EP2431111B1 - Feeder assembly with spill guard - Google Patents
Feeder assembly with spill guard Download PDFInfo
- Publication number
- EP2431111B1 EP2431111B1 EP11177769.4A EP11177769A EP2431111B1 EP 2431111 B1 EP2431111 B1 EP 2431111B1 EP 11177769 A EP11177769 A EP 11177769A EP 2431111 B1 EP2431111 B1 EP 2431111B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- feeder
- cover
- holding element
- feeder body
- cover region
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000005266 casting Methods 0.000 claims description 13
- 229910001338 liquidmetal Inorganic materials 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 238000009423 ventilation Methods 0.000 claims description 7
- 239000011810 insulating material Substances 0.000 claims description 2
- 238000005058 metal casting Methods 0.000 claims description 2
- 239000002184 metal Substances 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000000463 material Substances 0.000 description 5
- 239000004576 sand Substances 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/08—Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
- B22C9/088—Feeder heads
Definitions
- the invention relates to a feeder arrangement for use with a casting mold used in the casting of metals, comprising a feeder insert having a feeder body forming a feeder body of an exothermic and / or insulating material, wherein the feeder body for receiving the flowing from the mold cavity of the mold liquid metal feeder body Side walls, a lid portion and a bottom portion having a feed opening formed therein as a connection to the mold cavity of the mold and in the lid portion a vent for the feeder volume is formed.
- a feeder insert with the aforementioned features results for example from the DE 20 2007 005 575 U1 ,
- the feeder insert in the casting process by the inflow of the liquid metal in the feed volume of the feeder insert correspondingly displaced air can escape, is in the Cover region of the feeder body formed a vent opening. It is not excluded that when filling the feeder liquid liquid metal also exits through this vent to the outside.
- the feeder insert is embedded in a sand mold, such an excess of metal is of no concern since the excess metal spreads on the outside of the sand mold and solidifies here.
- the feeder insert is placed freely on the upper part of a mold and is not surrounded by a sand bed. In such applications, excess metal leaking over the vent will drain over the outside of the feeder sleeve and come in contact with parts of the mold, which is disadvantageous and therefore undesirable.
- the invention is therefore based on the object, a feeder arrangement with the generic features in such a way that, especially when using the feeder insert outside a sand mold leakage excess liquid metal is avoided to the outside of the feeder insert.
- the basic idea of the invention is that a pool connected to the vent opening is arranged on the outer surface of the cover area of the feeder body for receiving liquid metal emerging from the feeder volume via the vent opening.
- the invention has the advantage that flowing out of the vent opening of the feeder body to the outside liquid metal collects in the formed on the surface of the lid portion pools and so far can not flow to the outside of the feeder body.
- the design of the volume of the pool is dependent on the casting conditions and can be set arbitrarily in the design of the feeder insert.
- a retaining element which engages over the outside of the feeder body and is to be fixed to the casting mold is provided, which in turn can be used to form the pool without changing the basic shape of the feeder body.
- the holding element engages over the lid region of the feeder body with a circumferential holding projection only over a partial region such that the edge surface of the holding attachment forms the pool on the upper side of the lid region of the feeder body.
- a holding element which engages over the outside of the feeder body and is to be fixed to the casting mold is provided, which completely overlaps the lid region of the feeder body with a lid, the pool on the outer surface of the lid of the holding element is arranged and the lid of the holding element has a aligned with the vent opening of the feeder body through opening.
- the lid enclosing the feeder body of the holding element prevents the formation of a flame.
- the pool consists of a depression formed in the lid on the outside of the lid of the holding element.
- the recess enclosing the edge surface of the lid of the holding element further to the formation of a directional opening for the vent hopper corresponding inclined course may have, and it may be formed in the recess of the lid of the holding element in the manufacture of the holding element.
- FIG. 1 results in a feeder assembly forming feeder body 10 of a feeder insert sidewalls 11, a lid portion 12 and a bottom portion 13, wherein within the feeder body 10, a feeder volume 14 is formed, which serves to receive the rising metal from the casting of the metal in the casting mold.
- the bottom portion 13 of the feeder body 10 has a feeder opening 15 as a connection to the mold cavity, not shown, of the mold.
- two vents 16 are provided in the illustrated embodiment, which are arranged outside of a concentrically arranged William core 21 projecting from the lid portion 12 into the feeder volume 14.
- the function of such a William core 21 is known in the art and plays no role in the realization of the present invention.
- a depression 17 is embedded in the material of the cover region 12, into which the two ventilation openings 16 open.
- the peripheral edge surface 18 forming the recess 17 is formed with such an inclination that a funnel shape of the recess 17 results, with the funnel tapering in the direction of the vent openings 16 or of the feeder volume 14 formed in the feeder body 10.
- material ribs 22 still protrude on the outer upper side of the lid region 12, they are caused by the manufacture of the feeder body 10 on a shooting machine in one shot.
- FIG. 2 illustrated embodiment of a feeder arrangement of the feeder body 10 is enclosed by a holding member 30 and thereby fixed on the mold, not shown, or a mold plate as part thereof.
- the feeder body 10 itself is not designed to form a pond 20, but is formed in a conventional manner; Such a simple feeder mold is commonly referred to as a feeder cap.
- the holding member 30 is now used to form a pond 20 by the holding member 30, the lid portion 12 of the feeder body 10 does not completely overlaps, but only with a circumferential holding lug 31, the lid portion 12 of the feeder body 10 only in the outer corner region and thus only over a partial area of the entire surface of the lid portion 12 overlaps.
- the edge surface 32 of the circumferential holding projection 31 forms or delimits the pool 20 on the upper side of the lid region 12 of the feeder body 10.
- the edge surface 32 of the retaining lug 31 is inclined such that the diameter of the pool 20 enclosed by the edge surface 32 at the lid portion 12 of the feeder sleeve 10 is greater than at the free upper edge of the holding lug 31st
- FIG. 3 illustrated embodiment of a feeder arrangement differs from the above to FIG. 2 described embodiment, characterized in that the feeder body 10 cross-holding member 40 has a cover portion 12 of the feeder body 10 cross-massive cover 41, in which a aligned with the vent opening 16 of the feeder body 10 through hole 42 is formed.
- the pool 20 forming depression 17 in the material of the lid 41, into which the passage opening 42 opens as a connection to the feeder volume 14 via the vent opening 16 of the feeder sleeve 10.
- the peripheral edge surface 18 forming the recess 17 is formed with such an inclination that a funnel shape of the recess 17 results.
- material ribs 22 protrude on the outer upper side of the lid 41, they are caused by the production of the holding element 40 on a shooting machine in one shot.
Description
Die Erfindung betrifft eine Speiseranordnung zum Gebrauch mit einer beim Gießen von Metallen verwendeten Gießform aufweisend einen Speisereinsatz mit einem ein Speiservolumen ausbildenden Speiserkorpus aus einem exothermen und/oder isolierenden Material, wobei der das Speiservolumen zur Aufnahme des aus dem Formhohlraum der Gießform überströmenden flüssigen Metalls beinhaltende Speiserkorpus Seitenwände, einen Deckelbereich sowie einen Bodenbereich mit einer darin ausgebildeten Speiseröffnung als Verbindung zum Formhohlraum der Gießform aufweist und in dem Deckelbereich eine Entlüftungsöffnung für das Speiservolumen ausgebildet ist.The invention relates to a feeder arrangement for use with a casting mold used in the casting of metals, comprising a feeder insert having a feeder body forming a feeder body of an exothermic and / or insulating material, wherein the feeder body for receiving the flowing from the mold cavity of the mold liquid metal feeder body Side walls, a lid portion and a bottom portion having a feed opening formed therein as a connection to the mold cavity of the mold and in the lid portion a vent for the feeder volume is formed.
Ein Speisereinsatz mit den vorgenannten Merkmalen ergibt sich beispielsweise aus der
Der Erfindung liegt daher die Aufgabe zu Grunde, eine Speiseranordnung mit den gattungsgemäßen Merkmalen so auszubilden, dass insbesondere bei einem Einsatz des Speisereinsatzes außerhalb einer Sandform ein Austreten überschüssigen flüssigen Metalls nach außerhalb des Speisereinsatzes vermieden ist.The invention is therefore based on the object, a feeder arrangement with the generic features in such a way that, especially when using the feeder insert outside a sand mold leakage excess liquid metal is avoided to the outside of the feeder insert.
Die Lösung dieser Aufgabe ergibt sich einschließlich vorteilhafter Ausgestaltungen und Weiterbildungen der Erfindung aus dem Inhalt der Schutzansprüche, welche dieser Beschreibung nachgestellt sind.The solution to this problem arises, including advantageous embodiments and modifications of the invention from the content of the claims, which are adjusted to this description.
Die Erfindung sieht in ihrem Grundgedanken vor, dass auf der äußeren Oberfläche des Deckelbereichs des Speiserkorpus ein an die Entlüftungsöffnung angeschlossener Tümpel zur Aufnahme von über die Entlüftungsöffnung aus dem Speiservolumen austretendem flüssigem Metall angeordnet ist. Mit der Erfindung ist der Vorteil verbunden, dass aus der Entlüftungsöffnung des Speiserkorpus nach außen überströmendes flüssiges Metall sich in dem auf der Oberfläche des Deckelbereichs ausgebildeten Tümpel sammelt und insoweit nicht nach außerhalb des Speiserkorpus abfließen kann.The basic idea of the invention is that a pool connected to the vent opening is arranged on the outer surface of the cover area of the feeder body for receiving liquid metal emerging from the feeder volume via the vent opening. The invention has the advantage that flowing out of the vent opening of the feeder body to the outside liquid metal collects in the formed on the surface of the lid portion pools and so far can not flow to the outside of the feeder body.
Die Auslegung des Volumens des Tümpels ist dabei von den Gießbedingungen abhängig und kann bei der Auslegung des Speisereinsatzes beliebig festgelegt werden. Im Gießbetrieb besteht die Möglichkeit, den Speisereinsatz zu überwachen und die weitere Metallzufuhr in den Formhohlraum der Gießform zu stoppen, sofern ein Austritt von flüssigem Metall aus der Entlüftungsöffnung des Speisereinsatzes sichtbar wird. In diesem Fall kann das bis dahin ausgetretene flüssige Metall keinen Schaden anrichten, soweit es sich in dem an dem Speisereinsatz ausgebildeten Tümpel sammelt.The design of the volume of the pool is dependent on the casting conditions and can be set arbitrarily in the design of the feeder insert. In the casting operation, it is possible to monitor the feeder insert and to stop the further supply of metal into the mold cavity of the mold, as long as a discharge of liquid metal from the vent opening of the feeder insert is visible. In this case, the liquid metal leaked up to then can not cause any damage as far as it collects in the pool formed on the feeder insert.
Gemäß einer ersten Ausführungsform ist vorgesehen, dass der Tümpel aus einer auf der Außenseite des Deckelbereichs in dem Deckelbereich des Speiserkorpus ausgebildeten Vertiefung besteht, wobei in einer zweckmäßigen Weise vorgesehen sein kann, dass die die Vertiefung umschließende Randfläche des Deckelbereichs einen der Ausbildung eines zur Entlüftungsöffnung gerichteten Trichters entsprechenden geneigten Verlauf aufweist.According to a first embodiment, provision is made for the pool to consist of a depression formed in the lid region of the feeder body on the outside of the lid region, it being possible in an expedient manner to provide that the peripheral surface of the lid region enclosing the depression forms one of the designations for a ventilation opening Trichters corresponding inclined course.
Hinsichtlich der Herstellung eines solchermaßen ausgebildeten Speisereinsatzes kann vorgesehen sein, dass die Vertiefung des Deckelbereichs des Speiserkorpus bei der Herstellung des Speisereinsatzes eingeformt ist.With regard to the production of a feeder insert formed in this way, it can be provided that the depression of the cover region of the feeder body is formed during the production of the feeder insert.
In einer alternativen Ausführungsform der Erfindung ist zunächst vorgesehen, dass ein den Speiserkorpus außen übergreifendes und an der Gießform festzulegendes Halteelement vorgesehen ist, welches seinerseits zur Ausbildung des Tümpels herangezogen werden kann, ohne die Grundform des Speiserkorpus zu verändern. Hierbei ist vorgesehen, dass das Halteelement den Deckelbereich des Speiserkorpus mit einem umlaufenden Halteansatz lediglich über einen Teilbereich übergreift derart, dass die Randfläche des Halteansatzes den Tümpel auf der Oberseite des Deckelbereichs des Speiserkorpus ausbildet.In an alternative embodiment of the invention, it is initially provided that a retaining element which engages over the outside of the feeder body and is to be fixed to the casting mold is provided, which in turn can be used to form the pool without changing the basic shape of the feeder body. In this case, it is provided that the holding element engages over the lid region of the feeder body with a circumferential holding projection only over a partial region such that the edge surface of the holding attachment forms the pool on the upper side of the lid region of the feeder body.
Soweit bei der Herstellung des Speiserkorpus wie auch des Halteelements jeweils ein organischer Binder mit in der Regel unterschiedlichen Anteilen zum Einsatz kommt, kann der Fall eintreten, dass der organische Binder bei dem Eintritt des heißen Metalls in das Speiservolumen unter Bildung einer Flamme verbrennt. Um diesen unerwünschten Vorgang zu vermeiden oder zumindest einzuschränken, ist gemäß einer weiteren Ausführungsform der Erfindung vorgesehen, dass ein den Speiserkorpus außen übergreifendes und an der Gießform festzulegendes Haltelement vorgesehen ist, welches den Deckelbereich des Speiserkorpus vollständig mit einem Deckel übergreift, wobei der Tümpel auf der äußeren Oberfläche des Deckels des Halteelements angeordnet ist und der Deckel des Halteelements eine mit der Entlüftungsöffnung des Speiserkorpus fluchtende Durchgangsöffnung aufweist. Hiermit ist der Vorteil verbunden, dass der den Speiserkorpus einhausende Deckel des Halteelements die Bildung einer Flamme verhindert. Hierbei kann ebenso wie bei der Ausbildung des Tümpels in dem Deckelbereich des Speiserkorpus vorgesehen sein, dass der Tümpel aus einer auf der Außenseite des Deckels des Halteelements in dem Deckel ausgebildeten Vertiefung besteht. Entsprechend kann weiterhin die die Vertiefung umschließenden Randfläche des Deckels des Halteelements an der Ausbildung eines zur Entlüftungsöffnung gerichteten Trichters entsprechenden geneigten Verlauf aufweisen, und es kann die Vertiefung in dem Deckel des Halteelements bei der Herstellung des Haltelements eingeformt sein.Insofar as an organic binder with generally different proportions is used in each case in the production of the feeder body and of the holding element, it may be the case that the organic binder burns when the hot metal enters the feeder volume to form a flame. In order to avoid or at least limit this undesired process, according to a further embodiment of the invention it is provided that a holding element which engages over the outside of the feeder body and is to be fixed to the casting mold is provided, which completely overlaps the lid region of the feeder body with a lid, the pool on the outer surface of the lid of the holding element is arranged and the lid of the holding element has a aligned with the vent opening of the feeder body through opening. This has the advantage that the lid enclosing the feeder body of the holding element prevents the formation of a flame. Here, as well as in the formation of the pool in the lid region of the feeder body, it may be provided that the pool consists of a depression formed in the lid on the outside of the lid of the holding element. Accordingly, the recess enclosing the edge surface of the lid of the holding element further to the formation of a directional opening for the vent hopper corresponding inclined course may have, and it may be formed in the recess of the lid of the holding element in the manufacture of the holding element.
In der Zeichnung sind Ausführungsbeispiele der Erfindung wiedergegeben, welche nachstehend beschrieben sind.In the drawings, embodiments of the invention are shown, which are described below.
Es zeigen:
- Fig. 1
- einen Speisereinsatz mit einem in dessen Deckelbereich ausgeformten Tümpel im Schnitt,
- Fig. 2
- einen mittels eines gesonderten Halteelementes an einer Gießform festzulegenden Speisereinsatz mit einem durch das Halteelement gebildeten Tümpel,
- Fig. 3
- eine andere Ausführungsform der Speiseranordnung gemäß Figur 2 in einer gegenüber
Figur 2 um 90° gedrehten Schnittdarstellung.
- Fig. 1
- a feeder insert with a pool formed in its lid region in section,
- Fig. 2
- a to be determined by means of a separate holding element on a mold feeder insert with a pool formed by the holding element,
- Fig. 3
- another embodiment of the feeder arrangement according to Figure 2 in one opposite
FIG. 2 rotated by 90 ° sectional view.
Wie sich zunächst aus
An der äußeren Oberseite des Deckelbereichs 12 ist eine Vertiefung 17 in das Material des Deckelbereichs 12 eingelassen, in die die beiden Entlüftungsöffnungen 16 einmünden. Die die Vertiefung 17 ausbildende, umlaufende Randfläche 18 ist mit einer derartigen Neigung ausgebildet, dass sich eine Trichterform der Vertiefung 17 ergibt, wobei sich der Trichter in Richtung der Entlüftungsöffnungen 16 beziehungsweise des im Speiserkorpus 10 ausgebildeten Speiservolumens 14 verjüngt. Soweit auf der äußeren Oberseite des Deckelbereichs 12 noch Materialrippen 22 hervorstehen, sind diese durch die Herstellung des Speiserkorpus 10 auf einer Schießmaschine in einem Schuss bedingt.On the outer upper side of the
Bei dem in
Das in
Mit der Anordnung des Deckels 41 und der damit verbundenen vollständigen Einhausung des Speiserkorpus 10 ist ein Herausschlagen von Flammen aus der Speiserordnung insbesondere bei der Verbrennung des bei der Herstellung des Speisereinsatzes 10 verarbeiteten Binders ausgeschlossen.With the arrangement of the lid 41 and the associated complete housing of the
Die in der vorstehenden Beschreibung, den Schutzansprüchen und der Zeichnung offenbarten Merkmale des Gegenstandes dieser Unterlagen können einzeln als auch in beliebigen Kombinationen untereinander für die Verwirklichung der Erfindung in ihren verschiedenen Ausführungsformen wesentlich sein.The features disclosed in the foregoing description, the claims and the drawing features of the subject matter of these documents may be essential individually or in any combination with each other for the realization of the invention in its various embodiments.
Claims (7)
- A feeder arrangement for use with a casting mold of the type used in metal casting, comprising a feeder sleeve with a feeder body (10) that forms a feeder volume (14) and consists of an exothermal and/or insulating material, wherein the feeder body, which contains the feeder volume for receiving the liquid metal overflowing from the mold cavity of the casting mold, comprises sidewalls (11), a cover region (12), as well as a bottom region (13) with a feeder opening (15) formed therein, wherein said feeder opening produces a connection with the mold cavity of the casting mold, and wherein a ventilation opening (16) for the feeder volume is formed in the cover region, characterized in that a pouring basin (20), which is connected to the ventilation opening (16) and serves for receiving liquid metal flowing out of the feeder volume (14) through the ventilation opening (16), is arranged on the outer surface of the cover region (12) of the feeder body (10).
- The feeder arrangement according to claim 1, characterized in that the pouring basin (20) consists of a depression (17), which is formed in the cover region (12) of the feeder body (10) on the outer side of the cover region (12).
- The feeder arrangement according to claim 2, characterized in that the edge surface (18) of the cover region (12), which encloses the depression (17), is inclined in accordance with the design of a funnel directed toward the ventilation opening (16).
- The feeder arrangement according to one of claims 1-3, characterized in that the depression (17) of the cover region (12) of the feeder body (10) is formed during the manufacture of the feeder sleeve.
- The feeder arrangement according to claim 1, characterized in that a holding element (30) to be fixed on the casting mold is provided and overlaps the outer side of the feeder body (10), wherein said holding element only overlaps a section of the cover region (12) of the feeder body (10) with a circumferential holding extension (31) such that the edge surface (32) of the holding extension (31) forms and encloses the pouring basin (20) on the upper side of the cover region (12) of the feeder body (10).
- The feeder arrangement according to claim 1, characterized in that a holding element (40) to be fixed on the casting mold is provided and overlaps the outer side of the feeder body (10), wherein said holding element completely overlaps the cover region (12) of the feeder body (10) with a cover (41), and wherein the pouring basin (20) is arranged on the outer surface of the cover (41) of the holding element (40) and the cover (41) of the holding element (40) comprises a passage opening (42) that is aligned with the ventilation opening (16) of the feeder body (10).
- The feeder arrangement according to claim 6, characterized in that the pouring basin (20) consists of a depression (17), which is formed in the cover (41) of the holding element (40) on the outer side of the cover (41).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202010012663U DE202010012663U1 (en) | 2010-09-16 | 2010-09-16 | Feeder arrangement with an overflow protection |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2431111A2 EP2431111A2 (en) | 2012-03-21 |
EP2431111A3 EP2431111A3 (en) | 2017-06-28 |
EP2431111B1 true EP2431111B1 (en) | 2018-08-08 |
Family
ID=43123429
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11177769.4A Active EP2431111B1 (en) | 2010-09-16 | 2011-08-17 | Feeder assembly with spill guard |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP2431111B1 (en) |
DE (1) | DE202010012663U1 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202013105617U1 (en) | 2013-12-10 | 2014-09-11 | Foseco International Limited | Feeder arrangement with an outlet seal |
DE102016107278A1 (en) | 2016-04-20 | 2017-10-26 | Chemex Gmbh | Feeding insert with sensor opening, as well as feeder arrangement, use and method |
CN112620589B (en) * | 2020-12-18 | 2023-02-21 | 陕西法士特汽车传动集团有限责任公司 | Riser bush and casting method based on riser bush |
DE202023100381U1 (en) | 2023-01-27 | 2024-01-30 | Ask Chemicals Gmbh | Feeder with lid |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202007005575U1 (en) | 2007-04-18 | 2007-06-14 | GTP Schäfer Gießtechnische Produkte GmbH | Feeder head insert for metal casting molds has tubular upper section and tapering lower section which is fitted at its tip with tapering metal ring |
-
2010
- 2010-09-16 DE DE202010012663U patent/DE202010012663U1/en not_active Expired - Lifetime
-
2011
- 2011-08-17 EP EP11177769.4A patent/EP2431111B1/en active Active
Non-Patent Citations (1)
Title |
---|
None * |
Also Published As
Publication number | Publication date |
---|---|
DE202010012663U1 (en) | 2010-11-18 |
EP2431111A2 (en) | 2012-03-21 |
EP2431111A3 (en) | 2017-06-28 |
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