EP2514933B1 - High pressure separation of liquid lubricant to lubricate volumetric expansion machines - Google Patents
High pressure separation of liquid lubricant to lubricate volumetric expansion machines Download PDFInfo
- Publication number
- EP2514933B1 EP2514933B1 EP11003288.5A EP11003288A EP2514933B1 EP 2514933 B1 EP2514933 B1 EP 2514933B1 EP 11003288 A EP11003288 A EP 11003288A EP 2514933 B1 EP2514933 B1 EP 2514933B1
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- European Patent Office
- Prior art keywords
- lubricant
- working medium
- expansion machine
- separator
- working
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01K—STEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
- F01K13/00—General layout or general methods of operation of complete plants
- F01K13/006—Auxiliaries or details not otherwise provided for
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C21/00—Component parts, details or accessories not provided for in groups F01C1/00 - F01C20/00
- F01C21/04—Lubrication
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01K—STEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
- F01K25/00—Plants or engines characterised by use of special working fluids, not otherwise provided for; Plants operating in closed cycles and not otherwise provided for
- F01K25/06—Plants or engines characterised by use of special working fluids, not otherwise provided for; Plants operating in closed cycles and not otherwise provided for using mixtures of different fluids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01K—STEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
- F01K25/00—Plants or engines characterised by use of special working fluids, not otherwise provided for; Plants operating in closed cycles and not otherwise provided for
- F01K25/08—Plants or engines characterised by use of special working fluids, not otherwise provided for; Plants operating in closed cycles and not otherwise provided for using special vapours
- F01K25/10—Plants or engines characterised by use of special working fluids, not otherwise provided for; Plants operating in closed cycles and not otherwise provided for using special vapours the vapours being cold, e.g. ammonia, carbon dioxide, ether
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C1/00—Rotary-piston machines or engines
- F01C1/02—Rotary-piston machines or engines of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C1/00—Rotary-piston machines or engines
- F01C1/08—Rotary-piston machines or engines of intermeshing engagement type, i.e. with engagement of co- operating members similar to that of toothed gearing
- F01C1/12—Rotary-piston machines or engines of intermeshing engagement type, i.e. with engagement of co- operating members similar to that of toothed gearing of other than internal-axis type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C1/00—Rotary-piston machines or engines
- F01C1/08—Rotary-piston machines or engines of intermeshing engagement type, i.e. with engagement of co- operating members similar to that of toothed gearing
- F01C1/12—Rotary-piston machines or engines of intermeshing engagement type, i.e. with engagement of co- operating members similar to that of toothed gearing of other than internal-axis type
- F01C1/14—Rotary-piston machines or engines of intermeshing engagement type, i.e. with engagement of co- operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons
- F01C1/16—Rotary-piston machines or engines of intermeshing engagement type, i.e. with engagement of co- operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons with helical teeth, e.g. chevron-shaped, screw type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C1/00—Rotary-piston machines or engines
- F01C1/30—Rotary-piston machines or engines having the characteristics covered by two or more groups F01C1/02, F01C1/08, F01C1/22, F01C1/24 or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
- F01C1/34—Rotary-piston machines or engines having the characteristics covered by two or more groups F01C1/02, F01C1/08, F01C1/22, F01C1/24 or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F01C1/08 or F01C1/22 and relative reciprocation between the co-operating members
- F01C1/344—Rotary-piston machines or engines having the characteristics covered by two or more groups F01C1/02, F01C1/08, F01C1/22, F01C1/24 or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F01C1/08 or F01C1/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the inner member
Definitions
- the present invention relates to volumetric expansion machines, and more particularly to methods and apparatus for lubricating the same.
- ORC Organic Rankine Cycle
- the working medium is brought to operating pressure by a feed pump, and it is supplied to it in an evaporator energy in the form of heat, which is provided by a combustion or a waste heat flow available.
- the working fluid flows via a pressure tube to an expansion machine in which it is expanded to a lower pressure.
- the expanded working medium vapor flows through a condenser, in which a heat exchange between the vaporous working medium and a cooling medium takes place, after which the condensed working medium is returned by a feed pump to the evaporator in a cyclic process.
- volumetric expansion machines also referred to as positive displacement expansion machines, which include a working chamber and perform work during an increase in volume of that working chamber during expansion of the working medium.
- expansion machines are realized, for example, in the form of piston expansion machines, screw expansion machines or scroller expander.
- volumetric expansion machines are particularly used in small power class ORC systems (e.g., 1 to 500kW of electrical power).
- ORC systems e.g., 1 to 500kW of electrical power.
- volumetric expansion machines require lubrication by a lubricant in particular the piston or the mutually rolling profiles (flanks) of the expansion space and the bearings and the sliding walls of the working chamber. So it requires a lubrication of the bearings and the touching flanks.
- a lubricant advantageously also results in a sealing of the working space of the expansion machine, whereby less steam is lost through overflow within the expansion machine and thus the efficiency is increased.
- Lubrication with oil is advantageous, with oil and live steam passing through the expansion machine together, which necessitates a subsequent separation of oil and steam.
- the lubrication can be easily realized. It gives here a soluble oil to the working medium.
- the oil is present as finely divided droplets in the compressed vapor.
- the high-pressure steam-oil spray is now passed through an oil separator, where oil is separated by a cyclone and the refrigerant leaves the oil separator in the direction of the vapor in the direction of the condenser.
- the oil is now at high pressure and can be injected directly into the inlet area of the compression machine and directed to the bearings.
- the oil is entrained with the low-pressure steam, brought to high pressure together with the steam and can then be separated again in the oil separator.
- FIG. 1 illustrates a schematic diagram of such a lubrication system of the prior art.
- a working medium is supplied from an evaporator 1 to an expansion machine 2.
- the vaporous working medium is expanded and it is converted by a generator 3, the energy released into electrical energy.
- a lubricant for example, a lubricating oil supplied.
- the lubricant is used in the expansion machine of the bearing lubrication L and the flank lubrication F.
- the lubricant leaves together with the relaxed working medium, the expansion machine 2.
- the lubricant is in the form of a finely divided oil mist in the relaxed working medium and is separated in an oil separator 5 from the working fluid, so that this is supplied substantially oil-free from the oil separator 5 to a condenser 6.
- the condensed working medium is supplied by a feed pump 7 to the evaporator 1 again.
- the recovered oil is supplied via the oil circuit pump 4 of the expansion machine 2 again.
- the lubrication system of the prior art has the following disadvantages. Since the lubricant (lubricating oil) is separated on the low pressure side after passing through the expansion machine 2, it is necessary to provide the oil circuit pump 4 which, since the lubricant is to be supplied to the high pressure side of the expansion machine 2, the same pressure difference as the feed pump 7 transporting the working medium has overcome, resulting in a high equipment cost with corresponding costs. In addition, a relatively large oil separator 5 is required, since the exhaust steam leaving the expansion machine 2 has a lower density, for example more than an order of magnitude lower density, compared with the expansion machine 2 which is supplied with fresh steam. This results in a large cost of materials with correspondingly high costs.
- the cycle apparatus comprises the expansion machine, a feed pump, a lubricant separator and a working medium with a lubricant.
- the method comprises the following steps.
- the working medium is pressurized by means of the feed pump.
- the pressurized working fluid is supplied by the feed pump to the lubricant separator. At least part of the lubricant is separated from the working medium with the lubricant separator. At least part of the deposited lubricant is supplied from the lubricant separator to the expansion machine.
- the lubricant is separated from the working medium pressurized by the feed pump. In the prior art, however, this deposition is done from the expansion medium immediately leaving the working medium.
- the provision of an oil circuit pump is unnecessary in the method according to the invention, since the deposited lubricant is present at a high pressure level.
- the lubricant separator can be made smaller in comparison with the prior art, since the separation of the lubricant from the liquid takes place with high density instead of the exhaust steam.
- the live steam temperature / enthalpy is not lowered undesirably by adding a relatively cold lubricant since the deposited lubricant is preferably used for lubricating the bearing of the expansion machine.
- the suitable low temperature of the expansion machine supplied by the lubricant separator lubricant which causes an advantageous storage cooling and, secondly, the rapid startup of the thermodynamic cycle device due to the comparison with the prior art lower liquid inventory.
- the cycle apparatus further comprises a condenser and an evaporator
- the method according to the invention further comprises supplying the working medium from the expansion machine to the condenser, liquefying the working medium with the condenser, supplying the liquefied working medium from the condenser to the feed pump, Supplying the lubricant-depleted working medium from the lubricant separator to the evaporator, evaporating the lubricant-depleted working medium in the evaporator, and supplying the evaporated working medium to the expansion machine.
- a portion of the lubricant remaining in the expansion machine supplied to the expansion lubricant serves to lubricate successive or sliding parts of the working chamber of the volumetric expansion machine ( edge lubrication).
- edge lubrication the remaining portion of the lubricant has the appropriate temperature.
- the remaining lubricant is heated in the evaporator together with the working medium and thereby does not reduce the energy content of the expansion steam supplied live steam.
- the cycle apparatus may further comprise a food container
- the step of supplying the liquefied working medium from the condenser to the feed pump may comprise the substeps of (i) supplying the liquefied working medium from the condenser to the food container and (ii) supplying the working medium from the food container to the feed pump.
- a development of the last-mentioned further development comprises supplying the working medium from the food container to the feed pump simultaneous suction a low-lubricant and a lubricant-rich phase of the working medium from the food container or mixing a low-lubricant and a lubricant-rich phase of the working medium in the food container.
- the working medium liquefied by the condenser is in the form of a suspension of working fluid and lubricant, in particular no or only a slight solution of lubricant in the working fluid takes place.
- a minor solution is a solution of less than 15%, preferably less than 10%, most preferably less than 5% of lubricant in the working fluid. In this way, the lubricant in the lubricant separator can be well separated from the working fluid.
- the separated lubricant can preferably flow to lubrication points of the expansion machine, in particular to a bearing of the expansion machine; wherein preferably a control of a volume flow of the lubricant to the expansion machine takes place.
- a regulation of the volume flow can take place by means of a control valve in a line between the lubricant separator and the expansion machine.
- a flow velocity of the working medium in the lubricant separator is reduced. This favors the phase separation of lubricant and working fluid.
- the process according to the invention can advantageously be used for lubricating a volumetric expansion machine of an Organic Rankine Cycle (ORC) plant.
- the working medium can be provided in the form of an organic working fluid. Fluorinated hydrocarbons can serve as a working medium, for example.
- the working fluid is typically supplied substantially in vapor form from the evaporator to the expansion machine, the depleted working fluid may contain a proportion of lubricant in the liquid state, for example in the form of oil droplets entrained with the working fluid vapor.
- the lubricant in the form of oil droplets may, for example, be a refrigerant oil which, in combination with a working fluid, has a miscibility gap (see also detailed description below).
- Suitable refrigerant oils are produced, for example, based on polyalphaolefin (PAO, base fluid for lubricants, eg Rensio Synth 68 from Fuchs Europe Schmierstoffe GmbH) or alkylbenzene base (eg Rensio SP 220 from Fuchs Europe Schmierstoffe GmbH).
- PAO polyalphaolefin
- base fluid for lubricants eg Rensio Synth 68 from Fuchs Europe Schmierstoffe GmbH
- alkylbenzene base eg Rensio SP 220 from Fuchs Europe Schmierstoffe GmbH
- thermodynamic cycle device includes: a working fluid having a working fluid and a lubricant, an expansion engine, a feed pump for pressurizing the working fluid, and a lubricant separator for separating at least a portion of the lubricant from the working fluid, the cyclic processing device configured to include at least a portion of the deposited lubricant from the lubricant separator to the expansion machine.
- thermodynamic cycle apparatus of the present invention may further comprise: a condenser for liquefying the working medium, and an evaporator for vaporizing the depleted working medium, the cycle apparatus being adapted to supply the working medium from the expander to the condenser, the depleted working medium of to deliver the lubricant separator to the evaporator, and to deliver the vaporized working fluid to the expansion machine.
- the cycle apparatus may further comprise a food container, wherein the cycle processor is adapted to supply the liquefied working medium from the condenser to the food container and to supply the working fluid from the food container to the feed pump.
- a suction device may be provided for aspirating at least one floating, lubricant-rich phase of the working medium in the food container or it may be provided a suction device for simultaneous extraction of a low-lubricant and a lubricant-rich phase of the working medium from the food container or it may be a mixing device for mixing a low-lubricant and a lubricant-rich phase of the working medium may be provided in the food container.
- the cycle processing apparatus may be an organic Rankine cycle apparatus using an organic working medium
- the expansion machine may be selected from the group consisting of a piston expansion machine, screw expansion machine, a scroll expander, a vane machine, and a root expander.
- the lubricant separator can furthermore be designed to supply at least a portion of the deposited lubricant to the lubrication points corresponding to the expansion machine, such as bearings of the expansion machine to be lubricated.
- a pipeline can be provided, in which the lubricant deposited in the lubricant separator is led to lubrication points of the expansion machine, in particular to a bearing of the expansion machine; and wherein the pipeline may preferably have a control valve for controlling the volume flow of the lubricant.
- a steam power plant for example a geothermal steam power plant or a biomass combustion steam power plant, is provided which comprises the apparatus according to one of the above examples.
- a lubrication system for a volumetric expansion machine in a thermodynamic cycle apparatus includes a lubricant separator (hereinafter exemplified by an oil separator) 10 that is cyclically disposed between a feed pump 50 and an evaporator 20.
- the evaporator 20 produces a fully or partially vaporized working medium (live steam), which is supplied to an expansion machine 30, which is driven by the working medium and in cooperation with a generator 40, the production of electrical energy.
- the working medium leaves the expansion machine 30 as a lubricant-working fluid spray and flows to the condenser 60.
- a liquefaction of the working medium takes place, with no or only a slight solution of the lubricant should take place in the working fluid.
- the liquefied working medium is preferably collected in a food container 70.
- the feed pump 50 sucks the liquid working medium from the feed container 70, increases its pressure and conveys it into the lubricant separator 10.
- the suspension of lubricant and working fluid is brought to live steam pressure.
- the working fluid consists of the actual working fluid and a lubricant.
- the separated lubricant is supplied directly from the lubricant separator 10, ie without any further pump, to the bearing of the expansion machine 30 for its lubrication and cooling.
- the depleted of lubricant working fluid is then returned to the evaporator 20, and the cycle closes.
- the different density of working fluid and lubricant is preferably utilized. Fittings in the lubricant separator 10 and a widening of the cross section and a concomitant reduction in the flow rate favor the phase separation.
- the lubricant in the upper region of the lubricant separator 10 can be diverted. Since the derived lubricant is present at a high pressure level, it can be passed directly, for example via a pipeline to bearings of the expansion machine 30.
- a part of the lubricant passes through the lubricant separator 10 and is conducted together with the working fluid to the evaporator 20. Again, the lubricant leaves the evaporator 20 liquid, but at live steam temperature. The finely divided lubricant present in the steam ensures reliable flank lubrication in the expansion machine 30.
- Another advantage is that compared to the prior art, a smaller volume per time flows through the oil separator 10, so that it can be made relatively compact, resulting in a space savings and cost savings. Further, the pressure loss after the expansion machine 30 is reduced and thus the pressure drop across the expansion machine 30 can be increased as compared with the conventional configuration with an oil separator 10 downstream of the expansion machine 30, so that the efficiency of the expansion machine 30 can be increased.
- a working medium which has a sufficiently large miscibility gap. This means that an oil-poor liquid phase and an oil-rich liquid phase are formed. If you go for example from a pure refrigerant and adds oil, this can be solved depending on the temperature up to a certain percentage in the working fluid. If the oil concentration is increased further, a two-phase mixture is formed which consists of an oil-poor and an oil-rich liquid phase. If you continue to add oil, then finally forms a uniform oil-rich phase.
- the working fluid may be provided in the form of a fluorinated hydrocarbon, eg R134a, R245fa, and the lubricant in the form of a refrigerant oil.
- Suitable refrigerant oils are produced, for example, based on polyalphaolefin (PAO, base fluid for lubricants, eg Rensio Synth 68 from Fuchs Europe Schmierstoffe GmbH) or alkylbenzene base (eg Rensio SP 220 from Fuchs Europe Schmierstoffe GmbH).
- PAO polyalphaolefin
- the lubricating oil will have a significantly higher boiling temperature than the working fluid, so that after passing through the Evaporator 20 is liquid in droplet form in the working steam of the working medium.
- the food container can be extended by a suction 71, which may be, for example, a suction lance, as in FIG. 4 is shown.
- the suction lance has, for example, one or more upper and one or more lower holes, with which the ratio of the volume flows of oil-rich and low-oil phase can be defined.
- At the inlet openings of the suction lance exactly sets the flow rate, with the pressure losses are compensated in the intake lance. Due to the diameter of the holes and their number and arrangement, the ratio of the intake volume flows can be adjusted.
- the two phases mix and are separated again in the lubricant separator.
- the exemplified solid suction lance 71 in the presence of two phases, these are sucked in at a volume ratio that is set.
- the suction device can be structurally represented in other ways. It can be sucked by a float in a mobile structure in the presence of two phases, at least the top-floating phase. It can be sucked by a switchable valve in the presence of two phases, at least the top of floating phase. It can by a Mixing wheel driven by the volume flow, the two phases are mixed, so that in the presence of two phases are sucked mixed. It can be mixed by a motor-driven mixing wheel, the two phases, so that in the presence of two phases are sucked mixed.
- the invention relates to an apparatus and a method for separating lubricant from the liquid working medium.
- a working oil-pairing is used, in which the oil and the working fluid dissolve only slightly. Therefore, in a lubricant separator, the oil for bearing lubrication and cooling can be discharged in an expansion machine. Since segregation can occur in the food container, it must be ensured by means of a device that in this case both phases are sucked in, which is e.g. can be realized by a suction lance.
Description
Die vorliegende Erfindung betrifft volumetrisch arbeitende Expansionsmaschinen und insbesondere Verfahren und Vorrichtungen zur Schmierung derselben.The present invention relates to volumetric expansion machines, and more particularly to methods and apparatus for lubricating the same.
Der Betrieb von Expansionsmaschinen, wie z.B. Dampfturbinen und beispielsweise mit Hilfe des Organic Rankine Cycle (ORC)-Verfahrens zur Erzeugung elektrischer Energie durch den Einsatz organischer Medien, beispielsweise organischer Medien mit niedriger Verdampfungstemperatur, die bei gleichen Temperaturen verglichen mit Wasser als Arbeitsmedium im allgemeinen höhere Verdampfungsdrücke aufweisen, ist im Stand der Technik bekannt. ORC-Anlagen stellen eine Realisierung des Clausius-Rankine-Kreisprozesses dar, in dem beispielsweise prinzipiell über adiabatische und isobare Zustandsänderungen eines Arbeitsmediums elektrische Energie gewonnen wird. Über Verdampfung, Expansion und anschließende Kondensation des Arbeitsmediums wird hierbei mechanische Energie gewonnen und in elektrische Energie gewandelt. Prinzipiell wird das Arbeitsmedium durch eine Speisepumpe auf Betriebsdruck gebracht, und es wird ihm in einem Verdampfer Energie in Form von Wärme, die durch eine Verbrennung oder einen Abwärmestrom zur Verfügung gestellt wird, zugeführt. Vom Verdampfer aus strömt das Arbeitsmedium über ein Druckrohr zu einer Expansionsmaschine, in der es auf einen niedrigeren Druck entspannt wird. Im Anschluss strömt der entspannte Arbeitsmediumsdampf durch einen Kondensator, in welchem ein Wärmeaustausch zwischen dem dampfförmigen Arbeitsmedium und einem Kühlmedium stattfindet, wonach das auskondensierte Arbeitsmedium durch eine Speisepumpe zu dem Verdampfer in einem Kreisprozess zurückgeführt wird.The operation of expansion machines, such as steam turbines and, for example, using the Organic Rankine Cycle (ORC) method for generating electrical energy by the use of organic media, such as organic media with low evaporation temperature at the same temperatures compared to water as a working medium in general higher Evaporation pressures are known in the art. ORC systems represent a realization of the Rankine cycle in which, for example, electric energy is obtained in principle via adiabatic and isobaric changes in the state of a working medium. About evaporation, expansion and subsequent condensation of the working medium in this case mechanical energy is recovered and converted into electrical energy. In principle, the working medium is brought to operating pressure by a feed pump, and it is supplied to it in an evaporator energy in the form of heat, which is provided by a combustion or a waste heat flow available. From the evaporator, the working fluid flows via a pressure tube to an expansion machine in which it is expanded to a lower pressure. Subsequently, the expanded working medium vapor flows through a condenser, in which a heat exchange between the vaporous working medium and a cooling medium takes place, after which the condensed working medium is returned by a feed pump to the evaporator in a cyclic process.
Eine besondere Klasse von Expansionsmaschinen stellen volumetrisch arbeitende Expansionsmaschinen dar, die auch als Verdrängungsexpansionsmaschinen bezeichnet werden, eine Arbeitskammer umfassen und während einer Volumenzunahme dieser Arbeitskammer während der Entspannung des Arbeitsmediums Arbeit verrichten. Diese Expansionsmaschinen sind beispielsweise in Form von Kolbenexpansionsmaschinen, Schraubenexpansionsmaschinen oder Scrollexpandern realisiert. Derartige volumetrisch arbeitende Expansionsmaschinen werden insbesondere in ORC-Systemen kleiner Leistungsklasse (z.B. 1 bis 500kW elektrische Leistung) eingesetzt. Im Gegensatz zu Turbinen erfordern volumetrisch arbeitende Expansionsmaschinen jedoch eine Schmierung durch ein Schmiermittel insbesondere des Kolbens bzw. der sich aufeinander abwälzenden Profile (Flanken) des Expansionsraums sowie der Wälzlager und der gleitenden Wände der Arbeitskammer. Es bedarf also eine Schmierung der Lagerstellen und der sich berührenden Flanken. Die Verwendung eines Schmiermittels führt vorteilhafterweise auch zu einer Abdichtung des Arbeitsraums der Expansionsmaschine, wodurch weniger Dampf durch Überströmen innerhalb der Expansionsmaschine verloren geht und somit der Wirkungsgrad erhöht wird. Vorteilhaft ist die Schmierung mit Öl, wobei Öl und Frischdampf die Expansionsmaschine gemeinsam passieren, was eine nachfolgende Trennung von Öl und Dampf notwendig macht.A particular class of expansion machines are volumetric expansion machines, also referred to as positive displacement expansion machines, which include a working chamber and perform work during an increase in volume of that working chamber during expansion of the working medium. These expansion machines are realized, for example, in the form of piston expansion machines, screw expansion machines or scroller expander. Such volumetric expansion machines are particularly used in small power class ORC systems (e.g., 1 to 500kW of electrical power). However, in contrast to turbines volumetric expansion machines require lubrication by a lubricant in particular the piston or the mutually rolling profiles (flanks) of the expansion space and the bearings and the sliding walls of the working chamber. So it requires a lubrication of the bearings and the touching flanks. The use of a lubricant advantageously also results in a sealing of the working space of the expansion machine, whereby less steam is lost through overflow within the expansion machine and thus the efficiency is increased. Lubrication with oil is advantageous, with oil and live steam passing through the expansion machine together, which necessitates a subsequent separation of oil and steam.
In der Kältetechnik kann die Schmierung einfach realisiert werden. Man gibt hier ein lösliches Öl zum Arbeitsmedium. Am Auslass der Kompressionsmaschine liegt das Öl als fein verteilte Tröpfchen im komprimierten Dampf vor. Der unter hohem Druck stehende Dampf-Öl-Spray wird nun durch einen Ölabscheider geleitet, wo Öl durch einen Zyklon abgeschieden wird und das Kältemittel den Ölabscheider dampfförmig in Richtung Kondensator verlässt. Das Öl liegt nun bei hohem Druck vor und kann direkt in den Einlassbereich der Kompressionsmaschine eingedüst sowie zu den Lagern geleitet werden. Das Öl wird mit dem Niederdruckdampf mitgerissen, gemeinsam mit dem Dampf auf hohen Druck gebracht und kann dann wiederum im Ölabscheider abgetrennt werden.In refrigeration, the lubrication can be easily realized. It gives here a soluble oil to the working medium. At the outlet of the compression machine, the oil is present as finely divided droplets in the compressed vapor. The high-pressure steam-oil spray is now passed through an oil separator, where oil is separated by a cyclone and the refrigerant leaves the oil separator in the direction of the vapor in the direction of the condenser. The oil is now at high pressure and can be injected directly into the inlet area of the compression machine and directed to the bearings. The oil is entrained with the low-pressure steam, brought to high pressure together with the steam and can then be separated again in the oil separator.
Aus dem Verfahren zur Schmierung von Kompressoren leitete sich ein Verfahren zur Schmierung von Expansionsmaschinen ab. Hierbei wird dem Arbeitsmedium Öl beigegeben. Die Trennung von Öl und Dampf findet ebenfalls am Auslass der Expansionsmaschine in einem Ölabscheider statt. Da bei der Expansion am Auslass ein geringerer Druck als am Einlass herrscht, muss das Öl durch eine Ölkreispumpe auf Frischdampfdruck gebracht werden, um das Öl am Einlass in den Frischdampf zur Flankenschmierung eindüsen zu können. Weiterhin müssen auch hier die Lagerstellen mit Öl versorgt werden.
Das Schmiersystem des Stands der Technik weist jedoch die folgenden Nachteile auf. Da das Schmiermittel (Schmieröl) auf der Niederdruckseite nach Passieren der Expansionsmaschine 2 abgetrennt wird, ist das Vorsehen der Ölkreispumpe 4 erforderlich, die, da das Schmiermittel auf der Hochdruckseite der Expansionsmaschine 2 zuzuführen ist, die gleiche Druckdifferenz wie die das Arbeitsmedium transportierende Speisepumpe 7 zu überwinden hat, woraus ein hoher apparativer Aufwand mit entsprechenden Kosten resultiert. Zudem ist ein relativ großer Ölabscheider 5 vonnöten, da der die Expansionsmaschine 2 verlassende Abdampf eine im Vergleich zum der Expansionsmaschine 2 zugeführten Frischdampf geringere Dichte, beispielsweise um mehr als eine Größenordnung geringere Dichte, aufweist. Dadurch entsteht ein großer Materialaufwand mit entsprechend hohen Kosten. Durch das große Volumen ist eine große Füllmenge an relativ hochpreisigem Öl notwendig. Weiterhin wird die Trennung des Schmiermittels von dem Abdampf des Arbeitsmediums mithilfe von Zyklonabscheidern oder Prallplatten, stets unter signifikanter Richtungsänderung des das Schmiermittel enthaltenden Abdampfstroms, ausgeführt, wodurch, kombiniert mit den relativ großen Volumina der Abdampfströmung, Druckverluste auftreten, die zu einem auf die Expansionsmaschine 2 wirkenden Gegendruck und damit zu einer Verringerung des Wirkungsgrads derselben führen. Da das Öl auf niedrigem Druckniveau vorliegt, muss eine zusätzliche Pumpe, die Ölkreispumpe, eingesetzt werden.However, the lubrication system of the prior art has the following disadvantages. Since the lubricant (lubricating oil) is separated on the low pressure side after passing through the expansion machine 2, it is necessary to provide the
Zudem weist der relativ große Ölabscheider 5 aufgrund der relativ großen Masse bzw. des relativ großen Volumens des Abdampfes eine gewisse Trägheit auf, die sich beim Anfahren der Anlage oder Lastwechseln unvorteilhaft auswirkt. Auch verringert das dem Frischdampf i.a. im flüssigen Zustand mit ungefähr der Temperatur des Abdampfes in den Frischdampf eingedüste Schmiermittel in unerwünschter Weise die Frischdampftemperatur und Frischdampfenthalpie, was die erzielbare Arbeit reduziert.
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JP 2009 138684 A -
WO 2006/131759 A2 -
DE 10 2008 050 137 A1
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JP 2009 138684 A -
WO 2006/131759 A2 -
DE 10 2008 050 137 A1
Es besteht somit ein Bedarf dafür und es liegt somit der vorliegenden Erfindung als Aufgabe zugrunde, ein Verfahren zur Schmierung von volumetrisch arbeitenden Expansionsmaschinen bereitzustellen, in dem die oben genannten Probleme ausgeräumt oder zumindest gemildert werden.Thus, there is a need and it is therefore an object of the present invention to provide a method of lubricating volumetric expansion machines in which the above-mentioned problems are eliminated or at least mitigated.
Die oben genannte Aufgabe wird gelöst durch ein Verfahren zur Schmierung einer Expansionsmaschine in einer thermodynamischen Kreisprozessvorrichtung gemäß Anspruch 1. Hierbei umfasst die Kreisprozessvorrichtung in dem Verfahren die Expansionsmaschine, eine Speisepumpe, einen Schmiermittelabscheider und ein Arbeitsmedium mit einem Schmiermittel. Das Verfahren umfasst die folgenden Schritte. Das Arbeitsmedium wird mittels der Speisepumpe mit Druck beaufschlagt. Das mit Druck beaufschlagte Arbeitsmedium wird von der Speisepumpe an den Schmiermittelabscheider geliefert. Zumindest ein Teil des Schmiermittels wird aus dem Arbeitsmedium mit dem Schmiermittelabscheider abgeschieden. Zumindest ein Teil des abgeschiedenen Schmiermittels wird vom Schmiermittelabscheider an die Expansionsmaschine geliefert.The above object is achieved by a method for lubricating an expansion machine in a thermodynamic cycle apparatus according to claim 1. Here, in the method, the cycle apparatus comprises the expansion machine, a feed pump, a lubricant separator and a working medium with a lubricant. The method comprises the following steps. The working medium is pressurized by means of the feed pump. The pressurized working fluid is supplied by the feed pump to the lubricant separator. At least part of the lubricant is separated from the working medium with the lubricant separator. At least part of the deposited lubricant is supplied from the lubricant separator to the expansion machine.
Im Gegensatz zum Stand der Technik wird erfindungsgemäß zumindest ein Teil des Schmiermittels aus dem durch die Speisepumpe mit Druck beaufschlagten Arbeitsmedium abgeschieden. Im Stand der Technik hingegen geschieht diese Abscheidung aus dem die Expansionsmaschine unmittelbar verlassenden Arbeitsmedium. Das Vorsehen einer Ölkreispumpe erübrigt sich in dem erfindungsgemäßen Verfahren, da das abgeschiedene Schmiermittel auf einem hohen Druckniveau vorliegt. Auch kann der Schmiermittelabscheider im Vergleich zum Stand der Technik kleiner ausgebildet werden, da die Trennung des Schmiermittels aus der Flüssigkeit mit hoher Dichte statt aus dem Abdampf erfolgt. Weiterhin wird die Frischdampftemperatur/-enthalpie erfindungsgemäß nicht in unerwünschter Weise durch Hinzufügen eines relativ kalten Schmiermittels herabgesenkt, da das abgeschiedene Schmiermittel vorzugsweise zur Schmierung des Lagers der Expansionsmaschine verwendet wird. Weitere Vorteile sind zum einen die passende niedrige Temperatur des der Expansionsmaschine vom Schmiermittelabscheider zugeführten Schmiermittels, was eine vorteilhafte Lagerkühlung bewirkt und zum anderen die schnelle Inbetriebnahme der thermodynamischen Kreisprozessvorrichtung aufgrund des gegenüber dem Stand der Technik geringeren Flüssigkeitsinventars.In contrast to the prior art, according to the invention, at least part of the lubricant is separated from the working medium pressurized by the feed pump. In the prior art, however, this deposition is done from the expansion medium immediately leaving the working medium. The provision of an oil circuit pump is unnecessary in the method according to the invention, since the deposited lubricant is present at a high pressure level. Also, the lubricant separator can be made smaller in comparison with the prior art, since the separation of the lubricant from the liquid takes place with high density instead of the exhaust steam. Further, according to the present invention, the live steam temperature / enthalpy is not lowered undesirably by adding a relatively cold lubricant since the deposited lubricant is preferably used for lubricating the bearing of the expansion machine. Further advantages are, on the one hand, the suitable low temperature of the expansion machine supplied by the lubricant separator lubricant, which causes an advantageous storage cooling and, secondly, the rapid startup of the thermodynamic cycle device due to the comparison with the prior art lower liquid inventory.
Gemäß der Erfindung umfasst die Kreisprozessvorrichtung weiterhin einen Kondensator und einen Verdampfer und das erfindungsgemäße Verfahren umfasst weiterhin das Liefern des Arbeitsmediums von der Expansionsmaschine an den Kondensator, das Verflüssigen des Arbeitsmediums mit dem Kondensator, das Liefern des verflüssigten Arbeitsmediums von dem Kondensator an die Speisepumpe, das Liefern des von Schmiermittel abgereicherten Arbeitsmediums von dem Schmiermittelabscheider an den Verdampfer, das Verdampfen des von Schmiermittel abgereicherten Arbeitsmediums in dem Verdampfer, und das Liefern des verdampften Arbeitsmediums an die Expansionsmaschine.According to the invention, the cycle apparatus further comprises a condenser and an evaporator, and the method according to the invention further comprises supplying the working medium from the expansion machine to the condenser, liquefying the working medium with the condenser, supplying the liquefied working medium from the condenser to the feed pump, Supplying the lubricant-depleted working medium from the lubricant separator to the evaporator, evaporating the lubricant-depleted working medium in the evaporator, and supplying the evaporated working medium to the expansion machine.
Während gemäß der Erfindung zumindest ein Teil des abgeschiedenen Schmiermittels an Schmierstellen der Expansionsmaschine geliefert wird, wie beispielsweise an ein Lager, dient erfindungsgemäß ein in dem der Expansionsmaschine zugeführten Arbeitsmedium verbleibender Anteil des Schmiermittels der Schmierung aufeinander abwälzender oder gleitender Teile der Arbeitskammer der volumetrisch arbeitenden Expansionsmaschine (Flankenschmierung). Dabei hat der verbleibende Anteil des Schmiermittels die dazu passende Temperatur. Das verbleibende Schmiermittel wird nämlich im Verdampfer zusammen mit dem Arbeitsmedium aufgeheizt und verringert dadurch nicht den Energieinhalt des der Expansionsmaschine zugeführten Frischdampfs.While according to the invention at least a portion of the deposited lubricant is supplied to lubrication points of the expansion machine, such as a bearing, according to the invention a portion of the lubricant remaining in the expansion machine supplied to the expansion lubricant serves to lubricate successive or sliding parts of the working chamber of the volumetric expansion machine ( edge lubrication). The remaining portion of the lubricant has the appropriate temperature. The remaining lubricant is heated in the evaporator together with the working medium and thereby does not reduce the energy content of the expansion steam supplied live steam.
Gemäß einer Weiterbildung kann die Kreisprozessvorrichtung weiterhin einen Speisebehälter umfassen, und der Schritt des Lieferns des verflüssigten Arbeitsmediums von dem Kondensator an die Speisepumpe kann die Teilschritte (i) Liefern des verflüssigten Arbeitsmediums von dem Kondensator an den Speisebehälter und (ii) Liefern des Arbeitsmediums vom Speisebehälter an die Speisepumpe umfassen. Auf diese Weise wird ein Sammelbehälter für das Arbeitsmedium bereitgestellt, aus dem die Speisepumpe das Arbeitsmedium und das Schmiermittel absaugen kann.According to a further development, the cycle apparatus may further comprise a food container, and the step of supplying the liquefied working medium from the condenser to the feed pump may comprise the substeps of (i) supplying the liquefied working medium from the condenser to the food container and (ii) supplying the working medium from the food container to the feed pump. In this way, a collecting container for the working medium is provided, from which the feed pump can suck the working fluid and the lubricant.
Eine Weiterbildung der zuletzt genannten Weiterbildung umfasst das Liefern des Arbeitsmediums vom Speisebehälter an die Speisepumpe das gleichzeitige Absaugen einer schmiermittelarmen und einer schmiermittelreichen Phase des Arbeitsmediums aus dem Speisebehälter oder ein Mischen einer schmiermittelarmen und einer schmiermittelreichen Phase des Arbeitsmediums im Speisebehälter. Dadurch können negative Folgen einer Phasentrennung der zweiphasigen Suspension aus Arbeitsmedium und Schmiermittel im Speisebehälter auf den Betrieb der Kreisprozessvorrichtung vermieden werden. Aufgrund von Dichteunterschieden kann im Speisebehälter nach längerem Stillstand oder durch eine schnelle Trenngeschwindigkeit während des Betriebs eine derartige Phasentrennung (Entmischung) erfolgen, wobei es dann beispielsweise zu Problemen bei der Inbetriebnahme kommen kann, die jedoch durch diese Weiterbildung gelöst werden.A development of the last-mentioned further development comprises supplying the working medium from the food container to the feed pump simultaneous suction a low-lubricant and a lubricant-rich phase of the working medium from the food container or mixing a low-lubricant and a lubricant-rich phase of the working medium in the food container. As a result, negative consequences of a phase separation of the two-phase suspension of working medium and lubricant in the food container can be avoided on the operation of the cycle device. Due to differences in density, such a phase separation (segregation) can take place in the food container after a long standstill or by a fast separation speed during operation, which may then lead, for example to problems during startup, but which are solved by this development.
Gemäß einer Weiterbildung liegt das durch den Kondensator verflüssigte Arbeitsmedium in Form einer Suspension aus Arbeitsmittel und Schmiermittel vor, wobei insbesondere keine oder nur eine geringfügige Lösung von Schmiermittel im Arbeitsmittel stattfindet. Eine geringfügige Lösung ist dabei eine Lösung von weniger als 15%, vorzugsweise von weniger als 10%, höchstvorzugsweise von weniger als 5% von Schmiermittel im Arbeitsmittel. Auf diese Weise kann das Schmiermittel im Schmiermittelabscheider gut vom Arbeitsmittel getrennt werden.According to a further development, the working medium liquefied by the condenser is in the form of a suspension of working fluid and lubricant, in particular no or only a slight solution of lubricant in the working fluid takes place. A minor solution is a solution of less than 15%, preferably less than 10%, most preferably less than 5% of lubricant in the working fluid. In this way, the lubricant in the lubricant separator can be well separated from the working fluid.
Das abgeschiedene Schmiermittel kann aufgrund der Druckbeaufschlagung, insbesondere direkt und/oder ohne gepumpt zu werden, vorzugsweise zu Schmierstellen der Expansionsmaschine, insbesondere zu einem Lager der Expansionsmaschine, strömen; wobei vorzugsweise eine Regelung eines Volumenstroms des Schmiermittels zur Expansionsmaschine erfolgt. Dies erübrigt eine weitere Pumpe (Ölpumpe) und reduziert somit den konstruktiven Aufwand und die Kosten. Eine Regelung des Volumenstroms kann mittels eines Regelventils in einer Leitung zwischen dem Schmiermittelabscheider und der Expansionsmaschine erfolgen.Due to the pressurization, in particular directly and / or without being pumped, the separated lubricant can preferably flow to lubrication points of the expansion machine, in particular to a bearing of the expansion machine; wherein preferably a control of a volume flow of the lubricant to the expansion machine takes place. This eliminates the need for another pump (oil pump) and thus reduces the design effort and costs. A regulation of the volume flow can take place by means of a control valve in a line between the lubricant separator and the expansion machine.
Gemäß einer anderen Weiterbildung wird eine Strömungsgeschwindigkeit des Arbeitsmediums in dem Schmiermittelabscheider reduziert. Dies begünstigt die Phasentrennung von Schmiermittel und Arbeitsmittel.According to another embodiment, a flow velocity of the working medium in the lubricant separator is reduced. This favors the phase separation of lubricant and working fluid.
Das erfindungsgemäße Verfahren kann vorteilhafterweise zur Schmierung einer volmetrisch arbeitenden Expansionsmaschine einer Organic Rankine Cycle (ORC) - Anlage eingesetzt werden. Somit kann das Arbeitsmedium in Form eines organischen Arbeitsmittels bereitgestellt werden. Fluorierte Kohlenwasserstoffe können beispielsweise als Arbeitsmittel dienen. Während das Arbeitsmittel typischerweise im wesentlichen dampfförmig von dem Verdampfer zu der Expansionsmaschine geliefert wird, kann das abgereicherte Arbeitsmedium einen Anteil von Schmiermittel im flüssigen Zustand, beispielsweise in Form von Öltröpfchen, enthalten, die mit dem Dampf des Arbeitsmittels mitgerissen werden. Das Schmiermittel in Form von Öltröpfchen kann beispielsweise ein Kältemittelöl sein, welches in Kombination mit einem Arbeitmittel eine Mischungslücke aufweist (siehe auch detaillierte Beschreibung unten). Geeignete Kältemittelöle sind z.B. auf Polyalphaolefin-Basis (PAO, Basisflüssigkeit für Schmierstoffe, z.B. Rensio Synth 68 von Fuchs Europe Schmierstoffe GmbH) oder Alkylbenzol-Basis (z.B. Rensio SP 220 von Fuchs Europe Schmierstoffe GmbH) hergestellt.The process according to the invention can advantageously be used for lubricating a volumetric expansion machine of an Organic Rankine Cycle (ORC) plant. Thus, the working medium can be provided in the form of an organic working fluid. Fluorinated hydrocarbons can serve as a working medium, for example. While the working fluid is typically supplied substantially in vapor form from the evaporator to the expansion machine, the depleted working fluid may contain a proportion of lubricant in the liquid state, for example in the form of oil droplets entrained with the working fluid vapor. The lubricant in the form of oil droplets may, for example, be a refrigerant oil which, in combination with a working fluid, has a miscibility gap (see also detailed description below). Suitable refrigerant oils are produced, for example, based on polyalphaolefin (PAO, base fluid for lubricants, eg Rensio Synth 68 from Fuchs Europe Schmierstoffe GmbH) or alkylbenzene base (eg Rensio SP 220 from Fuchs Europe Schmierstoffe GmbH).
Die oben genannte Aufgabe wird auch durch eine thermodynamische Kreisprozessvorrichtung gemäß Anspruch 8 gelöst. Die Kreisprozessvorrichtung umfasst: ein Arbeitsmedium mit einem Arbeitsmittel und einem Schmiermittel, eine Expansionsmaschine, eine Speisepumpe zum Druckbeaufschlagen des Arbeitsmediums, und ein Schmiermittelabscheider zum Abscheiden zumindest eines Teils des Schmiermittels aus dem Arbeitsmedium, wobei die Kreisprozessvorrichtung dazu ausgebildet ist, zumindest einen Teil des abgeschiedenen Schmiermittels vom Schmiermittelabscheider an die Expansionsmaschine zu liefern. Vorteile der erfindungsgemäßen Kreisprozessvorrichtung und deren Weiterbildungen sind analog zu dem erfindungsgemäßen Verfahren und dessen Weiterbildungen.
Die erfindungsgemäße thermodynamische Kreisprozessvorrichtung kann weiterhin umfassen: einen Kondensator zum Verflüssigen des Arbeitsmediums, und einen Verdampfer zum Verdampfen des von Schmiermittel abgereicherten Arbeitsmediums, wobei die Kreisprozessvorrichtung dazu ausgebildet ist, das Arbeitsmedium von der Expansionsmaschine an den Kondensator zu liefern, das von Schmiermittel abgereicherte Arbeitsmedium von dem Schmiermittelabscheider an den Verdampfer zu liefern, und das verdampfte Arbeitsmedium an die Expansionsmaschine zu liefern.
Die Kreisprozessvorrichtung kann weiterhin einen Speisebehälter umfassen, wobei die Kreisprozessvorrichtung dazu ausgebildet ist, das verflüssigte Arbeitsmedium von dem Kondensator an den Speisebehälter zu liefern und das Arbeitsmedium vom Speisebehälter an die Speisepumpe zu liefern.
Weiterhin kann eine Absaugvorrichtung zum Absaugen zumindest einer oben schwimmenden, schmiermittelreichen Phase des Arbeitsmediums in dem Speisebehälter vorgesehen sein oder es kann eine Absaugvorrichtung zum gleichzeitigen Absaugen einer schmiermittelarmen und einer schmiermittelreichen Phase des Arbeitsmediums aus dem Speisebehälter vorgesehen sein oder es kann eine Mischvorrichtung zum Mischen einer schmiermittelarmen und einer schmiermittelreichen Phase des Arbeitsmediums im Speisebehälter vorgesehen sein.The above object is also achieved by a thermodynamic cycle device according to claim 8. The cycle apparatus includes: a working fluid having a working fluid and a lubricant, an expansion engine, a feed pump for pressurizing the working fluid, and a lubricant separator for separating at least a portion of the lubricant from the working fluid, the cyclic processing device configured to include at least a portion of the deposited lubricant from the lubricant separator to the expansion machine. Advantages of the cycle device according to the invention and its developments are analogous to the method according to the invention and its developments.
The thermodynamic cycle apparatus of the present invention may further comprise: a condenser for liquefying the working medium, and an evaporator for vaporizing the depleted working medium, the cycle apparatus being adapted to supply the working medium from the expander to the condenser, the depleted working medium of to deliver the lubricant separator to the evaporator, and to deliver the vaporized working fluid to the expansion machine.
The cycle apparatus may further comprise a food container, wherein the cycle processor is adapted to supply the liquefied working medium from the condenser to the food container and to supply the working fluid from the food container to the feed pump.
Furthermore, a suction device may be provided for aspirating at least one floating, lubricant-rich phase of the working medium in the food container or it may be provided a suction device for simultaneous extraction of a low-lubricant and a lubricant-rich phase of the working medium from the food container or it may be a mixing device for mixing a low-lubricant and a lubricant-rich phase of the working medium may be provided in the food container.
Die Kreisprozessvorrichtung kann eine Organic-Rankine-Cycle-Vorrichtung sein, in der ein organisches Arbeitsmedium Verwendung findet, und die Expansionsmaschine kann aus der Gruppe ausgewählt werden, die aus einer Kolbenexpansionsmaschine, Schraubenexpansionsmaschine, einem Scrollexpander, einer Flügelzellenmaschine und einem Rootsexpander besteht.The cycle processing apparatus may be an organic Rankine cycle apparatus using an organic working medium, and the expansion machine may be selected from the group consisting of a piston expansion machine, screw expansion machine, a scroll expander, a vane machine, and a root expander.
Der Schmiermittelabscheider kann weiterhin dazu ausgebildet sein, zumindest einen Teil des abgeschiedenen Schmiermittels der Expansionsmaschine entsprechenden Schmierstellen, wie zu schmierenden Lagern der Expansionsmaschine, zuzuführen. Insbesondere kann gemäß einer Weiterbildung eine Rohrleitung vorgesehen sein, in der das in dem Schmiermittelabscheider abgeschiedene Schmiermittel zu Schmierstellen der Expansionsmaschine, insbesondere zu einem Lager der Expansionsmaschine, geleitet wird; und wobei die Rohrleitung vorzugsweise ein Regelventil zur Volumenstromregelung des Schmiermittels aufweisen kann.The lubricant separator can furthermore be designed to supply at least a portion of the deposited lubricant to the lubrication points corresponding to the expansion machine, such as bearings of the expansion machine to be lubricated. In particular, according to a development, a pipeline can be provided, in which the lubricant deposited in the lubricant separator is led to lubrication points of the expansion machine, in particular to a bearing of the expansion machine; and wherein the pipeline may preferably have a control valve for controlling the volume flow of the lubricant.
Weiterhin wird ein Dampfkraftwerk, beispielsweise ein Geothermie-Dampfkraftwerk oder ein Biomasseverbrennungs-Dampfkraftwerk, bereitgestellt, das die Vorrichtung gemäß einem der obigen Beispiele umfasst.Furthermore, a steam power plant, for example a geothermal steam power plant or a biomass combustion steam power plant, is provided which comprises the apparatus according to one of the above examples.
Weitere Merkmale und beispielhafte Ausführungsformen sowie Vorteile der vorliegenden Erfindung werden nachfolgend anhand der Zeichnungen näher erläutert. Es versteht sich, dass die Ausführungsformen nicht den Bereich der vorliegenden Erfindung erschöpfen. Es versteht sich weiterhin, dass einige oder sämtliche der im Weiteren beschriebenen Merkmale auch auf andere Weise miteinander kombiniert werden können.Further features and exemplary embodiments and advantages of the present invention will be explained in more detail with reference to the drawings. It is understood that the embodiments do not exhaust the scope of the present invention. It is further understood that some or all of the features described below may be combined with each other in other ways.
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Figur 1 stellt ein Schmiersystem für eine volumetrische Expansionsmaschine gemäß dem Stand der Technik dar.FIG. 1 FIG. 10 illustrates a lubrication system for a volumetric expansion machine according to the prior art. FIG. -
Figur 2 veranschaulicht beispielhaft ein Schmiersystem für eine volumetrische Expansionsmaschine gemäß der vorliegenden Erfindung.FIG. 2 exemplifies a lubrication system for a volumetric expansion machine according to the present invention. -
Figur 3 stellt unterschiedliche Zustände des Arbeitsmediums im Speisebehälter schematisch dar.FIG. 3 represents schematically different states of the working medium in the food container. -
Figur 4 veranschaulicht einen Speisebehälter mit Absauglanze zu gleichzeitigen Entnahme von ölreicher und ölarmer Phase.FIG. 4 illustrates a food container with suction lance for simultaneous removal of oil-rich and low-oil phase.
Wie es in
Während im Stand der Technik, wie es oben mit Bezug auf
Aufgrund der geringfügigen Löslichkeit von Öl im Arbeitsmittel passiert ein Teil des Schmiermittels den Schmiermittelabscheider 10 und wird gemeinsam mit dem Arbeitsmittel zum Verdampfer 20 geleitet. Auch hier verlässt das Schmiermittel den Verdampfer 20 flüssig, jedoch auf Frischdampftemperatur. Das fein verteilte im Dampf vorliegende Schmiermittel sorgt für eine sichere Flankenschmierung in der Expansionsmaschine 30.Due to the slight solubility of oil in the working fluid, a part of the lubricant passes through the
Folgende Vorteile der Erfindung sind zu nennen. Da eine Flüssigkeit mit hoher Dichte getrennt wird, ergibt sich eine kompakte Bauweise des Schmiermittelabscheiders 10. Es ergeben sich nur geringe Druckverluste. Das Schmiermittel (Öl) hat die für die jeweilige Verwendung passende Temperatur. Heißes Öl wird für die Flankenschmierung eingesetzt, und kühles Öl wird für die Lagerschmierung und -kühlung eingesetzt. Aufgrund des gegenüber dem Stand der Technik reduzierten Flüssigkeitsinventars ergibt sich eine schnellere Inbetriebnahme der Kreisprozessvorrichtung. Da gemäß dem beschriebenen Beispiel das in dem Ölabscheider 10 abgeschiedene Schmieröl unter hohem Druck steht, so dass es frei durch den Druck verursacht zu der Expansionsmaschine 30 strömen kann, besteht keine Notwendigkeit für das Bereitstellen einer weiteren Pumpeinrichtung für das Schmiermittel. Es kann jedoch in vorteilhafter Weise ein Druckreduzierventil (Regelventil) zwischen Ölabscheider und Expansionsmaschine eingesetzt werden, um etwa die bei unterschiedlichen Betriebspunkten auftretenden Volumenstromschwankungen des Schmiermittels auszuregeln.The following advantages of the invention are to be mentioned. Since a liquid is separated with high density, results in a compact design of the
Ein weiterer Vorteil ist, dass im Vergleich zum Stand der Technik ein geringeres Volumen pro Zeit durch den Ölabscheider 10 fließt, so dass dieser vergleichsweise kompakt ausgebildet werden kann, woraus sich eine Raumersparnis und Kostenersparnis ergeben. Weiterhin wird der Druckverlust nach der Expansionsmaschine 30 verringert und es kann so das Druckgefälle über die Expansionsmaschine 30 im Vergleich zur herkömmlichen Konfiguration mit einem der Expansionsmaschine 30 nachgeordneten Ölabscheider 10 vergrößert werden, so dass der Wirkungsgrad der Expansionsmaschine 30 erhöht werden kann.Another advantage is that compared to the prior art, a smaller volume per time flows through the
Bei der konstruktiven Umsetzung der Erfindung ist ein Arbeitsmedium zu verwenden, das eine ausreichend große Mischungslücke aufweist. Das bedeutet, dass sich eine ölarme flüssige Phase und eine ölreiche flüssige Phase herausbilden. Geht man z.B. von einem reinen Kältemittel aus und fügt Öl hinzu, so kann dies abhängig von der Temperatur bis zu einem gewissen Prozentsatz im Arbeitsmittel gelöst werden. Steigert man die Ölkonzentration weiter, so bildet sich eine zweiphasige Mischung aus, die aus einer ölarmen und einer ölreichen flüssigen Phase besteht. Gibt man weiter Öl hinzu, so bildet sich schließlich eine einheitliche ölreiche Phase.In the constructive implementation of the invention, a working medium is to be used which has a sufficiently large miscibility gap. This means that an oil-poor liquid phase and an oil-rich liquid phase are formed. If you go for example from a pure refrigerant and adds oil, this can be solved depending on the temperature up to a certain percentage in the working fluid. If the oil concentration is increased further, a two-phase mixture is formed which consists of an oil-poor and an oil-rich liquid phase. If you continue to add oil, then finally forms a uniform oil-rich phase.
Beispielsweise kann das Arbeitsmittel in Form eines fluorierten Kohlenwasserstoffes, z.B. R134a, R245fa, und das Schmiermittel in Form eines Kältemittelöls bereitgestellt werden. Geeignete Kältemittelöle sind z.B. auf Polyalphaolefin-Basis (PAO, Basisflüssigkeit für Schmierstoffe, z.B. Rensio Synth 68 von Fuchs Europe Schmierstoffe GmbH) oder Alkylbenzol-Basis (z.B. Rensio SP 220 von Fuchs Europe Schmierstoffe GmbH) hergestellt. Das Schmieröl wird i.a. eine gegenüber dem Arbeitsmedium deutlich erhöhte Siedetemperatur aufweisen, so dass es nach dem Durchgang durch den Verdampfer 20 flüssig in Tröpfchenform in dem Arbeitsdampf des Arbeitsmediums vorliegt.For example, the working fluid may be provided in the form of a fluorinated hydrocarbon, eg R134a, R245fa, and the lubricant in the form of a refrigerant oil. Suitable refrigerant oils are produced, for example, based on polyalphaolefin (PAO, base fluid for lubricants, eg Rensio Synth 68 from Fuchs Europe Schmierstoffe GmbH) or alkylbenzene base (eg Rensio SP 220 from Fuchs Europe Schmierstoffe GmbH). In general, the lubricating oil will have a significantly higher boiling temperature than the working fluid, so that after passing through the
Die Inbetriebnahme eines Systems, in dem sich die zweiphasige Mischung aufgrund der Dichteunterschiede im Speisebehälter 70 z.B. nach längerem Stillstand oder auch aufgrund einer schnellen Trenngeschwindigkeit im Betrieb getrennt hat, ist jedoch problematisch. Im rechten Teil der
Die Absaugeinrichtung kann jedoch konstruktiv auch auf andere Weise dargestellt werden. Es kann durch einen Schwimmer in einem beweglichen Aufbau bei Vorhandensein von zwei Phasen zumindest die obenauf schwimmende Phase abgesaugt werden. Es kann durch ein schaltbares Ventil bei Vorhandensein von zwei Phasen zumindest die obenauf schwimmende Phase abgesaugt werden. Es können durch ein durch den Volumenstrom angetriebenes Mischrad die beiden Phasen gemischt werden, so dass bei Vorhandensein von zwei Phasen diese gemischt angesaugt werden. Es können durch ein motorisch angetriebenes Mischrad die beiden Phasen gemischt werden, so dass bei Vorhandensein von zwei Phasen diese gemischt angesaugt werden.However, the suction device can be structurally represented in other ways. It can be sucked by a float in a mobile structure in the presence of two phases, at least the top-floating phase. It can be sucked by a switchable valve in the presence of two phases, at least the top of floating phase. It can by a Mixing wheel driven by the volume flow, the two phases are mixed, so that in the presence of two phases are sucked mixed. It can be mixed by a motor-driven mixing wheel, the two phases, so that in the presence of two phases are sucked mixed.
Zusammenfassend betrifft die Erfindung eine Vorrichtung und ein Verfahren zur Abtrennung von Schmiermittel aus dem flüssigen Arbeitsmedium. Aus diesem Grund wird eine Arbeitsmittel-Öl-Paarung eingesetzt, bei der sich das Öl und das Arbeitsmittel nur geringfügig ineinander lösen. Deshalb kann in einem Schmiermittelabscheider das Öl für die Lagerschmierung und -kühlung in einer Expansionsmaschine abgeführt werden. Da es im Speisebehälter zu einer Entmischung kommen kann, muss durch eine Vorrichtung sichergestellt werden, dass in diesem Fall beide Phasen angesaugt werden, was z.B. durch eine Absauglanze realisiert werden kann.In summary, the invention relates to an apparatus and a method for separating lubricant from the liquid working medium. For this reason, a working oil-pairing is used, in which the oil and the working fluid dissolve only slightly. Therefore, in a lubricant separator, the oil for bearing lubrication and cooling can be discharged in an expansion machine. Since segregation can occur in the food container, it must be ensured by means of a device that in this case both phases are sucked in, which is e.g. can be realized by a suction lance.
Claims (13)
- Method for lubricating an expansion machine in a thermodynamic cycle device, wherein the cycle device comprises the expansion machine (30), a feed pump (50), a lubricant separator (10), an evaporator (20), a condenser (80) and a working medium including a working substance and a lubricant, and wherein the method comprises the following steps:pressurizing the working medium by the feed pump (50);supplying the pressurized working medium from the feed pump (50) to the lubricant separator (10);separating lubricant from the working medium by the lubricant separator (10);supplying at least a portion of the separated lubricant from the lubricant separator (10) to the expansion machine (30);supplying the working medium depleted of lubricant from the lubricant separator (10) to the evaporator (20);evaporating the working medium depleted of lubricant in the evaporator (20);supplying the evaporated working medium to the expansion machine (30);supplying the working medium from the expansion machine (30) to the condenser (60);liquefying the working medium by the condenser (60); andsupplying the liquefied working medium from the condenser (60) to the feed pump (50),characterized in that
just a portion of the lubricant is separated by the lubricant separator (10) from the working medium, so that the lubricant remaining in the depleted working medium lubricates parts of the working chamber of the expansion machine (30) that roll upon or glide along one another. - The method according to claim 1, wherein the cycle device further comprises a feed container (70), and wherein the step of supplying the liquefied working medium from the condenser (60) to the feed pump (50) comprises the sub-steps of (i) supplying the liquefied working medium from the condenser (60) to the feed container (70), and (ii) supplying the working medium from the feed container (70) to the feed pump (50).
- The method according to claim 2, wherein the supplying of the working medium from the feed container (70) to the feed pump (50) comprises the simultaneous suction of a lubricant-poor and a lubricant-rich phase of the working medium from the feed container (70), or a mixing of a lubricant-poor and a lubricant-rich phase of the working medium in the feed container (70).
- The method according to one of the preceding claims, wherein the working medium liquefied by the condenser (60) is available in the form of a suspension of working substance and lubricant, wherein in particular no or only a slight dissolution of less than 15%, preferably less than 10%, even more preferably less than 5% of lubricant in the working substance takes place.
- The method according to one of the preceding claims, wherein on account of the pressurization, the separated lubricant flows, in particular directly and/or without pumping, to lubricating points of the expansion machine (30), in particular to a bearing of the expansion machine (30), and wherein preferably a controlling of a volume flow of the lubricant to the expansion machine (30) is realized.
- The method according to one of the preceding claims, comprising the further step: reducing a flow rate of the working medium in the lubricant separator (10).
- The method according to one of the preceding claims, in which the working substance is provided in the form of an organic working substance, wherein the working medium comprises in particular a fluorinated hydrocarbon or is made thereof and/or the lubricant comprises in particular a refrigerant oil or is made thereof.
- Thermodynamic cycle device comprising:a feed pump (50) for pressurizing a working medium;a lubricant separator (10) for separating lubricant contained in the working medium from the working medium;an evaporator (20) for evaporating the working medium depleted of lubricant;an expansion machine (30); anda condenser (60) for liquefying the working medium,wherein the cycle device is adaptedto supply at least a portion of the separated lubricant from the lubricant separator (10) to the expansion machine (30);to supply the working medium depleted of lubricant from the lubricant separator (10) to the evaporator (20);to supply the working medium depleted of lubricant from the evaporator (30) to the expansion machine (30), andto supply the working medium from the expansion machine (30) to the condenser (60),characterized in that
the lubricant separator (10) is adapted to separate just a portion of the lubricant from the working medium such that an amount of lubricant remains in the working medium supplied to the evaporator (20) after separation of the one portion of the lubricant, thereby enabling lubrication of parts of the working chamber of the expansion machine (30) that roll upon or glide along one another. - The cycle device according to claim 8, in which the cycle device further comprises a feed container (70), and wherein the cycle device is adapted to supply the liquefied working medium from the condenser (60) to the feed container (70), and to supply the working medium from the feed container (70) to the feed pump (50).
- The cycle device according to claim 9, wherein a suction device is provided for sucking in the feed container (70) at least a lubricant-rich phase of the working medium floating at the top, or wherein a suction device (71), in particular a suction lance, is provided with a plurality of bores that are arranged for simultaneously sucking the lubricant-rich phase floating at the top and an underlying lubricant-poor phase of the working medium from the feed container (70), or wherein a mixing device is provided for mixing a lubricant-poor and a lubricant-rich phase of the working medium in the feed container (70).
- The cycle device according to one of claims 8 to 10, in which the cycle device is an Organic Rankine Cycle device and/or in which the expansion machine (30) is selected from the group consisting of a piston expansion machine, screw expansion machine, a scroll expander, a vane-type machine and a Roots expander.
- The cycle device according to one of claims 8 to 11, further comprising a conduit in which the lubricant separated in the lubricant separator (10) is conducted to lubricating points of the expansion machine (30), in particular to a bearing of the expansion machine (30), and wherein the conduit is preferably provided with a flow control valve for controlling the volume flow of the lubricant.
- Steam power plant comprising the device according to one of claims 8 to 12.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
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EP11003288.5A EP2514933B1 (en) | 2011-04-19 | 2011-04-19 | High pressure separation of liquid lubricant to lubricate volumetric expansion machines |
CN201280019104.6A CN103547772B (en) | 2011-04-19 | 2012-04-12 | The method be separated for the high pressure side of the fluid lubrication material lubricating the decompressor worked with measuring volume and device |
PCT/EP2012/001596 WO2012143104A1 (en) | 2011-04-19 | 2012-04-12 | High-pressure side separation of liquid lubricant for lubricating volumetrically operating expansion machines |
US14/008,058 US10024196B2 (en) | 2011-04-19 | 2012-04-12 | High-pressure side separation of liquid lubricant for lubricating volumetrically working expansion machines |
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EP11003288.5A EP2514933B1 (en) | 2011-04-19 | 2011-04-19 | High pressure separation of liquid lubricant to lubricate volumetric expansion machines |
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EP2514933B1 true EP2514933B1 (en) | 2017-03-15 |
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EP11003288.5A Active EP2514933B1 (en) | 2011-04-19 | 2011-04-19 | High pressure separation of liquid lubricant to lubricate volumetric expansion machines |
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US (1) | US10024196B2 (en) |
EP (1) | EP2514933B1 (en) |
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EP2520771B1 (en) * | 2011-05-03 | 2016-08-10 | Orcan Energy AG | Method and device for quick oil heating for oil-lubricated expansion machines |
JP5715111B2 (en) | 2012-12-12 | 2015-05-07 | 株式会社神戸製鋼所 | Power generation device and power generation system |
US9752485B2 (en) * | 2013-01-03 | 2017-09-05 | Eaton Corporation | Exhaust gas energy recovery system |
EP3032048A1 (en) * | 2014-12-09 | 2016-06-15 | Eaton Corporation | Organic rankine cycle system with lubrication circuit |
FR3029561B1 (en) * | 2014-12-09 | 2016-12-23 | Exoes | PISTON RELIEF MACHINE |
CN105673105A (en) * | 2016-04-01 | 2016-06-15 | 上海开山能源装备有限公司 | Organic Rankine cycle expander system with combined working medium conveying mechanism |
CN105673108A (en) * | 2016-04-01 | 2016-06-15 | 上海开山能源装备有限公司 | Oil injection ORC expander system |
CN105673106A (en) * | 2016-04-01 | 2016-06-15 | 上海开山能源装备有限公司 | Organic Rankine cycle expansion machine system with combined condenser |
JP6815911B2 (en) * | 2017-03-22 | 2021-01-20 | 株式会社神戸製鋼所 | Thermal energy recovery device |
JP6763848B2 (en) * | 2017-12-04 | 2020-09-30 | 株式会社神戸製鋼所 | Thermal energy recovery device |
CN111535889B (en) * | 2020-05-07 | 2021-01-05 | 江苏科瑞德智控自动化科技有限公司 | Low-quality waste heat efficient utilization system |
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US3292366A (en) * | 1965-07-16 | 1966-12-20 | United Aircraft Corp | Power generating system using thiophene as a working fluid |
JPS5848733B2 (en) * | 1976-08-11 | 1983-10-31 | 株式会社日立製作所 | Small power generation plant using waste heat |
FI86464C (en) * | 1990-09-26 | 1992-08-25 | High Speed Tech Ltd Oy | Procedure for securing bearing lubrication in a high-speed hermetic casein |
US20040144093A1 (en) * | 2003-01-28 | 2004-07-29 | Hanna William Thompson | Lubrication management of a pump for a micro combined heat and power system |
AU2006256540B2 (en) * | 2005-06-10 | 2012-04-26 | City University | Expander lubrication in vapour power systems |
GB0511864D0 (en) * | 2005-06-10 | 2005-07-20 | Univ City | Expander lubrication in vapour power systems |
JP2009138684A (en) * | 2007-12-07 | 2009-06-25 | Panasonic Corp | Rankine cycle device |
DE102008050137A1 (en) * | 2008-10-04 | 2010-04-08 | Daimler Ag | Waste heat utilization device i.e. thermal engine, for internal combustion engine of motor vehicle, has common lubricant supply device provided for supplying lubricant to internal combustion engine and component of device |
-
2011
- 2011-04-19 EP EP11003288.5A patent/EP2514933B1/en active Active
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CN103547772B (en) | 2016-03-16 |
US10024196B2 (en) | 2018-07-17 |
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WO2012143104A1 (en) | 2012-10-26 |
US20160290172A1 (en) | 2016-10-06 |
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