EP2449562A1 - Strand-shaped element - Google Patents
Strand-shaped elementInfo
- Publication number
- EP2449562A1 EP2449562A1 EP09777052A EP09777052A EP2449562A1 EP 2449562 A1 EP2449562 A1 EP 2449562A1 EP 09777052 A EP09777052 A EP 09777052A EP 09777052 A EP09777052 A EP 09777052A EP 2449562 A1 EP2449562 A1 EP 2449562A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fiber
- nanotube
- layer
- bath
- auxiliary
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0026—Apparatus for manufacturing conducting or semi-conducting layers, e.g. deposition of metal
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/73—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof
- D06M11/74—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof with carbon or graphite; with carbides; with graphitic acids or their salts
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/83—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with metals; with metal-generating compounds, e.g. metal carbonyls; Reduction of metal compounds on textiles
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M23/00—Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
- D06M23/08—Processes in which the treating agent is applied in powder or granular form
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
- H01B5/02—Single bars, rods, wires, or strips
Definitions
- the invention relates to a method for producing a strand-like element, for example a mechanical cable, an electrical conductor or an electric cable. Electrical conductors and electrical cables are known to form with copper wires.
- the invention has for its object to provide a method for producing a strand-like element, which can achieve particularly good mechanical and / or electrical properties of the strand-like element and can be carried out easily and inexpensively.
- Step (a) - immersing at least one fiber section of a fiber in a bath containing a liquid auxiliary material and nanotubes therein, - in a step (b) - removing the fiber section from the bath and the nanotubes of the bath remaining on the fiber section form a nanotube layer on the fiber section, and - in a step c) - with the at least partially coated with nanotubes fiber, the strand-shaped element is formed.
- a significant advantage of the method according to the invention is the fact that can be produced with this example, electrical conductors with very low weight, but still very good conductivity. For example, if carbon nanotubes, or CNTs (CNTs: carbon nanotubes), are deposited on a carbon fiber, it is very easy to produce highly conductive conductors with less weight than metal conductors.
- a coating bath allows a large fiber throughput at a low cost and is therefore very suitable for industrial production.
- Another significant advantage of the method according to the invention is the fact that it can - depending on the process - when removing the fiber portion of the bath, so during the formation of layers on the fiber, can come to a preferential orientation of the nanotubes. If the nanotubes are aligned mainly or predominantly parallel to the fiber longitudinal direction, or at least approximately parallel to the fiber longitudinal direction, the nanotubes, if they are electrically conductive, can lead to a particularly high conductivity of the coated fiber and thus to a particularly high conductivity of the strand-shaped Elements contribute. Such a preferred orientation of the nanotubes is advantageous, but of course not absolutely necessary. With the method according to the invention can also be mechanically very stable strand-like elements form, for example, heavy-duty tension cables or the like. According to a particularly preferred embodiment of the method, it is provided that the steps a) and b) are repeated at least once, preferably several times, around the
- the layer thickness is increased or multiplied by applying new nanotube layers to preexisting nanotube layers, as in a candle pulling process in which a wick is repeatedly dipped in a wax bath or repeatedly pulled through a wax bath concentrically arranged in the middle.
- the steps a) and b) can be repeated almost as often as desired until the nanotube layer on the fiber section has reached a desired or predetermined nominal layer thickness.
- the fiber portion located in the bath for example, can be pivoted, in particular along the fiber longitudinal direction or transverse to the fiber longitudinal direction, or rotated about its own axis or moved in any other way; however, a rotational movement about the central axis of the fiber is considered to be particularly advantageous.
- the removal of the fiber section from the bath takes place along the fiber longitudinal direction of the fiber in order to achieve a preferred orientation of the nanotubes parallel to the fiber longitudinal direction.
- an auxiliary material is used, which makes it possible for liquid auxiliary material remaining on the fiber section to become solid after removal of the fiber section from the bath and together with the nanotubes therein forms a solid nanotube-containing auxiliary layer as nanotube layer on the fiber section.
- the temperature of the bath is adjusted so that the auxiliary material melts and the nanotubes float in the molten coating material, and the ambient temperature outside the bath is set to a value below the melting temperature of the auxiliary material, so that after removal of the fiber section from the bath, the liquid auxiliary material remaining on the fiber section solidifies and thereby the solid nanotube-containing
- a coating material dissolved in a solvent is used as the liquid auxiliary material and the solvent evaporates after removal of the fiber section from the bath, thereby forming the solid nanotube-containing auxiliary layer from the nanotubes and the coating material.
- the auxiliary material or the coating material in the nanotube-containing auxiliary layer is preferably replaced by a metal to form a nanotube.
- the metal used is preferably copper or aluminum.
- the nanotube-containing metal layer can be formed particularly simply and thus advantageously by immersing the fiber surface provided with the nanotube-containing auxiliary layer in a liquid metal bath in which the auxiliary material or coating material is melted or vaporized, the auxiliary material or the coating material in the nanotube-containing auxiliary layer is replaced by metal of the metal bath and the nanotube-containing metal layer is formed when the fiber section is removed from the metal bath.
- the auxiliary material or the coating material can also be removed from the fiber in a separate step, so that an auxiliary material-free or coating material-free nanotube layer or nanotube structure is formed on the fiber surface.
- the nanotubes will be interlocked or cross-linked with each other in the auxiliary material-free or coating-material-free nanotube layer, so that they can not fall off the fiber, at least not to a significant extent.
- the nanotubes in the auxiliary material-free or coating-material-free nanotube layer form a mesh-like or grid-like or intrinsically crosslinked structure.
- the removal of the auxiliary material or of the coating material can be carried out in a particularly simple form, for example by melting or evaporation or chemically, in particular with a solvent or etchant.
- the fiber surface provided with the nanotube layer is preferably metallized in order to increase the electrical conductivity and / or the mechanical stability.
- the metallization will be by fusing with a metal, for example by immersion in a metal bath with molten metal.
- the described method can be carried out with single fibers; However, in view of greater mechanical strength of the strand-like element to be produced, it is considered advantageous if the fiber is twisted or intertwined or otherwise connected to other fibers to form a yarn or twine or thread-like braid and the yarn or twine or thread-like braid in the manner described above is coated at least in sections with a nanotube-containing auxiliary layer and / or with a nanotube layer and / or with a nanotube-containing metal layer.
- the coated fiber, the coated yarn, the coated thread or the coated filamentary braid is subsequently stranded, for example together with copper wires.
- the resulting rope can preferably be cast with a resin.
- the strand-shaped element produced be it as a coated fiber, as a coated yarn, as a coated thread or as a coated filamentary braid or as a rope to a flat mesh, such as a mat or the like, further processed.
- the nanotubes are carbon nanotubes and / or a carbon fiber is used as the fiber.
- auxiliary material for example, a wax or an emulsion can be used.
- Another aspect of the invention is a strand-like element which has at least one fiber which is provided, at least in sections, with a nanotube layer or nanotube-containing metal layer.
- FIG. 1 shows a bath with a fiber located therein in sections
- FIG. 2 shows the fiber after removal from the bath
- FIG. 4 shows the fiber after removal from the bath after re-immersion
- FIG. 5 shows a metal bath for metallizing the fiber
- Figure 6 shows the fiber after metallizing
- Figure 7 shows an embodiment of the automated
- FIG. 1 shows a bath 10 containing an auxiliary material 20.
- the auxiliary material is, for example, wax.
- the temperature Ti of the bath 10 is adjusted so that the wax is melted and the carbon nanotubes 30 can float in the molten wax.
- the outside temperature Ta ie the ambient temperature outside the bath 10, has a value below the melting temperature of the wax.
- a fiber section 40 of a carbon fiber 50 is located in sections in the bath 10. The surface of the fiber section 40 thus comes into contact with the wax and the carbon nanotubes.
- Form auxiliary layer in the form of a nanotube-containing wax layer This is shown by way of example in FIG. 2.
- FIG. 2 shows the carbon fiber 50 and the solid nanotube-containing wax layer 60 on the fiber section 40.
- the carbon nanotubes 30 may have a preferential direction in the nanotube-containing wax layer; thus the cohesion lenstoffnanorschreibchen 30 primarily in the fiber longitudinal direction.
- the carbon fiber 50 is rotated in the bath 10, for example, as indicated by the arrow P2 in FIG.
- the coating process can be repeated as often as desired in order to increase the thickness, analogously to a candle-pulling process.
- FIG. 3 shows the fiber section 40 coated with the nanotube-containing wax layer 60 after the carbon fiber 50 has again been immersed in the bath 10.
- liquid wax will again remain on the fiber section where it solidifies and thereby increase the thickness of the wax layer. This is shown by way of example in FIG. 4.
- the wax of the nanotube-containing wax layer 60 is replaced by a metal, and a nanotube-containing metal layer is formed.
- Such replacement of the wax can be carried out, for example, in a liquid copper or aluminum bath 100, as shown by way of example in FIG.
- the wax will melt or evaporate, leaving the carbon nanotubes 30 on the fiber section 40; because the carbon
- the tubes 30 are substantially tangled or completely interlocked or cross-linked so that they can not fall off the carbon fiber 50, at least to a significant extent.
- the carbon nanotubes 30 on the carbon fiber 50 form a net-like or grid-like or self-crosslinked one
- a strand-shaped element 150 with the carbon fiber 50 in the center and a nanotube-containing metal layer 160 on the outside are formed. This is shown by way of example in FIG. 6.
- the strand-like element 150 can then be further processed, for example stranded, and further processed as a conductor in a conventional process.
- FIG. 7 shows an exemplary embodiment for the automated coating of a carbon fiber 50 with carbon nanotube 30.
- a fiber loop 200 formed with the carbon fiber 50 is shown, which is guided over one or more deflection rollers 210 and rotated or rotated along the direction of the arrow P3, so that there is always a fiber portion 220 within a nanotube-containing wax bath 230 and the remaining fiber 240 outside of the wax bath 230.
- the thickness d of the resulting nanotube-containing wax layer 60 (compare FIGS. 2 and 4) on the carbon fiber 50 can be set as desired.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
Abstract
Description
Claims
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/EP2009/004956 WO2011000394A1 (en) | 2009-06-29 | 2009-06-29 | Strand-shaped element |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2449562A1 true EP2449562A1 (en) | 2012-05-09 |
EP2449562B1 EP2449562B1 (en) | 2014-06-18 |
Family
ID=41566438
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09777052.3A Not-in-force EP2449562B1 (en) | 2009-06-29 | 2009-06-29 | Strand-shaped element |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP2449562B1 (en) |
WO (1) | WO2011000394A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2788542B1 (en) * | 2011-12-07 | 2017-06-14 | Toho Tenax Europe GmbH | Carbon fibre for composite materials with enhanced conductivity |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20050181209A1 (en) * | 1999-08-20 | 2005-08-18 | Karandikar Prashant G. | Nanotube-containing composite bodies, and methods for making same |
US8218930B2 (en) * | 2005-04-05 | 2012-07-10 | Pettit John W | High-reliability optical fiber having a nanocomposite coating |
JP5364905B2 (en) * | 2005-11-30 | 2013-12-11 | 島根県 | Metal matrix composite containing co-containing micron-sized and nano-sized carbon fibers |
FR2918082B1 (en) * | 2007-06-27 | 2011-07-01 | Arkema France | PROCESS FOR IMPREGNATING FIBERS CONTINUOUS BY A COMPOSITE POLYMERIC MATRIX COMPRISING A FLUORINATED GRAFT POLYMER |
-
2009
- 2009-06-29 WO PCT/EP2009/004956 patent/WO2011000394A1/en active Application Filing
- 2009-06-29 EP EP09777052.3A patent/EP2449562B1/en not_active Not-in-force
Non-Patent Citations (1)
Title |
---|
See references of WO2011000394A1 * |
Also Published As
Publication number | Publication date |
---|---|
EP2449562B1 (en) | 2014-06-18 |
WO2011000394A1 (en) | 2011-01-06 |
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