EP2494085A1 - Method for producing an abradable coating on a turbomachine - Google Patents
Method for producing an abradable coating on a turbomachineInfo
- Publication number
- EP2494085A1 EP2494085A1 EP10798476A EP10798476A EP2494085A1 EP 2494085 A1 EP2494085 A1 EP 2494085A1 EP 10798476 A EP10798476 A EP 10798476A EP 10798476 A EP10798476 A EP 10798476A EP 2494085 A1 EP2494085 A1 EP 2494085A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- turbomachine
- arc
- inlet lining
- inlet
- electrodes
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C24/00—Coating starting from inorganic powder
- C23C24/08—Coating starting from inorganic powder by application of heat or pressure and heat
- C23C24/10—Coating starting from inorganic powder by application of heat or pressure and heat with intermediate formation of a liquid phase in the layer
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/06—Metallic material
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/10—Oxides, borides, carbides, nitrides or silicides; Mixtures thereof
- C23C4/11—Oxides
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/131—Wire arc spraying
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D11/00—Preventing or minimising internal leakage of working-fluid, e.g. between stages
- F01D11/08—Preventing or minimising internal leakage of working-fluid, e.g. between stages for sealing space between rotor blade tips and stator
- F01D11/12—Preventing or minimising internal leakage of working-fluid, e.g. between stages for sealing space between rotor blade tips and stator using a rubstrip, e.g. erodible. deformable or resiliently-biased part
- F01D11/122—Preventing or minimising internal leakage of working-fluid, e.g. between stages for sealing space between rotor blade tips and stator using a rubstrip, e.g. erodible. deformable or resiliently-biased part with erodable or abradable material
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/30—Manufacture with deposition of material
- F05D2230/31—Layer deposition
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/90—Coating; Surface treatment
Definitions
- the present invention relates to a method for producing an inlet lining on a turbomachine, a component of a turbomachine and a turbomachine with an inlet lining.
- Axial compressors and gas turbines such as used in gas turbine engines for aircraft or other mobile or stationary applications, typically include multiple stages with rotating blades and fixed vanes or stator vanes.
- the rotor blades are rigidly connected to a rotor and rotate with it at high speed about an axis.
- An essential feature of axial compressors and gas turbines are the pressure differences existing between the upstream side and the downstream side of each blade ring. Any pressure loss at the outer edge of a rotor blade ring or at the inner edge of a stator blade ring reduces the efficiency.
- a sealing fin on the rotating component engages in a groove on the stationary component or vice versa.
- the exact dimensions of the sealing fin and especially the groove are often not adjusted or created during production. Rather, for example, digs a hard material having a fin during an inlet operation of the turbomachine in an inlet lining and thus forms there the corresponding groove.
- the inlet lining has to a material that can be easily removed.
- Inlet linings are conventionally produced inter alia by flame spraying and plasma spraying. However, a chemical reaction of the powdery material may occur in the hot flame. For example, during flame spraying of nickel and graphite, the graphite may burn. This has a considerable influence on the hardness of the layer produced, but is difficult to control or prevent. Overall, the flame spraying process caused considerable fluctuations in the thickness and other properties of the layer.
- Various embodiments of the present invention are based on the idea to produce an inlet lining on a turbomachine or a component for a turbomachine by means of arc wire spraying.
- the material of the inlet lining is removed from the electrodes by means of an arc between two electrodes and thrown by a gas stream onto the surface to be coated.
- An advantage of arc wire spraying is its relatively low cost for this application.
- gas that need not contain oxygen to sustain a flame By choosing the gas that need not contain oxygen to sustain a flame, oxidation or other undesirable chemical reaction of the inlet lining forming material can still be prevented in the gas stream or even after deposition.
- readily a mixture of several materials can be generated in a predetermined ratio by using electrodes with these materials in the desired ratio.
- an inlet lining by means of arc wire spraying allows a significantly better reproducible result, in particular significantly better reproducible properties of the inlet lining, in comparison to some conventional methods.
- the variation of the powder grain fraction and the resulting variation in hardness and other properties of the inlet lining can be substantially reduced.
- a further advantage of generating an inlet covering by means of arc wire spraying is that the result, in particular the finished inlet lining, is considerably faster compared to some other methods. This, in turn, can simplify quality assurance and regulation of the process.
- a material soluble in water or another predetermined solvent and a material insoluble in this predetermined solvent are simultaneously applied by electric arc wire spraying.
- a material is also referred to as being soluble in a solvent, especially when it reacts with water or another predetermined solvent to form a compound which is soluble in the solvent. In the subsequent dissolution of the soluble material remain in the insoluble material pores, due to which the inlet lining is easy to remove.
- an arc is generated between a first electrode having a first material and a second electrode having a second material.
- a gas flow through the arc to the surface to be coated is created which entrains the first material and the second material from the arc and deposits it on the surface to form the run-up pad or a precursor layer of the run-in pad.
- Each of the two electrodes can contain one of the two materials or both materials.
- the first electrode has only a first material and the second electrode only a second material; or each of the two electrodes has both materials.
- the first material is not soluble in a predetermined solvent - for example, water or an alcohol - while the second material is soluble in the predetermined solvent.
- the layer produced as described is in this case a precursor layer of the inlet lining. Upon exposure of the precursor layer to the solvent, the second material is released from the precursor layer to yield a porous structure that is only or substantially only comprising the first material and forms the inlet liner.
- the first material includes, for example, nickel or a nickel alloy or other non-water-soluble metal alloy.
- the second material includes, for example, Al 2 O 5 Sn or another water-soluble metal alloy wherein the solvent is water or an acid or a base. Both the first material and the second material may further comprise aggregates, such as graphite, polyester, bentonite, boron nitride or other ceramic, mineral or organic material.
- the present invention further comprises a component of a turbomachine and a turbomachine with an inlet lining produced as described above.
- Figure 1 is a schematic representation of a gas turbine engine
- FIG. 2 shows a schematic illustration of a device for producing an inlet lining on a gas turbine engine
- FIG. 3 shows a schematic flow diagram of a method for producing an inlet lining.
- FIG. 1 shows a schematic representation of a gas turbine engine for mobile or stationary applications as an example of a turbomachine.
- the gas turbine engine 10 includes a low pressure compressor 11, a high pressure compressor 12, a combustor 13, a high pressure turbine 14, and a low pressure turbine 15.
- the gas turbine engine 10 includes a plurality of stator blade rings and a plurality of rotor blade rings. Only one rotor blade ring 17 is shown in FIG.
- a component 20 is arranged with an inlet lining 21, in which a sealing fin, not shown in Figure 1 can dig on the outer circumference of the rotor blade ring 17 to form a gap seal or a labyrinth seal.
- FIG. 2 shows a schematic representation of a device for producing a precursor layer 22 of an inlet lining 21 on a component 20 of a gas turbine engine.
- the device comprises a first electrode 31 and a second electrode 32.
- Each of the two electrodes 31, 32 comprises a jacket 33 and a filling 34. In the context of a clear representation, these are provided with reference numerals only at the first electrode 31.
- the jacket 33 is tubular in the illustrated example with a circular, square or rectangular cross-section and a central cavity. In the central cavity of the shell 33, the filling 34 is arranged.
- the jacket 33 has a first material, the filling 34 has a second material. At least one of the two materials has an electrical conductivity.
- the two electrodes 31, 32 each formed from a wire, wherein the first electrode 31, the first material and the second electrode 32, the second material. Further, one of the two electrodes 31, 32 as shown above, two materials and the other electrode have only one material.
- each of the two electrodes 31, 32 is connected to a pole of an electrical power source 39.
- the electric power source 39 is, for example, a DC or AC or DC or AC source.
- the device for producing a precursor layer 22 of an inlet lining on a turbomachine further comprises a nozzle 41, which is directed onto the gap between the electrodes 31, 32.
- a device not shown in FIG. 2 is designed to generate a gas flow 42 which is directed from the nozzle 41 to the space between the electrodes 31, 32.
- an arc 37 is generated between the electrodes 31, 32 by means of the electric power source 39.
- the electrodes 31, 32 are consumed.
- material is melted or vaporized by the arc 37 at the ends of the electrodes 31, 32.
- the arc 37 contains material of the electrodes 31, 32 in partially ionized atomic or molecular form or in the form of partially ionized atomic clusters, particles or droplets. This material is partially entrained by the gas flow exiting the nozzle 41. The result is a coating flow of material of the electrodes 31, 32.
- the gas flow thus hurls the material removed from the arc 37 of the electrodes 31, 32 onto the component 20 or the substrate to be coated.
- the coating stream 47 strikes the component 20 and generates there the precursor layer 22 of an inlet lining. If an oxidation of the materials of the electrodes 31, 32 in the arc 37 in the coating stream 47 and / or in the inlet lining 21 is to be avoided, the gas stream 42 may be oxygen-poor or oxygen-free, inert or reducing.
- the composition of the precursor layer 22 on the component 20 is determined by the composition of the electrodes 31, 32. Both electrodes 31, 32 may have the same or different compositions of identical or different materials. Instead of the structure of each electrode 31, 32 shown in Figure 2 from a jacket 33 and a filling 34, one of the two electrodes 31, 32 or both electrodes 31, 32 have a homogeneous structure.
- the first electrode 31 comprises nickel or a nickel alloy or another non-water-soluble metal alloy.
- the first electrode 31 may comprise a pure or metal-coated aggregate, for example graphite, polyester, bentonite, boron nitride or another ceramic, mineral or organic substance.
- the mechanical properties of the aggregate are especially chosen so that it can easily be abraded or removed.
- the second electrode 32 comprises, for example, Al 2 O 5 Sn or another alloy having a high solubility in water, acid, base or alcohol.
- each of the two electrodes 31, 32 has both a material insoluble in a predetermined solvent and a material soluble in the predetermined solvent.
- the precursor layer 22 is formed with the illustrated inhomogeneous thickness.
- the precursor layer 22 can be produced with a homogeneous thickness or with a desired thickness profile.
- the soluble material is released from the precursor layer by the action of the predetermined solvent. There remains a porous structure of the non-soluble material forming the inlet lining.
- FIG. 3 shows a schematic flow diagram of a method for producing an inlet lining on a turbomachine.
- this method can also be carried out on turbomachines and with devices that differ from those described above with reference to FIGS. 1 and 2, reference numerals from FIGS. 1 and 2 are used by way of example in order to facilitate an understanding.
- a first step 101 an arc 37 is created between a first electrode 31 having a first material and a second electrode 32 having a second material.
- a gas flow 42 is generated and directed from a nozzle 41 onto the arc 37.
- the gas stream entrains the first material and the second material from the arc 37 and deposits it on the surface to be coated to form a precursor layer 22.
- the second material which is soluble in a predetermined solvent is dissolved out of the precursor layer 22 by the action of the predetermined solvent. There remains a porous structure of the first material forming the inlet lining 21.
- the inlet lining 21 is produced, wherein the third step 103 is omitted.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Physics & Mathematics (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
- Coating By Spraying Or Casting (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009051554A DE102009051554A1 (en) | 2009-10-31 | 2009-10-31 | Method for producing an inlet lining on a turbomachine |
PCT/DE2010/001277 WO2011050792A1 (en) | 2009-10-31 | 2010-10-30 | Method for producing an abradable coating on a turbomachine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2494085A1 true EP2494085A1 (en) | 2012-09-05 |
EP2494085B1 EP2494085B1 (en) | 2015-04-22 |
Family
ID=43567766
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20100798476 Not-in-force EP2494085B1 (en) | 2009-10-31 | 2010-10-30 | Method for producing an abradable coating on a turbomachine |
Country Status (4)
Country | Link |
---|---|
US (1) | US20120251310A1 (en) |
EP (1) | EP2494085B1 (en) |
DE (1) | DE102009051554A1 (en) |
WO (1) | WO2011050792A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102010019958B4 (en) * | 2010-05-08 | 2016-05-04 | MTU Aero Engines AG | Method for producing an inlet lining |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4027367A (en) * | 1975-07-24 | 1977-06-07 | Rondeau Henry S | Spray bonding of nickel aluminum and nickel titanium alloys |
US4396473A (en) * | 1981-04-29 | 1983-08-02 | Ppg Industries, Inc. | Cathode prepared by electro arc spray metallization, electro arc spray metallization method of preparing a cathode, and electrolysis with a cathode prepared by electro arc spray metallization |
US4764089A (en) * | 1986-08-07 | 1988-08-16 | Allied-Signal Inc. | Abradable strain-tolerant ceramic coated turbine shroud |
DE4130946C1 (en) * | 1991-09-18 | 1992-09-03 | Mtu Muenchen Gmbh | |
DE19716524C1 (en) * | 1997-04-19 | 1998-08-20 | Daimler Benz Aerospace Ag | Method for producing a component with a cavity |
DE19730008C1 (en) * | 1997-07-12 | 1998-10-29 | Mtu Muenchen Gmbh | Sheathing for metallic engine component |
US20020128151A1 (en) * | 1998-05-01 | 2002-09-12 | Michael P. Galligan | Catalyst members having electric arc sprayed substrates and methods of making the same |
DE10356953B4 (en) * | 2003-12-05 | 2016-01-21 | MTU Aero Engines AG | Inlet lining for gas turbines and method for producing the same |
DE102004043640B4 (en) * | 2004-09-07 | 2006-12-14 | Daimlerchrysler Ag | Cylinder head gasket for light alloy crankcase |
US8067711B2 (en) * | 2005-07-14 | 2011-11-29 | United Technologies Corporation | Deposition apparatus and methods |
DE102005055200A1 (en) * | 2005-11-19 | 2007-05-24 | Mtu Aero Engines Gmbh | Method for producing an inlet lining |
-
2009
- 2009-10-31 DE DE102009051554A patent/DE102009051554A1/en not_active Withdrawn
-
2010
- 2010-10-30 WO PCT/DE2010/001277 patent/WO2011050792A1/en active Application Filing
- 2010-10-30 EP EP20100798476 patent/EP2494085B1/en not_active Not-in-force
- 2010-10-30 US US13/505,028 patent/US20120251310A1/en not_active Abandoned
Non-Patent Citations (1)
Title |
---|
See references of WO2011050792A1 * |
Also Published As
Publication number | Publication date |
---|---|
US20120251310A1 (en) | 2012-10-04 |
WO2011050792A9 (en) | 2011-07-07 |
EP2494085B1 (en) | 2015-04-22 |
WO2011050792A1 (en) | 2011-05-05 |
DE102009051554A1 (en) | 2011-05-05 |
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