EP2476125A1 - Winding body for a magnetic assembly of a solenoid valve and method for winding a winding wire onto a winding body - Google Patents
Winding body for a magnetic assembly of a solenoid valve and method for winding a winding wire onto a winding bodyInfo
- Publication number
- EP2476125A1 EP2476125A1 EP10734107A EP10734107A EP2476125A1 EP 2476125 A1 EP2476125 A1 EP 2476125A1 EP 10734107 A EP10734107 A EP 10734107A EP 10734107 A EP10734107 A EP 10734107A EP 2476125 A1 EP2476125 A1 EP 2476125A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- winding
- wire
- clamping gap
- nip
- winding wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004804 winding Methods 0.000 title claims abstract description 184
- 238000000034 method Methods 0.000 title claims abstract description 40
- 238000005520 cutting process Methods 0.000 claims description 25
- 230000000284 resting effect Effects 0.000 claims description 8
- 230000003716 rejuvenation Effects 0.000 claims 1
- 238000009413 insulation Methods 0.000 description 7
- 101100225582 Neurospora crassa (strain ATCC 24698 / 74-OR23-1A / CBS 708.71 / DSM 1257 / FGSC 987) nip-1 gene Proteins 0.000 description 6
- 238000006073 displacement reaction Methods 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000013590 bulk material Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F5/00—Coils
- H01F5/02—Coils wound on non-magnetic supports, e.g. formers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/076—Forming taps or terminals while winding, e.g. by wrapping or soldering the wire onto pins, or by directly forming terminals from the wire
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F7/00—Magnets
- H01F7/06—Electromagnets; Actuators including electromagnets
- H01F2007/062—Details of terminals or connectors for electromagnets
Definitions
- the invention relates to a winding body for a magnetic assembly of a solenoid valve according to the preamble of independent claim 1 and a method for winding a winding wire on a winding body according to the preamble of independent claim 9, and a magnet assembly and a solenoid valve with such a winding body.
- solenoid valves are used for pressure modulation.
- ABS anti-lock braking system
- ASR traction control system
- ESP electronic stability program system
- solenoid valves are used for pressure modulation.
- these solenoid valves consist of a valve cartridge which is caulked in a fluid aggregate, and a magnet assembly, whose installation location is usually located in an associated control unit.
- the magnet assembly is driven to generate a corresponding magnetic field with electrical control signals, wherein the magnet assembly comprises a wound on a winding support wire winding having a predetermined number of turns, a cover and a housing shell.
- the cover is pressed as Eisentigbauteil in the housing shell to close the iron circle of the magnet assembly.
- the published patent application DE 10 2007 039 344 A1 describes a method and an arrangement for winding a winding wire onto a winding body and an associated magnet assembly for a solenoid valve. According to the described method, a winding wire beginning is threaded into a first wire receiving slot of a first electrical connection dome. Subsequently, a vorgebare number of turns is wound on the winding body and after the winding process, a winding wire end is threaded into a second wire receiving slot of a second electrical connection dome and cut off.
- the winding wire beginning threaded into the first wire-receiving slot is placed on a first wire pad which is arranged after the first wire-receiving slot, wherein the winding wire is shaped and held before the winding process such that the diameter of the winding wire at a region resting on the first wire pad in the direction of Width of the first wire receiving slot is increased, thus preventing slipping back of the winding wire start in the first wire receiving slot.
- the winding wire end threaded into the second wire receiving slot is placed on a second wire pad disposed after the second wire receiving slot, and after the winding operation, the winding wire is reshaped and cut so that the diameter of the winding wire is at a portion resting on the second wire pad Direction of the width of the second wire receiving slot is increased and slipping back of the winding wire end is prevented in the second wire receiving slot.
- the described method requires a special winding arrangement with special forming tools for the winding wire beginning or the winding wire end.
- the winding body according to the invention for a magnet assembly of a solenoid valve with the features of independent claim 1 has the advantage that for receiving a corresponding winding wire end behind a first nip in the region of a support surface of the wire support a second nip is arranged with a minimum second width, which is made smaller than the first width of the first clamping gap.
- the minimum second width of the second clamping gap is matched to a diameter of the winding wire such that the corresponding winding wire end is fixed in the second clamping gap.
- the winding body according to the invention for a magnet assembly of a solenoid valve comprises a base body, a first electrical connection dome with a first clamping gap, into which a wound wire frame tende is inserted, and a second electrical AnschluĂdom with a first nip, in which the other winding wire end is inserted.
- the first connection dome and the second connection dome are designed, for example, as a plastic injection-molded part and each have a wire support which is arranged in the direction of the respective winding wire end behind the first clamping gap.
- the winding body according to the invention can be used for example in a corresponding magnet assembly and in a solenoid valve with such a magnet assembly.
- the inventive method for winding a winding wire on a winding body having the features of independent claim 9 has the advantage that the inserted in a first nip of a first terminal dome winding wire additionally placed on a wire in front of the first nip second clamping nip and during the cutting process is pressed by a Drahtabschewerkmaschine up to the support on a support surface of a wire support in the second nip and fixed there, wherein the winding wire is cut off when resting on the support surface of the Drahtabschewerkmaschine.
- the winding wire is inserted into the first clamping gap of the first electrical connection dome and cut off. Subsequently, a vorgebare number of turns is wound on the winding body and after the winding process, the winding wire is inserted and cut in a first nip of a second electrical connection dome.
- Embodiments of the invention advantageously prevent the corresponding winding wire end from slipping back into the first clamping gap of the electrical connection dome during the winding process and / or during subsequent assembly processes and / or during handling of the wound winding body due to the second clamping gap.
- a process-reliable wire holding function is implemented until contacting, so that the process reliability is advantageously increased, and the clamping dimension of the first clamping gap in the electrical connection dome is no longer safety-critical.
- the first clamping gap width and the wire diameter are independent of the current tolerance situation an approximately constant wire holding force, so that the two winding wire ends are fixed in the handling of the wound winding body and during the intended use of the magnet assembly in the corresponding second clamping gaps and thereby held in the first clamping gaps of the electrical connection dome to an optimum electrical connection, for example To be able to produce an insulation displacement connector.
- This makes it possible in an advantageous manner, with the magnetic assembly controlled by a corresponding control device to generate a desired magnetic field.
- the exclusion in the production of the winding body or the magnetic assemblies can be reduced.
- two spaced-apart wire clamping blocks are arranged on the support surface of the wire support, whose distance from one another forms the second clamping gap.
- the two wire clamping blocks are for example designed so that the distance between the two wire clamping blocks and thus the second clamping gap tapers along its length from an initial width to the minimum second width.
- the taper along the length of the second nip corresponds to approximately 10 to 20%, preferably 15%, of the initial width.
- the output width of the second clamping gap corresponds to the first width of the first clamping gap.
- the second clamping gap can be formed directly on the first clamping gap.
- the wire clamp blocks are designed so that the distance between the two wire clamp blocks and thus the second nip tapers at least in an initial region along its height. As a result, the insertion process and a prefixing of the winding wire before the cutting process can be facilitated.
- winding wire is additionally placed on a wire in the direction behind the first nip at parent second nip and during the cutting process by a Drahtabschewerkmaschine to rest on a support surface of a wire support in pressed the second nip and fixed there, wherein the winding wire is cut off when resting on the support surface of Drahtabschewerkmaschine.
- the wire cutting tool is designed so that the shapes of the winding wire ends remain substantially unchanged, whereby advantageously a wire-free winding can be ensured. This means that the winding wire end remaining in the wire guide of the winding machine is not kinked and thus can be used as the winding wire beginning of the next winding body for the next winding process.
- FIG. 1 shows a perspective view of an embodiment of a winding body according to the invention for a magnet assembly of a solenoid valve.
- FIG. 2 shows a detailed perspective view of an electrical connection dome of the winding body from FIG. 1.
- FIG. 3 shows a schematic plan view of the connection dome from FIG. 2.
- FIG. 4 shows a schematic side view of the connection dome from FIG. 2 3.
- a winding method for the winding process, in which a winding wire is wound onto a main body of a winding body, a winding method is known from the prior art, which uses a so-called drahtrestschreibs winding.
- the winding wire is not fixed via an auxiliary pin, but via an additional clamping during the changing of the winding body. That is, a winding wire end of a previous magnet assembly may be used as the beginning of the subsequent magnet assembly.
- the fixing of the winding wire in the wickelkeles takes place via a pinching in a first nip of an electrical connection dome, which is part of the bobbin.
- the nip is designed for connection to the winding wire as insulation displacement connection. Since the electrical connection dome is designed as a plastic injection molded part, it is difficult to comply with the required tolerance for the nip width spray technology.
- process influences after injection molding such as
- the winding wire for example, due to a too weak pressure in the nip during the cutting process on the winding machine, or in the subsequent assembly processes, such as bulk material, transport, etc. and in the handling of the wound bobbin from the
- the exemplary embodiment of a winding body 1 according to the invention for a magnet assembly of a solenoid valve comprises a main body 3, on which a winding wire 4 is wound, and two electrical connection domes 10, each having a first clamping gap 12 with a first clamping gap Have width B1, in which a wound on the base body 3 winding wire 4 is inserted, the winding wire ends 4.1 each on a support surface 1 1 .1 a wire support 1 1 rest, which is arranged in the direction of the corresponding winding wire end 4.1 behind the first clamping gap 12.
- a second clamping gap 11 is arranged with a minimum second width B2, which is smaller than the first width B1 of the first clamping gap 12 for receiving the corresponding winding wire end 4.1 behind the first clamping gap 12 in the region of the support surface 1.1 of the wire support 11 ,
- the minimum second width B2 of the second clamping gap 1.3 is matched to a diameter of the winding wire 4 such that the corresponding winding wire end 4.1 is fixed in the second clamping gap 1.3.
- the electrical connection domes 10 are designed for example as plastic injection molded parts.
- the second clamping gap 1 1 .3 forms.
- the two wire clamps 1 1.2 are arranged so that the distance between the two wire clamps 1 1.2 and thus the second nip 1 1.3 along its length L tapers from an output width B1 to the minimum second width B2, wherein the output width of the second nip 1 1.3 the first width B1 of the first clamping gap 12 corresponds.
- the taper along the length L of the second clamping gap 1 1 .3 corresponds to approximately 10 to 20%, preferably 15%, of the output width B1 of the first clamping gap 12.
- the method for winding the winding wire 4 on a bobbin 1 according to the invention is the winding wire 4 inserted into the first nip 12 of a first electrical connection dome 10 and simultaneously placed on the arranged in the wire direction before the first nip 12 second nip 1 1.3 or inserted as far as it is the width of the second nip 1.3 and a diameter of The winding wire 4 is then cut off by a wire cutting tool 30 having a cutting edge 32.
- the winding wire 4 is replaced by a force F generated by the wire cutting tool 30 until it rests on a support surface 1.1 of the wire support 11 into the second clamping gap 1 1.3 pressed and there fi
- the winding wire 4 is cut off from the cutting edge 32 of the wire cutting tool 30 only when resting on the support surface 1 1.
- a vorgebare number of turns is wound onto the base body 3 of the winding body 1.
- the corresponding winding wire end 4.1 is held by the fixing in the second clamping gap 1 1 .3, whereby a slipping back of the winding wire end 4.1 in the first clamping gap 12 is prevented.
- the winding wire 4 is inserted into the first nip 12 of a second electrical connection dome 10 and simultaneously placed on a wire in the direction behind the first nip 12 arranged second nip 1 1 .3 or inserted as far as it is the width of the second nip 1 1.3 and allow a diameter of the winding wire 4. Then, the winding wire 4 is cut off from the cutting edge 32 of the wire cutting tool 30. Also in this cutting process, the winding wire 4 is pressed by the force generated by the Drahtabschewerkmaschinemaschine 30 F to the support on the support surface 1 1 .1 of the wire support 1 1 of the second electrical connection dome 10 in the second clamping gap 1 1 .3 and fixed there.
- the winding wire 4 is cut off from the cutting edge 32 of the Drahtabschewerkmaschines 30 only when resting on the support surface 1 1. Due to the two cutting processes, the respective winding wire end 4.1 is fixed in the second clamping gap 1 1 .3 and arranged in the first clamping gap 12 that unproblematic electrical contacting of the corresponding winding wire end 4.1 is possible with an insulation displacement connector, not shown, in an insulation displacement of the corresponding 13 Terminal dome 10 is introduced to make an insulation displacement connection with the respective winding wire end 4.1.
- the clamping of the winding wire 4 in the second clamping gap 1 1 .3 of the first electrical connection dome 10 must in addition to the clamping forces of the winding wire 4 and absorb the tensile forces during the winding process and hold. This is facilitated by the inventive design of the second clamping gap 1 1 .3.
- the corresponding winding wire end 4.1 is less deformed in comparison to the conventional winding method in its cross-section, since the second clamping gap 1 1 .3 without forming process of the winding wire 4 prevents the winding wire 4 slipping back into the first nip 12.
- the inventive design of the second clamping gap prevents 1 1 .3 by fixing the winding wire end 4.1 before the actual cutting that the remaining in the winding machine winding wire end is damaged or deformed during cutting.
- wire-free winding is ensured, which means that the remaining in the wire guide of the winding wire end is not kinked and can thus be used for the next winding process as winding wire start 4.1 of the next winding support 3.
- Embodiments of the invention can be carried out so that winding wires 4 can be wound with different diameters according to the inventive method on the base body 3 of the winding body 1.
- the second clamping gap 1 1 .3 of the respective electrical connection dome 10 can for example be designed so that several different wire diameters including insulating varnish in the second clamping gap 1 1.3 can be fixed.
- Embodiments of the invention can advantageously prevent the winding wire ends from slipping back into the first clamping gaps of the electrical connection dome during the winding processes, during the cutting processes, during subsequent assembly processes and / or during the handling of the wound bobbin. As a result, the process reliability is advantageously increased, wherein the width of the first clamping gap for producing the insulation displacement connection in the electrical connection dome is no longer critical to safety.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Electromagnets (AREA)
- Magnetically Actuated Valves (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009029298A DE102009029298A1 (en) | 2009-09-09 | 2009-09-09 | Winding body for a magnetic assembly of a solenoid valve and method for winding a winding wire on a winding body |
PCT/EP2010/060180 WO2011029644A1 (en) | 2009-09-09 | 2010-07-15 | Winding body for a magnetic assembly of a solenoid valve and method for winding a winding wire onto a winding body |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2476125A1 true EP2476125A1 (en) | 2012-07-18 |
EP2476125B1 EP2476125B1 (en) | 2015-02-11 |
Family
ID=42791254
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10734107.5A Active EP2476125B1 (en) | 2009-09-09 | 2010-07-15 | Bobbin for a magnet assembly of a solenoid valve and method for winding a winding wire on a bobbin |
Country Status (6)
Country | Link |
---|---|
US (1) | US8746653B2 (en) |
EP (1) | EP2476125B1 (en) |
KR (1) | KR101720511B1 (en) |
CN (1) | CN102483982B (en) |
DE (1) | DE102009029298A1 (en) |
WO (1) | WO2011029644A1 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6634235B2 (en) * | 2015-08-03 | 2020-01-22 | ćĽćŹčŞçŠşéťĺ塼ćĽć Şĺźäźç¤ž | Terminal |
JP6477410B2 (en) * | 2015-10-19 | 2019-03-06 | ć Şĺźäźç¤žăăłă˝ăź | Solenoid valve for hydraulic control |
JP2017141885A (en) * | 2016-02-10 | 2017-08-17 | ćĽćŹéťçŁăăźă˝ăŻć Şĺźäźç¤ž | Solenoid of electromagnetic valve |
DE102016107818B4 (en) | 2016-04-27 | 2018-01-25 | Sma Solar Technology Ag | Throttling arrangement with an insert |
KR20210116103A (en) * | 2020-03-17 | 2021-09-27 | 죟ěíěŹ ë§ë | Solenoid coil structure and solenoid coil assembly |
CN113078027B (en) * | 2021-02-21 | 2022-04-29 | ćşčŁçľĺ(桹ĺł)ćéĺ Źĺ¸ | Winding device for relay coil processing |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4166265A (en) * | 1978-02-03 | 1979-08-28 | Amp Incorporated | Coil bobbins and termination of coil windings |
US4672348A (en) * | 1985-02-19 | 1987-06-09 | Eaton Corporation | Electrical coil assembly and terminal therefor |
US5774036A (en) * | 1995-06-30 | 1998-06-30 | Siemens Electric Limited | Bobbin-mounted solenoid coil and method of making |
US6010362A (en) | 1997-07-31 | 2000-01-04 | The Whitaker Corporation | Transformer board mount |
US6219903B1 (en) * | 1999-12-06 | 2001-04-24 | Eaton Corporation | Solenoid assembly with high-flux C-frame and method of making same |
DE10014738A1 (en) | 2000-03-24 | 2001-10-11 | Bosch Gmbh Robert | Electrical coil, especially for solenoid valve, has holder with different depth crossing slots; wire is placed in shallower slot narrower at bottom than wire diameter |
EP1143597A1 (en) | 2000-04-05 | 2001-10-10 | ATS Wickel- und Montagetechnik AG | Winding method and bobbin |
US6369682B1 (en) * | 2000-09-27 | 2002-04-09 | Delphi Technologies, Inc. | Multifunctional coil assembly for an injector |
DE102007039344A1 (en) | 2007-08-21 | 2009-02-26 | Robert Bosch Gmbh | Method and arrangement for winding a winding wire onto a winding body and associated magnet assembly for a solenoid valve |
US7859380B2 (en) * | 2008-02-07 | 2010-12-28 | Tyco Electronics Corporation | Bobbin assembly |
US8025522B2 (en) * | 2008-10-31 | 2011-09-27 | Anthony Freakes | Insulation displacement connector |
-
2009
- 2009-09-09 DE DE102009029298A patent/DE102009029298A1/en not_active Withdrawn
-
2010
- 2010-07-15 CN CN201080039909.8A patent/CN102483982B/en active Active
- 2010-07-15 EP EP10734107.5A patent/EP2476125B1/en active Active
- 2010-07-15 WO PCT/EP2010/060180 patent/WO2011029644A1/en active Application Filing
- 2010-07-15 US US13/394,797 patent/US8746653B2/en active Active
- 2010-07-15 KR KR1020127006147A patent/KR101720511B1/en active IP Right Grant
Non-Patent Citations (1)
Title |
---|
See references of WO2011029644A1 * |
Also Published As
Publication number | Publication date |
---|---|
KR101720511B1 (en) | 2017-03-28 |
US20120228534A1 (en) | 2012-09-13 |
EP2476125B1 (en) | 2015-02-11 |
CN102483982B (en) | 2014-09-03 |
DE102009029298A1 (en) | 2011-03-10 |
US8746653B2 (en) | 2014-06-10 |
WO2011029644A1 (en) | 2011-03-17 |
KR20120068860A (en) | 2012-06-27 |
CN102483982A (en) | 2012-05-30 |
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