EP2426189A1 - Method for producing kerosene and diesel fuels using light unsaturated cuts and BTX-rich aromatic cuts - Google Patents

Method for producing kerosene and diesel fuels using light unsaturated cuts and BTX-rich aromatic cuts Download PDF

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Publication number
EP2426189A1
EP2426189A1 EP11290375A EP11290375A EP2426189A1 EP 2426189 A1 EP2426189 A1 EP 2426189A1 EP 11290375 A EP11290375 A EP 11290375A EP 11290375 A EP11290375 A EP 11290375A EP 2426189 A1 EP2426189 A1 EP 2426189A1
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Prior art keywords
fraction
unit
sent
boiling point
cut
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German (de)
French (fr)
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EP2426189B1 (en
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Vincent Coupard
Annick Pucci
Quentin Debuisschert
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IFP Energies Nouvelles IFPEN
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G50/00Production of liquid hydrocarbon mixtures from lower carbon number hydrocarbons, e.g. by oligomerisation
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G25/00Refining of hydrocarbon oils in the absence of hydrogen, with solid sorbents
    • C10G25/02Refining of hydrocarbon oils in the absence of hydrogen, with solid sorbents with ion-exchange material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G45/00Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G45/00Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
    • C10G45/02Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G45/00Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
    • C10G45/32Selective hydrogenation of the diolefin or acetylene compounds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G67/00Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one process for refining in the absence of hydrogen only
    • C10G67/02Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one process for refining in the absence of hydrogen only plural serial stages only
    • C10G67/06Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one process for refining in the absence of hydrogen only plural serial stages only including a sorption process as the refining step in the absence of hydrogen
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G69/00Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one other conversion process
    • C10G69/02Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one other conversion process plural serial stages only
    • C10G69/04Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one other conversion process plural serial stages only including at least one step of catalytic cracking in the absence of hydrogen
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G69/00Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one other conversion process
    • C10G69/02Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one other conversion process plural serial stages only
    • C10G69/08Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one other conversion process plural serial stages only including at least one step of reforming naphtha
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/10Feedstock materials
    • C10G2300/1037Hydrocarbon fractions
    • C10G2300/104Light gasoline having a boiling range of about 20 - 100 °C
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/10Feedstock materials
    • C10G2300/1037Hydrocarbon fractions
    • C10G2300/1044Heavy gasoline or naphtha having a boiling range of about 100 - 180 °C
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/10Feedstock materials
    • C10G2300/1096Aromatics or polyaromatics
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20Characteristics of the feedstock or the products
    • C10G2300/30Physical properties of feedstocks or products
    • C10G2300/301Boiling range
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/40Characteristics of the process deviating from typical ways of processing
    • C10G2300/4018Spatial velocity, e.g. LHSV, WHSV
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2400/00Products obtained by processes covered by groups C10G9/00 - C10G69/14
    • C10G2400/04Diesel oil

Definitions

  • the present invention provides an attractive solution allowing from light cracked naphtha (possibly including any proportion of C3 and C4 olefinic cuts called "LPG"), and an aromatic cut rich in BTX, to meet an increased demand for fuel diesel and kerosene, without involving new and expensive hydrocracking units.
  • LPG light cracked naphtha
  • BTX aromatic cut rich in BTX
  • the solution described in the present invention is particularly well suited to remodeling of existing refining units.
  • refiners face surpluses of gas whose exports in geographically deficient areas are uncertain in the short term because of the increase in refining capacity and / or the decrease in consumption in the regions. concerned areas.
  • the present solution can be defined as an alternative to the "hydrocracking" solution, using an oligomerization of light olefins of 3 to 10 carbon atoms, preferably of 4 to 6 carbon atoms, coupled to an alkylation of olefins. from 8 to 10 carbon atoms, not reacted to oligomerization on a high-BTX cut, generally available from a semi-regenerative or regenerative reforming.
  • the solution that is the subject of the present invention remains economically much less expensive than the hydrocracking solution in terms of investment, utilities and hydrogen consumption, and leads to a reduction in gasoline and an increase in distillate in the same order of magnitude.
  • the petrol fraction constituting the charge (1) is generally a catalytic cracking gasoline which contains from 5 to 10 carbon atoms, and preferably from 5 to 7 carbon atoms.
  • step 2 of treatment with an acidic catalyst uses an acidic catalyst of ion exchange resin or phosphoric supported type, or any acid catalyst previously used in the steps downstream oligomerization (OLG) or alkylation (ALK), in a temperature range of 20 ° C to 350 ° C, preferably from 40 ° C to 250 ° C, and in a pressure range of 1 bar at 100 bar, preferably from 10 to 30 bar, and in a range of VVH from 0.1 hr -1 to 5 hr -1, preferably from 0.3 hr -1 to 2.0 hr -1.
  • OLG oligomerization
  • ALK alkylation
  • VVH designates the ratio between the volume flow rate of charge and the volume of catalyst.
  • the oligomerization step 4 is fed with the cracking gasoline (4) and an LPG cut containing olefins, and operates on an acid catalyst preferably of zeolitic type, or silica-alumina, in a temperature range of 20 ° C to 400 ° C, preferably 100 ° C to 350 ° C, and in a pressure range of 1 to 100 bar, preferably 20 to 70 bar, and in a range of VHV from 0.1 hr-1 hr to hr-1 and preferably from hr-hr to 1.0 hr-1.
  • an acid catalyst preferably of zeolitic type, or silica-alumina
  • the alkylation step (ALK) is fed by the effluent (8) of the oligomerization unit (OLG), and by a cut rich in aromatics (9). ) containing from 6 to 12 carbon atoms, and more preferably from 6 to 9 carbon atoms, and working on an acid catalyst preferably of zeolitic or silicoaluminate type, in a temperature range of 20 ° C to 400 ° C , preferably from 100 ° C to 350 ° C, and in a pressure range from 1 bar to 100 bar, preferably from 20 bar to 70 bar, and in a range of VVH from 0.05 h-1 to 5 h -1, and preferably 0.1 h -1 to 2.0 h -1.
  • step 6 of hydrotreatment uses a catalyst containing at least one metal chosen from Ni, Co, and Mo, and operates in a temperature range of 50 ° C to 400 ° C, preferably 100 ° C to 350 ° C, and in a pressure range of 1 bar to 100 bar, more preferably 20 to 100 ° C. bars at 70 bar, and in a range of VHV from 0.1 hr-1 to hr-1, and preferably from 0.5 hr-1 to 5.0 hr-1.
  • step 6 of hydrotreatment uses a catalyst containing at least one metal chosen from Pd and Pt, and operates in a temperature range of 50 ° C. to 300 ° C. ° C, and preferably from 100 ° C to 250 ° C, in a pressure range of 1 bar to 100 bar, and preferably from 20 bar to 70 bar, and in a range of VVH of 0.10h. 1 to 10 h -1, and preferably from 0.5 h -1 to 5.0 h -1.
  • step 2 of treatment on acid catalyst (TR) is preceded by a step 1 of selective hydrogenation (SHU) of the starting gasoline cut.
  • SHU selective hydrogenation
  • the present invention describes a process for obtaining diesel fuel or kerosene from olefinic cuts, typically from a catalytic cracking unit (abbreviated as FCC) and a BTX-rich fraction (abbreviation of benzene, toluene).
  • FCC catalytic cracking unit
  • BTX-rich fraction abbreviation of benzene, toluene
  • xylene typically results from a semi-regenerative or regenerative reforming unit, generally present at the same site as the FCC unit.
  • the olefinic cut can also come from steam-cracking units (abbreviated as SC), Fischer Tropsch synthesis unit (abbreviated as FT), coking (denoted CK abbreviated) or a viscosity unit. reduction (noted VB abbreviated).
  • SC steam-cracking units
  • FT Fischer Tropsch synthesis unit
  • CK coking
  • VB viscosity unit. reduction
  • the BTX-rich fraction can also come from a steam cracking unit (SC), a steam reforming unit (abbreviated as VR), an olefin cracking unit (abbreviated CO) or a transforming unit.
  • MTO methanol to olefins
  • the feed to be treated (1) is a gasoline distillation range of between 30 ° C and 250 ° C.
  • This charge is optionally sent to a SHU unit which makes it possible to selectively hydrogenate gum-forming unsaturated hydrocarbons, such as diolefins.
  • the treated effluent (2) is sent directly or after distillation to a treatment unit (TR) based on the use of an acid catalyst, preferably a resin type catalyst ion exchange, as described in the patent FR 2.840.620 or of supported phosphoric acid type.
  • This step is intended to capture poisonous compounds acid catalysts, including nitrogen compounds, and optionally, to turn them into heavier compounds.
  • the head cut (4) is sent to an oligomerization unit (OLG) which will form oligomers with a number of carbon atoms of between 8 and 20 constituting the flow. (7).
  • OLG oligomerization unit
  • the oligomerization unit preferably operates on an acid catalyst of zeolitic or silica-alumina type, in a temperature range of 20 ° C to 400 ° C, preferably from 100 ° C to 350 ° C, and in a pressure range from 1 bar to 100 bar, preferably from 20 bar to 70 bar, and in a range of VVH from 0.1 hr -1 to 5 hr -1 and preferably from 0.2 hr -1 to 1 hr. , 0h-1.
  • the fraction of light olefins having a boiling point of less than 150 ° C. which has not reacted in the oligomerization unit (OLG) constitutes the stream (8) which feeds the alkylation unit (ALK). which uses a BTX cut (9) generally derived from a regenerative species reforming unit.
  • the alkylation unit of the olefins (8) from the oligomerization unit (OLG) on the BTX cut (9) preferably operates on an acid catalyst of zeolitic or silicoaluminate type, in a temperature range of 20 °. C at 400 ° C, preferably 100 ° C to 350 ° C, and in a pressure range of 1 bar to 100 bar, preferably 20 bar to 70 bar, and in a range of VVH 0.05h -1 to 5 h -1 and preferably 0.1 h -1 to 2.0 h -1.
  • the intermediate effluent (5) of the distillation column CD1 is sent to the gasoline pool.
  • the effluent (11) of the alkylation unit (ALK) is sent to a second distillation column (CD2) which produces in the bottom an effluent (11c) which is sent to the total hydrogenation unit (HT). and thus contributes to the production of the desired diesel (13).
  • the lateral effluent (11b) of the distillation column (CD2) is returned to the alkylation unit (ALK).
  • the overhead effluent (11a) of column CD2 is sent to the gasoline pool.
  • Tables A and B below give details of flows according to the scheme of the figure 1 .
  • the process according to the invention therefore produced 66 tonnes / hour of diesel (13), from 100 tonnes / hour of FCC gasoline (1), of 18 tonnes / hour of BTX cut (9) and 25 tonnes of gasoline.

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Abstract

The process comprises performing a selective hydrogenation step to initiate gasoline fraction, treating effluent obtained from the hydrogenation step with zeolite or silica-alumina type acid catalyst or ion exchange resin acid catalyst at a temperature of 40-250[deg] C, a pressure of 10-30 bars and a space velocity of 0.3-2 h-1, and distillating the effluent in a first distillation column for separating an olefin fraction having a final boiling point of 60? and a fraction of boiling point of greater than 150[deg] C. The process comprises performing a selective hydrogenation step to initiate gasoline fraction, treating effluent obtained from the hydrogenation step with zeolite or silica-alumina type acid catalyst or ion exchange resin acid catalyst at a temperature of 40-250[deg] C, a pressure of 10-30 bars and a space velocity of 0.3-2 h-1, distillating the effluent in a first distillation column for separating an olefin fraction having a final boiling point of 60? on its top and a fraction of boiling point of greater than 150[deg] C on its bottom, where the fraction of boiling point of greater than 150[deg] C is sent to a hydrotreatment unit, oligomerizing the olefinic fraction optionally mixed with a liquefied petroleum gas fraction containing olefins, extracting a stream of oligomerized olefins, after distillation, constituting a kerosene fraction, which is sent to a first part towards the hydrotreatment unit and a second part towards total hydrogenation unit (HT), and performing alkylation of stream obtained from the oligomerization step on the BTX fraction rich in aromatics containing 6-9 C. The effluent of the alkylation unit is sent to a second distillation column for extracting fractions consisting of: a gasoline fraction of boiling point of less than 100[deg] C, where the fraction is sent to the gasoline pool; an intermediate fraction of distillation at 100-150[deg] C, where the fraction is constituted of unreacted BTX that is recycled at an inlet of the alkylation unit with the exception of a portion constituting of purge of the alkylation unit and the fraction is sent to the gasoline pool after stabilization; and a heavy fraction of boiling point of greater than 150[deg] C, where the fraction is sent to the total hydrogenation unit of which the desired diesel is extracted. The hydrogenation step is carried out at a temperature of 100-350[deg] C, a pressure of 20-70 bars and a space velocity of 0.5-5 h-1.

Description

INTRODUCTIONINTRODUCTION

L'évolution des moteurs automobiles entraîne actuellement une augmentation de la demande en carburant diesel au dépend de celle de l'essence.The evolution of automotive engines is currently driving an increase in the demand for diesel fuel at the expense of that of gasoline.

Les prévisions concernant l'évolution du marché des carburants automobiles indiquent une diminution quasi généralisée dans le monde de la demande en essence.Forecasts for the evolution of the automotive fuel market point to an almost universal decline in the world of gasoline demand.

Ainsi, alors qu'en 2000 le rapport de consommation d'essence par rapport au diesel était de 2, on prévoit qu'il sera proche de 1,5 en 2015.Thus, while in 2000 the ratio of gas consumption to diesel was 2, it is expected that it will be close to 1.5 in 2015.

Pour l'Union Européenne, cette diminution est extrêmement forte, puisque ce rapport qui était de 1 en 2000, devrait passer à 0,5 en 2012, et même encore baisser au delà.For the European Union, this reduction is extremely strong, since this ratio, which was 1 in 2000, should increase to 0.5 in 2012, and even drop further.

Par ailleurs, la demande en kérosène devrait également significativement augmenter dans les prochaines années en liaison avec l'évolution du marché du transport aérien.In addition, the demand for kerosene is also expected to increase significantly in the coming years in connection with the evolution of the air transport market.

Cette évolution inéluctable vers une demande accrue en distillats moyens, et la diminution de la demande en essence pose à l'industrie du raffinage un grave problème d'adaptation de l'offre à la demande, et ceci dans un délai très court peu compatible avec la construction de nouvelles installations coûteuses et longues à mettre en oeuvre, telles que les hydrocraquages de gasoil sous vide.This unavoidable evolution towards an increased demand for middle distillates, and the decrease in the demand for petrol, poses a serious problem for the refining industry in adapting supply to demand, and this in a very short time that is not very compatible with the construction of new installations that are costly and time consuming to implement, such as the hydrocrackings of vacuum gas oil.

La présente invention propose une solution attractive permettant à partir de naphta craqué léger (incluant éventuellement une proportion quelconque de coupes oléfiniques C3 et C4 dite "LPG"), et d'une coupe aromatique riche en BTX, de répondre à une demande accrue en carburant diesel et kérosène, sans impliquer d'unités neuves et couteuses d'hydrocraquage.The present invention provides an attractive solution allowing from light cracked naphtha (possibly including any proportion of C3 and C4 olefinic cuts called "LPG"), and an aromatic cut rich in BTX, to meet an increased demand for fuel diesel and kerosene, without involving new and expensive hydrocracking units.

La solution décrite dans la présente invention est particulièrement bien adaptée à des remodelages d'unités de raffinage existantes.The solution described in the present invention is particularly well suited to remodeling of existing refining units.

ART ANTERIEURPRIOR ART

Dans un marché dominé par la consommation d'essence, comme c'est le cas par exemple aux États-Unis, la production de carburant diesel est assurée essentiellement à partir des distillats moyens dit "straight run", c'est à dire provenant de la distillation directe du pétrole brut.In a market dominated by the consumption of gasoline, as is the case for example in the United States, the production of diesel fuel is ensured essentially from the so-called "straight run" middle distillates, that is to say from direct distillation of crude oil.

Ces distillats moyens doivent être hydrotraités pour répondre aux spécifications maintenant très sévères de teneur en soufre (10 ppm max) et de teneurs en aromatiques. Actuellement, cette production est notoirement insuffisante et oblige les raffineurs dans certaines zones géographiques, et notamment l'Europe, à importer du carburant diesel pour satisfaire à la demande intérieure.These middle distillates must be hydrotreated to meet the now very strict specifications of sulfur content (10 ppm max) and aromatics contents. Currently, this production is notoriously insufficient and requires refiners in certain areas especially Europe, to import diesel fuel to meet domestic demand.

Inversement, et particulièrement en Europe, les raffineurs font face à des excédents d'essence dont les exportations dans les zones géographiques déficitaires sont incertaines à court terme en raison de l'augmentation des capacités de raffinage et/ou de la baisse de consommation dans les zones concernées.Conversely, and particularly in Europe, refiners face surpluses of gas whose exports in geographically deficient areas are uncertain in the short term because of the increase in refining capacity and / or the decrease in consumption in the regions. concerned areas.

Pour toutes ces raisons, un certain nombre de raffineurs ont construit des installations d'hydrocraquage qui permettent de transformer des coupes lourdes telles que le gasoil sous-vide en carburant diesel de très bonne qualité. Néanmoins, ce procédé est très coûteux en investissement et utilités car il fonctionne à très haute pression (supérieures à 100 bars), et entraîne une très forte consommation d'hydrogène (de l'ordre de 10 à 30 kg d'hydrogène par tonne de charge), nécessitant d'implanter une installation spécifique de production d'hydrogène. D'autres solutions moins couteuses pour produire du carburant diesel sont envisageables, à savoir l'oligomérisation des oléfines légères ayant de 3 à 6 atomes de carbone, par exemple issues du craquage catalytique. Cependant ces coupes oléfiniques contiennent très souvent des impuretés sulfurées et azotées qui désactivent rapidement le catalyseur d'oligomérisation et peuvent rendre le procédé moins économique. Il est donc nécessaire de purifier la charge de l'oligomérisation. Ceci se fait en ajoutant des équipements de purification, le plus souvent en plusieurs étapes, incluant des masses adsorbantes diverses, régénératives ou non régénératives.For all these reasons, a number of refiners have built hydrocracking plants that convert heavy cuts such as vacuum gas oil into high quality diesel fuel. However, this process is very costly in investment and utilities because it operates at very high pressure (above 100 bars), and leads to a very high hydrogen consumption (of the order of 10 to 30 kg of hydrogen per tonne of hydrogen). load), requiring the implementation of a specific hydrogen production facility. Other less expensive solutions for producing diesel fuel are possible, namely the oligomerization of light olefins having from 3 to 6 carbon atoms, for example from catalytic cracking. However, these olefinic cuts very often contain sulphurous and nitrogen impurities which rapidly deactivate the oligomerization catalyst and can make the process less economical. It is therefore necessary to purify the charge of the oligomerization. This is done by adding purification equipment, usually in several stages, including various adsorbent masses, regenerative or non-regenerative.

La présente solution peut se définir comme une alternative à la solution "hydrocraquage", faisant appel à une oligomérisation d'oléfines légères de 3 à 10 atomes de carbone, de manière préférée de 4 à 6 atomes de carbone, couplée à une alkylation des oléfines de 8 à 10 atomes de carbone, n'ayant pas réagi à l'oligomérisation sur une coupe riche en BTX, généralement disponible à partir d'un reforming semi régénératif ou régénératif.The present solution can be defined as an alternative to the "hydrocracking" solution, using an oligomerization of light olefins of 3 to 10 carbon atoms, preferably of 4 to 6 carbon atoms, coupled to an alkylation of olefins. from 8 to 10 carbon atoms, not reacted to oligomerization on a high-BTX cut, generally available from a semi-regenerative or regenerative reforming.

Cette alkylation aboutit à une coupe située dans la gamme des distillats moyens (gazole ou kérosène) qu'il faut ensuite hydrotraiter et/ou hydrogéner pour aboutir à des produits commerciaux.This alkylation results in a cut in the range of middle distillates (gas oil or kerosene) which must then be hydrotreated and / or hydrogenated to produce commercial products.

La solution objet de la présente invention reste économiquement beaucoup moins couteuse que la solution hydrocraquage en termes d'investissement, d'utilités et de consommation d'hydrogène, et conduit à une réduction d'essence et une augmentation de distillat dans le même ordre de grandeur.The solution that is the subject of the present invention remains economically much less expensive than the hydrocracking solution in terms of investment, utilities and hydrogen consumption, and leads to a reduction in gasoline and an increase in distillate in the same order of magnitude.

DESCRIPTION SOMMAIRE DE L'INVENTIONSUMMARY DESCRIPTION OF THE INVENTION

La présente invention décrit un procédé de production de gazole (13) à partir d'une coupe essence (1) provenant d'une unité de craquage catalytique, et d'une coupe BTX (9) provenant d'une unité de reformage catalytique des essences, faisant appel à l'enchainement d'étapes suivantes:

  • une étape optionnelle 1 d'hydrogénation sélective (SHU) de la coupe essence de départ,
  • une étape 2 de traitement sur catalyseur acide (TR) de l'effluent issu de l'étape 1,
  • une étape 3 de distillation de l'effluent de l'étape 2 réalisée dans une première colonne à distiller (CD1) permettant de séparer en tête une coupe oléfinique (4) ayant un point final d'ébullition d'environ 60°, intermédiairement une coupe (5) d'intervalle de distillation compris entre 60°C et 150°C, et en fond une coupe (6) de point d'ébullition supérieur à 150°C, qui est envoyée vers une unité d'hydrotraitement (HDT), l'effluent (12) de l'unité d'hydrotraitement étant envoyé vers une unité d'hydrogénation totale (HT) qui produit le gazole recherché (13).
  • une étape 4 d'oligomérisation (OLG) de la coupe oléfinique (4) éventuellement en mélange avec une coupe LPG (10) contenant des oléfines, de laquelle on extrait après distillation un flux (7) d'oléfines oligomérisées à nombre d'atomes de carbone allant de 8 à 20, qui est envoyée pour une première partie par le flux 7a, vers l'unité d'hydrotraitement (HDT) constituant l'étape (6), et pour une seconde partie par le flux 7b, vers l'unité d'hydrogénation totale (HT),
  • une étape 5 d'alkylation du flux (8) d'oléfines en C3 et en C8 sur la coupe BTX (9), l'effluent (11) de l'unité d'alkylation (ALK) étant envoyé dans une seconde colonne à distiller (CD2) de laquelle on extrait 3 coupes:
  • une coupe essence (11a) de point d'ébullition inférieur à 100°C qui est envoyée vers le pool essence,
  • une coupe intermédiaire (11b) d'intervalle de distillation compris entre 100°C et 150°C, essentiellement constituée des BTX n'ayant pas réagi, qui est en majorité recyclée à l'entrée de l'unité d'alkylation (ALK), à l'exception d'une fraction constituant la purge de ladite unité (ALK) qui est elle même envoyée au pool essence après stabilisation,
  • une coupe lourde (11c) de point d'ébullition supérieur à 150°C qui est envoyée à l'unité d'hydrogénation totale (HT) de laquelle est extrait le gazole recherché (13).
The present invention describes a process for producing gas oil (13) from a gasoline cut (1) from a catalytic cracking unit, and a BTX cut (9) from a catalytic reforming unit of species, using the following sequence of steps:
  • an optional step 1 of selective hydrogenation (SHU) of the starting gasoline cut,
  • a step 2 of treatment on acid catalyst (TR) of the effluent from step 1,
  • a step 3 of the distillation of the effluent of step 2 carried out in a first distillation column (CD1) allowing to separate at the head an olefinic cut (4) having a boiling point of about 60 °, intermediately a section (5) of distillation range between 60 ° C and 150 ° C, and bottom a section (6) of boiling point above 150 ° C, which is sent to a hydrotreating unit (HDT) , the effluent (12) of the hydrotreatment unit being sent to a total hydrogenation unit (HT) which produces the desired diesel (13).
  • a step 4 of oligomerization (OLG) of the olefinic section (4) possibly mixed with an LPG (10) containing olefins, from which a stream (7) of oligomerized olefins with a number of atoms is extracted after distillation of carbon ranging from 8 to 20, which is sent for a first part by the flow 7a, to the hydrotreating unit (HDT) constituting the step (6), and for a second part by the flow 7b, to the total hydrogenation unit (HT),
  • a step 5 of alkylation of the flow (8) of C3 and C8 olefins on the BTX cut (9), the effluent (11) of the alkylation unit (ALK) being sent in a second column to distiller (CD2) from which 3 cuts are extracted:
  • a gasoline cut (11a) with a boiling point below 100 ° C which is sent to the gasoline pool,
  • an intermediate cut (11b) of distillation range of between 100 ° C and 150 ° C, essentially consisting of unreacted BTX, which is mostly recycled at the inlet of the alkylation unit (ALK) , except for a fraction constituting the purge of said unit (ALK) which is itself sent to the gasoline pool after stabilization,
  • a heavy cut (11c) of boiling point greater than 150 ° C which is sent to the total hydrogenation unit (HT) from which is extracted the desired diesel (13).

La coupe essence constituant la charge (1) est généralement une essence de craquage catalytique qui contient de 5 à 10 atomes de carbone, et de manière préférée, de 5 à 7 atomes de carbone.The petrol fraction constituting the charge (1) is generally a catalytic cracking gasoline which contains from 5 to 10 carbon atoms, and preferably from 5 to 7 carbon atoms.

Selon une variante préférée du procédé selon la présente invention, l'étape 2 de traitement sur catalyseur acide (TR) fait appel à un catalyseur acide de type résine échangeuse d'ion, ou phosphorique supporté, ou tout catalyseur acide préalablement utilisé dans les étapes aval d'oligomérisation (OLG) ou d'alkylation (ALK), dans une gamme de température de 20°C à 350 °C, de manière préférée de 40°C à 250 °C, et dans une gamme de pression de 1 bar à 100 bars, de manière préférée de 10 à 30 bars, et dans une gamme de VVH de 0,1 h-1 à 5 h-1, de manière préférée de 0,3 h-1 à 2,0 h-1.According to a preferred variant of the process according to the present invention, step 2 of treatment with an acidic catalyst (TR) uses an acidic catalyst of ion exchange resin or phosphoric supported type, or any acid catalyst previously used in the steps downstream oligomerization (OLG) or alkylation (ALK), in a temperature range of 20 ° C to 350 ° C, preferably from 40 ° C to 250 ° C, and in a pressure range of 1 bar at 100 bar, preferably from 10 to 30 bar, and in a range of VVH from 0.1 hr -1 to 5 hr -1, preferably from 0.3 hr -1 to 2.0 hr -1.

On rappelle que 1 bar = 105 Pascal et que la VVH désigne le rapport entre le débit volumique de charge et le volume de catalyseur.It is recalled that 1 bar = 10 5 Pascal and that the VVH designates the ratio between the volume flow rate of charge and the volume of catalyst.

Selon une autre variante préférée du procédé selon la présente invention, l'étape d'oligomérisation 4 est alimentée par l'essence de craquage (4) et une coupe LPG contenant des oléfines, et travaille sur un catalyseur acide de préférence de type zéolitique, ou silice alumine, dans une gamme de température de 20°C à 400 °C, de manière préférée de 100°C à 350 °C, et dans une gamme pression de 1 à 100 bars, de manière préférée de 20 à 70 bars, et dans une gamme de VVH de 0,1 h-1 à 5 h-1 et de manière préférée de 0,2 h-1 à 1,0 h-1.According to another preferred variant of the process according to the present invention, the oligomerization step 4 is fed with the cracking gasoline (4) and an LPG cut containing olefins, and operates on an acid catalyst preferably of zeolitic type, or silica-alumina, in a temperature range of 20 ° C to 400 ° C, preferably 100 ° C to 350 ° C, and in a pressure range of 1 to 100 bar, preferably 20 to 70 bar, and in a range of VHV from 0.1 hr-1 hr to hr-1 and preferably from hr-hr to 1.0 hr-1.

Selon une variante préférée du procédé selon la présente invention, l'étape 5 d'alkylation (ALK) est alimentée par l'effluent (8) de l'unité d'oligomérisation (OLG), et par une coupe riche en aromatiques (9) contenant de 6 à 12 atomes de carbone, et de manière encore préférée de 6 à 9 atomes de carbone, et travaille sur un catalyseur acide de préférence de type zéolitique ou silicoaluminate, dans une gamme de température de 20°C à 400 °C, de manière préférée de 100°C à 350 °C, et dans une gamme de pression de 1 bar à 100 bars, de manière préférée de 20 bars à 70 bars, et dans une gamme de VVH de 0,05 h-1 à 5 h-1, et de manière préférée de 0,1 h-1 à 2,0 h-1.According to a preferred variant of the process according to the present invention, the alkylation step (ALK) is fed by the effluent (8) of the oligomerization unit (OLG), and by a cut rich in aromatics (9). ) containing from 6 to 12 carbon atoms, and more preferably from 6 to 9 carbon atoms, and working on an acid catalyst preferably of zeolitic or silicoaluminate type, in a temperature range of 20 ° C to 400 ° C , preferably from 100 ° C to 350 ° C, and in a pressure range from 1 bar to 100 bar, preferably from 20 bar to 70 bar, and in a range of VVH from 0.05 h-1 to 5 h -1, and preferably 0.1 h -1 to 2.0 h -1.

Selon une autre variante préférée du procédé selon la présente invention, l'étape 6 d'hydrotraitement (HDT) utilise un catalyseur contenant au moins un métal choisi parmi le Ni, le Co, et le Mo, et opère dans une gamme de température de 50°C à 400 °C, de manière préférée de 100°C à 350 °C, et dans une gamme de pression de 1 bar à 100 bars, de manière préférée de 20 bars à 70 bars, et dans une gamme de VVH de 0,1 h-1 à 10 h-1, et de manière préférée de 0,5 h-1 à 5,0 h-1.According to another preferred variant of the process according to the present invention, step 6 of hydrotreatment (HDT) uses a catalyst containing at least one metal chosen from Ni, Co, and Mo, and operates in a temperature range of 50 ° C to 400 ° C, preferably 100 ° C to 350 ° C, and in a pressure range of 1 bar to 100 bar, more preferably 20 to 100 ° C. bars at 70 bar, and in a range of VHV from 0.1 hr-1 to hr-1, and preferably from 0.5 hr-1 to 5.0 hr-1.

Selon une autre variante du procédé selon la présente invention, l'étape 6 d'hydrotraitement (HDT) utilise un catalyseur contenant au moins un métal choisi parmi le Pd et le Pt, et opère dans une gamme de température de 50°C à 300 °C, et de manière préférée de 100°C à 250 °C, dans une gamme de pression de 1 bar à 100 bars, et de manière préférée de 20 bar à 70 bars, et dans une gamme de VVH de 0,10h-1 à 10 h-1, et de manière préférée de 0,5 h-1 à 5,0h-1.According to another variant of the process according to the present invention, step 6 of hydrotreatment (HDT) uses a catalyst containing at least one metal chosen from Pd and Pt, and operates in a temperature range of 50 ° C. to 300 ° C. ° C, and preferably from 100 ° C to 250 ° C, in a pressure range of 1 bar to 100 bar, and preferably from 20 bar to 70 bar, and in a range of VVH of 0.10h. 1 to 10 h -1, and preferably from 0.5 h -1 to 5.0 h -1.

Enfin, selon une dernière variante du procédé selon la présente invention, l'étape 2 de traitement sur catalyseur acide (TR) est précédée d'une étape 1 d'hydrogénation sélective (SHU) de la coupe essence de départ.Finally, according to a last variant of the process according to the present invention, step 2 of treatment on acid catalyst (TR) is preceded by a step 1 of selective hydrogenation (SHU) of the starting gasoline cut.

DESCRIPTION DETAILLEE DE L'INVENTIONDETAILED DESCRIPTION OF THE INVENTION

La présente invention décrit un procédé d'obtention de carburant diesel ou kérosène à partir de coupes oléfiniques issue typiquement d'une unité de craquage catalytique des essences (notée FCC en abrégé) et d'une coupe riche en BTX (abréviation de benzène, toluène, xylène) issue typiquement d'une unité de reforming semi régénérative ou régénérative, généralement présente sur le même site que l'unité de FCC.The present invention describes a process for obtaining diesel fuel or kerosene from olefinic cuts, typically from a catalytic cracking unit (abbreviated as FCC) and a BTX-rich fraction (abbreviation of benzene, toluene). , xylene) typically results from a semi-regenerative or regenerative reforming unit, generally present at the same site as the FCC unit.

On entend par "typiquement" le cas le plus fréquent qui n'exclut pas d'autres sources telles que décrites ci après.By "typically" is meant the most frequent case that does not exclude other sources as described below.

La coupe oléfinique peut également provenir d'unités de type vapocraquage (notée SC en abrégé), d'unité de synthèse Fischer Tropsch (notée FT en abrégé), de cokéfaction (notée CK en abrégé) ou encore d'une unité de visco-réduction (notée VB en abrégé). La coupe riche en BTX peut provenir également d'une unité de vapocraquage (SC), de vaporéformage (notée VR en abrégé), d'une unité de craquage d'oléfines (notée CO en abrégé), ou encore d'une unité transformant le méthanol en oléfines (notée MTO en abrégé).The olefinic cut can also come from steam-cracking units (abbreviated as SC), Fischer Tropsch synthesis unit (abbreviated as FT), coking (denoted CK abbreviated) or a viscosity unit. reduction (noted VB abbreviated). The BTX-rich fraction can also come from a steam cracking unit (SC), a steam reforming unit (abbreviated as VR), an olefin cracking unit (abbreviated CO) or a transforming unit. methanol to olefins (abbreviated as MTO).

La charge à traiter (1) est une essence d'intervalle de distillation compris entre 30°C et 250°C. Cette charge est éventuellement envoyée dans une unité SHU qui permet d'hydrogéner sélectivement les hydrocarbures insaturés générateurs de gomme, tels que les dioléfines. L'effluent traité (2) est envoyé directement ou après distillation dans une unité de traitement (TR) reposant sur l'utilisation d'un catalyseur acide, de préférence un catalyseur de type résine échangeuse d'ions, telle que décrite dans le brevet FR 2.840.620 , ou de type acide phosphorique supporté.The feed to be treated (1) is a gasoline distillation range of between 30 ° C and 250 ° C. This charge is optionally sent to a SHU unit which makes it possible to selectively hydrogenate gum-forming unsaturated hydrocarbons, such as diolefins. The treated effluent (2) is sent directly or after distillation to a treatment unit (TR) based on the use of an acid catalyst, preferably a resin type catalyst ion exchange, as described in the patent FR 2.840.620 or of supported phosphoric acid type.

Cette étape a pour but de capter des composés empoisonnants des catalyseurs acides, notamment les composés azotés, et optionnellement, de les transformer en composés plus lourds.This step is intended to capture poisonous compounds acid catalysts, including nitrogen compounds, and optionally, to turn them into heavier compounds.

Il a été en effet observé de manière surprenante que les catalyseurs cités ci dessus, après une période de captation quasi totale des composés azotés, continuent à convertir les composés azotés de la charge en composés plus lourds de sorte que si une distillation est installée en aval du traitement, la coupe légère obtenue en tête de la colonne de distillation est appauvrie en azote. Cette coupe légère de tête peut être traitée sans purification additionnelle sur les catalyseurs acides aval.It has been observed, surprisingly, that the catalysts mentioned above, after a period of almost total capture of the nitrogenous compounds, continue to convert the nitrogen compounds of the feed into heavier compounds so that if a distillation is installed downstream of the treatment, the light cut obtained at the top of the distillation column is depleted in nitrogen. This light head cut can be treated without additional purification on downstream acid catalysts.

Il a été également observé sur cette étape de traitement (TR), un alourdissement des composés soufrés de sorte que la coupe légère issue de la distillation aval est aussi appauvrie en composés soufrés.It has also been observed on this treatment step (TR), a heavier sulfur compounds so that the light cut resulting from the downstream distillation is also depleted of sulfur compounds.

L'effluent (3) de l'unité de traitement aux résines (TR) est envoyé dans une colonne à distiller (CD1) de laquelle on extrait 3 coupes:

  1. a) une coupe de tête correspondant au flux (4) qui est envoyé dans l'enchainement d'unités oligomérisation (OLG) - alkylation sur BTX (ALK) en vue de produire une coupe (11) d'intervalle de distillation de type gazole qui est hydrogénée dans l'unité d'hydrogénation totale (HT) pour produire le distillat recherché (13),
  2. b) une coupe intermédiaire (5) qui peut être envoyée dans une unité d'hydrodésulfuration permettant de réduire la teneur en soufre à moins de 10 ppm (non représentée sur la figure 1).
The effluent (3) of the resin treatment unit (TR) is sent to a distillation column (CD1) from which three cuts are extracted:
  1. a) a head section corresponding to the flow (4) which is fed into the oligomerization unit (OLG) - alkylation on BTX (ALK) sequence to produce a diesel-type distillation range section (11) which is hydrogenated in the total hydrogenation unit (HT) to produce the desired distillate (13),
  2. b) an intermediate cut (5) which can be sent to a hydrodesulfurization unit for reducing the sulfur content to less than 10 ppm (not shown in FIG. figure 1 ).

Ce type d'unité est par exemple l'unité connue commercialement sous le nom de Prime G+, commercialisée par la société AXENS, dont on peut trouver une description dans le brevet FR 2.797.639 .

  • c) une coupe de fond (6) qui est envoyée dans une unité d'hydrotraitement sévère (HDT) permettant de réduire la teneur en soufre à moins de 10 ppm, d'hydrogéner la quasi totalité des oléfines, et de réduire significativement la teneur en aromatiques. L'effluent de l'unité d'hydrotraitement (HDT), noté flux (12), est envoyé vers l'unité d'hydrotraitement total (HT).
This type of unit is for example the unit known commercially under the name Prime G +, marketed by AXENS, a description of which can be found in the patent FR 2,797,639 .
  • c) a bottom cut (6) which is sent to a severe hydrotreatment unit (HDT) to reduce the sulfur content to less than 10 ppm, to hydrogenate almost all the olefins, and to significantly reduce the content in aromatics. The effluent of the hydrotreatment unit (HDT), noted flow (12), is sent to the total hydrotreatment unit (HT).

La coupe de tête (4), éventuellement en mélange avec une coupe LPG (10), est envoyée dans une unité d'oligomérisation (OLG) qui va former des oligomères à nombre d'atomes de carbone compris entre 8 et 20 constituant le flux (7).The head cut (4), optionally mixed with an LPG cut (10), is sent to an oligomerization unit (OLG) which will form oligomers with a number of carbon atoms of between 8 and 20 constituting the flow. (7).

En fonction de sa teneur en soufre, ce flux (7) est:

  • soit envoyé (flux 7a) vers l'unité d'hydrotraitement (HDT), lorsque sa teneur en soufre est supérieure à 10 ppm,
  • soit envoyé (flux 7b) vers l'unité d'hydrogénation totale (HT) lorsque sa teneur en soufre est inférieure à 10 ppm.
According to its sulfur content, this stream (7) is:
  • is sent (stream 7a) to the hydrotreating unit (HDT), when its sulfur content is greater than 10 ppm,
  • is sent (stream 7b) to the total hydrogenation unit (HT) when its sulfur content is less than 10 ppm.

L'unité d'oligomérisation (OLG) fonctionne préférentiellement sur un catalyseur acide de type zéolitique ou silice alumine, dans une gamme de température de 20°C à 400 °C, de manière préférée de 100°C à 350 °C, et dans une gamme pression de 1 bar à 100 bars, de manière préférée de 20 bars à 70 bars, et dans une gamme de VVH de 0,1 h-1 à 5 h-1 et de manière préférée de 0,2h-1 à 1,0h-1.The oligomerization unit (OLG) preferably operates on an acid catalyst of zeolitic or silica-alumina type, in a temperature range of 20 ° C to 400 ° C, preferably from 100 ° C to 350 ° C, and in a pressure range from 1 bar to 100 bar, preferably from 20 bar to 70 bar, and in a range of VVH from 0.1 hr -1 to 5 hr -1 and preferably from 0.2 hr -1 to 1 hr. , 0h-1.

La fraction d'oléfines légères, de point d'ébullition inférieur à 150°C, n'ayant pas réagi dans l'unité d'oligomérisation (OLG) constitue le flux (8) qui alimente l'unité d'alkylation (ALK) qui fait appel à une coupe BTX (9) généralement issue d' une unité de reforming régénératif des essences.The fraction of light olefins having a boiling point of less than 150 ° C. which has not reacted in the oligomerization unit (OLG) constitutes the stream (8) which feeds the alkylation unit (ALK). which uses a BTX cut (9) generally derived from a regenerative species reforming unit.

L'unité d'alkylation des oléfines (8) issues de l'unité d'oligomérisation (OLG), sur la coupe BTX (9) fonctionne préférentiellement sur un catalyseur acide de type zéolitique ou silicoaluminate, dans une gamme de température de 20°C à 400 °C, de manière préférée de 100°C à 350 °C, et dans une gamme pression de 1 bar à 100 bars, de manière préférée de 20 bars à 70 bars, et dans une gamme de VVH de 0,05h-1 à 5 h-1 et de manière préférée de 0,1 h-1 à 2,0 h-1.The alkylation unit of the olefins (8) from the oligomerization unit (OLG) on the BTX cut (9) preferably operates on an acid catalyst of zeolitic or silicoaluminate type, in a temperature range of 20 °. C at 400 ° C, preferably 100 ° C to 350 ° C, and in a pressure range of 1 bar to 100 bar, preferably 20 bar to 70 bar, and in a range of VVH 0.05h -1 to 5 h -1 and preferably 0.1 h -1 to 2.0 h -1.

L'effluent (11) de l'unité d'alkylation (ALK) est envoyé dans une colonne à distiller (CD2) d'où l'on extrait 3 coupes:

  • une coupe essence (11a) de point d'ébullition inférieur à 100°C qui est envoyée vers le pool essence,
  • une coupe intermédiaire (11b) d'intervalle de distillation compris entre 100°C et 150°C, essentiellement constituée des BTX n'ayant pas réagi et qui est en majorité recyclée à l'entrée de l'unité d'alkylation, à l'exception d'une fraction constituant la purge de l'unité et qui est elle même envoyée au pool essence après stabilisation,
  • une coupe lourde (11c) de point d'ébullition supérieur à 150°C qui est envoyée à l'unité d'hydrogénation totale (HT) de laquelle est extrait le gazole recherché (13).
The effluent (11) of the alkylation unit (ALK) is sent to a distillation column (CD2) from which three cuts are extracted:
  • a gasoline cut (11a) with a boiling point below 100 ° C which is sent to the gasoline pool,
  • an intermediate cross-section (11b) of distillation range between 100 ° C and 150 ° C, essentially consisting of unreacted BTX and which is mostly recycled at the inlet of the alkylation unit, exception of a fraction constituting the purge of the unit and which is itself sent to the gasoline pool after stabilization,
  • a heavy cut (11c) of boiling point greater than 150 ° C which is sent to the total hydrogenation unit (HT) from which is extracted the desired diesel (13).

EXEMPLEEXAMPLE

L'exemple suivant illustre le procédé selon l'invention.The following example illustrates the process according to the invention.

On part d'une charge constituée d'une essence de craquage catalytique et d'une coupe BTX provenant d'une unité de reformage catalytique. On ajoute également à cette charge une coupe LPG provenant de l'unité de craquage catalytique.Starting from a catalytic cracking gasoline feedstock and a BTX cut from a catalytic reforming unit. An LPG cut from the catalytic cracking unit is also added to this feed.

Les débits massiques des constituants de la charge sont les suivants:

  • essence (1): 100 t/h
  • coupe BTX (9): 18 t/h
  • coupe LPG(10): 25 t/h
The mass flow rates of the constituents of the load are as follows:
  • petrol (1): 100 t / h
  • BTX cut (9): 18 t / h
  • LPG cut (10): 25 t / h

L'essence (1) est introduite dans une unité d'hydrogénation sélective (SHU) qui fonctionne aux conditions suivantes:

  • pression 15 bars effectifs
  • température 120°C
  • catalyseur HR 945 commercialisé par la société Axens, avec une VVH de 2 h-1 l'essence hydrogénée (2) est introduite dans une unité de traitement sur catalyseur acide (TR) qui fonctionne aux conditions suivantes:
  • pression 15 bars effectifs
  • température 100 °C
  • catalyseur TA 801 commercialisé par la société Axens, avec une VVH de 0,5 h-1
Gasoline (1) is introduced into a Selective Hydrogenation Unit (SHU) which operates under the following conditions:
  • pressure 15 bars effective
  • temperature 120 ° C
  • HR 945 catalyst sold by the company Axens, with a VHV of 2 h -1 the hydrogenated gasoline (2) is introduced into an acid catalyst (TR) treatment unit which operates under the following conditions:
  • pressure 15 bars effective
  • temperature 100 ° C
  • TA 801 catalyst marketed by the company Axens, with a VVH of 0.5 h -1

L'effluent (3) de l'unité TR est introduit dans une colonne à distiller (CD1) de laquelle on sépare:

  • en tête une coupe oléfinique (4) ayant un point final d'ébullition de 60°C,
  • intermédiairement une coupe (5) d'intervalle de distillation compris entre 60°C et 150°C,
  • en fond une coupe (6) de point d'ébullition supérieur à 150°C.
The effluent (3) of the unit TR is introduced into a distillation column (CD1) from which is separated:
  • at the top an olefinic cut (4) having a boiling point of 60 ° C,
  • intermediably a section (5) of distillation range between 60 ° C and 150 ° C,
  • in bottom a section (6) with a boiling point greater than 150 ° C.

La coupe de tête (4) est mélangée avec une certaine quantité de coupe LPG (10) et le mélange résultant est introduit dans l'unité d'oligomérisation (OLG) qui fonctionne aux conditions suivantes:

  • pression: 60 bars effectifs
  • température: 160 °C
  • catalyseur IP 811 commercialisé par la société Axens, avec une VVH de 0,5 à 2 h-1.
The top cup (4) is mixed with a certain amount of LPG cup (10) and the resulting mixture is introduced into the oligomerization unit (OLG) which operates under the following conditions:
  • pressure: 60 bars effective
  • temperature: 160 ° C
  • Catalyst IP 811 sold by the company Axens, with a VVH of 0.5 to 2 h -1.

L'unité d'oligomérisation (OLG) produit d'une part un effluent (7) constitué d'oléfines oligomérisées qui est envoyé pour partie (7a) en mélange avec la coupe (6) de fond de la colonne à distiller (CD1) dans une unité d'hydrotraitement (HDT) fonctionnant aux conditions suivantes:

  • pression 20 bars effectifs
  • température 300°C
  • catalyseur HR 506 commercialisé par la société Axens, utilisé avec une VVH de 1 h-1. L'effluent (12) de l'unité d'hydrogénation (HDT) est envoyé vers l'unité d'hydrogénation totale (HT), éventuellement en mélange avec la partie (7b) de l'effluent oléfinique (7). L'effluent (13) de l'unité d'hydrogénation totale (HT) constitue la production de gazole recherché aux spécifications suivantes:
    • indice de cétane moteur : 45
    • densité 0,775 kg/m3
The oligomerization unit (OLG) produces on the one hand an effluent (7) consisting of oligomerized olefins which is partially (7a) mixed with the bottom section (6) of the distillation column (CD1). in a hydrotreating unit (HDT) operating under the following conditions:
  • pressure 20 bars effective
  • temperature 300 ° C
  • HR 506 catalyst marketed by the company Axens, used with a VHV of 1 h-1. The effluent (12) of the hydrogenation unit (HDT) is sent to the total hydrogenation unit (HT), optionally mixed with the portion (7b) of the olefinic effluent (7). The effluent (13) of the total hydrogenation unit (HT) constitutes the desired diesel production with the following specifications:
    • cetane number motor: 45
    • density 0.775 kg / m3

L'effluent intermédiaire (5) de la colonne à distiller CD1 est envoyé au pool essence.The intermediate effluent (5) of the distillation column CD1 is sent to the gasoline pool.

L'unité d'oligomérisation (OLG) produit également un effluent (8) d'oléfines en C3 et C4 qui est envoyé avec la coupe BTX (9) dans une unité d'alkylation (ALK) travaillant aux conditions suivantes:

  • pression 2500 kPa (k est l'abréviation de kilo soit 103 pascal)
  • température 150°C
  • catalyseur zéolithe Y,
  • VSL : 2,5 h-1
The oligomerization unit (OLG) also produces an effluent (8) of C3 and C4 olefins which is fed with the BTX cut (9) into an alkylation unit (ALK) operating under the following conditions:
  • pressure 2500 kPa (k is the abbreviation of kilo or 10 3 pascal)
  • temperature 150 ° C
  • zeolite catalyst Y,
  • VSL: 2.5 hrs-1

L'effluent (11) de l'unité d'alkylation (ALK) est envoyé dans une seconde colonne à distiller (CD2) qui produit en fond un effluent (11c) qui est envoyé dans l'unité d'hydrogénation totale (HT) et contribue donc à la production du gazole recherché (13).The effluent (11) of the alkylation unit (ALK) is sent to a second distillation column (CD2) which produces in the bottom an effluent (11c) which is sent to the total hydrogenation unit (HT). and thus contributes to the production of the desired diesel (13).

L'effluent latéral (11b) de la colonne à distiller (CD2) est renvoyé à l'unité d'alkylation (ALK). L'effluent de tête (11a) de la colonne CD2 est envoyé vers le pool essence.The lateral effluent (11b) of the distillation column (CD2) is returned to the alkylation unit (ALK). The overhead effluent (11a) of column CD2 is sent to the gasoline pool.

Les tableaux A et B ci dessous donnent le détail des flux selon le schéma de la figure 1.Tables A and B below give details of flows according to the scheme of the figure 1 .

Globalement le procédé selon l'invention a donc produit 66 tonnes / heure de gazole (13), à partir de 100 tonnes /heure d'essence de FCC (1), de 18 tonnes/heure de coupe BTX (9) et de 25 t/h de coupe LPG de FCC (10), soit un rendement (13)/(1)+(9)+(10) de 46% de transformation d'une coupe essence en coupe distillat, utilisable comme base de kérosène ou de gazole.Overall, the process according to the invention therefore produced 66 tonnes / hour of diesel (13), from 100 tonnes / hour of FCC gasoline (1), of 18 tonnes / hour of BTX cut (9) and 25 tonnes of gasoline. t / h FCC LPG cut (10), a yield (13) / (1) + (9) + (10) of 46% conversion of a gasoline cut into a distillate cut, usable as a kerosene base or of diesel.

Pour la bonne compréhension des tableaux A et B, nous précisons la signification des abréviations utilisées:

  • Cn désigne une coupe paraffinique à n atomes de carbone
  • Cn= désigne une coupe oléfinique à n atomes de carbone
  • A désigne les aromatiques
  • B désigne le benzène,
  • T désigne le toluène, X désigne les xylènes
  • les indices n,i,c signifient respectivement normale (ou linéaire), iso (ou ramifié) et cycliques.
TABLEAU "A" Feed Effluent SHU Effluent TR CD1 lights CD1 heart cut CD1 heavy cut Feed C4 Oligo Feed Oligo Prod Oligo heavies Oligo lights (1) (2) (3) (4) (5) (6) (10) (10)+(4) (8)+(7) (7) (8) C4(i,n) 0.05 0.08 0.08 0.08 - - 12.00 12.08 12.08 - 12.08 C4= 0.27 0.24 0.22 0.22 - - 13.00 13.22 0.66 - 0.66 C5(i,n,c) 10.49 11.14 11.14 11.14 - - - 11.14 11.14 - 11.14 C5= 13.10 12.74 11.47 11.47 - - - 11.47 1.72 - 1.72 C6(i,n,c) 8.57 8.77 8.77 0.88 7.90 - - 0.88 0.88 - 0.88 C6= 8.34 8.13 8.13 0.81 7.32 - - 0.81 0.20 - 0.20 B 0.94 0.94 0.94 - 0.94 - - - - - - C7(i,n,c) 6.28 6.28 6.28 - 6.28 - - - - - - C7= 3.61 3.61 3.61 - 3.61 - - - - T 4.87 4.87 4.87 - 4.87 - - - - - - C8(i,n,c) 4.09 4.09 4.09 - 4.09 - - - - - - C8= 1.64 1.64 1.64 - 1.64 - - - - - - X 9.70 9.70 9.70 - 9.70 - - - - - - C9(i,n,c) 1.85 1.85 1.85 - 0.56 1.30 - - - - - C9= 1.26 1.26 1.26 - 0.38 0.89 - - - - - A9 9.93 9.93 9.93 - 1.49 8.44 - - - - - C10(i,n,c) 1.90 1.90 1.90 - - 1.90 - - - - - C10= 0.84 0.84 0.84 - - 0.84 - - - - - A10 7.88 7.88 7.88 - - 7.88 - - - - - C11(i,n,c) 0.57 0.57 0.57 - - 0.57 - - - - - C11= 0.70 0.70 0.70 - - 0.70 - - - - - A11 1.28 1.28 1.28 - - 1.28 - - - - C12(i,n,c) 0.46 0.46 0.46 - - 0.46 - - - - - C12= 0.14 0.14 0.14 - - 0.14 - - - - - A12 0.89 0.89 0.89 - - 0.89 - - - - - C12(i,n,c) 0.02 0.02 0.02 - - 0.02 - - - - - C12= - - - - - - - - - - - A12 0.01 0.01 0.01 - - 0.01 - - - - - Oligomères C8-C12 - - 1.30 - 1.30 - - - 17.19 - 17.19 Oligomères C12-C16 - - - - - - - - 5.73 5.73 - Alkylate - - Dienes 0.33 0.03 0.03 - - 0.03 - - - - - HT oligomers C12-C15 - - HT Alkylate - - S(ppm pds) 1000 800 800 8 320 472 10 9 9 78 0 N(ppm pds) 30 27 14 0 3 11 1 1 1 5 0 Total 100.00 100.00 100.00 24.60 50.06 25.35 25.00 49.60 49.60 5.73 43.87 TABLEAU"B" Feed BTX BTX recycle Alky effluent Light purge Heart cut purge Heavy Product Heart cut to gasoline Oligo Heavies to HDT Oligo Heavies to HT HDT Effluent (après strippeur) (H2 feed non exemplifié) HT feed HDT Effluent (après strippeur) (H2 feed non exemple) (9) (11b)recycle (11) (11a) (11b) (11c) (11b)out (7a) (7b) (12a) (7b+12+11c) (13) C4(i,n) - - 12.08 12.08 - - - - - - - - C4= - - 0.01 0.1 - - - - - - - - C5(i,n,c) - - 11.14 11.14 - - - - - - - - C5= - - 0.02 0.02 - - - - - - - - C6(i,n,c) - - 0.88 0.88 - - - - - - - - C6= - - 0.00 0.00 - - - - - - - - B - - - - - - - - - - - - C7(i,n,c) - - - - - - - - - - - - C7= - - - - - - - - - - - T 14.00 68.55 70.7 - 70.67 - 2.12 - - - - - C8(i,n,c) - - - - - - - - - - - - C8= - - - - - - - - - - - - X 4.00 1.29 - - 1.33 - 0.04 - - - - - C9(i,n,c) - - - - - - - - - 1.39 1.39 6.40 C9= - - - - - - - - - 0.80 0.80 - A9 - - - - - - - - - 8.44 8.44 4.22 C10(i,n,c) - - - - - - - - - 1.98 1.98 6.68 C10= - - - - - - - - - 0.76 0.76 - A10 - - - - - - - - - 7.88 7.88 3.94 C11(i,n,c) - - - - - - - - - 0.64 0.64 1.91 C11= - - - - - - - - - 0.63 0.63 - A11 - - - - - - - - - 1.28 1.26 0.64 C12(i,n,c) - - - - - - - - - 0.47 0.47 1.05 C12= - - - - - - - - - 0.13 0.13 - A12 - - - - - - - - - 0.89 0.89 0.45 C12(i,n,c) - - - - - - - - - 0.02 0.02 0.02 C12= - - - - - - - - - - - - A12 - - - - - - - - - 0.01 0.01 0.00 Oligomères C8-C12 - 3.64 3.75 - 3.75 - 0.11 - - - - - Oligomères C12-C16 - - 0.42 - - 0.42 - - 5.73 - 6.15 - Alkylate - - 35.06 - 0.00 35.06 0.00 - - - 35.06 - Dienes - - - - - - - - - 0.03 0.03 - HT oligomers C12-C15 6.15 HT Alkylate 35.06 S(ppm pds) 0 0 0 0 0 0 0 0 78 12 11 1 N(ppm pds) 0 0 0 0 0 0 0 0 5 5 2 1 Total 18.00 73.48 135.35 24.12 75.75 35.47 2.27 - 5.73 25.35 66.55 66.51 For a good understanding of Tables A and B, we specify the meaning of the abbreviations used:
  • Cn denotes a paraffinic cut with n carbon atoms
  • Cn = denotes an olefinic cut with n carbon atoms
  • A denotes the aromatics
  • B is benzene,
  • T is toluene, X is xylenes
  • the indices n, i, c mean respectively normal (or linear), iso (or branched) and cyclic.
TABLE "A" Feed Effluent SHU TR Effluent CD1 lights CD1 heart cut CD1 heavy cut Feed C4 Oligo Feed Oligo Prod Oligo heavies Oligo lights (1) (2) (3) (4) (5) (6) (10) (10) + (4) (8) + (7) (7) (8) C4 (i, n) 0.05 0.08 0.08 0.08 - - 12.00 12.08 12.08 - 12.08 C4 = 0.27 0.24 0.22 0.22 - - 13.00 13.22 0.66 - 0.66 C5 (i, n, c) 10.49 11.14 11.14 11.14 - - - 11.14 11.14 - 11.14 C5 = 13.10 12.74 11.47 11.47 - - - 11.47 1.72 - 1.72 C6 (i, n, c) 8.57 8.77 8.77 0.88 7.90 - - 0.88 0.88 - 0.88 C6 = 8.34 8.13 8.13 0.81 7.32 - - 0.81 0.20 - 0.20 B 0.94 0.94 0.94 - 0.94 - - - - - - C7 (i, n, c) 6.28 6.28 6.28 - 6.28 - - - - - - C7 = 3.61 3.61 3.61 - 3.61 - - - - T 4.87 4.87 4.87 - 4.87 - - - - - - C8 (i, n, c) 4.09 4.09 4.09 - 4.09 - - - - - - C8 = 1.64 1.64 1.64 - 1.64 - - - - - - X 9.70 9.70 9.70 - 9.70 - - - - - - C9 (i, n, c) 1.85 1.85 1.85 - 0.56 1.30 - - - - - C9 = 1.26 1.26 1.26 - 0.38 0.89 - - - - - A9 9.93 9.93 9.93 - 1.49 8.44 - - - - - C10 (i, n, c) 1.90 1.90 1.90 - - 1.90 - - - - - C10 = 0.84 0.84 0.84 - - 0.84 - - - - - A10 7.88 7.88 7.88 - - 7.88 - - - - - C11 (i, n, c) 0.57 0.57 0.57 - - 0.57 - - - - - C11 = 0.70 0.70 0.70 - - 0.70 - - - - - A11 1.28 1.28 1.28 - - 1.28 - - - - C12 (i, n, c) 0.46 0.46 0.46 - - 0.46 - - - - - C12 = 0.14 0.14 0.14 - - 0.14 - - - - - AT 12 0.89 0.89 0.89 - - 0.89 - - - - - C12 (i, n, c) 0.02 0.02 0.02 - - 0.02 - - - - - C12 = - - - - - - - - - - - AT 12 0.01 0.01 0.01 - - 0.01 - - - - - Oligomers C8-C12 - - 1.30 - 1.30 - - - 17.19 - 17.19 Oligomers C12-C16 - - - - - - - - 5.73 5.73 - alkylate - - Dienes 0.33 0.03 0.03 - - 0.03 - - - - - HT oligomers C12-C15 - - HT Alkylate - - S (ppm wt) 1000 800 800 8 320 472 10 9 9 78 0 N (ppm wt) 30 27 14 0 3 11 1 1 1 5 0 Total 100.00 100.00 100.00 24.60 50.06 25.35 25.00 49.60 49.60 5.73 43.87 BTX Feed BTX recycles Alky effluent Light purge Heart cut purge Heavy Product Heart cut to gasoline Oligo Heavies to HDT Oligo Heavies to HT HDT Effluent (after stripper) (H2 feed not exemplified) HT feed HDT Effluent (after stripper) (H2 feed no example) (9) (11b) recycles (11) (11a) (11b) (11c) (11b) out (7a) (7b) (12a) (7b 12 + + 11c) (13) C4 (i, n) - - 12.08 12.08 - - - - - - - - C4 = - - 0.01 0.1 - - - - - - - - C5 (i, n, c) - - 11.14 11.14 - - - - - - - - C5 = - - 0.02 0.02 - - - - - - - - C6 (i, n, c) - - 0.88 0.88 - - - - - - - - C6 = - - 0.00 0.00 - - - - - - - - B - - - - - - - - - - - - C7 (i, n, c) - - - - - - - - - - - - C7 = - - - - - - - - - - - T 14.00 68.55 70.7 - 70.67 - 2.12 - - - - - C8 (i, n, c) - - - - - - - - - - - - C8 = - - - - - - - - - - - - X 4.00 1.29 - - 1.33 - 0.04 - - - - - C9 (i, n, c) - - - - - - - - - 1.39 1.39 6.40 C9 = - - - - - - - - - 0.80 0.80 - A9 - - - - - - - - - 8.44 8.44 4.22 C10 (i, n, c) - - - - - - - - - 1.98 1.98 6.68 C10 = - - - - - - - - - 0.76 0.76 - A10 - - - - - - - - - 7.88 7.88 3.94 C11 (i, n, c) - - - - - - - - - 0.64 0.64 1.91 C11 = - - - - - - - - - 0.63 0.63 - A11 - - - - - - - - - 1.28 1.26 0.64 C12 (i, n, c) - - - - - - - - - 0.47 0.47 1.05 C12 = - - - - - - - - - 0.13 0.13 - AT 12 - - - - - - - - - 0.89 0.89 0.45 C12 (i, n, c) - - - - - - - - - 0.02 0.02 0.02 C12 = - - - - - - - - - - - - AT 12 - - - - - - - - - 0.01 0.01 0.00 Oligomers C8-C12 - 3.64 3.75 - 3.75 - 0.11 - - - - - Oligomers C12-C16 - - 0.42 - - 0.42 - - 5.73 - 6.15 - alkylate - - 35.06 - 0.00 35.06 0.00 - - - 35.06 - Dienes - - - - - - - - - 0.03 0.03 - HT oligomers C12-C15 6.15 HT Alkylate 35.06 S (ppm wt) 0 0 0 0 0 0 0 0 78 12 11 1 N (ppm wt) 0 0 0 0 0 0 0 0 5 5 2 1 Total 18.00 73.48 135.35 24.12 75.75 35.47 2.27 - 5.73 25.35 66.55 66.51

Claims (4)

Procédé de production de gazole à partir d'une coupe essence contenant de 5 à 10 atomes de carbone, et de manière préférée de 5 à 7 atomes de carbone provenant d'une unité de craquage catalytique (1), et d'une coupe BTX (9) provenant typiquement d'une unité de reformage catalytique des essences, faisant appel à l'enchainement d'étapes suivantes: - une étape 1 d'hydrogénation sélective (SHU) de la coupe essence de départ, - une étape 2 de traitement sur catalyseur acide (TR) de l'effluent issu de l'étape 1, - une étape 3 de distillation de l'effluent de l'étape 2 réalisée dans une première colonne à distiller (CD1) permettant de séparer en tête une coupe oléfinique (4) ayant un point final d'ébullition d'environ 60°, intermédiairement une coupe (5) d'intervalle de distillation compris entre 60°C et 150°C, et en fond une coupe (6) de point d'ébullition supérieur à 150°C qui est envoyée dans une unité d'hydrotraitement (HDT), - une étape 4 d'oligomérisation (OLG) de la coupe oléfinique (4), éventuellement en mélange avec une coupe LPG (10) contenant des oléfines, de laquelle on extrait après distillation un flux (7) d'oléfines oligomérisées constituant une coupe "kéro" qui est envoyée pour une première partie (7a) vers l'unité d'hydrotraitement (HDT), et pour une seconde partie (7b) vers une unité d'hydrogénation totale (HT), - une étape 5 d'alkylation du flux (8) d'oléfines en C3 et en C4 issu de l'étape 4 d'oligomérisation sur la coupe BTX (9) riche en aromatiques contenant de 6 à 12 atomes de carbone, et de manière préférée 6 à 9 atomes de carbone, l'effluent (11) de l'unité d'alkylation (ALK) étant envoyé dans une seconde colonne à distiller (CD2) de laquelle on extrait 3 coupes: - une coupe essence (11a) de point d'ébullition inférieur à 100°C, qui est envoyée vers le pool essence, - une coupe intermédiaire (11b) d'intervalle de distillation compris entre 100°C et 150°C, essentiellement constituée des BTX n'ayant pas réagi qui est en majorité recyclée à l'entrée de l'unité d'alkylation, à l'exception d'une fraction (11d) constituant la purge de l'unité (ALK), et qui est elle même envoyée au pool essence après stabilisation, - une coupe lourde (11c) de point d'ébullition supérieur à 150°C qui est envoyée à l'unité d'hydrogénation totale (HT) de laquelle est extrait le gazole recherché (13), l'étape 4 d'oligomérisation travaillant sur un catalyseur acide de préférence de type zéolitique ou silice alumine, dans une gamme de température de 100°C à 350 °C, et dans une gamme pression de 20 à 70 bars, et dans une gamme de VVH de 0,2 à 1,0 h-1, et l'étape 5 d'alkylation travaillant sur un catalyseur acide de préférence de type zéolitique ou silicoaluminate, dans une gamme de température de 100 à 350 °C, et dans une gamme pression de 20 à 70 bars, et dans une gamme de VVH de 0,1 h-là 2,0 h-1. A process for producing gas oil from a gasoline cut containing from 5 to 10 carbon atoms, and preferably from 5 to 7 carbon atoms from a catalytic cracking unit (1), and a BTX cut (9) typically originating from a catalytic reforming unit of gasolines, using the following sequence of steps: a step 1 of selective hydrogenation (SHU) of the starting gasoline cut, a stage 2 of treatment on acid catalyst (TR) of the effluent resulting from stage 1, a stage 3 of distillation of the effluent from stage 2 carried out in a first distillation column (CD1) making it possible to separate at the head an olefinic section (4) having a boiling point of approximately 60 °, as an intermediate a distillation interval section (5) of between 60 ° C and 150 ° C, and a bottom boiling point section (6) of greater than 150 ° C which is fed to a hydrotreating unit (HDT) , a step 4 of oligomerization (OLG) of the olefinic cut (4), optionally mixed with an LPG cut (10) containing olefins, from which a stream (7) of oligomerized olefins constituting a cut is extracted after distillation; "kero" which is sent for a first part (7a) to the hydrotreatment unit (HDT), and for a second part (7b) to a total hydrogenation unit (HT), a step 5 of alkylation of the stream (8) of C 3 and C 4 olefins resulting from the oligomerization step 4 on the BTX (9) rich in aromatic fraction containing from 6 to 12 carbon atoms, and preferred manner 6 to 9 carbon atoms, the effluent (11) of the alkylation unit (ALK) being sent to a second distillation column (CD2) from which 3 cuts are extracted: - a gasoline cut (11a) with a boiling point below 100 ° C, which is sent to the gasoline pool, an intermediate cross-section (11b) of distillation range of between 100 ° C. and 150 ° C., essentially consisting of unreacted BTX which is predominantly recycled at the inlet of the alkylation unit, with the exception of a fraction (11d) constituting the purge unit (ALK), which is itself sent to the gasoline pool after stabilization, a heavy cut (11c) with a boiling point greater than 150 ° C. which is sent to the total hydrogenation unit (HT) from which the desired gas oil (13) is extracted, the oligomerization stage 4 working on an acid catalyst preferably of zeolitic or silica-alumina type, in a temperature range of 100 ° C to 350 ° C, and in a pressure range of 20 to 70 bar, and in a range of VVH of 0.2 to 1 0 h-1, and the alkylation step 5 working on an acid catalyst preferably of zeolitic or silicoaluminate type, in a temperature range of 100 to 350 ° C, and in a pressure range of 20 to 70 bar, and in a VHV range of 0.1 hr-2 hr-1. Procédé de production de gazole selon la revendication 1, dans lequel l'étape 2 de traitement sur catalyseur acide fait appel à un catalyseur acide de type résine échangeuse d'ion, ou phosphorique supporté, ou tout catalyseur acide préalablement utilisé dans les étapes aval d'oligomérisation (OLG) ou d'alkylation (ALK), dans une gamme de température de 20°C à 350 °C, de manière préférée de 40 à 250 °C, dans une gamme pression de 1 à 100 bars, de manière préférée de 10 à 30 bars, dans une gamme de VVH de 0,1 à 5 h-1, de manière préférée de 0,3 à 2,0 h-1.A process for producing gas oil according to claim 1, wherein the acidic catalyst treatment step 2 uses an acidic catalyst of the ion exchange resin or phosphoric supported type, or any acid catalyst previously used in the downstream stages of the process. oligomerization (OLG) or alkylation (ALK), in a temperature range of 20 ° C to 350 ° C, preferably 40 to 250 ° C, in a pressure range of 1 to 100 bar, preferably from 10 to 30 bar, in a range of VVH from 0.1 to 5 h -1, preferably from 0.3 to 2.0 h -1. Procédé de production de distillats selon la revendication 1, dans lequel l'étape d'hydrotraitement (HDT) utilise un catalyseur contenant au moins un métal choisi parmi le Ni, le Co, et le Mo, et opère, dans une gamme de température de 50 à 400 °C, de manière préférée de 100 à 350 °C, et dans une gamme pression de 1 à 100 bars, de manière préférée de 20 à 70 bars, et dans une gamme de VVH de 0,1h-1 à 10 h-1 et de manière préférée de 0,5h-1 à 5,0h-1.The process for producing distillates according to claim 1, wherein the hydrotreatment step (HDT) uses a catalyst containing at least one metal selected from Ni, Co, and Mo, and operates in a temperature range of 50 to 400 ° C, preferably 100 to 350 ° C, and in a pressure range of 1 to 100 bar, preferably 20 to 70 bar, and in a range of VHV of 0.1h-1 to 10 h-1 and preferably from 0.5h-1 to 5.0h-1. Procédé de production de distillats selon la revendication 1, dans lequel l'étape d'hydrotraitement (HDT) utilise un catalyseur contenant au moins un métal choisi parmi le Pd et le Pt, et opère, dans une gamme de température de 50 à 300 °C, et de manière préférée de 100°C à 250 °C, dans une gamme pression de 1 à 100 bars, et de manière préférée de 20 à 70 bars, dans une gamme de VVH de 0,1 h-1 à 10 h-1, et de manière préférée de 0,5 h- 1 à 5,0 h-1.A process for the production of distillates according to claim 1, wherein the hydrotreating step (HDT) uses a catalyst containing at least one metal selected from Pd and Pt, and operates in a temperature range of 50 to 300 ° C, and preferably from 100 ° C to 250 ° C, in a pressure range of 1 to 100 bar, and preferably from 20 to 70 bar, in a range of VVH from 0.1 h-1 to 10 h -1, and preferably from 0.5 h -1 to 5.0 h -1.
EP11290375A 2010-09-07 2011-08-17 Method for producing kerosene and diesel fuels using light unsaturated cuts and BTX-rich aromatic cuts Active EP2426189B1 (en)

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