EP2453775A2 - Punching head for an apparatus for producing brushes and brooms with a variable -stroke punch - Google Patents
Punching head for an apparatus for producing brushes and brooms with a variable -stroke punchInfo
- Publication number
- EP2453775A2 EP2453775A2 EP10787893A EP10787893A EP2453775A2 EP 2453775 A2 EP2453775 A2 EP 2453775A2 EP 10787893 A EP10787893 A EP 10787893A EP 10787893 A EP10787893 A EP 10787893A EP 2453775 A2 EP2453775 A2 EP 2453775A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- motor
- punching head
- punch
- hinged
- command
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004080 punching Methods 0.000 title claims abstract description 52
- 244000007853 Sarothamnus scoparius Species 0.000 title claims abstract description 34
- 238000010008 shearing Methods 0.000 claims description 23
- 238000007493 shaping process Methods 0.000 claims description 14
- 239000002184 metal Substances 0.000 claims description 12
- 230000010355 oscillation Effects 0.000 claims description 2
- 238000003780 insertion Methods 0.000 description 6
- 230000037431 insertion Effects 0.000 description 6
- 238000000605 extraction Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000005553 drilling Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/04—Machines for inserting or fixing bristles in bodies
- A46D3/042—Machines for inserting or fixing bristles in bodies for fixing bristles using an anchor or staple
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/08—Parts of brush-making machines
Definitions
- Punching head for an apparatus for producing brushes and brooms with a variable-stroke punch
- the present invention relates to an apparatus for producing brushes or brooms, with a punch with a variable stroke.
- Apparatuses are known for producing brushes or brooms that are essentially of two types.
- a first type of apparatus comprises a supporting element consisting of a substantially horizontal plane supporting a plurality of bristle-holding bodies of brushes or brooms, a plurality of drilling tools for making holes in a surface of said bristle-holding bodies, holes suitable for receiving groups of bristles, and a plurality of punches that are movable in a substantially vertical direction, i.e. in a direction that is perpendicular to said plane, that is intended for inserting groups of bristles into the holes made on said surface of said bristle-holding bodies.
- each punch is between a first upper dead point position, in which the punch receives a group of bristles to be inserted into one of said holes of a bristle-holding body and a lower dead point position in which the punch inserts the group of bristles into a hole of said bristle-holding body.
- the plate that supports the bristle-holding bodies is movable along two axes X and Y parallel to the surface of the plane to carry the bristle-holding bodies from a position of insertion onto the plane to a boring position, at the boring tools, then to a bristle inserting position, at the insertion punches of the bristle units, and lastly to an unloading position, at the end of the operation of inserting the groups of bristles.
- the motion along the X and Y axes of said plane also varies the position of each bristle-holding body compared with the boring tools, during the boring operations, to enable said tools to make rows of holes that are substantially equally spaced on the bristle- holding body and to vary the position of said bristle- holding bodies with respect to the inserting punches of the groups of bristles, to position in succession the holes made in the ⁇ bristle-holding body under the moving axis of the respective punch, during the operation of inserting groups of bristles into said holes.
- the plate that supports the bristle-holding bodies is further movable parallel to an axis Z that is perpendicular to the plane defined by the axes X and Y and is rotatable around an axis U that is parallel to the plane defined by the axes X and Y.
- Motion in a parallel direction to the axis Z and around the axis U is used for positioning the bristle- holding bodies with respect to the boring tools and the punches, respectively to make holes and to insert groups of bristles, for example when the surface of the bristle- holding body is curved, or for making holes that are tilted with respect to the plane of the bristle-holding body and inserting groups of bristles into said tilted holes.
- the movement along the axis Z is also used to carry the plate that supports the bristle-holding bodies to a rest position when the apparatus is switched off and to reposition the plane when the apparatus is started up.
- a second type of apparatus for producing brushes or brooms comprises a rotatable turret, on which the bristle-holding bodies are supported, around which are arranged, in successive positions along the circumference of the turret, a group of boring tools and a group of punches for inserting bristles.
- One limit of known apparatuses for producing brushes and brooms is the stroke of the punch, i.e. of the distance travelled from the lower end of the punch between the upper dead point position, in which a group of bristles is inserted into the punch and the lower dead point position in which the punch comes into contact with the bristle-holding body to insert the group of bristles into a hole of said body.
- This stroke determines the maximum usable length of the bristles of the groups of bristles.
- the stroke of the punch has to be equal to or slightly less than half the length of the group of bristle, in order to be able to extract the group of bristles from the punch, after it has been planted in the bristle-holding body.
- the maximum length of the bristles that can be used is equal to a little more than half the length of the punch stroke, for example about 125% of twice the punch stroke. If brushes or brooms are required to be produced with groups of bristles of a length that is greater than the maximum length permitted by the apparatus, a new apparatus has to be acquired with a significant financial burden.
- the present invention aims to supply an apparatus for producing brushes or brooms in which it is possible to vary the punch stroke in such a way as to be able to use a wide range of bristles of different length, such as to make the apparatus extremely flexible with a significant financial saving .
- Figure 1 is a perspective view of a punching head according to the invention, for an apparatus for producing brushes or brooms ;
- Figure 2 is a further perspective view of the punching head in Figure 1 ;
- Figure 3 is a perspective view of a detail of the punching head, that illustrates the action of the punch
- Figure 4 is a perspective view of a further detail of the punching head, that illustrates the operation of the thrusting device;
- Figure 5 is a perspective view of a still further detail of the punching head, that illustrates the operation of the shearing device;
- Figure 6 is a further perspective view that illustrates the operation of the shearing device
- Figure 7 is a perspective view of another detail of the punching head, that illustrates the operation of the inserting device of the bristles into the punch;
- Figure 8 is a perspective view of a further detail of the punching head, which illustrates the operation of the bristle-separating device
- Figure 9 is a perspective view of a still further detail of the punching head, that illustrates the operation of the dragging device of the wire used for fixing the groups of bristles on a brush or broom body;
- Figure 10 is the section X-X of Figure 9;
- Figure 11 is a perspective view of another detail of the punching head, that illustrates the operation of the wire- shaping device
- Figure 12 illustrates a version of the punching head according to the invention
- Figure 13 is a diagram of a command and control device that coordinates the operation of the devices of the punching head according to the invention.
- Figure 14 is a diagram like the one in Figure 13, relating to a version of the command and control device.
- FIG. 1 there is illustrated a punching head 1 according to the present invention, for an apparatus for producing brushes or brooms that may comprise one or more punching heads 1.
- the punching head 1 is provided with a punch 2, by means of which groups of bristles are fixed to a brush or broom body.
- the punch 2 comprises a punch head 3 by means of which a group of bristles (not shown) is inserted into a brush or broom (not shown) .
- the head 3 of the punch 2 is fixed to a punch body 4 ( Figure 3) vertically slidable in a guiding element 5.
- a first end 6a of a first connecting rod 6 is hinged, a second end of which 6b is hinged on a first crank 7, rotated by a first motor 8, for example a brushless electric motor.
- the motor 8, first crank 7 and first connecting rod 6 set constitute first driving means that commands vertical sliding of the punch body 4, guided by the guiding element 5.
- the oscillating angle a of the first crank 7 it is possible to vary the stroke of the punch 2 to adapt the stroke to the various lengths of the groups of bristles to be inserted into the body of a brush or broom.
- a thrust element 9 is associated ( Figure 4) that is guided to slide inside the guiding body 5 and the head 3 of the punch 2.
- the groups of bristles are pushed by the thrust element 9 through the head 3 of the punch 2 to be then inserted into the body of a brush or broom and fixed therein by a fixing element (not shown) .
- the fixing element can be constituted by a portion of metal wire F that is folded in an arc above a corresponding group of bristles and is inserted by the thrust element 9, together with the group of bristles, in the body of a brush or broom.
- the fixing element may consist of a portion of metal strap that is inserted aligned on an edge into the body of a brush or broom, together with the group of bristles.
- the thrust element 9 is driven by second driving means 10, 11, 12, 13, 14 that comprises a slide element 10, to which is fixed an end of the thrust element 9, said slide element 10 being slidable along vertical guides 11 associated with the punching head 1.
- second driving means 10, 11, 12, 13, 14 that comprises a slide element 10, to which is fixed an end of the thrust element 9, said slide element 10 being slidable along vertical guides 11 associated with the punching head 1.
- a first end 12a of a second connecting rod 12 is hinged, a second end of which 12b is hinged on a second crank 13, rotated by a second motor 14, for example a brushless electric motor.
- the stroke of the thrust element 9 can be adjusted to adapt to the stroke of the punch 2 , by varying the length of the crank arm of the crank 13.
- pairs of holes 100, 101 are provided into which fixing elements 102 are inserted, for example of the fixing screws, by means of which crank 13 can be fixed to a flange 103 connected to the drive shaft of the second motor 14.
- Each pair of holes 100, 101 is matched by a- different length of the crank arm of the crank 13 and consequently, a different stroke of the thrust element 9.
- the variation in the stroke of the pusher can be obtained by driving the crank 13, via the second motor 14, with reciprocating movement with a variable rotation angle.
- the punching head 1 further comprises a shearing device 18 driven by third driving means 15, 16, 17 that comprises a third motor 15 ( Figure 5) , for example a brushless electric motor, that drives a third crank 16, on an end of which is hinged a first end 17a of a third connecting rod 17, a second end of which 17b is hinged on the shearing device 18 ( Figure 6) .
- the shearing device 18 is used to shear from a continuous metal wire F comes from a supply reel, that is not shown, a portion of metal wire that is intended to constitute the fixing element of a group of bristles.
- aforesaid wire F is unwound from the supply reel and pushed inside the guiding element 5 by a dragging device 20 (Fig. 10), which comprises an active dragging element 21a consisting, for example, of a first knurled wheel, driven by a fourth motor 22, for example a brushless electric motor, and a contrasting element 21b, which also consists, for example, of a second knurled wheel mounted idling on a supporting element 104 hinged in 105 on the punching head 1 and in 106 on the stem 107 of an operating cylinder 108, fixed to the punching head 1.
- a dragging device 20 Fig. 10
- an active dragging element 21a consisting, for example, of a first knurled wheel, driven by a fourth motor 22, for example a brushless electric motor
- a contrasting element 21b which also consists, for example, of a second knurled wheel mounted idling on a supporting element 104 hinged in 105 on the punch
- the operating cylinder 108 By driving the operating cylinder 108, it is possible to vary the pressure of the contrasting element 21b on the wire F, to ensure that the wire F is dragged without slipping by the active dragging element 21a. Further, by means of the operating cylinder 108 it is possible to lift the contrasting element 21b, to proceed with the insertion of a new wire F into the dragging element 20, when the reel of wire F has finished or when necessary for processing needs, to replace, the wire F with another of different dimensions or type.
- the wire F as it travels between the supply reel and the guiding element 5, is guided by guiding elements 109, 110.
- a fifth motor 23 ( Figure 7) , for example a brushless electric motor, drives, via a fourth crank 24, an inserting device 25, of known type, that removes the groups of bristles from a magazine 36 ( Figure 1) and inserts the groups of bristles into a head 3 of the punch 2.
- a sixth motor 27 ( Figure 8) , for example a brushless electric motor, drives a fifth crank 28, on an end of which is hinged a first end 29a of a fourth connecting rod 29, a second end of which 29b is hinged on a further supporting element 111, which supports a bristle-separating device 30, which extracts the clumps of bristles from the head 3 of the punch 2, after they have been fixed to the body of a brush or broom.
- the further supporting element 111 is in turn hinged on a supporting plate 112 fixed to the frame of the punching head 1.
- connection of the fourth connecting rod 29, to the fifth crank 28 and to the further supporting element 111 is made in such a way that the bristle- separating device 30, when the fifth crank 28 is rotated by the sixth motor 27, oscillates on a plane that is perpendicular to the plane in which the inserting device 25 moves.
- the fourth connecting rod 29 can be connected to the fifth crank 28 and to the further supporting element 111 in such a manner that the bristle- separating device 30 oscillates on a plane parallel to the plane in which the inserting device 25 moves.
- a seventh motor 31 ( Figure 11) , for example a brushless electric motor, drives a sixth crank 32, on an end of which is hinged a connecting rod 33 on which a clamp element 34 is fixed to which a shaping element 35 is fixed in turn.
- the crank 32 By driving the crank 32, the shaping element 35 can be inserted into or extracted from the guiding element 5.
- the movement of the shaping element 35 between a position of insertion into the guiding element 5 and a position of extraction from the guiding element 5 is small, so also the angle of rotation that the crank 32 has to perform to move the shaping element 35 from said insertion position and said extraction position is small.
- the shaping element 35 between said insertion position and said extraction position, it moves in a direction that is substantially perpendicular to the axis of the punch 2.
- the shaping element 35 acts as a contrasting element to shape in an arc shape a portion of wire F inserted into the guiding element 5, when the shearing device 18 separates the portion of wire from the rest of the wire F.
- a magazine 36 is illustrated for groups of bristles intended for being inserted into a brush or broom body by the punch 2.
- the magazine 36 fixed to the punching head 1 comprises a body 37 inside which there are obtained a first supply ; channel 38 of the groups of bristles and a second supply channel 39 of the groups of bristles, which are superimposed on one another, from which the inserting device 25 removes the groups of bristles to insert the groups of bristles into the body 4 of the punch 2.
- the stem 41 of an operating cylinder 40 is hinged, the body 42 of which is hinged on the punching head 1.
- the operating cylinder 40 is used to raise and lower the magazine 36 to enable the inserting device 25 to remove the clumps of bristles from the first supply channel 38, or from the second supply channel 39.
- FIG 12 there is illustrated a version la of the punching head in which the first, second, third and sixth motor, which respectively drive the punch 2, the thrust element 9, the shearing device 18 and the bristle-separating device 30 are linear motors.
- the first motor 43 which drives the punch 2 is a linear motor that comprises a first slider 44, to which the second end 6b of the first connecting rod 6 is fixed that drives the punch 2, and a first sliding guide 45 on which the first slider 44 is slidable.
- the sliding of the first slider 44 along the first sliding guide 45 determines corresponding sliding of the first connecting rod 6 and, consequently, of the punch 2, in a substantially vertical direction.
- the stroke of the punch 2 is varied.
- the second motor 46 which drives the thrust element 9, is a linear motor that comprises a second slider 47, to which the second end 12b of the second connecting rod 12 is connected, which drives the thrust element 9, and a second sliding guide 48 on which the second slider 47 is slidable. By varying the stroke of the second slider 47 along the second sliding guide 48 the stroke of the thrust element 9 is varied.
- the third motor 49 which drives the shearing device 18, is a linear motor that comprises a third slider 50, to which the first end 17a of the third connecting rod 17 is fixed that drives the shearing device 18, and a third sliding guide 51 on which the third slider 50 is slidable.
- the sixth motor 52 that drives the bristle- separating device 30 is a linear motor that comprises a fourth slider 53, to which the first end 29a of the fourth connecting rod 29 that the supporting element 111 to which the bristle-separating device 30 is fixed, and a fourth sliding guide 54 on which the fourth slider 53 is slidable.
- the motion of the fourth slider 53 on the fourth sliding guide 54 determines the oscillation of the further supporting element 111 that carries the bristle-separating device 30.
- the adjustment of the punch 2 stroke, of the thrust element 9, of the bristle-separating device 30 and of the inserting device 25 of the groups of bristles and the synchronisation of the punch 2 movements, of the thrust element 9, of the shearing device 18, of the bristle-separating device . 30, of the element 20 for dragging the wire F, of the inserting device 25 of the groups of bristles and of the shaping element 35 can be made by an electronic command and control system 200, 201 ( Figures 13 and 14) that controls the drives of the first motor 8; 43, of the second motor 14; 46, of the third motor 15; 49, of the fourth motor 22, of the fifth motor 23, of the sixth motor 27; 52 and of the seventh motor 31.
- the electronic command and control system can be provided with software programmes for driving and synchronising the aforesaid motors, in function, for example, of the stroke of the punch 2 established on the basis of the length of the groups of bristles to be inserted into the body of a brush or broom, of the degree of the bristles used, of the resistance to extraction that is required for the groups of bristles after they have been inserted into the body of the brush or broom, of the shearing speed of the shearing device 18, which depends on the section of the wire F, or of the strap used to fix the groups of bristles in the body of the brush or broom, of the shape of the surface, for example flat or convex, of the brush or broom body into which the groups of bristles have to be inserted, which may require variations in the punch .stroke as the position, into which the groups of bristles in said body are inserted, varies.
- the command and control system 200, 201 acts in such a way as to adjust and synchronise reference positions, reciprocal steps and laws of the punch motion 2, of the thrust element 9, of the shearing device 18, of the bristle-separating device 30, of the inserting device 25 of the groups of bristles in the punch 2, of the dragging device 20 for dragging the wire F, or strap, and of the shaping element 35, such that all the aforesaid devices and elements operate in a coordinated manner on the basis of the desired operating specifications.
- a significant advantage of the apparatus according to the invention is the possibility of varying the reciprocal position and synchronisation of the aforesaid devices and elements by using the command and control system 200, 201, without having to perform mechanical adjustments on the apparatus .
- FIG 13 there is illustrated an embodiment of the command and control system 200 of the so-called 'distributed intelligence system'.
- the first motor 8, 43 which drives the punch 2 is driven by a first command and control device P
- the second motor 14 46, which drives the thrusting device 9, is driven by a second command and control device L
- the third motor 15 49, which drives the shearing device 18, is driven by a third command and control device Tr
- the fourth motor 22, which drives the dragging device 20 for dragging the wire F, or strap is driven by a fourth command and control device K
- the fifth motor 23, which drives the inserting device 25 of the groups of bristles nel punch 2 is driven by a fifth command and control device A
- the sixth motor 27, 52 which drives the bristle-separating device 30, is driven by a sixth command and control device S and the seventh motor 31, which drives the shaping element 35, is driven by a seventh command and control device Q.
- All the aforesaid command and control devices are connected to one another in such a way that each command and control device can be related to and synchronised with the. other devices.
- Any one of the command and control devices can be designed to take on a function of primary command and control device that manages and coordinates the other command and control devices .
- FIG 14 another embodiment of the command and control system is illustrated, a so-called 'centralised intelligence' command and control system that differs from the embodiment illustrated in Figure 13 through the fact that the individual command and control devices, instead of being connected to one another, are connected to a central command and control device M that manages and coordinates all the single command and control devices.
- the central command and control device M can be, for example, a data- processing system that is outside the apparatus according to the invention and is connectable thereto, or can be integrated into the apparatus according to the invention.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Brushes (AREA)
- Polishing Bodies And Polishing Tools (AREA)
- Apparatuses And Processes For Manufacturing Resistors (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ITMO2009A000249A IT1395946B1 (en) | 2009-10-15 | 2009-10-15 | PUNCHING HEAD FOR AN APPARATUS FOR THE PRODUCTION OF BRUSHES OR SCOPE WITH VARIABLE TRAVEL PUNCH |
PCT/IB2010/054612 WO2011045743A2 (en) | 2009-10-15 | 2010-10-12 | Punching head for an apparatus for producing brushes and brooms with a variable -stroke punch |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2453775A2 true EP2453775A2 (en) | 2012-05-23 |
EP2453775B1 EP2453775B1 (en) | 2016-12-14 |
Family
ID=42320858
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10787893.6A Active EP2453775B1 (en) | 2009-10-15 | 2010-10-12 | Punching head for an apparatus for producing brushes and brooms with a variable -stroke punch |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2453775B1 (en) |
ES (1) | ES2619364T3 (en) |
IT (1) | IT1395946B1 (en) |
WO (1) | WO2011045743A2 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITBO20120683A1 (en) * | 2012-12-18 | 2014-06-19 | Borghi S P A | AUTOMATIC PUNCHING MACHINE TO PRODUCE BRUSHES AND METHOD FOR PRODUCING AUTOMATIC BRUSHES FOR PUNCHING |
ITBO20120680A1 (en) | 2012-12-18 | 2014-06-19 | Borghi S P A | AUTOMATIC PUNCHING MACHINE TO PRODUCE BRUSHES AND METHOD FOR PRODUCING AUTOMATIC BRUSHES FOR PUNCHING |
CN105962621B (en) * | 2016-07-04 | 2017-09-12 | 台州市路桥鸿跃机械厂(普通合伙) | Feather planting machine |
DE102017109365B3 (en) * | 2017-05-02 | 2018-08-16 | Borghi S.P.A. | The brush filling device |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2931363A1 (en) * | 1979-08-02 | 1981-02-26 | Zahoransky Anton Fa | Brush mfr. machine with controlled alignment of workpiece - uses brush body as template ensuring correct depth of plugging curved brushes |
DE29716874U1 (en) * | 1997-09-19 | 1999-01-28 | G.B. Boucherie N.V., Izegem | Drive for tamping tool of a brush manufacturing machine |
ITMO20030270A1 (en) * | 2003-10-01 | 2005-04-02 | Osmas 3 S R L | BRUSH PRODUCTION SYSTEM. |
DE102007003295A1 (en) * | 2007-01-23 | 2008-07-24 | Zahoransky Ag | Brush manufacturing machine has conveying device and machining stations are arranged along conveying device, where conveying device has conveying sections with linear motor |
-
2009
- 2009-10-15 IT ITMO2009A000249A patent/IT1395946B1/en active
-
2010
- 2010-10-12 EP EP10787893.6A patent/EP2453775B1/en active Active
- 2010-10-12 WO PCT/IB2010/054612 patent/WO2011045743A2/en active Application Filing
- 2010-10-12 ES ES10787893.6T patent/ES2619364T3/en active Active
Non-Patent Citations (1)
Title |
---|
See references of WO2011045743A2 * |
Also Published As
Publication number | Publication date |
---|---|
ITMO20090249A1 (en) | 2011-04-16 |
WO2011045743A3 (en) | 2011-06-16 |
IT1395946B1 (en) | 2012-11-02 |
WO2011045743A2 (en) | 2011-04-21 |
ES2619364T3 (en) | 2017-06-26 |
EP2453775B1 (en) | 2016-12-14 |
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