owner name: HD HYUNDAI INFRACORE CO., LTD., KR

Free format text: FORMER OWNER: HYUNDAI DOOSAN INFRACORE CO., LTD., INCHEON, KR

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: GB

Payment date: 20231123

Year of fee payment: 14

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: FR

Payment date: 20231212

Year of fee payment: 14

Ref country code: DE

Payment date: 20231128

Year of fee payment: 14